Issued Nov. 2015 • Index No. DC/18.

93
®
XMT 350 Series Multiprocess Welding
Power Source

Heavy Industrial Applications Processes Input Power Auto-Line™, 208–575 V

Construction MIG (GMAW)/Pulsed MIG (GMAW-P)* Requires 3- or 1-phase power
Shipbuilding Stick (SMAW) Output Range 10–38 V, 15–425 A
Quick Railroad TIG (GTAW)
Truck/Trailer manufacturing Flux-cored (FCAW) Net Weight 80 lb. (36.3 kg)
Specs Fabrication Air carbon arc cutting and gouging (CAC-A)
Aux. Power (optional) 120 V, 10 amps
Repair shops Rated: 1/4-inch carbons
Rental fleets Capable: 5/16-inch carbons ArcReach (recommended option)
Power generation plants *Available on select models. Remote voltage control without a control cable

Portability and excellent arc performance make the

XMT family the most popular in the industry.
With multiprocess capabilities and features like Auto-Line, the XMT 350 is
portable and versatile for applications from jobsites to the factory floor.

AUTO-LINE ™

Input power management

for portability

CONVENIENT
HANDLES
LESS SPACE
Lightweight and portable

BETTER
WELDS
WITH LESS
REWORK

Best multiprocess
capabilities

PRODUCTIVITY
QUALITY
XMT 350 CC/CV shown

SAFETY
ArcReach™ —
remote control without a cord

Power source is warranted for three years, parts and labor.

Original main power rectified parts are warranted for five years.

Miller Electric Mfg. Co. Equipment Sales US and Canada MillerWelds.com

An ITW Welding Company Phone: 866-931-9730
1635 West Spencer Street FAX: 800-637-2315
P.O. Box 1079 International Phone: 920-735-4554
Appleton, WI 54912-1079 USA International FAX: 920-735-4125
 ®

Choosing the Correct XMT 350

XMT 350 VS
This simplified XMT is ideal for construction or fabrication applications in which the
14-pin receptacle is not needed for remote control or 14-pin feeders.

XMT 350 CC/CV

Flexibility and simplicity make this the most popular model. It has the core
multiprocess capabilities along with the flexibility of a 14-pin for spool guns,
feeders, and remote controls.

XMT 350 MPa

Built-in pulse programs for manufacturing and fabrication applications that have
benefits for standard steels, high-strength steels and aluminum.

Recommended Option
Remote control of the power source without a cord.
With an ArcReach-equipped SuitCase® feeder and power source you can change the output voltage
at the feeder, and save a trip to the power supply. No extra control cable to purchase, maintain,
string or unstring — saving time and money.

XMT 350 VS XMT 350 CC/CV XMT 350 MPa

Input Power Auto-Line™ 208–575 V, 3- or -1-phase
Input Voltage Limits 190–630 V
Weld Output 350 A at 34 VDC, 60% duty cycle
Carbon Arc Gouging Rated: 1/4-inch carbons, Capable: 5/16-inch carbons
Net Weight 80 lb. (36.3 kg)
Output Connections Tweco® Dinse or Tweco® Dinse or Tweco®
Stick/TIG/MIG
Pulsed MIG
Available with ArcReach™ (recommended option)
Insight Core™
SuitCase X-TREME™ Feeders
Compatible
Accessories Bench Feeders
Spool Guns
Remote Controls

2
 Tech Talk

Remote control of the power

source without a cord
ArcReach technology uses the existing
weld cable to communicate welding
control information between the
feeder and power source. This technology
eliminates the need for control cords, and
their associated problems and costs.

