Y08039 September 2014

Y08039
September 2014
Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CLUTCH HOUSING ASSY. .................................................................................................................................................................. 4
FRONT BEARING COVER ASSY. ...................................................................................................................................................... 6
FRONT CASE ASSY............................................................................................................................................................................... 8
INPUT SHAFT ASSY ........................................................................................................................................................................... 10
INTERMEDIATE CASE ASSY. .......................................................................................................................................................... 11
LAYSHAFT ASSY. ............................................................................................................................................................................... 13
LRC ASSEMBLY .................................................................................................................................................................................. 15
MAINSHAFT ASSY. ............................................................................................................................................................................. 17
PLANET GEAR SPINDLE ASSY ....................................................................................................................................................... 20
RANGE ASSY. ....................................................................................................................................................................................... 21
RANGE CONTROL ASSY. .................................................................................................................................................................. 23
REAR CASE ASSY. .............................................................................................................................................................................. 25
REVERSE IDLER ASSY. ..................................................................................................................................................................... 27
SELECTOR ASSY. O/D ....................................................................................................................................................................... 28
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Model Designation and Nomenclature

 For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Kits and Assemblies (K/A's)

 Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair.
 Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
T - Part numbers beginning with the letter 'T' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
 Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
 Illustrations show parts in assembly groups.
 Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page)
 Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
 ITEM - Number corresponds to number on illustration for part identification.

 CURRET PART - part number of the part available for service.
 DESCRIPTION - part name or description.
 REPLACED PART - number of replaced part.
 QTY - Quantity required for assembly.
 NOTES - unique characteristics or requirements.
 KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part.
3
Group: CLUTCH HOUSING ASSY.
CLUTCH HOUSING ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
0 U8875506 CLUTCH HOUSING ASSY 1
1 12815 BUSHING 4
2 F85537 SHORT PEDAL SHAFT 1
3 4759 FITTING GREASE 3

STRAIGHT 1/8
4 8875505 CLUTCH HOUSING 1
5 F96712 KEY 1
6 F96627 LONG SHAFT 1
7 X2012006 NUT 1 3/8 UNF
8 X2012520 SPRING WASHER 1 3/8
9 8882536 LEVER CLUTCH RELEASE 1
10 X-7-601 BOLT 1 3/8 UNFI X 1.78 HEX
11 8875171 COVER PLATE 1
12 GMX-8- SCREW 2 M12X25 HEX FLG HD

1088
13 85533 YOKE 1
14 X2012522 WASHER SPRING 2 7/16
4
Needed
15 90031 SCREW 2 7/16UNCX1.25 HEX HD
5
Group: FRONT BEARING COVER ASSY.
FRONT BEARING COVER ASSY.

Needed
0 U8873528 FRONT BEARING COVER 1

ASSY.
1 8872733 FRONT BEARING COVER 1
2 X8870760 OIL SEAL 1
6
Needed

1089
7
Group: FRONT CASE ASSY
FRONT CASE ASSY

Needed
0 U8882059 FRONT CASE ASSY 1
1 8881837 FRONT CASING 1
2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT
3 GMX-8- SCREW 2 M8X20

0811
4 GMX-3- WASHER SPRING 2 M8

0801
5 GX8872917 ROTATION PIN O/D FORK 2
6 X8877743 O-RING 2 11.1 1D X 1 .6 DIA
7 8881616 PTO PROVISION COVER 1

1088
8
Needed
9 GMX-8- BOLT 4 M10X40

1079
9 GMX-8- BOLT 14 M10X58

1080
10 GMX-9- NUT 14 M10X1.5

1005
11 GX8880554 BEARING COVER 1

LAYSHAFT

1240
13 GX8874699 STUD 2 M12X65 LONG
14 GMX-9- NUT 12 M12

1204
15 GX8873931 STUD 10 M12X45 LONG
16 GX8870278 CUP PLUG 1
17 8873654 PLUNGER-NEUTRAL 1
18 8874897 SPRING COMPRESSION 1
19 8870590 GASKET 1
20 GX8870259 DETENT COVER 1
21 X8870542 DOWEL 2 8,0 DIA X 16
22 GMX-8- SCREW GMX-8-0801 2 M8 X 16

0819
23 GX8879212 LIFTING EYE 1 15 MM

1091
9
Group: INPUT SHAFT ASSY .
INPUT SHAFT ASSY .

