Propeller Owner's Manual: and Logbook

FAA Approved
Manual No. 147

Revision 2
April 2005
Propeller Owner's Manual

and Logbook
Models: HC-E4A-3( )
HC-E4N-3( )
HC-E5A-2( )
HC-E5B-5( )
Lightweight Turbine Propellers with Composite Blades
Hartzell Propeller Inc.

One Propeller Place
Piqua, OH 45356 - 2634 U.S.A.
Ph: 937 - 778 - 4200 (Hartzell Propeller Inc.)
Ph: 937 - 778 - 4379 (Product Support)
Product Support Fax: 937-778-4391
147
(This page is intentionally blank.)
© 1999, 2002, 2005 - Hartzell Propeller Inc. - All rights reserved
Inside Cover
COVER 61-00-47 Rev. 2 Apr/05
147
As a fellow pilot, I urge you to read this Manual thoroughly. It

contains a wealth of information about your new propeller.
The propeller is among the most reliable components of your

airplane. It is also among the most critical to flight safety. It
therefore deserves the care and maintenance called for in this
Manual. Please give it your attention, especially the section
dealing with Inspections and Checks.
Thank you for choosing a Hartzell propeller. Properly maintained

it will give you many years of reliable service.
Jim Brown
Chairman, Hartzell Propeller Inc.
Page 1
MESSAGE 61-00-47 Nov/99
147
WARNING
People who fly should recognize that various types of risks
are involved; and they should take all precautions to
minimize them, since they cannot be eliminated entirely.
The propeller is a vital component of the aircraft. A
mechanical failure of the propeller could cause a forced
landing or create vibrations sufficiently severe to damage
the aircraft, possibly causing it to become uncontrollable.
Propellers are subject to constant vibration stresses from

the engine and airstream, which are added to high bending
and centrifugal stresses.
Before a propeller is certified as being safe to operate on

an airplane, an adequate margin of safety must be
demonstrated. Even though every precaution is taken in
the design and manufacture of a propeller, history has
revealed rare instances of failures, particularly of the
fatigue type.
It is essential that the propeller is properly maintained

according to the recommended service procedures and a
close watch is exercised to detect impending problems
before they become serious. Any grease or oil leakage,
loss of air pressure, unusual vibration, or unusual
operation should be investigated and repaired, as it could
be a warning that something serious is wrong.
Page 2
147
For operators of uncertified or experimental aircraft an

even greater level of vigilance is required in the
maintenance and inspection of the propeller. Experimental
installations often use propeller-engine combinations that
have not been test and approved. In these cases, the
stress on the propeller and, therefore, its safety margin is
unknown. Failure could be as severe as loss of propeller
or propeller blades and cause loss of propeller control
and/or loss of aircraft control.
Hartzell Propeller Inc. follows FAA regulations for propeller

certification on certificated aircraft. Experimental aircraft
may operate with unapproved engines or propellers or
engine modifications to increase horsepower, such as
unapproved crankshaft damper configurations or high
compression pistons. These issues affect the vibration
output of the engine and the stress levels on the propeller.
Significant propeller life reduction and failure are real
possibilities.
Frequent inspections are strongly recommended if

operating with a non-certificated installation; however,
these inspections may not guarantee propeller reliability,
as a failing device may be hidden from the view of the
inspector. Propeller overhaul is strongly recommended to
accomplish periodic internal inspection.
Visually inspect composite blades for cracks with

particular emphasis on the blade parting line. Inspect
hubs, with particular emphasis on each blade arm for
cracks. Eddy current equipment is recommended for hub
inspection, since cracks are usually not apparent.
Page 3
147
Page 4
147
REVISION 2 HIGHLIGHTS:
Revision 2 incorporates the following:
• Revised the Cover, Revision Highlights, List of Effective Pages,
and Table of Contents
• Revised the Introduction section of the front matter:
• Added a reference to Hartzell Manual 157 (61-10-57)
• Revised the Description and Operation chapter
• Added information about the model HC-E5A-2 propeller where
applicable
• Revised the Installation and Removal chapter:
applicable
• Revised the Inspection and Check chapter:
applicable
• Updated the Tachometer Inspection section
• Added additional information to the Blade Track section
for -2 and -3 turbines
• Added additional information to the Overspeed/Overtorque
paragraph of the Special Inspections section
• Updated the Foreign Object Strike section to include a
definition and additional procedure information
• Revised the Maintenance Practices chapter:
• Updated the lubrication recommendation for new or newly
overhauled propellers
• Revised the Approved Paints Table
• Removed the requirement for a decal
• Revised the Anti-ice and De-ice Systems chapter:
• Corrected footers
• Added a caution about turning on the de-ice system only
when the propeller is rotating
• Revised the Records chapter:
• Added damage repair sheets for the E9193( ) blade.
Page 5
REVISION HIGHLIGHTS 61-00-47 Rev. 2 Apr/05
147
REVISION HIGHLIGHTS
1. Introduction
A. General
This is a list of current revisions that have been issued against
this manual. Please compare it to the RECORD OF
REVISIONS page to ensure that all revisions have been
added to the manual.
B. Components
(1) Revision No. indicates the revisions incorporated in this
manual.
(2) Issue Date is the date of the revision.
(3) Comments indicates the level of the revision.
(a) New Issue is a new manual distribution. The manual
is distributed in its entirety. All the page revision dates
are the same and no change bars are used.
(b) Reissue is a revision to an existing manual that
includes major content and/or major format changes.
The manual is distributed in its entirety. All the page
revision dates are the same and no change bars are
used.
(c) Major Revision is a revision to an existing manual that
includes major content or minor content changes over
a large portion of the manual. The manual is
distributed in its entirety. All the page revision dates
are the same, but change bars are used to indicate
the changes incorporated in the latest revision of the
manual.
(d) Minor Revision is a revision to an existing manual that
includes minor content changes to the manual. Only
the revised pages of the manual are distributed. Each
page retains the date and the change bars associated
with the last revision to that page.
Page 6
147
Revision No. Issue Date Comments

Original Nov/99 New Issue
Revision 1 Nov/02 Minor Revision
Revision 2 Apr/05 Minor Revision
Page 7
147
Page 8
147
RECORD OF REVISIONS
Rev. No. Issue Date Date Inserted Inserted By
1 Nov/02 Nov/02 HPI

2 Apr/05 Apr/05 HPI
Page 9
RECORD OF REVISIONS 61-00-47 Nov/99
147
RECORD OF REVISIONS
Rev. No. Issue Date Date Inserted Inserted By
Page 10
RECORD OF REVISIONS 61-00-47 Nov/99
147
RECORD OF TEMPORARY REVISIONS

TR Issue Date Inserted Date Removed
No. Date Inserted By Removed By
Page 11
RECORD OF TEMPORARY REVISIONS 61-00-47 Nov/99
147
RECORD OF TEMPORARY REVISIONS

TR Issue Date Inserted Date Removed
No. Date Inserted By Removed By
Page 12
RECORD OF TEMPORARY REVISIONS 61-00-47 Nov/99
147
SERVICE DOCUMENTS LIST
Service Document Num ber Incorporation Rev./Date

HC-SB-61-225 Original, Nov/99
HC-SB-61-239 Original, Nov/99
HC-SL-61-184 Revision 1, Nov/02

HC-SL-61-187 Original, Nov/99
Page 13
SERVICE DOCUMENTS LIST 61-00-47 Rev. 1 Nov/02
147
SERVICE DOCUMENTS LIST
S ervice Document Number Incorporation Rev./Date
Page 14
SERVICE DOCUMENTS LIST 61-00-47 Rev. 1 Nov/02
147
LIST OF EFFECTIVE PAGES

Chapter Page Revision Date
Cover and Inside cover Cover and Inside cover Rev. 2 Apr/05
Message 1 thru 4 Orig. Nov/99
Revision Highlights 5 thru 8 Rev. 2 Apr/05
Record of Revisions 9 and 10 Orig. Nov/99
Record of Temporary Revisions 11 and 12 Orig. Nov/99
Service Documents List 13 and 14 Rev. 1 Nov/02
List of Effective Pages 15 and 16 Rev. 2 Apr/05
Table of Contents 17 thru 24 Rev. 2 Apr/05
Introduction 1-1 thru 1-7 Rev. 1 Nov/02
Introduction 1-8 Rev. 2 Apr/05
Introduction 1-9 thru 1-14 Rev. 1 Nov/02
Description and Operation 2-1 and 2-2 Rev. 2 Apr/05
Description and Operation 2-3 and 2-4 Orig. Nov/99
Description and Operation 2-5 thru 2-24 Rev. 2 Apr/05
Installation and Removal 3-1 thru 3-3 Rev. 2 Apr/05
Installation and Removal 3-4 Rev. 1 Nov/02
Installation and Removal 3-8 Orig. Nov/99
Installation and Removal 3-9 Rev. 1 Nov/02
Installation and Removal 3-10 and 3-11 Rev. 2 Apr/05
Installation and Removal 3-12 and 3-13 Orig. Nov/99
Testing and Troubleshooting 4-1 thru 4-12 Rev. 1 Nov/02
Inspection and Check 5-1 and 5-2 Rev. 2 Apr/05
Inspection and Check 5-3 thru 5-8 Rev. 1 Nov/02
Inspection and Check 5-9 and 5-10 Rev. 2 Apr/05
Inspection and Check 5-11 Rev. 1 Nov/02
Inspection and Check 5-12 Rev. 2 Apr/05
Page 15
LIST OF EFFECTIVE PAGES 61-00-47 Rev. 2 Apr/05
147
LIST OF EFFECTIVE PAGES

Chapter Page Revision Date
Inspection and Check 5-13 and 5-14 Rev. 1 Nov/02

Inspection and Check 5-15 thru 5-30 Rev. 2 Apr/05
Maintenance Practices 6-1 and 6-2 Rev. 2 Apr/05
Maintenance Practices 6-3 and 6-4 Rev. 1 Nov/02
Maintenance Practices 6-5 and 6-6 Rev. 2 Apr/05
Maintenance Practices 6-7 thru 6-23 Rev. 1 Nov/02
Maintenance Practices 6-24 Rev. 2 Apr/05
Maintenance Practices 6-25 thru 6-29 Rev. 1 Nov/02
Maintenance Practices 6-30 Rev. 2 Apr/05
Maintenance Practices 6-31 and 6-32 Rev. 1 Nov/02
Anti-Ice and De-Ice Systems 7-1 thru 7-6 Rev. 2 Apr/05
Records 8-1 and 8-2 Rev. 2 Apr/05
Records 8-3 thru 8-16 Orig. Nov/99
Records 8-17 thru 8-22 Rev. 2 Apr/05
Page 16
LIST OF EFFECTIVE PAGES 61-00-47 Rev. 2 Apr/05
147
TABLE OF CONTENTS Page

MESSAGE .................................................................................... 1
HIGHLIGHTS.................................................................................. 5
RECORD OF REVISIONS ............................................................. 9
RECORD OF TEMPORARY REVISIONS ..................................... 11
SERVICE DOCUMENTS LIST...................................................... 13
LIST OF EFFECTIVE PAGES...................................................... 15
TABLE OF CONTENTS ................................................................ 17
INTRODUCTION .......................................................................... 1-1
1. Purpose .................................................................................. 1-3
2. Airworthiness Limitations ........................................................ 1-3
3. Airframe or Engine Modifications ............................................ 1-4
4. Restrictions and Placards ....................................................... 1-5
5. General ................................................................................... 1-6
A. Personnel Requirements .................................................... 1-6
B. Maintenance Practices ...................................................... 1-6
C. Continued Airworthiness ..................................................... 1-7
6. Reference Publications ........................................................... 1-8
7. Definitions ............................................................................... 1-9
8. Abbreviations .........................................................................1-13
9. Hartzell Product Support ........................................................1-14
10.Warranty Service...................................................................1-14
Page 17
TABLE OF CONTENTS 61-00-47 Rev. 2 Apr/05
147

DESCRIPTION AND OPERATION ............................................... 2-1
1. Functional Description of Constant Speed Propeller Types ..... 2-5
A. Feathering and Reversing Propellers
HC-E4( )-3( ) Series ........................................................... 2-5
B. Feathering Propellers
HC-E5A-2 Model................................................................ 2-9
C. Feathering and Reversing Propellers
HC-E5B-5A Model ............................................................2-13
2. Description of Composite Blades ...........................................2-17
3. Model Designation .................................................................2-20
A. Aluminum Hub Propeller Model Identification .....................2-20
B. Composite Blade Model Identification ................................2-21
4. Governors ...............................................................................2-23
A. Theory of Operation ...........................................................2-23
5. Propeller De-Ice Systems ......................................................2-24
A. System Overview ...............................................................2-24
INSTALLATION AND REMOVAL .................................................. 3-1
1. Tools, Consumables, and Expendables .................................. 3-3
A. Tooling ................................................................................ 3-3
B. Consumables ..................................................................... 3-3
C. Expendables ...................................................................... 3-3
2. Pre-Installation ........................................................................ 3-4
A. Inspection of Shipping Package ......................................... 3-4
B. Uncrating ........................................................................... 3-4
C. Inspection after Shipment .................................................. 3-4
D. Reassembly of a Propeller Disassembled for Shipment ..... 3-4
3. Propeller Assembly Installation ............................................... 3-5
A. Precautions ........................................................................ 3-5
B. Installing HC-E4( )-3( ) Propeller on the Aircraft Engine ....... 3-7
C. Installing HC-E5A-2 Propeller on the Aircraft Engine ..........3-15
D. Installing HC-E5B-5A Propeller on the Aircraft Engine ........3-19
Page 18
147

4. Spinner Installation ................................................................3-24
5. Post-Installation Checks ........................................................3-30
6. Spinner Removal ....................................................................3-30
7. Propeller Removal .................................................................3-31
A. Removal of HC-E4( )-3( ) Propellers ...................................3-31
B. Removal of HC-E5A-2 Propellers .......................................3-34
C. Removal of HC-E5B-5A Propellers ....................................3-36
TESTING AND TROUBLESHOOTING ......................................... 4-1
1. Operational Tests .................................................................... 4-3
A. Initial Run-Up ..................................................................... 4-3
B. Post-Run Check ................................................................. 4-3
C. Maximum RPM (Static) Hydraulic Low Pitch Stop Check .. 4-3
D. Reverse Pitch Stop Adjustment .......................................... 4-4
E. Feathering Pitch Stop Adjustment ...................................... 4-4
F. Start Lock Adjustment ........................................................ 4-4
G. Electric De-Ice System ...................................................... 4-4
2. Troubleshooting ...................................................................... 4-5
A. Hunting and Surging ........................................................... 4-5
B. Engine Speed Varies with Airspeed .................................... 4-5
C. Loss of Propeller Control .................................................... 4-6
D. Failure to Feather (or feathers slowly) ................................ 4-7
E. Failure to Unfeather ............................................................ 4-7
F. Start Locks Fail to Latch on Shutdown ............................... 4-7
G. Vibration ............................................................................ 4-8
H. Propeller Overspeed ........................................................... 4-9
I. Propeller Underspeed ......................................................... 4-9
J. Oil or Grease Leakage ......................................................4-10
INSPECTION AND CHECKS ....................................................... 5-1
1. Pre-Flight Checks ................................................................... 5-3
2. Operational Checks ................................................................ 5-5
Page 19
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INSPECTION AND CHECKS (CONTINUED)
3. Required Periodic Inspections and Maintenance ..................... 5-6
A. Periodic Inspections ........................................................... 5-6
B. Periodic Maintenance ......................................................... 5-8
C. Airworthiness Limitations ................................................... 5-8
D. Overhaul Periods ................................................................ 5-9
4. Inspection Procedures ........................................................... 5-11
A. Blade Damage .................................................................. 5-11
B. Grease or Oil Leakage ...................................................... 5-11
C. Vibration ...........................................................................5-13
D. Tachometer Inspection ......................................................5-15
E. Blade Track .......................................................................5-17
F. Loose Blades (HC-E4A-3( ) propellers only) .......................5-20
G. Loose Blades (HC-E4N-3M, HC-E5A-2,
and HC-E5B-5( ) propellers only) ......................................5-20
H. Preload Plate Set Screw ................................................... 5-21
I. Corrosion ...........................................................................5-21
J. Spinner Damage ................................................................5-21
K. Electric De-Ice System .....................................................5-21
5. Special Inspections ................................................................5-24
A. Overspeed/Overtorque .......................................................5-24
B. Lightning Strike .................................................................5-25
C. Foreign Object Strike .........................................................5-28
D. Fire Damage or Heat Damage ...........................................5-30
6. Long Term Storage .................................................................5-30
MAINTENANCE PRACTICES ..................................................... 6-1
1. Cleaning .................................................................................. 6-3
A. General Cleaning ................................................................ 6-3
B. Spinner Cleaning and Polishing .......................................... 6-3
2. Lubrication .............................................................................. 6-5
A. Lubrication Intervals ........................................................... 6-5
B. Lubrication Procedure ........................................................ 6-5
C. Approved Lubricants ........................................................... 6-8
Page 20
147

MAINTENANCE PRACTICES (CONTINUED)
3. Carbon Block Assemblies ....................................................... 6-9
A. Inspection .......................................................................... 6-9
B. Replacement of the A-3026 Carbon Block Unit in the
A-3044 Carbon Block Assembly .......................................6-10
C. Installation of the A-3044 Carbon Block Assembly ............6-10
4. Composite Blade Maintenance .............................................. 6-11
A. Component Life and Service .............................................. 6-11
B. Composite Blade Inspection Requirements .......................6-13
C. Coin-Tap Test ....................................................................6-14
D. Composite Blade Airworthy Damage .................................6-16
E. Composite Blade Unairworthy Damage .............................6-23
5. Painting After Repair ..............................................................6-24
A. Painting of Composite Blades ...........................................6-25
6. Dynamic Balance...................................................................6-27
A. Overview ............................................................................6-27
B. Inspection Procedures Before Balancing ...........................6-28
C. Modifying Spinner Bulkhead to Accommodate Dynamic
Balance Weights ............................................................6-29
D. Placement of Balance Weights for Dynamic Balance .......6-30
7. De-Ice Systems .....................................................................6-31
ANTI-ICE AND DE-ICE SYSTEMS .............................................. 7-1
1. Introduction ............................................................................. 7-3
A. Propeller De-Ice System .................................................... 7-3
2. De-Ice System Description ..................................................... 7-4
3. De-ice System Functional Tests ............................................. 7-5
4. De-Ice System Inspections ..................................................... 7-5
5. De-Ice System Troubleshooting .............................................. 7-5
Page 21
147

RECORDS .................................................................................. 8-1
1. Introduction ............................................................................. 8-3
2. Record Keeping ...................................................................... 8-3
A. Information to be Recorded ................................................ 8-3
B. Blade Damage Repair Sheets ............................................ 8-3
8190( ) ................................................................................ 8-4
E10950P( ) ......................................................................... 8-8
E12902( ) ..........................................................................8-12
E9193( ) ............................................................................8-17
Page 22
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LIST OF FIGURES Page

HC-E4A-3( ) Series Propeller ........................ Figure 2-1 ............. 2-3
HC-E4N-3( ) Series Propeller ........................ Figure 2-2 ............. 2-4
HC-E5A-2( ) Series Propeller ......................... Figure 2-3 ............. 2-8
HC-E5B-5A Series Propeller .......................... Figure 2-4 ............2-12
Section of Typical Composite Blade .............. Figure 2-5 ............2-16
Basic Components of the Composite Blade .. Figure 2-6 ............2-16
Governor in Onspeed Condition ..................... Figure 2-7 ............2-22
Governor in Underspeed Condition ................. Figure 2-8 ............2-22
Governor in Overspeed Condition ................... Figure 2-9 ............2-22
Tool for Decompressing HC-E4( )-3( ) Series
External Beta System ............................... Figure 3-1 ............. 3-6
Installing Propeller on Engine Flange ............ Figure 3-2 ............. 3-8
Mounting Bolt and Washer ............................ Figure 3-3 ............. 3-9
Determining Torque Value When Using
Torquing Adaptor ........................................ Figure 3-4 ............3-10
Diagram of Torquing Sequence for
Propeller Mounting Bolts ............................ Figure 3-5 ............ 3-11
Carbon Block and Beta Ring Clearance ........ Figure 3-6 ............3-12
Carbon Block Assembly ................................ Figure 3-7 ............3-12
Spinner Assembly ......................................... Figure 3-8 ............3-22
Striker Plate .................................................. Figure 3-9 ............3-23
Resistance Check Locations ......................... Figure 3-10 ..........3-25
Resistance Check of the Dome ..................... Figure 3-11 ..........3-27
Spinner Reassembly Procedures ................... Figure 3-12 ..........3-28
Checking Blade Track ................................... Figure 5-1 ............5-16
Blade Play .................................................... Figure 5-2 ............5-16
Turbine Engine Overspeed Limits .................. Figure 5-3 ............5-22
Page 23
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LIST OF FIGURES (CONTINUED) Page

Turbine Engine Overtorque Limits .................. Figure 5-4 ............5-23
Evidence of Lightning Strike Damage
to Composite Blade .................................... Figure 5-5 ............5-26
Lubrication Fitting ......................................... Figure 6-1 ............. 6-4
Lubrication Label ........................................... Figure 6-2 ............. 6-7
"Coin-Tap" Test to Check for Debond
and Delamination ...................................... Figure 6-3 ............6-15
Interpretation of Erosion Shield Damage ....... Figure 6-4 ............6-17
Missing Portion of the Erosion Shield
(Trailing Edge) ............................................ Figure 6-5 ............6-17
Acceptable Erosion Shield Damage and
Non-acceptable Crack Location Examples Figure 6-6 ............6-19
Debonds in Excess of Allowable Limits ......... Figure 6-7 ............6-19
Crushed and Cracked Trailing Edge .............. Figure 6-8 ............6-21
LIST OF TABLES Pages

