ZapGo White Paper 2017
ZapGo White Paper 2017
ZapGo White Paper 2017
CARBON-ION CELL
LI-ION BATTERY
Electrons Electrons
(discharging) (charging)
SUPERCAPACITOR
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Carbon-Ion: a new, safer and faster charging category
of rechargeable energy storage devices
ABSTRACT
Lithium-ion (Li-ion) batteries are widely used in mobile to Li-ion at typically just 1,000. However, supercapacitors have
phones, laptop computers, cordless appliances and electric low energy densities so have not been used to store energy
vehicles because they have a high energy density. However, over a long period of time.
they contain a highly flammable electrolyte and in addition
to depositing lithium, cathodes can become thermally and Commercially available supercapacitors are constructed using
structurally unsafe if overcharged. This resulted in the recent activated carbon with an organic electrolyte. They do not
high profile Samsung Galaxy Note 7 product recall. [6] contain lithium, but are still flammable because of the solvents
mixed with the electrolytes.
Much work is going on to improve the energy density of lithium-
ion batteries using different anode and cathode chemistries. There is a new category of energy storage that uses nano-
These include Si-based anodes, nickel rich cathodes (e.g. carbons and ionic electrolytes. This allows the device to work
NCA, NMC 811) and different cell fabrication formats, such as safely at higher voltages, which in turn offers the potential to
solid state batteries with lithium metal anodes. To combat the increase energy density and bring it closer to that of a lithium-
rate issue, lithium titanate and LFP have been used. But for ion battery. These nano-carbon systems could also meet or
every drawback that is addressed, there is another downside, exceed the energy density of other rechargeable batteries
for example higher costs, lower voltage, temperature of such as nickel cadmium and nickel metal hydride. This has the
operation, shorter lifetime and reduced safety. added advantage of retaining the rapid charging and long life
of commercially available supercapacitors, and with no fire risk.
Supercapacitors, also known as ultra-capacitors or
electrochemical capacitors or electrical double layer capacitors This paper presents a status report on C-Ion and the
(EDLCs) are used for storing and delivering electrical energy importance of incorporating advanced nano-carbons, new
orders of magnitude faster than batteries. They also have a very electrolytes and improved fabrication techniques for improved
long life, offering 100,000+ charge/discharge cycles compared energy density.
INTRODUCTION
Electrical energy storage devices such as lithium-ion (Li-ion) batteries, supercapacitors, and carbon-Ion (C-Ion)
differ from each other in terms of the amount of energy that can be stored (energy density), the time it would take
for storing and delivering energy, and the usable life of the devices. [1-5]
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MARKET DEMAND THE ENERGY STORAGE ‘TRILEMMA’
Li-ion batteries are used extensively in mobile phones, laptop Designers of systems that require rechargeable batteries have
computers, cordless power tools, cordless cleaners and electric long faced the energy storage trilemma described by IDTechEx
vehicles; a market expected to be worth $140 billion by 2026 [1] in Figure 1, where it has been possible to achieve any two of
[5]. Used correctly they are perfectly safe, however if charged these goals but not all three.
incorrectly Li-ion batteries can go into thermal runaway. In
October 2016 Samsung [6] had to recall their Galaxy Note
7 mobile phone, at a cost of billions of dollars. The cause of
this failure has been attributed to a design in which the battery
was too thin and packed in too tightly to allow for pressure or
expansion. [6]
High
Energy
Much work is going on to improve the performance of lithium
batteries using different chemistries such as lithium titanate that
improve the rate of charge, and solid state lithium batteries
that can improve energy density. But for every drawback that
is addressed, there is another downside. For example, higher
cost, lower voltage, temperature of operation, shorter lifetime
of use or the fact the electrodes in the batteries expand and Fast Long
contract during charging and discharging. Charging Life
Supercapacitors, also known as ultra-capacitors or
electrochemical capacitors or electrical double layer capacitors Energy storage trilemma source: IDTechEx [1]
(EDLCs) are used for storing and delivering electrical energy
orders of magnitude faster than batteries. They also have a very
long life, offering 100,000+ charge/discharge cycles compared Ragone [2-3] describes lithium-ion (Li-ion) batteries with a high
to Li-ion at ~1,000. However, supercapacitors have low energy energy density up to 200Wh/kg (Watt hours per kilogram) and
densities so have not been used to store energy over a long with low power density of less than 1 kW/kg (Kilo-Watt hour per
period of time. kilogram). Today, most commercially available supercapacitors
can deliver orders of magnitude higher power densities (10
Today, there are commercially available supercapacitors that kW/kg and above), but with lower energy densities of around
do not contain lithium. Most of these supercapacitors are 5Wh/kg when compared to Li-ion batteries [4].
