AL-MAGWA ENGINEERING & CONT.COMPANY (W.L.

L)
MAA - KNPC
PROJECT CA-4079
SAFE WORK METHOD STATEMENT
No Job Name SWMS Ref. No Rev
1 Scaffold work AM/CA4079/SWMS - 01 0
2 Vessel Isolation , Desludging & Cleaning AM/CA4079/SWMS - 02 0
3 Removal of Rafter/ Roof plate of tank. AM/CA4079/SWMS - 03 0
4 Tank Top Shell Erection AM/CA4079/SWMS - 04 0
Internal Sand/Abrasive blasting & Painting
5 AM/CA4079/SWMS - 05 0
Vessel/Tank
6 Tank Isolation , Desludging & Cleaning AM/CA4079/SWMS - 06 0
7 Erection of Rafter/ Roof plate of tank. AM/CA4079/SWMS - 07 0
8 Tank Top Shell removal AM/CA4079/SWMS - 08 0
9 Installation of nozzle on tank AM/CA4079/SWMS - 09 0

Oil Recovery & Supplying Cutter Stock for

10 AM/CA4079/SWMS - 10 0
Willacy

11 External Grit blasting & Painting Vessel/Tank AM/CA4079/SWMS - 11 0

12 Erection of oil spreader supporting structure AM/CA4079/SWMS - 12 0
13 Hot Tapping on existing Tank AM/CA4079/SWMS - 13 0
14 Removal of compression rings of tank. AM/CA4079/SWMS - 14 0
15 Erection of compression rings of tank. AM/CA4079/SWMS - 15 0
16 Removal of bottom plate of tank AM/CA4079/SWMS - 16 0
17 Erection of bottom plate of tank. AM/CA4079/SWMS - 17 0
18 Hydrostatic testing on vessels. AM/CA4079/SWMS - 18 0
19 Erection of oil spreader pipes AM/CA4079/SWMS - 19 0
20 Removal of oil spreader pipes AM/CA4079/SWMS - 20 0
21 Hot Tapping on live pipe line. AM/CA4079/SWMS - 21 0
22 Box up using crane & man basket. AM/CA4079/SWMS - 22 0
23 Replacement of valves at different elevation AM/CA4079/SWMS - 23 0
24 Repair of foam pourer AM/CA4079/SWMS - 24 0
25 Replacement of above ground pipe line AM/CA4079/SWMS - 25 0
AL-MAGWA ENGINEERING & CONT.COMPANY (W.L.L)
MAA - KNPC
PROJECT CA-4079
SAFE WORK METHOD STATEMENT
No Job Name JSA Ref. No Rev
26 Replacement of under ground line AM/CA4079/SWMS - 26 0
27 Cold cutting of pipes AM/CA4079/SWMS - 27 0
28 Gas cutting and grinding AM/CA4079/SWMS - 28 0
29 Loading/Unloading of pipes using crane AM/CA4079/SWMS - 29 0
30 Removal & Fixing of trays inside vessels. AM/CA4079/SWMS - 30 0
Removal & Installation of PSV & Emergency
31 AM/CA4079/SWMS - 31 0
Hatch in tank
32 Fiber glass removal and application AM/CA4079/SWMS - 32 0
33 Erection of preflash column. AM/CA4079/SWMS - 33 0
34 Abrasive blasting & Painting for pipeline AM/CA4079/SWMS - 34 0
Abrasive blasting & Painting for water tank
35 AM/CA4079/SWMS - 35 0
stand/steel structure.
36 Hydrostatic testing on tank / vessel. AM/CA4079/SWMS - 36 0
Abrasive blasting, Painting & external wrapping
37 AM/CA4079/SWMS - 37 0
for pipes
38 Internal Abrasive blasting & coating for pipes AM/CA4079/SWMS - 38 0
39 Maintenance of flare stack AM/CA4079/SWMS - 39 0
40 Dismantling of foam pourer & pipes AM/CA4079/SWMS - 40 0
41 Tank Shell removal AM/CA4079/SWMS - 41 0
42 Tank Shell Erection AM/CA4079/SWMS - 42 0
43 Loading/Unloading of pipes using forklift AM/CA4079/SWMS - 43 0
44 Excavation AM/CA4079/SWMS - 44 0
45 Removal of spade & box up. AM/CA4079/SWMS - 45 0
Replacement of flanges at different elevation
46 AM/CA4079/SWMS - 46 0
inside & outside of vessels
47 Fixing of anode & pipes inside vessels. AM/CA4079/SWMS - 47 0
48 Isolation / Spading of lines AM/CA4079/SWMS - 48 0
49 Repair of tank shell. AM/CA4079/SWMS - 49 0
Remark
Remark
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - SCAFFOLDING WORK Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -1
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, hand Other safety / Emergency Equipment required; H2S Monitor, fire
gloves, safety harness and lanyard. extinguishers ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Check stability / strength of ground

B) Use Hand gloves.
C) Use Safety Harness.
D) Scaffold leveling.

A) Hand injury. E) Use bracing.

B) Falling from height. F) Use hand tool bag.
C) Scaffold G)Tightening of metal planks(no space
2) Scaffold erection
collapse. D) between them) wherever not possible to avoid gaps use warning
Material falling. tapes or signs
E) Tripping Hazards H) Make hand rails.
I) Use green tag approved by Safety.
J)Ensure that the scaffold materials are held
tightly while shifting
K)Barricade the area.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Vertical ladder should extend 2 feet above platform.
B) Use safety harness hooked on to above level.
C) Ensure no heavy
materials carried above the platform.
D) Signalman to be provided for working with
A) Falling from height.
crane.
B) Scaffold
E) Keep all hand tools and consumables in
3) Working with scaffold collapse.
order. F) Provide
C) Material falling.
adequate lighting for confined space.
G) Periodical inspection and ensure suitability of use.
H) Platform should have metal planks closely placed
(min.m space between them) wherever not possible to avoid gaps
use warning tapes or signs
A) Use Hand gloves.
B) Use Safety Harness.

A) Hand injury. C) Use hand tool bag.

B) Falling from height.
C) Scaffold collapse. D) Use red tag approved by Safety.
4) Dismantling.
D) Material falling. E) Ensure the stability of scaffolding is not
E) effected while removing any parts of existing scaffold.
Tripping Hazards F) Barricade the area.
G) Make sure the
working platform is stable, free of gaps & never leave scaffold in
unstable condition.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the
work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Vessel Isolation , Desludging & Cleaning Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -2
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and Other safety / Emergency Equipment required; H2S
lanyard. Monitor, fire extinguishers ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Barricade the scaffold area.

B) Use of Safety
A) Fall from height. harness.
2) Scaffold for the top flanges.
B) Injury due to improper handling of tools. C) Use hand tool bags.
D) Inspect the scaffold and put Green
Tag.
A) Use Gas Monitor.
A) Danger of gas leaking. B) Use air mask, if required.
B) Hand injury C) Use hand
3) Hot Bolting. C) Chance of Fire due to hammering gloves. D) Use
spark. non sparking tools.
E) Use proper hand tools.

Page 7 of 176
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Use Hand Gloves.
B) Use proper hand tools.
C) Use gasket for
A) Hand injury. spading. D)
4) Isolation of Vessel.
B) Danger of gas leak. Use correct thickness of spade.
E) Use gas monitor.
F) Breathing apparatus.

A) Open all the manholes where ever it is possible.

B)
Exhaust fan.
A) Exposure to toxic gases C) Gas Checking using multigas detector.
5) Vessel de gassing.
B) Fire hazard. D) Check the
wind direction. E) Use
breathing apparatus. F)
Use of fire extinguishers.
A) Use proper safety coverall.
B) Use Vacuum tanker.
A) Liquid spillage.
6) Man hole opening. C) Use Gas
B) Gas Hazard.
monitor.

A) Use breathing apparatus if it is required.

A) Gas Hazard. B) Use Gas monitor.
B) Worker injury. C) Use proper
7) Manual Desludging.
C) Giddiness of personnel Foot protection and proper cover all.
working inside confined space. D) Giving frequent breaks and exposure to
fresh air atmosphere to workers.

A) Use skilled Labour for hydro jet cleaning.

A) Potential injuries to all exposed body parts. B) Use Proper clear face shield.
8) High pressure water Cleaning. B) Exposure to chemical additives. C) Use gum boot to prevent slipping.
D) Ensure that MSDS
is available.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
Page 8 of 176
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Removal of Roof plate of tank. Division/Section: MAINTENANCE Doc. No:AM/CA4079/SWMS -3
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and Other safety / Emergency Equipment required; H2S
lanyard. Monitor, fire extinguishers,water hose ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access

2) Positioning of manpower for cutting and removal of rafter ladders.
Fall from height
beams / roof plates. B) Use of Safety harness

A) Check crane is in level

A) Loss of stability due to ground condition and wind. B) Check ground condition and use
B) Crane spreader mat.
3) Positioning and using of crane
boom hitting Scaffold. / Tank Shell C) Check wind speed and direction.
D) Assign a signal man.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

4) Slinging to hold the rafter beams/roof plates. Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.

A) Assign fire-watch and spray water in the area below the

cutting location to quench the sparks.
B) Provide fire
extinguishers near the cutting location and Oxy-Acetylene
cylinders.
A) Fire Hazard
C) Lay Oxygen and Acetylene hoses away from
B) Burn injury due to cutting sparks.
sharp edges and cutting splatter.
5) Oxy - Acetylene cutting of steel structure/ plates C) Damage to oxygen and Acetylene
D) Cutting crew to use
hoses. D) Fall of cut structure/plates.
face shield and apron.
E) Remove all combustible /
flammable material from work area.
F) Provide
appropriate support/holding by crane.

A) Ensure that the sling wire/ soft belt properly tight with
rafter beam.
B) Checking of slings, belts and D-shackle.
A) Fall of Rafter beams due to improper slinging.
C) Use tag line to control
B) Beams hitting
movement of rafter. D) Keep non -
workers and scaffolding due to un-controlled swinging.
6) Lifting and removal of rafter/roof plates. essential people out of lift area and post warning signs for
safe lifting.
C) Crane tipping due to load exceeding lifting capacity.
E) Check load chart of Crane and ensure that the load is
within SWL for the boom length and lifting radius (by crane
operator).

A) Use hand gloves and keep body parts out of pinch area
during removal of slings and placing rafter beam on
7) Placing the Rafter beam/plates on ground and stacking. Injury to workers.
ground.
B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor
shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and
implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Tank Top Shell Erection Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -4
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers,water hose ,first
lanyard. aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

2) Positioning of manpower for erection Fall from height
B) Use of Safety harness

A) Loss of stability due to ground condition and wind.

B) A) Check crane is in level
Crane boom hitting Scaffold. / Tank Shell B) Check ground condition and use spreader mat.
3) Positioning / using of crane
C) Check wind speed and direction.
D) Assign a signal man on top of scaffold platform.

4) Slinging to hold erection material Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight with Erection material.
A) Fall of Erection material.
B) Check load chart of Crane and ensure that the load is within SWL for
B) Erection material hitting workers and
the boom length and lifting radius (by crane operator).
scaffolding due to un-controlled swinging.
5) Erection and fit up. C) Use tag line to control
movement of Erection material. D)
C) Crane tipping due to load exceeding lifting capacity.
Keep non - essential people out of lift area and post warning signs for safe lifting.

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks.

A) Fire Hazard B) Provide fire extinguishers near the welding location.

6) Welding B) Burn injury due to welding spark C) Welding crew to use face shield and apron.
C) Injury due to grinding D) Lay welding cable away from sharp edges.
E) Use grinding machine safety, guard, safety goggles hand gloves etc.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify
any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name: -Internal Sand/Abrasive blasting & Painting Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -5
Vessel/Tank 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses, safety harness, Other safety / Emergency Equipment required; H2S
Sandblasting Helmet & breathing mask. Monitor, fire extinguishers & water hose, first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.
A) Ensure the vessel is isolated.
B) Gas te
A) Exposure to toxic gases.
B) Lack of visibility. C) Adequate lighting.
C) Poor communication.
2) Entry to Vessel / Tank internally.
D) Entry to non isolated D) Stand by person.
vessel / Tank E) Poor
Ventilation E) Adequate ventilation by
providing pneumatic fan
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Ensure all air hoses of gritblasting helmet are in god
A) Breathing trouble due to no Fresh air condition.
B) Falling injury due to Darkness B) Proper Ventilation is provided
C) Injury due to loosing the control of blasting C) Installation of exhaust fan
hose. D) Use dead man handle for
D) Unrelated gritblasting nozzle. E)
3) Grit blasting persons and properties exposed to blasting. Replace breathing air filter as required.
F) Proper Shielding of properties providing warning sign
E) Getting injury by blasting medium. board and isolation of the location.
G) Ensure a
couplings connected are tied up by metal wire.

H) Using gritblasting suit.

A) Use of Pneumatic Exhaust fan
B) Us
the suitable cleaning hand tools
A) Breathing trouble due to no Fresh air
C) Dumping of grit at one location.
B) Falling injury due to Darkness
4) Removal of used grit. D) Use Dust mask.
E)
C) Injury due to improper handling of tools.
Provide adequate ventilation.
F) Daily remove used grit from top of scaffold to avoi
any overload.
A) Use approved scaffold.
B) Use of Safety harness.
A) Injury due to falling from height C) Use deadman handle.
5) Blasting and Painting at Higher Location B) Injury due to loosing control of blasting D) Replace
hose. breathing air filter as required.
E) Provide potman.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Proper breathing apparatus.
B) Adequate
A) Breathing trouble due to no Fresh air ventilation.
B) Fire Hazard. C) Fire Extinguisher.
C) Exposure to paint
6) Painting
material D) D) Removal of source of ignition.
Unrelated persons and properties exposed to Painting D) use proper coverall and eye
Material. protection. E) Refe
and follow instructions of Material Safety Data Sheet.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safe
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo
crew and implement the recommendations as required.
RK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -5

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Monitor, fire extinguishers & water hose, first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Ensure the vessel is isolated.
B) Gas test.

C) Adequate lighting.

D) Stand by person.

E) Adequate ventilation by
providing pneumatic fan
 Recommendation to Eliminate/Reduce Hazard
A) Ensure all air hoses of gritblasting helmet are in god
condition.
B) Proper Ventilation is provided.

C) Installation of exhaust fan

D) Use dead man handle for
gritblasting nozzle. E)
Replace breathing air filter as required.
F) Proper Shielding of properties providing warning sign
board and isolation of the location.
G) Ensure all
couplings connected are tied up by metal wire.

H) Using gritblasting suit.

A) Use of Pneumatic Exhaust fan
B) Use
the suitable cleaning hand tools
C) Dumping of grit at one location.
D) Use Dust mask.
E)
Provide adequate ventilation.
F) Daily remove used grit from top of scaffold to avoid
any overload.
A) Use approved scaffold.
B) Use of Safety harness.
C) Use deadman handle.
D) Replace
breathing air filter as required.
E) Provide potman.
 Recommendation to Eliminate/Reduce Hazard
A) Proper breathing apparatus.
B) Adequate
ventilation.
C) Fire Extinguisher.

D) Removal of source of ignition.

D) use proper coverall and eye
protection. E) Refer
and follow instructions of Material Safety Data Sheet.

been identified. However, concerned site supervisor / Foreman along with the safety
related issues related to the specific job requirements, document it , educate the work
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Tank Isolation , Desludging & Cleaning Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -6
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses & safety harness, Other safety / Emergency Equipment as required; H2S Monitor,
breathing apparatus . fire extinguishers & water hose, first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Barricade the scaffold area.