Propeller/Engine Flange O-rings and
Mounting Hardware .................................... Table 3-1 .............. 3-7
Torque Table .................................................. Table 3-2 .............3-10
Air Conditioning Drive Accessories ................ Table 3-3 .............3-14
Resistance Checks ....................................... Table 3-4 .............3-27
Approved Touch-up Paints ............................ Table 6-1 .............6-24
Page 24
Propeller Owner’s Manual
147
CONTENTS Page
1. Purpose .................................................................................. 1-3
2. Airworthiness Limitations ........................................................ 1-3
3. Airframe or Engine Modifications ............................................. 1-4
4. Restrictions and Placards ....................................................... 1-5
5. General ................................................................................... 1-6
A. Personnel Requirements .................................................... 1-6
B. Maintenance Practices ....................................................... 1-6
C. Continued Airworthiness ..................................................... 1-7
6. Reference Publications ........................................................... 1-8
7. Definitions ............................................................................... 1-9
8. Abbreviations ......................................................................... 1-13
9. Hartzell Product Support ........................................................ 1-14
10.Warranty Service ................................................................... 1-14
Page 1-1
INTRODUCTION 61-00-47 Rev. 1 Nov/02
147
Page 1-2
147
1. Purpose
CAUTION: KEEP THIS MANUAL WITH THE PROPELLER
OR WITH THE AIRCRAFT ON WHICH IT IS
INSTALLED, AT ALL TIMES. THE LOG BOOK
RECORD WITHIN THIS MANUAL MUST BE
MAINTAINED, RETAINED CONCURRENTLY, AND
BECOME A PART OF THE AIRCRAFT AND
ENGINE SERVICE RECORDS.
This manual supports constant speed feathering and reversing
lightweight turbine propellers with composite blades.
The purpose of this manual is to enable qualified personnel to
install, operate, and maintain a Hartzell Constant Speed
Feathering and Reversing Lightweight Turbine Propeller. Separate
manuals are available concerning overhaul procedures and
specifications for the propeller.
This manual covers different design types. Sample hub and blade
model numbers within each design are covered in the Description
and Operation chapter of this manual.
NOTE: All propeller models covered by this manual use
composite propeller blades. Identical propellers types
that use aluminum blades are supported by Hartzell
Manual 149 (61-00-49).
2. Airworthiness Limitations
Refer to the Inspection and Check chapter of this manual for
Airworthiness Limits information.
Page 1-3
147
3. Airframe or Engine Modifications

A. Propellers are approved vibrationwise on airframe and engine
combinations based on tests or analysis based on tests of
similar installations. This data has demonstrated that propeller
stress levels are affected by airframe configuration, airspeed,
weight, power, engine configuration and approved flight
maneuvers. Aircraft modifications that can effect propeller
stress include, but are not limited to: aerodynamic changes
ahead of or behind the propeller, realignment of the thrust axis,
increasing or decreasing airspeed limits, increasing or
decreasing weight limits (less significant on piston engines),
the addition of approved flight maneuvers (utility and
aerobatic).
B. Engine modifications can also affect the propeller. The two
primary categories of engine modifications are those that
affect structure and those that affect power. An example of a
structural engine modification is the alteration of the
crankshaft or damper of a piston engine. Any change to the
weight, stiffness or tuning of rotating components could result
in a potentially dangerous resonant condition that is not
detectable by the pilot. Most common engine modifications
affect the power during some phase of operation. Some
modifications increase the maximum power output, while
others improve the power available during hot and high
operation (flat rating) or at off-peak conditions. Examples of
such engine modifications include, but are not limited to:
changes to the compressor, power turbine or hot section of a
turboprop engine; and on piston engines, the addition or
alteration of a turbocharger or turbonormalizer, increased
compression ratio, increased rpm, altered ignition timing,
electronic ignition, Full Authority Digital Electronic Controls
(FADEC), or tuned induction or exhaust.
C. All such modifications must be reviewed and approved by the
propeller manufacturer before obtaining approval on the
aircraft.
Page 1-4
147
4. Restrictions and Placards

The propellers covered by this manual may have a restricted
operating range that requires a cockpit placard. The restrictions, if
present, will vary depending on the propeller, blade, engine, and/or
aircraft model. Review the propeller and aircraft type certificate
data sheet (TCDS), Pilot Operating Handbook (POH), and any
applicable Airworthiness Directives for specific information.
Page 1-5
147
5. General
A. Personnel Requirements
Personnel performing maintenance are expected to have
sufficient training and certifications (when required by the
applicable Aviation Authority) to accomplish the work required
in a safe and airworthy manner.
B. Maintenance Practices
(1) The propeller and its components are highly vulnerable to
damage when they are removed from the engine. Properly
protect all components until they are reinstalled on the
engine.
(2) Never attempt to move the aircraft by pulling on the
propeller.
(3) Avoid the use of blade paddles; however, if blade paddles
must be used, at least two paddles must be employed.
(4) Use only the approved consumables e.g. cleaning agents,
lubricants, etc.
(5) Observe applicable torque values during maintenance.
(6) Before installing the propeller on the engine, the propeller
must be statically balanced. New propellers are statically
balanced at Hartzell. Overhauled propellers must be
statically balanced by the overhaul facility before return to
service.
NOTE: Dynamic balance is recommended, but may be
accomplished at the discretion of the operator,
unless specifically required by the airframe or
engine manufacturer. Dynamic balancing must
be accomplished in accordance with the
procedures and limitations in the Maintenance
Practices chapter of this manual. Additional
procedures may be found in the AMM (Aircraft
Maintenance Manual).
(7) As necessary, use a soft, non-graphite pencil, crayon, or
felt-tipped pen to make identifying marks on components.
Page 1-6
147
(8) As applicable, follow military standard MS33540 for

safety-wiring and cotter pinning general practices. Use
0.032 stainless steel safety wire unless otherwise
indicated.
(9) The airframe manufacturer’s manuals should be used in
addition to the information in this manual due to possible
special requirements for specific aircraft applications.
(10) If the propeller is equipped with a de-ice system,
applicable instructions and technical information can be
found in the manufacturer’s manuals and general
arrangement drawings. Contact the de-ice system
manufacturer for information concerning the installation
and removal of the de-ice system hardware.
C. Continued Airworthiness
Operators are urged to keep informed of Airworthiness
information via Hartzell Service Bulletins and Service Letters,
which are available from Hartzell distributors or from the
Hartzell factory by subscription. Selected information is also
available on Hartzell Propeller’s website at
www.hartzellprop.com.
Page 1-7
147
6. Reference Publications
The following publications are referenced within this manual:
Hartzell Manual No. 126 (61-00-26) - Active Service Bulletins,
Letters, Instructions, and Advisories
Hartzell Manual No. 127 (61-16-27) - Spinner Assembly
Maintenance
Hartzell Manual No. 135F (61-13-35) - Composite Blade
Maintenance Manual.
Hartzell Manual No. 143A (61-10-43) - Four-Blade Lightweight
Turbine Propeller Maintenance Manual
Hartzell Manual No. 157 (61-10-57) - Five-Blade Lightweight
Turbine Propeller Maintenance Manual
Hartzell Manual No. 158A (61-10-58) - Five and Six-Blade
Lightweight Turbine Propeller Maintenance Manual
Hartzell Manual No. 159 (61-02-59) - Application Guide
Hartzell Manual No. 165A (61-00-65) - Tool and Equipment
Hartzell Manual No. 202A (61-01-02) - Standard Practices Manual
Goodrich Corporation Manuals:
30-60-01 - Maintenance and Overhaul Manual for Goodrich
Corporation Brush Assemblies.
30-60-02 - Installation and Maintenance Manual for Electrothermal
Propeller De-icing Systems.
30-60-07 - Removal and Installation Manual for Electrothermal
Propeller De-icers.
Page 1-8
INTRODUCTION 61-00-47 Rev. 2 Apr/05
147
7. Definitions
A basic understanding of the following terms will assist in
maintaining and operating Hartzell propeller systems.
Term Definition
Annealed . . . . . . . . . . . Softening of material due to

overexposure to heat
Blade Angle . . . . . . . . . Measurement of blade airfoil location
described as the angle between the
blade airfoil and the surface
described by propeller rotation.
Brinelling . . . . . . . . . . . A depression caused by failure of the
material in compression.
Chord . . . . . . . . . . . . . A straight line distance between the
leading and trailing edges of an
airfoil.
Composite Material . . . Kevlar® (yellow) or graphite (black)
fibers bound together with or
encapsulated within an epoxy resin.
Constant Force . . . . . . A force that is always present in
some degree when the propeller is
operating.
Constant Speed . . . . . A propeller system that employs a
governing device to maintain a
selected engine RPM.
Corrosion . . . . . . . . . . Gradual material removal or
deterioration due to chemical action.
Crack . . . . . . . . . . . . . Irregularly shaped separation within a
material, sometimes visible as a
narrow opening at the surface.
Debond . . . . . . . . . . . . Separation of two materials that were
originally bonded together in a
separate operation.
Delamination . . . . . . . . Internal separation between the
layers of composite material.
Page 1-9
147
Term Definition
Depression . . . . . . . . . Surface area where the material has

been compressed but not removed.
Distortion . . . . . . . . . . Alteration of the original shape or
size of a component.
Erosion . . . . . . . . . . . . Gradual wearing away or
deterioration due to action of the
elements.
Exposure . . . . . . . . . . . Material open to action of the
elements.
Feathering . . . . . . . . . . The capability of blades to be rotated
parallel to the relative wind, thus
reducing aerodynamic drag.
Fretting . . . . . . . . . . . . Damage that develops when relative
motion of small displacement takes
place between contacting parts,
wearing away the surface.
Gouge . . . . . . . . . . . . . Surface area where material has
been removed.
Horizontal Balance . . . Balance between the blade tip and
the center of the hub.
Impact Damage . . . . . . Damage that occurs when the
propeller blade or hub assembly
strikes, or is struck by, an object
while in flight or on the ground.
Nick . . . . . . . . . . . . . . Removal of paint and possibly a
small amount of material.
Onspeed . . . . . . . . . . . Condition in which the RPM selected
by the pilot through the propeller
control lever and the actual engine
(propeller) RPM are equal.
Overhaul . . . . . . . . . . . The periodic disassembly,
inspection, repair, refinish, and
reassembly of a propeller assembly
to maintain airworthiness.
Page 1-10
147
Term Definition
Overspeed . . . . . . . . . . Condition in which the RPM of the

propeller or engine exceeds
predetermined maximum limits; the
condition in which the engine
(propeller) RPM is higher than the
RPM selected by the pilot through
the propeller control lever.
Overspeed Damage . . . Damage that occurs when the
propeller hub assembly rotates at a
speed greater than the maximum
limit for which it is designed.
Pitch . . . . . . . . . . . . . . Same as “Blade Angle”.
Pitting . . . . . . . . . . . . . Formation of a number of small,
irregularly shaped cavities in surface
material caused by corrosion or wear.
Reversing . . . . . . . . . . The capability of rotating blades to a
position to generate reverse thrust to
slow the aircraft or back up.
Scratch . . . . . . . . . . . . Same as "Nick".
Single Acting . . . . . . . . Hydraulically actuated propeller that
utilizes a single oil supply for pitch
control.
Split . . . . . . . . . . . . . . . Delamination of blade extending to
the blade surface, normally found
near the trailing edge or tip.
Synchronizing . . . . . . . Adjusting the RPM of all the
propellers of a multi-engine aircraft to
the same RPM.
Synchrophasing . . . . . A form of propeller sychronization in
which not only the RPM of the
engines (propellers) are held
constant, but also the position of the
propellers in relation to each other.
Page 1-11
147
Term Definition
Track . . . . . . . . . . . . . In an assembled propeller, a

measurement of the location of the
blade tip with respect to the plane
of rotation, in order to compare
blade tip location with respect to
the locations of the other blades in
the assembly.
Underspeed . . . . . . . . . The condition in which the actual
engine (propeller) RPM is lower than
the RPM selected by the pilot
through the propeller control lever.
Variable Force . . . . . . . A force that may be applied or
removed during propeller operation.
Vertical Balance . . . . . Balance between the leading and
trailing edges of a two-blade propeller
with the blades positioned vertically.
Windmilling . . . . . . . . . The rotation of an aircraft propeller
caused by air flowing through it while
the engine is not producing power.
Page 1-12
147
8. Abbreviations
Abbreviation Term
AMM . . . . . . . . . . . . . . Aircraft Maintenance Manual

AN . . . . . . . . . . . . . . . Air Force-Navy (or Army-Navy)
AOG . . . . . . . . . . . . . . Aircraft on Ground
FAA . . . . . . . . . . . . . . . Federal Aviation Administration
Ft-Lb . . . . . . . . . . . . . . Foot-Pound
ID . . . . . . . . . . . . . . . . Inside Diameter
In-Lb . . . . . . . . . . . . . . Inch-Pound
Lbs . . . . . . . . . . . . . . . Pounds
MIL-X-XXX . . . . . . . . . . Military Specification
MPI . . . . . . . . . . . . . . . Major Periodic Inspection
MS . . . . . . . . . . . . . . . Military Standard
OD . . . . . . . . . . . . . . . Outside Diameter
NAS . . . . . . . . . . . . . . National Aerospace Standards
N•m . . . . . . . . . . . . . . . Newton-Meters
POH . . . . . . . . . . . . . . Pilot’s Operating Handbook
PSI . . . . . . . . . . . . . . . Pounds per Square Inch
RPM . . . . . . . . . . . . . . Revolutions per Minute
TBO . . . . . . . . . . . . . . Time Between Overhaul
TSN . . . . . . . . . . . . . . . Time Since New
TSO . . . . . . . . . . . . . . Time Since Overhaul
NOTE: TSN/TSO is considered as the time accumulated

between rotation and landing, i.e., flight time.
Page 1-13
147
9. Hartzell Product Support

Hartzell Propeller is ready to assist you with questions concerning
your propeller system. Hartzell product support may be reached
during business hours (8:00 am through 5:00 pm, United States
Eastern Time) at (937) 778-4379 or at (800) 942-7767, toll free
from the United States and Canada. Hartzell Product Support can
also be reached by fax at (937) 778-4391, and by e-mail at
techsupport@hartzellprop.com.
After business hours, you may leave a message on our 24 hour
product support line at (937) 778-4376 or at (800) 942-7767, toll
free from the United States and Canada. A technical representative
will contact you during normal business hours. Urgent AOG
support is also available 24 hours per day, seven days per week
via this message service.
Additional information is available on our website at
www.hartzellprop.com
NOTE: When calling from outside the United States, dial (001)
before dialing the above telephone numbers.
10. Warranty Service
If you believe you have a warranty claim, it is necessary to
contact Hartzell’s Warranty Administrator. Hartzell’s Warranty
Administrator will provide a blank Warranty Application form. It is
necessary to complete this form and return it to the Warranty
Administrator for evaluation before proceeding with repair or
inspection work. Upon receipt of this form, the Warranty
Administrator will provide instructions on how to proceed.
Hartzell Warranty may be reached during business hours
(8:00 am. through 5:00 pm., United States Eastern Time) at
(937) 778-4380, or toll free from the United States and Canada
at (800) 942-7767. Hartzell Warranty Adminstration can also be
reached by fax, at (937) 778-4391, or by e-mail at
warranty@hartzellprop.com.
NOTE: When calling from outside the United States, dial (001)
before dialing the above telephone numbers.
Page 1-14
147
CONTENTS Page
1. Functional Description of Constant Speed Propeller Types .... 2-5
A. Feathering and Reversing Propellers
HC-E4( )-3( ) Series ......................................................... 2-5
B. Feathering Propellers
HC-E5A-2 Model ................................................................ 2-9
C. Feathering and Reversing Propellers
HC-E5B-5A Model ............................................................2-13
2. Description of Composite Blades .........................................2-17
3. Model Designation ...............................................................2-20
A. Aluminum Hub Propeller Model Identification .....................2-20
B. Composite Blade Model Identification ..............................2-21
4. Governors ............................................................................2-23
A. Theory of Operation ......................................................... 2-23
5. Propeller De-Ice Systems .................................................... 2-24
A. System Overview .............................................................2-24
FIGURES
HC-E4N-3( ) Series Propeller ......................... Figure 2-2 ............. 2-4
HC-E5B-5A Series Propeller .......................... Figure 2-4 ............2-12
Section of Typical Composite Blade .............. Figure 2-5 ............2-16
Basic Components of the Composite Blade .. Figure 2-6 .........2-16
Governor in Onspeed Condition ..................... Figure 2-7 ..........2-22
Governor in Underspeed Condition ................. Figure 2-8 ..........2-22
Governor in Overspeed Condition ................... Figure 2-9 ..........2-22
Page 2-1
DESCRIPTION AND OPERATION 61-00-47 Rev. 2 Apr/05
147
Page 2-2
Spinner W10129
Counter- Blade
Mounting Screw weight Clamp Retention
Bearing Pitch
Blade Change
Hub Rod
Preload Spring
Plate
Cylinder
Mounting
Washer Feather
Stop
Mounting
Bolt
Engine
Flange
DESCRIPTION AND OPERATION

Carbon Block
Assembly Spinner
147
Dome
Beta Ring Reverse
61-00-47
Adjust Sleeve
Spinner Piston
Bulkhead Fork
HC-E4A-3( ) Series Propeller

Figure 2-1
Page 2-3
Nov/99
W10172
Blade Counter- Blade
weight Clamp Retention
Bearing Pitch
Preload Change
Plate Hub Rod
Spring
Mounting
Washer Cylinder
Mounting
Bolt Feather
Stop
Engine
Flange
Carbon Block

Assembly
Beta Ring
Spinner
147
Dome
Spinner Reverse
61-00-47
Bulkhead Adjust Sleeve
Spinner Piston
Mounting Screw Fork
HC-E4N-3( ) Series Propeller

Figure 2-2
Nov/99
Page 2-4
147
1. Functional Description of Constant Speed Propeller Types

A. Feathering and Reversing Propellers HC-E4( )-3( ) Series
Refer to Figures 2-1 and 2-2. The propellers described in this
section are constant speed, feathering and reversing. They
use a single oil supply from a governing device to
hydraulically actuate a change in blade angle. The propellers
have four blades and are used primarily on Pratt & Whitney
turbine engines.
A two piece aluminum hub retains each propeller blade on a
thrust bearing. A cylinder is attached to the hub and contains
a feathering spring and piston. The hydraulically actuated
piston transmits linear motion through a pitch change rod and
fork to each blade to result in blade angle change.
While the propeller is operating the following forces are
constantly present: 1) spring force, 2) counterweight force,
3) centrifugal twisting moment of each blade and 4) blade
aerodynamic twisting forces. The spring and counterweight
forces attempt to rotate the blades to higher blade angle
while the centrifugal twisting moment of each blade is
generally toward lower blade angle. Blade aerodynamic
twisting force is generally very small in relation to the other
forces and can attempt to increase or decrease blade angle.
Summation of the propeller forces is toward higher pitch (low
RPM) and is opposed by a variable force toward lower pitch
(high RPM). The variable force is oil under pressure from a
governor with an internal pump that is mounted on and driven
by the engine. The oil from the governor is supplied to the
propeller and hydraulic piston through a hollow engine shaft.
Increasing the volume of oil within the piston and cylinder will
decrease the blade angle and increase propeller RPM.
Decreasing the volume of oil will increase blade angle and
decrease propeller RPM. By changing the blade angle, the
governor can vary the load on the engine and maintain
constant engine RPM (within limits), independent of where
the power lever is set. The governor uses engine speed
sensing mechanisms that permit it to supply or drain oil as
necessary to maintain constant engine speed (RPM).
Page 2-5
147
If governor supplied oil is lost during operation, the propeller

will increase pitch and feather. Feathering occurs because the
summation of internal propeller forces causes the oil to drain
out of the propeller until the feather stop position is reached.
Normal in-flight feathering is accomplished when the pilot
retards the propeller condition lever past the feather detent.
This permits control oil to drain from the propeller and return to
the engine sump. Engine shutdown is normally accomplished
during the feathering process.
Normal in-flight unfeathering is accomplished when the pilot
positions the propeller condition lever into the normal flight
(governing) range and restarts the engine. As engine speed
increases, the governor supplies oil to the propeller and the
blade angle decreases.
In reverse mode of operation the governor operates in an
underspeed condition to act strictly as a source of
pressurized oil, without attempting to control RPM. Control of
the propeller blade angle in reverse is accomplished with the
beta valve.
NOTE: The beta valve is normally built into the base of the
governor.
The propeller is reversed by manually repositioning the
cockpit-control to cause the beta valve to supply oil from the
governor pump to the propeller. Several external propeller
mechanisms, which include a beta ring and carbon block
assembly, communicate propeller blade angle position to the
beta valve.
When the propeller reaches the desired reverse position,
movement of the beta ring and carbon block assembly
initiated by the propeller piston, causes the beta valve to shut
off the flow of oil to the propeller. Any additional unwanted
movement of the propeller toward reverse, or any movement
of the manually positioned beta valve control toward high
pitch position will cause the beta valve to drain oil from the
propeller to increase pitch.
Page 2-6
147
Page 2-7
6854-2.eps
Blade
Hub Pitch
Blade Change
Retention Rod
Bearing
Cylinder
Preload
Plate
Engine
Flange Pitch Stop
Mounting
Nut

Mounting
Washer
Spinner
Adapter Plate to Hub Dome
147
Bolt
Bulkhead to Adapter
Plate Screw Piston
61-00-47
Spinner Spring
Spinner Lubrication
Bulkhead Mounting Fork
Fitting
Screw
HC-E5A-2( ) Series Propeller