Needed
0 U8877619 INPUT SHAFT ASSEMBLY 1 COMPRISES ITEMS 1-4
1 8877852 INPUT SHAFT 1
2 X8872593 INPUT SHAFT BEARING 1
3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691
3 U8877691 SPACER - GRADED PACK 1
4 X8877706 CIRCLIP 1
10
Group: INTERMEDIATE CASE ASSY.
INTERMEDIATE CASE ASSY.

Needed
0 T21228 SERVICE KIT OIL 1 INCLUDES 8876351, GX8876352 &

STRAINER/ WASHER X8880469
0 U8876645 INTERMEDIATE CASE 1

ASSY
1 8876644 INTERMEDIATE CASE 1
2 GX2771532 SWITCH REVERSE / 1

RANGE
3 5568510 O-RING 3
4 GX8871502 PLUG 1 M16
5 GX8879211 LIFTING EYE 1
6 8875267 PIN INTERLOCK 1
7 X8870711 BALL 2 DIA.14
8 GX2771532 SWITCH REVERSE / 1

RANGE
9 X8881475 O-RING 1 (109,5X3,0)
10 GU8875469 OIL PUMP 1
11
Needed
1089
12 X8871377 BUSH 1
13 U2009052 PLUG - FLYING LEAD 2
14 X8881424 CIRCLIP 1
15 8881616 PTO PROVISION COVER 1

1088
17 X8880469 WASHER-OIL STRAINER / 1 T21228

DRAIN
18 8876351 STRAINER-OIL 1
19 GX8876352 PLUG OIL STRAINER 1
20 U8876353 OIL STRAINER ASSY. 1 T21228
21 X8870543 DOWEL 2 16,0 DI X 30,5
22 X8880519 WASHER-FILL/DRAIN FL 1
23 GX8874942 OIL FILLER PLUG 1
24 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT
12
Group: LAYSHAFT ASSY.
LAYSHAFT ASSY.
Needed
0 U8877510 LAYSHAFT ASSY. 1
2 X8875587 BEARING ASSEMBLY 2
3 U8877534 CIRCLIP GRADED PACK 1
3 X8870370 GR.C/CLIP 40 DIA. X 2.12 1

MM
3 X8870371 GR.C/CLIP 40 DIA. X 2.07 1

MM
3 X8870372 GR.C/CLIP 40 DIA X 2.02 1

MM
3 X8871536 GR.C/CLIP 40 DIA. X 1.97 1

MM
3 X8871537 GR.C/CLIP 40 DIA. X 1.92 1

MM
3 X8871538 GR.C/CLIP 40 DIA. X 1.87 1

MM
3 X8871539 GR.C/CLIP 40 DIA. X 1.82 1

MM
3 X8871540 GR.C/CLIP 40 DIA. X 1.77 1

MM
13
Needed
4 F88891 SHIM 1 S=0,051
4 F88892 SHIM 1 S=0,127
4 F88893 SHIM 1 S=0,254
4 F88894 SHIM 1 S=0,508
4 U8877535 SHIM PACK 1
4 X8882272 SHIM 1 S=1,200
5 8875879 SPACER 1
14
Group: LRC ASSEMBLY
LRC ASSEMBLY
Needed
0 U8881024 LRC ASSEMBLY 1
1 GMX-8- BOLT 1 M10X50

1007
2 GX8876696 GEAR LEVER DIRECT 1

CONTROL
3 GMX-9- NUT 1 M10X1.5

1005
4 X8875259 BOOT 1
5 X8881481 OIL SEAL 1
6 GX8871486 EXPANSION PLUG 1
7 8871375 SWITCH ACTIVATOR PIN 1
8 X8874450 CIRCLIP 2 25.DIA
9 8876566 SPRING RETAINER- 1