B) Use of Safety harness.
C) Use
A) Fall from height.
2) Work on scaffold for isolate the flanges at higher elevation. hand tool bags.
B) Injury due to improper handling of tools.
D) Inspect the scaffold and provide Green
Tag.

A) Danger of gas leaking. A) Use Gas Monitor.

B) Hand injury B) Use air mask, if required.
C) C) Use hand gloves
3) Hot Bolting. Chance of Fire due to hammering spark. D)
Use non sparking tools.
E) Use proper hand tools.
F) Fire extinguishers.

A) Use Hand Gloves

B) Use proper hand tools.
C) Use gasket for
A) Hand injury. spading.
4) Isolation of Tank.
B) Danger of gas leak. D) Use correct thickness of spade.
E) Use gas monitor.

F) Breathing apparatus.
Page 18 of 176
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Open all the manholes where ever it is possible.

B) By providing forced
ventilation (Exhaust fan).
A) Exposure to toxic gases C) Gas Checking using multigas detector.
5) Tank de gassing.
B) Fire hazard. D) Check the wind direction
E) Use breathing
apparatus.
F) Use of fire extinguishers.

A) Use Gas monitor.

A) Liquid spillage. B) Use proper safety coverall.
B) Gas Hazard. C) Use Vacuum tanker
6) Man hole and Clean out door opening. C) Poor D) Assign standby person.
communication. E) Use explosion proof lights
D) Poor visibility.

A) Use breathing apparatus.

A) Gas Hazard. B) Use Gas monitor.
B) Worker injury. C) Use gum boot and
C) Accident by disposable coverall.
vacuum tanker. D) Assign signal man when tanker is reverse driven.
7) Desludging.
D) Poor communication. E) Assign standby
E) Poor visibility. person.
F) F) Use explosion proof lights.
Giddiness of personnel working inside confined space. G) Giving frequent
break and exposure to fresh air atmosphere to workers.

A) Use skilled Labour for hydro jet cleaning.

A) Potential injuries to all exposed body parts. B) Use clear face shield.
8) High pressure water Cleaning B) Exposure to chemical additives. C) Use gum boot
to prevent slipping.
D) Make Material Safety Data Sheet available.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor
shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement
the recommendations as required.

Page 19 of 176
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Erection of Rafter/ Roof plate of tank. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, Other safety / Emergency Equipment required; H2S
& face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazar

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access lad

2) Positioning of manpower for erection. Fall from height
B) Use of Safety harness
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazar

A) Loss of stability due to ground condition and wind.

B) A)Check crane is on level ground.
Crane boom hitting Scaffold. / Tank Shell. B)Check ground condition and us
C) Overloading of crane. spreader mat.
C) Check wind speed and direction.
3) Positioning and using of crane D) Assign a signal man.
E) Outrigger to be fully exten
F) Ensure
load is within SWL of crane and valid third party inspec
certificate.

4) Slinging to hold the rafter beams/roof plates. Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight wit
Erection material.
A) Fall of lifted material. B) Check load chart of Crane and
B) Erection material hitting workers and that the load is within SWL for the boom length and lift
scaffolding due to uncontrolled swinging. radius.(by crane operator)
5) Erection
C) Crane tipping due C) Use ta
to load exceeding lifting capacity. control movement of Erection material.
D) Keep non - esse
people out of lift area and post warning signs for safe l
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazar

A) Assign fire-watch and spray water in the area below

welding location to quench the sparks.
B) Provide fire extinguish
near the welding location.
A) Fire Hazard
C) Welding crew to use face shield and ap
B) Burn injury due to welding
6) Welding D) Lay welding cable away
spark C) Injury
sharp edges. E) Use grindin
due to grinding
machine safety, guard, safety goggles hand gloves etc

F) Remove all flammable/combustible material from

areas.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wor
and implement the recommendations as required.
RK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -7

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Monitor, fire extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

B) Use of Safety harness

 Recommendation to Eliminate/Reduce Hazard

A)Check crane is on level ground.

B)Check ground condition and use
spreader mat.
C) Check wind speed and direction.
D) Assign a signal man.
E) Outrigger to be fully extended.
F) Ensure that
load is within SWL of crane and valid third party inspection
certificate.

Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight with
Erection material.
B) Check load chart of Crane and ensure
that the load is within SWL for the boom length and lifting
radius.(by crane operator)
C) Use tag line to
control movement of Erection material.
D) Keep non - essential
people out of lift area and post warning signs for safe lifting.
 Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the

welding location to quench the sparks.
B) Provide fire extinguishers
near the welding location.
C) Welding crew to use face shield and apron.
D) Lay welding cable away from
sharp edges. E) Use grinding
machine safety, guard, safety goggles hand gloves etc.

F) Remove all flammable/combustible material from nearby

areas.

been identified. However, concerned site supervisor / Foreman along with the safety
elated issues related to the specific job requirements, document it , educate the work crew
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Tank Top Shell removal Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -8
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face Other safety / Emergency Equipment required; H2S Monitor,
shield fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

2) Positioning of manpower for removal of plate. Fall from height B) Use
of Safety harness

A) Loss of stability due to ground condition and wind. A) Check crane is in level ground.
B) B) Check ground condition and use
3) Positioning / using of crane
Crane boom hitting Scaffold. / Tank Shell spreader mat.
C) Check wind speed and direction.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

4) Slinging to hold shell plate. Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.

A) Assign fire-watch and spray water in the area below the

cutting location to quench the sparks.
B) Provide fire extinguishers near
the cutting location and Oxy-Acetylene cylinders.
A) Fire Hazard C) Lay Oxygen
B) Burn injury due to cutting sparks. and Acetylene hoses away from sharp edges and cutting
5) Oxy - Acetylene cutting of plates. C) Damage to oxygen and Acetylene hoses. splatter.
D) Fall of cut structure/plates. D) Cutting crew to use face shield and apron.
E) Remove all
combustible / flammable material from work area.
F) Provide
appropriate support/holding by crane.

A) Ensure that the sling wire/ soft belt properly tight with rafter
beam. B)
A) Fall of shell plate due to improper slinging. Checking of slings, belts and D-shackle.
B) Beams hitting C) Use tag line to control movement of rafter.
workers and scaffolding due to un-controlled swinging. D) Keep non - essential people out of lift area and post
6) Lifting and removal of shell plate.
C) Crane warning signs for safe lifting.
tipping due to load exceeding lifting capacity. E) Check load chart of Crane and ensure that
the load is within SWL for the boom length and lifting radius (by
crane operator).

A) Use hand gloves and keep body parts out of pinch area
during removal of slings and placing rafter beam on ground.
7) Placing the shell plate on ground and stacking. Injury to workers.
B) Barricade
the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall
always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the
recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Installation of nozzle on tank Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -9
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, & face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Professional/qualified scaffolders to be assigned and use

A) Hazardous environment inside tank.
of safety harness.
B)
B) Use safety wires for securing hand tools.
Falling from height. C)
C) Use
2) Scaffold erection (Inside and outside tank) Scaffold collapse.
chinstrap for helmets.
D) Dropping of material.
D) Proper communication between scaffolders.
E) Hand injury.
E) Use hand gloves.

A) Scaffold platform with hand rails and toe boards.

A) Fall from scaffold.
B)
3) Marking location for nozzle installation. B) Tools falling.
Barricade drop area.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the

cutting location to quench the sparks.
A) Fire Hazard B) Provide fire extinguishers
B) Burn injury due to cutting spark. accessible. C) Lay Oxygen
C) Damage to oxygen and Acetylene and Acetylene hoses away from sharp edges and cutting
4) Cutting for tank shell opening and edge preparation by
hoses. D) Eye injury. splatter.
grinding.
E) Cutting sparks and D) Use appropriate gloves.
hot slag falling down and causing fire. E) Remove all combustible /
flammable material from work area.
F) Use cutting goggles
and face shield.

A) Position crane on a suitable location on a level &

solid/hard ground.
B) Fully extend outriggers and place spreader
mats under outrigger jacks.
C) Assign a signal man on top of scaffold
A) Crane losing stability due to ground condition or
platform. D) Keep non - essential people
load.
out of lift area and post warning signs for safe lifting.
5) Lifting and positioning of nozzle and reinforcement B) Crane boom, or lifted load hitting people,
E) Check load
pad using crane. scaffold or tank shell.
chart of Crane and ensure that the load is within SWL for
C) Hand injury while positioning nozzle.
the boom length and lifting radius (by crane operator).
F)
Use tag line to control lifted load.
G) Keep hand out of nip
points and use hand gloves.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Nozzle should not be released from crane until it is fixed
properly in position.
B) Provide temporary support for
nozzle until full welding is completed.

A) Nozzle falling down from position. C) Use welding helmet and gloves.
B) D) Check condition of
6) Fit up of nozzle and reinforcement pad by tack Fire/spark injury during tack welding for fit up. welding cables and lay them away from sparks.
welding. C) Electric shock to people E) Ground welding
from electrical welding equipment. machine.
F) Keep fire extinguishers accessible.
G) Remove all flammable & combustible
material from the work area and below.
H) Assign fire-watch and spray
water in the area below the cutting to quench the sparks
and hot slag.

A) Use welding helmet and gloves.

B) Check
condition of welding cables and lay them away from sparks.
A) Fire/spark injury during welding.
C)
B) Electric
7) Full welding of nozzle on the tank shell. Ground welding machine.
shock to people from electrical welding equipment.
D) Keep fire extinguishers accessible.
E) Remove all flammable &
combustible material from the work area and below.
F) Assign fire-watch
and spray water in the area below the cutting to quench the
sparks and hot slag.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Oil Recovery & Supplying Cutter Stock for Willacy Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -10
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S Monitor, fire

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield
extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Clear instructions to be given to drivers.

A) Road traffic accidents.
2) Transportation. B) All loads will be firmly
B) Movement of load.
strapped.
A) Gloves to be worn.
A) Trapped fingers.
B) Head injury. B) Hard hats at all times.
3) Loading/Unloading C) Equipment damage. C) Assign signal man.

D) Fork lift, crane, boom truck are to be used according to

manufacturers guidelines and operating limits.
A) Use Hand Gloves
B) Use proper hand tools.
C) Use gasket for
A) Hand injury. spading.
4) Isolation of Tank.
B) Danger of gas leak. D) Use correct thickness of spade.
E) Use gas monitor.

F) Breathing apparatus.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Open all the manholes where ever it is possible.

B) By providing forced
ventilation (Exhaust fan).
A) Exposure to toxic gases C) Gas Checking using multigas detector.
5) Tank de gassing.
B) Fire hazard. D) Check the wind direction
E) Use breathing
apparatus.
F) Use of fire extinguishers.
A) All spills cleaned immediately.
A) Oil spills. B) Gas monitoring during flange opening using multigas
B) Gas leaks. monitor.
6) Connecting hoses & piping including removal of spools & blinds for
C) Finger injuries. C) Fresh air mask as required.
equipment hook up.
D) D) Gloves to be worn.
Splashes
E) Goggles to be worn.
A) Use Gas monitor.
A) Liquid spillage. B) Use proper safety coverall.
B) Gas Hazard.
7) Man hole and Clean out door opening. C) Poor communication. C) Assign standby person.
D) Poor
visibility. D) Use explosion proof lights
A) Use breathing apparatus.
B) Use Gas monitor.
A) Gas Hazard. C) Use gum boot and
B) Worker injury. disposable coverall.
C) Poor communication. D) Assign signal man when tanker is reverse driven.
8) Tank entry and Desludging.
D) Poor E) Assign standby
visibility. person.
E) Giddiness of personnel working inside confined space. F) Use explosion proof lights.
G) Giving frequent break
and exposure to fresh air atmosphere to workers.
A) Use skilled Labour for hydro jet cleaning.
A) Potential injuries to all exposed body parts. B) Use clear face shield.
9) High pressure water Cleaning B) Exposure to chemical additives.
C) Use gum boot to prevent slipping.
D) Make Material Safety Data Sheet available.

10) Supplying cutter stock for Willacy A) Accidental rupture of under ground pipe line A) Excavate with caution
B) Manhole might B) Stay clear of manhole.
A) Excavation to place penn & Cutter stock tank be under sludge pressure. May Fly loose. C) Dig a pit around
B) Open Manhole C) Sludge may come out under high pressure manhole to contain sludge.
C) Sludge supply D) Dilute
with oil so that sludge thins out and can be sucked into Willacy
Recovery Tank.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and
identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -External Grit blasting & Painting Vessel/Tank Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -11
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses, safety harness, blasting suit & face Other safety / Emergency Equipment required; H2S Monitor,
shield. fire extinguishers & water hose, first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Breathing trouble due to air contamination.

B) Injury due A) Ensure all air hoses of blasting helmet are in good condition.
to loosing the control of blasting hose.
C) Unrelated persons and B) Use deadman handle for blasting nozzle.
properties exposed to blasting. C) Replace breathing air filter as
D) Getting injury by blasting required. D)
2) Grit / Garnet blasting medium. Proper shielding of properties providing warning sign board and
isolation of the location. E)
Ensure all couplings connected are tied up by metal wire.
F)
Using blasting suit.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Use the suitable cleaning hand tools like

shovel, wheel barrow,plastic brooms.
3) Removal of used Grit / Garnet . B) Dumping of used Grit / Garnet at
A) Injury due to improper handling of tools.
approved area(NCC).
C) Use dust mask.

A) Proper breathing apparatus as recommended by paint

manufacturer.
B) Adequate ventilation.
C) Fire extinguisher.
A) Breathing trouble due to air contamination by spray D) Removal of source
paint. of ignition. E)
B) Fire Hazard. Use proper coverall and eye protection.
4) Painting C) Exposure to paint F) Refer and follow instruction of Material
material Safety Data Sheet.
D) Unrelated persons and properties G) Storage/mixing of paint at controlled temperature
exposed to painting material. as recommended by manufacturer.
H) Proper shielding of properties providing warning sign
board and isolation of the location.
I) Ensure that there is no hot work in nearby
area.

A) Use approved scaffold.

B) Use of Safety harness.
A) Injury due to falling from height
C) Use deadman handle.
5) Blasting and Painting at Higher Location B) Injury due to loosing the control of blasting
D) Replace breathing
hose.
air filters as required.
E) Assign potman.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Use Hand Gloves.

A) Hand injury.
6) Preparation of painted surface using sand paper.

A) Removal of used paint/solvent drums from the job site.

B) Remove/store
balance paint/solvent material at appropriate storage location.
C) Clean
7) Housekeeping A) Fire hazard.
all painting equipment like spray machine, hoses and gun using
tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall
always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the
recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Erection of oil spreader supporting structure Division/Section: MAINTENANCE Doc.No:AM/CA4079/SWMS -12
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, & face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Check crane is in level

A) Loss of stability due to ground condition and B) Check ground condition and use spreader
wind. mat. C)
2) Positioning / using of crane for shifting pipe supports to B) Crane boom hitting Tank Shell Check wind speed and direction.
C.O.D. D) Assign a signal man.
E)
Ensure outrigger is fully extended.

3) Slinging to hold shifting material Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.
 A) Use hand gloves.
B) Use proper illumination.
C) Use Ventilation.
D) Use proper hand tools for rolling pipes
4) Rolling the pipe supports from out side to inside to be in Worker injury.
E) Pipes to be rolled on
position for lifting up
3" or 4" Dia pipes
F) Proper communication with workers while rolling
pipes.
G) Keep body out of pinch area.

A) Use of scaffold platform with handrails & access

ladders.
B) Use of safety harness.
C) Use approved scaffold by Safety
(use green tag).
D )Scaffold platform should be tied with ropes
a) Fall from height E) Height must match with base of Scaffold.
5) Hanging of chain block to roof/rafter using Mobile
b) Unbalance Scaffold. F) Scaffold
Scaffolding
C) Hand injury. should not be moved with workers on top.
G) Proper illumination.