Figure 2-3
Rev. 2 Apr/05
Page 2-8
147
B. Feathering Propellers HC-E5A-2 Model

Refer to Figure 2-3. The propeller described in this section is
constant speed and feathering. It utilizes a single oil supply
from a governing device to hydraulically actuate a change in
blade angle. This propeller has five blades and is used
primarily on Pratt & Whitney turbine engines.
constantly present, 1) spring force, 2) counterweight force, 3)
centrifugal twisting moment of each blade and 4) blade
forces attempt to rotate the blades to higher blade angle, while
the centrifugal twisting moment of each blade is generally
toward lower blade angle. Blade aerodynamic twisting force is
usually very small in relation to the other forces and can
attempt to increase or decrease blade angle.
The summation of the propeller forces is toward higher pitch
(low RPM) and is opposed by a variable force toward lower
pitch (high RPM). The variable force is oil under pressure from
a governor with an internal pump that is mounted on and driven
by the engine. The oil from the governor is supplied to the
propeller and hydraulic piston through a hollow engine shaft.
Increasing the volume of oil within the piston and cylinder will
decrease the blade angle and increase propeller RPM.
Decreasing the volume of oil will increase blade angle and
decrease propeller RPM. By changing blade angle the
constant engine RPM (within limits), independent of where the
power lever is set. The governor uses engine speed sensing
mechanisms that permit it to supply or drain oil as necessary
to maintain constant engine speed (RPM).
Page 2-9
147

Page 2-10
147
Page 2-11
W10003
Blade Hub
Counterweight Pitch
Blade Change
Retention Rod
Bearing
Cylinder
Preload
Plate
Engine
Flange
Mounting
Bolt

Mounting
Washer Spinner
Dome
Spinner
147
Bulkhead Start Locks
Piston
61-00-47
Spinner
Mounting Fork Spring
Screw Lubrication
Fitting
HC-E5B-5A Series Propeller

Figure 2-4
Rev. 2 Apr/05
Page 2-12
147
C. Feathering and Reversing Propellers HC-E5B-5A Model

Refer to Figure 2-4. The propeller described in this section is
constant speed, feathering and reversing. It utilizes a single oil
supply from a governing device to hydraulically actuate a
change in blade angle. This propeller has five blades and is
used primarily on Garrett (Honeywell) turbine engines.
constantly present, 1) spring force, 2) counterweight force,
3) centrifugal twisting moment of each blade and 4) blade
forces attempt to rotate the blades to higher blade angle, while
the centrifugal twisting moment of each blade is generally
toward lower blade angle. Blade aerodynamic twisting force is
usually very small in relation to the other forces and can
attempt to increase or decrease blade angle.
The summation of the propeller forces is toward higher pitch
(low RPM) and is opposed by a variable force toward lower
pitch (high RPM). The variable force is oil under pressure from
a governor with an internal pump, which is mounted on and
driven by the engine. The oil from the governor is supplied to
the propeller and hydraulic piston through a hollow engine
shaft. Increasing the volume of oil within the piston and
cylinder will decrease the blade angle and increase propeller
RPM. Decreasing the volume of oil will increase blade angle
and decrease propeller RPM. By changing blade angle the
constant engine RPM (within limits), independent of where the
power lever is set. The governor uses engine speed sensing
mechanisms that allow it to supply or drain oil as necessary
to maintain constant engine speed (RPM).
Page 2-13
147

In reverse mode of operation, the governor operates in an
underspeed condition to act strictly as a source of
pressurized oil, without attempting to control RPM. Control of
the propeller blade angle in reverse is accomplished with the
beta valve.
NOTE: The beta valve is normally located on the side of
reduction gearbox opposite the propeller.
The propeller is reversed by manually repositioning the
cockpit-control to cause the beta valve to supply oil from the
governor pump to the propeller. A beta rod inserted into the
front of the propeller communicates propeller blade angle
position to the beta valve.
When the propeller reaches the desired reverse position,
movement of the beta rod, initiated by the propeller piston, will
cause the beta valve to shut off flow of oil to the propeller. Any
additional unwanted movement of the propeller toward reverse
or any movement of the manually positioned beta valve control
toward high pitch position will cause the beta valve to drain oil
from the propeller to increase pitch.
Page 2-14
147
It is undesirable to feather the propeller when the engine is

stopped after landing the aircraft. This propeller type is
normally installed on a fixed shaft engine that causes the
propeller to rotate during an engine start process. If the
propeller is in feather position, an overload on the electric
engine starter will occur.
To prevent feathering during normal engine shutdown, the
propeller incorporates spring-energized latch pins, called start
locks. Two start locks are installed on the cylinder. If propeller
rotation is approximately 800 RPM or above, the start locks
disengage from the piston by centrifugal force acting on the
latch pins to compress the spring (within the units). When
RPM drops below 800 RPM, the springs overcome the
centrifugal force and move the latch pins to engage the piston,
preventing blade angle movement to feather.
Shortly after start up with the propeller RPM above 800, the
latch pins in the start locks will still retain the blade angle. To
release the latch pins, it is necessary to manually actuate the
propeller slightly toward reverse. This will move the piston,
allowing the latch pins to slide freely. Centrifugal force will
compress the springs and disengage the pins from the piston.
Page 2-15
147
CPS-051a
Laminated
Solid Unidirectional Layers of
Composite Material Composite
Material
Erosion
Shield Solid Unidirec-
Low-Density tional Composite
Laminated Foam Core Material
Layers of
Composite
Material
Section of Typical Composite Blade

Figure 2-5
APS0047a,
APS0665a
Metal Blade Low-Density
Plug Foam Core
Blade
Retention Low-Density
Erosion
Windings Foam Core
Shield
Shank of Retention
Metal Blade Composite
Laminates
Plug Material
Basic Components of the Composite Blade

Figure 2-6
Page 2-16
147
2. Description of Composite Blades

The Hartzell composite blade is composed of a metal blade shank
retention section into which is molded a low-density foam core
that supports built-up layers of composite laminate (Figure 2-5).
An erosion shield of electroformed nickel is bonded to the blade to
protect the blade leading edge from erosion and impact damage.
Some designs incorporate a stainless steel wire mesh into the
fabrication on the face and camber surfaces to inhibit erosion in
blade tip areas.
Filament windings of composite material provide blade retention of
the blade material to the internal metal plug (Figure 2-6). The
composite laminates that are a structural component of the blade
also provide a retention load path directly under the bearing for
blade retention.
Some designs use a filament winding on the inboard end of the
erosion shield to aid the retention of the erosion shield. This
winding is sometimes referred to as an erosion shield winding
and should not be confused with the blade retention winding used
to secure the blade material to the internal metal plug.
The composite blade is balanced in the horizontal plane during
production by adding lead wool to a centrally located balance tube
in the metal blade shank that may protrude into the blade’s foam
core.
Page 2-17
147
Some composite blade models are painted with conductive

coating to prevent electrostatic discharges that can interrupt the
operation of electronic equipment.
Some composite blade models are painted with Lightning Guard
(copper) paint for protection against lightning strike damage.
All composite blade models are painted with a finish covering of
polyurethane paint to protect the entire blade from erosion and
ultraviolet damage. Aircraft that require de-ice protection use an
external de-ice boot.
Page 2-18
147
Page 2-19
147
3. Model Designation
The following pages illustrate sample model designations for
Hartzell lightweight propeller hub assemblies and blades. Hartzell
uses a model designation to identify specific propeller and blade
assemblies. Example: HC-E4A-3I/E10950PK. A slash mark
separates the propeller and blade designations.
A. Aluminum Hub Propeller Model Identification
The propeller model designation is impression stamped on the
propeller hub.
HC - E 4 A - 3 I
E4A-3:
A - E-5963 - INITIAL PRODUCTION MODEL
I - E-6358 - SAME AS A EXCEPT P-STATIC PAINT, DE-ICE WIRES,
PAINT
J - E-6824 - SAME AS I EXCEPT HUB, CYLINDER
E4N-3:
M- E-6953 - INITIAL PRODUCTION MODEL
E5A-2:
BLANK - E-6854 - INITIAL PRODUCTION MODEL
E5B-5:
BLANK - E-2860 - INITIAL PRODUCTION MODEL
2 - CONSTANT SPEED AND FEATHERING

3 - CONSTANT SPEED, FEATHERING, REVERSING
EXTERNAL BETA RING FOR P & W PT6A APPLICATIONS
5 - CONSTANT SPEED, FEATHERING, REVERSING,
INTERNAL BETA, START LOCKS, TPE-331-( )
BOLT DOWELS NO. OF BOLTS

CIRCLE NO. DIA. OR STUDS
A 5.125 in. 2 5/8 12 (9/16")
B 5.125 in. 2 5/8 12 (9/16")
N 4.25 in. 2 1/2 8 (9/16")
NO. OF BLADES 4 or 5
E - HUB DESIGN AND BLADE RETENTION TYPE
HC HARTZELL CONTROLLABLE
Page 2-20
147
B. Composite Blade Model Identification

The blade designation is impression stamped on the blade
butt end (internal) and is either on a decal or ink stamped on
the blade camber side (external).
prop model/E10950PCK
SUFFIX LETTERS:
B - DE-ICE BOOT (WIRE ELEMENT); FOR E10950P - LOW WATT DENSITY
FOIL ELEMENT; FOR E9193 - NON-FUNCTIONAL BOOT
C - FOR E10950PC(B,K) - E-7016 COUNTERWEIGHT CLAMP INSTALLED
E - MINOR MODIFICATION
K - DE-ICE BOOT INSTALLED (FOIL ELEMENT,DIFFERENT PN FROM B
ABOVE)
P - P-STATIC PAINT
BLANK - ORIGINAL DESIGN, NO CHANGES
The first 2 or 3 numbers indicate initial design

diameter (in inches), the last 2 numbers indicate
basic model or template (there are some exceptions
to this definition).
PREFIX OF UP TO 3 LETTERS:
E - SHANK DESIGN
Page 2-21
147
APS6149
Pilot Control
Speeder Spring
Flyweights
Pilot Valve
Governor in Onspeed Condition

Figure 2-7
APS6150
Pilot Control
Speeder Spring
Flyweights
Pilot Valve
Governor in Underspeed Condition

Figure 2-8
APS6151 Pilot Control
Speeder Spring
Flyweights
Pilot Valve
Governor in Overspeed Condition

Figure 2-9
Page 2-22
147
4. Governors
A. Theory of Operation
(1) A governor is an engine RPM sensing device and high
pressure oil pump. In a constant speed propeller system,
the governor responds to a change in engine RPM by
directing oil under pressure to the propeller hydraulic
cylinder or by releasing oil from the hydraulic cylinder. The
change in oil volume in the hydraulic cylinder changes the
blade angle and returns the propeller system RPM to the
set value. The governor is set for a specific RPM via the
cockpit propeller control, which compresses or releases
the governor speeder spring.
(2) When the engine is operating at the RPM set by the pilot
using the cockpit control, the governor is operating
onspeed. Refer to Figure 2-7. In an onspeed condition,
the centrifugal force acting on the flyweights is balanced
by the speeder spring, and the pilot valve is neither
directing oil to nor from the propeller hydraulic cylinder.
(3) When the engine is operating below the RPM set by the
pilot using the cockpit control, the governor is operating
underspeed. Refer to Figure 2-8. In an underspeed
condition, the flyweights tilt inward because there is not
enough centrifugal force on the flyweights to overcome
the force of the speeder spring. The pilot valve, forced
down by the speeder spring, meters oil flow to decrease
propeller pitch and raise engine RPM.
(4) When the engine is operating above the RPM set by the
pilot using the cockpit control, the governor is operating
overspeed. Refer to Figure 2-9. In an overspeed
condition, the centrifugal force acting on the flyweights is
greater than the speeder spring force. The flyweights tilt
outward, and raise the pilot valve. The pilot valve then
meters oil flow to increase propeller pitch and lower
engine RPM.
Page 2-23
147
(5) Feathering governors allow oil to be pushed from the

propeller to the engine drain to increase propeller pitch to
feather.
(6) A synchronizing system can be employed in a multi-
engine aircraft to keep the engines operating at the same
RPM. A synchrophasing system not only keeps RPM of
the engines consistent, but also keeps the propeller
blades operating in phase with each other. Both
synchronizing and synchrophasing systems serve to
reduce noise and vibration.
5. Propeller De-Ice Systems
A Hartzell turbine propeller is sometimes equipped with a de-ice
system.
A. System Overview
A propeller de-ice system is a system that permits ice to
form, and then removes it by electrically heating the de-ice
boots. The ice partially melts and is thrown from the blade by
centrifugal force.
(1) A de-ice system consists of one or more on/off switches,
a timer or cycling unit, a slip ring and brush blocks, and
de-ice boots. The pilot controls the operation of the
de-ice system by turning on one or more switches. All
de-ice systems have a master switch, and may have
another toggle switch for each propeller. Some systems
also have a selector switch to adjust for light or heavy
icing conditions.
(2) The timer or cycling unit determines the sequence of
which blades (or portion thereof) are currently being
de-iced, and for what length of time. The timer controls
the application of power to each de-ice boot or boot
segment in a sequential order.
(3) A brush block, which is normally mounted on the engine
just behind the propeller, is used to transfer electricity to
the slip ring. The slip ring rotates with the propeller, and
provides a current path to the blade de-ice boots.
(4) De-ice boots contain internal heating elements. These
boots are securely attached to the leading edges of each
blade with adhesive.
Page 2-24
147
CONTENTS
1. Tools, Consumables, and Expendables .................................. 3-3
A. Tooling ............................................................................... 3-3
B. Consumables ..................................................................... 3-3
C. Expendables ...................................................................... 3-3
2. Pre-Installation ....................................................................... 3-4
A. Inspection of Shipping Package ......................................... 3-4
B. Uncrating ........................................................................... 3-4
C. Inspection after Shipment .................................................. 3-4
D. Reassembly of a Propeller Disassembled for Shipment ..... 3-4
3. Propeller Assembly Installation ............................................... 3-5
A. Precautions ....................................................................... 3-5
B. Installing HC-E4( )-3( ) Propeller on the Aircraft Engine ...... 3-7
C. Installing HC-E5A-2 Propeller on the Aircraft Engine .........3-15
D. Installing HC-E5B-5A Propeller on the Aircraft Engine .......3-19
4. Spinner Installation ................................................................3-24
5. Post-Installation Checks ........................................................3-30
6. Spinner Removal ....................................................................3-30
7. Propeller Removal .................................................................3-31
A. Removal of HC-E4( )-3( ) Propellers ...................................3-31
B. Removal of HC-E5A-2 Propellers .......................................3-34
C. Removal of HC-E5B-5A Propellers ....................................3-36
Page 3-1
INSTALLATION AND REMOVAL 61-00-47 Rev. 2 Apr/05
147
FIGURES Page
External Beta System ................................ Figure 3-1 ........... 3-6
Installing Propeller on Engine Flange ............. Figure 3-2 ........... 3-8
Mounting Bolt and Washer ............................ Figure 3-3 ............. 3-9
Determining Torque Value When Using
Torquing Adaptor ........................................ Figure 3-4 ............3-10
Diagram of Torquing Sequence for
Propeller Mounting Bolts ............................ Figure 3-5 ............ 3-11
Carbon Block and Beta Ring Clearance ......... Figure 3-6 ............3-12
Carbon Block Assembly ................................ Figure 3-7 ............3-12
Spinner Assembly ......................................... Figure 3-8 ............3-22
Striker Plate .................................................. Figure 3-9 ............3-23
Resistance Check Locations ......................... Figure 3-10 ..........3-25
Resistance Check of the Dome ..................... Figure 3-11 ..........3-27
Spinner Reassembly Procedures ................... Figure 3-12 ..........3-28
TABLES
Propeller/Engine Flange O-rings and
Mounting Hardware .................................... Table 3-1 .............. 3-7
Torque Table .................................................. Table 3-2 .............3-10
Air Conditioning Drive Accessories ................ Table 3-3 .............3-14
Resistance Checks ....................................... Table 3-4 .............3-27
Page 3-2
147
1. Tools, Consumables, and Expendables

The following tools, consumables, and expendables will be
required for propeller removal or installation:
NOTE: Lightweight turbine propellers are manufactured with
different flange designs. The flange types are A, B, and
N. The flange type used on a particular propeller
installation is indicated in the propeller model
identification number stamped on the hub. For example,
HC-E4A-3 indicates an A flange. Refer to Aluminum Hub
Model Identification in the Description and Operation
chapter of this manual for description of each flange
type.
A. Tooling
A Flange
• Safety wire pliers
• Torque wrench
• Torque wrench adapter (Hartzell P/N AST-2877)
B Flange
• Torque wrench
N Flange
• Torque wrench
B. Consumables
• Quick Dry Stoddard Solvent or Methyl-Ethyl-Ketone (MEK)
• Loctite 222 low strength threadlocker
C. Expendables
• 0.032 inch (0.81 mm) Stainless Steel Aircraft Safety wire
• O-ring, Propeller-to-Engine Seal (see Table 3-1)
Page 3-3
147
2. Pre-Installation
A. Inspection of Shipping Package
Examine the exterior of the shipping container for signs of
shipping damage, especially at the box ends around each
blade. A hole, tear or crushed appearance at the end of the
box (blade tips) may indicate the propeller was dropped during
shipment, possibly damaging the blades.
B. Uncrating
(1) Place the propeller on a firm support.
(2) Remove the banding and any external wood bracing from
the shipping container.
(3) Remove the cardboard from the hub and blades. Place the
propeller on a padded surface that supports the propeller
over a large area. Never stand the propeller on a blade tip.
(4) Remove the plastic dust cover cup from the propeller
mounting flange (if installed).
C. Inspection after Shipment
After removing the propeller from the shipping container,
examine the propeller components for shipping damage.
D. Reassembly of a Propeller Disassembled for Shipment
If a propeller was received disassembled for shipment, it is to
be reassembled by trained personnel in accordance with the
applicable propeller maintenance manual.
Page 3-4
INSTALLATION AND REMOVAL 61-00-47 Rev. 1 Nov/02
147
3. Propeller Assembly Installation

A. Precautions
WARNING 1: DURING ENGINE INSTALLATION OR REMOVAL,
USING THE PROPELLER TO SUPPORT THE
WEIGHT OF THE ENGINE IS NOT
AUTHORIZED. UNAPPROVED INSTALLATION
AND REMOVAL TECHNIQUES MAY CAUSE
DAMAGE TO THE PROPELLER, THAT MAY
LEAD TO FAILURE RESULTING IN AN
AIRCRAFT ACCIDENT.
WARNING 2: WHEN INSTALLING THE PROPELLER,

FOLLOW THE AIRFRAME MANUFACTURER’S
MANUALS AND PROCEDURES, AS THEY MAY
CONTAIN ISSUES VITAL TO AIRCRAFT SAFETY
THAT ARE NOT CONTAINED IN THIS OWNER’S
MANUAL.
CAUTION: AVOID THE USE OF BLADE PADDLES. DO

NOT PLACE THE BLADE PADDLE IN THE AREA
OF THE DE-ICE BOOT WHEN APPLYING
TORQUE TO A BLADE ASSEMBLY. PLACE THE
BLADE PADDLE IN THE THICKEST AREA OF
THE BLADE, JUST OUTSIDE OF THE DE-ICE
BOOT. USE ONE BLADE PADDLE PER BLADE.
(1) Make sure the propeller is removed before the engine is
removed or installed in the airframe.
(2) Follow the airframe manufacturer’s instructions for
installing the propeller. If such instructions are not in the
airframe manufacturer’s manual, then follow the
instructions in this manual; however, mechanics must
consider that this owner’s manual does not describe
important procedures that are outside the scope of this
manual. In addition to propeller installation procedures,
items such as rigging and preflight testing of flight idle
blade angle, installation and adjustment of de-ice
equipment, and propeller synchronization devices are
normally found in the airframe manufacturer’s manuals.
Page 3-5
147
W10115
W10171
A Flange
Hartzell P/N CST-2987
N Flange

External Beta System
Figure 3-1
Page 3-6
147
B. Installing HC-E4( )-3( ) Propeller on the Aircraft Engine

(1) Use a beta system puller CST-2987 (Figure 3-1) to
compress the beta system and pull the beta ring forward
to permit installation of the double hex head propeller
mounting bolts.
WARNING: MAKE SURE THE SLING IS RATED UP TO
800 LBS (363 KG) TO SUPPORT THE
WEIGHT OF THE PROPELLER ASSEMBLY
DURING INSTALLATION.
(2) With a suitable crane hoist and sling, carefully move the
propeller assembly to the aircraft engine mounting flange.
NOTE 1: If the propeller is equipped with a de-ice
system, refer to the General Maintenance
Practices section in the Introduction chapter of
this manual.
NOTE 2: Some propellers may require installation of an
accessory drive pulley. If installation procedures
are not in this manual, refer to the aircraft
manufacturer’s instructions.
(3) Make sure the propeller hub flange and the engine flange
mating surfaces are clean.
(4) Remove the pitch change rod cap, if applicable.
(5) Install the specified O-ring on the engine flange. Refer to
Table 3-1.
(6) Align the mounting and dowel pin holes in the propeller
hub flange with the mounting holes and dowel pins in the
engine flange.
(7) Slide the propeller flange onto the engine flange.
Flange O-ring Bolt/Stud W asher Nut

A
C-3317-239-2 B-3347 A-2048-2 n/a
(except E-5A-2)
E5A-2 C-3317-239-2 B-7435 A-2048-2 C -6006
B C-3317-239-2 B-3347 A-2048-2 n/a
N C-3317-230 B-3339-1 A-2048-2 n/a
Propeller/Engine Flange O-rings and Mounting Hardware

Table 3-1
Page 3-7
147
APS0543,
PROPELLER FLANGE W10107,
W10127,
W10109
ENGINE FLANGE
TORQUE WRENCH
O-RING
WASHER
TORQUE WRENCH
BOLT ADAPTOR*
*Note: If torque wrench adapter is used, use the calculation in Figure 3-4 to
determine correct torque wrench setting.
B Flange
A Flange
Spinner Mounting
Mounting Bolt
Attachment Holes
Holes (Threaded) N Flange
(Threaded)
Dowel Pin Holes

