160 76-RP1

CENTRIFUGAL LIQUID CHILLERS
RENEWAL PARTS New Release Form 160.76-RP1 (1015)
UNIT COMPONENTS
MODEL YK (STYLE H)
LD15222
Issue Date:
October 20, 2015
FORM 160.76-RP1
ISSUE DATE: 10/9/2015
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.
Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.
External wiring, unless specified as an optional connection in the manufacturer’s product line, is
not to be connected inside the OptiView cabinet. Devices such as relays, switches, transducers and
controls and any external wiring must not be installed inside the micro panel. All wiring must be in
accordance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.76-RP1
CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig-
tinuous product improvement, the information con- ging, lifting, and operating/service personnel should
tained in this document is subject to change without verify whether the equipment has been modified and
notice. Johnson Controls makes no commitment to if current literature is available from the owner of the
update or provide current information automatically equipment prior to performing any work on the chiller.
to the manual or product owner. Updated manuals, if
applicable, can be obtained by contacting the nearest CHANGE BARS
Johnson Controls Service office or accessing the John-
son Controls QuickLIT website at http://cgproducts. Revisions made to this document are indicated with a
johnsoncontrols.com. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
It is the responsibility of rigging, lifting, and operating/ formation and any other changes in spelling, grammar
service personnel to verify the applicability of these or formatting are not included.
documents to the equipment. If there is any question
MANUAL DESCRIPTION FORM NUMBER

Variable Speed Drive – Operation 160.00-O1
Solid State Starter – Operation and Maintenance 160.00-O2
Installation – Unit 160.76-N1
Optiview™ Control Center – Operation and Maintenance 160.54-O1
Wiring Diagram – Field Connections for YK Chiller (Style H) OptiView Control Center with Remote Low or
160.76-PW1
Medium Voltage EMS or Unit Mounted Low or Medium Voltage SSS
Wiring Diagram – Field Connections for YK Chiller (Style H) OptiView Control Center with Remote
160.76-PW2
Medium Voltage SSS
Wiring Diagram – Field Connections for YK Chiller (Style H) OptiView Control Center with Remote
160.76-PW3
Medium Voltage VSD
Wiring Diagram – Field Control Modifications for YK Chiller (Style H) 160.76-PW4
Wiring Diagram – YK Chiller (Style H) OptiView Control Center with Remote Low or Medium Voltage EMS 160.76-PW5
Wiring Diagram – YK Chiller (Style H) OptiView Control Center with LTC I/O Board with Remote Low or
160.76-PW6
Medium Voltage EMS
Wiring Diagram – YK Chiller (Style H) OptiView Control Center w/ LTC I/O Board with Unit Mounted Low
160.76-PW7
or Medium Voltage SSS, Unit Mounted Low Voltage VSD with Modbus or Remote Medium Voltage VSD
JOHNSON CONTROLS 3
FORM 160.76-RP1
TABLE OF CONTENTS
TABLE 1 - Unit Components (Q3-Q7 Compressors)��5
TABLE 2 - Unit Piping (Q3-Q7 Compressors)��7
TABLE 3 - Oil Pump Housing (Q3-Q7 Compressors)�� 11
TABLE 4 - Oil Filter Arrangements��13
TABLE 5 - Liquid Line Kit ��15
TABLE 6 - Evaporator Relief Valves��17
TABLE 7 - Condenser Relief Valves��17
TABLE 8 - 2" Hot Gas Bypass��19
TABLE 9 - PRV Position Sensor Kit ��20
TABLE 10 - Variable Speed Oil Pump Panel (NEMA 1)��21
TABLE 11 - Variable Speed Oil Pump Panel (NEMA 4/12 & NEMA 4X)�� 23
TABLE 12 - Variable Speed Oil Pump Control Panel (CE)��25
TABLE 13 - System Wiring Electro-Mechanical Starter��27
TABLE 14 - System Wiring Low Voltage Solid State Starter��35
TABLE 15 - System Wiring Medium Voltage Solid State Starter��43
TABLE 16 - System Wiring Variable Speed Drive ��50
TABLE 17 - Motor Monitoring��58
TABLE 18 - 3/4" Evaporator Tubes��62
TABLE 19 - 3/4"and 1" Condenser Tubes��64
TABLE 20 - Condenser Compact Waterboxes 150 PSI��66
TABLE 21 - Condenser Marine Waterboxes 150 PSI��66
TABLE 22 - Evaporator Compact Waterboxes 150 PSI��67
TABLE 23 - Evaporator Marine Waterboxes 150 PSI��67
TABLE 24 - Neoprene Vibration Isolators��68
TABLE 25 - Spring Isolators��68
TABLE 26 - Current Transformer Kit And Transformer Only��69
TABLE 27 - Control Panel��70
TABLE 28 - Autogreaser��74
TABLE 29 - Multiple Unit Sequence Kit (Two Unit)��77
TABLE 30 - Multiple Unit Sequence Kit (Three Unit)��77
TABLE 31 - Multiple Unit Sequence Kit (Four Unit)��77
TABLE 32 - Consumables��78
TABLE 33 - Flow Switch Control��78
TABLE 34 - Differential Pressure Control��78
TABLE 35 - Common Piping Parts��78
TABLE 36 - Electrical Connectors��79
TABLE 37 - Recommended Spares ��79
4 JOHNSON CONTROLS
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
UNIT COMPONENTS
Table 1 - UNIT COMPONENTS (Q3-Q7 COMPRESSORS)