H) Using hand gloves.

A) Ensure that the sling wire/ soft belt properly
I) Ensure
tightcastor
with
support
wheel ofpipes.
mobile scaffold locked.

B) Use two tag line to

control movement of Erection material top end side.
A) Worker injury
B) Fall of Erection support.
C) Keep non - essential people out of lift
C) Erection
area D) Weld temporary bracing if
material hitting workers and scaffolding due to un-
6) Erection and fit up of 12" Dia vertical supports. required to hold the pipe in vertical / horizontal position.
controlled swinging.
E) Utilize a
D) Chain block sling wire
professional rigger.
E) Buckling of existing roof
F) Use proper illumination.
structure
G) Identify
location for hooking chain block as per JO.
instruction.
 A) Assign fire-watch in the area
B) Provide fire extinguishers near the
welding location.
C) Welding crew to use face shield .
A) Fire Hazard D) Lay welding cable
B) Burn injury due to welding away from sharp edges. E) Use grinding
7) Welding of pipes to base.
spark C) Injury due to machine safety guard, safety goggles hand gloves etc.
grinding
F) Welding machine must be grounded.
G) No loose cloths, chains,
bracelets to be used by worker while grinding.

A) Assign fire-watch in the area

B) Provide fire extinguishers near the
welding location.
A) Fall of erection pipe C) Welding crew to use face shield .
B) Erection material D) Lay welding cable
hitting workers and scaffoldings due to un away from sharp edges. E) Use grinding
8) Erection and fit up of horizontal pipe using chain block. controlled swinging. machine safety guard, safety goggles hand gloves etc.
C) Fire hazards due to welding.
D) Eye injury due to welding or F) Welding machine must be grounded.
grinding. G) No loose cloths, chains,
bracelets to be used by worker while grinding.
I) Use tag line for
stop winging.
 A) Assign fire-watch in the area
B) Provide fire extinguishers near the
welding location.
C) Welding crew to use face shield .
A) Fall of erection pipe D) Lay welding cable
B) Erection material away from sharp edges. E) Use grinding
hitting workers and scaffoldings due to un machine safety guard, safety goggles hand gloves etc.
9) Erection and fit up of lower level horizontal pipe. controlled swinging.
C) Fire hazards due to welding. F) Welding machine must be grounded.
D) Eye injury due to welding or G) No loose cloths, chains,
grinding. bracelets to be used by worker while grinding.
H) Ensure top
level horizontal pipe is fully welded to hook chain block.
I) Use
tag line to stop swinging.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Hot Tapping on existing Tank Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -13
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, & face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
1)Job preparation. Performing unauthorized job in hazardous area C) Ensu
that concerned supervisor and safety officer is at site until
completion of job.

A) Use of Scaffold platform with hand rails and access

ladders.
2) Positioning of man power scaffold for hot tap Fall from height (Scaffold) B) Use of Safety harness.
C) Scaffolding checked and tagge
by authorized person.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Loss of stability due to ground condition and wind.

B) Crane A) Check ground condition and use spreader beam and ma
boom hitting Scaffold.
B) Check wind speed and direction.
C) Assign a signa
3) Positioning of Crane. man on top of scaffold platform.
D) Check load chart of crane and ensur
that the load is within SWL for the boom length and lifting
radius ( by crane operator) and valid third party certificate.

A) Ensure oil level is three feet above hot tapping area of th

tank.
B) Ensure thickness survey is carried out and thickness
acceptable.
C) Hot tapping
A) Fire Hazard (burn through).
location is marked and identified by authorized personnel.
B) Leakage.
D) Provi
4) Lifting, fit up and welding of nozzle. C) Falling of nozzle.
fire extinguishers.
D)
E) Enclose area with fire blanke
Nozzle hitting workers.
F) Inform fire station and arrange f
fire truck.
G) Check rigging and use of ta
line to move equipment.
A) Use hand gloves
B) Use Proper size of spanners and no
sparking hammers.
A) Hand injury C) Chec
B) Fire Hazard due to hammering the rigging and use tag line to move the equipment.
5) Installation of valve and Hot tap machine using crane. bolt / nut. D)
C) Falling of hot tapping machine. Enclose the area with fire blanket.
E) Assign a signal man.
F)
Use approved and tested valve.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Operation must keep flow inside the existing line or three
A) Fire Hazard feet liquid above Hot tapping of existing tank
B) Machine cutter stuck B) Fire Water
damaging the existing pipe / tank. C) Use fire extinguisher.
C) Gas leak D) Use multigas monitor.
6) Hot Tapping E) Check the size
D) Oil Leak. blade with weld neck.
E) Loose hose F) Use proper size and type of gasket.
connection causing whipping. G) Ensu
positive connection for the coupling by tying wire.

A) Use hand gloves

B) Use Proper size of spanners and no
sparking hammers.
A) Hand injury C) Chec
B) Fire Hazard due to hammering the rigging and use tag line to move the equipment.
7) Removal of hot tap machine using crane. bolt / nut. D)
C) Falling of hot tapping machine. Enclose the area with fire blanket.
E) Assign a signal man.
F)
Use approved and tested valve.

A) Use hand gloves

A) Hand injury B) Use Proper size of spanners and no
B) Fire Hazard due to hammering sparking hammers.
8) Blinding the valve.
bolt / nut.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo
crew and implement the recommendations as required.
RK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -13

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Monitor, fire extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
C) Ensure
that concerned supervisor and safety officer is at site until
completion of job.

A) Use of Scaffold platform with hand rails and access

ladders.
B) Use of Safety harness.
C) Scaffolding checked and tagged
by authorized person.
 Recommendation to Eliminate/Reduce Hazard

A) Check ground condition and use spreader beam and mat.

B) Check wind speed and direction.

C) Assign a signal
man on top of scaffold platform.
D) Check load chart of crane and ensure
that the load is within SWL for the boom length and lifting
radius ( by crane operator) and valid third party certificate.

A) Ensure oil level is three feet above hot tapping area of the
tank.
B) Ensure thickness survey is carried out and thickness is
acceptable.
C) Hot tapping
location is marked and identified by authorized personnel.
D) Provide
fire extinguishers.
E) Enclose area with fire blanket.

F) Inform fire station and arrange for

fire truck.
G) Check rigging and use of tag
line to move equipment.
A) Use hand gloves
B) Use Proper size of spanners and non
sparking hammers.
C) Check
the rigging and use tag line to move the equipment.
D)
Enclose the area with fire blanket.
E) Assign a signal man.
F)
Use approved and tested valve.
 Recommendation to Eliminate/Reduce Hazard
A) Operation must keep flow inside the existing line or three
feet liquid above Hot tapping of existing tank
B) Fire Water
C) Use fire extinguisher.
D) Use multigas monitor.
E) Check the size of
blade with weld neck.
F) Use proper size and type of gasket.
G) Ensure
positive connection for the coupling by tying wire.

A) Use hand gloves

B) Use Proper size of spanners and non
sparking hammers.
C) Check
the rigging and use tag line to move the equipment.
D)
Enclose the area with fire blanket.
E) Assign a signal man.
F)
Use approved and tested valve.

A) Use hand gloves

B) Use Proper size of spanners and non
sparking hammers.
 Recommendation to Eliminate/Reduce Hazard

been identified. However, concerned site supervisor / Foreman along with the safety
related issues related to the specific job requirements, document it , educate the work
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Removal of compression rings of tank. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S Mo
harness, & face shield extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladder

B) Us
2) Positioning of manpower on scaffold platform for
Fall from height Safety harness
cutting and removal of compression rings.
Scaffolding checked and tagged by authorized person.

A) Check crane is in level

A) Loss of stability due to ground condition and wind. B) Che
ground condition and use spreader beam and mat.
3) Positioning and using of crane B) Crane boom hitting Scaffold. / Tank Shell
C) Check wind speed and directio

D) Assign a signal man.

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the

location to quench the sparks.
B) Provide fire extinguishers near the weld
location. C
A) Fire Hazard
Welding crew to use face shield and apron.
4) Welding eye-hooks on compression rings. B) Burn injury due to welding spark
D) Lay welding cable away from sharp edges.
C) Injury due to grinding
E) Use grinding machine safety guard, safety g
hand gloves etc.
F) Remove all flammable/combustible material from
areas.

A) Assign fire-watch and spray water in the area below the

location to quench the sparks.
B) Provide fire extinguishers near the cuttin
location and Oxy-Acetylene cylinders.
A) Fire Hazard
C) Lay Oxygen and Acetylen
B) Burn injury due to cutting sparks.
away from sharp edges and cutting splatter.
5) Oxy - Acetylene cutting of compression rings. C) Damage to oxygen and Acetylene
D) Cutting crew to use
hoses. D) Fall of cut structure.
shield and apron.
E) Remove all combustible / flammable material
work area.
F) Ensure that the slings are in tension.

A) Hand injury to rigger/slinger. A) Use of hand gloves by rigger/slinger.

6) Slinging to hold the compression rings.
B) Sling and D-shackle failure. B) Check sling and D-shackle for safe work load.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Ensure that the sling wire/ soft belt properly tight with
compression rings.
A) Fall of compression rings due to improper slinging.
B) Checking of slings, belts and D-shackle.
B)
C) Use tag line to control movement of compres
Beams hitting workers and scaffolding due to un-
ring.
7) Lifting and removal of compression rings. controlled swinging.
D) Keep non - essential people out of lift area an
C) Crane tipping due to load
warning signs for safe lifting.
exceeding lifting capacity.
E) Check load chart of Crane and ensure that
is within SWL for the boom length and lifting radius (by cra
operator).

A) Use hand gloves and keep body parts out of pinch area
8) Placing the compression rings on ground and removal of slings and placing compression rings on ground
Injury to workers.
stacking. B) Barricade
area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo
and implement the recommendations as required.
ORK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -14

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S Monitor, fire

extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

B) Use of
Safety harness C)
Scaffolding checked and tagged by authorized person.

A) Check crane is in level

B) Check
ground condition and use spreader beam and mat.

C) Check wind speed and direction.

D) Assign a signal man.

 Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the welding
location to quench the sparks.
B) Provide fire extinguishers near the welding
location. C)
Welding crew to use face shield and apron.
D) Lay welding cable away from sharp edges.
E) Use grinding machine safety guard, safety goggles
hand gloves etc.
F) Remove all flammable/combustible material from nearby
areas.

A) Assign fire-watch and spray water in the area below the cutting
location to quench the sparks.
B) Provide fire extinguishers near the cutting
location and Oxy-Acetylene cylinders.
C) Lay Oxygen and Acetylene hoses
away from sharp edges and cutting splatter.
D) Cutting crew to use face
shield and apron.
E) Remove all combustible / flammable material from
work area.
F) Ensure that the slings are in tension.

A) Use of hand gloves by rigger/slinger.

B) Check sling and D-shackle for safe work load.
 Recommendation to Eliminate/Reduce Hazard

A) Ensure that the sling wire/ soft belt properly tight with
compression rings.
B) Checking of slings, belts and D-shackle.
C) Use tag line to control movement of compression
ring.
D) Keep non - essential people out of lift area and post
warning signs for safe lifting.
E) Check load chart of Crane and ensure that the load
is within SWL for the boom length and lifting radius (by crane
operator).

A) Use hand gloves and keep body parts out of pinch area during
removal of slings and placing compression rings on ground.
B) Barricade the
area.

e been identified. However, concerned site supervisor / Foreman along with the safety
related issues related to the specific job requirements, document it , educate the work crew
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Erection of compression rings of tank. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -15
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S Mon
harness, & face shield fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

B) U
2) Positioning of manpower for erection. Fall from height of Safety harness.
C) Scaffold checked and tagged by authorized person.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Loss of stability due to ground condition and wind. A) Check crane is on level ground.
B) Check ground condition and use
B) Crane boom hitting Scaffold. / Tank Shell. spreader mat.
C) Overloading of crane. C) Check wind speed and direction.
3) Positioning and using of crane D) Assign a signal man.
E) Outrigger to be fully extended.
F) Ensure that load
within SWL of crane and valid third party inspection certifica

A) Use of hand gloves by rigger/slinger.

A) Hand injury to rigger/slinger.
4) Slinging to hold the compression rings. B) Check sling capacity for safe work l
B) Sling and D-shackle failure.
and condition of sling & D-shackle.

A) Ensure that the sling wire/ soft belt properly tight with
Erection material.
A) Fall of lifted material.
B) Check load chart of Crane and ensure that the loa
B) Erection
within SWL for the boom length and lifting radius (by crane
material hitting workers and scaffolding due to
operator).
5) Erection of compression rings. uncontrolled swinging.
C) Use tag line to control movem
C) Crane tipping due to load
compression rings.
exceeding lifting capacity.
D) Keep non - essential people out of lift area
post warning signs for safe lifting.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the

welding location to quench the sparks.
B) Provide fire extinguishers nea
the welding location.
A) Fire Hazard C) Welding crew to use face shield and apron.
6) Welding B) Burn injury due to welding spark D) Lay welding cable away from sharp
C) Injury due to grinding edges. E) Use grinding machine
safety guard, safety goggles hand gloves etc.
F) Remove all
flammable/combustible material from nearby areas.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the w
crew and implement the recommendations as required.
ORK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -15

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S Monitor,

fire extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

B) Use
of Safety harness.
C) Scaffold checked and tagged by authorized person.
 Recommendation to Eliminate/Reduce Hazard

A) Check crane is on level ground.

B) Check ground condition and use
spreader mat.
C) Check wind speed and direction.
D) Assign a signal man.
E) Outrigger to be fully extended.
F) Ensure that load is
within SWL of crane and valid third party inspection certificate.

A) Use of hand gloves by rigger/slinger.

B) Check sling capacity for safe work load
and condition of sling & D-shackle.

A) Ensure that the sling wire/ soft belt properly tight with
Erection material.
B) Check load chart of Crane and ensure that the load is
within SWL for the boom length and lifting radius (by crane
operator).
C) Use tag line to control movement
compression rings.
D) Keep non - essential people out of lift area and
post warning signs for safe lifting.
 Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the

welding location to quench the sparks.
B) Provide fire extinguishers near
the welding location.
C) Welding crew to use face shield and apron.
D) Lay welding cable away from sharp
edges. E) Use grinding machine
safety guard, safety goggles hand gloves etc.
F) Remove all
flammable/combustible material from nearby areas.

e been identified. However, concerned site supervisor / Foreman along with the safety
E related issues related to the specific job requirements, document it , educate the work
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Removal of bottom plate of tank Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -16
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety
Monitor, fire extinguishers & water hose,first aid kit, exhaust
harness, & face shield
fan and approved cutting plan is available.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A)Obtain work permit.
B) Ensure gas test
1) Job preparation Performing unauthorized jobs in hazardous area is carried out.
C) Ensure tank is cleaned and water
washed.

A) Use proper illumination.

A) Injury due to darkness.
2) Marking the bottom plate. B) Open all manways & installing
B) Lack of fresh air.
exhaust fan if required.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch in the area

B) Provide fire extinguishers
near the welding location.
C) Welding crew to use face shield .
D) Lay welding cable
A) Fire Hazard
3) Welding supports to the existing shell plate to keep it away from sharp edges.
B) Burn injury due to welding spark
on position. E) Use grinding machine safety guard,
C) Injury due to grinding
safety goggles hand gloves etc.
F) Welding machine
must be grounded.
A) Open all the
G) No manholes
loose where ever
cloths, chains, it is possible.
bracelets to be used by
worker while grinding. B) By providing forced
ventillation (Exhaust fan).
C) Gas Checking using multigas detector.