(Unthreaded)
Installing Propeller on Engine Flange

Figure 3-2
Page 3-8
INSTALLATION AND REMOVAL 61-00-47 Nov/99
147
CAUTION 1: MAKE SURE THAT COMPLETE AND TRUE

SURFACE CONTACT IS ESTABLISHED
BETWEEN THE PROPELLER HUB FLANGE
AND THE ENGINE FLANGE.
CAUTION 2: NEW PROPELLER MOUNTING BOLTS
MUST BE USED WHEN INITIALLY
INSTALLING A NEW OR OVERHAULED
PROPELLER.
(8) Apply MIL-PRF-83483( ) (Hartzell Part No. A-3338-[ ])
anti-seize compound to the threaded surfaces of the
mounting bolts. Refer to Table 3-1 for the appropriate
mounting hardware.
NOTE: If the propeller is removed between overhaul
intervals, mounting bolts and washers may be
reused if they are not damaged or corroded.
CAUTION: ID CHAMFER OF WASHER MUST BE
FACING TOWARD THE BOLT HEAD.
WASHERS WITHOUT CHAMFER MUST BE
INSTALLED WITH ROLLED EDGES TOWARD
THE BOLT HEAD. (REFER TO FIGURE 3-3).
(9) Install the mounting bolts with washers through the
engine flange and into the propeller hub flange. Refer to
Figure 3-2.
APS0279C
Chamfer of washer must face bolt
head at installation. Washers
without chamfer must be installed
Without with rolled edges toward bolt
chamfer head.
With
chamfer
NOTE: Size of chamfer can vary

from washer to washer.
Mounting Bolt and Washer

Figure 3-3
Page 3-9
INSTALLATION AND REMOVAL 61-00-47 Rev. 1 Nov/02
147
APS0212A
Standard Torque Wrench Torquing Adaptor
1.00 foot 0.50 foot

(305.0 mm) (152.0 mm)
(actual torque required) X (torque wrench length) Torque wrench reading

(torque wrench length) + (length of adaptor) = to achieve required actual
torque
EXAMPLE:
reading on torque
100 Ft-Lb (136 N•m) x 1 ft (305.0 mm) 66.7 Ft-Lb wrench with 6-inch
= <
1 ft (305.0 mm) + 0.50 ft (152.0 mm) (90 N•m) (152.0 mm) adaptor
for actual torque of
100 Ft-Lb (136 N•m)
Determining Torque Value When Using Torquing Adaptor

Figure 3-4
A flange propeller mtg. bolts

100-105 Ft/Lbs (136-142 N•m) Wet
(except E5A-2)
E5A-2 flange
120-130 Ft/Lbs (163-176 N•m) Wet
propeller mtg. nuts
B flange propeller mtg. bolts 100-105 Ft/Lbs (136-142 N•m) Wet
N flange propeller mtg. bolts 100-105 Ft/Lbs (136-142 N•m) Wet
Adapter Plate to Hub bolts - 8-10 Ft/Lbs (10.8-13.5 N•m)
B-3384-4H
Slip Ring and Adapter Plate 8-10 Ft/Lbs (10.8-13.5 N•m)
Unit to Hub screws-A-2070-7
Bulkhead to Adapter Plate Until snug
screws - B-3867-269
Pulley to Adapter Ring - 48 In/Lbs (5.4 N•m)
Pilatus fastener
NOTE 1: Torque values with “Wet” noted after them are based on
lubricated threads with approved anti-seize compound
MIL-PRF-83483( ) (Hartzell Part No. A-3338-[ ]).
NOTE 2: Specified torques take into account the run-on torque of the
fasteners. No adjustment of the specified torque is required to
allow for run-on torque.
Torque Table
Table 3-2
Page 3-10
147
W10107C,
W10107B,
W10108C,
A or B Flange
W10109C,
W10109B
SEQUENCE A SEQUENCE B
Use Sequence A for steps one and two. Use Sequence B for step three.
Step 1 -Torque all bolts to 40 Ft-Lbs (54 N•m). Step 3 -Torque all bolts to Table
Step 2 -Torque all bolts to 80 Ft-Lbs (108 N•m). 3-2.
F Flange
Step 1 -Torque all bolts to 40 Ft-Lbs (54 N•m).

Step 2 -Torque all bolts to Table 3-2.
N Flange
SEQUENCE A SEQUENCE B
Use Sequence A for steps one and two. Use Sequence B for step three.
Step 1 -Torque all bolts to 40 Ft-Lbs (54 N•m). Step 3 -Torque all bolts to Table
Step 2 -Torque all bolts to 80 Ft-Lbs (108 N•m). 3-2.
Diagram of Torquing Sequence for Propeller Mounting Bolts

Figure 3-5
Page 3-11
147
APS0168b
Snap Ring
Carbon Block
Assembly Side clearance 0.001 to 0.002 in.
(0.03 to 0.05 mm) upon installation.
Beta Ring
Carbon Block and Beta Ring Clearance

Figure 3-6
BPS0041
Snap Ring Cotter Pin

Yoke Unit
Clevis Pin Block Unit
Carbon Block Assembly

Figure 3-7
Page 3-12
147
(10) Use a torque wrench and a torque wrench adapter Hartzell

P/N AST-2877 to torque all mounting bolts in sequences
and steps shown in Figure 3-5. Refer to Table 3-2 and
Figure 3-4 to determine the proper torque value.
(11) Safety all mounting bolts with 0.032 inch (0.81 mm)
minimum diameter stainless steel wire. (Two bolts per
safety.)
(12) Decompress and remove the beta system puller.
(13) Install the carbon block into the beta linkage lever, per the
airframe manufacturer’s instructions.
CAUTION: FIT THE BLOCK IN THE BETA RING WITH A
SIDE CLEARANCE OF 0.001 TO 0.002 INCH
(0.03 TO 0.05 MM). REFER TO FIGURE 3-6.
(14) Install the carbon block assembly (Figure 3-7) into the
beta ring.
(15) Install, adjust and safety the beta linkage per the airframe
(16) If the propeller is equipped with an accessory drive pulley,
follow the applicable manufacturer’s instructions for
installation of the accessory drive pulley hardware.
(17) If the propeller is equipped with a de-ice system, follow
the applicable manufacturer’s instructions for installation
of the de-ice system hardware.
Page 3-13
147
147AIR_CON2.eps
Adapter Plate Unit
Accessory
Mounting
Washer
Accessory
Mounting
Screw
Propeller
Mounting
Flange
Spinner Air Conditioning

Bulkhead Pulley (2 piece)
Unit
Engine
Mounting
Flange
Part Description Part Number
Air Conditioning Pulley Pilatus part
Hartzell Part Number

Adapter Plate Unit
D-6663
Accessory Mounting Screw Pilatus part
Accessory Mounting Washer Pilatus part
Air Conditioning Drive Accessories

Table 3-3
Page 3-14
147
C. Installing HC-E5A-2 Propeller on the Aircraft Engine

DURING REMOVAL.
NOTE 1: If the propeller is equipped with a de-ice system,
refer to the General Maintenance Practices
section in the Introduction chapter of this manual.
(2) Make sure the propeller hub flange and engine flange
mating surfaces are clean and undamaged, and that no
unwanted material is between the mating surfaces.
Table 3-1.
(5) For propeller models without air conditioning accessories
or de-ice:
(a) Apply Loctite 222 low strength threadlocker to the
B-3867-269 screws.
(b) Using the B-3867-269 screws and B-3860-10L
washers, attach the spinner bulkhead unit to the
adapter plate unit.
(c) Attach the adapter plate unit to the hub using
B-3837-0432 washers and B-3384-4H bolts. Torque
the B-3384-4H bolts in accordance with the torque
specified in Table 3-2.
(d) Using 0.032 inch (0.81 mm) stainless steel aircraft
safety wire, safety wire the B-3384-4H bolts.
Page 3-15
147
(6) For propeller models with air conditioning accessories and

de-ice:
(a) Apply Locktite 222 low strength threadlocker to the
B-3867-269 screws.
(b) Using the B-3867-269 screws and B-3860-10L
washers, attach the spinner bulkhead unit to the
adapter plate unit.
(c) Attach the slip ring and adapter plate unit to the hub
using A-2070-7 screws. Torque the A-2070-7 screws
in accordance with the torque specified in Table 3-2.
(e) Align the dowel pin holes in the propeller hub flange
with the dowel pins in the engine flange.
CAUTION 2: NEW PROPELLER MOUNTING NUTS MUST

BE USED WHEN INITIALLY INSTALLING A
NEW OR OVERHAULED PROPELLER.
(7) Apply a MIL-PRF-83483( ) (Hartzell Part No. A-3338-[ ])
mounting hardware.
intervals, mounting nuts and washers may be
CAUTION: DO NOT DISLODGE THE MOUNTING
STUDS FROM THE PRESS FIT IN THE HUB
MOUNTING FLANGE WHEN INSTALLING
THE PROPELLER. IF A STUD IS
DISLODGED FROM THE CORRECT
POSITION, THE STUD MUST BE
CORRECTLY REINSTALLED IN
ACCORDANCE WITH HARTZELL STANDARD
PRACTICES MANUAL 202A (61-01-02).
Page 3-16
147
(9) Install the mounting nuts with washers on the mounting

studs.
(10) Use a torque wrench and a torque wrench adaptor
Hartzell part number AST-2877-1 or equivalent to torque
all mounting nuts in sequences and steps shown in
Figure 3-5. Refer to Table 3-2 and Figure 3-4 to determine
the proper torque value.
(11) Safety all mounting nuts with 0.032 inch (0.81 mm)
minimum diameter stainless steel wire. (Two nuts per
safety.)
Page 3-17
147
Page 3-18
147
D. Installing HC-E5B-5A Propeller on the Aircraft Engine

DURING INSTALLATION.
NOTE 1: If the propeller is equipped with a de-ice
system, refer to the General Maintenance
Practices section in the Introduction chapter of
this manual.
(2) Make sure the propeller hub flange and the engine flange
mating surfaces are clean.
Table 3-1.
(5) Align the mounting and dowel pin holes in the propeller
hub flange with the mounting holes and dowel pins in the
engine flange.
CAUTION 2: NEW PROPELLER MOUNTING BOLTS

MUST BE USED WHEN INITIALLY
INSTALLING A NEW OR OVERHAULED
PROPELLER.
Page 3-19
147
(7) Apply MIL-PRF-83483( ) (Hartzell Part No. A-3338-[ ])

mounting hardware.
CAUTION: ID CHAMFER OF WASHER MUST BE
FACING TOWARD THE BOLT HEAD.
WASHERS WITHOUT CHAMFER MUST BE
INSTALLED WITH ROLLED EDGES
TOWARD THE BOLT HEAD. (REFER TO
FIGURE 3-3).
(8) Install the mounting bolts with washers through the engine
flange and into the propeller hub flange. Refer to Figure 3-
2.
(9) Use a torque wrench with a torque wrench adapter
Hartzell P/N AST-2877 to torque all mounting bolts in
sequences and steps shown in Figure 3-5. Refer to Table
3-2 and Figure 3-4 to determine the proper torque value.
(10) Safety all mounting bolts with 0.032 inch (0.81 mm)
minimum diameter stainless steel wire. (Two bolts per
safety.)
(11) Install the beta tube per airframe and/or engine
NOTE 1: Follow the airframe manufacturer’s instructions
for adjusting the beta tube to obtain the correct
low pitch (flight idle blade angle).
NOTE 2: Refer to the Aircraft Type Certificate Data Sheet
for the low pitch blade angle setting.
Page 3-20
147
Page 3-21
147
BPS816
Spinner
Forward Bulkhead Bulkhead Unit
Spinner Dome Unit
Mounting Holes Spinner
Bulkhead Holes
Washer
Screw
Spinner
Dome Spinner Mounting
Spacer
Spinner Assembly
Figure 3-8
Page 3-22
147
Screw,
Hartzell
Part Number
B-3867-272
Striker Plate
(Pilatus part)
Striker Plate
Figure 3-9
Page 3-23
147
4. Spinner Installation
CAUTION 1: TO PREVENT DAMAGE TO THE BLADE AND
BLADE PAINT, WRAP THE BLADE SHANKS IN
SEVERAL LAYERS OF MASKING OR DUCT
TAPE BEFORE INSTALLING THE SPINNER
DOME. REMOVE THE TAPE AFTER THE
SPINNER IS INSTALLED.
CAUTION 2: SPINNER DOME WILL WOBBLE IF NOT

ALIGNED PROPERLY. THIS MAY AFFECT
DYNAMIC BALANCE OF PROPELLER.
NOTE: The following instructions relate to Hartzell
spinners only. In some cases, the airframe
manufacturer produced the spinner assembly.
Refer to the airframe manufacturer’s manual for
spinner installation instructions.
A. For Propeller model HC-E5A-2, install the striker plates
(Pilatus part). Refer to Figure 3-9.
(1) The striker plates must have a curvature to match that of
the dome and must have a weight of not more than 0.458
ounces (13 grams).
(2) Using screws, part number B-3867-272, install the striker
plates centered between the blades, using the mounting
holes provided.
NOTE: Washers, part number B-3860-10L, are not
used at the striker plate attachment points.
Page 3-24
147
Hub
Clamping Bolt
to a
Spinner Dome
Mounting
Nutplate
Resistance Check Locations

Figure 3-10
Page 3-25
147
B. For Propeller model HC-E5A-2, perform resistance checks.

(1) Using an ohm meter capable of 20 Megohms, measure
the resistance from the hub clamping bolt to a spinner
dome mounting nutplate on the bulkhead. Refer to
Figure 3-10.
(2) Perform a resistance check of the dome unit before
installation.
NOTE: The dome is not installed on the bulkhead.
(a) In each of two dome mounting holes with the
maximum distance possible between them, install a
screw with washers and a nut in accordance with the
information in Figure 3-11.
(b) Using an ohm meter capable of 20 Megohms,
measure the resistance from one screw in a dome
mounting hole to the other screw in a dome mounting
hole. Refer to Figure 3-11 and Table 3-4 for limits.
a If the resistance measurement is not satisfactory,
clean the contact points using a solvent such as
Stoddard Kwik Dry solvent or equivalent and
repeat the resistance measurement.
b If the resistance measurement is not satisfactory
for the two holes after cleaning, use two different
holes with the maximum distance possible
between them and repeat the measurement.
Repeat the measurement using different holes
with the maximum distance possible between
them until the resistance measurement is
satisfactory.
c If after measuring between all possible
combinations of holes the resistance
measurement is not satisfactory, contact Hartzell
Propeller Inc. for assistance.
(c) Remove the hardware from the dome mounting holes
that was used for the resistance check of the dome.
Page 3-26
147
2 ohms
B-3860-10L Washer
Maximum
A-1040 Washer
Dome Unit (or any non-conductive washer
that prevents contact between
B-3867-272 Screw the nut and the inside surface of
the dome
B-3839-3 Nut
(or any nut with
10-32 threads)
Resistance Check of the Dome

Figure 3-11
Area to Che ck Va lue
Hub Clamping Bolt to the S pinner Dome Mounting

2 ohms Maximum
Nutplate
One S crew in Dome Mounting Hole to Another S crew
2 ohms Maximum
in a Dome Mounting Hole
Resistance Checks
Table 3-4
Page 3-27
147
W10150,
BPS816,
APS6162
Cylinder
Forward
Bulkhead Unit
Spacers
Mounting holes
misaligned at least
25 percent in
direction of arrow
As shown by arrow, misalignment

must be in direction away from the
bulkhead.
Spinner Reassembly Procedures

Figure 3-12
Page 3-28
147
C. The spinner dome is supported by a forward bulkhead unit

(see Figure 3-8) that encircles the propeller cylinder.
(1) For propellers in this manual other than the HC-E5A-2, if
the forward bulkhead unit does not fit snugly on the
cylinder, the cylinder may need to be wrapped with one or
more layers of fluoroglas or UHMW tape (Hartzell P/N B-
6654-100). Apply a layer of tape, check, and repeat until
the forward bulkhead unit fits snugly on the cylinder.
NOTE 1: The forward bulkhead unit is positioned away
from the cylinder with spacers to cause the
spinner dome mounting holes to stop short of
full alignment with the bulkhead holes by 25
percent of the spinner dome mounting hole
diameter. (Refer to Figure 3-12.)
NOTE 2: Positioning of the spinner dome mounting holes
and forward bulkhead unit is accomplished by
installing or removing spacers that are between
the cylinder and forward bulkhead. (Refer to
Figure 3-12.)
(2) For the HC-E5A-2 propeller apply one or more layers of
fluoroglas or UHMW tape (Hartzell P/N B-6654-100) to the
forward bulkhead where the bulkhead touches the
cylinder. Apply a layer of tape, check, and repeat until the
forward bulkhead unit fits snugly on the cylinder.
D. Carefully slide the spinner dome over the propeller and forward
bulkhead to check for proper positioning of the spinner dome
mounting holes. Add or remove spacers, if applicable, to
obtain the spinner dome mounting hole and spinner bulkhead
hole misalignment. (Refer to Figure 3-12.)
E. Push the spinner dome with firm pressure toward the spinner
bulkhead unit to make sure that the spinner dome mounting
holes will fully align with the spinner bulkhead holes. Remove
a minimum quantity of spacers to obtain hole alignment while
maintaining preload.
F. Attach the spinner dome to the spinner bulkhead with the
supplied screws and washers.
Page 3-29
147
5. Post-Installation Checks
A. Refer to the airframe manufacturer’s instructions for post-
installation checks.
B. Perform a Static RPM Check as outlined in the Maintenance
Practices chapter of this manual.
6. Spinner Removal
CAUTION: TO PREVENT DAMAGING THE BLADE AND
BLADE PAINT, WRAP THE BLADE SHANKS IN
SEVERAL LAYERS OF MASKING OR DUCT
TAPE BEFORE REMOVING THE SPINNER
DOME.
A. Remove the screws and washers that secure the spinner
dome to the spinner bulkhead.
B. Remove the spinner dome.
Page 3-30
147
7. Propeller Removal
A. Removal of HC-E4( )-3( ) Propellers
(1) Remove the spinner dome in accordance with the
procedure in the Spinner Dome Removal section of this
chapter.
NOTE: If the propeller is equipped with a de-ice
system, follow the manufacturer’s instructions
for removing the necessary components for
propeller removal.
(2) Disconnect the engine beta linkage and carbon block
assembly from the beta ring per the airframe
(a) Remove the snap ring that retains the carbon block
assembly to the beta linkage. Refer to Figure 3-7.
(b) Remove the carbon block assembly. Refer to
Figure 3-6.
(3) Use the beta system puller CST-2987 to compress the
beta system spring and pull the beta ring toward the
propeller to expose the propeller mounting bolts and
washers. Refer to Figure 3-1.
WARNING 1: DURING ENGINE INSTALLATION OR
REMOVAL, USING THE PROPELLER TO
SUPPORT THE WEIGHT OF THE ENGINE
IS NOT AUTHORIZED. UNAPPROVED
INSTALLATION AND REMOVAL
TECHNIQUES MAY CAUSE DAMAGE TO
THE PROPELLER THAT MAY LEAD TO
FAILURE AND RESULT IN AN AIRCRAFT
ACCIDENT.
WARNING 2: DURING PROPELLER REMOVAL,

AIRFRAME MANUFACTURER’S MANUALS
AND PROCEDURES MUST BE
FOLLOWED BECAUSE THEY MAY
CONTAIN ISSUES VITAL TO AIRCRAFT
SAFETY THAT ARE NOT CONTAINED IN
THIS MANUAL OR THE HARTZELL
PROPELLER OVERHAUL MANUALS 143A
(61-10-43) OR 158A (61-10-58).
Page 3-31
147
WARNING 3: MAKE SURE THE SLING IS RATED UP TO

DURING REMOVAL.
(4) Cut and remove the safety wire on the propeller mounting
bolts.
(5) Support the propeller assembly with a sling.
NOTE 1: Supporting the propeller with a sling may be
delayed until all but two mounting bolts and
washers have been removed to permit rotating
the propeller for ease of bolt removal.
NOTE 2: If the propeller will be reinstalled and it has
been dynamically balanced, make an
identifying mark on the propeller hub and a
matching mark on the engine flange to make
sure of proper orientation during re-installation
to prevent dynamic imbalance.
CAUTION: DISCARD THE PROPELLER MOUNTING
BOLTS IF THEY ARE DAMAGED OR
CORRODED, OR WHEN THE PROPELLER
IS REMOVED FOR OVERHAUL.
(6) Remove the propeller mounting bolts and washers.
CAUTION: USE ADEQUATE PRECAUTIONS TO
PROTECT THE PROPELLER ASSEMBLY
FROM DAMAGE WHEN IT IS REMOVED
FROM THE AIRCRAFT ENGINE AND WHEN
IT IS STORED.
(7) Using the support sling, lift the propeller from the
mounting flange.
Page 3-32
147
(8) Remove and discard propeller mounting O-ring.

(9) Install suitable covers on the pitch change rod opening,
propeller mounting flange, and engine flange to prevent the
introduction of contamination.
(10) Decompress and remove beta system puller.
(11) Place the propeller on a suitable cart for transportation.
Page 3-33
147
B. Removal of HC-E5A-2 Propellers

chapter.
propeller removal.
ACCIDENT.

AND PROCEDURES MUST BE FOLLOWED
BECAUSE THEY MAY CONTAIN ISSUES
VITAL TO AIRCRAFT SAFETY THAT ARE
NOT CONTAINED IN THIS MANUAL OR THE
HARTZELL PROPELLER OVERHAUL
MANUAL 157 (61-10-57).