ITEM EVAP CODE DESCRIPTION PART NUMBER SAP FIGURE
2C, 2D, 2E, 4C, 4D, 4E,
Gasket, Round Ansi 10.00-150# Q3, Q4 028-15075-014 741978
4F, 4G, 4H, 4I
4 1
4C, 4D, 4E, 4F, 4G, 4H, Gasket, Round Ansi 12.00-150#
028-15075-015 741979
4I, 6A, 6B, 6D, 6E, 6F (Q5 - Q7)
2C, 2D, 2E 392-29595-000 5136522
Compr Support Bracket Q3
4C, 4D, 4E, 4F, 4G, 4H, 4I 392-28849-000 5133910
2C, 2D, 2E 392-34144-000 5136525
4C, 4D, 4E, 4F, 4G, 4H, 4I 392-28851-000 5133911
4C, 4D, 4E, 4F, 4G, 4H, 4I Compr Support Bracket Q5 392-34145-000 5134414
Compr Support Bracket Q5 (Condenser
6A, 6B, 6D, 6E, 6F 392-34308-000 5138366
Code 6P, 6Q, 6R, 6S, 6T, 63, 64)
5 *
6A, 6B, 6D, 6E, 6F Compr Support Bracket (Q5, Q6) 392-34300-000 5138364
4C, 4D, 4E, 4F, 4G, 4H, 4I 392-34146-000 5134415
6A, 6B, 6D, 6E, 6F 392-34551-000 5138371
4C, 4D, 4E, 4F, 4G, 4H, 4I Compr Support Bracket Q7 392-34146-000 5134415
Compr Support Bracket Q7 392-34262-000 5138357
6A, 6B, 6D, 6E, 6F Compr Support Bracket Q7 (Condenser
392-34549-000 5138370
Code 6P, 6Q, 6R, 6S, 6T, 63, 64)
2C, 2D, 2E, 4C, 4D, 4E,
7 O-Ring Neo1 02.600Id .210Thk M 028-14469-000 741886 *
4F, 4G, 4H, 4I
2C, 2D, 2E, 4C, 4D, 4E,
Valve Butterfly Size 5 (Q3, Q4) 022-10641-005 147048
4F, 4G, 4H, 4I
15 1
4C, 4D, 4E, 4F, 4G, 4H,
Valve Butterfly Size 6 (Q5, Q6, Q7) 022-10641-006 116118
4I, 6A, 6B, 6D, 6E, 6F
2C, 2D, 2E, 4C, 4D, 4E,
Gasket, Round Ansi 5.00-150# (Q3, Q4) 028-15075-011 741976
4F, 4G, 4H, 4I
16 1
4C, 4D, 4E, 4F, 4G, 4H,
Gasket, Round Ansi 6.00-150# (Q5 - Q7) 028-15075-012 705347
4I, 6A, 6B, 6D, 6E, 6F
2C, 2D, 2E, 4C, 4D, 4E,
Gasket, Round 10" O.d. 12.75 (Q3 - Q4) 028-15129-301 742090
4F, 4G, 4H, 4I
24 1
4C, 4D, 4E, 4F, 4G, 4H,
Gasket, Round 12" O.d. 15.25 (Q5 - Q7) 028-15129-302 742091
4I, 6A, 6B, 6D, 6E, 6F
2C, 2D, 2E, 4C, 4D, 4E,
30 Stud Conts Thd 3/4-10 X 3-1/2" 021-12772-000 729659 1
4F, 4G, 4H, 4I
NOTE: Items with an * are NOT represented.
JOHNSON CONTROLS 5
FORM 160.76-RP1
Q3 - Q6 COMPRESSORS
UNIT COMPONENTS
LD19594
Figure 1 - UNIT COMPONENTS (Q3-Q7 COMPRESSORS)
6 JOHNSON CONTROLS
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING
Table 2 - UNIT PIPING (Q3-Q7 COMPRESSORS)
ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE
5 Solenoid, Valve 3/8 ORFS 025-47111-006 1 2