D) Use breathing
apparatus, if it is required.
E) Use of fire
extinguishers.
A) Fire hazards. F) Use double
B) Exposure to toxic gas leak. insulated electrical cable or pnuematic machine.
4) Drill holes on damage bottom plate.
C) Hazards due to drilling G)
machine. No loose cloths, chains, bracelets to be used by worker while
grinding.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Use hand gloves

B) Use Proper hand tools.
Hand injury
5) Fiber glass removal from existing bottom plate by
chipping.

A) Assign fire-watch in the area

B) Provide fire extinguishers near the cutting
location. C)
Cutting crew to use face shield .
A) Fire Hazard D) Lay grinding cables away from sharp
B) Burn edges and sparks.
injury due to grinding.
6) Cutting of plates by grinding.
C) Damage to grinding E) Use grinding machine safety guard, safety goggles hand
cables. gloves etc.
D) Eye injury. F) Remove all combustible / flammable
material from work area.
G) No loose cloths, chains,
bracelets to be used by worker while grinding.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the

cutting location to quench the sparks.
B) Provide fire extinguishers near
the cutting location and Oxy-Acetylene cylinders.
A) Fire Hazard C) Lay Oxygen
7) Cutting old bottom plates in small pieces to exit from B) Burn injury due to cutting sparks. and Acetylene hoses away from sharp edges and cutting
C.O.D by oxy-acetylene cutting. C) Damage to oxygen and Acetylene splatter.
hoses. D) Cutting crew to use face shield and apron.
E) Remove all
combustible / flammable material from work area.

A) Use hand gloves and keep body parts out of pinch area
during removal and placing bottom plate on ground.
B) Barricade the
8) Manually shifting bottom plates outside tank and
Injury to workers. area.
stacking.
C) Ensure proper lifting
practices and good communication between workers.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Erection of bottom plate of tank. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -17
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S Monitor,

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety
fire extinguishers & water hose,first aid kit, exhaust fan and
harness, & face shield
approved welding plan is available.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Loss of stability due to ground condition and wind. A)Check crane is on level ground.
B)Check ground condition and use spreader
B) Crane boom hitting Tank Shell. mat. C)
C) Overloading of crane. Check wind speed and direction.
2) Positioning and using of crane to unload new
D) Assign a signal man.
bottom plate outside the tank.
E) Outrigger to be fully extended.
F) Ensure that load is within
SWL of crane and valid third party inspection certificate.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Use of hand gloves and keep body parts out of pinch area.
3) Placing new plate on the removed section using A) Hand injury.
B)
chain block from outside the tank. B) Chain block failure.
Use approved chain block with certificate.

A) Provide fire extinguishers near the welding

location. B)
Welding crew to use face shield and apron.
A) Fire Hazard C) Lay welding cable away from
B) Burn injury due to welding spark sharp edges.
4)Fit up and welding.
C) Injury due to grinding D) Use grinding machine safety guard, safety goggles hand
D) Hand injury. gloves etc.
E) Remove all flammable/combustible material from nearby
areas.
F)
Use of hand gloves.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch in the area

B) Provide fire extinguishers near the
cutting location.
C) Cutting crew to use face shield or safety goggles .
D) Lay grinding cables
A) Fire Hazard away from sharp edges.
5) Remove the temporary supports by B) Burn injury due to grinding. E) Use grinding machine safety guard, safety goggles
cutting(grinding) and housekeeping. hand gloves etc.
C) Damage to grinding cables. F) Remove all combustible / flammable
material from work area.
G) No loose cloths, chains, bracelets to
be used by worker while grinding.
H) Clean the area and remove all
waste material from site.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Hydrostatic testing on vessels. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -18
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, & face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
1) Job preparation Performing unauthorized jobs in hazardous area
C) Barricade the area & place sign board.

A) Use Hand Gloves

B) Use proper hand tools.
C)
A) Hand injury.
2) Isolation of required nozzles & boxing up of manhole and Use gasket for spading.
B) Exposure to toxic
install PSV. D) Use correct thickness
gases.
of spade.
E) Use multigas monitor.

Page 67 of 176
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Keep all top (vent) nozzle open.
B) Ensure filling of water is from bottom
A) Worker injury nozzles.
due to whipping of hose. C) Continuous monitoring of level of water.
B) D) No sharp bend in the
3) Filling of water.
Spillage of water. hose of water filling.
E) Proper end
connection and positive lock for hose.

A) Use Hand Gloves

Hand injury while installing blinds and spades.
4) Boxing up of vent nozzle and filling point. B) Use proper hand tools.

A) Ensure that the pressure is gradually increased.

B) Use calibrated
pressure gauges and PSV approved by J.O.
A) Worker injury
C) Use professional technicians.
B) Vessel damage.
5) Pressurizing the vessel to required psi by manual pump. D) Use proper
C) Bending of
size of spades and blinds.
spades.
E) Area
to be barricaded and place sign board.
F) Keep non-essential
people out of work area.
A) Only inspector is allowed inside hydrotest area.
A) Leakage from joints. B) Any
B) leakage is noted, the pressure has to be reduced
6) Holding the vessel under pressure.
Leakage from flanges. immediately.

Page 68 of 176
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Open vent valves slowly and keep body parts out away
from vent while depressurizing.
A) Worker injury.
B) Keep all non essential people
7) Depressurizing of vessel by opening vent. B) Vessel damage due to
out of work area.
vacuum.
C) Continuous monitoring of pressure gauge.

A) Open all vent valve before draining.

B) Ensure continuous monitoring
A) Worker injury by bottom valve. while draining.
8) Draining the vessel
B) Hand injury. C) Use
hand gloves and proper hand tools.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.

Page 69 of 176
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Erection of oil spreader pipes Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -19
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S Monitor, fire
safety harness, & face shield extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.
A) Check crane is in level
B) Check ground condition and
A) Loss of stability due to ground condition and use spreader mat.
wind. C) Check wind speed and
B) Crane boom hitting Tank Shell direction.
2) Positioning / using of crane for shifting pipes to
D) Use professional
C.O.D.
rigger.
E) Ensure outrigger is fully
extended.
F) Use of professional rigger
3) Slinging to hold shifting material Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.
A) Use hand gloves.
B) Use proper illumination.

C) Use Ventilation (Pneumatic exhaust fan).

D) Use
proper hand tools for rolling pipes
4)Rolling the pipe from out side to inside the tank to the Worker injury.
E) Pipes to be rolled on 3" or
position for lifting up
4" Dia pipes
F) Proper communication with workers while
rolling pipes.
G) Keep body out of pinch area.

A) Use of scaffold platform with handrails & access ladders.

B) Use of safety
harness.
C) Use approved scaffold by Safety (use green tag).

D) Scaffold platform should be tied with ropes

a) Fall from height
5) Hanging of chain block to roof/rafter using Mobile E) Height must match with base of Scaffold.
b) Unbalance Scaffold.
Scaffolding F) Scaffold
C) Hand injury.
should not be moved with workers on top.
G) Proper illumination.

H) Using hand gloves.

I) Ensure castor wheel of mobile scaffold locked.

A) Fall of erection pipe A) Ensure coordination between erection groups.

B) Erection material B) Use proper hand
hitting workers and scaffoldings due to tools for tightening flange joints.
6) Erection of spreader pipe spools using chain block uncontrolled swinging. C) Use of non sparking
and tirfor. hammer.
D) All nuts and bolts to be kept in small
C) Fall of erection materials (nuts, bolts & container.
hand tools). E) Use of approved sling wire & lifting equipment with certificate.
 A) Provide
fire extinguishers near the welding location.
B) Welding crew to
use face shield and apron.
A) Fire Hazard
C) Lay welding cable away from sharp
B) Burn injury due to welding
edges.
7) Welding of spreader pipe spools to the required spark C) Injury due to
D) Use grinding machine safety guard, safety goggles hand
length. grinding
gloves etc.
D) Hand injury.
E) Remove all flammable/combustible material from nearby
areas.
F) Use of hand
gloves.
A) Ensure that the sling wire/soft belt properly tight with support
A) Worker injury
material.
B) Use two tag line to control the movement of erection material
B) Fall of Erection centre rings.
top end side.
C) Keep non-essential people out of lift area.
C)
D) Utilize a
8) Erection of centre rings. Erection material hitting workers and scaffolding
professional rigger.
due to un-controlled swinging
E) Use proper illumination.
D) Chain block / tirfor failure.
F) Identify location for hooking chain block / tirfor and pulley.
E)
Buckling of existing roof structure.
G) Use approved chain block / tirfor with certificate.

A)Use hand gloves.

A) Hand injury B) Use non sparking tools.
B) Chance of Fire C) Use proper size hand tools.
9) Attaching centre ring with spreader pipes. due to hammering spark. D) Fire
extinguishers.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Removal of oil spreader pipes Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -20
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S Monitor, fire
safety harness, & face shield extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of hand gloves and keep body parts out of pinch area.
A) Hand injury.
2) Holding the existing pipe by using chain block. B) Use
B) Chain block failure.
approved chain block with certificate.
 A) Ensure that the sling wire/soft belt properly tight with support
A) Worker injury material.
B) Use two tag line to control the movement of dismantled
B) Fall of dismantled centre rings. material top end side.
C) Keep non-essential people out of lift area.
C) D)
3) Dismantle of centre rings. Dismantled material hitting workers and Utilize a professional rigger.
scaffolding due to un-controlled swinging E) Use proper
D) Chain block illumination.
failure. F) Identify location for hooking
chain block and pulley.
E) Buckling of existing roof structure. G) Use approved chain block with
certificate.

A) Ensure coordination between dismantling groups.

A) Fall of dismantled pipe
B) Use
B) Dismantled
proper hand tools for flange joints.
material hitting workers and scaffoldings due to
C) Use of non
4) Dismantle & lowering of horizontal pipe using uncontrolled swinging.
sparking hammer.
chain block and trifor.
D) All nuts and bolts to be
kept in small container.
C) Fall of materials (nuts, bolts & hand
E) Use of approved sling wire & lifting
tools).
equipment with certificate.
 A) Assign fire-watch and spray water in the cutting location to
quench the sparks.
B) Provide fire
A) Fire Hazard extinguishers near the cutting location and Oxy-Acetylene cylinders.
B) Burn injury due to cutting C) Lay
5) Oxy-acetylene cutting of long pipe if required. sparks. C) Damage to Oxygen and Acetylene hoses away from sharp edges and cutting
oxygen and Acetylene hoses. splatter.
D) Cutting crew to use face shield and apron.
E) Remove all combustible /
flammable material from work area.

A) Use hand gloves.

B) Use proper
illumination.
C)
Use Ventilation (Pneumatic exhaust fan).

D) Use proper hand tools for rolling pipes

Worker injury.
6)Rolling the pipe from inside to C.O.D. E) Pipes to be
rolled on 3" or 4" Dia pipes
F) Proper communication
with workers while rolling pipes.
G) Keep body out of pinch area.

A) Check crane is in level

B) Check ground condition
A) Loss of stability due to ground condition and and use spreader mat.
wind. C) Check wind
B) Crane boom hitting Tank Shell speed and direction.
7) Positioning / using of crane for shifting pipes from
D) Use
C.O.D.
professional rigger.
E) Ensure outrigger
is fully extended.
F) Use of professional rigger
8) Slinging to hold shifting material Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.

A) Use hand gloves and keep body parts out of pinch area during
removal of slings and placing pipes on ground.
9) Placing the dismantled pipes on ground. Injury to workers.
B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the
work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Hot Tapping on live pipe line. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -21
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment as required; H2S Monitor,

Basic Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses &
safety harness, breathing apparatus , Ear plug - if noise level is high. fire extinguishers & water hose, first aid kit, multigas monitor, hot tap
checklist.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
C) Ensure that concerned
1)Job preparation. Performing unauthorized job in hazardous area
supervisor and safety officer is at site until completion of job.
D) Check the thickness, location
and ensure flow in the pipe by J.O.
 A) Loss of stability due to ground condition and A) Check ground condition and use spreader beam and mat.
wind.
B) Crane boom hitting Scaffold. B) Check wind speed and direction.
2) Positioning of Crane for lifting hot tap machine, C) Assign a signal man on top of scaffold
nozzle and fittings for valve. platform. D)
Check load chart of crane and ensure that the load is within SWL for
the boom length and lifting radius ( by crane operator) and valid third
party certificate.

A) Ensure adequate flow in the pipeline.

B) Ensure thickness survey is
carried out and thickness is acceptable.
C)
A) Fire Hazard (burn through). Hot tapping location is marked and identified by authorized
B) Leakage. personnel.
3) Lifting, fit up and welding of nozzle. C) Falling of D) Provide fire extinguishers & Enclose area with fire blanket.
nozzle. E)
D) Nozzle hitting workers. Check rigging and use tag line to move

equipment.
G) Keep fingers out of pinch
area.
A) Use hand gloves

B) Use Proper size of spanners and non sparking hammers.

A) Hand injury C) Check the rigging and use tag line to

4) Installation of valve and Hot tap machine using B) Fire Hazard due to move the equipment.
crane. hammering bolt / nut. D) Enclose the area with fire blanket.
C) Falling of hot tapping
machine. E) Assign a signal man.
F) Use approved and tested valve.

G) Keep lifting area free from workers.

 A) Operation must keep flow inside the existing line.
A) Fire Hazard
B) Fire Water
B) Machine cutter stuck damaging the
C) Use fire extinguisher.
existing pipe.
D) Use multigas monitor.
C) Gas leak
5) Hot Tapping E) Check the size of blade with weld neck.
D) Oil Leak.
F) Use
E) Loose hose connection
proper size and type of gasket.
causing whipping.
G) Ensure positive connection for the
coupling by tying wire.

A) Use hand gloves

B) Use Proper size of spanners and non sparking
A) Hand injury hammers.
B) Fire Hazard due to C) Check the rigging and use
6) Removal of hot tap machine using crane. hammering bolt / nut. tag line to move the equipment.
C) Falling of hot tapping D) Assign a signal man.
machine.

A) Use hand gloves

A) Hand injury B) Use Proper size of spanners and non sparking
B) Fire Hazard due to hammers. C)
7) Blinding the valve. hammering bolt / nut. C) Gas/Oil Ensure valve is fully closed.
leak.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Box up using crane & man basket. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -22
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness and lanyard. Monitor, fire extinguishers ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Hand injury. A) Ensure that all tools and foreign material are removed fr
B) the vessel/tank.
2) close the manways/clean out door.
Danger of gas leak. B) Ensure all perso
are outside vessel

Page 80 of 176
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Loss of stability of crane due to ground condition

A) Check crane is on level ground.
and wind.
B
B)
4) Box up using crane & man basket Check ground condition and use spreader mat.
Falling of flange.
C) Use of Safety
C) Fall
harness.
from height.

A) Hand injury. A) Inspect the vessel & ensure it is free of unwanted mater
B) & all workers have come out of the vessel.
Chance of persons to get entrapped or tools & B) Use Gas Monitor.
5) Bolting for Box up
unwanted left over materials to be inside C) Use Hand
C) Danger of gas leaking. gloves.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the w
crew and implement the recommendations as required.

Page 81 of 176
RK METHOD STATEMENT

Doc. No: AM/CA4079/SWMS -22

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Monitor, fire extinguishers ,first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Ensure that all tools and foreign material are removed from
the vessel/tank.
B) Ensure all persons
are outside vessel

Page 82 of 176
 Recommendation to Eliminate/Reduce Hazard

A) Check crane is on level ground.

B)
Check ground condition and use spreader mat.
C) Use of Safety
harness.