BOOSTER
10 8876345 BOOSTER SPRING 1
12 8876567 SPRING RETAINER-BIAS 1
15
Needed
13 GMX-8- SCREW 4
0847
14 8880477 END CAP 1
15 X8880639 O-RING 1
16 U8880697 LRC SUB ASSY. 1
17 8880638 SEAL 1
18 8875415 PLUNGER - DETENT 1
19 8870587 DETENT SPRING 1
20 8870590 GASKET 1
21 GX8870259 DETENT COVER 1
22 GMX-8- SCREW 2
0848
23 X2014210 BREATHER 1
24 GX8874797 SHIFT ROD LH SELECTOR 1
25 8877656 LEVER INNER STRIKING 1
26 X8871378 DOWEL 1 10,0 DIA X 44
27 GX11245 WASHER PLAIN 2 M10
28 GMX-3- SPRING WASHER 2 M10

1001
29 GMX-8- BOLT 2 M10X55

1005
16
Group: MAINSHAFT ASSY.
MAINSHAFT ASSY.
Needed
0 U8882990 MAINSHAFT ASSY. 1
1 U8877167 MAINSHAFT SUB ASSY. 1
2 X14851 DOWEL 1 5/16 DI X 1.50
3 X8872233 NEEDLE ROLLER BRG. 1

ASSY
4 8872589 GEAR SPACER 1ST 1
5 8876948 GEAR MAINSHAFT 1ST 1
6 8877321 SYNCHRO FLANGE 1/2/3/4 2
7 8883044 RING SYNCHRO 1ST/2ND 8882682 2
8 X8870356 ROLLER 3
9 8870352 PLUNGER 3
11 8875571 HUB-FIXED, 1ST/2ND 1
17
Needed
12 8880460 SLIDING SLEEVE 1
13 8876949 GEAR MAINSHAFT 2ND 1

ASSY
15 8882868 SLEEVE MAINSHAFT 1

BEARING
16 U8882558 GRADED CIRCLIP PACK 1
16 X8870534 GR.CIRCLIP 46 DIA. X 2.10 1 PACK: U8882558

MM

MM

MM
16 X8883040 CIRCLIP GRADED 46 DIA 1 PACK: U8882558

X2.15 MM

X2.15 MM

X 2.20 MM

X 2.20 MM
17 X8870180 NEEDLE BEARING 1
18 8872588 GEAR SPACER 4TH 1
19 8882507 GEAR MAINSHAFT 3RD 1
20 8877321 SYNCHRO FLANGE 1/2/3/4 2
21 8883044 RING SYNCHRO 1ST/2ND 8882682 2
22 X8870356 ROLLER 3
23 8870352 PLUNGER 3
25 8875554 FIXED HUB 3RD/4TH 1
27 X8870370 GR.C/CLIP 40 DIA. X 2.12 1

MM
27 X8870371 GR.C/CLIP 40 DIA. X 2.07 1

MM
27 X8870372 GR.C/CLIP 40 DIA X 2.02 1

MM
18
Needed
28 X8870305 NEEDLE BRG.ROLLER 1

ASSY

ASSY
30 8873894 GEAR MAINSHAFT 1

CRAWLER
31 8877316 SYNCHRO FLANGE 1
32 8877313 SYNCHRO RING 1
33 X8873994 CIRCLIP SYNCHRO. 1

ASSY.
34 8875604 FIXED HUB 1

REVERSE/CRAWLER
36 8870352 PLUNGER 3
37 X8870356 ROLLER 3
38 X8870378 CIRCLIP-GR.DIA.60 X 2.10 1

MM
38 X8870379 CIRCLIP-GR.DIA.60 X 2.05 1

MM
38 X8870380 CIRCLIP-GR.DIA.60 X 2.00 1

MM

REVERSE
41 8876478 GEAR MAINSHAFT 1

REVERSE

ASSY
43 X8877164 BEARING REAR 1

MAINSHAFT
44 X8875532 SEALING RING 2
45 8874921 OIL MUFF 1
46 8875585 SUN GEAR 1
47 8880594 RETAINER 1
48 GX8870699 SCREW 1 M16X45 HEX HD
19
Group: PLANET GEAR SPINDLE ASSY
PLANET GEAR SPINDLE ASSY