5A Coil, Service Replacement 025-47112-000 1 2
5B Kit, Valve Body Rebuild 025-37840-001 1 *
6 Oil Cooler 026-37549-000 1 2/4
7 Valve, Thermal Expansion 025-35133-000 1 2
7A O-ring, Neoprene .489ID .070THK 028-12961-013 1 2
8 Elbow, 3/4 OD Tube Male 023-18291-000 1 2
9 Elbow, 1" OD Tube 90° Male 023-18292-000 2 3/4
13 Hose, Refrig. ORFS 3/4 x 28 026-45976-027 1 3/4
17 Elbow, 3/8 OD x .035 x 8-12 023-18980-000 3 4
20 Tube Steel 1 Od X .065 X 003-03515-000 4 4
23 Gasket, Flare 3/8 OD Tube 028-01258-000 2 2/3
24 Cap, Flare 3/8 OD Tube 023-00977-000 2 2
26 O-ring, Neoprene .489 ID .070 THK 028-12961-013 1 2
30 Coupling, Sld C x C 3/4 x 1/2 023-16299-000 1 2
31 O-ring, Neoprene .739 ID .070 THK 028-12961-015 7 2/3/4
32 O-ring, Neoprene .926 ID 0.70 THK 028-12961-016 2 4
43 Transducer, Pressure 025-28678-006 3 2/3
44 Transducer, Pressure 025-28678-115 1 3
47 Connector, 3/8 OD Tube Male 023-25551-000 1 3
53 Valve, Ball 3/4 ID x 3/4 OD M 022-11685-000 1 2
55 Bottle, High Density 028-10579-000 1 3
58 Valve, Stop Angle Vertical 022-09577-000 1 3
154 Filter, Drier 3/8 ORFS 026-37563-000 1 2
164 O-ring, Neoprene .414 ID x .072 THK 028-12961-002 4 2/3
165 O-ring, Neoprene .364 ID x .070 THK 028-12961-012 11 2/3/4
166 O-ring, Neoprene .468 ID x .078 THK 028-12961-003 4 2/3/4
167 O-ring, Neoprene 1.17 ID x .116 THK 028-12961-008 2 3/4
JOHNSON CONTROLS 7
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING
26
LD19595
Figure 2 - UNIT PIPING (Q3 - Q7 COMPRESSORS)
8 JOHNSON CONTROLS
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING (CONT'D)
55
LD19596
JOHNSON CONTROLS 9
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
UNIT PIPING (CONT'D)
LD19597
10 JOHNSON CONTROLS
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
OIL PUMP HOUSING
Table 3 - OIL PUMP HOUSING (Q3-Q7 COMPRESSORS)
ITEM DESCRIPTION PART NUMBER SAP FIGURE
Body Oil Pump Hsg Q3 & Q4 (Complete) 392-21983-000 1171664

