2.30 SL Elek e PDF
2.30 SL Elek e PDF
2.30 SL Elek e PDF
30 SL E
Automotive Lift date: 10-2000
Manual date: 06.10.2000
Version: electronic
Foreword................................................................................................................................................ 3
1. Introduction............................................................................................................................................. 5
2. Master document of the lift..................................................................................................................... 6
2.1 Manufacturer ................................................................................................................................... 6
2.2 Application....................................................................................................................................... 6
2.3 Changes of construction................................................................................................................... 6
2.4 Changing of the installation place ................................................................................................... 6
2.5 CE-certificate/attestation of conformity.......................................................................................... 7
3. Technical Information............................................................................................................................. 8
3.1 Technical ratings.............................................................................................................................. 8
3.2 Safety devices.................................................................................................................................. 8
4. Safety regulations.................................................................................................................................... 9
5. Operating instructions.............................................................................................................................. 10
5.1 Positioning the vehicle..................................................................................................................... 10
5.2 Synchronism of the automotive lift.................................................................................................. 10
5.3 Lifting the vehicle............................................................................................................................ 11
5.4 Lowering the vehicle........................................................................................................................ 11
5.5 LED display visibly at the operating unit......................................................................................... 12
6. Maintenance............................................................................................................................................ 14
6.1 Maintenance schedule of the automotive lift................................................................................... 14
6.2 Adjust of the polyflex-belt............................................................................................................... 15
6.3 Check the carrying nut system......................................................................................................... 16
6.4 Check of the stability of the automotive lift.................................................................................... 16
7. Troubleshooting....................................................................................................................................... 17
7.1 Emergency lowering in case of power failure.................................................................................. 18
7.2 Driving onto an obstacle.................................................................................................................. 18
7.3 Function of safety device................................................................................................................. 18
7.4 Manually equalisation of the lifting carriage................................................................................... 19
7.5 Adjusting of the “Limit switch“...................................................................................................... 19
8. Installation and Initiation......................................................................................................................... 20
8.1 Installation of the automotive lift..................................................................................................... 20
8.1.1 Erection and doweling of the lift............................................................................................. 20
8.1.2 Electro mounting and current connection................................................................................ 22
A) with using ascending pipe and traverse................................................................................. 22
B) without using ascending pipe and traverse............................................................................ 23
8.1.3 Installation the carrying arms........................................................................................................ 23
8.2 Initiation........................................................................................................................................... 24
8.3 Changing the installation place........................................................................................................ 24
9. Security check.......................................................................................................................................... 24
Appendix
Datasheet..................................................................................................................................................... 26
Foundation plan (version with traverse and ascending pipe)...................................................................... 28
Foundation plan (version without traverse and ascending)......................................................................... 29
Block foundation plan (with ascending pipe and traverse)......................................................................... 30
Selection of dowels (with floor covering)................................................................................................... 31
Selection of dowels (without floor covering).............................................................................................. 32
Electrical diagram drawing Part 1............................................................................................................... 33
Electrical diagram drawing Part 2............................................................................................................... 34
Record of installation................................................................................................................................... 35
Record of handing over............................................................................................................................... 36
Document "First security check before Installation"................................................................................... 37
Document "Regular security check"........................................................................................................... 38
Document "Extraordinary security check".................................................................................................. 45
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Operating Instruction and Documentation
2.30 SL E
Foreword
Company Nussbaum is not liable for damages arising from this. The user carries the risk
alonely.
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Operating Instruction and Documentation
2.30 SL E
Organising requirements
- The instructions for use are constantly to be kept at the place of operation being at hand
at any time.
- In addition to the instructions for use rules pertaining to other regulations i.e. accident
prevention and environmental rules are to be observed and directed.
- Safety- and danger alert operation of personal is occasionally and by observing the
instructions for use to be controlled.
- As far as required and ordered by regulations personal protective equipment is to be
used
- All safety- and danger-hints at the lift are to be observed!
- Spare parts must comply with technical requirements laid down by the manufacturer.
