Juki 29340700
Juki 29340700
Juki 29340700
ENGINEER’S MANUAL
29340700
No.E337-04
Downloaded from www.Manualslib.com manuals search engine
PREFACE
This Engineer’s Manual is written for the technical personnel who are responsible for the service and maintenance
of the machine.
The Instruction Manual for these machines intended for the maintenance personnel and operators at an apparel
factory contains operating instructions in detail. And this manual describes “Standard Adjustment”, “Adjustment
Procedures”, “Results of Improper Adjustment”, and other important information which are not covered in the
Instruction Manual.
It is advisable to use the relevant Instruction Manual and Parts List together with this Engineer’s Manual when
carrying out the maintenance of these machines.
This manual gives the “Standard Adjustment” on the former page under which the most basic adjustment value is
described and on the latter page the “Results of Improper Adjustment” under which stitching errors and troubles
arising from mechanical failures and “How To Adjust” are described.
–1–
–2–
–3–
–4–
–5–
–6–
–7–
Standard Adjustment
Model Dimension A
A
LU-1561N-7 11.5±0.1mm
LU-1511N-7 11±0.1mm
LU-1509N
60mm
LU-1561N 10 ±0.1mm
Top surface of
LU-1509NH
throat plate
LU-1510N-7 9±0.1mm
LU-1560N-7
LU-1560N
Standard gauge type
LU-1508N 8.5±0.1mm
LU-1510N
LU-1510NA-7
A LU-1508NH 8±0.1mm
LU-1565N
Standard Adjustment
a’
a
a = a’
Conditions
• Needle bar at lowest dead point
• Feed amount : 0 mm
–8–
(Caution) Tighten the screw so that the needle bar rocking shaft
has no thrust play.
–9–
Standard Adjustment
a a’ a = a’
Conditions
• Needle bar at lowest dead point
• Feed amount : 0 mm
A B
A
B C
D
Standard Adjustment
Model Dimension A
LU-1509N 0.4 to 0.5mm
LU-1509NH
LU-1510N-7
LU-1511N-7
LU-1560N-7
LU-1561N
A
LU-1561N-7
LU-1510NA-7 0.7 to 0.9mm
LU-1508N 0.8 to 0.9mm
LU-1508NH
Conditions LU-1510N
• Feed amount : 0 mm LU-1560N
• Height of feed dog is maximum. LU-1565N
– 10 –
1. Set the stitch dial to “0”. When the height of the feed dog is
2. Turn the handwheel to bring the height of the feed dog to the maxi- higher than the specified value :
mum. o Stitch pitch becomes larger than
(Bring the needle bar to the lowest dead point of its stroke.) the scale of the feed dial.
3. Loosen setscrew in the feed bar slide fork, move feed bar slide o Balloon stitches will result.
fork up or down and adjust feed dog from top surface of the o Return of sewing product will oc-
throat plate (center section) to the dimension A. Then securely tighten cur.
setscrew in the feed bar slide fork. o Feed dog comes in contact with the
knife, and the knife and the feed
dog may be damaged.
When the height of the feed dog is
lower than the specified value :
o Stitch pitch becomes smaller than
the scale of the feed dial.
o Feed force will be deteriorated.
– 11 –
Standard Adjustment
1±0.1mm
Standard Adjustment
Model Dimension A
LU-1510N-7 0.1 to 0.2mm
LU-1511N-7
LU-1560N-7
LU-1561N-7
LU-1508N 0.1 to 0.3mm
LU-1509N
LU-1508NH
LU-1509NH
LU-1510N
LU1560N
LU-1561N
To come in close contact LU-1565N
with each other
LU-1510NA-7 0.2 to 0.4mm
A
Conditions : When the inner hook guide travels to its back end.
: Press the inner hook stopper to the groove in the throat plate.
– 12 –
1. Loosen two setscrews in the screw gear (small). o Stitch skipping or thread breakage
2. Draw out hook in the direction of the arrow. (At this time, bring will result.
No. 1 screw of setscrews to the front of the operator.) o Needle breakage will result.
3. Replace thrust plate and adjust so that a clearance of 1±0.1mm o Irregular stitches will result.
is provided between throat plate and the top surface of hook
stopper section of hook .
(For the kind of thrust plate , refer to “5. Selective parts and con-
sumable parts”.)
4. Assemble hook so that the notched section of the shaft of hook
comes to the front of the operator and tighten setscrews .
(The notched section should align with No. 1 screw of setscrews
.)
o In case of 2-needle, left and right are the same adjustment value.