Body Oil Pump Hsg Q3 & Q4 (ASME) (N4, N12, N4x) 392-21984-000 1171665
Body Oil Pump Housing Q3 & Q4 (CE) 392-21984C000 5121434
1 5
Body Oil Pump Hsg Q5, Q6 & Q7 (Complete) 392-21985-000 1171666
Body Oil Pump Hsg Q5, Q6 & Q7 (ASME) (N4, N12, N4x) 392-21986-000 1171667
Body Oil Pump Hsg Q5, Q6 & Q7 (CE) 392-21986C000 1171668
3 Pump Oil 20 Gpm 026-46326-002 632455 5
Plate Cover Machining Oil Pump 075-46360-000 751684
4 Plate Cover Oil Pump Housing (ASME) (N4, N12, N4x) 075-54037-000 622690 5
Plate Cover Oil Pump Housing (CE) 075-85131C000 625107
4a Valve Isln Angle Sc 8In Thd Sc 022-09578-000 588690 5
Valve Stop Ang Vertical 022-09577-000 617078
5 5
Valve Stop Angle Vert W/Flare Port 7/16 (ASME) 022-12388-000 880841
6 Gage Liquid Level Sight Front 026-37571-000 118815 5
6a Plug Sight 1-1/8 -18 Unef-2A (CE) 026-35029-000 47854 *
Sensor Temp 50,000 Ohms Din 025-39993-000 618222
7 5
Sensor Temp 50000 Ohms (ASME) (N4, N12, N4x) 025-31134-000 53427
8 O-Ring Neo1 13.475Id .275Thk M 028-11977-000 618633 5
9 Valve Stop Ang Vertical 022-10047-000 617115 5
Box Elec 4 Octagon X 4 Deep 025-33238-000 618199
10 5
Box Junction With Filter Board (ASME) (N4, N12, N4x) 025-45067-000 823887
11 Cover Filter Output Assy 375-26580-000 627474 5
Screw Mach Pan Hd Recd 1 021-03741-000 616707
12a 5
Screw Mach Pan Hd Recd 1 (ASME) (N4, N12, N4x) 021-01722-000 616693
13a O-Ring Size=912 2.90 23.50Mm Neo1 N N/A 028-12961-006 588821 5
14 O-Ring Size=916 2.90 29.70Mm Neo1 N N/A 028-12961-008 588822 5
17 O-Ring Neo1 00.487Id .103Thk M 028-12961-035 618659 5
18 Terminal Hv Fused Glass 025-32933-000 618196 *
27 O-Ring Neo1 00.989Id .070Thk M (CE) 028-12961-018 588824 5
Heater Elec Immer 1000 W 025-34523-000 618213
50 5
Heater Elec Immer 1000W (ASME) (N4, N12, N4x) 025-36094-000 618216
52 Valve Stop Ang Vertical 022-10054-000 617117 5
53 Block Oil Eductor Special K 026-37553-000 618436 5
JOHNSON CONTROLS 11
FORM 160.76-RP1
Q3 - Q7 COMPRESSORS
OIL PUMP HOUSING ASSEMBLY
50
51
14
53
54
52
15
55
16a
5
12a
4
10
11
27
3
13a
9
6
17
15
7 55
14a 4a
LD13598
Figure 5 - OIL PUMP HOUSING ASSEMBLY (Q3 - Q7 COMPRESSORS)
12 JOHNSON CONTROLS
FORM 160.76-RP1
OIL FILTER ARRANGEMENTS

SINGLE AND DUAL FILTERS
Table 4 - OIL FILTER ARRANGEMENTS

QUANTITY/
ITEM DESCRIPTION PART NUMBER FIGURE
UNIT
SINGLE OIL FILTER
1a Filter Element, Replacement 026-32831-000 1 *
1b O-ring, Filter Housing 3.484ID .139THK 028-14404-000 1 *
1 Filter, Oil Seubert Housing w/ 026-47427-000 1 6
4 Refrig. and Hose Assy. 3/4 x 17 026-39123-018 1 6
7 O-ring, Neoprene .351 ID .072 Thk 028-12961-001 1 6
8 O-ring, Neoprene .924 ID .116 thk 028-12961-006 2 6
10 Connr, 3/4 OD Tube Male 023-18290-000 1 6
11 Bracket Single Oil Filter 092-15667-000 1 6
DUAL OIL FILTERS
Filter, Oil 026-37589-000 2
1 6
Filter, Oil Hydac Housing 026-37589-001 2
1a Filter Element, Replacement 026-32831-000 2 *
1b O-ring, Filter Housing 3.484ID .139THK 028-14404-000 2 *
1 Filter, Oil Seubert Housing w/ 026-47427-000 2 6
10 Connr, 3/4 OD Tube Male 023-18290-000 1 6
18 Valve, 3-way Ball 022-10094-000 1 6
19 Tee, Union 3/4 023-18913-000 1 6
22 Bracket Dual Oil Filter 075-82934-000 1 6
JOHNSON CONTROLS 13
FORM 160.76-RP1
OIL FILTER ARRANGEMENTS