DURING REMOVAL.
(3) Cut and remove the safety wire on the propeller mounting nuts.
Page 3-34
147

delayed until all but two mounting nuts and
(5) Remove the propeller mounting nuts and washers.
intervals, mounting nuts and washers may be
IT IS STORED.
mounting flange.
(7) Remove and discard the propeller mounting O-ring.
Page 3-35
147
C. Removal of HC-E5B-5A Propellers

WARNING: FOR SAFETY REASONS, THE
PROPELLER MUST BE PLACED IN
FEATHER POSITION BEFORE IT IS
REMOVED FROM THE AIRCRAFT.
chapter.
propeller removal.
CAUTION: THE BETA TUBE MUST BE REMOVED
BEFORE THE PROPELLER ASSEMBLY IS
REMOVED FROM THE AIRCRAFT. REFER
TO THE AIRCRAFT MAINTENANCE
INSTRUCTION MANUAL.
(2) Remove beta tube.
ACCIDENT.

AND PROCEDURES MUST BE FOLLOWED
BECAUSE THEY MAY CONTAIN ISSUES
VITAL TO AIRCRAFT SAFETY THAT ARE
NOT CONTAINED IN THIS MANUAL OR THE
HARTZELL PROPELLER OVERHAUL
MANUALS 143A (61-10-43) OR 158A (61-10-58).
Page 3-36
147

DURING REMOVAL.
(3) Cut and remove the safety wire on the propeller mounting bolts.
delayed until all but two mounting bolts and
CAUTION: DISCARD THE PROPELLER MOUNTING
BOLTS IF THEY ARE DAMAGED OR
CORRODED, OR WHEN THE PROPELLER
IS REMOVED FOR OVERHAUL.
(5) Remove the propeller mounting bolts and washers.
IT IS STORED.
mounting flange.
(7) Remove and discard propeller mounting O-ring.
Page 3-37
147
Page 3-38
147
CONTENTS PAGE
1. Operational Tests .................................................................... 4-3
A. Initial Run-Up ...................................................................... 4-3
B. Post-Run Check ................................................................. 4-3
C. Maximum RPM (Static) Hydraulic Low Pitch Stop Check ... 4-3
D. Reverse Pitch Stop Adjustment .......................................... 4-4
E. Feathering Pitch Stop Adjustment ...................................... 4-4
F. Start Lock Adjustment ........................................................ 4-4
G. Electric De-Ice System ...................................................... 4-4
2. Troubleshooting ....................................................................... 4-5
A. Hunting and Surging ........................................................... 4-5
B. Engine Speed Varies with Airspeed .................................... 4-5
C. Loss of Propeller Control .................................................... 4-6
D. Failure to Feather (or feathers slowly) ................................. 4-7
E. Failure to Unfeather ............................................................ 4-7
F. Start Locks Fail to Latch on Shutdown ............................... 4-7
G. Vibration ............................................................................. 4-8
H. Propeller Overspeed ........................................................... 4-9
I. Propeller Underspeed ......................................................... 4-9
J. Oil or Grease Leakage ...................................................... 4-10
Page 4-1
TESTING AND TROUBLESHOOTING 61-00-47 Rev. 1 Nov/02
147
Page 4-2
147
1. Operational Tests
Following propeller installation, and before flight, the propeller
hydraulic system must be purged of air and proper operation
verified.
A. Initial Run-Up
(1) Perform engine start and warm-up per the Pilot's
Operating Handbook (POH).
NOTE: Air trapped in the propeller hydraulic cylinder
will cause pitch control to be imprecise and
may result in propeller surging.
(2) Cycle the propeller control throughout its operating blade
angle range from reverse or low, to high (or as directed by
the POH).
(3) Repeat this procedure at least three times to purge air
from the propeller hydraulic system and to introduce
warmed oil to the cylinder.
(4) Verify proper operation from low pitch to high pitch and
throughout operating range.
(5) Shut down engine in accordance with the POH.
WARNING: REFER TO THE AIRCRAFT MAINTENANCE
MANUAL FOR ADDITIONAL PROCEDURES
THAT MAY BE REQUIRED AFTER PROPELLER
INSTALLATION.
B. Post-Run Check
After engine shutdown, check propeller for signs of engine oil
leakage.
C. Maximum RPM (Static) Hydraulic Low Pitch Stop Check
The Maximum RPM (hydraulic low pitch stop) is normally set
at the factory per the aircraft manufacturer's requirements,
and should not require any additional adjustment.
Adjustments may be required after maintenance or because
of specific aircraft variances.
Adjustments must be done in accordance with the airframe
manufacturer's specification found in the airframe
manufacturer's manual.
Page 4-3
147
D. Reverse Pitch Stop Adjustment

The reverse pitch stop adjustment is set at the factory per
the aircraft manufacturer's recommendations. This stop is
adjustable only by an appropriately licensed propeller repair
facility, aircraft manufacturer, or the Hartzell factory.
E. Feathering Pitch Stop Adjustment
The feathering pitch stop is set at the factory per the aircraft
manufacturer's recommendations. This stop is adjustable
only by an appropriately licensed propeller repair facility,
aircraft manufacturer, or the Hartzell factory.
F. Start Lock Adjustment
The start locks are set at the factory per manufacturer's
recommendations. These start locks are adjustable only by
an appropriately licensed propeller repair facility or at the
Hartzell factory.
G. Electric De-Ice System
NOTE: The Pilot Operating Handbook (POH) must be
consulted regarding flight into conditions of known
icing. The aircraft may not be certificated for flight
in known icing conditions, even though propeller
de-ice equipment is installed.
(1) Functional tests of the de-ice system should be
performed in accordance with Goodrich Corporation
Manual 30-60-02 and the Aircraft Maintenance Manual,
as applicable.
Page 4-4
147
2. Troubleshooting
A. Hunting and Surging
Hunting is characterized by a cyclic variation in engine speed
above and below desired speed. Surging is characterized by
a large increase/decrease in engine speed, followed by a
return to set speed after one or two occurrences.
(1) If propeller is hunting, an appropriately licensed propeller
repair facility should check:
(a) Governor
(b) Fuel control
(c) Synchrophaser, or synchronizer.
(2) If propeller is surging:
(a) Perform the steps 1.A.(1) through 1.A.(5) under
Operational Tests section in this chapter to release
trapped air from the propeller. If surging reoccurs it is
most likely due to a faulty governor. Have the
governor tested by an appropriately licensed propeller
repair facility.
(b) Hunting and/or surging may also be caused by
friction or binding within the governor control, or
internal propeller corrosion, which causes the
propeller to react slower to governor commands.
NOTE: The propeller must be tested on a test
bench at an appropriately licensed
propeller repair facility to isolate these
faults.
B. Engine Speed Varies with Airspeed
(1) Constant speed propeller models will experience some
small variances in engine speed that are normal and are
no cause for concern.
(2) Increase in engine speed while descending or increasing
airspeed:
(a) Governor is not reducing oil volume in the propeller.
(b) Friction in propeller.
Page 4-5
147
(3) Decrease in engine speed while increasing airspeed:

(a) Governor pilot valve is stuck and is excessively
decreasing oil volume.
(b) Feathering command engaged on propeller pitch
control.
(4) Increase in engine speed while decreasing airspeed:
(a) Governor pilot valve is stuck and is excessively
increasing oil volume.
(5) Decrease in engine speed while decreasing airspeed:
(a) Governor is not increasing oil volume in the propeller.
(b) Engine oil transfer system leaking excessively.
(c) Friction in propeller.
C. Loss of Propeller Control
(1) Propeller goes to uncommanded high pitch (or feather).
(a) Loss of propeller oil pressure - check:
1 Governor pressure relief valve.
2 Governor drive.
3 Engine oil supply.
(b) Start lock not engaging.
(2) Propeller goes to uncommanded low pitch (High RPM).
(a) Governor pilot valve sticking.
(3) RPM increases with power and airspeed, propeller RPM
control has little or no effect.
(a) Excessive friction in blade bearings or pitch changing
mechanism.
(b) Broken feathering spring.
(4) RPM control sluggish (especially on reducing RPM)
(a) Broken feathering spring.
Page 4-6
147
D. Failure to Feather (or feathers slowly)

(1) Broken feathering spring.
(2) Check for proper function and rigging of propeller/governor
control linkage.
(3) Check governor drain function.
(4) Propeller must be checked for misadjustment or internal
corrosion (usually in blade bearings or pitch changing
mechanism) that results in excessive friction. This must
be accomplished at a propeller repair facility.
E. Failure to Unfeather
(1) Check for proper function and rigging of propeller control
linkage.
(2) Check governor function.
(3) Propeller must be checked for misadjustment or internal
corrosion (usually in blade bearings or pitch change
mechanism) that results in excessive friction. This must
be accomplished at an appropriately licensed propeller
repair facility.
F. Start Locks Fail to Latch on Shutdown
(1) Propeller was feathered before shutdown.
(2) Shutdown occurred at high RPM with propeller control off
the low pitch stop.
The problem may be solved by restarting the engine,
placing the propeller control in the proper shutdown
position, and then shutting down the engine.
(3) Excessive governor pump leakage.
The problem should be referred to an appropriately
licensed propeller repair facility.
(4) Broken Start Locks.
The problem should be referred to an appropriately
Page 4-7
147
G. Vibration
CAUTION: ANY VIBRATION THAT CAN BE
DESCRIBED AS APPEARING SUDDENLY,
OR IS ACCOMPANIED BY UNEXPLAINED
GREASE LEAKAGE, SHOULD BE
INVESTIGATED IMMEDIATELY BEFORE
FURTHER FLIGHT.
NOTE: Vibration problems due to propeller system
imbalance are normally felt throughout the RPM
range, with the intensity of vibration increasing with
RPM. Vibration problems that occur in a narrow
RPM range are a symptom of resonance, and are
potentially harmful to the propeller. Avoid operation
in that RPM range until the propeller can be
checked by an appropriately licensed repair facility.
(1) Check:
(a) Control surfaces, exhaust system, landing gear
doors, etc. for excessive play, which may be causing
vibration unrelated to the propeller.
(b) Uneven lubrication of propeller.
(c) Proper engine/propeller flange mating.
(d) Blade track. (See the Inspection and Check chapter
of this manual for procedure.)
(e) Blade angles: Blade angle must be within tolerance
between blades and on the propeller as a whole.
Refer to the Propeller Overhaul Manuals 143A (61-10-
43) or 158A (61-10-58) for blade angle check
procedure.
(f) Spinner for cracks, improper installation, or "wobble"
during operation.
(g) Static balance.
(h) Airfoil profile identical between blades (after overhaul
or rework - verify at an appropriately licensed repair
facility).
(i) Hub or blade for damage or cracking.
Page 4-8
147
(j) Grease or oil leakage from a seemingly solid surface

of the hub or blade.
(k) Blade delamination.
NOTE: Dynamic balancing is recommended after
installing or performing maintenance on a
propeller. While this is normally an optional
task, it may required the engine or airframe
manufacturer to make certain the propeller/
engine combination is balanced properly
before operation. Refer to the engine or
airframe manuals, and the Maintenance
Practices chapter of this manual.
H. Propeller Overspeed
(1) Check:
(a) Low pitch stop adjustment.
(b) Governor Maximum RPM set too high.
(c) Broken feathering spring.
(d) Governor pilot valve jammed, supplying high pressure
only.
(e) Tachometer error.
I. Propeller Underspeed
(1) Check:
(a) Governor oil pressure low.
(b) Governor oil passage clogged.
(c) Tachometer error.
Page 4-9
147
J. Oil or Grease Leakage

NOTE: A new propeller may leak slightly during the first
several hours of operation. This leakage may be
caused by the seating of seals and O-rings, and
the slinging of lubricants used during assembly.
Such leakage should cease within the first ten
hours of operation.
CAUTION: GREASE LEAKAGE THAT CAN BE
DESCRIBED AS EXCESSIVE AND
APPEARING SUDDENLY, ESPECIALLY
WHEN ACCOMPANIED BY VIBRATION,
SHOULD BE INVESTIGATED IMMEDIATELY
BEFORE FURTHER FLIGHT.
(1) Grease Leakage - Probable Cause:
(a) Improperly torqued or loose lubrication fitting.
(b) Defective lubrication fitting.
(c) Faulty seal at the blade socket between the blade
and hub. (Refer to an appropriately licensed propeller
repair facility for replacement of the seal).
(d) HC-E4( )-3( ): Leakage from the hub and beta rod
interface.
1 Over greased hub. (Refer to an appropriately
licensed propeller repair facility for removal of
excess grease.)
2 Faulty seal. (Refer to an appropriately licensed
repair facility for replacement of seal.)
(e) Cracked hub. A cracked hub is often indicated by
grease emerging from a seemingly solid surface,
especially in the blade arm. (Refer to an appropriately
licensed repair facility.)
Page 4-10
147
(2) Oil Leakage - Probable Cause

(a) Leaks between the hub and cylinder - Faulty or
missing seal between the hub and the cylinder.
Refer seal replacement to an appropriately licensed
repair facility.
(b) Leaks between the hub halves, beta rod and hub, and
lubrication fittings - Faulty seal(s) between hub and
the pitch change rod.
repair facility.
(c) Leaks from the front of the cylinder or through start
lock units - Faulty seal(s) between the piston and
cylinder or piston and pitch change rod.
repair facility.
(d) Leaks between the hub and engine - Faulty or
missing seal between the propeller hub and the
engine flange.
Page 4-11
147
Page 4-12
147
CONTENTS Page
1. Pre-Flight Checks ................................................................... 5-3
2. Operational Checks ................................................................. 5-5
3. Required Periodic Inspections and Maintenance .................... 5-6
A. Periodic Inspections ........................................................... 5-6
B. Periodic Maintenance ......................................................... 5-8
C. Airworthiness Limitations ................................................... 5-8
D. Overhaul Periods ................................................................ 5-9
4. Inspection Procedures ............................................................ 5-11
A. Blade Damage................................................................... 5-11
B. Grease or Oil Leakage ...................................................... 5-11
C. Vibration ............................................................................5-13
D. Tachometer Inspection ......................................................5-15
E. Blade Track .......................................................................5-17
F. Loose Blades (HC-E4A-3( ) propellers only) .......................5-20
G. Loose Blades (HC-E4N-3M, HC-E5A-2,
and HC-E5B-5( ) propellers only) .......................................5-20
H. Preload Plate Set Screw ................................................... 5-21
I. Corrosion ........................................................................... 5-21
J. Spinner Damage ................................................................5-21
K. Electric De-Ice System .....................................................5-21
5. Special Inspections ................................................................5-24
A. Overspeed/Overtorque .......................................................5-24
B. Lightning Strike .................................................................5-25
C. Foreign Object Strike .........................................................5-28
D. Fire Damage or Heat Damage ...........................................5-30
6. Long Term Storage .................................................................5-30
Page 5-1
INSPECTION AND CHECK 61-00-47 Rev. 2 Apr/05
147
FIGURES
Checking Blade Track ................................... Figure 5-1 ............5-16
Blade Play .................................................... Figure 5-2 ............5-16
Turbine Engine Overspeed Limits .................. Figure 5-3 ............5-22
Turbine Engine Overtorque Limits .................. Figure 5-4 ............5-23
Evidence of Lightning Strike Damage
to Composite Blade .................................... Figure 5-5 ............5-26
Page 5-2
147
1. Pre-Flight Checks
Follow propeller preflight inspection procedures as specified in the
Pilot Operating Handbook (POH) or this manual. In addition,
perform the following inspections:
A. Blades
(1) Visually inspect the entire blade and the erosion shield for
nicks, gouges, looseness of material, erosion, cracks,
and debonds. Refer to the Maintenance Practices chapter
of this manual for composite blade airworthy damage
limits.
(2) Visually inspect the blades for lightning strike. Refer to
the Lightning Strike section in this chapter for a
description of damage.
(3) Defects or damage discovered during preflight inspection
must be evaluated in accordance with allowables outlined
in the Maintenance Practices chapter of this manual to
determine if repairs are required before further flight.
B. Inspect the spinner and visible blade retention components for
damage or cracks. Repair or replace components, as
required, before further flight.
C. Check for loose/missing hardware. Retighten or reinstall as
necessary.
WARNING: ABNORMAL GREASE LEAKAGE CAN BE AN
INDICATION OF A FAILING PROPELLER
BLADE OR BLADE RETENTION COMPONENT.
AN IN-FLIGHT BLADE SEPARATION CAN
RESULT IN A CATASTROPHIC AIRCRAFT
ACCIDENT.
D. Inspect for grease and oil leakage and determine the source.
E. Check the blades for radial play or movement of the blade tip
(in and out or back and forth). Refer to Loose Blades in the
Inspection Procedures section of this chapter for blade play
limits.
Page 5-3
INSPECTION AND CHECK 61-00-47 Rev.1 Nov/02
147
F. Inspect de-ice boots (if installed) for damage. Refer to the Anti-
ice and De-ice Systems chapter of this manual for inspection
information.
G. Check the propeller speed control and operation from reverse
or low pitch to high pitch, using the procedure specified in the
Pilot Operating Handbook (POH) for the aircraft.
WARNING: ABNORMAL VIBRATION CAN BE AN
INDICATION OF A FAILING PROPELLER BLADE
OR BLADE RETENTION COMPONENT. AN IN-
FLIGHT BLADE SEPARATION CAN RESULT IN A
CATASTROPHIC AIRCRAFT ACCIDENT.
H. Perform initial run-up as outlined in the Operational Tests
section of in the Testing and Troubleshooting chapter in this
manual.
I. Check for any abnormal vibration during this run-up. If vibration
occurs, shut the engine down, determine the cause, and
correct it before further flight. Refer to the Vibration section in
the Testing and Troubleshooting chapter of this manual.
J. Refer to the Periodic Inspections section of this chapter for
additional inspection information and possible corrections to
any discrepancies discovered as a result of pre-flight checks.
Page 5-4
147
2. Operational Checks
A. Following propeller installation or as required, perform initial
run-up as outlined in Operational Tests in the Testing and
Troubleshooting chapter of this manual.
B. Check the propeller speed control and operation from reverse
or low pitch to high pitch, using the procedure specified in the
Pilot Operating Handbook (POH) for the aircraft.
C. Check for any abnormal vibration during this run-up. If vibration
occurs, shut the engine down, determine the cause, and
correct it before further flight. Refer to the Vibration section in
the Testing and Troubleshooting chapter of this manual.
D. Refer to Periodic Inspections in this chapter for additional
inspection information and possible corrections to any
discrepancies discovered as a result of Pre-Flight Checks.
E. Refer to the POH and/or AMM for aircraft manufacturers
recommendations.
Page 5-5
147
3. Required Periodic Inspections and Maintenance

A. Periodic Inspections
Except for the blade and erosion shield coin-tap inspection in
this section, accomplish a detailed inspection at 400 hour
intervals not to exceed twelve (12) calendar months.
Procedures involved in these inspections are detailed below.
NOTE 1: Inspection and maintenance specified by an
airframe manufacturer's maintenance program and
approved by the applicable airworthiness agency
may not coincide with the inspection time intervals
specified. In this situation, the airframe
manufacturer's schedule may be applied with the
exception that the calendar limit for the inspection
interval may not exceed twelve (12) months.
NOTE 2: Refer to Inspection Procedures in this chapter for
additional inspection information and possible
corrections to any discrepancies discovered as a
result of the Periodic Inspection.
(1) Remove the spinner dome.
(2) Visually inspect the blade and the erosion shield for
nicks, gouges, looseness of material, erosion, cracks and
debonds. Refer to the Composite Blade Repairs section in
the Maintenance Practices chapter of this manual for
additional information. A cracked blade must be referred to
an appropriately licensed propeller repair station. Do not
attempt repair on a cracked blade.
(3) Visually inspect the hub parts for cracks or wear. Refer to
Grease and Oil Leaks in the Inspection Procedures
section of this chapter for procedure. A cracked hub must
be referred to an appropriately licensed propeller repair
facility. Do not attempt repair on a cracked hub.
Page 5-6
147
(4) Check for oil and grease leaks. Refer to Grease and Oil
Leaks in the Inspection Procedures section of this
chapter.
(5) Check the blade track. Refer to Blade Track in the
Inspection Procedures section of this chapter.
(6) Check the preload plate set screw. Refer to Preload Plate
Set Screw information in the Inspection Procedures
section of this chapter.
(7) Blade and Erosion Shield Coin-tap
(a) For all blade designs except E10950P( ): Coin-tap
(described in the Maintenance Practices chapter of
this manual) the exposed section of the blade, not to
exceed 1200 hours, and the exposed section of the
erosion shield surface, not to exceed 600 hours. Coin-
tapping will indicate a delamination or debond by an
apparent audible change.
(b) For E10950P( ) blade design only: Coin-tap
(described in the Maintenance Practices chapter of
this manual) the exposed section of the blade, not to
exceed 1200 hours, and the erosion shield surface,
not to exceed 300 hours. Coin-tapping will indicate a
delamination or debond by an apparent audible
change.
Page 5-7
147
B. Periodic Maintenance
(1) Lubricate the propeller assembly. Refer to Lubrication in
the Maintenance Practices chapter of this manual for
intervals and procedures.
C. Airworthiness Limitations
(1) Certain components, as well as the entire propeller may
have specific life limits established as part of the
certification by the FAA. Such limits call for mandatory
replacement of specified parts after a defined number of
hours and/or cycles of use.
(2) Life limited component times may exist for the propeller
models covered in this manual. Life limited components
will be identified in the applicable propeller overhaul
manual in the Airworthiness Limitations chapter. Refer to
the applicable propeller overhaul manual listed in the
Introduction chapter of this manual.
(3) Refer to the latest revision of Hartzell Service Letter 61 for
life limit data that has not yet been incorporated into the
appropriate overhaul manual.
(4) Operators are urged to keep informed of airworthiness
information via Hartzell Service Bulletins and Service
Letters, which are available from Hartzell distributors or
from the Hartzell factory by subscription. Selected
information is also available on Hartzell Propeller’s website at
www.hartzellprop.com.
Page 5-8
147
D. Overhaul Periods
In flight, the propeller is constantly subjected to vibration from
the engine and the airstream, as well as high centrifugal
forces. The propeller is also subject to corrosion, and general
deterioration due to aging. Under these conditions, metal
fatigue or mechanical failures can occur. To protect your
safety and your investment, and to maximize the safe
operating lifetime of your propeller, it is essential that a
propeller be properly maintained and overhauled according to
the recommended service procedures.
CAUTION 1: OVERHAUL PERIODS LISTED BELOW,
ALTHOUGH CURRENT AT THE TIME OF
PUBLICATION, ARE FOR REFERENCE
PURPOSES ONLY. OVERHAUL PERIODS
MAY BE INCREASED OR DECREASED AS
A RESULT OF EVALUATION.
CAUTION 2: CHECK THE LATEST REVISION OF