1. Turn the handwheel to bring inner hook guide to its back end When the clearance is larger than the
position. specified value :
2. Turn inner hook in the reverse direction of rotation of the hook (in o Loose stitches or thread breakage
the direction of arrow mark A) and fit the inner hook stopper to the will result.
inner hook stopping section in throat plate . When the clearance is smaller than
3. Loosen setscrew in the inner hook guide arm and adjust the the specified value :
clearance between inner hook guide and the protruding section o Inner hook or inner hook guide may
of inner hook to dimension A. be damaged.
4. After the adjustment, securely tighten setscrew in the inner hook
guide arm.
o In case of 2-needle, left and right are the same adjustment value.
– 13 –
Standard Adjustment
Model Dimension A
LU-1510N-7 58.7mm
LU-1510NA-7
LU-1511N-7 57.7mm
A
LU-1508N 56.7mm
LU-1510N
LU-1509N 55.7mm
LU-1561N-7 55.9mm
LU-1560N-7 56mm
LU-1561N 53.9mm
LU-1560N 54mm
LU-1508NH 52.3mm
LU-1509NH 51.3mm
C
Screw gear
(large)
B
D
Model Dimension B Dimension C Dimension D
LU-1510N-7 2.3±0.2mm 1.5±0.2mm 0.05 to 0.1mm
LU-1511N-7
LU-1510NA-7
LU-1560N-7
0.1 to 0.2mm LU-1561N-7
LU-1508N 1.5 ±0.3mm 0.05 to 0.15mm
LU-1509N
LU-1510N
LU-1560N
LU-1561N
LU-1508NH 2.5±0.3mm
LU-1509NH
LU-1565N 18 +0.3
–0.1 mm 2.8±0.3mm
– 14 –
1) Standard of the lowest dead point of the needle bar o Stitch skipping or thread breakage
1. Set the stitch dial to “0”. will result.
2. Turn the handwheel to bring needle bar to the lowest dead point o Loose stitches will result.
of its stroke.
3. Loosen the setscrew in the face plate to remove the face plate.
4. Loosen clamping screw in the needle bar holder. At this time,
loosen the screw to such an extent that needle bar moves up
and down by hand since needle bar drops if the screw is fully
loosened.
5. Adjust the distance from the lower end of needle bar frame to the
lower end of the needle bar to dimension A. Then tighten clamping
screw in the needle bar holder. (For LU-1510N-7, there is an
engraved marker line in needle bar .)
– 15 –
Standard Adjustment
9±0.3 mm
Top surface of
throat plate
Condition
• State that the hand lifter is raised
Standard Adjustment
Top surface of
Conditions : Lifting amount when stopper
throat plate
screw comes in contact
with knee lifter lever A
– 16 –
2) Knee lifter (Machine without thread trimmer only) When the lifting amount is higher than
1. Remove the knee press plate and tilt the machine arm. the specified value :
2. Loosen stopper nut and adjust the lifting amount by screwing o The top end of the needle bar inter-
amount of stopper screw . Adjust the height from the top surface feres with the walking foot and the
of the throat plate to the bottom face of the presser foot to 16±0.5 walking foot may be damaged
mm. when the presser foot is raised.
3. Taking care so as not to move stopper screw , tighten stopper nut When the lifting amount is lower than
. the specified value :
o Tighten stopper screw → Lifting amount is decreased. o The presser foot is not sufficiently
o Loosen stopper screw → Lifting amount is increased. raised and the working property
may be deteriorated.
– 17 –
Standard Adjustment
16±0.5mm
Top surface of
throat plate
0.5 to 1.5mm
B
(9) Timing between the upper shaft and the lower shaft
Standard Adjustment
To be parallel
Conditions
• Feed amount : 0 mm
• Needle bar at lowest dead point
– 18 –
3) Automatic presser foot lifter (Machine with thread trimmer only) When the lifting amount is higher than
1. Loosen cylinder nut and adjust the screwing amount of cylinder the specified value :
connecting screw so that the height from the top surface of the o The top end of the needle bar in-
throat plate to the bottom surface of the presser foot becomes 16±0.5 terferes with the walking foot and
mm. the walking foot may be damaged
when the presser foot is raised.
o Turn in the direction A → Lifting amount is increased. When the lifting amount is lower than
o Turn in the direction B → Lifting amount is decreased. the specified value :
o The presser foot is not sufficiently
After the adjustment, check that there is a clearance of 0.5 to 1.5 raised and the working property
mm between automatic presser foot lifter lever A and thread ten- may be deteriorated.
sion release plate when the presser foot is lowered.
– 19 –
Standard Adjustment
Screw No. 1
Main shaft
– 20 –
o In case of LU-1510NA-7
1. Set the stitch dial to “6”.
2. Loosen two setscrews (2 pcs.) in the horizontal feed eccentric
cam.
3. Turn the handwheel and adjust the positioning so that the needle
meets the blade point of the hook.