XMT 350 Series Features

For portability and Reliability Welder friendly control panel
reliability, Auto-Line ™
Wind Tunnel Technology. Internal air flow Process selector switch reduces the number of
allows for any input voltage hookup (208–575 V, that protects electrical components and control setup combinations without reducing
single- or three-phase) with no manual linking, PC boards from dirt, dust debris… greatly any features.
providing convenience in any job setting. Ideal improving reliability.
solution for dirty or unreliable input power. Large, dual digital meters are easy to view and
Fan-On-Demand™ cooling system operates are presettable to ease setting weld output.
Multiprocess weld quality only when needed, reducing noise, energy
Ultra-tough, polycarbonate-blended cover
use and the amount of contaminants pulled
High-quality performance in all welding protects front controls from damage.
through machine.
processes.
Lightweight, aerospace-grade aluminum Portability
Adaptive Hot Start™ makes starting stick case offers protection with the benefit of
electrodes easy without creating an inclusion. Jobsite mobility is made easy with a small,
reduced weight. compact design and Auto-Line technology.
Infinite arc control available in the stick and
wire modes for easier fine tuning of tough-to-
weld materials and out-of-position applications.
Lift-Arc™ provides arc starting that minimizes
contamination of the electrode and without the
use of high-frequency.

Additional XMT 350 CC/CV Features

Auto Remote Sense™ enables unit to Optional 115-volt auxiliary power
automatically use remote control if provides 10 amps of circuit-breaker-
connected to remote control receptacle. protected power for coolant systems, etc.
Dinse- or Tweco-style weld disconnects
provide high-quality weld cable connections.
Note: Two Dinse connectors are supplied with Optional Welding Intelligence™ system.
each Dinse machine. Tweco cable connectors XMT CC/CV and MPa models are Insight
are not supplied with the unit and must be capable to monitor weld voltage, amperage,
ordered separately. and arc-time and percentage.
14-pin receptacle has the flexibility to
be used with spool guns, feeders, and
remote controls.

3
 ®

Additional XMT 350 MPa Features

Auto Remote Sense™ enables unit to Setup indicator lights

automatically use remote control if • Arc control indicator
connected to remote control receptacle. • Wire type indicator
Dinse- or Tweco-style weld disconnects • Gas type indicator
provide high-quality weld cable connections. • Setup button
Note: Two Dinse connectors are supplied with Optional 115-volt auxiliary power
each Dinse machine. Tweco cable connectors provides 10 amps of circuit-breaker-
are not supplied with the unit and must be protected power for coolant systems, etc.
ordered separately.
Added capabilities with Insight Core.
14-pin receptacle has the flexibility to When using an MPa Plus feeder, wire
be used with spool guns, feeders, and deposition is added to the Insight Core
remote controls. capabilities.

Built-in pulse programs for manufacturing and fabrication applications that have benefits for standard steels,
high-strength steels and aluminum.
Advanced arc control enables an improved pulse welding arc. The operator has more control over
puddle and bead characteristics using SharpArc. In addition, the unit provides a more robust and Additional features when using
stable arc at very low arc length, reducing heat input, and providing the ability to weld on a wider a 70 Series MPa Plus feeder or
range of material thickness. XR-AlumaFeed® feeder.
SharpArc® controls the arc in pulsed MIG mode and
gives total control over the arc cone shape, puddle (0 setting) (50 setting)
fluidity and bead profile. If a gas is used other than
what is listed in the chart above, SharpArc can be
adjusted to help customize your arc to the gas being Low Setting High Setting
used. Lower SharpArc™ settings widen the arc cone, increase puddle fluidity and flattens the weld bead.
Built-in pulsed MIG programs provide reduced heat affected zone, weld in all positions, great for
thick-to-thin metal, good gap filling ability and faster travel speeds and deposition. See the table below
for the wide range of pulsed MIG (GMAW-P) welding applications the XMT MPa models can handle.