constructed by winding a pair of carbon coated aluminum foils
with a polymeric separator sandwiched in between, and by filling
the cell with an organic electrolyte. Activated carbon is usually
used as the electrode material, and the operating voltage of
the cell is typically 2.7V (Volts). Despite high power capabilities,
these supercapacitors have less than 5% of the energy density
of a Li- ion battery [4].
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LI-ON BATTERIES Electrons Electrons
(discharging) (charging)
Li-ion batteries usually contain lithium containing oxide or
phosphate working as a cathode (+ electrode). The commonly
used cathode materials are LiCoO2, LiNi1-y-z MnyCozO2,
LiFePO4 and Li4Ti5O12. Graphite is the commonly used anode
(- electrode). Organic solvents containing lithium compounds
are used as electrolytes. During charging, lithium ions are de-
intercalated (removed) from the cathode and released into
the electrolyte. These lithium ions migrate to the anode and
intercalated (inserted) into the graphite anode. Figure on the
right is a schematic of a Li-ion cell.
The removal of lithium from the cathode induces a proportional Carbon Electrolyte Metal oxide
amount of, for example, Co4+ in the resultant Li1-xCo3+1-x Anode / Phosphate
Co4+xO2 to maintain charge neutrality. Cathode
CHARGING e- e+
V
separator
DISCHARGING
separator
e- e-
The cathode and anode materials are capable of accommodating and releasing lithium ions. The layer structure of both cathode
and anode materials are flexible to reversibly intercalate lithium ions in the inter-layer space, without undergoing any major
structural change.
In Li-ion, the lithium ions are incorporated into the crystal structure of the electrode material. This process involves a chemical
reaction. The lithium-ions take time to diffuse into the bulk of electrodes. If the Li-ion battery is charged too quickly, this leads to
defects in the crystalline structure and the deposition of lithium metal on the electrode in the form of lithium dendrite crystals. These
lithium crystals can penetrate through the separator layer and cause a short circuit with the counter electrode, which could result in
a thermal run-away and fire. Over-charging and deep discharging of Li-ion battery may lead to deterioration of the components.
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SUPERCAPACITORS SCHEMATIC OF ENERGY STORAGE
IN A SUPERCAPACITOR
Supercapacitors, also known as ultra-capacitors,
electrochemical capacitors or electrical double layer capacitors V
(EDLCs) are used for storing and delivering electrical energy
several times faster than batteries. Figure 4 is a schematic of + -
a supercapacitor.
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CARBON-ION CELL
Recent advances in producing and fabricating a range of There is much interest in the potential for the nano-carbon
nano-structured carbons and ionic liquid based electrolytes material Graphene for energy storage because of its high
have shown the feasibility of combining the power density surface area and high electrical conductivity. Graphene has a
of supercapacitors and the energy density of re-chargeable theoretical capacitance of 550F/g, and there has been progress
batteries. This cell is termed ‘Carbon-Ion cell’, or ‘C-Ion’, in in achieving part of this by addressing challenges such as
this article to distinguish it from commercial supercapacitors. stacking of layers [7]. The approaches include producing non-
A schematic of a Carbon-Ion cell is shown in Figure 6. stacking 3D-graphene, making curved graphene platelets,
using spacers such as carbon nano-tubes to preserve surface
area and electrical conductivity, minimising defects and doping
N, B and P to enhance the properties.