4. Turn feed eccentric cam and adjust the timing so that the feed
dog no longer moves even when the reverse feed control lever is
moved.
5. Securely tighten the feed eccentric cam setscrew .
– 21 –
Standard Adjustment
Main shaft
Screw No. 1
Screw No. 2
To align
Conditions
• Feed amount : 6 mm
• When needle and walking foot are lowered.
Conditions
• Feed amount : 6 mm
• When needle and walking foot are lowered.
Screw No. 2
Top feed cam rod
– 22 –
– 23 –
Standard Adjustment
Standard adjustment value : Lower engraved marker line of top feed rear arm aligns with the
center of hinge screw .
Amount of alternate
Stitch length less Stitch length more Amount of alternate Stitch length less Stitch length more
than 6 mm than 6 mm and vertical movement than 6 mm than 6 mm and
vertical movement less than 9 mm less than 9 mm
Less than 3 mm 2500rpm 2000rpm Less than 4 mm 2000rpm 1600rpm
3 to less than 4 mm 2000rpm 2000rpm 4 to less than 6.5 mm 1600rpm 1600rpm
4 to less than 6.5 mm 1600rpm 1600rpm
o In case of LU-1565N
Amount of alternate Stitch length less
vertical movement than 9 mm
Less than 4 mm 2000rpm
4 to less than 6.5 mm 1600rpm
Edge of
machine arm
Operator’s
side
83 to 84 mm
To align
with edge
– 24 –
o In case of the machine with thread trimmer Increase the vertical stroke of the
1. Set the scale of the alternate vertical dial to the minimum and re- walking foot in accordance with the
move the top cover. sewing products.
2. Loosen setscrew in the vertical adjusting arm. o Sewing sponge material or the like
3. Adjust the position of vertical adjusting arm to 83 to 84 mm from o Sewing material with overlapped
edge of the machine arm and assemble it so that it aligns with sections
the edge of vertical change base in the lateral direction.
4. Securely tighten setscrew in the vertical adjusting arm.
5. Set the alternate vertical dial to the minimum and attach the top
cover.
6. Turn the alternate vertical dial and check to be sure that the scale of
dial and the amount of alternate vertical movement are correct.
– 25 –
Standard Adjustment
B
A
o In case of the machine without thread trimmer o In case of the machine with thread trimmer
Standard Adjustment
– 26 –
1. Loosen hinge screw nut in the horizontal feed rear arm. o Needle breakage or stitch skipping
2. Move horizontal feed connecting rod so that the distance from will result.
the center of the horizontal feed shaft to that of the hinge screw is
20 ± 0.5 mm and tighten the nut .
3. Turn the handwheel to check the needle sway.
(Standard) 1. The engraved marker line on horizontal feed rear
arm aligns with the center of the hinge screw.
2. When the distance is lengthened more than the stan-
dard adjustment value, the bottom feed amount is
decreased.
– 27 –
Standard Adjustment
Conditions
• Feed amount : 6 mm
Standard Adjustment
To be equal
Screws No. 1 align
with each other.
Upper shaft
inner metal
– 28 –
1. Turn the handwheel to face above screw No. 1 in top feed cam . o Vibration becomes big.
2. Adjust so that screw No. 1 in balancer aligns with screw No. 1 in
top feed cam and securely tighten two setscrews in balancer .
At this time, make almost equal the clearances between the edge
of top feed cam , the upper shaft inner metal and the edge of
balancer .
– 29 –
Standard Adjustment
Needle bar
lid screw Pushing direction
Rocking Needle stop
frame push rod
Half ring
a
Needle bar
fixing shaft
b
33.36mm
Needle stop
ball slide shaft Up
Rear metal
thrust plate Lowest dead point of
needle bar connection
Needle bar
rear metal
Clearance
a b c d
State
(Make the respective clearances more than numerical values in the list above.)
– 30 –
1. Loosen two setscrews in the needle bar rocking frame shaft o Trouble of the organized split
attached to needle bar rocking frame . needle bar occurs.
2. Pushing the needle bar rocking frame base shaft in the direction of
the arrow mark, turn the needle bar rocking frame to the left or right,
and the needle bar rocking frame moves up or down.
o Turn to the left : The needle bar rocking frame goes up, and
clearance “a” becomes smaller and clearance
“c” becomes larger.
o Turn to the right : The needle bar rocking frame comes down, and
clearance “a” becomes larger and clearance
“c” becomes smaller.
(Range of adjustment is until the slot of the needle bar rocking frame
shaft becomes perpendicular.)
3. After the adjustment, tighten two setscrews in the needle bar
rocking frame shaft and fix the needle bar rocking frame shaft.