Needed
0 U8876669 PLANET GEAR SPINDLE 1 COMPRISES ITEMS 1-6

ASSY
1 U8882490 OUTPUT SHAFT ASSY. 1
2 MX-11- SCREW 5 M6 X 10 SKT HD SET

0601
3 8872682 SPINDLE-PLANET GEAR 5
4 8876893 WASHER 10
5 U8875235 NEEDLE ROLLER BRG. 5

ASSY.
6 8883395 GEAR PLANET 8875586 5
20
Group: RANGE ASSY.
RANGE ASSY.
Needed
3 8877442 SYNCHRO RING - RANGE 2
4 8872626 HI-LO SHIFT ROD 1
5 X8878665 DOWEL X8870726 1
6 8872737 HIGH/LOW SHIFT FORK 8872737,8883677 1
7 8872680 ANNULUS 1
10 X8870341 CIRCLIP 1
21
Needed
11 8875881 FIXED HUB 1
13 8870352 PLUNGER 9
14 X8870355 ROLLER 9
15 X8870844 BEARING 1
16 X8870344 CIRCLIP 1
17 GMX-8- SCREW 3 M8X20

0806
18 8870848 RETAINER 3
19 8875646 REACTION PLATE 1
21 X8873993 CIRCLIP 1
22 8870808 SPACER 1
22
Group: RANGE CONTROL ASSY.
RANGE CONTROL ASSY.

Needed
0 U8880587 RANGE CONTROL ASSY. 1 COMPRISES ITEMS 1-18
1 8880659 MOUNTING BRACKET 2
2 GX2013517 PIPE PLUG 1 1/8
3 X8880151 SCREW SPIRAL GX8880151 4
4 X8880109 FILTER REGULATOR 1
5 U8881542 SWIVEL TEE 1

ADAPTOR(BSP TO 6MM
TUBE)
6 U8880728 MOULDED PIPE ASSY. 1 REGULATOR TO POPPET VALVE
7 X8881538 STRAIGHT ADAPTOR 6 6MM
8 X8880054 3/2 POPPET VALVE 1
9 5568510 O-RING 1
10 X8882634 PIPE CLIP 2
11 8882665 AIR PIPES 2
12 X8881555 MOULDED PIPE 1 POPPET VALVE TO RANGE VALVE
23
Needed
13 X8880846 ELBOW ARTICULATED 1
14 X8881546 SWIVEL ELBOW 1

ADAPTOR 90 DEG
15 X8880843 4/2 AIR ACTUATING 1

VALVE
16 X8880545 PIPE CLIP - TWIN PIPE 3
17 X8881557 MOULDED PIPE ASSY. 1 RANGE VALVE TO REAR CASE
18 X8881556 MOULDED PIPE ASSY. 1 RANGE VALVE TO CYLINDER
24
Group: REAR CASE ASSY.
REAR CASE ASSY.

Needed
0 U8880044 REAR CASE ASSY. 1
1 8874367 REAR CASING 1
2 X8875292 O-RING 1
3 8878240 BUSH 8875293 1
4 X8871258 O-RING 1 DIA.24,5
5 8875179 PISTON RANGE 1

CYLINDER
6 14344 PISTON O RING 1
7 14345 PISTON O RING 1
8 GMX-9- NUT 1 M16

1602
25
Needed
9 X8873008 O-RING 1
10 8875430 CYLINDER-RANGE 1
11 GMX-8- BOLT 3 M10X55 HEX FLG HD

1094
12 U33009 ADAPTOR BUSH/OIL 1

SEAL ASSY
13 X8880471 WASHER 1
14 8870588 SPEEDO PINION 1
15 7992 BUSH 1
16 X8870543 DOWEL 2 16,0 DI X 30,5
17 14373 DISC MAGNET 1
18 8876319 SPACER TACHO 1
19 8876083 GEAR SPEEDO DRIVE 9T 1
20 8871991 SPEEDO HOUSING 1
21 X8872721 BEARING 1
22 8871992 REAR COVER 1

1095

1096
25 X8872722 OIL SEAL 1
26 8875643 COUPLING FLANGE 1
27 GX8870553 NUT 1

1240
29 GX8873917 LAYSHAFT REAR COVER 1

10111
30 GMX-8- BOLT 14 M10X58

1080

1094
31 GMX-9- NUT 17 M10X1.5

1005
26
Group: REVERSE IDLER ASSY.
REVERSE IDLER ASSY.

