Amul 1
Amul 1
Amul 1
INTRODUCTION TO AMUL
COMPANY BACKGROUND
AMUL FACT FILE
STRATEGIES OF AMUL
AMUL’S SUPPLY CHAIN MANAGEMENT
AMUL PATTERN
Amul Supply Chain and Practices
Conceptual Framework
Business Model
GCMMF
E- SUPPLY CHAIN MANAGEMENT OF AMUL
AMUL CYBER STORE
BENEFITS OF E-SCM
FUTURE PLANS
PROBLEMS IN SCM
ANALYSIS AND FINDINGS
CONCLUSION
BIBLIOGRAPHY
Introduction
The Kaira District Co-operative Milk Producers Union Limited, popularly known as
Amul Dairy is a US $ 500 million turnover institution.
It is an institution built up with a network of over 10000 Village Co-operative
Societies and 500,000 plus members.
Formed in the year 1946 Amul is the leading food brand in India
Amul initiated the dairy co-operative movement in India and formed an apex co-
operative organization called Gujarat co-operative Milk Marketing Federation
(GCMMF) and today 70,000 villages and 200 districts in India are part of it.
GCMMF markets its products through 50 sales offices throughout India and
distribution is done through a network of 4,000 stockist who in turn supply 500,000
retail outlets.
Managed by an apex cooperative organization, Gujarat Co-operative Milk
Marketing Federation Ltd. (GCMMF), which today is jointly owned by some 2.41
million milk producers in Gujarat, India
Amul is the largest food brand in India with an annual turnover of US $1068 million
(2007-08)
Currently Amul has 3.11 million producer members with milk collection average of
6.04 million litres/day.
Amul is the largest producer of milk and milk products in the world.
Company Background:
Amul means priceless in Sanskrit. The company has been coming into the picture in
year 1946. A range of products such as butter, milk powder, cheese, chocolates etc.
have made Amul a leading food brand in India. Amul or Gujarat Co-operative Milk
Marketing Federation (GCMMF) is probably one of the best cases where the raw
material as well as finished product is perishable. As many as 2.2 million farmers’
supply the raw material i.e. milk. The advantages are probably that the raw material
supply is assured, come what may but on the flip side whatever happens to the finished
goods market, raw material must be procured and used up in the in the stipulated
period.
In 1973, a need was felt to professionally market the products being packed at
several dairy plants in the state and GCMMF was born. The growth process continued
and the Anand pattern become a benchmark.
In 1994, when all over India, quality and TQM philosophy was being
implemented, GCMMF was being one of the frontrunners.
Type: Cooperative
Founded: 1946
Industry: Dairy
Website: www.amul.com
AMUL logo and its importance: -
Symbol of Amul (Anand milk union ltd.) is ring of four hands, which have coordinated
each other. The actual meaning of this symbol is coordination of hands of different
people by whom this union is at top. The first hand is of farmer, second hand of
processor, third hand of marketer, and the fourth hand of customer. It’s the joint effort
& productive team work that has enabled its success.
The milk producers of a village, having surplus milk after own consumption, come
together and form a Village Dairy Cooperative Society (VDCS). The main functions of
the VDCS are as follows:
• Collection of surplus milk from the milk producers of the village &
payment based on quality & quantity
Thus, the VDCS in an independent entity managed locally by the milk producers and
assisted by the District Milk Union.
The Village Societies of a District having surplus milk after local sales come together
and form a District Milk Union. The main functions of the Milk Union are as follows:
• Process milk into various milk & milk products as per the requirement of State
Marketing Federation.
• Decide on the prices of milk to be paid to milk producers as well on the prices
of support services provided to members.
The Milk Unions of a State are federated into a State Cooperative Milk Federation.
The Federation is the apex tier under the three-tier structure. The main functions of
the Federation are as follows:
• Arranging transportation of milk & milk products from the Milk Unions to the
market.