Wire Types — diameter in inches (mm) Gas Types

Steel .035 (0.9) STL ARGN CO2 (argon/carbon dioxide) Synergic pulsed MIG. As you increase/
.045 (1.2) STL 80 ARGN CO2 (argon/carbon dioxide) decrease the wire feed speed, the pulse
ARGN OXY (argon/oxygen) parameters increase/decrease, matching
Steel 100S .035 (0.9) STL, .045 (1.2) STL 100S C5 (95 argon/5 carbon dioxide) the right amount of power output to
Metal Core .045 (1.2) MCOR, .052 (1.4) MCOR ARGN CO2 (argon/carbon dioxide) match the wire speed, eliminating the
need to make additional adjustments.
Stainless Steel .035 (0.9) SSTL TRI MIX (tri-gas mixture)
.045 (1.2) SSTL ARGN OXY (argon/oxygen) Profile Pulse™
ARGN CO2 (argon/carbon dioxide) provides TIG
Aluminum .035 (0.9) AL4X (4000 Series) ARGN (argon) appearance with
.040 (1.0) AL4X (4000 Series) MIG simplicity
3/64 (1.2) AL4X (4000 Series) and productivity. Achieve “stacked dimes”
1/16 (1.6) AL4X (4000 Series)
without gun manipulation. Profile Pulse
.035 (0.9) AL49 (4943) ARGN (argon) frequency can be changed to increase or
.040 (1.0) AL49 (4943)
decrease the spacing between the ripple
3/64 (1.2) AL49 (4943)
1/16 (1.6) AL49 (4943) pattern to achieve the desired weld
appearance.
.035 (0.9) AL5X (5000 Series) ARGN (argon)
.040 (1.0) AL5X (5000 Series) HE AR25 (helium/argon) Added capabilities with Insight Core.™
3/64 (1.2) AL5X (5000 Series) When using an MPa Plus feeder, wire
1/16 (1.6) AL5X (5000 Series) deposition is added to the Insight Core
Nickel .035 (0.9) NI ARGN HE (argon/helium) capabilities.
.045 (1.2) NI ARGN (argon)
Copper Nickel .035 (0.9) CUNI, .045 (1.2) CUNI HE ARGN (helium/argon)
Silicon Bronze .035 (0.9) SIBR, .045 (1.2) SIBR ARGN (argon)
Titanium .035 (0.9) TI-5, .045 (1.2) TI-5 ARGN HE25 (75 argon/25 helium)
.035 (0.9) TI-5, .045 (1.2) TI-5 ARGN HE50 (50 argon/50 helium)

4
 ™
ArcReach Features and Advantages (Available on select VS and CC/CV models.)

Remote in use indicator provides

convenient feedback indicating an
ArcReach wire feeder is controlling
the power source. While under
LED process indicator. Front panel
ArcReach control, process and
process selections are illuminated
voltage/amperage adjustments are
with an LED that identifies the active
locked out, preventing accidental
process. This enables the selected
changes by personnel other than
weld process to be seen at a
the welding operator.
distance from the power source.
NEW! Auto-Bind automatically
Includes new carbon arc gouging
establishes an exclusive
Fleet compatibility. ArcReach-equipped power sources mode for enhanced arc stability
communication between the power
and wire feeders work with non-ArcReach equipment; and control, and two new stick
source and the wire feeder, using
however, the complete ArcReach benefit is only realized modes (EXX10 and EXX18)
the existing weld cables upon
with the ArcReach system. designed to reduce spatter and
system power up.
enhance arc starts.

ArcReach provides remote voltage control at the wire feeder without needing a control cable.
More arc-on time and reduced exposure to workplace Automatic return to panel settings. System automatically
MORE hazards for operators can be realized using ArcReach
because less time is spent going back to the welding power
returns to XMT setting when ArcReach communication
is terminated. For example, if the XMT is set to gouging
WELDS supply to set process and arc voltage. at 350 amps and an ArcReach feeder is connected, the
IN LESS XMT will go to a MIG/FCAW process. If the feeder is
TIME Auto-Process Select.™ System automatically changes to
MIG/FCAW (with gas) if electrode positive polarity is
disconnected, the XMT will go back to its previous setting
(gouging at 350 amps).
Increased productivity detected or FCAW (no gas) if electrode negative polarity is
detected, when ArcReach communication is established Less operator fatigue by not needing to move or reposition
between the feeder and the XMT — reducing the need to both heavy secondary weld leads bundled with control cords
access the power supply. on the jobsite. Control cables are not used.

