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    14 Tanja Opp Siemens Strategic Steam Turbine Production Optimization Plant Simulation Usermeeting 2015 Approved

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    Him Kung
    Siemens Strategic Steam Turbine

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    14 Tanja Opp Siemens Strategic Steam Turbine Production Optimization Plant Simulation Usermeeting 2015 Approved

    Uploaded by

    Him Kung
    116 views6 pages
    Siemens Strategic Steam Turbine

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    © © All Rights Reserved

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    Siemens Strategic Steam Turbine

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    116 views6 pages

    14 Tanja Opp Siemens Strategic Steam Turbine Production Optimization Plant Simulation Usermeeting 2015 Approved

    Uploaded by

    Him Kung
    Siemens Strategic Steam Turbine

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    Tecnomatix Plant Simulation Worldwide User Conference 2015

    Strategic Production Optimization


    Challenge of Single Part Production
    DiscreteEventSimulation@SUMuelheim

    © Siemens AG 2015 Realize innovation.

    Content

    1 Siemens Energy / Power Generation / Plant MLH

    2 Discrete Event Simulation – Plant Simulation

    3 Challenge of Single Part Production

    © Siemens AG 2015
    Page 2 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Siemens Industry Software


    Tecnomatix Plant Simulation Worldwide User Conference 2015

    Muelheim
    Facts & Figures

    Employees in Muelheim
    at overall 435.000 qm

    Steam Turbine 1.900


    Gas Turbine 420
    Generator 565
    Service 1.310
    Trainees 215
    Other 430

    Total 4.840
    (September 2014)

    © Siemens AG 2015
    Page 3 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    DiscreteEventSimulation@SUMuelheim

    Assignments

    Model development and model update

    Evaluation of forecast changes

    Determination of optimal lot sizes and product mixes

    Validation of investments - e.g. machine acquisition

    Evaluation of new production philosophies - e.g. synchronized flow production

    Bottleneck analysis - e.g. development of allocation strategies

    Support of SiemensProductionSystem projects - e.g. decision support for layout design

    © Siemens AG 2015
    Page 4 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Siemens Industry Software


    Tecnomatix Plant Simulation Worldwide User Conference 2015

    Challenge
    Model diversity

    Various model variants

    Different series

    Different types

    Different variants

    Different designs

    Wide variety of products

    © Siemens AG 2015
    Page 5 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Challenge
    Large scale components

    Different components with various sizes

    Component Size

    Inner / Outer Casing L*W*H in m


    small (2*2*2)/ large (8*7*4)

    Rotor without blades Ø*L in m


    small (1*5)/ large (2.5*10)

    Ø*L in m
    Rotor with blades
    small (2*5)/ large (8*10)

    Blades L*W*H in m
    large (1.8*0.5*0.3)

    L*W*H in m
    Valves
    small (1*1*1)/ large (4*4*3)
    © Siemens AG 2015
    Page 6 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Siemens Industry Software


    Tecnomatix Plant Simulation Worldwide User Conference 2015

    Challenge
    Process data

    Small lot sizes, long processing times, different processing times, …

    Plant capacity: ~ 63 reference cylinder

    Production capacity: 30 - 15000 components / year


    (depending on production area)

    Long processing times: up to 1000 hours

    worker
    Varying processing times: 1 to 1000 hours

    © Siemens AG 2015
    Page 7 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Challenge
    Volatile product mix

    Change of production forecast (for the same period)

    Postponed delivery date


    Model modification
    number of orders
    June September
    FY xx

    FY xx FY xx

    Oct Nov Dec Jan Feb Mar Apr May Jun Jul
    e.g. HI40 has changed to HI50 Forecast April Forecast August

    © Siemens AG 2015
    Page 8 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Siemens Industry Software


    Tecnomatix Plant Simulation Worldwide User Conference 2015

    DiscreteEventSimulation@SUMuelheim

    Approach

    Data gathering

    Determination of abstraction level

    Development of modules

    Development of a simulation model

    Concept design for simulation studies

    © Siemens AG 2015
    Page 9 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    DiscreteEventSimulation@SUMuelheim

    Current topics

    Combining NX and Plant Simulation - attempt to exploit functionalities of both tools

    approach: use of NX expressions and 3d data for the Discrete Event Simulation
    obstacles: interconnection of NX and Plant Simulation objects, different data formats
    © Siemens AG 2015
    Page 10 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Siemens Industry Software


    Tecnomatix Plant Simulation Worldwide User Conference 2015

    Thank You

    Tanja Opp
    Project Manager
    Digital Manufacturing

    Siemens AG
    Rheinstraße 100
    45478 Muehlheim an der Ruhr, Germany

    Phone: +49 208 456 5780


    Fax: +49 208 456 8281
    E-mail: tanja.opp@siemens.com

    © Siemens AG 2015
    Page 11 2015-06-16 Tanja Opp / PG SU EUS MF IEN TECH3 Siemens PLM Software

    Siemens Industry Software

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