Respective clearances of the vertical position of the needle bar
o a : Clearance between the needle bar rocking frame and the half
ring
(When the needle bar connection is at the highest dead point.)
o b : Clearance between the needle bar fixing shaft and the needle
bar connection
(When the needle bar connection is at the highest dead point.)
o c : Clearance between the needle stop push rod and the needle
stop ball slide shaft
(It is nothing to do with the position of the needle bar connec-
tion.)
o d : Clearance between the bottom face of the needle bar con-
nection and the top surface of the needle bar rear metal
(When the needle bar connection is at the lowest dead point.)
(Caution) Clearance “b” is “0” when needle stop is simply per-
formed. However, it is the clearance which is made
when the needle bar is further pushed up from the lower
side.
– 31 –
Standard Adjustment
30.9±0.1mm
Standard Adjustment
Needle stop
change base
49.7 mm
Thread tension
base plate
L
O
R
Change lever
– 32 –
1. Loosen needle stop adjusting screw and nut , turn needle stop o When the dimension is improper,
adjusting screw to adjust the dimension to 30.9±0.1 mm and fix it various places related to the needle
with needle stop adjusting nut . bar rocking frame will be affected
and trouble of needle stop will be
cause.
1. Loosen nuts and attached to ball joint and turn release o When the position of the change
adjusting shaft rod so that position “0” of the thread tension base lever is improper, trouble of the
plate aligns with the change lever. organized split needle bar occurs.
o Increase the distance of the rod :
The change lever moves in the direction R.
o Decrease the distance of the rod :
The change lever moves in the direction L.
2. After the adjustment, tighten nuts and while being careful that
adjusting shaft rod does not turn.
(Standard) Adjust the distance between both ends of ball joint
to 49.7 mm.
– 33 –
Standard Adjustment
Reverse feed
Feed lever shaft
0.5
regulator
A±
Standard Adjustment
5.9N•m
1 2 3
24.5N•m 9.8N•m
– 34 –
o In case of LU-1510N-7, LU-1511N-7, LU1560N-7, LU-1561N-7, LU- When the position of the reverse feed
1508NH and LU-1509NH control lever is low
1. Set the stitch dial to the maximum. o Reverse feed control lever inter-
2. Loosen hexagon headed bolt in the feed regulator to adjust so feres with the machine bed and the
that a clearance of 1 ± 0.5 mm is provided between reverse feed stitch length of the reverse feed
control lever and reverse feed control lever stopper . stitching will be decreased.
When the position of the reverse feed
o In case of LU-1510NA-7
control lever is high
1. Set the stitch dial to the maximum.
o Reverse feed control lever inter-
2. Loosen hexagon headed bolt in the feed regulator to adjust so
feres with the stopper or the ma-
that a clearance of 7 ± 0.5 mm is provided between reverse feed
chine arm and stitch length of the
control lever and reverse feed control lever stopper .
normal feed stitching will be de-
o In case of LU-1508N, LU-1509N, LU-1510N, LU-1560N, LU-1561N creased.
and LU-1565N
1. Set the stitch dial 4 to “0”.
2. Loosen hexagon headed bolt and adjust so that top surface of
the machine bed is almost level to the top surface of reverse feed
control lever .
(Caution) Check that reverse feed control lever does not in-
terfere with the machine bed or machine arm when
the stitch dial is set to the maximum.
– 35 –
Standard Adjustment
7 to 8 mm
Hinge screw
(21) Lubrication
1) In case of manual lubrication
Standard Adjustment
Oil surface
Decrease
1 mm
Increase
A sheet
of paper
– 36 –
– 37 –
Standard Adjustment
B
A
Increase
Decrease
A sheet
of paper
– 38 –
– 39 –
Standard Adjustment
Dimension
B
Part A 3.5 mm
Conditions : Make the edge of counter knife come in contact with the step difference of counter knife base.
Dimension Left Right
Model Dimension A Dimension B Dimension A Dimension B
LU-1510N-7 – –
LU-1511N-7 – – 23.2±0.1mm 3.5±0.1mm
LU-1510NA-7 – –
LU-1560N-7
21.3±0.1mm 4.5±0.1mm
LU-1561N-7
– 40 –
1) Position of the counter knife and the clamp spring When dimension A is larger
1. Loosen setscrews in the counter knife. o Length of bobbin thread clamp is
2. Make the edge of counter knife come in contact with the step shortened and stitch skipping oc-
difference of counter knife base . curs.
3. Adjust the distance from the edge of counter knife base to the o Setting/taking out bobbin cannot be
top end of counter knife to dimension A. performed.
4. Tighten setscrews in the counter knife. When dimension A is smaller
o Thread trimming failure will be
Position of the clamp spring caused.