SINGLE AND DUAL FILTERS
To Compressor
To Compressor
11
FROM OIL COOLER

FROM OIL COOLER
LD12997
Figure 6 - OIL FILTER ARRANGEMENTS
14 JOHNSON CONTROLS
FORM 160.76-RP1
VARIABLE ORIFICE
2" OPTION WITH ISOLATION VALVE
(Q3 - Q7 COMPRESSORS)
Table 5 - LIQUID LINE KIT
ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
1 Pipe Liquid Line (With Isolation) 375-72137-001 605356 1 7
2 Valve Butterfly Size 2 022-10642-002 617132 1 7
3 Valve Stop Compr 2-5/8 Od 022-10048-000 617116 1 7
4 Flange Rd Rf 150# S/O 2.00" 023-02632-000 731663 1 7
5 Flange Rd Rf 150#Wn Std 2.00" 023-03203-000 617349 1 7
6 Flange Liquid Line 075-38499-000 621532 1 7
Liquid Line 2 Inch (Evap 2 /Cond 2) 092-34224-000 5136514
7 1 7
9 Valve Isln Angle Sc 8In Thd Sc 022-09578-000 588690 1 7
11 Valve Stop Ang Vertical 022-10047-000 617115 1 7
12 O-Ring Size=912 2.90 23.50Mm Neo1 N N/A 028-12961-006 588821 2 7
13 Sensor Temperature 3000 Ohms 025-39517-000 118035 1 7
16 Hcs5 0.625-11 X 2.500 Gr 5 Zn 021-32010-020 616904 4 7
17 Hcs5 0.625-11 X 4.500 Gr 5 Zn 021-32010-036 616908 8 7
18 Nut Hex 0.625-11 X Gr 5 Zn 021-32010-501 616911 4 7
19 Gasket, Round Ansi 4.00-150# (Without Isolation) 028-15075-010 689698 1 7
20 Gasket 2 Inch Valve 064-47078-000 540307 1 7
21 Gasket Flange For Valve 028-16779-000 1041142 1 7
25 Valve Ball 2 S.W. Full Port 022-08752-000 617056
JOHNSON CONTROLS 15
FORM 160.76-RP1
2
18
7
9
17 15 17
6
21
1
13 With Isolation
9
3 16 11
20
18 12
2
18
7
9
15 17
19
1
Without Isolation
13
9
16 11
18 12
2
18
7
9
15 17
25
1
13
11
9 12 With Isolation LD19815
Figure 7 - VARIABLE ORIFICE (2") STANDARD YK
16 JOHNSON CONTROLS
FORM 160.76-RP1
RELIEF VALVES
Table 6 - EVAPORATOR RELIEF VALVES

EVAPORATOR WITHOUT ISOLATION VALVE
1 Valve, Relief 1-5/16 -12Un-2A 022-10078-000 4102 2 8
2 Valve, Stop 3 Way 1-5/16-12Un-2A 022-12411-000 1135055 1 8
EVAPORATOR WITH ISOLATION VALVE
1 Valve, Relief 1-5/16 -12Un-2A 022-10078-000 4102 1 8

Table 7 - CONDENSER RELIEF VALVES

CONDENSER
1 Valve, Relief 1-5/16 -12Un-2A 022-10078-000 4102 2 8

2 Valve, Stop 3 Way 1-5/16-12Un-2A 022-12411-000 1135055 1 8
JOHNSON CONTROLS 17
FORM 160.76-RP1
RELIEF VALVES (CONT'D)
RELIEF
VALVE
3-WAY
VALVE
RELIEF
VALVE
RELIEF
VALVE
0-RING
0-RING
0-RING
0-RING
RELIEF
VALVE
SERVICE RELIEF
VALVE VALVE
BUSHING
GASKET
EVAPORATOR
SERVICE
VALVE
RELIEF
GASKET VALVE
RELIEF
VALVE 0-RING
RELIEF
0-RING VALVE
0-RING
CONDENSER
RELIEF
0-RING VALVE
LD13049a
Figure 8 - RELIEF VALVES
18 JOHNSON CONTROLS
FORM 160.76-RP1
HOT GAS BYPASS COMPONENTS
Table 8 - 2" HOT GAS BYPASS

QUANTITY/
UNIT
1 Valve Butterfly Size 2 022-10643-002 617136 1
9
5 Valve Stop Compr 2-5/8 Od 022-10048-000 617116 1
Hcs5 0.625-11 X 4.500 Gr 5 Zn 8
7 Hcs5 0.625-11 X 4.500 Gr 5 Zn 021-32010-036 616908 9
4
w/o Isolation Valve
8 Hcs5 0.625-11 X 2.500 Gr 5 Zn 021-32010-020 616904 4 9
9 Nut Hex 0.625-11 X Gr 5 Zn 021-32010-501 616911 4 9
10 Gasket Flange 028-14463-000 618665 1 9
11 Gasket 2 Inch Valve 064-47078-000 540307 1 9
WITH ISOLATION VALVE
WITHOUT ISOLATION VALVE
LD13050
Figure 9 - HOT GAS BYPASS (2")
JOHNSON CONTROLS 19
FORM 160.76-RP1
PRV POSITION SENSOR KIT