This is only warranted with original parts.
Consider time intervals given or fixed in instructions for use for repeated
tests/inspections.
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Operating Instruction and Documentation
2.30 SL E
1. Introduction
The document ”Operating Instructions and Documentation” contains important
information about installation, operation and maintenance of the 2.30 SL E/T/MB.
To furnish proof of installation of the automotive lift the form ”Record of Installation”
must be signed and returned to the manufacturer.
To furnish proof of the singular, felt this documentation contains forms. The forms should
be used to document the checks. They should not be removed from this documentation.
Every Changes to the construction and displacement of the automotive lift must be
registered in the ”Master document” of the lift.
Danger! This sign indicates danger to life. Inexpert handling of the described
operation may be dangerous to life.
Caution! This sign cautions against possible damage to the automotive lift or
other material defects in case of inexpert handling .
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Operating Instruction and Documentation
2.30 SL E
2.2 Application
The automotive lift 2.30 SL E is a lifting stage for lifting and repairing vehicles with a
laden weight of 3000 kg. It is not allowed to put the load on one or two carrying arms.
It is not allowed to install the standard lift in the a explosive location or wash halls.
After changing the construction and after repair, the lift has to be checked by an expert
again. The operating instruction and the instruction for maintenance have to be observed.
........................................................... ............................................................
place, date signature of the expert
........................................................... ............................................................
place, date signature of the competent
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Operating Instruction and Documentation
2.30 SL E
................................................ ...............................................................
place, date company stamp, signature
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Operating Instruction and Documentation
2.30 SL E
3. Technical Information
Lifting capacity
2.30 SL E 3000 kg
Load of one carrying arm max. 1000 kg (It is not
allowed to put the load on one
or two carrying arms.)
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Operating Instruction and Documentation
2.30 SL E
4. Safety regulations
Using automotive lifts for working the Regulations of Accident Prevention (VBG1:
General Regulations, VBG14: Automotive lifts) must be observed.
• During working with the lift the operating instructions must be followed.
• The laden weight of the lifted vehicle mustn’t be more than 3000 kg for automotive lift
2.30 SL E , the lifting capacity of one carrying arm mustn’t be more than 1000 kg. It is
not allowed to load only one of the carrying arms.
• Only trained personnel over the age of 18 years old are to operate this lift.
• During lifting or lowering the vehicle it must be observed from the operator.
• Position the pads as described of the vehicle manufacturer under the vehicle.
• Observe the complete lifting and lowering.
• Switch on and switch off the main switch, so that the lifting and lowering movement is
steady and not abrupt.
• It’s not allowed to stay under the lifted or lowered vehicle (except for the operator).
• It’s not allowed to transport passengers on the lift or in the vehicle.
• It’s not allowed to climb onto the lift during lifting or lowering or onto a lifted vehicle.
• The Automotive Lift must be checked from an expert after changes in construction or
after repairing carrying pads.
• It’s not allowed to start with operations at the lift before the main switch is switched off.
• It’s not allowed to install the standard-automotive lift in hazardous location.
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Operating Instruction and Documentation
2.30 SL E
5. Operating instructions
The Safety Regulations must be observed during working with the automotive lift.
Read the safety regulations in chapter 4 carefully before working with the lift!
• Drive the vehicle in the lift. Observe the following pictures A and B.
pic. A) the column must be between the pic. B) drive the vehicle in the centre of
steering wheel and the car-door. the lift.
• Position the adjustable pads under the vehicle which are described by the vehicle
manufacturer. (see pic.1)
pic1:
Position the pads under the described
points of the vehicle.
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Operating Instruction and Documentation
2.30 SL E
• Lift the vehicle free. Check the position of the pads under the vehicle.
• Turn the changing switch in Position „“ until the wheels are free. (see pic 2)
• If the wheels are free stop the lifting and check the sit of the pads again.
Check the pads under the vehicle again, otherwise the vehicle can fall down.
The Lift can during the lifting depending on load repeatedly adjusting.