1. Loosen clamp spring setscrews . When dimension B is larger
2. Make the edge of clamp spring come in contact with the step o Bobbin thread clamp failure occurs.
difference of counter knife base . o Stitch skipping at the start of sew-
3. Slide the clamp spring while making it come in contact with the step ing will be caused.
difference of the counter knife base, and adjust the distance to di- When dimension B is smaller
mension B. o It is difficult to clamp needle thread
4. Tighten clamp spring setscrews . and take out cloth, and the trouble
For the details, refer to the list below. that bobbin thread clamp is simul-
(Caution) When the position of counter knife and clamp spring taneously removed will be caused.
is moved, re-adjust the position of counter knife base o Clamp spring interferes with the
and the knife pressure. rear edge of moving knife and de-
formation of clamp spring or the like
List
occurs.
Position of left clamp spring Position of right clamp spring
LU-1510N-7 Thickness of part A is 3.5
LU-1511N-7 mm. Insert this part between
LU-1510NA-7 counter knife and clamp
spring , and adjust clamp
spring so that there is no
LU-1560N-7 Thickness of part B is 4.5 clearance.
LU-1561N-7 mm. Insert this part between
counter knife and clamp
spring , and adjust clamp
spring so that there is no
clearance.
– 41 –
Standard Adjustment
o Adjusting procedure of counter Counter knife gauge for both o Adjusting procedure of counter
knife base (right) 1-needle and 2-needle knife base (left)
2mm Dimension D
To contact To contact
To contact To contact
Dimension C 1.5mm
Standard Adjustment
0.3 to 0.4 mm
– 42 –
– 43 –
Standard Adjustment
o Initial position
Model Dimension A
LU-1510N-7 Close contact
LU-1510NA-7 2±0.2mm
LU-1560N-7
A
LU-1511N-7
0.5±0.2mm
LU-1561N-7
Standard Adjustment
0.1
to
0.2
mm
Hook
driving shaft
Close contact
– 44 –
1. Loosen setscrews in the thread trimmer shaft connecting plate. When there is no clearance between
2. Adjust the clearance between thread trimmer driving plate and the cam roller and the driving plate
cam roller A to 0.1 to 0.2 mm. o Thread trimmer cam interferes with
3. Make the edge of thread trimmer cam come in close contact with the cam roller resulting in break-
cam roller B , and temporarily tighten setscrews in the thread age or machine lock.
trimmer cam. When the clearance between the
4. Make safety clutch disk come in close contact with thread trim- cam roller and the driving plate is
mer cam , and securely tighten setscrew in the safety clutch large
disk. o Cam roller enters during operation
5. Tighten setscrews in the thread trimmer shaft connecting plate. resulting in machine rock.
(For connecting procedure, refer to “7) Connecting the rocking arm
and the thread trimmer roller arm”.
(Caution) Install the thread trimmer cam in the state that thread
trimmer driving plate comes in close contact with
the follower installing base.
– 45 –
Standard Adjustment
Hook driving
shaft
Section R
Close contact Close contact
Handwheel
7) Connecting the rocking arm and the thread trimmer roller arm
Standard Adjustment
Close contact
Close contact
– 46 –
7) Connecting the rocking arm and the thread trimmer roller arm o When the respective positions are
1. Loosen setscrews in the thread trimmer shaft connecting plate. not correct, defective thread trim-
2. Make rocking arm come in close contact with thread trimmer ming occurs.
stopper .
3. Make cam roller A come in close contact with thread trimmer
driving plate .
4. Tighten setscrews in the thread trimmer shaft connecting plate.
– 47 –
Standard Adjustment
Close contact
Close contact
Standard Adjustment
0.05
m)
to 0
.15m
m
Close contact
– 48 –
8) Connecting the left and right rocking arms o When the respective positions are
(2-needle machine only) not correct, defective thread
1. Loosen setscrews in the moving knife shaft connecting plate. trimming occurs.
2. Make rocking arm (right) come in close contact with thread trim-
mer stopper .
3. Make rocking arm (left) come in close contact with stopper .
4. In the state, tighten setscrews in the moving knife shaft connect-
ing plate.
– 49 –
Standard Adjustment
Hole of section A
Bushing
Red
8±0.1mm Green
Convex
section
* Caution White Black
LU-1510NA-7 is not provided with an
alternate vertical movement sensor
switch. Switch (upper) Switch (lower)
Scale of alternate vertical dial
(Red and green lines) (White and black lines)
1 to 2.5 OFF OFF
2.625 to 4 OFF ON
4.125 to 4.75 ON ON
4.875 to 6.5 ON OFF
– 50 –
1. Turn the alternate vertical dial to adjust the scale “1” to the convex o Sewing speed may not change
section on the top cover. even when turning the alternate
2. Loosen setscrew in the alternate vertical dial and remove the vertical dial.
alternate vertical dial.