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INCREASING THE ENERGY DENSITY OF C-ION
C Carbon
H C C
12 H + H
4.3 A
N
N C C
N Nitrogen
H
11 F Fluorine C C
S H
Sulfur H
10
O Oxygen 7.6 A
9
TFSI Anion
8 F
O - F
N C
7 S F
S
2.9 A F O
C O
6 F O
0.6 0.7 0.8 0.9 1.0 1.1 F 7.9 A
Pore Size (nm)
Published results are summarized in Table 2. Nanoporous carbon has been reported with specific capacitance value as high
as 284F/g (Farads per gram) [10] and 131Wh/kg. Activated carbon nanofibers [14] as electrode material exhibited a specific
capacitance of about 60F/g. Exfoliated graphite oxide upon chemical reduction produced reduced graphene oxide and exhibited
specific capacitance above 200F/g [11-12, 17-19]. Graphene based nanocomposites have also been explored as an active
material. They have shown significantly increased capacitances. Functionalized graphene sheets were synthesized by thermal
exfoliation method and achieved the specific capacitance value of 230F/g. [12]
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RELATIVE PERFORMANCE OF NANO-CARBON MATERIALS
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RELATIVE PERFORMANCE OF IONIC LIQUIDS
As well as Li-ion, there are two types of rechargeable battery in common use: Nickel Cadmium (NiCd) and Nickel
Metal Hydride (NiMH).
There are in fact two types of re-chargeable nickel cadmium The nickel metal hydride battery was developed in the 1970s
battery: one contains a ‘sintered’ electrode, the other type as an alternative to NiCd, removing the cadmium.
contains a ‘non-sintered’ electrode. The ‘sintered’ type suffers
from ‘memory effect’ whereas the ‘non-sintered’ does not. NiMH is similar to NiCd in both, the positive electrode is
The non-sintered electrode can increase the cell capacity by composed of nickel oxide (NiOOH) and a potassium or sodium
40% (Sanyo KR-3UU: AA). The positive electrode is nickel and hydroxide solution is used as the electrolyte.
negative electrode is cadmium and the electrolyte is aqueous
potassium hydroxide or sodium hydroxide. Energizer (Eveready The NiMH battery has a negative electrode which is a metal
Battery Company) introduced a ‘Pasted negative electrode’, hydride alloy. This is an alloy which can store hydrogen.
with reduced memory effect, and Motorola developed a foam
type nickel-cadmium battery to overcome this issue. Improved performance NiMH was introduced by Sanyo and
Matsushita in the 1990’s based on improved hydride alloys.
The nominal cell voltage is 1.2V, and the cycle life is from 500 to Cell voltage is typically 1.2V.
1000 charge/discharge cycles. The energy density ranges from
45 to 80 Wh/kg and the cells can operate from -20°C to 65°C Hydrogen gas dissociates to form absorbed hydrogen on the
[31]. NiCd has the advantage of relatively high rate discharge, surface of the alloy. This then diffuses into the alloy and forms
and the performance does not deteriorate at low- temperatures. metal hydride. This is reversed during de-sorption.
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SUMMARY
Carbon-Ion cells are a new category of energy storage device that combine nano-carbons and ionic electrolytes to provide higher
energy densities. They can also provide the rapid charging and long cycle life of supercapacitors, without any of the fire risk.
This technology can be used either on its own or in combination with Li-ion batteries for a range of rapid-charge applications,
such as:
Ultimately it presents the opportunity for adoption in mobile phones, tablets, laptops and other portable devices.
Energy Density 150-250 Wh/kg 5-10 Wh/kg 45-80 Wh/kg 60-120 Wh/kg 32-56 Wh/kg
Charging Hours Seconds Hours Hours Seconds
Discharge rate Slow Fast Medium Slow Fast
Cycle life 1,000 100,000 1,000 1,000 100,000
Safety Flammable Flammable Flammable Flammable Non-flammable
Recycle Poor Poor Poor Poor Good
Voltage 3.6V – 4.2V 2.7V – 3.0V 1.2V 1.2V 3V – 6V
Operating Temperature -10°C to 60°C -20°C to 60°C -20°C to 65°C -20°C to 65°C -40°C to 80°C
Shipping UN 38.3 UN 38.3 UN 38.3 UN 38.3 No restrictions
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ABOUT ZAP&GO
Zap&Go was founded in 2013 in Oxford, UK with IP from the world leading University
of Oxford in advanced nano carbon materials. These materials are used to replace the
lithium commonly used in lithium-ion batteries with a safer, faster charging alternative.
This means none of the fire risk associated with lithium batteries, and devices that
charge much more quickly. Zap&Go has already developed a non-lithium powerbank
mobile phone charger that charges in under 5 minutes and is planning further consumer
and industrial product announcements that can reduce the charge time of everyday
products from hours to seconds.
Zap&Go was the only energy storage company to make the Red Herring Global 100
list in 2016.
www.zapgo.com
ZapGo Ltd
Rutherford Appleton Laboratory
Oxford OX11 0QX
United Kingdom
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