Check the fixing device of the arms. The device must lock.
• Control the dangerous places of the lift and be sure that there are no objects or
people in the immediate area of the lift or on the lift.
• Turn the changing switch in Position „“ (see pic. 2)
• Lower the lift at the height for working or until the carrying arms reach the
lowest position.
The Lift can during the lowering depending on load repeatedly adjusting.
• If the lift is in the lowest position turn the carrying arms to the outside (see D) ,
stop position (C).
C
the Starting point
D
if the lift is in the lowest position turn the carrying
arms to the stop position (starting point)
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Operating Instruction and Documentation
2.30 SL E
A position measure system observe the lifting and lowering process. Additional the
functions are made by a visibly display. Find the explanations following:
• raising up:
the following LED lighten: lifting, K1,K2 - lowering glow
• lowering:
the following LED lighten: lowering, K1,K2 – lifting glow
• top position is reached (top limit switch is active):
the following LED lighten: OA1, OA2, lifting – lowering glow
• lower position is reached (below limit switch is active):
the following LED lighten: UA1, UA2, lowering – lifting glow
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Operating Instruction and Documentation
2.30 SL E
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Operating Instruction and Documentation
2.30 SL E
6. Maintenance
A regular service has to be performed every three months by the lifts operator
according to the following schedule. If the lift is in continuous operation or dirty
environment, the maintenance rate has to be increased.
During daily operation the lift has to be watched carefully for its correct function.
In case of any malfunction the technical service of the retailer has to be in formed.
A normal adhesive oil impaired the qualities of the lift. We recommend a thin
Oil: for an example SAE15W40.
A over-lubrication or greasing with grease of the spindle through a intensive
lubrication supplies reduce the degree of effectiveness of the lift.
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Operating Instruction and Documentation
2.30 SL E
Do not use aggressive means for cleaning the workshop floor and the automotive lift.
A permanent contact with every kind of liquid is forbidden. Do not use any high
pressure device for cleaning the lift.
If the belt was exchanged, the belt must be adjusted. Remove the cover of the belt.
(pic.4).
The new belt tension must be adjusted at the stretch device. (pic.5). Loose the three
screws at the motor easily. (pic. 6, No.1). The belt can be loosened or tightened at the
screws. (pic.6, No.2).
The belt tension gets adjusted with the help of an accessory. (pic. 7; This accessory can
be ordered from Nussbaum Hebetechnik (Order number 225SL13000).
Pic.7: accessory
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Operating Instruction and Documentation
2.30 SL E
Put the device on a solid flat surface. Push it down until the pin is on the flat surface
too. Put the clock on zero – turn the ring of the clock so long until the indicators are on
zero. Put the device on the V- belt (pic.8, 9). The indicator of the clock may only turn
mini. 1 (1mm) until 1,5 (1,5mm) turn.
• carrying nut (optical wearing device). To check the carrying nut, take off the
covering of the spindle (pic.3,pos.b). There is a pin built in the carrying plate
(pic.10). This pin must be even with the top edge of the carrying plate (upper side of
the lifting carriage; built-in state pic.11). If the pin looks 2 mm out of the top edge at
the annually check (pic.11 changing state). The carrying nut and the sequence nut
must be replaced.
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Operating Instruction and Documentation
2.30 SL E
• check the dowels with a torque key as described by the dowel manufacturer.
(example: Liebig Company - 80 Nm )
7. Troubleshooting
If the lift does not work properly, the reason for this might be quite simple. Please check
the lift for the potential reasons mentioned on the following pages. If the cause of
trouble cannot be found, please call the technical service of the dealer.
A simple fault delimitation can be carried out at the LED-display of the operating unit.
(see the step 5.5 LED-Display visibly at the operating unit).
Repairs at the security devices of the lift as well as repairs and examinations
of the electrical fittings are forbidden.
The emergency lowering must only carried out by persons which are
instructed to using the lift. Please refer to the regulation “Lowering the
vehicle”.