HARTZELL SERVICE LETTER 61( ) FOR
THE MOST CURRENT INFORMATION.
(1) HC-(D,E)4( )-( ) series propellers
(a) Propellers used for normal, commuter, or transport
category airplanes are to be overhauled at 4000
hours of operation or 60 calendar months, whichever
occurs first.
(b) Propellers used on utility or aerobatic category
airplanes are to be overhauled at 3500 hours of
operation or 60 calendar months, whichever occurs
first.
NOTE: Once used on utility or aerobatic category
airplanes, the 3500 hours overhaul limit is
to be maintained until an overhaul is
accomplished, even if propeller is later
installed on normal, commuter, or
transport category airplanes.
Page 5-9
147
(c) Agricultural aircraft are to be overhauled at 3500 hours

of operation or 36 calendar months, whichever occurs
first.
NOTE: Once used on agricultural aircraft, the 36
month overhaul limit is to be maintained
until an overhaul is accomplished, even if
propeller is later installed on other category
airplanes.
(2) All other agricultural aircraft are to be overhauled at 3000
occurs first.
NOTE: Once used on agricultural aircraft, the 36 month
overhaul limit is to be maintained until an
overhaul is accomplished, even if propeller is
later installed on other category airplanes.
(3) HC-E5A-2 series propellers are to be overhauled at 3000
occurs first.
(4) All other Hartzell lightweight propellers installed on turbine
engines are to be overhauled at 4000 hours of operation or
60 calendar months, whichever occurs first.
(5) Propellers manufactured or overhauled since October
1991 are required to have the internal hub surface
painted for additional corrosion protection. Hubs with
painted internal surfaces have a 72 calendar month
overhaul limit. Hubs that have not had the internal
surface painted have a 60 calendar month overhaul limit
until the hub internal surface is painted for corrosion
protection. After the hub internal surface is painted, the
calendar limit increases to 72 months. The calendar limit
remains 36 months for agricultural aircraft.
Page 5-10
147
4. Inspection Procedures
The following inspections must be made on a regular basis, either
before flight, during required periodic inspection, as described in
this chapter, or if a problem is noted. Possible corrections to
problems discovered during inspections, additional inspections,
and limits are detailed in the following inspection procedures.
A. Blade Damage
Refer to the Composite Blade Repairs section in the
Maintenance Practices chapter of this manual for information
regarding blade damage.
B. Grease or Oil Leakage
NOTE: A new or newly overhauled propeller may leak
slightly during the first several hours of operation.
This leakage may be caused by the seating of
seals and O-rings, and the slinging of lubricants
used during assembly. Such leakage should cease
within the first ten hours of operation.
Leakage that persists beyond the first ten hours of operation
on a new or newly overhauled propeller, or that occurs on a
propeller that has been in service for some time, will require
repair. A determination should be made as to the source of the
leak. The only leakage that is field repairable is the removal
and replacement of the O-ring seal between the engine and
propeller flange. All other leakage repairs should be referred to
an appropriately licensed propeller repair facility. An instance
of abnormal grease leakage should be inspected following the
procedure below:
CAUTION: PERFORM A VISUAL INSPECTION
WITHOUT CLEANING THE PARTS. A
TIGHT CRACK IS OFTEN EVIDENT DUE TO
TRACES OF GREASE EMANATING FROM
THE CRACK. CLEANING CAN REMOVE
SUCH EVIDENCE AND MAKE A CRACK
VIRTUALLY IMPOSSIBLE TO SEE.
Page 5-11
147
(2) Perform a visual inspection for cracks in the hub. A crack

may be readily visible, or may be indicated by grease
leaking from a seemingly solid surface. Extra attention
should be given to the blade retention area of the hub.
(3) Perform a visual inspection of the hub, blades and blade
retention areas to locate the origin of leakage. If the origin
of the grease leakage is determined to be a noncritical
part, such as an O-ring, gasket or sealant, repairs can be
accomplished during scheduled maintenance, as long as
flight safety is not compromised.
(4) If cracks are suspected, additional inspections must be
performed before further flight. These inspections must be
performed by qualified personnel at an appropriately
licensed propeller repair facility to verify the condition.
Such inspections typically include disassembly of the
propeller in accordance with Hartzell Manuals 143A
(61-10-43), 157 (61-10-57), or 158A (61-10-58).
(5) If cracks or failing components are found, these parts
must be replaced before further flight. Report such
incidents to the appropriate airworthiness authorities and
Hartzell Propeller Inc. Product Support.
Page 5-12
147
C. Vibration
Instances of abnormal vibration should be investigated
immediately. If the cause of the vibration is not readily
apparent, the propeller may be inspected following the
procedure below:
NOTE: It may sometimes be difficult to readily identify the
cause of abnormal vibration. Vibrations may
originate in the engine, propeller, or airframe.
Troubleshooting procedures typically begin with an
investigation of the engine. Airframe components,
such as engine mounts or loose landing gear doors,
can also be the source of vibration. When
investigating an abnormal vibration, the possibility
of a failing blade or blade retention component
should be considered as a potential source of the
problem.
(1) Perform troubleshooting and evaluation of possible
sources of vibration in accordance with engine or
airframe manufacturer's instructions.
(2) Refer to the Vibration section in the Testing and
Troubleshooting chapter of this manual. Perform the
checks to determine possible cause of the vibration. If no
cause is found, then consider that the origin of the
problem could be the propeller and proceed with steps
4.C.(3) through 4.C.(8) in this chapter.
(4) Perform a visual inspection for cracks in the hub and
blades. Pay particular attention to the blade retention
areas of the hub.
NOTE: A crack may be readily visible or may be
indicated by grease leaking from a seemingly
solid surface.
Page 5-13
147
(5) If cracks are suspected, additional inspections must be

performed before further flight. These inspections must be
performed by qualified personnel at an appropriately
licensed propeller repair facility to verify the condition.
Such inspections typically include disassembly of the
propeller, followed by inspection of parts, using
nondestructive methods in accordance with published
procedures.
(6) Check the blades and compare blade-to-blade differences:
(a) Inspect the propeller blades for unusual looseness or
movement. Refer to Loose Blades in this section.
(b) Check blade track. Refer to Blade Track in this
section.
CAUTION: DO NOT USE BLADE PADDLES TO
TURN BLADES.
(c) Manually (by hand) attempt to turn the blades
(change pitch). Do not use a blade paddles.
(d) Visually check for damaged blades.
(7) If abnormal blade conditions or damage are found, perform
additional inspections (by qualified personnel at an
appropriately licensed propeller repair facility) to evaluate
the condition. Refer to Composite Blades section in the
Maintenance Practices chapter of this manual.
(8) If cracks or failing components are found, these parts
must be replaced before further flight. Report such
occurrences to airworthiness authorities and Hartzell
Propeller Inc. Product Support.
Page 5-14
147
D. Tachometer Inspection
WARNING: OPERATION WITH AN INACCURATE
TACHOMETER MAY RESULT IN
OPERATION AT A RESTRICTED RPM AND
DAMAGING HIGH STRESSES. BLADE LIFE
WILL BE SHORTENED AND COULD
RESULT IN CATASTROPHIC FAILURE.
NOTE: An appropriately licensed propeller repair facility
may also be able to perform an engine tachometer
inspection.
(1) For installations that use a mechanical tachometer,
perform the following tachometer inspection.
(a) Use a hand held tachometer to verify the accuracy of
the engine tachometer at 100 hour intervals or at
annual inspection, whichever occurs first.
(b) Hartzell Propeller Inc recommends using a
tachometer that is accurate within +/- 10 RPM, has
NIST calibration (traceable), and has an appropriate
calibration schedule.
Page 5-15
147
W10144
Checking Blade Track

Figure 5-1
W10143
FORE AND AFT PLAY
BLADE END PLAY
RADIAL PLAY
Blade Play
Figure 5-2
Page 5-16
147
E. Blade Track
(1) If a blade track problem is suspected, examine the blade
track as follows.
(2) For -2 and -3 turbines only, move the propeller to low pitch.
(a) Remove the screws and washers that attach the
spinner dome to the engine side bulkhead.
(b) Remove the spinner dome and set it aside.
(c) Remove the forward bulkhead and spacers from the
forward end of the cylinder, if applicable.
(d) Remove the bolt, nut, and washer from the pitch
change rod, if applicable.
NOTE: Removal of the plug and O-ring is not
required unless an early style propeller
unfeathering tool that threads internally is
used.
CAUTION 1: DO NOT ATTEMPT TO INSTALL AND
USE THE PROPELLER
UNFEATHERING TOOL WITHOUT
REMOVING THE PITCH CHANGE ROD
SAFETY BOLT. BOLT REMOVAL IS
NECESSARY TO MAKE SURE OF
ADEQUATE THREAD ENGAGEMENT
OF THE TOOL.
CAUTION 2: DO NOT ATTEMPT TO MOVE THE
PROPELLER BLADES BEYOND THE
LOW PITCH MECHANICAL STOPS, IF
APPLICABLE.
(e) Install propeller unfeathering tool part number
9943HART-001 or equivalent.
1 Screw the threaded rod of the tool onto the end of
the pitch change rod as far as possible, hand tight.
2 Slide the cylindrical portion of the tool over the
threaded rod and against the propeller cylinder.
3 Apply a small amount of lubricant or anti-seize
compound to the threads of the 1-1/2 inch nut of
the unfeathering tool.
Page 5-17
147
4 Install the 1-1/2 inch nut onto the threaded rod of

the unfeathering tool.
5 Turn the 1-1/2 inch nut down until it contacts the
thrust bearing.
6 Continue turning the nut until the blades move to
low pitch.
Page 5-18
147
(3) Check blade track as follows:

NOTE: An accurate blade track inspection cannot be
accomplished with the propeller in feather
position.
CAUTION: FOR -5 TURBINES ONLY, MAKE SURE
THAT THE ENGINE WAS SHUT DOWN
WITH THE PROPELLER ON THE
LATCHES.
(a) Chock the aircraft wheels securely.
(b) Refer to Figure 5-1. Place a fixed reference point
beneath the propeller, within 0.25 inch (6.4 mm) of the
lowest point of the propeller arc.
NOTE: This reference point may be a flat board
with a sheet of paper attached to it. The
board may then be blocked up to within
0.25 inch (6.4 mm) of the propeller arc.
(c) Rotate the propeller by hand in the direction of normal
rotation until a blade points directly at the paper.
(d) Mark the position of the blade tip in relation to the
paper.
(e) Repeat this procedure with the remaining blades.
(f) Tracking tolerance is ± 0.125 inch (3.18 mm) or 0.25
inch (6.4 mm) total.
(4) Possible Correction
(a) Remove foreign matter from the propeller mounting
flange.
1 Examine the engine and propeller flanges for
damage.
2 Repair any damage to the engine or propeller
flange. If necessary, refer to an appropriately
(b) If no foreign matter is present, refer to an appropriately
Page 5-19
147
F. Loose Blades (HC-E4A-3( ) propellers only)

Refer to Figure 5-2. Limits for blade looseness are as follows:
End Play 0.75 inch (19.0 mm)
Fore & Aft Movement 0.75 inch (19.0 mm)
In & Out None
Radial Play (pitch change) 0.5 degree
NOTE: Blades are intended to be tight in the propeller;
however, movement less than the allowable limits
is acceptable if the blade returns to its original
position when released. Blades with movement
greater than the allowable limits, or that do not
return to their original position when released may
indicate internal wear or damage that should be
referred to an appropriately licensed propeller repair
facility.
G. Loose Blades
(HC-E4N-3M, HC-E5A-2, and HC-E5B-5( ) propellers only)
Refer to Figure 5-2. Limits for blade looseness are as follows:
End Play See Note Below
Fore & Aft Movement See Note Below
In & Out None
Radial Play (pitch change) 0.5 degree
NOTE: Blades are intended to be tight in the propeller,
however slight movement is acceptable if the blade
returns to its original position when released.
Blades with excessive movement, or that do not
return to their original position when released may
indicate internal wear or damage which should be
referred to an appropriately licensed propeller repair
facility.
Page 5-20
147
H. Preload Plate Set Screw

(1) Manually rotate the propeller and listen for possible noise
caused by a broken set screw or jam nut that may be in
the propeller hub.
(2) With the propeller blades in feathered position, make
sure the feather (low) stop nuts are seated on the
reverse adjustment sleeve or plate. Refer to Figures 2-1
through 2-3 in the Description and Operation chapter.
(3) If there is noise indicating a loose part or the propeller
blades do not go completely to feather; remove the
propeller. Send the propeller to a repair station for
disassembly and inspection for a possible broken preload
plate set screw.
NOTE 1: If a broken set screw is found, the propeller
must be inspected for damage that may have
been caused by the broken set screw.
NOTE 2: Report any such incidents to the Hartzell
Product Support Department.
I. Corrosion
WARNING: REWORK THAT INVOLVES COLD
WORKING THE METAL, RESULTING IN
CONCEALMENT OF A DAMAGED AREA, IS
NOT PERMITTED.
Light corrosion on the counterweights may be removed by
qualified personnel in accordance with the Blade Repairs
section in the Maintenance Practices chapter of this manual.
Heavy corrosion that results in severe pitting must be referred
to an appropriately licensed propeller repair facility.
J. Spinner Damage
Inspect the spinner for cracks, missing hardware, or other
damage. Refer to an appropriately licensed propeller repair
facility for spinner damage acceptance and repair information.
Contact the local airworthiness authority for repair approval.
K. Electric De-ice System
Refer to the Anti-ice and De-ice Systems chapter of this
manual for inspection procedures.
Page 5-21
125%
120%
115% Requires Evaluation by an Appropriately

Licensed Propeller Repair Facility
110%
INSPECTION AND CHECK

106% No Action Required
147
61-00-47
20 60 300 360
Percent Overspeed -- Turbine Engines Only

Duration of Overspeed (in seconds)

Duration of Overspeed in Seconds
Turbine Engine Overspeed Limits
Figure 5-3
Rev. 2 Apr/05
Page 5-22
120%
Requires Evaluation by an Appropriately

115%
Licensed Propeller Repair Facility
110%
INSPECTION AND CHECK

No Action Required
102%
147
61-00-47
Percent Overtorque -- Turbine Engines Only
20 300
Duration of Overtorque in Seconds
Turbine Engine Overtorque Limits

Figure 5-4
Rev. 2 Apr/05
Page 5-23
147
5. Special Inspections
A. Overspeed/Overtorque
An overspeed has occurred when the propeller RPM has
exceeded the maximum RPM stated in the applicable Aircraft
Type Certificate Data Sheet. An overtorque condition occurs
when the engine load exceeds the limits established by the
engine, propeller, or airframe manufacturer. The duration of
time at overspeed/overtorque for a single event determines the
corrective action that must be taken to make sure no damage
to the propeller has occurred.
The criteria for determining the required action after an
overspeed are based on many factors. The additional
centrifugal forces that occur during overspeed are not the only
concern. Some applications have sharp increases in vibratory
stresses at RPMs above the maximum rated for the airframe/
engine/propeller combination.
(1) When a propeller installed on a turbine engine has an
overspeed event, refer to the Turbine Engine Overspeed
Limits (Refer to Figure 5-3) to determine the corrective
action to be taken.
(2) When a propeller installed on a turbine engine has an
overtorque event, refer to the Turbine Engine Overtorque
Limits (Refer to Figure 5-4) to determine the corrective
action to be taken.
(3) Make a log book entry to document the overspeed/
overtorque event.
NOTE: Some aircraft installations have torque
indicator values indicating 100% torque that are
less than the maximum certified torque for the
specific propeller model as listed in the
propeller type certificate data sheet. If an
overtorque occurs that requires propeller repair
station evaluation, contact Hartzell Product
Support to confirm actual overtorque
percentage.
Page 5-24
147
B. Lightning Strike
CAUTION 1: ALSO CONSULT AIRFRAME
MANUFACTURER'S MANUALS. THERE
MAY BE ADDITIONAL REQUIREMENTS,
SUCH AS DE-ICE SYSTEM CHECKS, TO
PERFORM IN THE EVENT OF
PROPELLER LIGHTNING STRIKE.
CAUTION 2: A COMPOSITE BLADE SUSPECTED OF

LIGHTNING STRIKE MUST BE INSPECTED
AND MAY REQUIRE OVERHAUL.
NOTE: Lightning usually enters the
propeller through the metal erosion
shield or the stainless steel mesh
(if applicable) of a blade. The
charge typically enters at the tip of
the blade and travels through the
erosion shield toward the hub. The
charge exits the erosion shield at
the inboard end and enters the
next conductive element in the
path.
(1) General
In the event of a propeller lightning strike, an inspection is
required before further flight.
It may be permissible to operate a propeller for an
additional ten (10) hours of operation if the propeller is
not severely damaged and meets the requirements in
Procedures for Temporary Operation in this section.
Regardless of the outcome of the initial inspection, the
propeller must eventually be removed from the aircraft,
disassembled, evaluated, and/or repaired by an
appropriately licensed propeller repair facility.
Page 5-25
147
(2) Procedure for Temporary Operation

If temporary additional operation is desired before propeller
removal and disassembly:
(a) Remove spinner dome and perform visual inspection
of propeller, spinner, and de-ice system for evidence
of significant damage that would require repair
before flight (such as broken de-ice wires or arcing
damage to propeller hub).
CAUTION: IF THE PROPELLER EXPERIENCES A
LIGHTNING STRIKE, THE COMPOSITE
BLADES MUST BE WITHIN
AIRWORTHY LIMITS FOR ANY
ADDITIONAL FLIGHT.
(b) Perform a thorough visual inspection of the blades,
looking for the indications of a lightning strike. If
lightning strike damage is present, a brown burned
mark and possible pitting, usually in proximity to the
tip and at the most inboard end of the metal erosion
shield, will be noticeable (Refer to Figure 5-5).
If the blade has a de-ice boot installed, it may be
debonded from the erosion shield due to the strike.
In any case, the de-ice system may be damaged.
Lightning strikes may also cause one or all of the
following: debonding, lifting and buckling of the metal
erosion shield, and delamination and splitting of the
laminate.
W10173
Brown Burn Mark on Erosion
Shield From Lightning Strike
Evidence of Lightning Strike Damage to Composite Blade

Figure 5-5
Page 5-26
147
(c) Perform a coin-tap inspection of the composite blades

that have indications of arcing. If the only evident
damage is minor arcing and all other criteria do not
exceed airworthy damage limits, stated in the
Maintenance Practices chapter, then operation for
ten (10) hours is acceptable before disassembly and
inspection.
(d) Before further flight following a propeller lightning
strike, Hartzell recommends replacement of the MOV
Module. Replacement should be done in accordance
with AMM procedures.
NOTE: The MOV Module is an airframe controlled
part installed to protect aircraft wiring from
damage in the event of a propeller lightning
strike. The MOV Module may be damaged
during a lightning strike.
(e) Perform a functional check of the propeller de-ice
system (if installed) in accordance with aircraft
maintenance manual procedures.
(f) Regardless of the degree of damage, make a log book
entry to document the lightning strike.
(g) The propeller must be removed from the aircraft,
disassembled, evaluated, and/or repaired by an
appropriately licensed propeller repair facility for flight
beyond the temporary operation limits granted above.
Page 5-27
147
C. Foreign Object Strike

(1) General
(a) A foreign object strike can include a broad spectrum
of damage, from a minor stone nick to severe ground
impact damage. A conservative approach in evaluating
the damage is required because there may be hidden
damage that is not readily apparent during an on-
wing, visual inspection.
(b) A foreign object strike is defined as:
1 Any incident, whether or not the engine is
operating, that requires repair to the propeller
other than minor dressing of the blades.
Examples of foreign object strike include
situations where an aircraft is stationary and the
landing gear collapses causing one or more
blades to be significantly damaged, or where a
hangar door (or other object) strikes the propeller
blade. These cases should be handled as foreign
object strikes because of potentially severe side
loading on the propeller hub, blades and retention
bearings.
2 Any incident during engine operation in which the
propeller impacts a solid object that causes a
drop in revolutions per minute (RPM) and also
requires structural repair of the propeller
(incidents requiring only paint touch-up are not
included). This is not restricted to propeller
strikes against the ground.
3 A sudden RPM drop while impacting water, tall
grass, or similar yielding medium, where propeller
blade damage is not normally incurred.
Page 5-28
147
(2) Procedure
(a) In the event of a foreign object strike, an inspection is
required before further flight. If the inspection reveals
one or more of the following indications, the propeller
must be removed from the aircraft, disassembled, and
overhauled in accordance with the applicable propeller
and blade maintenance manuals:
1 A loose blade in the hub.
2 Any noticeable or suspected damage to the pitch
change mechanism.
3 A bent blade (out of track or angle).
4 Any blade diameter reduction.
5 A bent, cracked, or failed engine shaft.
6 Vibration during operation that was not present
before the event.
(b) For composite blades, perform a thorough visual and
coin tap inspection of the exposed portion (de-ice
boot removal not required) of each blade including the
metal erosion shield (leading edge). Refer to the
Composite Blade Maintenance section in the
Maintenance Practices chapter of this manual. If the
blade damage is beyond airworthy limits, the blade
must be repaired before further flight. If the blade
damage is beyond major repair limits, the blade must
either be returned to the factory for evaluation or
removed from service.
(c) For engine mounted accessories (for example,
governors, pumps, and propeller control units)
manufactured by Hartzell, if the foreign object strike
resulted in a sudden stop of the engine, the unit must
be disassembled and inspected in accordance with
the applicable maintenance manual.
(d) Regardless of the degree of damage, make a log book
entry to document the foreign object strike incident
and any corrective action(s) taken.
Page 5-29
147
D. Fire Damage or Heat Damage