Table 9 - PRV POSITION SENSOR KIT
QUANTITY/
UNIT
1 Cover PRV Position Sensor VSD 071-02012-002 748129 1 10
2 Bracket Support Upper PRV 371-02012-209 771577 1 10
3 Screw Tapping Thread Forming 021-13757-000 729753 2 10
4 Pot 2500 Ohms 2 Watt 025-32570-000 738740 1 10
5 Bushing Strain Relief Straight 025-09080-000 737236 1 10
6 Cable PRV Sensor VSD 571-02012-005 124152 1 10
7 Cplg, Shaft, Flexible 029-24196-000 119910 1 10
8 Cable Tie L=101.600Mm White 025-23765-001 588760 1 10
9 Screw/Washer Assy (Sems) 021-18487-000 730203 2 10
LD19600
Figure 10 - PRV POSITION SENSOR KIT (371-05520-001)
20 JOHNSON CONTROLS
FORM 160.76-RP1
VARIABLE SPEED OIL PUMP CONTROL PANEL
Table 10 - VARIABLE SPEED OIL PUMP PANEL (NEMA 1)

NEMA 1 COMMON PARTS (371-05498-010)
QUANTITY/
UNIT
1 Box, Elec. VSOPD Panel 371-04137-311 772430 1 11
2 Rail, Mounting Contactor 025-29167-000 618127 0.09 11
3 O-ring, Neoprene .301ID .064THK 028-12961-021 588826 1 11
4 Switch, High Pressure Cut-out 025-37890-204 739498 1 11
5 Clamp, Din rail 025-29189-000 117471 2 11
6 Heatsink 071-05505-000 749267 1 11
7 Terminal Block 025-39564-000 739663 1 11
8 Terminal Block 025-39800-000 739716 3 11
9 Sealing, Ring 1/2 025-09613-000 117034 1 11
14 Adapter, Bulkhead Conversion 023-20859-000 733349 1 11
15 Locknut, Cond 1/2 IPS 025-05701-000 144801 1 11
NEMA 1 VARIABLE PARTS (371-05498-XXX)
QUANTITY/
UNIT
VS Oil Pump Drive 2HP (200-346V) 024-36133-001 736306 1 11
101
103 Harness, Main VSOP Drive Wiring 571-05498-221 807102 1 *
106 Reacator (500-600V) 025-38063-000 739539 1 11
107 Bracket Inductor Mtg VSOP Drive (500-600V) 371-02795-315 856850 1 11
Nut/Washer Assy (KEPS) (200-480V) 2 11
108 021-18024-000 616874
Nut/Washer Assy (KEPS) (500-600V) 6 11
Lockwasher, TH Extnl Int 1/4 (200-480V) 4 11
109 021-12507-000 246065
Lockwasher, TH Extnl Int 1/4 (500-600V) 8 11
110 Screw, Mach Pan Head Recd 1 (500-600V) 021-01853-000 729385 4 11
JOHNSON CONTROLS 21
FORM 160.76-RP1
1
101
6
3
4
9
14
15
8
7 2
107
108
106
109
110
LD19601
Figure 11 - VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 1)
22 JOHNSON CONTROLS
FORM 160.76-RP1
Table 11 - VARIABLE SPEED OIL PUMP PANEL (NEMA 4/12 & NEMA 4X)
NEMA4/12, NEMA4X COMMON PARTS (371-05499-010)
QUANTITY/
UNIT
5 Clamp, Din rail 025-29189-000 117471 2 12
6 Heatsink 071-05505-000 749267 1 12
7 Terminal Block 025-39564-000 739663 1 12
8 Terminal Block 025-33269-000 144723 3 12
9 Sealing, Ring 1/2 025-09613-000 117034 1 12
15 Locknut, Cond 1/2 IPS 025-05701-000 144801 1 12
20 Sealant, Silicon Rubber 013-02469-000 729056 1 *
NEMA4/12, NEMA4X VARIABLE PARTS (371-05499-XXX)