If the lifting arm or the lifting carriage is driven on a obstacle, the motor from this side
locked. The lift switched off if the lifting carriage are not more in the regulation range
(approx. 25 – 30 mm) (since 9/99 64 mm).
An additional protection is a temperature control in the motor. Which interrupt the
electrical circuit when it is overloaded. You can not work with the lift. Cool down
approx. 5 – 10 min. dependently on the outside temperature.
After the locking of the motor check the V-belt if necessary replace it. Call the service-
partner.
The lift is equipped with a safety switching, which controls the wear of the main nut.
If the lifting nut is broken, a safety nut which is conducted loose in the spindle, carries
the load. After a break of the nut, the lift can only once being lowered in the lowest
position. If the lift has reached the lowest position it is not possible to raise the lift.
The lifting carriage of the broken side gets mechanically locked. During the lifting the
other side is driving out of the regulation range and switched off the lift. You can not
work with the lift anymore. Call the service-partner.
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Operating Instruction and Documentation
2.30 SL E
7.4 Manually equalisation of the carriage
The lift is equipped with a position measuring system which guarantee the
synchronisation of the lift. The electrical control recognizes if one lifting carriage is
approx. 18 mm earlier at the definite height. The electrical control stopped the motor of
this carriage until both carriage have the same height again. After it both motors are
working together again.
If the carriages of the lift are driving out of the regulation range/switching off window
of approx. 36 mm (since 9/99 64 mm), the electrical control recognizes this and
switched off the lift.
To reach the normal function of the lift you must equal manually the carriages. Remove
the cover of the V-Belt pulley at the top of the lift. Equal the lift: turn one nut until the
carriage have the same height.
7.5 Adjusting of the top limit switch and the bottom limit switch
The operating unit of the lift is equipped with potentiometer. One is for the top limit
switch and one is for the bottom limit switch. The Potentiometer may from safety
reasons being only adjusted by trained person.
Out of safety reasons: The Potentiometer only may be adjusted by competent trained
persons.
gic. G
It is possible if the adjustments are wrong that the lift has malfunctions. It is
danger for your life for the lift and the vehicle.
• Loose the screws of the operating unit. Pull it careful out of the column. (pic. G)
• If the Potentiometer 3 (top-limit) is turned anticlockwise, the upper end-point has
been moved up. The lift stops later.
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Operating Instruction and Documentation
2.30 SL E
• If the Potentiometer 3 (top-limit) is turned clockwise, the upper end-point has been
moved down. The lift stops earlier.
After the adjusting do not lifting or lowering to the end position. The lift can
lock or jamming!
Alter the potentiometer easily. After it operate the lift. Repeat the process
until the normal end position is reached.
• Pay attention at the cover and the rubber behind the operating unit. Do not damaging
this parts. If the parts are faulty replace it. Otherwise the protection (IP54) against
liquids is no more ensured.
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Operating Instruction and Documentation
2.30 SL E
pic.12: complete view: automotive lift with ascending pipe and traverse.
A foundation must be constructed in accordance with the data sheet “foundation plan”.
It must be paid attention of an even installation place of the lift because of a straight
contact between lift and concrete floor.
pic.13: doweling
1: column
2: base plate
3: dowel
• As protection against liquids, should before doweling put a thin foil between the base
plate and the concrete.
• Close after this the split between the base plate and the concrete with silicone.
• Bore holes to fix the dowels through the borings of the base plates (pic.13). Clean the
holes with pressure air. Put in the dowels. The lift manufacturer demands Liebig
safety dowels type B20 or equaly good dowels of other manufacturer (with licence)
but observe the regulation. (bore hole, torque...). Before doweling check the concrete
floor with quality B25 if the concrete floor goes to the top egde of the floor. In this
case the dowels have to be chosen according to pic.22. If the ground is covered with
floor tiles, the dowels have to be chosen according to pic.21.
• Lining up the column with spirit level.
• If necessary put thin metal sheets between the base plate and the floor until the lift is
in the correct vertical position and the contact between the base plate and the floor is
available.