• Pooling surplus milk from the Milk Unions and supplying it to deficit Milk Unions.
AMUL is a dairy cooperative in the western India that has been primarily responsible,
through its innovative practices, for India to become the world’s largest milk producer.
Every day Amul collects 447,000 litres of milk from 2.12 million farmers, converts the
milk into branded, packaged products, and delivers goods worth Rs 6 crore (Rs 60
million) to over 500,000 retail outlets across the country.
To implement their vision while retaining their focus on farmers, a hierarchical network
of cooperatives was developed, this today forms the robust supply chain behind
GCMMF’s endeavours. The vast and complex supply chain stretches from small
suppliers to large fragmented markets.
Management of this network is made more complex by the fact that GCMMF is directly
responsible only for a small part of the chain, with many third-party players
(distributors, retailers and logistics support providers) playing large roles. Managing
this supply chain efficiently is critical as GCMMF's competitive position is driven by low
consumer prices supported by a low-cost system of providing milk at a basic,
affordable price.
Conceptual Framework
• Some 2.2 million farmers from 12 districts of Kaira (head), Sabar Kantha,
Baroda, Panchmahal, Rajkot, Bharuch, Mehsana, Banas Kantha, Surat,
Ahmedabad, Valsad and Gandhi nagar reach the milk collection centers every
day in the morning and afternoon to sell the milk their buffaloes have given in
the morning and in the noon
• The total milk procurement in the last year 2002 was an average 47.32 l per
day where the peak the peak procurement touched a high of 62 l. All the milk
procurement centers are equipped with computers and electronic milk testers
(EMTs). EMTs ensure efficient testing and measurement of milk constituents.
The computers run the automatic milk collection system, which ensures
immediate preparation of milk payment bills, transparency of operations and
greater efficiency of milk collection.
• The milk is then sent to chilling depots in each village of the member unions.
There are 10852 villages under GCMMF and each one has a village
Cooperative society. VDC also runs the automatic milk collection system.
• The milk is then sent to the 12-member unions. All of them run an ultra-modern
dairy that processes this raw material, which has traveled from faraway villages
to the district headquarters.
• The various products made under the flagship of AMUL such as butter, milk
powder, cheese, dahi, readymade foods such as Gulab jamun, pizza etc. Are
manufactured at these various plants and distributed through the various
distributors across the country and abroad through GCMMF.
One reason that Amul is the giant it is because it’s built on the back of a co-operative
movement. It encourages women and farmers to collect milk from their cows and pass
it on to them for a price. By managing milk supplies from the cattle farmer and sending
it straight to the factory, it’s could eliminate the middleman. Complexity and dynamics
of the supply chain make it very difficult to assess the interaction effects.
Increased cooperation among network members has resulted in many changes at all
levels -- operational, tactical and strategic, and has led to the emergence of practices
and strategies for improving the chain's performance. Most prominent among these
include the following:
Sharing of POS data is a classic example for minimizing the distortions due to bull-
whip effect and reducing perceived variability of demand by the partners in the chain.
Typically, information sharing extends to costs as well.
(ii) Focus on core competence of each player in the chain. The objective is to
ensure that each task is performed by the entity best suited for it. As a result, firms
have become willing partners in ceding control to a network partner for improving
performance. VMI in many industries is a direct result of such change in management
thinking. Similarly, the role of third parties for providing specific expertise such as
logistics has grown substantially with emphasis on supply chain.
(iii) Capacity improvement: It helps network partners in improving their capability and
making them competitive.
Milk procurement
Total milk procurement by our Member Unions during the year 2009-10 averaged
93.02 lakhs kilograms (9.30 million kgs) per day representing a growth of 6.68% over
87.19 lakhs kgs (8.7 million kgs) per day achieved during the year 2008-09. The
highest procurement as usual was recorded during January 2010 at 122.5 lakhs kgs
per day.