QUANTITY/
UNIT
101
103 Harness, Main VSOP Drive Wiring 571-05498-221 807102 1 *
105 Enclosure Assembly, VSOP 371-04156-311 772434 1 12
106 Adapter, Bulkhead Conversion 023-20859-000 733349 1 12
108 Recator (500-600V) 025-38063-000 739539 1 12
109 Bracket Inductor Mtg VSOP Drive (500-600V) 371-02795-315 856850 1 12
Nut/Washer Assy (KEPS) (200-480V) 2
110 021-18024-000 616874 12
Nut/Washer Assy (KEPS) (500-600V) 6
Lockwasher, TH Extnl Int 1/4 (200-480V) 4
111 021-12507-000 246065 12
Lockwasher, TH Extnl Int 1/4 (500-600V) 8
JOHNSON CONTROLS 23
FORM 160.76-RP1
105
101
6
3
4
200-346V & 380 - 480V 9
Units Only 15
106
110
8
5 2
7
105
101
6
110
8
5 2
7
500-600V
Units Only
LD19602
108
111
109
110
Figure 12 - VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 4/12, NEMA4X)
24 JOHNSON CONTROLS
FORM 160.76-RP1
Table 12 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE)

CE COMMON PARTS (371-05500-010)
QUANTITY/
UNIT
1 Box, Electrical, VSOPD Panel 371-04936-311 772789 1 13
5 Clamp, Din Rail 025-29189-000 117471 2 13
6 Heatsink 071-05505-000 749267 1 13
7 Terminal Block 025-39564-000 739663 2 13
8 VSOP Drive 2HP 024-36133-002 413548 1 13
9 Sealing, Ring 1/2 025-09613-000 117034 1 13
15 Locknut, Conduit 025-05701-000 144801 1 13
17 Screw, Tapping #6-32Unc 021-18024-000 616874 2 *
19 Sealant, Silicone Rubber 013-02469-000 729056 1 13
20 Lockwasher, Th 1/4 021-12507-000 246065 4 *
21 Switch, Disconnect 024-34015-000 735920 1 13
22 Kit, Door Mounting Disconnect 024-34016-000 735921 1 13
23 Accessory, Disconnect Switch 024-34017-000 735922 1 13
24 Strap, Grounding 525-32508-001 806677 1 13
25 Nut/Washer Assy (KEPS) 021-17664-000 115817 2 13
CE VARIABLE PARTS (371-05500-131)

QUANTITY/
UNIT
102 Adapter 025-39306-000 739611 1 13
103 Harness, Main Wiring VSOP Drive (CE) 571-05500-221 807104 1
Contact Pin Wire Range 20-14 025-22214-000 144768 8
Term Push-On 025-21156-000 618100 5 *
Wire Electric 14 AWG Black 025-08897-000 737229 3
Wire Electric 14 AWG Green/Yellow 025-34027-000 738983 1
JOHNSON CONTROLS 25
FORM 160.76-RP1
1
102 8
9
6
19
15
24
25
21 2
23
5
22
LD19603
Figure 13 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE)
26 JOHNSON CONTROLS
FORM 160.76-RP1
SYSTEM CONTROL COMPONENTS