A) Inspect the vessel & ensure it is free of unwanted materials

& all workers have come out of the vessel.
B) Use Gas Monitor.
C) Use Hand
gloves.

been identified. However, concerned site supervisor / Foreman along with the safety
E related issues related to the specific job requirements, document it , educate the work

Page 83 of 176
 SAFE WORK METHOD STATEMENT
Job Name:- Replacement of valves at different Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -23
elevation 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
safety harness, Ear plug - if noise level is high, face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Barricade the scaffold area.

B) Use of Safety harness.
A) Fall from height.
2) Scaffold for the valves at higher elevation C) Use hand tool bags.
B) Injury due to improper handling of tools.
D) Inspect and provide Green Tag for
scaffold.
 A) Use Hand Gloves
B) Use proper
hand tools.
C) Use gasket for
spading.
A) Hand injury. D) Use correct
3) Isolation of line with spade
B) Danger of gas leak. thickness of spade.
E) Use gas monitor.

F) Use breathing
apparatus.

A) Ensure drained oil is contained in a drum.

A) Oil spill. B) Ensure elimination of all source of ignition.

4) Draining the line
B) Fire hazards.

A) Danger of gas leaking.

B) Hand injury A) Use Gas Monitor.
C) Chance of Fire due B) Use air mask.
to hammering spark. C) Use hand gloves
5) Debolting of the valve flange joints
D) Use Brass hammer.
E) Use proper hand tools.

A) Check crane is on level ground.

A) Loss of stability of crane due to ground condition B) Check ground condition and use spreader mat.
and wind. C) Check wind
B) speed and direction.
Falling of valve. D) Assign a professional
rigger.
C) Hand injury. E) Outrigger to be fully
6) Removal of valve using crane
extended.
F) Ensure that load is
within SWL of crane and valid third party inspection
certificate.
G) Use two tag line to control the
movement of valve.
H) Use hand gloves.
 A) Check crane is on level ground.

B) Check ground condition and use spreader mat.

A) Loss of stability of crane due to ground condition
C) Use approved
and wind.
valve tested by J.O
B)
D) Assign a professional
Falling of valve.
rigger.
E) Outrigger to be fully
C) Hand injury.
extended.
7) Install new valve using crane
F) Ensure that load is
within SWL of crane and valid third party inspection
certificate.
G) Use two tag line to control the
movement of valve.
H) Use hand gloves.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Repair of foam pourer Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -24
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
safety harness, face shield, Ear plug - if noise level is high. Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Loss of stability due to ground condition and A) Check ground condition and use spreader beam and
wind. mat.
B) Crane boom hitting Scaffold. B) Check wind speed and direction.
C)
2) Positioning of Crane for removal of foam pourer Use professional rigger.
D) Check load chart of crane and ensure
that the load is within SWL for the boom length and lifting
radius ( by crane operator) and valid third party certificate.
 A) Use Gas Monitor.
B) Use air mask.
A) Danger of gas leaking. C) Use hand gloves
B) D) Use Brass hammer.
Hand injury E) Use proper hand
C) tools.
Chance of Fire due to hammering spark. F) Use tested sling wires for
3) Debolting of foam pourer using manbasket manbasket for safe work load & tag line to control the
D) Manbasket failure. movement of basket.
G) Safety harness to be hooked to
E) the hook of crane.
Falling of worker. H) Use rubber tyre around manbasket.

I) Ensure blinding of the tank nozzle.

A) Use hand gloves.
Worker injury B)
4) Repair of foam pourer. Keep body out of sharp edges.
C) Use proper hand
tools.
A) Use Gas Monitor.
B) Use air mask.
A) Danger of gas leaking.
C) Use hand gloves
B)
D) Use Brass hammer.
Hand injury
E) Use proper hand
C)
tools.
Chance of Fire due to hammering spark.
F) Use tested sling wires for
5) Installation of foam pourer using manbasket. manbasket for safe work load & tag line to control the
D) Manbasket failure.
movement of basket.
G) Safety harness to be hooked to
E)
the hook of crane.
Falling of worker.
H) Use rubber tyre around manbasket.

I) Ensure blinding of the tank nozzle.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name:- Replacement of above ground pipe Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -25
line 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, face shield, Ear plug - if noise level is high. Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

1) Job preparation Performing unauthorized jobs in hazardous area B) Ensure gas test is carried out.
C) Ensure positive
isolation.
A) Use Hand Gloves
A) Hand injury.
B) Use multigas monitor.
B) Exposure to toxic gases.
2) Cold cut and remove existing pipe. C) Ensure the system is isolated.
D) Keep vacuum tanker.
C) Oil spill.
 A) use safety glasses,face shield and gloves.

A) B) keep other people clear of immediate area.

Eye/face/hand injury from flying particles.
C) position body away from grinder.
B) Cut by grinder.
3) Grind pipe ends. D) Use fire extinguisher.
C) Fire
hazard. E) Ensure blocking of line by bentonate
clay or gas plug.

F) Remove all
flammable/combustible material.
A) Position crane on a suitable location on a level &
solid/hard ground.
B) Fully extend outriggers and place spreader
mats under outrigger jacks.
C) Assign a professional rigger.
A) Crane losing stability due to ground condition or
D) Keep non - essential people out of lift area
load.
and post warning signs for safe lifting.
B) Crane boom, or lifted load hitting people.
4) Position pipe ends together using crane. E) Check load chart of
C) Hand
Crane and ensure that the load is within SWL for the
injury while positioning.
boom length and lifting radius (by crane operator).

F) Use tag line

to control lifted load.
G) Keep hand out of nip points
and use hand gloves.

A) Keep fingers out of pinch points.

5) Fit clamp. A) Hand injury.
B) Use hand gloves.
 A) Use welding gloves, welding helmet and apron.
A) Hand injury.
B) Keep fingers out of pinch area.
6) Tack connection by electric arc welding and remove
B) Electric shock and burns.
clamp. C) Remove all flammable/combustible material.
C) Fire hazard.
D) Use fire extinguisher.

A) Use welding gloves, welding helmet and apron.

B) Use safety glasses, face

A) Hand/face/eye injury. shield and gloves.
B) Electric shock C) Keep non
7) Weld and buff connection with grinder.
and burns. C) essential people from welding area.
Cut by grinder.
D) Position body away from grinder.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Replacement of under ground line Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -26
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, face shield, Ear plug - if noise level is high. Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

1) Job preparation Performing unauthorized jobs in hazardous area
B) Ensure gas test is carried out.

A) Do gas test before entering and use multigas monitor.

B) Ensure proper
sloping, shoring and access to the trench.
A) Lack of fresh air.
2) Inspection of the trench and road crossing C) Barricade the
B) Collapse of excavated area.
area.
D) Keep all equipment
and vehicle away from the edge of excavation.
 A) Use Hand Gloves

A) Hand injury. B) B) Use multigas monitor.

3) Cold cut and remove existing pipe
Exposure to toxic gases. C) Ensure the system is isolated.
A) Remove wrapping before grinding.
B)
Use safety glasses,face shield and gloves.
C)
A) Eye/face/hand injury from flying particles. Keep non essential people clear of immediate area.
D)
4) Grind wrapped pipe ends and cut ends B) Cut by grinder. Position body away from grinder.
E)
C) Fire hazard. Use fire extinguisher.
F)
Ensure blocking by betnonate clay or gas plug.
G) Remove all
A) Position crane on a suitable
flammable/combustible material.location on a level &
solid/hard ground.
B) Fully extend outriggers and place spreader
mats under outrigger jacks.
C) Assign a professional rigger.
A) Crane losing stability due to ground condition or
load. D) Keep non - essential people out of lift area and post
B) Crane boom, or lifted load hitting people. warning signs for safe lifting.
5) Position pipe ends together using crane
C) Hand E) Check load chart of Crane and
injury while positioning. ensure that the load is within SWL for the boom length and
lifting radius (by crane operator).

F) Use tag line to control lifted load.

G) Keep hand out of nip points and use hand gloves.

A) Keep fingers out of pinch points.

5) Fit clamp. A) Hand injury.
B) Use hand gloves.
 A) Use welding gloves, welding helmet and apron.
A) Hand injury.
B) Keep fingers out of pinch area.
6) Tack connection by electric arc welding and
B) Electric shock and burns.
remove clamp. C) Remove all flammable/combustible material.
C) Fire hazard.
D) Use fire extinguisher.
A) Use welding gloves, welding helmet and apron.

B) Use safety glasses, face shield and

A) Hand/face/eye injury.
gloves.
B) Electric shock
7) Weld and buff connection with grinder. C) Keep non essential people
and burns. C)
from welding area.
Cut by grinder.
D) Position
body away from grinder.

8) Wrap the welded area Hand injury. Keep fingers out of pinch points.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Cold cutting of pipes Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -27
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, face Other safety / Emergency Equipment required; H2S Monitor,
shield, Ear plug - if noise level is high. fire extinguishers & first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Performing unauthorized jobs in hazardous

area.
B) Fire hazards. A) Obtain hot work permit. Ensure gas test is carried out.
C) Tripping hazards.
B) Conduct safety talk
1) Job preparation
prior to starting the work and explain this JSA to the workers.
 A) Danger of gas leaking.
A) Use Multigas Monitor and H2S monitors.
B) Use air mask, if required.
C) Use hand
B) Hand injury
gloves D) Use non
sparking tools. E) Use
C) Chance of Fire due to
proper size hand tools. F) Fire
hammering spark.
2) Depressurise / Drain the line. extinguishers.
G) Ensure that isolation valves
D) Oil spillage
are fully closed. H) Contain oil using
drums or plastic sheets to avoid contaminating the soil and suck
continuously with vacuum tanker.
I) Keep vacuum tanker at a safe distance
from the drain point.

A) Use Hand Gloves

B) Use proper hand tools.
C) Use gasket for spading.
A) Hand injury. D) Use correct thickness of spade.
3) Isolation and spading.
B) Danger of gas leak. E) Use H2S gas monitor.
F) Ensure that line is thoroughly drained.

A) Danger of gas leaking. A) Use Multigas Monitor.

B) Use air mask, if required.
4) Cold cutting. C) Use hand gloves.
B) Hand injury D) Use vacuum tanker.

C) Oil spillage

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the
work crew and implement the recommendations as required.
o: AM/CA4079/SWMS -27

r (Al-Magwa)

pment required; H2S Monitor,

minate/Reduce Hazard

e gas test is carried out.

B) Conduct safety talk

plain this JSA to the workers.
S monitors.
air mask, if required.
C) Use hand
D) Use non
E) Use
F) Fire

Ensure that isolation valves

H) Contain oil using
contaminating the soil and suck
.
uum tanker at a safe distance

or spading.
orrect thickness of spade.
S gas monitor.
hat line is thoroughly drained.

ed.
hand gloves.
cuum tanker.

eman along with the safety

document it , educate the
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Gas cutting and grinding Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -28
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, face Other safety / Emergency Equipment required; H2S
shield, Ear plug - if noise level is high. Monitor, fire extinguishers & first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Performing unauthorized jobs in hazardous

area. A) Obtain hot work permit. Ensure gas test is carried out.
B) Fire hazards. B)
C) Explosion hazards. Check work location and remove combustible and
unnecessary materials from the area.
1) Job preparation
C) Conduct safety talk prior to
starting the work and explain this JSA to the workers.
 A) Use Hand Gloves
A) Hand injury.
B) Keep cylinders in vertical position and held
B) Falling of cylinders.
2) Connection of oxygen/acetylene regulators with securely.
C) Improper connection of regulators
cylinders. C) Ensure proper tightening of gauges to the cylinders.
D) Explosion of
D) Do not use oil in the fittings of oxygen cylinders.
oxygen cylinder.

A) Ensure correct pressure to be set for both gases.

A) Damages to hoses. B) Use proper hand tools.

B) Damages to
3) Setting of proper pressure for both gases.
regulator. C) C) Use hand gloves.
Hand injury.

A) Injury to worker.
A) Use hand gloves.
B) Fire Hazard.
B) Use approved type of
lighters. C)
C) Eye
4) Lighting the torch with lighter and set the gas for Keep fire extinguisher near cutting area.
injury
cutting pressure. D) Use cutting goggles.
E) Use flash back
D) Flash back of flame
arrestor.
 A) Provide fire extinguishers near the cutting location and
Oxy-Acetylene cylinders.

B) Lay Oxygen and Acetylene hoses away

from sharp edges and cutting splatter.
A) Fire Hazard C) Cutting crew to use
B) Burn injury due to cutting face shield and apron.
sparks. C) Damage to D) Remove all combustible /
5) Oxy - Acetylene cutting.
oxygen and Acetylene hoses. D) Gas flammable material from work area.
explosion hazards. E) Work area must be
covered completely with fire blanket to prevent sparks and
red-hot slags from spreading.
F) Continous monitoring of % of LEL
of gas in the surrounding area.
A) use safety glasses,face shield and gloves.

B) keep other people clear of immediate area.

A)
C) position body away from grinder.
Eye/face/hand injury from flying particles.
D) Use fire extinguisher.
B) Cut by grinder.
6) Grinding.
E) Remove all flammable/combustible material.
F) Work area must be covered completely
C) Fire hazard.
with fire blanket to prevent sparks from spreading.
D) Gas explosion hazards.
G) Continous
monitoring of % of LEL of gas in the surrounding area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 AM/CA4079/SWMS -28

er (Al-Magwa)

uipment required; H2S

t aid kit.

minate/Reduce Hazard

ure gas test is carried out.

B)
e combustible and
area.
Conduct safety talk prior to
s JSA to the workers.
 rtical position and held

gauges to the cylinders.

gs of oxygen cylinders.

e set for both gases.

oper hand tools.

Use approved type of

C)
ng area.
D) Use cutting goggles.
E) Use flash back
ar the cutting location and

and Acetylene hoses away

platter.
C) Cutting crew to use

ve all combustible /
rea.
E) Work area must be
nket to prevent sparks and

us monitoring of % of LEL

d and gloves.

mmediate area.

y from grinder.

bustible material.
must be covered completely
ks from spreading.
G) Continous
n the surrounding area.

Foreman along with the

irements, document it ,
 SAFE WORK METHOD STATEMENT
Job Name: - Loading/Unloading of pipes using Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -29
crane 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety Other safety / Emergency Equipment required; H2S Monitor,
glasses, , Ear plug - if noise level is high. fire extinguishers

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous

1) Job preparation Obtain work permit if required.
area

A) Loss of stability due to ground condition and A)Check crane is on level ground.
wind. B)Check ground condition and use spreader mat.
B) Crane boom hitting C) Check wind
structure. C) speed and direction. D)
Overloading of crane. Assign a signal man.
2) Placement of crane and flatbelt/stackbody. D) Flatbelt collison with crane E) Outrigger to be fully extended.
F) Ensure that load is within SWL of crane and
valid third party inspection certificate.
G) Flatbelt/stackbody should be placed at safe
distance.
 A) Hand injury. A) Use hand gloves.
B) Falling of material. B) Use proper sling wires and belt with certificate.
C) Injury to C) Use a professional rigger.
workers. D) Ensure that both ends of the
D) Material slipping from pipes tied by rope for safe mevement.
3) Loading of pipes to flatbelt/stackbody. flatbelt/stackbody. E) Barricade the area.Keep unwanted people
from loading area.
F) Pipes should be tied with belt
on the flatbelt/stackbody. .

A) Hand injury. A) Use hand gloves.

B) Falling of material. B) Use proper sling wires and belt with certificate.
C) Injury to C) Use a professional rigger.
workers. D) Ensure that both ends of the
D) Material slipping from pipes tied by rope for safe mevement.
4) Unloading of pipes to flatbelt/stackbody. flatbelt/stackbody. E) Barricade the area.Keep unwanted people
from loading area.
F) Pipes should be tied with belt
on the flatbelt/stackbody. .