At this time, be careful that a pin and a spring are in the hole of
section A.
3. Loosen installing screws of the detection switch of the amount of
alternate vertical movement and adjust the distance from the inner
diameter of the bushing to the edge of the switch body to 8±0.1
mm. Then tighten installing screws of the detection switch of the
amount of alternate vertical movement.
4. Adjust the scale “1” to the convex section on the top cover, place
the pin and the spring in the hole of section A, install the alternate
vertical dial and tighten setscrew in the alternate vertical dial.
(Caution) When the position of the detection switch of the amount
of alternate vertical movement is changed, check
whether the relation between the alternate vertical dial
and the sewing speed is normal.
– 51 –
(Cautions) A
For LU-1510NA-7, parts for the air system CN20-8 (Red)
CN20-3 (Black)
are different from those for other models.
Therefore, the above-mentioned [DL-22 Kit CN20-7 (Red)
C] (Part No. 40025683) cannot be used. CN20-2 (Black)
When the DL device is mounted after
mechanical setup, use [DL-25] (set part No.
40051663).
For the [DL-22 Kit C], only the method of
installation is different for the parts related
to the air system. (See the figure at right.) CN20
(For models other than LU-1510NA-7,
solenoid valves are to be replaced. For LU-
1510NA-7, however, solenoid valves for the
kit interior are to be added.)
(2) Thread trimmer Ver.UP set (Part No. for 1-needle : 21389259, Part No. for 2-needle : 21389267)
This set can shorten the length of remaining thread by replacing the parts related to the thread trimmer of LU-
1510-7 and LU-1560-7 (old type machine with thread trimmer). * Please order from us with the aforementioned
part Nos.
For the installing procedure, refer to the Instruction Manual inserted in the set.
(3) Bobbin thread remaining amount detecting device (AE-10A Kit Part No. : GAE10000AA0)
This kit can install the device which detects the remaining amount of bobbin thread in a bobbin after set-up of the
machine with thread trimmer. * Please order from us with the aforementioned part No.
For the installing procedure, refer to “AE-10 Instruction Manual” inserted in the kit.
– 53 –
Stitch dial
1. Loosen setscrew in the window plate B located 1. Loosen the respective setscrews in the belt cover and
at anti-operator’s side of the machine arm. remove the belt cover.
2. Remove window plate B . 2. Remove two setscrews in the reverse feed control lever.
3. Remove window plate packing B . 3. Remove reverse feed control lever .
Removing parts list of window plate and reverse feed control lever
Note No. Part No. Name of part Q’ty
★ SS4110815SP Window plate B setscrew 5
∗ 21331806 Window plate B 1
★ 21332002 Window plate packing B 1
SS6120930SP Reverse feed control lever setscrew 2
★ 21388004 Reverse feed control lever 1
(Caution) 1. The parts with ★ (asterisk) mark are those to be used after replacing.
2. The part with ∗ mark is the exclusive part for the machine without the
automatic reverse feed device.
– 54 –
Reverse feed
control lever
– 55 –
– 56 –
(Caution) This part No. is the set part No. of the parts from list 1 to list 5.
– 57 –
△
B
1. Remove the side plate located on the anti-operatorís side of the machine arm. (List of the parts to be removed)
2. Install two elbows to automatic presser foot lifter cylinder .
3. Install cylinder connecting screw to automatic presser foot lifter cylinder .
For the standard, adjust the distance from the end face of piston rod of automatic presser foot lifter cylinder 1 to the end face
of cylinder connecting screw to 24 mm, and tighten nut .
4. Tighten cylinder stay, front and cylinder stay, rear !2 to automatic presser foot lifter cylinder with cylinder stay set-
screws .
5. Install automatic presser foot lifter cylinder which has been assembled at the above step . to the machine arm with
setscrews .
6. Assemble automatic presser foot lifter lever B with automatic presser foot lifter lever A .
(Insert automatic presser foot lifter lever shaft into the holes of both levers and tighten with hexagon headed bolt .)
7. Install automatic presser foot lifter lever A which has been assembled at the above step 6. to the machine arm with
automatic presser foot lifter lever shaft .
(Groove of automatic presser foot lifter lever B enters hinge screw attached to cylinder connecting screw .)
8. Install pneumatic components.
9. Insert the air hose and check the operation.
When actuating the automatic presser foot lifter, make sure that the distance from the bottom face of the presser foot to the
top surface of the throat plate is 16 ± 0.5 mm.
When adjustment is required, remove automatic presser foot lifter lever shaft 9 and automatic presser foot lifter lever A ,
loosen nut , and turn cylinder connecting screw . (Turning in the direction of A will decrease the distance, or in the
direction of B will increase it.)