WARNING 1: EXPOSING COMPOSITE BLADES TO HIGH
TEMPERATURES MAY LEAD TO FAILURE
THAT MAY CAUSE PERSONAL INJURY
AND DEATH. COMPOSITE BLADES ARE
SUBJECT TO DELAMINATIONS DUE TO
HIGH TEMPERATURES.
WARNING 2: HUBS ARE MANUFACTURED FROM HEAT

TREATED FORGINGS AND ARE SHOT
PEENED. EXPOSURE TO HIGH
TEMPERATURES CAN DESTROY THE
FATIGUE RESISTANCE BENEFITS
OBTAINED FROM THESE PROCESSES.
On rare occasions propellers may be exposed to fire or heat
damage, such as an engine or hangar fire. In the event of
such an incident, an inspection by an appropriately licensed
propeller repair facility is required before further flight.
6. Long Term Storage
Parts shipped from the Hartzell factory are not shipped or
packaged in a container that is designed for long term storage.
Long term storage procedures may be obtained by contacting a
Hartzell distributor, or the Hartzell factory via the product support
number listed in the Introduction chapter of this manual. Storage
information is also detailed in Hartzell Manual 202A (61-01-02).
Information regarding the return of a propeller assembly to service
after long term storage can be found in Hartzell Service Letter
61( ), and may be obtained by contacting a Hartzell distributor, or
by visiting Hartzell’s website at www.hartzellprop.com. This
information is also detailed in Hartzell Manual 202A (61-01-02).
Page 5-30
147
CONTENTS PAGE
1. Cleaning ................................................................................ 6-3
A. General Cleaning .............................................................. 6-3
B. Spinner Cleaning and Polishing ......................................... 6-3
2. Lubrication ............................................................................. 6-5
A. Lubrication Intervals .......................................................... 6-5
B. Lubrication Procedure ....................................................... 6-5
C. Approved Lubricants .......................................................... 6-8
3. Carbon Block Assemblies ...................................................... 6-9
A. Inspection ......................................................................... 6-9
B. Replacement of the A-3026 Carbon Block Unit in the
A-3044 Carbon Block Assembly .................................... 6-10
C. Installation of the A-3044 Carbon Block Assembly ......... 6-10
4. Composite Blade Maintenance ........................................... 6-11
A. Component Life and Service .......................................... 6-11
B. Composite Blade Inspection Requirements .......................6-13
C. Coin-Tap Test ...................................................................6-14
D. Composite Blade Airworthy Damage ................................6-16
E. Composite Blade Unairworthy Damage ............................6-23
5. Painting After Repair .............................................................6-24
A. Painting of Composite Blades ..........................................6-25
6. Dynamic Balance .................................................................6-27
A. Overview ...........................................................................6-27
B. Inspection Procedures Before Balancing ..........................6-28
Balance Weights .......................................................... 6-29
D. Placement of Balance Weights for Dynamic Balance ..... 6-30
7. De-Ice Systems ................................................................... 6-31
Page 6-1
MAINTENANCE PRACTICES 61-00-47 Rev. 2 Apr/05
147
FIGURES PAGE
Lubrication Fitting ......................................... Figure 6-1 ............. 6-4
Lubrication Label ........................................... Figure 6-2 ............. 6-7
"Coin-Tap" Test to Check for Debond
and Delamination ..................................... Figure 6-3 .......... 6-15
Interpretation of Erosion Shield Damage ..... Figure 6-4 .......... 6-17
Missing Portion of the Erosion Shield
(Trailing Edge) ........................................... Figure 6-5 .......... 6-17
Acceptable Erosion Shield Damage and
Non-acceptable Crack Location Examples Figure 6-6 .......... 6-19
Debonds in Excess of Allowable Limits ........ Figure 6-7 ......... 6-19
Crushed and Cracked Trailing Edge ............ Figure 6-8 .......... 6-21
TABLES
Approved Touch-up Paints ............................ Table 6-1 .............6-24
Page 6-2
147
1. Cleaning
CAUTION: DO NOT USE PRESSURE WASHING
EQUIPMENT TO CLEAN THE PROPELLER OR
CONTROL COMPONENTS. PRESSURE
WASHING CAN FORCE WATER AND/OR
CLEANING SOLVENTS PAST SEALS, AND
CAN LEAD TO INTERNAL CORROSION OF
PROPELLER COMPONENTS.
A. General Cleaning
CAUTION 1: WHEN CLEANING THE PROPELLER, DO
NOT ALLOW SOAP OR SOLVENT
SOLUTIONS TO RUN OR SPLASH INTO
THE HUB AREA.
CAUTION 2: DO NOT CLEAN THE PROPELLER WITH

CAUSTIC OR ACIDIC SOAP SOLUTIONS.
IRREPARABLE CORROSION OF
PROPELLER COMPONENTS MAY
OCCUR.
(1) Wash the propeller with a noncorrosive soap solution.
CAUTION: DO NOT USE ANY SOLVENT DURING
CLEANING THAT COULD SOFTEN OR
DESTROY THE BOND BETWEEN
CHEMICALLY ATTACHED PARTS.
(2) To remove grease or oil from propeller surfaces, apply
Stoddard Solvent or equivalent to a clean cloth and wipe
the part clean.
(3) Thoroughly rinse in water and allow the part to dry.
B. Spinner Cleaning and Polishing
(1) Clean the spinner using the General Cleaning
procedures in this section.
(2) Polish the dome (if required) with an automotive-type
aluminum polish.
Page 6-3
MAINTENANCE PRACTICES 61-00-47 Rev. 1 Nov/02
147
APS6257A
LUBRICATION FITTING
(CYLINDER SIDE HUB HALF)
GREASE FITTING
(ENGINE SIDE HUB HALF)
Lubrication Fitting
Figure 6-1
Page 6-4
147
2. Lubrication
A. Lubrication Intervals
(1) The propeller is to be lubricated at intervals not to exceed
400 hours or 12 calendar months, whichever occurs first.
NOTE 1: If annual operation is significantly less than 400
hours, calendar lubrication intervals should be
reduced to six months.
NOTE 2: If the aircraft is operated or stored under
adverse atmospheric conditions, e.g., high
humidity, salt air, calendar lubrication intervals
should be reduced to six months.
(2) Owners of high use aircraft may wish to extend their
lubrication intervals. Lubrication interval may be gradually
extended after evaluation of previous propeller overhauls
with regard to bearing wear and internal corrosion.
(3) Hartzell recommends that new or newly overhauled
propellers be lubricated after the first one or two hours of
operation, because centrifugal loads will pack and
redistribute grease, which may result in a propeller
imbalance. Redistribution of grease may also result in
voids in the blade bearing area where moisture can collect.
B. Lubrication Procedure
CAUTION: FOLLOW LUBRICATION PROCEDURES
CORRECTLY TO MAINTAIN ACCURATE
BALANCE OF THE PROPELLER ASSEMBLY.
(1) Remove the propeller spinner.
(2) Refer to Figure 6-1. Each blade socket has two (front and
rear) lubrication fittings. Remove the lubrication fitting
caps from both sides of the hub assembly.
(3) Remove the lubrication fittings from either the engine side
or the cylinder side of the hub assembly.
NOTE 1: It is preferable to apply grease to the fitting
located nearest the leading edge of the blade
on a tractor installation, or nearest the trailing
edge of the blade on a pusher installation.
Lubricating at this location reduces the
possibility of grease bypassing the bearing area
and entering the hub cavity.
Page 6-5
147
NOTE 2: Some propellers use an internal blade seal that

prevents grease from entering the hub cavity.
Because this seal is very efficient, it is
important to remove the opposite lubrication
fitting. Pitch control difficulty could result if the
propeller is not correctly lubricated.
NOTE 3: A 45 degree lubrication fitting (Hartzell P/N
C-6349) may be installed on the engine-side
hub where a straight lubrication fitting (Hartzell
P/N A-279) was originally installed. The 45
degree lubrication fitting simplifies lubrication.
NOTE 4: All the lubrication fittings installed on the
engine-side hub must be the same.
(3) Use a piece of safety wire to loosen any blockage or
hardened grease at the threaded holes where the
lubrication fitting was removed.
CAUTION 1: OVER LUBRICATING AN ALUMINUM HUB
PROPELLER MAY CAUSE THE GREASE
TO ENTER THE HUB CAVITY, LEADING
TO EXCESSIVE VIBRATION AND/OR
SLUGGISH OPERATION. THE
PROPELLER MUST THEN BE
DISASSEMBLED TO REMOVE THIS
GREASE.
CAUTION 2: IF A PNEUMATIC GREASE GUN IS USED,

EXTRA CARE MUST BE TAKEN TO AVOID
EXCESSIVE PRESSURE BUILDUP.
CAUTION 3: GREASE MUST BE APPLIED TO ALL

BLADES OF A PROPELLER ASSEMBLY AT
THE TIME OF LUBRICATION.
Page 6-6
147
CAUTION 4: USE HARTZELL APPROVED LUBRICANTS

ONLY. DO NOT MIX DIFFERENT
SPECIFICATIONS AND/OR BRANDS OF
GREASE.
NOTE: A label (Hartzell P/N A-3594[ ])
is normally applied on the
propeller to indicate the type of
grease previously used (Figure
6-2). This grease type should
be used during re-lubrication
unless the propeller has been
disassembled and the old
grease removed. Purging of old
grease through lubrication
fittings is only about 30 percent
effective. To completely replace
one grease with another, the
propeller must be disassembled
in accordance with the
applicable overhaul manual.
(4) Pump 1 fl. oz. (30 ml) grease into the fitting located
nearest the leading edge of the blade on a tractor
installation, or nearest the trailing edge of the blade on a
pusher installation, or until grease emerges from the hole
where the lubrication fitting was removed - whichever
occurs first.
NOTE: 1 fl. oz. (30 ml) is approximately 6 pumps with
a hand-operated grease gun.
A-3594
Lubrication Label
Figure 6-2
Page 6-7
147
(5) Reinstall the removed lubrication fittings. Torque the

lubrication fittings per Table 3-2 in the Installation and
Removal chapter of this manual.
NOTE: Make sure the ball of each lubrication fitting is
properly seated.
(6) Install a new lubrication fitting cap on each lubrication
fitting.
C. Approved Lubricants
(1) The following lubricants are approved for use in Hartzell
aluminum hub propellers:
Aeroshell 6 - Recommended "all purpose" grease. Used
in most new production propellers since
1989. Higher leakage/oil separation than
Aeroshell 5 at higher temperatures.
Aeroshell 5 - Good high temperature qualities, very little
oil separation or leakage. Cannot be used
in temperatures colder than -40°F (-40°C).
Aircraft serviced with this grease must be
placarded to indicate that flight is prohibited
if the outside air temperature is less than
-40°F (-40°C).
Aeroshell 7 - Good low temperature grease, but high
leakage/oil separation at higher
temperatures. This grease has been
associated with sporadic problems involving
seal swelling.
Aeroshell 22 - Qualities similar to Aeroshell 7.
Exxon 5114EP - Not widely used.
Royco 22C - Not widely used. Qualities similar to
Aeroshell 22.
NOTE: A label (Refer to Figure 6-2) indicating the type of
grease used for previous lubrication is installed on
the propeller cylinder. If the propeller must be
lubricated with another type of grease, the propeller
must be disassembled and cleaned of old grease
before relubricating.
Page 6-8
147
3. Carbon Block Assemblies

A. Inspection
The clearance between the yoke pin and the corresponding
linkage (beta lever bushing) can become too close due to a
buildup of plating and foreign particles between the two
pieces. This can cause a binding action, resulting in
excessive wear to the carbon block, low stop collar, and beta
linkage.
(1) Inspect the beta lever and carbon block interface for free
movement. If there is binding, do the following:
(a) Disconnect the beta linkage and remove the carbon
block assemblies from the beta ring.
(b) Polish the yoke pin to provide adequate clearance
and eliminate binding.
(c) Reinstall the carbon block assembly into the beta
ring.
NOTE: Use a dry lubricant between the yoke pin
and beta lever.
(d) Install, adjust and safety the beta linkage per the
airframe manufacturer's instructions.
Page 6-9
147
B. Replacement of the A-3026 Carbon Block Unit in the A-3044

Carbon Block Assembly
Replace an A-3026 carbon block unit if the side clearance
between the beta ring and carbon block exceeds 0.010 inch
(0.25 mm)
(1) Remove the cotter pin from the end of the clevis pin.
(2) Slide the pin from the assembly and remove and discard
the carbon block unit.
(3) Inspect the yoke for wear or cracks. Replace the yoke if
necessary.
(4) Install a new carbon block unit and slide a new clevis pin
into place.
(5) Secure the clevis pin with a T-head cotter pin. Refer to
Figure 3-7.
(6) Refit the carbon block. Refer to Figure 3-6.
(a) Establish the required clearance by sanding the
sides of the carbon block as needed.
C. Installation of the A-3044 Carbon Block Assembly
Refer to the Installation and Removal Chapter of this manual
for installation instructions.
Page 6-10
147
4. Composite Blade Maintenance

A. Component Life and Service
(1) Blade Life
(a) Blade life is expressed, and shall be tracked in the
Propeller Log Book as the following periods indicate:
1 Time Since New (TSN)
2 Time Between Overhauls (TBO)
3 Hours of Service Since Overhaul (TSO, or Time
Since Overhaul).
4 Flight Hours (FH)
(b) Both TSN and TSO references are necessary in
defining the life of the component. Some parts are
"life limited" which means that they must be replaced
after a specified amount of use (TSN). TBO is
usually stated as an allowable time that may
accumulate prior to the performance of a function,
i.e., overhaul or replacement.
(c) When a component or assembly undergoes an
overhaul, the TSO is returned to zero hours. TSN
can never be returned to zero.
NOTE: Repair without overhaul does not affect
TBO or TSO.
Page 6-11
147
(2) Overhaul or Major Periodic Inspection (MPI)

(a) Overhaul, or MPI, is the periodic disassembly,
inspection, repair, refinish, and reassembly of the
composite blade assembly.
NOTE: The term “overhaul” is used throughout
the text of this manual.
(b) At such specified periods, the blade assemblies are
completely disassembled and inspected for cracks,
wear, corrosion, and other unusual or abnormal
conditions. As specified, some blades are refinished,
and other blades are replaced. The blades can then
be reassembled and balanced.
(c) Overhaul must be accomplished in accordance with
the latest revision of Hartzell Composite Blade
Manual 135F (61-13-35) and other applicable
publications.
Page 6-12
147
B. Composite Blade Inspection Requirements

CAUTION: MAINTAINING A GOOD LOG BOOK
RECORD IS PARTICULARLY IMPORTANT
FOR COMPOSITE PROPELLER BLADES.
DAMAGE AND/OR REPAIRS MAY SUFFER
FURTHER DEGRADATION AFTER
CONTINUED USE. SUCH DEGRADATION
MAY BE EASILY OVERLOOKED. IT IS
IMPORTANT FOR INSPECTORS TO HAVE
ACCESS TO ACCURATE HISTORICAL
DATA WHEN PERFORMING
SUBSEQUENT INSPECTIONS.
(1) Required Record-Keeping
Composite blade damage and a description of its repair
must be recorded in the composite blade log book.
(2) Maintenance Inspections
Inspection procedures must be performed in accordance
with this manual.
(a) Review the blade log book records and carefully
inspect areas of airworthy damage and previously
repaired areas for growth. If the damaged areas
have grown larger, estimate if they will exceed
airworthy damage limits before the next overhaul. If
this is the case, make arrangements to repair the
damage at the earliest practical time to prevent
further damage to the blade.
(b) Defects or damage discovered during scheduled
inspections must be evaluated in accordance with
allowables outlined later in this section, to determine
if repairs are required before further flight. Although
repair of “airworthy damage” is not essential before
further flight, such damage should always be
repaired as soon as possible, to avoid further
degradation. In most cases, “unairworthy damage”
must be repaired before further flight.
(3) Record the details of all damage and/or repairs in the
propeller log book.
Page 6-13
147
C. Coin-Tap Test
Composite blades can be inspected for delaminations and
debonds by tapping the blade or cuff (if applicable) with a
“metal washer.”
(1) Procedure
Use a washer-shaped metal tapper, approximately 2.50
inches (63.5 mm) OD x 1.25 inches (31.8 mm) ID x 0.25
inch (6.4 mm) thick, and weighing no less than 3 ounces
(85 gm). Tap the surface. If an audible change is
apparent, sounding hollow or dead, a debond or
delamination is likely (Figure 6-3).
(2) Mapping
“Mapping” of the area to be coin-tapped is desirable to
assure that the entire surface is adequately inspected.
Coin-tap within an imaginary grid or matrix consisting of 2
inch (51 mm) squares during scheduled aircraft
inspections.
(a) A more thorough coin-tapping of the erosion shield is
desirable due to its size and shape. Tap in a smaller
grid pattern up and down the length of the erosion
shield. Slight deformations in the erosion shield may
be noticed with careful visual and manual (touch)
inspection. Such deformations may be the result of a
debond, and should be given a careful coin-tap
inspection.
(b) If a suspected delamination or debond is discovered,
a localized, thorough coin-tap inspection is required
to define the precise area of delamination or debond.
(3) Recording Damage
Outline the suspect area with a grease pencil to
determine the approximate size of the damage. Record
the damage/repairs in the propeller log book.
Page 6-14
147
APS0325
APS0319A
“Coin-tap” along entire

surface of erosion shield
checks for debond
“Coin-tap” on composite
blade surface checks for
delamination
“Coin-Tap” Test to Check for Debond and Delamination

Figure 6-3
Page 6-15
147
D. Composite Blade Airworthy Damage

CAUTION: ALTHOUGH A BLADE MAY CONTINUE IN
SERVICE WITH AIRWORTHY DAMAGE,
THIS TYPE OF DAMAGE SHOULD BE
MONITORED AND REPAIRED AT THE
EARLIEST PRACTICAL TIME TO
PREVENT FURTHER DAMAGE TO THE
BLADE.
Airworthy damage is damage that does not exceed the
following limits. This type of damage will not affect the safety
or flight characteristics of the propeller.
NOTE: Due to the infinite types of damage possible, not all
types of damage that can be considered airworthy
are covered in this manual. If there is any doubt as
to airworthiness of the blade, contact Hartzell
Propeller Inc.
(1) Airworthy Damage Limits
(a) Nickel Erosion Shield
NOTE: When calculating the area of damage and
the proximity to other damage, the erosion
shield should be viewed as a two
dimensional shape, as if it were unfolded
and laid flat where the face and camber
sides of the blade could be viewed at the
same time. Refer to Figure 6-4 for the
interpretation of the view of the erosion
shield.
1 The following limits apply to the entire erosion
shield:
a Minor deformations due to impact damage
and erosion that do not greatly affect the
airfoil shape or penetrate through the shield
are acceptable.
Page 6-16
147
APS0665B
Trailing Edge of
Erosion Shield on
Face Side
Centerline of Leading
Edge of The Blade
Trailing Edge of
Erosion Shield on
Camber Side
Interpretation of Erosion Shield Damage

Figure 6-4
APS0665c
Typical chordwise
crack.
0.25 inch (6.34 mm)
2.0 inch (50.8 mm)
Typical lengthwise
crack.
Missing Portion of the Erosion Shield (Trailing Edge)

Figure 6-5
Page 6-17
147
b Gouges through the erosion shield up to

0.25 square inch (161.3 square mm) are
acceptable. Although this damage is
acceptable, it must be repaired as soon as
practical to prevent further damage to the
blade. Damage to the blade surface beneath
the erosion shield cannot be more than 0.02
inch (0.5 mm) deep. This represents two
layers of fibrous material.
c Portions of the trailing edge of the erosion
shield may be missing due to erosion or
sanding performed during the erosion shield
installation procedure. The maximum
allowable missing area is 0.25 x 2.0 inch
(0.6 x 50.8 mm). Refer to Figure 6-5 for an
example of allowable missing material.
2 The following limits apply to all sections of the
erosion shield not covered by a de-ice system:
a No more than 20 percent of the erosion
shield may be debonded in any 6.0 inch
(15 cm) length of the erosion shield.
b No two full width, chordwise cracks may
occur within 6.0 inches (152 mm) of each
other.
c No lengthwise crack may exceed 2.0 inches
(50.8 mm) in length.
d No two lengthwise cracks may be within the
same linear length of the erosion shield.
This includes cracks on opposite sides of the
blade. Refer to Figure 6-6 for an example in
violation of this limit. Note that the cracks are
on opposite sides of the blade.
Page 6-18
147
APS6042
Bounded Area of
Area of Debond, Within
Crack
Debonded Area, Below
Maximum Allowable
Face
Camber
These Two Cracks Are In Violation of
Being Within the Same Linear
Length
Acceptable Erosion Shield Damage and Non-acceptable

Crack Location Examples
Figure 6-6
APS6043
Bounded Area of Crack
Face
Camber
Debonds in Bounded
Area of Crack Exceed
the Allowable
Debonds in Excess of Allowable Limits