Remote override of XMT. When an ArcReach feeder is Operator can precisely set arc voltage at the feeder and
BETTER connected to an XMT the feeder has full control and the monitor the actual arc voltage and current delivered to the
WELDS XMT controls are disabled. While under ArcReach control, weld using the digital meters on the feeder. This removes
WITH LESS
REWORK process and voltage/amperage adjustments are locked guesswork when it comes to adhering to weld procedures.
out, preventing accidental changes by personnel other
than the welding operator.
Improved weld quality

FEWER Save time by no longer needing to troubleshoot welding Eliminate costly control cord repairs because control
CABLES system problems that result from damaged control cords. cords are not used.
TO MAINTAIN

Reduced maintenance

5
 Specifications (Subject to change without notice.)
Voltage Amperage Max. Open-
Range in Range in Amps Input at Rated Load Output, 60 Hz Circuit Net
Input Power CV Mode CC Mode Rated Output 208 V 230 V 400 V 460 V 575 V KVA KW Voltage Dimensions Weight
Three-phase 10–38 V 5 – 425 A 350 A at 34 VDC, 40.4 36.1 20.6 17.8 14.1 14.2 13.6 75 VDC H: 17 in. (432 mm) 80 lb.
60% duty cycle W: 12.5 in. (318 mm) (36.3 kg)
Single-phase 10–38 V 5 – 425 A 300 A at 32 VDC, 60.8 54.6 29.7 24.5 19.9 11.7 11.2 D: 24 in. (610 mm)
60% duty cycle

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

Performance Data
Duty Cycle Chart
500
425
400
3-phase operation
350
Welding Amperes

300
1-phase operation
250
6 AWG power cord

200
8 AWG power cord
(supplied with power source)
150

100
10 15 20 25 30 40 50 60 70 80 90 100

% Duty Cycle

Genuine Miller Accessories ®

Cable Connectors and Adapters

Note: XMT 350 power sources are equipped with Dinse-
or Tweco-style connectors for secondary connections.
Dinse-Style Connectors
#042 418 Accepts #4 to #1/0 AWG cable
#042 533 Accepts #1/0 to #2/0 AWG cable
Kits include one Dinse-style male plug which
attaches to the work and/or weld cables and
#195 445 plugs into the Dinse-style receptacles on the
power source.
#300 408 Extension Kit for Dinse-Style Cable Connectors
#042 419
XMT 350 CC/CV Rack MIGRunner ™ Cart #195 445 Accepts #4 to #1/0 AWG cable. Used to adapt
#907 406 6-pack rack, Tweco,® fused 460/575 V Running Gear Cylinder Rack or extend weld and/or work cables. Kit includes
#907 585 4-pack rack, Tweco,® fused 460/575 V #300 408 (For dual feeders) one male Dinse-style plug and one in-line female
XMT 350 CC/CV ArcReach Rack Small footprint and easily maneuverable, with Dinse-style receptacle.
#907 698 6-pack rack, Tweco,® fused 460/575 V cylinder rack low enough that you do not have Extensions for Dinse-Style Cable Connectors
#907 699 4-pack rack, Tweco,® fused 460/575 V to lift bottles. #134 460 Male Dinse-style plug
Conveniently houses multiple XMT power Protective Cover #136 600 Female Dinse-style receptacle
sources for multiple welders. Features include: #195 478 Used to adapt or extend weld and/or work
Provision to parallel power sources on Mildew and water cables. Accepts #1/0 to #2/0 AWG cable.
common work connections resistant, odor-free Dinse/Tweco® Adapter #042 465
Two lifting eyes for transportation cover protects your Dinse/Cam-Lok Adapter #042 466
Rugged skids for dragging or pushing machine’s finish. One-piece adapter with Dinse-style male plug
For detailed information on customized For 300/350-amp (to power source) on one end and Tweco or
inverter rack systems see Lit. Index No. XMT inverters. Cam-Lok female receptacle (for weld cable
DC/18.81. connection) on other end.