The distribution networks
Amul products are available in over 500,000 retail outlets across India through its
network of over 3,500 distributors. There are 47 depots with dry and cold warehouses
to buffer inventory of the entire range of products.
GCMMF transacts on an advance demand draft basis from its wholesale dealers
instead of the cheque system adopted by other major FMCG companies. This practice
is consistent with GCMMF's philosophy of maintaining cash transactions throughout
the supply chain and it also minimizes dumping.
Wholesale dealers carry inventory that is just adequate to take care of the transit time
from the branch warehouse to their premises. This just-in-time inventory strategy
improves dealers' return on investment (ROI). All GCMMF branches engage in route
scheduling and have dedicated vehicle operations.
Amul products are available in over 500,000 retail outlets across India through its
network of over 3,500 distributors. There are 47 depots with dry and cold warehouses
to buffer inventory of the entire range of products.
GCMMF transacts on an advance demand draft basis from its wholesale dealers
instead of the cheque system adopted by other major FMCG companies. This practice
is consistent with GCMMF's philosophy of maintaining cash transactions throughout
the supply chain and it also minimizes dumping.
THE BUSINESS MODEL
From the very beginning, in the early 1950s, AMUL adopted the network as the basic
model for long-term growth.
• The network explicitly includes secondary services to the farmer-suppliers.
Customers: In comparison with developed economies, the market for dairy products
in India is still in an evolutionary stage with tremendous potential for high value
products such as ice cream, cheese etc. The distribution network, on the other hand,
is quite reasonable with access to rural areas of the country. Traditional methods
practiced in western economies are not adequate to realize the market potential and
alternative approaches are necessary to tap this market.
Suppliers: Most of the suppliers are small or marginal farmers who are often illiterate,
poor, and with liquidity problems as they lack direct access to financial institutions.
Again, traditional market mechanisms are not adequate to assure sustenance and
growth of these suppliers.
Coordination is one of the key reasons for the success of operations involving such
an extensive network of producers and distributors at GCMMF. Some interesting
mechanisms exist for coordinating the supply chain at GCMMF.
These mechanisms are:
Inter-locking Control
The objective for developing such an inter-locking control mechanism is to ensure that
the interest of the farmer is always kept at the top of the agenda through its
representatives who constitute the Boards of different entities that comprise the supply
chain. This form of direct representation also ensures that professional managers and
farmers work together as a team to strengthen the cooperative. This helps in
coordinating decisions across different entities as well as speeding both the flow of
information to the respective constituents and decisions.
Its objective is to ensure that all milk that the farmers produce gets sold in the market
either as milk or as value added products and to ensure that milk is made available
to an increasingly large section of the society at affordable price.
Their objective is to ensure that producers get maximum benefit and to resolve all their
problems. They manage the procurement of milk that comes via trucks & tankers from
the Vs. They negotiate annual contracts with truckers, ensure availability of trucks for
procurement, establish truck routes, monitor truck movement and prevent stealing of
milk while it is being transported.
Gujarat Cooperative Milk Marketing Federation
GCMMF: An Overview
Most producers work with marketing intermediaries to bring their products to market.
The marketing intermediaries make up a marketing channel also called distribution
channel. Distribution channels are sets of interdependent organizations involved in the
process of making a product or service available for use or consumption.
The Head Office of GCMMF is located at Anand. The entire market is divided in 5
zones. The zonal offices are located at Ahmedabad, Mumbai, New Delhi, Kolkata and
Chennai. Moreover, there are 49 Depots located across the country and GCMMF
caters to 13 Export markets.
CRISIL, India's leading Ratings, Research, Risk and Policy Advisory company, has
assigned its highest ratings of "AAA/Stable/P1+" to the various bank facilities of
GCMMF.
4.GCMMF(Marketing)
The above figure describes the hierarchical nature of the cooperative structure. It
presents the Supply chain linking farmer-suppliers of milk with the millions of
consumers. Gujarat Cooperative Milk Marketing Federation or GCMMF is the
marketing entity for the State of Gujarat.