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Removal & Fixing of trays inside vessels. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; Multi g
harness, face shield & welding safety gear detector, H2S Monitor, fire extinguisher, water hose & firs

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Haza

Obtain work permit. Ensure continuous gas monitoring. A

Performing unauthorized jobs in hazardous area &
1) Job preparation ventilation, illumination & communication is available. Ens
inside confined space.
Safety watch is present during the job.
A) Ensure the vessel is isolated.
B) Gas te
A) Exposure to toxic gases.
C) Adequate lighting.
B) Lack of visibility.
2) Entry to Vessel. C) Poor communication.
Stand by person & use life line if necessary.
D) Entry to non isolated vessel / Tank
E) Poor Ventilation
E) Adequate ventilation
providing pneumatic fan
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Haza

A) Fall from height. A) Use of Safety harness.

3) Scaffold for the trays at different elevations
B) Injury due to improper handling of tools.

A) Ensure the path is free of any obstruction.

4) Shifting of trays in & out of vessels A) Injury due to improper handling of materials
Balance the load properly

A) Use Gas Monitor.

A) Hand injury
B) Use hand gloves
5) Unbolting & Bolting of trays B) Chance of Fire due to hammering
C) Use non sparking too
spark.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo
and implement the recommendations as required.
ORK METHOD STATEMENT

Doc. No: AM/CA4079/SWMS -30

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; Multi gas

detector, H2S Monitor, fire extinguisher, water hose & first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure continuous gas monitoring. Adequate

ventilation, illumination & communication is available. Ensure
Safety watch is present during the job.
A) Ensure the vessel is isolated.
B) Gas test.

C) Adequate lighting.
D)
Stand by person & use life line if necessary.

E) Adequate ventilation by
providing pneumatic fan
 Recommendation to Eliminate/Reduce Hazard

A) Use of Safety harness.

A) Ensure the path is free of any obstruction.

B)
Balance the load properly

A) Use Gas Monitor.

B) Use hand gloves
C) Use non sparking tools

e been identified. However, concerned site supervisor / Foreman along with the safety
elated issues related to the specific job requirements, document it , educate the work crew
 SAFE WORK METHOD STATEMENT
Job Name:- Removal & Installation of PSV & Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -31
Emergency Hatch in tank 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment as required; H2S

Basic Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses &
safety harness. Monitor, fire extinguishers & water hose, first aid kit, Multi gas
detector and breathing apparatus.Continuous air supply.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.

1) Job preparation Performing unauthorized jobs in hazardous area
C) Ensure tank is depressurized and tank inlet and outlet is
closed.
D) Check the condition of the roof plate and ensure it is not
corroded and suitable for person to walk.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Check ground condition and use spreader beam and mat.
A) Loss of stability due to ground condition and wind.
B) B) Check wind speed and direction.
Crane boom hitting tank.
2) Positioning of Crane for checking the roof thickness & C) Assign a signal man on
replacing emergency hatch & PSV. top of scaffold platform.
D) Check load chart of crane and ensure that the
load is within SWL for the boom length and lifting radius ( by
crane operator) and valid third party certificate.
A) Use Hand Gloves
B) Use proper hand
tools.
C) Use gas monitor.
3) Isolate the PSV by closing the block valve one at a A) Hand injury.
D) Use breathing apparatus.
time. Applicable to breather valves. B) Danger of gas leak.
E)
Use gas monitor.
A) Use Multi Gas Monitor.

A) Danger of gas leaking. B) Use breathing apparatus.

B) Hand
injury C) Use hand gloves
4) Debolting of PSV/ Debothing of hatch and installation C) Chance of
Fire due to hammering spark. D) Use Brass hammer.
of.
E) Use proper hand tools.
F) Use fire
extinguisher. G)
Ensure all inlet / outlet valves are closed
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Check crane is on level ground.
A) Loss of stability due to ground condition and wind.
B) Check ground condition and use spreader mat.
B) Worker injury. C) Check wind speed
and direction.
D) Assign a
4) Removal of PSV and hatch using crane.
professional rigger and use tag line to control movement of
shifting material.
A) E) Outrigger
Check cranetois be
on fully
levelextended.
ground.

B) F) Ensure
Check that load
ground is within
condition andSWL of crane and
use spreader mat.valid third
party inspection certificate. C) Check wind speed and
A) Loss of stability due to ground condition and wind. direction.
D) Assign a
B) Worker injury. professional rigger and use tag line to control movement of
shifting material.
C) E) Outrigger to be fully extended.
5) Installation by bolting of new PSV using crane and
Hand injury.
also open the isolation valve. Applicable to breather
F) Ensure that load is within SWL of crane and valid third
valves.
D) Fire hazards. party inspection certificate.
G) Use hand gloves.
E) Gas
leaking. H) Use brass hammer.

I) Use fire extinguisher.

Note: - General hazards related to the subject only have been identified. However, concerned siteJ) supervisor
Use multigas /monitor
Foremanand breathing apparatus.
along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Fiber glass removal and application Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -32
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, Sandblasting Helmet & face shield. Monitor, fire extinguishers & water hose, first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.
A) Ensure the vessel is isolated.
B) Gas
test.
A) Exposure to toxic gases.
C) Adequate
B) Lack of visibility.
lighting.
2) Entry to Vessel / Tank internally. C) Poor communication.
D) Stand by person.
D) Entry to non isolated vessel / Tank
E) Poor Ventilation
E)
Adequate
A) ventilation
Use proper by providing pneumatic fan
hand tools.
B) Use hand
A) Hand injury. gloves.
B) C) Use safety
3) Removal of fiber glass by hand tools. Eye injury. goggles.
C) Breathing trouble. D) Adequate ventilation by
D) providing pneumatic fan.
Noise due to hammering.
E) Use dust mask & ear plug.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Use hand gloves.
B)
A) Hand injury. Ensure power supply is properly earthed.
4) Removal of fiber glass / caulking compound by using
B) Electrical shock. C) Keep cables out of sharp edges.
jack hammer
C) Ear injury. D) Use of ear muff.

A) Use of shovels and gloves.

Hand injury. B) Ensure wheel barrow in good condition.
5) Shifting fiber glass sheets & scrap.

A) Breathing trouble due to air contamination. A) Ensure all air hoses of blasting helmet are in good
B) condition.
Injury due to loosing the control of blasting hose. B) Use deadman handle for
C) Unrelated blasting nozzle. C) Replace
persons and properties exposed to blasting. breathing air filter as required.
6) Abrasive blasting D) Getting D) Proper shielding of properties
injury by blasting medium. providing warning sign board and isolation of the location.
E) Ensure all couplings
connected are tied up by metal wire.
F) Using blasting suit.

A) Use approved scaffold.

B) Use of Safety harness.
A) Injury due to falling from height.
C) Use deadman
7) Blasting and use of primer at Higher Location B) Injury due to loosing control of blasting
handle. D) Replace
hose.
breathing air filter as required. E)
Provide potman.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Proper breathing apparatus.
B) Adequate
ventilation.
A) Breathing trouble due to lack of Fresh air.
C) Use proper hand tools for fiber
B) Hand injury.
glass application.
8) Fiber glass application C) Exposure to paint material
D) Use of painter
D) Unrelated persons
gloves. D) use
and properties exposed to Painting Material.
proper coverall and eye protection.
E) Refer and follow instructions of Material
Safety Data Sheet.
A) Use hand gloves.
A) Hand injury.
B) Ensure power supply is properly earthed
B) Electrical shock. and body part not in contact with the probe other than the
9) Holiday test
handle.
C) Keep cables out of sharp
edges.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Erection of preflash column. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -33
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S Monitor,
harness, & face shield fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

2) Positioning of manpower for erection. Fall from height B) Use of
Safety harness

A) Loss of stability due to ground condition and wind. A) Check crane is on level ground.
B) Check ground condition and use spreader
B) Crane boom hitting Scaffold. / Tank Shell. mat. C) Check
C) Overloading of crane. wind speed and direction.
3) Positioning and using of crane D) Assign a signal man.
E) Outrigger to be fully extended.
F) Ensure that load is within SWL of
crane and valid third party inspection certificate.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

4) Slinging to hold the plates/angles. Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight with Erection
material. B)
A) Fall of lifted material.
Check load chart of Crane and ensure that the load is within SWL
B) Erection material hitting
for the boom length and lifting radius.(by crane operator)
workers and scaffolding due to uncontrolled swinging.
5) Installation of metal angles using crane.
C) Crane
C) Use tag line to control movement of Erection material.
tipping due to load exceeding lifting capacity.
D) Keep
non - essential people out of lift area and post warning signs for
safe lifting.

A) Assign fire-watch and spray water in the area below the

welding location to quench the sparks.
B) Provide fire extinguishers near the
welding location.
A) Fire Hazard
C) Welding crew to use face shield and apron.
6) Welding B) Burn injury due to welding spark
D) Lay welding cable away from sharp edges.
C) Injury due to grinding
E) Use grinding machine safety, guard, safety
goggles hand gloves etc.
F) Remove all flammable/combustible material
from nearby areas.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Ensure that the sling wire/ soft belt properly tight with Erection
material. B)
Check load chart of Crane and ensure that the load is within SWL
A) Fall of lifted material.
for the boom length and lifting radius.(by crane operator)
B) Erection material hitting
C) Use tag line to control movement of Erection material.
workers and scaffolding due to uncontrolled swinging.
D) Keep
7) Installation of plates inside tank using crane. C) Crane tipping
non - essential people out of lift area and post warning signs for
due to load exceeding lifting capacity.
safe lifting. E) Use
proper size of hand tools.
D) Hand injury.
F) Use
brass hammer.
G) Use hand gloves.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name: - Abrasive blasting & Painting for Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -34
pipeline 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
Deadman handle, blasting suit, painter coverall, painting mask, Ear plug - if noise level is high. Monitor, fire extinguishers , first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Breathing trouble due to air contamination. A) Ensure all air hoses of blasting helmet are in good
condition.
B) Injury due to loosing the control of blasting hose. B) Use deadman handle
C) for blasting nozzle. C)
Unrelated persons and properties exposed to Replace breathing air filter as required.
2) Abrasive blasting blasting. D) Proper shielding of
D) Getting injury by blasting medium. properties providing warning sign board and isolation of
the location. E) Ensure
all couplings connected are tied up by metal wire.
F)
Using blasting suit.
 A) Use the suitable cleaning
hand tools like shovel, wheel barrow,plastic brooms.
3) Removal of used Abrasives.
A) Injury due to improper handling of tools. B) Dumping of
used abrasives at one location.
C) Use dust mask.
A) Proper breathing apparatus as recommended by paint
manufacturer.
B) Adequate ventilation.
C) Fire
extinguisher.
D) Removal of source of ignition.
A) Breathing trouble due to air contamination by
E) Use proper coverall and
spray paint.
eye protection.
B) Fire Hazard.
4) Painting F) Refer and follow instruction of Material Safety Data
C) Exposure to paint material
Sheet.
D) Unrelated persons and
G) Storage/mixing of paint at controlled temperature
properties exposed to painting material.
as recommended by manufacturer.
H) Proper shielding of properties providing
warning sign board and isolation of the location.
I) Ensure that there is
no hot work in nearby area.

A) Removal of used paint/solvent drums from the job site.

B)
Remove/store balance paint/solvent material at
appropriate storage location.
5) Housekeeping A) Fire hazard. C) Clean all painting equipment
like spray machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name: - Abrasive blasting & Painting for water Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -35
tank stand/steel structure. 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
Deadman handle, blasting suit, painter coverall, painting mask, Ear plug - if noise level is high. Monitor, fire extinguishers , first aid kit.

Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit.

A) Barricade the scaffold area.

B) Use of Safety harness.
C) Use hand tool bags.
A) Fall from height.
2) Scaffold for blasting/painting D)
B) Injury due to improper handling of tools.
Inspect and provide Green Tag for scaffold.
E) Check swivel clamps tightened
properly.
 A) Breathing trouble due to air contamination.
A) Ensure all air hoses of blasting helmet are in good
B) Injury due to loosing the control of blasting hose. condition.
C) B) Use deadman handle
Unrelated persons and properties exposed to for blasting nozzle. C) Replace
blasting. breathing air filter as required.
3) Abrasive blasting D) Getting injury by blasting medium. D) Proper shielding of properties
providing warning sign board and isolation of the location.
E) Ensure all couplings
connected are tied up by metal wire.
F) Using blasting
suit.

A) Use the suitable cleaning hand

tools like shovel, wheel barrow,plastic brooms.
4) Removal of used Abrasives. B) Dumping of used
A) Injury due to improper handling of tools.
abrasives at one location to be sent to NCC.
C) Use dust mask.
 A) Proper breathing apparatus as recommended by paint
manufacturer.
B) Adequate ventilation.
C) Fire
extinguisher.
D) Removal of source of ignition.
A) Breathing trouble due to air contamination by
E) Use proper coverall and
spray paint.
eye protection.
B) Fire Hazard.
5) Painting F) Refer and follow instruction of Material Safety Data
C) Exposure to paint material
Sheet.
D) Unrelated persons and
G) Storage/mixing of paint at controlled temperature
properties exposed to painting material.
as recommended by manufacturer.
H) Proper shielding of properties providing warning
sign board and isolation of the location.
I) Ensure that there is no hot
work in nearby area.

A) Removal of used paint/solvent drums from the job site.

B)
Remove/store balance paint/solvent material at
appropriate storage location.
6) Housekeeping A) Fire hazard. C) Clean all painting equipment
like spray machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Hydrostatic testing on tank / vessel. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -36
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses & Other safety / Emergency Equipment as required; H2S
safety harness. Monitor, fire extinguishers & first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
1) Job preparation Performing unauthorized jobs in hazardous area
C)
Barricade the area & place sign board.

Page 125 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Use Hand Gloves

B) Use proper hand tools.
C) Use gasket for spading.
A) Hand injury.
D) Use correct thickness of
spade. E) Use multigas monitor.
B) Exposure to toxic gases.
2) Isolation of shell nozzle & boxing up of manhole F) Ensure
there is no surplus or unnecessary material inside the tank.
C) Other activity on the tank during
hydrotest
G) Clean the tank and stop all other
A) Keepon
activity allthe
toptank
(vent) nozzle
during open.
hydrotest.

B) Ensure filling of water is from bottom

nozzles.
C) Continuous monitoring of
A) Worker injury due to whipping of hose. level of water.
D) No
B) Spillage of sharp bend in the hose of water filling.
3) Filling of water to required level for hydrostatic test. water.
E) Proper end connection and positive lock for hose.
C) Pressurizing the tank if the vent is insufficient.
F) Use fire extinguisher.

G) Ensure water pump in good

condition & check oil level.

A) Use Hand Gloves

Hand injury while installing blinds and spades.
4) Boxing up of vent nozzle and isolate filling point. B) Use proper hand tools.

Page 126 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Ensure that the pressure is gradually increased.
B) Use calibrated
pressure gauges approved by J.O.
C) Use professional technicians to
A) Worker injury
monitor the tank pressure continuously and emergency action
should be planned if the pressure goes beyond the limit like
B) Tank damage due to high
isolating the compressor or opening the vent etc.
5) Pressurizing the tank to required psi by compressor pressure/vacuum.
(Roof plate inspection).
D) Use proper size of spades and
C) Bending
blinds.
of spades.
E) Area to be barricaded and
place sign board.
F) Keep non-essential people out of work
area.

A) Only inspector is allowed inside hydrotest area.