6
 Genuine Miller Accessories (Continued)
®

Remote Controls Wire Feeders/Guns 70 Series

S-74S #951 196
Wireless Remote Foot S-74D #951 198
Control #300 429 S-74DX #951 200
For remote current and Features Posifeed™ wire
contactor control. Receiver drive assembly and handles a variety of wires up
plugs directly into the to 1/8 inch. Includes Bernard™ Q-Gun™. Dual-wire
14-pin receptacle of Miller models also available. See Lit. Index No. M/3.0.
machine. 90-foot (27.4 m) operating range.
Wireless Remote Hand
Control #300 430 SuitCase® X-TREME™ 8VS #951 582
For remote current and SuitCase® X-TREME™ 12VS #951 543
contactor control. Lightweight, portable wire feeder for a variety of
Receiver plugs directly wires up to .062 inch. Holds up to an 8-inch
into the (8VS) or 12-inch (12VS) spool of wire. Operates 70 Series MPa Plus
14-pin receptacle of Miller machine. 300-foot on open-circuit voltage eliminating the need for S-74 MPa Plus #951 291
(91.4 m) operating range. a control/power cord. See Lit. Index No. M/6.41. D-74 MPa Plus #951 292
Same features as traditional 70 Series plus more.
RFCS-14 Foot Control Handles a variety of wires up to 5/64 inch. Includes
#043 554 Bernard™ Q-Gun™. Works synergically with
Foot current and MPa power sources. See Lit. Index No. M/3.0.
contactor control.
Includes 20-foot (6 m) Extension Cables*
cord and 14-pin plug. #247 831 025 25 ft. (7.6 m)
#247 831 050 50 ft. (15.2 m)
RHC-14 Hand Control* #247 831 080 80 ft. (24.4 m)
#242 211 020 Eleven conductors to support contactor control
SuitCase® X-TREME™ 8VS ArcReach
20-foot (6 m) cord and remote voltage control on all Miller
#951 588 With Bernard™ S-Gun™
#242 211 100 #951 584 With Bernard™ Q300 electronic CV 14-pin power sources. Additional
100-foot (30.5 m) cord functions supported when using MPa power
SuitCase® X-TREME™ 12VS ArcReach
Miniature hand control for remote current and sources include synergic pulsed MIG, remote
#951 589 With Bernard™ S-Gun™
contactor control. Dimensions: 4 x 4 x 3.25 process select and side select capabilities.
#951 581 With Bernard™ Q300
inches (102 x 102 x 82 mm). Includes cord and *Custom lengths available in 5-foot increments up to
Portable feeder designed to run off of arc 50 feet and 10-foot increments up to 100 feet.
14-pin plug.
voltage. ArcReach provides remote control of
*Custom lengths available in 5-foot increments up to Spoolmatic® 30A
the power source without a cord — saving time
50 feet and 10-foot increments up to 100 feet. #130 831
and money.
WC-24 (#137 549)
SuitCase® 12RC #951 580 required for use with
Lightweight, portable wire 14-pin receptacles,
feeder for a variety of wires order separately. A one-pound, air-cooled spool
RCC-14 Remote Contactor and Current Control up to .062 inch. Holds up to a
#151 086 gun that extends the weld process range by
12-inch (12RC) spool of wire. adding a handy portable system for small wire
East/west rotary-motion fingertip control attaches Operates using 14-pin control
to TIG torch using two hook-and-loop fasteners. MIG. Rated 200 amps at 100% duty cycle.
receptacle. See Lit. Index No. Includes 30-foot (9.1 m) cable assembly.
Includes 26.5-foot (8 m) cord and 14-pin plug. M/6.5.
WC-24 Weld Control #137 549
XR™-S Control Required to use Spoolmatic 30A
#300 601 spool gun. Designed for use with
XR™-D Control Miller CV power sources with 14-pin
RCCS-14 Remote Contactor and Current #300 687 receptacles and supplying 24 VAC.
Control #043 688 Controls offer
North/south rotary-motion fingertip control unsurpassed
attaches to TIG torch using two hook-and-loop
Welding Intelligence™
performance and reliability for feeding aluminum
fasteners. Includes 26.5-foot (8 m) cord and and other difficult-to-feed wire types. Models Insight Core™
14-pin plug. include .035-inch and factory-installed 3/64-inch 14-pin Module
Extension Cables for Remote Controls drive rolls. See Lit. Index No. M/1.7. #301 072
and 24 VAC Wire Feeders* XR-AlumaFeed™ #300 509 Easy-to-install
#242 208 025 25 ft. (7.6 m) Advanced push-pull wire feeder module brings
#242 208 050 50 ft. (15 m) designed for high-volume, Insight Core capabilities to your existing fleet.
#242 208 080 80 ft. (24.3 m) high-production aluminum This simplified, Internet-based weld data solution
14-pin plug to 14-pin socket. Not for use with MIG welding where quality and collects, transmits and presents actionable
XR-AlumaFeed or 70 Series MPa feeder. consistency is a high priority. information to any Web-connected device.
*Custom lengths available in 5-foot increments up to See Lit. Index No. DC/34.0 Insight Core can help you increase productivity,
50 feet and 10-foot increments up to 100 feet. improve weld quality and manage costs.