E- Supply Chain Management of Amul
Components of E-SCM
E-SCM Diagram of Amul
Working of E-SCM
Amul has installed over 3000 automatic milk collection system units (AMCUS) at
village societies to capture member information, milk fat content and amount payable
to each member.
Each member is given plastic card for identification
Computer calculate amount due to the farmer based on the fat content
The value of the milk is printed out on the slip and handed over to the farmer, who
collects the payment from the adjacent window.
Thus, with the help of it farmer gets the payment within the minutes
On the logistic more than 5000 trucks move milk from the villages to 200 dairy
processing plants twice a day according to a carefully planned scheduled .
Every day Amul collects 7 million liters of milk from 2.6 million farmers (many illiterate),
converts the milk into branded, packaged products, and delivers goods to over
500,000 retail outlets across the country
ERP software named as enterprise wide integrated application system covers an
operation like planning advertisement and promotion and distribution network
planning.
Each Amul office are connected via internet and all of them send daily reports on sales
and inventory to the main system at Anand.
At the supply end a computerized database has been setup of all suppliers & their
cattle.
Computer equipment measures & records qualities & quantities collected.
At the distribution end Stuckists have been provided with basic computer skills. Amul
experts assist them in building promotional web pages.
Amul Cyber stores have been setup in India, USA, Singapore and Dubai
Amul has linked distributors to the network & also incorporated web pages of top
retailers on their website.
Distributors can place their order on website amulb2b.com
Automated supply & delivery chain practices just in time supply chain management
with six sigma accuracies.
Benefits of E-SCM
Supports exchange of real time information
Platform independent
Web visibility & processing capability 24/7
Return on investment
It has open internet application architecture which allows for Rapid deployment
& scalability combining unlimited users in real time environment
Incorporates broadcast & active messaging
Future Plans:
Introduce Internet Banking Services & ATMs which will enable Milk societies to credit
payments directly to seller’s bank account
Officials at Amul are looking at upgrading the plastic cards which are being currently
used only for identification purposes, to smart cards which can be used to withdraw
cash from ATMs.
Expansion of distribution network, creative marketing, consumer education and
product innovation, we will leverage effectively on rising income levels and growing
affluence among Indian consumers.
Tapping the rising demand for new value-added products.
Problems and issues with respect to supply chain faced by the AMUL
Following are the major issues analyzed with respect to the SCM of Amul:
Many third parties are not in the organized sector, and many are not professionally
managed with little regard for quality and service. Due to the old and obsolete means
of transportation, failure of machinery etc. leads the delay in reaching to retailers and
end users. In the past years the concept of just-in-time was not introduced, all GCMMF
branches were engaged in route scheduling and have dedicated vehicle operations.
Due to the perishable nature of the product, it must invest in cold storage which is an
extra burden in distribution and warehousing. As a result, need of JIT were felt and the
concept has introduced to avoid any kind of delay and destruction of products.
Due to the unprofessional and inexperienced 3PL providers there is vast gap between
demand and supply. In the peak season, the company fails to satisfy the retailers’
demand on certain products. Since the lead time was high so company were unable
to get raw material on time and were unable to produce final product to match with the
quantity demanded by retailers and consumers. Amul decided to focus on farmers
facing business processes such as supply, distribution and its own internal operations.
The main goals of the supply chain initiative were improving forecast accuracy to
match supply with demand, delivery performance to avoid stock-outs thereby creating
a dependable and reliable brand image without excessive spend. These steps were
taken to reduce dependency on cold storage.
SUPPLIERS: -
The member-suppliers were typically small and marginal farmers with severe liquidity
problems, illiterate and untrained. AMUL and other cooperative Unions adopted many
strategies to develop the supply of milk and assure steady growth. First, for the short
term, the procurement prices were set to provide fair and reasonable return. Second,
aware of the liquidity problems, cash payments for the milk supply was made with
minimum of delay.