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Operating Instruction and Documentation
2.30 SL E
• Tighten the dowels with the dynamometric key (example: Liebig-dowel 80 Nm).
Each dowel must be tightened with the demanded torque. Otherwise the normal
function of the lift can not guaranteed.
• If you need the cable not under the floor mount the traverse and the ascending pipe.
Secure the traverse against falling out. Do not hang any additional loads on the
traverse and the ascending pipe. (for an example: a ladder)
Plug in the 3-wire potentiometer cable (with 2 plugs) in the head plate of the opposite
side. Lay this cable over the ascending pipe and the traverse to the head plate of the
opposite side. Plug in the plug in the head plate of the opposite side.
The 5-wire cable (with one plug) is for the main supply. Plug in the plug at the head
plate of the operating column.
• Push the cover sheets careful in the ascending pipe.
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Operating Instruction and Documentation
2.30 SL E
• Install carrying arms and bolts top and bottom with enclosed circlips.
The carrying arms must be secured at both sides, otherwise a correct connection
between the lift carriage and the carrying arm can not be guaranteed.
• Lift and lower the lift with vehicle several times, tighten dowels a second time with
the correct torque. (Liebig 80 Nm)
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Operating Instruction and Documentation
2.30 SL E
8.2 Initiation
If the lift is installed by a competent person, he will perform this security check. If
the operator installs the lift by himself, he has to instruct a competent person to
perform the security check.
The competent confirms the faultless function of the lift in the installation record and
form for the security check and allows the lift to be used.
If the place of installation shall be changed, the new place has to be prepared in
according to the regulations of the first installation. The changing should be
performed in accordance with the following points:
Use new dowels, the used dowels can not be used anymore.
9. Security check
The security check is necessary to guarantee the safety of the lifting during use. It
has to be performed in the following cases:
The first and the regular security check must be performed by a competent
person. It is recommended to service the lift at this occasion.
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Operating Instruction and Documentation
2.30 SL E
After the construction of the lift has been changed (changing the lifting
height or capacity for example) and after serious maintenance works
(welding on carrying parts) an extraordinary security check must be
performed by an expert.
This manual contains form with a schedule for the security checks. Please us the
adequate form for the security checks. The form should remain in this manual after
they have been filled out. In the following there is a short description about special
safety devices.
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Operating Instruction and Documentation
2.30 SL E
Datasheet
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Operating Instruction and Documentation
2.30 SL E
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Operating Instruction and Documentation
2.30 SL E
3400
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Operating Instruction and Documentation
2.30 SL E
3400
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Operating Instruction and Documentation
2.30 SL E
3400
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Operating Instruction and Documentation
2.30 SL E
Pic. 21: choice of the dowel length with floor pavement or tile surface
Pic. 22: choice of the dowel length without floor pavement or tile surface
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Operating Instruction and Documentation
2.30 SL E
Electrical diagram drawing
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Operating Instruction and Documentation
2.30 SL E
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Operating Instruction and Documentation
2.30 SL E
Filling out and undersigned and copying this sheet and send the original to the
lift manufacturer. The copy remains in the Manual.
Record of installation
The installation was effected from the operating authority/competent (please delete as applicable).
The safety of the automotive lift was checked from the competent before the initial operation.
The operating authority attest the installation of the automotive lift, the competent attest the
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Operating Instruction and Documentation
2.30 SL E
The persons below were introduced after the installation of the automotive lift. The
introduction was carried out from an erector of the lift-manufacturer or from a franchised
dealer (competent person).
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Operating Instruction and Documentation
2.30 SL E
First security check before installation
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
----------------------------------------------------------------------------------------------------------------------------------------
........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Regular security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
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........................................................ ...........................................................
signature of the expert signature of the operator
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Operating Instruction and Documentation
2.30 SL E
Extraordinary security check
Filling out and leave in this manual
( mark here applicable, in case of verification mark in addition to the first mark!)
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........................................................ ...........................................................
signature of the expert signature of the operator
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