Figure 6-7
Page 6-19
147
e No more than 20 percent of the area

bounded by a lengthwise crack and the
trailing edge of the erosion shield may be
debonded. Figure 6-6 shows an example
within this tolerance limit. Figure 6-7 shows
an example of a debonded area that
exceeds the 20 percent maximum allowable.
NOTE: The bounded area of a crack
extends to both edges of the
erosion shield.
(b) Blade Damage
1 Gouges or Loss of Material
a Gouges or loss of composite material less
than 0.50 inch (12.7 mm) diameter or
equivalent area (0.20 square inch or 129.0
square mm) and no more than 2.5 inches
(63.5 mm) long and less than 0.02 inch
(5.1 mm) deep anywhere on the outboard
half of the blade.
b Gouges, loss of composite material, or
delaminations on the inboard half of the
blade must be referred to an authorized
repair facility for evaluation.
2 Delamination
Delamination on the outboard half of the blade
totaling less than 2.0 square inches (1290
square mm) with no dark brown or black stain
(indicating the presence of grease).
3 Paint Erosion
Exposure of less than 5.0 sq. inch (3225 square mm)
of the composite material and/or the primer filler.
This allowable does not refer to primer sealer.
NOTE: Propellers that have blades that exhibit
paint erosion exceeding the above
limits may continue operation for an
additional 250 hours or one (1) month,
whichever occurs first. Refer to the
Painting of Composite Blades section
of this chapter.
Page 6-20
147
4 Crushed or Cracked Trailing Edge for E12902( )

Design Only. Refer toFigure 6-8.
Crushed or cracked area no larger than 0.25 in.
deep x 2.0 in. long (6.4 x 50.8 mm) on the outer
half of the blade.
5 Crushed or Cracked Trailing Edge for
E10950P( ) Design Only. Refer to Figure 6-8.
a From the 15.0 to 20.0 inch (38.1 to 50.8 cm)
stations, crushed or cracked area no larger
than 0.125 inch deep x 1.0 inch long (6.35
mm x 25.4 mm).
b From the 20.0 inch (50.8 mm) station to the
tip, crushed or cracked area no larger than
0.25 in. deep x 3.0 in. long (6.35 mm x 76.2
mm).
APS0927b
Crushed trailing
edge damage.
Cracked trailing
edge damage.
Crushed and Cracked Trailing Edge

Figure 6-8
Page 6-21
147
6 Split Trailing Edge for E12902( ) Design Only

Split area no larger than 0.5 in. deep x 6.0 in.
long (12.7 x 152.4 cm) with no fiber damage or
exposed foam.
7 Split Trailing Edge for E10950P( ) Design Only
a From the 14.0 to the 20.0 in. (35.6 to 50.8
cm) station, split area no larger than 0.5 in.
deep x 6.0 in. long (1.27 x 15.24 mm).
b From the 20.0 in. (50.8 cm) station to the tip,
split area no larger than 0.75 in. deep x 8.0
inches long (19.1 x 203.0 mm).
c No damaged fibers or exposed foam
permitted.
(c) Erosion Screen (Model E10950P[ ])
CAUTION: IF DAMAGE IS TOO SEVERE,
RISK OF RENDERING THE BLADE
UNAIRWORTHY IS POSSIBLE.
The erosion screen is located on the tip of the blade
(face and camber sides) for the purpose of erosion
protection.
Although no specific airworthy limits exist for the
erosion screen, if the screen or part of the screen
becomes loose from the blade, remove the loose
piece(s) to prevent possible blade damage from
occurring.
The limits of erosion screen damage that would
require replacement at overhaul are given in Hartzell
Composite Blade Overhaul Manual 135F (61-13-35).
Page 6-22
147
E. Composite Blade Unairworthy Damage

CAUTION: UNAIRWORTHY DAMAGE TO A
HARTZELL COMPOSITE BLADE MUST BE
REPAIRED BEFORE THE NEXT FLIGHT.
UNAIRWORTHY DAMAGE CAN AFFECT
THE SAFETY OR FLIGHT
CHARACTERISTICS OF THE PROPELLER
BLADE.
(1) Definition
Any damage that exceeds the limits of airworthy damage
is considered unairworthy.
Page 6-23
147
5. Painting After Repair

Propeller blades are painted with a durable specialized coating
that is resistant to abrasion. If this coating becomes eroded over
an area of more than 10 square inches (6451.6 square mm), it is
necessary to repaint the entire blade to provide proper
environmental and erosion protection. Painting should be
performed by an appropriately licensed propeller repair facility in
accordance with Hartzell Manual 135F (61-13-35).
For paint erosion over an area of less than 10 square inches
(64.5 square cm) it is permissible to perform a blade touch-up
with aerosol paint in accordance with the procedures in Painting
of Composite Blades that follow.
Refer to Table 6-1 for paints approved for blade touch-up.
Paints.xls
Vendor Hartzell
Vendor Color/Type P/N P/N
Tempo Epoxy Black A-150 n/a
Tempo Epoxy Gray A-151 n/a
Tempo Epoxy White (tip stripe) A-152 n/a
Tempo Epoxy Red (tip stripe) A-153 n/a
Tempo Epoxy Yellow (tip stripe) A-154 n/a
Sherwin-Williams Black F75KXB9958-4311 A-6741-145-1
Sherwin-Williams Gray F75KXA10445-4311 A-6741-146-1
Gray Metallic (Raytheon
Sherwin-Williams Beech 1900D aircraft F75KXM9754-4311 A-6741-148-1
models only)
Sherwin-Williams Silver F75KXS13564-4311 A-6741-190-1
Sherwin-Williams White (tip stripe) F75KXW10309-4311 A-6741-147-1
Sherwin-Williams Red (tip stripe) F75KXR12320-4311 A-6741-149-1
Sherwin-Williams Yellow (tip stripe) F75KXY11841-4311 A-6741-150-1
Approved Touch-up Paints

Table 6-1
Page 6-24
147
The paint manufacturers may be contacted via the information

below:
Tempo Products Co. Sherwin Williams Co.
A plasti-kote Company 2390 Arbor Boulevard
1000 Lake Road Dayton, Ohio
Medina, OH 44256 Tel: 937.298.8691
Tel: 800.321.6300 Fax: 937.298.3820
Fax: 216.349.4241 Cage Code: 0W199
Cage Code: 07708
A. Painting of Composite Blades
WARNING: CLEANING AGENTS (ACETONE, #700
LACQUER THINNER, AND MEK), ARE
FLAMMABLE AND TOXIC TO THE SKIN,
EYES AND RESPIRATORY TRACT. SKIN
AND EYE PROTECTION ARE REQUIRED.
AVOID PROLONGED CONTACT. USE IN
WELL VENTILATED AREA.
CAUTION: ANY REFINISHING PROCEDURE CAN

ALTER PROPELLER BALANCE.
PROPELLERS THAT ARE OUT OF
BALANCE MAY EXPERIENCE EXCESSIVE
VIBRATIONS WHILE IN OPERATION.
(1) Using acetone, #700 lacquer thinner, or MEK, wipe the
surface of the blade to remove any contaminants.
CAUTION: EXCESSIVE SANDING WILL CAUSE
"FUZZING" OF THE KEVLAR MATERIAL,
RESULTING IN A ROUGH FINISH.
(2) Feather the existing coatings away from the eroded or
repaired area with 120 to 180 grit sandpaper.
NOTE: Paint erosion is typically very similar on all
blades in a propeller assembly. If one blade has
more extensive paint erosion, e.g., in the tip
area, all the blades should be sanded in the tip
area to replicate the repair of the most severely
damaged blade tip. This practice is essential in
maintaining balance after refinishing.
Page 6-25
147
(3) Use #700 lacquer thinner or MEK to wipe the surface of

the blade. Allow the solvent to evaporate.
(4) Apply masking material for the erosion shield, de-ice
boot and tip stripes, as needed.
WARNING: FINISH COATINGS ARE FLAMMABLE
AND TOXIC TO THE SKIN, EYES AND
RESPIRATORY TRACT. SKIN AND EYE
PROTECTION ARE REQUIRED. AVOID
PROLONGED CONTACT. USE IN
WELL VENTILATED AREA.
CAUTION: APPLY FINISH COATING ONLY TO
THE DEGREE REQUIRED TO
UNIFORMLY COVER THE REPAIR/
EROSION. AVOID EXCESSIVE PAINT
BUILDUP ALONG THE TRAILING
EDGE TO AVOID CHANGING BLADE
PROFILE AND/OR P-STATIC
CHARACTERISTICS.
(5) Apply sufficient finish coating to achieve 2 to 4 mils
thickness when dry. Re-coat before 30 minutes, or after
48 hours. If the paint is allowed to dry longer than four (4)
hours it must be lightly sanded before another coat is
applied.
(6) Remove the masking from tip stripes and re-mask to
allow for the tip stripe refinishing if required.
(7) Apply sufficient tip stripe coating to achieve 2 to 4 mils
thickness when dry. Re-coat before 30 minutes, or after
48 hours. If the paint is allowed to dry longer than four (4)
hours it must be lightly sanded before another coat is
applied.
(8) Remove the masking immediately from the tip stripes
and de-ice boot, if required.
(9) Optionally, perform dynamic balancing in accordance
with the procedures and limitations specified in the
Dynamic Balance section of this chapter.
Page 6-26
147
6. Dynamic Balance
A. Overview
NOTE: Dynamic balance is recommended to reduce
vibrations that may be caused by a rotating system
(propeller and engine) imbalance. Dynamic
balancing can help prolong the life of the propeller,
engine, airframe, and avionics.
(1) Dynamic balance is accomplished by using an accurate
means of measuring the amount and location of the
dynamic imbalance.
(2) The number of balance weights installed must not
exceed the limits specified in this chapter.
(3) Follow the dynamic balance equipment manufacturer’s
instructions for dynamic balance, in addition to the
specifications of this section.
NOTE: Some engine manufacturers' instructions also
contain information on dynamic balance limits.
Page 6-27
147
B. Inspection Procedures Before Balancing

(1) Visually inspect the propeller assembly before dynamic
balancing.
NOTE: The first run-up of a new or overhauled
propeller assembly may leave a small amount
of grease on the blades and inner surface of
the spinner dome.
(a) Use Stoddard solvent (or equivalent) to completely
remove any grease on the blades or inner surface of
the spinner dome.
(b) Visually check each propeller blade assembly for
evidence of grease leakage.
(c) Visually inspect the inner surface of the spinner
dome for evidence of grease leakage.
(2) If there is no evidence of grease leakage, lubricate the
propeller in accordance with the Maintenance Practices
chapter in this manual. If grease leakage is evident,
determine the location of the leak and correct before re-
lubricating the propeller and dynamic balancing.
(3) Before dynamic balancing, record the number and
location of all balance weights.
(4) Static balance is accomplished at a propeller repair
facility when an overhaul or major repair is performed.
NOTE: If static balancing is not accomplished before
dynamic balancing, the propeller may be so
severely unbalanced that it may not be
possible to achieve dynamic balance.
Page 6-28
147

Balance Weights
CAUTION: ALL HOLE/BALANCE WEIGHT
LOCATIONS MUST TAKE INTO
CONSIDERATION AND MUST AVOID ANY
POSSIBILITY OF INTERFERING WITH
THE ADJACENT AIRFRAME, DE-ICE, AND
ENGINE COMPONENTS.
(1) It is recommended that the placement of balance weights
be in a radial location on the aluminum spinner
bulkheads that have not been previously drilled.
(2) The radial location should be outboard of the deice slip
ring or bulkhead doubler and inboard of the bend where
the bulkhead creates the flange to attach the spinner
dome.
(3) Equally spaced locations for weight attachment are
recommended.
(4) Installing nut plates (10-32 thread) of the type used to
attach the spinner dome will allow convenient balance
weight attachment on the engine side of the bulkhead.
(5) Alternatively, drilling holes for use with the AN3-( ) type
bolts with self-locking nuts is acceptable.
NOTE: Chadwick-Helmuth Manual AW-9511-2, “The
Smooth Propeller”, specifies several generic
bulkhead rework procedures. These are
acceptable, providing they comply with the
conditions specified herein.
Page 6-29
147
D. Placement of Balance Weights for Dynamic Balance

(1) The preferred method of attachment of dynamic balance
weights is to add the weights to the spinner bulkhead.
NOTE: Many spinner bulkheads have factory installed
self-locking nut plates provided for this
purpose.
(2) If the location of static balance weights has not been
altered, subsequent removal of the dynamic balance
weights will return the propeller to its original static
balance condition.
(3) Use only stainless or plated steel washers as dynamic
balance weights on the spinner bulkhead.
(4) Do not exceed a maximum weight per location of 0.9 oz.
(25.5 g).
NOTE: This is approximately equal to six AN970 style
washers (0.188 inch ID, 0.875 inch OD, 0.063
inch thickness) (4.76 mm ID, 22.23 mm OD,
1.59 mm thickness).
(5) Install weights using aircraft quality #10-32 or AN-3( )
type screws or bolts.
(6) Balance weight screws attached to the spinner bulkhead
must protrude through the self-locking nuts or nut plates
a minimum of one thread and a maximum of four
threads.
NOTE: It may be necessary to alter the number and/
or location of static balance weights in order to
achieve dynamic balance.
(7) Make a record of the number and location of dynamic
balance weights and static balance weights, if they have
been reconfigured, in the logbook.
7. De-Ice Systems
Refer to the Anti-Ice and De-ice Systems chapter of this manual
for de-ice system maintenance information.
Page 6-30
147
(7) When dynamic balancing is accomplished, it is

recommended that Warning Decal Part No. A-2803
(Figure 6-9) be installed on the propeller piston or
bulkhead.
NOTE: This will warning decal alert repair station
personnel that the existing balance weight
configuration may not be correct for static
balance.
(8) Record the number and location of dynamic balance
weights and static balance weights, if they have been
reconfigured, in the logbook.
7. De-Ice Systems
Refer to the Anti-Ice and De-ice Systems chapter of this manual
for de-ice system maintenance information.
W10071
CAUTION
THIS PROPELLER HAS BEEN
DYNAMICALLY BALANCED.
Location of the Static Balance Weights
May have Been Altered.
A-2803
Dynamic Balance Label

Figure 6-9
Page 6-31
147
Page 6-32
Installation and Operation Manual
147
CONTENTS
1. Introduction ............................................................................. 7-3
A. Propeller De-Ice System..................................................... 7-3
2. De-Ice System Description ...................................................... 7-4
3. De-Ice System Functional Tests .............................................. 7-5
4. De-Ice System Inspections ..................................................... 7-5
5. De-Ice System Troubleshooting ............................................... 7-5
Page 7-1
ANTI-ICE AND DE-ICE SYSTEMS 61-00-47 Rev. 2 Apr/05
147
Page 7-2
147
1. Introduction
A. Propeller De-Ice System
A propeller de-ice system is a system which removes ice after
it forms on the propeller blades. A de-ice system uses
electrical heating elements to melt the ice layer next to the
blades, allowing the ice to be thrown from the blade by
centrifugal force. Blades are alternately heated and allowed
to cool as the current is applied and removed automatically
by the de-ice system timer. De-ice systems used on Hartzell
propellers are manufactured by the Goodrich Corporation.
System components include a timer or cycling unit, electrical
slip ring(s), brush block assembly, and blade mounted de-ice
boots.
Page 7-3
147
2. De-Ice System Description

NOTE: Due to the many differences in various de-ice systems,
the following description is general in nature. Consult
the airframe manufacturer’s manual for a description of
your specific de-ice system and controls.
The de-ice system is controlled by the pilot via a cockpit control
switch. This switch applies power to the de-ice system, which will
operate as long as the switch is in the ON position. Depending
upon the system, another set of cockpit controls may be
available. One of these controls is a mode selector, which allows
the pilot to select two cycling speeds, for heavy or light icing
conditions. Some systems on twin engine aircraft have a switch
that provides a full de-ice mode, which allows the pilot to de-ice
both propellers simultaneously. This switch may only be used for
short periods and is used when ice builds up on the propeller
before the system is turned on.
An ammeter, which indicates current drawn by the system, is
normally located near the de-ice system switches. This meter
may indicate total system load, or a separate meter may be
supplied for each propeller.
A timer, which is turned off and on by the cockpit control, is used
to sequence the de-ice system. This timer turns the de-ice
system on and off in proper sequence, controlling the heating
interval for each propeller blade and ensuring even de-icing.
A brush block mounted on the engine immediately behind the
propeller supplies electric current to the de-ice boot on each
propeller blade via a slip ring. The slip ring is normally mounted
on the spinner bulkhead.
When the pilot places the de-ice system cockpit control switch in
the ON position, the system timer begins to operate. As the timer
sequences, power is delivered to a power relay. The power relay
delivers high current through the brush block and slip ring to the
de-ice boot.
Page 7-4
147
3. De-Ice System Functional Tests

CAUTION: DO NOT TURN ON THE DE-ICE SYSTEM
UNLESS THE PROPELLER IS ROTATING.
DAMAGE TO THE BLADE MAY OCCUR.
Functional tests of the de-ice system should be performed in
accordance with Goodrich Corporation Manual 30-60-02 and the
Aircraft Maintenance Manual as applicable.
4. De-Ice System Inspections
A. Inspections must be made during the annual inspection or
after 100 hours of operation, whichever comes first, as
required by the Federal Aviation Regulations.
B. Perform inspections as specified in Goodrich Corporation
Manual 30-60-02 and the Aircraft Maintenance Manual as
applicable.
5. De-Ice System Troubleshooting
Perform troubleshooting as specified in Goodrich Corporation
Manual 30-60-02 and the Aircraft Maintenance Manual as
applicable.
Page 7-5
147
Page 7-6
147
CONTENTS
1. Introduction ........................................................................... 8-3
2. Record Keeping .................................................................... 8-3
A. Information to be Recorded ............................................... 8-3
B. Blade Damage Repair Sheets .......................................... 8-3
8190( ) ................................................................................ 8-4
E10950P( ) ......................................................................... 8-8
E12902( ) ..........................................................................8-12
E9193( ) ............................................................................8-17
Page 8-1
RECORDS 61-00-47 Rev. 2 Apr/05
147
Page 8-2
147
1. Introduction
Federal Aviation Regulations require that a record be kept of any
repairs, adjustments, maintenance, or required inspections
performed on a propeller or propeller system.
This chapter provides a method for maintaining these records. It
also provides a location for recording information that can aid the
service technician in maintaining the propeller system.
2. Record Keeping
A. Information to be Recorded
(1) Information that is required to be recorded is listed in
Part 43 of the U.S. Federal Aviation Regulations.
(2) The log book may also be used to record:
(a) Propeller position (on aircraft)
(b) Propeller model
(c) Propeller serial number
(d) Blade design number
(e) Blade serial numbers
(f) Spinner assembly part number
(g) Propeller pitch range
(h) Aircraft information (aircraft type, model, serial
number and registration number)
B. Blade Damage Repair Sheets
NOTE: The use of the Blade Damage Repair Sheets in
this chapter is at the discretion of the user.
Page 8-3
RECORDS 61-00-47 Nov/99
Record of 8190( ) Composite Blade Damage Repair
Blade Serial No. __________

APS5037b
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Record of E10950P( ) Composite Blade Damage Repair

APS0929
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APS0929
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Blade Serial No. __________ APS0929
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APS0929
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Page 8-11
Record of E12902( ) Composite Blade Damage Repair

APS1018
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Page 8-12

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Page 8-22

Propeller Owner's Manual: and Logbook

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What is the purpose of the propeller owner's manual?

What is the purpose of the propeller owner's manual?

What maintenance is required for the propeller?

What maintenance is required for the propeller?

FAA Approved

Manual No. 147

Propeller Owner's Manual

Hartzell Propeller Inc.

(This page is intentionally blank.)

© 1999, 2002, 2005 - Hartzell Propeller Inc. - All rights reserved

As a fellow pilot, I urge you to read this Manual thoroughly. It

The propeller is among the most reliable components of your

Thank you for choosing a Hartzell propeller. Properly maintained

Propellers are subject to constant vibration stresses from

Before a propeller is certified as being safe to operate on

It is essential that the propeller is properly maintained

For operators of uncertified or experimental aircraft an

Hartzell Propeller Inc. follows FAA regulations for propeller

Frequent inspections are strongly recommended if

Visually inspect composite blades for cracks with

(This page is intentionally blank.)

Revision No. Issue Date Comments

(This page is intentionally blank.)

Rev. No. Issue Date Date Inserted Inserted By

1 Nov/02 Nov/02 HPI

Rev. No. Issue Date Date Inserted Inserted By

RECORD OF TEMPORARY REVISIONS

RECORD OF TEMPORARY REVISIONS

SERVICE DOCUMENTS LIST

Service Document Num ber Incorporation Rev./Date

HC-SL-61-184 Revision 1, Nov/02

SERVICE DOCUMENTS LIST

S ervice Document Number Incorporation Rev./Date

LIST OF EFFECTIVE PAGES

LIST OF EFFECTIVE PAGES

Inspection and Check 5-13 and 5-14 Rev. 1 Nov/02

TABLE OF CONTENTS Page

TABLE OF CONTENTS Page

TABLE OF CONTENTS Page

TABLE OF CONTENTS Page

TABLE OF CONTENTS Page

TABLE OF CONTENTS Page

LIST OF FIGURES Page

LIST OF FIGURES (CONTINUED) Page

LIST OF TABLES Pages

(This page is intentionally blank.)

3. Airframe or Engine Modifications

4. Restrictions and Placards

(8) As applicable, follow military standard MS33540 for

Annealed . . . . . . . . . . . Softening of material due to

Depression . . . . . . . . . Surface area where the material has

Overspeed . . . . . . . . . . Condition in which the RPM of the

Track . . . . . . . . . . . . . In an assembled propeller, a

AMM . . . . . . . . . . . . . . Aircraft Maintenance Manual

NOTE: TSN/TSO is considered as the time accumulated

9. Hartzell Product Support

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DESCRIPTION AND OPERATION

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