Needed
1 8883246 REVERSE IDLER SHAFT 1
2 8870343 THRUST WASHER 2
3 8876457 REVERSE IDLER GEAR 1
4 X8872478 NEEDLE ROLLER BRG 2
5 8872479 SPACER 1
27
Group: SELECTOR ASSY. O/D
SELECTOR ASSY. O/D

Needed
0 U8877070 SELECTOR ASSY. O/D 1 COMPRISES ITEMS 1-8 AND 10
1 8872328 SELECTOR KEY 1
2 8882443 SELECTOR SHAFT 8875827 1
3 8880759 INTERLOCK KEY 8872327 1
4 8875499 FORK 1
CRAWLER/REVERSE
5 8880760 FORK 1ST/2ND 1
28
Needed
6 8873691 SCREW 1 M10X23 HEX HD
7 X8870277 DOWEL 1
8 8874754 SELECTOR BLOCK 1
9 8876856 FORK OVERDRIVE 1
10 8877613 SELECTOR OVERDRIVE 1
11 8872042 PAD SHIFT FORK 2
29
30

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Y08039

Model Designation and Nomenclature

Kits and Assemblies (K/A's)

Identifying Kits and Assemblies

 ITEM - Number corresponds to number on illustration for part identification.

CLUTCH HOUSING ASSY.

0 U8875506 CLUTCH HOUSING ASSY 1

2 F85537 SHORT PEDAL SHAFT 1

3 4759 FITTING GREASE 3

4 8875505 CLUTCH HOUSING 1

6 F96627 LONG SHAFT 1

7 X2012006 NUT 1 3/8 UNF

8 X2012520 SPRING WASHER 1 3/8

9 8882536 LEVER CLUTCH RELEASE 1

10 X-7-601 BOLT 1 3/8 UNFI X 1.78 HEX

11 8875171 COVER PLATE 1

12 GMX-8- SCREW 2 M12X25 HEX FLG HD

14 X2012522 WASHER SPRING 2 7/16

15 90031 SCREW 2 7/16UNCX1.25 HEX HD

FRONT BEARING COVER ASSY.

0 U8873528 FRONT BEARING COVER 1

1 8872733 FRONT BEARING COVER 1

2 X8870760 OIL SEAL 1

3 GMX-8- SCREW 5 M10X25 HEX FLG HD

FRONT CASE ASSY

0 U8882059 FRONT CASE ASSY 1

1 8881837 FRONT CASING 1

2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

3 GMX-8- SCREW 2 M8X20

4 GMX-3- WASHER SPRING 2 M8

5 GX8872917 ROTATION PIN O/D FORK 2

6 X8877743 O-RING 2 11.1 1D X 1 .6 DIA

7 8881616 PTO PROVISION COVER 1

8 GMX-8- SCREW 6 M12X25 HEX FLG HD

9 GMX-8- BOLT 4 M10X40

9 GMX-8- BOLT 14 M10X58

10 GMX-9- NUT 14 M10X1.5

11 GX8880554 BEARING COVER 1

12 GMX-8- SCREW 4 M12X25 HEX FLG HD

13 GX8874699 STUD 2 M12X65 LONG

14 GMX-9- NUT 12 M12

15 GX8873931 STUD 10 M12X45 LONG

16 GX8870278 CUP PLUG 1

18 8874897 SPRING COMPRESSION 1

20 GX8870259 DETENT COVER 1

21 X8870542 DOWEL 2 8,0 DIA X 16

22 GMX-8- SCREW GMX-8-0801 2 M8 X 16

23 GX8879212 LIFTING EYE 1 15 MM

24 GMX-8- SCREW 4 M10X30 HEX FLG HD

INPUT SHAFT ASSY .

0 U8877619 INPUT SHAFT ASSEMBLY 1 COMPRISES ITEMS 1-4

1 8877852 INPUT SHAFT 1

2 X8872593 INPUT SHAFT BEARING 1

3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691

3 8877693 SPACER - GRADED 3.15 1 PACK: U8877691

3 8877694 SPACER - GRADED 3.20 1 PACK: U8877691

3 8877695 SPACER - GRADED 3.25 1 PACK: U8877691

3 8877696 SPACER - GRADED 3.30 1 PACK: U8877691