Well before the ideas of core competence and the role of third parties in managing the
supply chain were recognized and became fashionable, these concepts were
practiced by GCMMF and AMUL. From the beginning, it was recognized that the core
activity for the unions lay in processing of milk and production of dairy products.
Accordingly, the unions focused efforts on these activities and related technology
development. The marketing efforts (including brand development) were assumed by
GCMMF. All other activities were entrusted to third parties. These include logistics
of milk collection, Distribution of dairy products, sale of products through dealers and
retail stores, some veterinary services etc.
• Amul should improve its distribution system, as it has already implemented on ERP
in the company, still due to in disciplined behavior of its distributors, retailers suffer
which ultimately affect the consumers.
• We know that the time schedule of the distributors & their transportation system
cannot be capsuled, but they can reduce their errors. E.g. drive carefully to prevent
accidents.
• Manpower should be more than 18 years of age. (in some of the areas, we have
observed small children engaged in loading & unloading the trays from the truck)
• Before offering any extra benefits or schemes to their retailers, Amul should aware
them in advance, so that the incentives can be reached in the right hands at right
time. otherwise distributors enjoy the benefits of retailers.
• Codification of raw material should be done in an easily understand manner.
• Reduce the solving time of the consumer/retailers’ complaints.
• Payment to the milk suppliers should be made on time to ensure the proper inflow
of milk.
• Amul should also launch certain schemes for households. It has schemes for
retailers but not for households. This section being the major user of milk and to
enter a new area such starting schemes can be very helpful.
• For refrigerated and frozen food distribution, a world class cold chain would help
in providing quality assurance to the consumers around the region.
• Logistics and transportation services should be professionally managed to avoid
wastes.
• Use of internet for exploring the unknown terrain.
• Active customer feedback should be taken regularly for increasing product line.
• Employees of GCMMF should involve actively in all activities of the member
unions.
• Relationship with business associates like wholesaler should be made closer and
deeper.
• The company should take initiative to reduce transportation time from the depots
to the wholesale dealers, improvement in ROI of wholesale dealers,
implementation of Zero Stock Out through improved availability of products at
depots and also the implementation of Just-in-Time in finance to reduce the float.
Amul has established itself as a uniquely appropriate model for rural development.
Amul has spurred the white revolution of India, which has made India the largest
producer of milk and milk products in the world. Amul products have been in use in
millions of homes since 1946. Today Amul is a symbol of many things like of high-
quality products sold at reasonable prices & the genesis of a vast co-operative
network. Its supply chain is easily one of the most complicated in the world. The supply
chain linking farmer-suppliers of milk with the millions of consumers. Amul encourages
women and farmers to collect milk from their cows and pass it on to them for a price
directly eliminating cost of middleman. Introduction of just-in-time inventory strategy
improves dealers' return on investment (ROI). Amul was one of the first FMCG firms
in India to employ Internet technologies to implement B2C commerce. Today
customers can order a variety of products through the Internet and be assured of timely
delivery with cash payment upon receipt. It has also implemented a Geographical
Information System (GIS) at both ends of the supply chain, i.e. milk collection as well
as the marketing process.
BIBLIOGRAPHY
websites
• http://www.scribd.com/doc/26263301/Amul-Project
• http://www.scribd.com/doc/10260519/Amul
• http://www.authorstream.com/Presentation/anjusha786-138867-amul-
entertainment-ppt-powerpoint/
• http://www.docstoc.com/docs/30663883/Amul-dairy-report
• citeseerx.ist.psu.edu/viewbook/downloaded=10.1.1.104.9685...
• http://streamlinesupplychain.wordpress.com/2009/11/15/what-walmart-
can-learn-from-amul/
• www.amul2b.com
• Extracted from www.Wikipedia.com for supply chain management theory
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