After the completion of adjustment, tighten nut .
10. Make sure that a clearance of 0.5 to 1.5 mm is provided between automatic presser foot lifter lever A and the thread
release supporting plate when the presser foot is lowered.
11. For the kit A (knee lifter switch), tighten presser foot lifter knee switch B (asm.) with the wood screws.
– 58 –
– 59 –
* 1 : Part No. 40034306 (automatic reverse feed device set) is necessary as well.
Kit A (List D)
Note No. Part No. Name of part Q’ty
1 40025036 Presser foot lifter knee switch B (asm.) 1
2 SK3514000SC Knee switch (asm.) installing wood screw 2
– 60 –
No.1 No. 2
Feed adjusting rod Vertical change base arm pin
LOCKTITE applied
Vertical adjusting arm
LOCKTITE applied
Feed adjusting rod hinge screw
No. 3 No. 4
Alternate dial shaft bushing
LOCKTITE applied
Top cover B Cylinder connecting
screw hinge screw
No. 5 No. 6
Thread release bar
Setscrew LOCKTITE applied
LOCKTITE applied
No. 7 No. 8
Inner hook guide crank pin
LOCKTITE applied
– 61 –
o For LU-1565N
Consumable part Part No. Remarks
Needle MC372001602 SCHMETZ 135x17 Nm 160
Hook (asm.) B18305260B0 (Vertical-axis hook (asm.) + bobbin case)
Vertical-axis hook (asm.) B18305210A0
Bobbin case B18375260A0
Bobbin B9117563000
– 62 –
– 63 –
– 64 –
– 65 –
o CN50-1 to 4 connector
Functions
Pin No.
CN50-1 CN50-2 CN50-3 CN50-4
1 +24V +24V +24V +24V
2 AK (–) DL (–) Condense (–) Sewing machine run signal
3 BT (–) 2P (–) Remaining shorter (–) —
4 GND GND GND GND
o CN51-1 to 4 connector
Functions
Pin No.
CN51-1 CN51-2 CN51-3 CN51-4
1 +12V +12V +12V +12V
2 NU SW DL SW Sewing machine stop signal DL LIMIT 1
3 ABT SW 2P SW Thread rack SW DL LIMIT & SPEED LIMIT
4 GND GND GND GND
o 14-pin connector
Pin No. Function
1 Thread trimming (–)
2 --------
3 --------
4 -------
5 BT SW
6 --------
7 Thread release (–)
8 Thread trimming (+)
9 -------
10 Earth
11 --------
12 GND
13 -------
14 Thread release (+)
– 66 –
1 Thread breakage Thread path, needle point, Check the sharp Remove the sharp edges or burrs
hook blade point or inner edge or burr on the on the blade point of hook using
hook resting groove on respective parts. a fine emery paper. Buff up the
the throat plate has sharp groove section on the throat plate.
edges or burrs.
Thread is worn out. Needle thread tension is Adjust the needle thread tension.
too high.
Clearance of inner hook Check the clearance. Decrease the clearance. Refer to
guide is too large. “(6) Adjusting the inner hook
guide”.
Amount of oil in the hook Check the amount of Adjust the amount of oil in the
is insufficient. oil in the hook. hook. Refer to “(21) Lubrication”.
Trimmed with the tooth Feed dog check Provide a groove behind the
of the feed dog. feed dog needle hole
Needle thread trails 2 Needle thread tension is Adjust the needle thread tension.
to 3 cm from the wrong too low. (This trouble occurs a lot when
side of the fabric. using synthetic threads.
Amount of oil in the hook Check the amount of Adjust the amount of oil in the
is excessive. oil in the hook. hook. Refer to “(21) Lubrication”.
– 67 –
2 Stitch skipping Clearance between the Check the clearance. Refer to “(7) Needle-to-hook
needle and the blade timing”.
point of hook is too large.
Presser foot is rising. Check the pressure Tighten the presser spring
of the presser foot. regulator.
Height of the needle bar Check the lowest point Refer to “(7) Needle-to-hook
is improper. of the needle bar. timing”.
Blade point of the hook Check the blade point Correct the blade point of the
is blunt. of the hook. hook or replace the hook.
Hook needle guard is not Check the functional Refer to “(7) Needle-to-hook
functioned. amount of the needle timing”.
guard.
– 68 –
3 Loose stitches Clearance between the Check the clearance. Refer to “(6) Adjusting the inner
(Balloon stitches or inner hook guide and the hook guide”.
isolated idling loop) protruding section of
inner hook is too large.
Thread paths have been Check the finish of the Finish using a fine emery paper
poorly finished. respective thread paths. or buff.
Bobbin fails to move Check the change of Replace the bobbin or the hook.
smoothly. bobbin thread tension.