A) Leakage from joints. B) Any
6) Holding the tank roof under pressure. B) leakage is noted, the pressure has to be reduced to zero
Leakage from flanges. before any corrective action.

A) Open vent valves slowly and keep body parts out away
A) Worker injury.
from vent while depressurizing.
7) Depressurizing of tank by opening vent. B) Tank damage due to
B) Keep all non essential people out of work
vacuum.
area.

Page 127 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Open all vent valve before draining.

B) Ensure continuous monitoring while draining.

8) Draining the tank as required level for hydrostatic A) Worker injury.
C) Ensure the drain hose in good
test. B) Hand injury.
condition.
D) Approved drain point/line to be used
as per J.O instruction.

A) Use hand gloves.

A) B)
Hand injury Use proper hand tools.
9) Tank opening. B) Flooding of water due to high water
level.. C) Ensure the tank is completely drained.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.

Page 128 of 176

 SAFE WORK METHOD STATEMENT
Job Name: - Abrasive blasting, Painting & Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -37
external wrapping for pipes 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
Deadman handle, blasting suit, painting mask, Ear plug - if noise level is high. Monitor, fire extinguishers , first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.
 A) Breathing trouble due to air contamination. A) Ensure all air hoses of blasting helmet are in good
condition.
B) Injury due to loosing the control of blasting hose. B) Use deadman handle
C) forblasting nozzle.
Unrelated persons and properties exposed to C) Replace
blasting. breathing air filter as required.
D) Getting injury by blasting medium.
2) Abrasive blasting
D) Proper shielding of properties providing
warning sign board and isolation of the location.
E) Ensure all couplings connected are
tied up by metal wire.
F) Using blasting suit.

A) Use the suitable cleaning hand tools

like shovel, wheel barrow,plastic brooms.
3) Removal of used Abrasives.
A) Injury due to improper handling of tools. B) Dumping of sand at one
location. C) Use dust mask.

A) Proper breathing apparatus as recommended by paint

manufacturer.
A) Breathing trouble due to air contamination by B) Adequate ventilation.
spray paint. C) Fire extinguisher.
B) Fire Hazard. D) Use proper
coverall and eye protection.
C) Exposure to paint E) Refer and follow instruction of Material
4) Painting material Safety Data sheet.
F) Storage/mixing of paint at controlled
D) Unrelated persons and temperature as recommended by manufacturer.
properties exposed to painting material. G) Use hand
gloves.
H) Use two labours for rolling pipes at both ends.
 A) Use skilled worker for wrapping.
A) Hand injury by using wrapping machine. B) Use hand
B) Worker gloves. C)
injury. Ensure enough space between pipes.
D) Ensure no shifting of pipes
5) External wrapping between pipes.

A) Removal of used paint/solvent drums from the job site.

B) Remove/store balance paint/solvent

material at appropriate storage location.
6) Housekeeping A) Fire hazard. C) Clean all painting
equipment like spray machine, hoses and gun using tool
cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name: - Internal Abrasive blasting & coating for Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -38
pipes 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Deadman Other safety / Emergency Equipment required; H2S Monitor,
handle, blasting suit, painter coverall, painting mask, Ear plug - if noise level is high. fire extinguishers , first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Breathing trouble due to air contamination. A) Ensure all air hoses of blasting helmet are in good condition.
B)
Injury due to loosing the control of blasting hose. B) Replace breathing air filter as required.
C) Unrelated
persons and properties exposed to blasting.
2) Abrasive blasting D) Getting
injury by blasting medium. C) Ensure all couplings connected
are tied up by metal wire & chicago clips.
D) Using blasting suit.

A) Use the suitable hand tools like shovel

3) Filling of Abrasives into abrasive pot.
A) Injury due to improper handling of tools. etc. B) Use hand gloves.
 A) Proper breathing apparatus as recommended by paint
manufacturer.
A) Breathing trouble due to air contamination by spray
B) Use painting mask
paint. B)
C) Fire extinguisher.
Fire Hazard.
D) Use proper coverall
and eye protection.
C) Exposure to paint material
E) Refer and follow instruction of Material Safety Data sheet.
4) Painting
F)
D)
Storage/mixing of paint at controlled temperature as
Unrelated persons and properties exposed to painting
recommended by manufacturer.
material.
G) Use hand gloves.

A) Removal of used paint/solvent drums from the job site.

B)
Remove/store balance paint/solvent material at appropiate
storage location.
C) Clean all painting equipment like spray machine, hosses
A) Fire Hazard.
and gun using tool cleaner.
B) Injury due to improper handling of tools.
D) Use suitable cleaning hand tools.
E) Ensure bobcat
5) Housekeeping. C)
operate in safe area free from blasting & painting.
Accidents due to bobcat.
F) Use
professional bobcat/loader operator wih valid driving license.

G) Waste material should be segregated(paint drums, used

abrasives, empty bags etc.)
Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 : AM/CA4079/SWMS -38

r (Al-Magwa)

ipment required; H2S Monitor,

minate/Reduce Hazard

test is carried out.

g helmet are in good condition.

athing air filter as required.

Ensure all couplings connected

go clips.
D) Using blasting suit.

itable hand tools like shovel

e hand gloves.
s recommended by paint

nting mask
Fire extinguisher.
D) Use proper coverall

of Material Safety Data sheet.

F)
lled temperature as

hand gloves.

t drums from the job site.

B)
vent material at appropiate

nt like spray machine, hosses

leaning hand tools.

E) Ensure bobcat
asting & painting.
F) Use
ator wih valid driving license.

gregated(paint drums, used

man along with the safety
ment it , educate the work
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Maintenance of flare stack Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -39
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses & Other safety / Emergency Equipment as required; H2S
safety harness, breathing apparatus . Monitor, fire extinguishers & first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use Hand Gloves

B) Use proper hand tools.
C) Use gasket for
A) Hand injury.
2) Isolation of flare gas line. spading.
B) Danger of gas leak.
D) Use correct thickness of spade.
E) Use gas monitor.

Page 138 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Danger of gas leaking. A) Use Multigas Monitor.

B) Use air mask, if required.
B) Hand C) Use hand gloves
injury D) Use non sparking tools.
3) Opening of manhole.
E) Use proper size hand tools.
C) Chance of Fire due to hammering spark. F) Fire extinguishers.

D) Oil spillage A) UseG) Cover

hand oil with dry sand.
gloves.
B) Use gas monitor.

A) Hand injury.
4) Clean man hole area and bottom area. B) Gas Hazard. C) Use air mask, if required.

D) Assign man attendant outside the manhole.

A) Loss of stability due to ground condition and wind. A) Check crane is on level ground.
B) Check ground condition and use spreader
B) Crane boom hitting flare stack. mat. C)
Check wind speed and direction.
D) Assign a signal man.
5) Positioning and using of crane
E) Outrigger to be fully extended.
F) Ensure that load is within
SWL of crane and valid third party inspection certificate.

A) Provide fire extinguishers near the welding location.

B) Welding crew to use
A) Fire Hazard
face shield and apron. C)
B) Burn injury due to welding
6 Reweld of repair area. Lay welding cable away from sharp edges.
spark
D) Use grinding machine safety
C) Injury due to grinding
guard, safety goggles hand gloves etc.

Page 139 of 176

 A) Use multigas monitor.
B) Use Hand
Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
gloves & brass hammer.
C) Use proper
A) Danger of gas leaking. hand tools and keep it awy from edges.
B)
Hand injury D) Use tested sling wires for manbasket
7) Dismantal/Erection of 1" dia. pipes, 1" dia. pilots and C) fof SWL.
tip using manbasket Chance of Fire due to hammering spark. E) Safety harness to be hooked to the
hook of crane.
D) Manbasket failure. F) Use rubber tyre around the manbasket.
E) Falling of A) Ensure that the pressure is gradually increased.
G) Use tag line to control the movement of manbasket.
worker.
F) B) Use professional technicians.
A) Worker injury
8) Water flushing to required psi by water pump. Falling of hand tools.
B) Damage to structure.
C) Area to
be barricaded and place sign board.
D) Keep non-essential people
out of work area.
A) Use Hand Gloves
9) Boxing up. Hand injury. B) Use proper hand tools.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.

Page 140 of 176

 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Dismantling of foam pourer & pipes Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -40
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, & face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Danger of flamable gases

A) Use Gas Monitor.
2) Debolting of foam pourer using manbasket B) Hand injury
B) Use hand gloves
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Check ground condition and use spreader beam and mat.

A) Loss of stability due to ground condition and wind.
B) Check wind speed and direction.
3) Positioning of Cranes for removal of foam pourer B)
C) Rigging operation
Crane boom hitting tank or other crane boom.
should be supervised by a competant rigger.

A) Only trained & qualified worker should use the oxy-

acetylene gas cutting set.
B) Use safety glasses, face shield and gloves.
A) Injury due to burns. C) Position body away
B) Eye/face/hand injury from flying from grinder.
particles. D) Keep fire extinguisher near work area.
4) Cutting using oxy-acetylene gas cutting set and C) Cut by grinder. E) Remove
grinding of pipe/fitting ends. D) Fire hazards. all flammable/combustible material.& cover the area with fire
E) Electrical proof tarpaulin.
shocks. G) Use grinder with a wheel gaurd.
H) Check that cables
is not damaged including the connectors and switches.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Tank Shell Erection Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -41
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness Other safety / Emergency Equipment required; H2S
and lanyard. Monitor, fire extinguishers,water hose ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access

ladders.
2) Positioning of manpower for erection Fall from height
B) Use of Safety harness

A) Loss of stability due to ground condition and wind. A) Check crane is in level
B) B) Check ground condition and use spreader
3) Positioning / using of crane
Crane boom hitting Scaffold. / Tank Shell mat. C)
Check wind speed and direction

4) Slinging to hold erection material Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Ensure that the sling wire/ soft belt properly tight with
A) Fall of Erection material. Erection material.
B) Erection material hitting workers B) Check load chart of Crane
and scaffolding due to un-controlled swinging or due to and ensure that the load is within SWL for the boom
heavy wind. length.Check wind speed and direction
C) Loss of stability of crane due to C)
5) Erection and fit up of shell plate.Cutting / removal of
ground condition and wind. Shell plate size should be max 5m to avoid the plate to get
obstructing structure
D) While Lifting the shell bend & hit scaffold
plate might bend & hit the scaffold D) Inspect scaffold before starting the job.
E) Improper E) Use stiffner for the
Scaffold modification shell plate while lifting
F) Bending of Shell plate while lifting F) Once the shell plate is released,
no person is allowed on the scaffold.

A) Assign fire-watch and spray water in the area below the

A) Fire Hazard
welding location to quench the sparks.
6) Welding B) Burn injury due to welding spark
B) Provide fire
C) Injury due to grinding
extinguishers near the welding location.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Tank Shell removal Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -42
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, & face shield Monitor, fire extinguishers & water hose,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders.

2) Positioning of manpower for removal of plate. Fall from height B)
Use of Safety harness

A) Loss of stability due to ground condition and wind. A) Check crane is in level ground.
3) Positioning / using of crane B) Check ground condition and use
B) Crane boom hitting Scaffold. / Tank Shell spreader mat.

4) Slinging to hold shell plate. Hand injury to rigger/slinger Use of hand gloves by rigger/slinger.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Fire Hazard A) Assign fire-watch and spray water in the area below the
B) Burn injury due to cutting sparks. cutting location to quench the sparks.
5) Oxy - Acetylene cutting of plates.
C) Damage to oxygen and Acetylene B) Provide fire extinguishers near
hoses. D) Fall of cut struc the cutting location and Oxy-Acetylene

A) Fall of shell plate due to improper slinging.

A) Ensure that the sling wire/ soft belt properly tight with rafter
B) Beams
6) Lifting and removal of shell plate. beam.
hitting workers and scaffolding due to un-controlled
B) Checking of slings, belts and D-shackle.
swinging.

A) Use hand gloves and keep body parts out of pinch area
during removal of slings and placing rafter beam on ground.
7) Placing the shell plate on ground and stacking. Injury to workers.
B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name: - Loading/Unloading of pipes using Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -43
forklift 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Ear Other safety / Emergency Equipment required; H2S
plug - if noise level is high. Monitor, fire extinguishers

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit if required.

A) Falling of material. A) Use a professional forklift operator.

B) Injury to workers. B) Barricade the area.Keep
C) Material unwanted people from loading area.
2) Loading of pipes to flatbelt/stackbody. slipping from forklift
D) Material slipping from C) Use a professional forklift operator.
flatbelt/stackbody. D) Pipes should be tied with belt on
the flatbelt/stackbody.
 A) Loss of stability due to ground condition and A) Ensure that gas test is carried out,especially for oygen.
B)
wind.
Ensure that excavation is side sloped, shielded and shored
B) Crane boom
to prevent caveins.
hitting structure.
C) Ensure that excavated mud is kept 0.5 mtrs
away from edges.
C) Overloading of crane.
D) Ensure that there is ladder access or
D) Pipe or fitting
steps for access.
3) Placing of pipes/fittings by using crane. hitting workers.
E) Ensure that
E) Pipe falling.
there is no underground pipes or cables.
F) No
I.C engine should be used inside trenches.
G) Keep fire extinguisher near excavation area.
H)
Barricade the area.

A) Falling of material.
B) Injury to workers. A) Use a professional forklift operator.
C) Material B) Barricade the area.Keep
slipping from forklift unwanted people from loading area.
4) Unloading of pipes to flatbelt/stackbody. D) Material slipping from
flatbelt/stackbody. C) Use a professional forklift operator.
D) Pipes should be tied with belt on
the flatbelt/stackbody.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: -Excavation Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -44
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses.
Monitor, fire extinguishers

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
1) Job preparation Performing unauthorized jobs in hazardous area
C)
Barricade the area & place sign board.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Lack of fresh air A) Ensure that gas test is carried out,especially for oygen.
B) Collaspe of B)
excavation Ensure that excavation is side sloped, shielded and shored
C) Hazards prevent caveins.
due to underground pipes/cables C) Ensure that excavated mud is kept 0.5 mtrs aw
from edges.
D) Ensure that there is ladder access or steps fo
2) Manual Excavation
access.
E) Ensure that there is
underground pipes or cables.
F) No I.C engine
should be used inside trenches.
G) Barricade the area.

A) Lack of fresh air A) Ensure that gas test is carried out,especially for oygen.
B) Collaspe of B)
excavation Ensure that excavation is side sloped, shielded and shored
C) Hazards prevent caveins.
due to underground pipes/cables C) Ensure that excavated mud is kept 0.5 mtrs aw
D) Fire hazards from edges.
D) Ensure that there is ladder access or steps for
access.
3) Excavation using jack hammer.
E) Ensure that there is
underground pipes or cables.
F) No I.C engine
should be used inside trenches.
G) Keep fire extinguisher near excavation area.
H) Barricade the
area.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Hazard due to compactor machine. A) Use a professional compaction operator.

B) Injury to B) Ensure that compactor
workers. machine is kept away from edge of the trenches.
4) Compaction.
C) Barricade the area.Keep unwanted peo
from compaction area.

A) Hazard due to loader. A) Use a professional loader operator.

B) Injury to workers. B) Ensure that loader is used away
from edge of the trenches.
4) Backfilling using loader.
C)
Barricade the area.Keep unwanted people from backfilling
area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safe
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo
crew and implement the recommendations as required.
RK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -44

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Monitor, fire extinguishers

Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit.

B) Ensure gas test is carried out.
C)
Barricade the area & place sign board.
 Recommendation to Eliminate/Reduce Hazard

A) Ensure that gas test is carried out,especially for oygen.