7
 Ordering Information
Power Source and Options Stock No. Description Qty. Price
XMT® 350 VS #907 224 208 – 575 V with Auto-Line™ (without 14-pin, Tweco® connectors)
XMT® 350 CC/CV #907 161 208 – 575 V with Auto-Line™
#907 161-01-1 208 – 575 V with Auto-Line™ and auxiliary power
#907 161-01-2 230 – 460 V with Auto-Line™ and auxiliary power and CE
#907 161-01-4 208 – 575 V with Auto-Line™ and Tweco® connectors
XMT® 350 MPa #907 366 208 – 575 V with Auto-Line™
#907 366-01-1 208 – 575 V with Auto-Line™ and auxiliary power
#907 366 002 230 – 460 V with Auto-Line™ and auxiliary power and CE
#907 366-01-4 208 – 575 V with Auto-Line™ and Tweco® connectors
XMT® 350 VS ArcReach™ #907 224 002 208 – 575 V with Auto-Line™ and Tweco connectors
XMT® 350 CC/CV ArcReach™ #907 161 032 208 – 575 V with Auto-Line™ and Tweco connectors
®
XMT 350 Rack See page 6. For more information, see Lit. Index No. DC/18.81
Gas Valve Kit #195 286 For XMT 350
Accessories
MIGRunner™ Cart #195 445
Running Gear Cylinder Rack #300 408 For dual feeders
Protective Cover #195 478
Cable Connectors and Adapters See page 6
Remote Controls
Wireless Remote Foot Control #300 429 Foot control with wireless 90 ft. (27.4 m) operating range
Wireless Remote Hand Control #300 430 Hand control with wireless 300 ft. (91.4 m) operating range
RFCS-14 #043 554 Foot control
RHC-14 #242 211 020 Hand control with 20 ft. (6 m) cord
#242 211 100 Hand control with 100 ft. (30.5 m) cord
RCC-14 #151 086 Fingertip control
RCCS-14 #043 688 Fingertip control
Extension Cables See page 7
Wire Feeders/Guns
SuitCase® X-TREME 8VS #951 582 See Lit. Index No. M/6.41
SuitCase® X-TREME™ 12VS #951 543 See Lit. Index No. M/6.41
SuitCase® X-TREME 8VS ArcReach™ #951 588 With Bernard™ S-Gun™
#951 584 With Bernard™ Q300 Gun
SuitCase® X-TREME™ 12VS ArcReach™ #951 589 With Bernard™ S-Gun™
#951 581 With Bernard™ Q300 Gun
SuitCase® 12RC #951 580 See Lit. Index No. M/6.5
XR™-S Control #300 601 Standard model with wire feed speed digital display, jog/purge,
run-in control, and trigger hold. See Lit. Index No. M/1.7
XR™-D Control #300 687 Enhanced model has same features as XR-S model plus advanced digital
and programming capabilities. See Lit. Index No. M/1.7
XR-AlumaFeed™ #300 509 Advanced model adds Profile Pulse™, synergic control, trigger schedule
select, lock capabilities and flow meter
70 Series #951 196 S-74S. See Lit. Index No. M/3.0
#951 198 S-74D. See Lit. Index No. M/3.0
#951 200 S-74DX. See Lit. Index No. M/3.0
70 Series MPa Plus #951 291 S-74 MPa (single-wire). Works synergically with MPa power sources
#951 292 D-74 MPa (dual-wire). Works synergically with MPa power sources
Spoolmatic® 30A Spool Gun #130 831 Requires WC-24 for use with 14-pin receptacles
WC-24 Weld Control #137 549 Required for use with Spoolmatic® 30A and power sources with 14-pin
Bernard™ MIG Guns See Welding Components and Parts Guide
Welding Intelligence See page 7

Date: Total Quoted Price:

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© 2015 Miller Electric Mfg. Co.