Thread is not well tightened Walking foot is not of Use the optional walking foot
in the reverse feed. top-divided type. and presser foot.
Height of the feed dog is Compare the height Refer to “(4) Height of the feed
too high. with the standard dog”.
value.
Loose stitches Needle thread has not Increase the needle thread
(Needle thread rises.) been fully pulled up. tension.
– 69 –
4 Irregular stitches Stroke of the thread take-up Check the stroke of Adjust the thread take-up spring to
spring is improper. the thread take-up move to approximately 1 mm from
spring. the initial position when hook
draws thread maximumly.
Thread paths have been Check the finish of Finish with a fine emery paper or
poorly finished. the respective thread buff.
paths.
Bobbin fails to move Check the change of Replace the bobbin or the hook.
smoothly. bobbin thread tension.
Bobbin has been wound Check the state of Decrease or increase the tension
too tight or too weak. bobbin winding. applied to the bobbin winder.
5 Loose stitches at the Needle thread on the Check the stroke of In crease the stroke of the
time of corner stitching stopping side is drawn the thread take-up thread take-up spring.
out more than is spring.
necessary.
* When the electronic stop motor is used with LU-1508NH or LU-1509NH, the correct stop position
cannot be obtaoned since the force of inertia of the handwheel is large, and sewing trouble may
occur.
In this case, use the sewing machine making the motor stop position “1pos”, or replace the handwheel
with one, “21332804”.
– 70 –
1 One or several stitches Thread remaining at the Check the routing of Thread the needle thread correctly.
skip at the start of sewing. needle top after thread needle thread. Adjust so that abnormal needle
trimming is short. thread tension is not applied.
Bobbin thread is not Position of the clamp Refer to “(22)-1) Position of the
clamped. spring. counter knife and the clamp
spring”.
– 71 –
2 Thread slips off the Needle thread slips off the Check whether the Refer to the Cause “Needle
needle eyelet. needle eyelet immediately needle thread remaining thread remaining at the needle
after thread trimming. at the needle top after top after thread trimming is short”
thread trimming is short.
3
Defective thread trimming. Thread cannot be trimmed. The blades of moving Refer to “(22)-4) Adjusting the
knife and counter knife knife pressure” and “(22) -1), 2)
have been improperly and 3) Position of the moving knife
adjusted. and Position of the counter knife”.
Thread remains uncut The blades of moving Refer to “(22)-4) Adjusting the
after thread trimming. knife and counter knife knife pressure” and (22)-1), 2),
have been improperly and 3) Position of the moving knife
adjusted and Position of the counter knife”.
Moving knife stops Thread is too thick. Use thread within the specified
during operation. value.
– 72 –
Bobbin thread is not Stroke of the moving Refer to “(22)-3) Vertical position
caught. knife is small. of the moving knife”.
– 73 –
Both needle and bobbin The blades of moving Refer to “(22)-4) Adjusting the
thread cannot be trimmed. knife and counter knife knife pressure”.
have been improperly
adjusted.
– 74 –
0
R
R1
30
1
10
R2
159 57
5
65
X
4 6
14.6
2 S-S
100
X
66.5
4-
R 40
33.25
8
!0 2-
R2
75 18
2.
65.2
74
200
5 +0.5
R242.5
20
140
0
V 7
120
S
80 80
55
W
4-
R2
29
R1
43
R
0
29
R1
R1
10
2.
0
5
535
V
21.5
141
4-R
R242.5
86.5
4-
335
R8
(215.5) 224±0.5 80.5±0.5
390
-0.1
21.5
0
52
30
183
Y Y
W
25.5 8
+0.5
W 21 0
210
193
2-
R8 52.5
90 9
55
103
27.5
5
39±3
7.
15
40
R2
31
2-
C1
R1
40 40
0
125
R1
0
21±5 50 20 Z
195 75
(480) 520 200
X-X (1 : 1)
3 S
ø26
Y-Y
(16.5±0.5)
(17.5±0.5)
¢8.5
(16.5±0.5)
30˚
8
40
ø8.5
Dimension drawing in detail
1 4-ø3.4 Depth 10 V-V (1 : 1) W-W (1 : 1)
17.5±0.5
16.5±0.5
Thickness : 0.8
4 16 depth 30
7.5
7.5
6 18 drill
7 3-ø13 drilled hole
7
1
2
ered,
the conservation of the energy and resources, and the recycling, in
the research, development, design, distribution, sale and mainte-
nance service of the industrial sewing machines, household sew-
ing machines and industrial-use robots, etc. and in the sale and
maintenance service of data entry system and in the purchase, dis-
tribution and sale of the household commodities including the
This manual uses environment-friendly soyink. healthcare products.