B)
Ensure that excavation is side sloped, shielded and shored to
prevent caveins.
C) Ensure that excavated mud is kept 0.5 mtrs away
from edges.
D) Ensure that there is ladder access or steps for
access.
E) Ensure that there is no
underground pipes or cables.
F) No I.C engine
should be used inside trenches.
G) Barricade the area.

A) Ensure that gas test is carried out,especially for oygen.

B)
Ensure that excavation is side sloped, shielded and shored to
prevent caveins.
C) Ensure that excavated mud is kept 0.5 mtrs away
from edges.
D) Ensure that there is ladder access or steps for
access.
E) Ensure that there is no
underground pipes or cables.
F) No I.C engine
should be used inside trenches.
G) Keep fire extinguisher near excavation area.
H) Barricade the
area.
 Recommendation to Eliminate/Reduce Hazard

A) Use a professional compaction operator.

B) Ensure that compactor
machine is kept away from edge of the trenches.

C) Barricade the area.Keep unwanted people

from compaction area.

A) Use a professional loader operator.

B) Ensure that loader is used away
from edge of the trenches.
C)
Barricade the area.Keep unwanted people from backfilling
area.

been identified. However, concerned site supervisor / Foreman along with the safety
related issues related to the specific job requirements, document it , educate the work
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Removal of spade & box up. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -45
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness Other safety / Emergency Equipment required; H2S
and lanyard. Monitor, fire extinguishers ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Hand injury. A) Ensure that all tools and foreign material are removed
B) from the vessel/tank.
2) close the manways/clean out door.
Danger of gas leak. B) Ensure a
persons are outside vessel

A) Barricade the scaffold area.

A) Fall from height.
B) Use of
3) Scaffold for the top flanges. B)
Safety harness.
Injury due to improper handling of tools.

Page 155 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Hand injury.
A) Use Hand Gloves.
B)
4) Removal of spade B) Use prop
Danger of gas leak.
hand tools.

A) Chance of persons to get entrapped or tools & A) Inspect the vessel & ensure it is free of unwanted
unwanted left over materials to be inside materials & all workers have come out of the vessel. B) U
5) Hot bolting for Box up
B) Danger of gas leaking. Gas Monitor.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the w
crew and implement the recommendations as required.

Page 156 of 176

RK METHOD STATEMENT
Doc. No: AM/CA4079/SWMS -45

Reviewed By:- Safety Engineer (Al-Magwa)

Concerned KNPC Engineer:

Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S

Monitor, fire extinguishers ,first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Ensure that all tools and foreign material are removed

from the vessel/tank.
B) Ensure all
persons are outside vessel

A) Barricade the scaffold area.

B) Use of
Safety harness.

Page 157 of 176

 Recommendation to Eliminate/Reduce Hazard

A) Use Hand Gloves.

B) Use proper
hand tools.

A) Inspect the vessel & ensure it is free of unwanted

materials & all workers have come out of the vessel. B) Use
Gas Monitor.

been identified. However, concerned site supervisor / Foreman along with the safety
E related issues related to the specific job requirements, document it , educate the work

Page 158 of 176

 SAFE WORK METHOD STATEMENT
Job Name:- Replacement of flanges at different Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -46
elevation inside & outside of vessels 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; Multi gas

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety
detector, H2S Monitor, fire extinguisher, water hose & first aid
harness, face shield & welding safety gear
kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure continuous gas monitoring is

Performing unauthorized jobs in hazardous area & carried out. Adequate ventilation, illumination & communication
1) Job preparation
inside confined space. is available. Ensure Safety watch & Fire watch are present
during the job.

A) Fall from height. A) Use of Safety harness.

2) Scaffold for the flanges at higher elevation
B) Injury due to improper handling of tools.

A) Hand injury
A) Use Gas Monitor.
3) Debolting of the valve flange joints B) Chance of Fire due to
B) Use hand gloves
hammering spark.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Loss of stability of crane due to ground condition A) Check crane is on level ground.
and wind. B)
4) Removal & lifting of flange using crane
B) Check ground condition and use spreader mat.
Falling of flange.

A) Fire Hazard A) Assign fire-watch and spray water in the area below the
B) Burn injury due to cutting sparks. cutting location to quench the sparks.
5) Oxy - Acetylene cutting of flange
C) Damage to oxygen and B) Provide fire extinguishers near the
Acetylene hoses. D) Fall of cut flang cutting location and Oxy-Acetylene

A) Fire Hazard
A) Assign fire-watch and spray water in the area below the
B) Burn injury due to welding
welding location to quench the sparks.
spark
6) Welding of new flange B) Provide
C) Injury due to grinding
fire extinguishers near the welding location.
C) Provide ad
D) Formation

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Fixing of anode & pipes inside vessels. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -47
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; Multi gas

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety
detector, H2S Monitor, fire extinguisher, water hose & first aid
harness, face shield & welding safety gear
kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure continuous gas monitoring.

Performing unauthorized jobs in hazardous area & inside
1) Job preparation Adequate ventilation, illumination & communication is available.
confined space.
Ensure Safety watch is present during the job.

A) Ensure the vessel is isolated.

B) Gas test.
A) Exposure to toxic gases.
B) Lack of visibility.
C) Adequate lighting.
C) Poor
2) Entry to Vessel. communication.
D) Stand by person.
D) Entry to non isolated vessel / Tank
E)
E) Adequate ventilation by providing pneumatic
Poor Ventilation
fan
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Ensure the path is free of any obstruction.

3) Shifting of pipes/ anode from outside to inside A) Injury due to improper handling of materials B)
Balance the load properly

A) Hand injury
A) Use Gas Monitor.
4) Bolting of the valve flange joints B) Chance of Fire due to hammering
B) Use hand gloves
spark.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Isolation / Spading of lines Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -48
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
safety harness, Ear plug - if noise level is high. Monitor, fire extinguishers ,first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Barricade the scaffold area.

A) Fall from height. B) Use of Safety harness.
2) Scaffold for the flanges at higher elevation.
B) Injury due to improper handling of tools. C) Use hand tool
bags.

A) Danger of gas leaking.

B) Hand injury
C) Chance of Fire due A) Use Gas Monitor.
to hammering spark. B) Use air mask, if required.
3) Hot Bolting.
C) Use hand gloves.
 A) Use Hand Gloves.
A) Hand injury. B) Use proper hand tools.
4) Isolation of line.
B) Danger of gas leak. C) Use gasket for spading.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name:- Repair of tank shell. Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -49
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S Monitor,

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety
fire extinguishers & water hose,first aid kit, exhaust fan and
harness, & face shield
approved cutting plan is available.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A)Obtain work permit.

1) Job preparation Performing unauthorized jobs in hazardous area B) Ensure gas test is
carried out.

A) Use proper illumination.

A) Injury due to darkness.
2) Marking the shell plate. B) Open all manways & installing
B) Lack of fresh air.
exhaust fan if required.

A) Assign fire-watch in the area

A) Fire Hazard
3) Welding supports to the existing shell plate to keep it B) Provide fire extinguishers near the welding location.
B) Burn injury due to welding spark
on position. C) Welding
C) Injury due to grinding
crew to us
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Fire Hazard
A) Assign fire-watch in the area
B) Burn injury due to grinding.
B) Provide fire extinguishers near the cutting location.
4) Cutting of plates by grinding.
C) Cutting crew
C) Damage to grinding cables.
to use

A) Fire Hazard A) Assign fire-watch and spray water in the area below the
B) Burn injury due to cutting sparks. cutting location to quench the sparks.
5) Cutting by oxy-acetylene cutting set.
C) Damage to oxygen and Acetylene B) Provide fire extinguishers near the
hoses. cutting location and Oxy-Acetylene

A) Use hand gloves and keep body parts out of pinch area
during removal and placing bottom plate on ground.
6) Manually shifting shell plates and stacking. Injury to workers.
B) Barricade the area.

A) Fire Hazard
A)
B) Burn injury due to welding spark
7)Fit up and welding. Provide fire extinguishers near the welding location.
C) Injury due to grinding
B) Welding crew to use
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Fire Hazard A) Assign fire-watch in the area

8) Remove the temporary supports by cutting(grinding) B) Burn injury due to grinding. B) Provide fire extinguishers near the cutting location.
and housekeeping. C) Cutting crew
C) Damage to grinding cables. to use

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Job Name: - Loading/Unloading of materials on Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -63
half lorry 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Other safety / Emergency Equipment required; H2S
Ear plug - if noise level is high. Monitor, fire extinguishers

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit if required.

A) Ensure that gas test is carried out,especially for LEL.

B)
Ensure the spark arrestor Is properly fixed C) Follow speed
A) Fire hazard B) Over speeding C) Vehicle entry limits D) Do not enter vehicle into unauthorized area. E)
2) Vehicle entry into hazardous Area. into hazardous area D) Hitting over head pipe Make sure there is enough room for vehicle to pass under
racks E) Vehicle repair F) Gas Hazards the pipe rack. F) All Occupants should use Seat belts G) Do
not attempt to repair inside the plant area. should be
repaired outside the plant F) At least 1 gas detector should
be available in the vehicle

Page 168 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Use hand gloves.

A) Falling of material.
3) Loading & unloading of materials B) Keep unwanted people from loading area.
B) Injury to workers.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.

Page 169 of 176

 SAFE WORK METHOD STATEMENT
Job Name:- Internal Cement Lining Removal Date:
Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -64
(Vessel) 15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S
harness, blasting Helmet & face shield. Monitor, fire extinguishers & water hose, first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Exposure to toxic gases.

A) Ensure the vessel is isolated.
B) Lack of visibility.
2) Entry to Vessel / Tank internally. B) Gas
C) Poor communication.
test.
D) Entry to

A) Hand injury.
B) A) Use proper hand tools.
3) Removal of cement lining by hand tools. Eye injury. B) Use hand
C) Bre gloves.
 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Hand injury. A) Use hand gloves.

4) Removal of cement lining / caulking compound by B)
using jack hammer B) Electrical shock. Ensure power supply is properly earthed.

A) Use of shovels and gloves.

Hand injury. B) Ensure wheel barrow in good condition.
5) Shifting cement lining & scrap.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety
supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work
crew and implement the recommendations as required.
 SAFE WORK METHOD STATEMENT
Date:
Job Name: - Maintenance of flare stack Division/Section: MAINTENANCE Doc. No: AM/CA4079/SWMS -39A
15/04/2018

Job Location : - MAA Completed By: Site Engineer Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: Emergency Contact No: 888 Concerned KNPC Engineer:

AL-MAGWA (CA-4079) AL-MAGWA (69005641 / 51502011) Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety Other safety / Emergency Equipment as required; H2S
glasses & safety harness. Monitor, fire extinguishers & first aid kit.

Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

1) Job preparation Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

A) Use Hand Gloves

B) Use proper hand tools.
C) Use gasket for spading.
A) Hand injury.
2) Isolation of flare gas line. D) Use correct
B) Danger of gas leak.
thickness of spade. E) Use gas
monitor.

Page 172 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation
A) Check to Eliminate/Reduce
stability / strength of ground Hazard
B) Use Hand gloves.
C) Use Safety Harness.
D)
Scaffold leveling.
A) Hand injury. E) Use bracing.
B) Falling from
height. C) F) Use hand tool bag.
3) Scaffold erection Scaffold collapse. G)Tightening of metal planks(no space
D) Material falling. between them) wherever not possible to avoid gaps use
E) Tripping Hazards warning tapes or signs
H) Make hand rails.
I) Use green tag approved by
Safety. J)Ensure that the
scaffold materials are held tightly while shifting Barricade
A)
theVertical
area. ladder should extend 2 feet above platform.
B) Use safety harness hooked on to above
level.
C) Ensure no heavy materials carried above the platform.
D)
Signalman to be provided for working with crane.
A) Falling from height.
B)
E) Keep all hand tools and consumables in order.
4) Working on scaffold Scaffold collapse.
F) Provide
C) Material
adequate lighting for confined space.
falling.
G) Periodical inspection and ensure suitability
of use. H) Platform should have metal
planks closely placed (min.m space between them)
wherever not possible to avoid gaps use warning tapes or
signs
A) Loss of stability due to ground condition and A) Check crane is on level ground.
wind. B) Check ground condition and use
B) Crane boom hitting flare stack. spreader mat.
C) Check wind speed and direction.
5) Positioning and using of crane D) Assign a signal man.
E) Outrigger to be fully
extended.
F) Ensure that load is within SWL of crane and valid third
party inspection certificate.

Page 173 of 176

 Sequence of basic steps Potential Accidents or Hazards A) Use multigas monitor. to Eliminate/Reduce Hazard
Recommendation
B) Use
A) Danger of gas leaking. Hand gloves & brass hammer.

B) Hand injury C) Use proper hand tools and keep it awy from edges.

C) Chance of Fire due to hammering spark. D) Use

tested sling wires for manbasket fof SWL.
6) Dismantle/Erection of 3/4", 1", 2" dia. pipes, 1"
D)
dia. pilots and tip using manbasket
Manbasket failure. E) Safety harness to be hooked to the hook of crane.

E) Falling of worker. F) Use rubber tyre around the manbasket.

F) Falling of G) Use tag line to control the movement of manbasket.

hand tools.

A) Breathing trouble due to air contamination.

A) Ensure all air hoses of blasting helmet are in good
B) Injury due to loosing the control of blasting condition.
hose. B) Use deadman handle for
C) Unrelated persons and properties exposed to blasting nozzle. C) Replace
blasting. breathing air filter as required.
7) Grit / Garnet blasting D) Getting injury by blasting medium. D) Proper shielding of properties
providing warning sign board and isolation of the location.
E) Ensure all couplings
connected are tied up by metal wire.
F) Using blasting
suit.

A) Use the suitable cleaning hand

tools like shovel, wheel barrow,plastic brooms.
8) Removal of used Grit / Garnet . A) Injury due to improper B) Dumping of used Grit
handling of tools. / Garnet at approved area(NCC).
C) Use dust mask.

Page 174 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard
A) Proper breathing apparatus as recommended by paint
manufacturer.
B) Adequate ventilation.
C) Fire extinguisher.
D)
A) Breathing trouble due to air contamination by
Removal of source of ignition.
spray paint.
E) Use proper coverall and eye protection.
B) Fire Hazard.
F) Refer and
9) Painting follow instruction of Material Safety Data Sheet.
C) Exposure to paint material
G)
Storage/mixing of paint at controlled temperature as
D) Unrelated persons and properties
recommended by manufacturer.
exposed to painting material.
H) Proper shielding of properties providing warning sign
board and isolation of the location.
I) Ensure that there is no hot work in
nearby area.

A) Use approved scaffold.

B) Use of Safety harness.
A) Injury due to falling from height
C) Use deadman
10) Blasting and Painting at Higher Location B) Injury due to loosing the
handle. D)
control of blasting hose.
Replace breathing air filters as required.
A) Use Hand gloves. E) Assign potman.
B) Use Safety Harness.

A) Hand injury. C) Use hand tool

B) Falling from height. bag.
C) Scaffold D) Use
11) Dismantling of scaffold collapse. red tag approved by Safety.
D) Material falling. E) Ensure the stability of scaffolding is not effected
E) Tripping Hazards while removing any parts of existing scaffold.
F) Barricade the area.
G)
Make sure the working platform is stable, free of gaps &
never leave scaffold in unstable condition.

Page 175 of 176

 Sequence of basic steps Potential Accidents or Hazards Recommendation to Eliminate/Reduce Hazard

A) Removal of used paint/solvent drums from the job site.

B)
Remove/store balance paint/solvent material at appropriate
storage location.
12) Housekeeping A) Fire hazard. C) Clean all painting equipment like spray
machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the
safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it ,
educate the work crew and implement the recommendations as required.

Page 176 of 176