Table 13 - SYSTEM WIRING ELECTRO-MECHANICAL STARTER
1 Sensor Temp 3000 Ohms 025-29964-000 401192 15
3 Strap Cable Black 025-23765-002 117313 *
4 Connector Plug Hsg, 2 Position 025-28951-000 62724 15
5 Contact Receptacle, 070 Series 025-28952-000 260 15,16
6 Collar Rubber, Black, 070 025-28950-000 65212 16
10 Wire Elec 18 Awg Black 025-08913-000 588753 17
12 Contact Socket Mini Universal 025-28386-000 737925 17
15A Harness Shielded Cable Assy YK H 392-31780-401 5147869
Connr Ca Str 1-1/4 Ins: 025-15981-000 618089
Plate Cover Control Panel 025-39475-104 739632
Ferr Splice Cap For Use With 025-10372-000 737258 15,16,17
Insr Elec For Use With 025-10371-000 737257
Wire Elec 18 Awg Green 025-17774-000 144771
Term Wire 22-16 Awg 025-19408-000 737521
15B Harness Shielded Cable YK H 392-31781-401 5147870
Wire 2-Condtr W/Foil Shield 025-28701-002 618114
Wire 3 Condtr W/Foil Shield 025-28701-003 144750
Wire Elec 2 Pairs W/Individual 025-31788-000 618187
Hsg Connr Plug Mini 20 Ckt Wht (P9) 025-34116-000 738997
Hsg Connr Plug Mini 22 Ckt Wht (P8) 025-34117-000 738998 15
Hsg Connr Plug Mini 24 Ckt Wht (P7) 025-34533-000 739099
Hsg Connr Plug Mini 3 Ckt Nat (P1A) 025-29185-000 62736
Hsg, Receptacle, Micro- (P14) 025-39327-000 618219
Contact Socket Mini-Universal ( P1A, P7-P9) 025-38185-000 5021469
Contact, Receptacle, Micro- (P14) 025-39329-000 618220
16** Gasket, Seal 1 Od X 7/8 Id X 028-04836-000 62960 16
18 Strap Cable Black, 3 7/8 x 3/32 025-23765-001 117312 *
19 Gasket Control Panel System 028-14485-000 144453 15,17
20 Sensor Flow 1/2" Npt Conn 025-41573-000 739995 15
21 Connector, Micro 5 Pole 025-42799-000 740141 15
24 Sensor Temp 50,000 Ohms Din 025-39993-000 618222 16
25 Well Thermo 026-32328-000 1467 15
26** Sensor Level R-134A 025-46044-006 1051796 16
27 Actuator Rotary Elec Max=41N/M 95° 24 025-47580-000 5147836 15
31 Connector Iso 4400/Din 025-37877-000 144714 15,17
103 Plate Cover Control Panel 025-39475-101 174823 17
104 Hsg Connr Pin Comm 2 Ckt Nat 025-27974-000 737899 17
105 Term Pin 20-14 Awg Amp 025-18443-000 144773 17
106 Connr, Conduit Flex Angle 025-31316-001 144731 18
107 Insr Elec For Use With 025-10371-000 737257 18
108 Ferr Splice Cap 025-10372-000 737258 18
JOHNSON CONTROLS 27
FORM 160.76-RP1
TABLE 13 - SYSTEM WIRING ELECTRO-MECHANICAL STARTER (CONT'D)

109 Diode, Bridge 031-02882-000 744191 17
114 Wiring Resistor YT 575-00364-001 61343
Wire Elec 18 Awg Black 025-08913-000 588753
Cont Soc Awg Wire Size 20 025-19674-000 737537
Resistor, Adjustable 10 Ohms, 025-20789-000 1291
Hsg Connr Soc Comm 2 Ckt Nat 025-21136-000 737636
17
Term Push On Flag With 025-21771-000 737665
Bag Pyeth 5-1/2 X 5-1/2 X 030-21938-002 743536
Solder 1/16 Dia 1 Lb 044-02038-000 745735
Screw Mach Pan Hd Recd 021-02455-000 729389
Nut/Washer Assy (KEPS) 021-17664-000 115817
116 Harness Ykg Ul Control Panel To Mtb 392-28334-092 5147862
Term Push On Flag With 025-21771-000 737665 15,17,18
Conduit Elec Flex 1/2 Liquid 025-30473-001 738505
Connr, Conduit Flex Angle 025-31316-001 144731
117 Control, Current Cm-2 031-00947-000 1667 16
151 Harness Adapter Sys Wrg YK H *
151-2 Term Pin Wire Range 20-14 025-22214-000 144768 *
151-3 Cont Soc Wire Range 20-14 025-22215-000 62701 *
151-4 Cont Soc Awg Wire Size 20 025-19673-000 737536 *
151-6 Wire Elec 18 Awg Grn/Yel Per 025-34025-000 738981 17
151-7 Hsg Connr Electrical Plug (P36) 025-19670-000 737533 17
151-8 Connector Receptacle Cap 15 R=5 6.35Mm (P34) 025-20788-000 737570 17
151-9 Connector Plug 15 R=5 6.35Mm (J34) 025-20918-000 737623 17
151-10 Hsg Connr Electrical Cap (P35) 025-20963-000 737627 17
151-11 Hsg Connr Electrical Cap (P33) 025-21191-000 737645 17
151-14 Term Wire 22-16 Awg 025-19408-000 737521 17
152 Harness Assy Sys Wrg YK H Q Compr
152-1 Plate Cover Control Panel 025-39475-201 739634 15
152-2 Harness Thrust Probe To Control Panel Yk 392-31794-055 5147878
Conduit Flexible Id=3/8In Id=.445In Ps 025-31302-001 738588
Connr, Conduit Flex Straight 3/8" Adapta 025-31309-001 265735
Connector Din 43650 025-34047-000 738987 15
Wire Elec 18 Awg Grn/Yel Per 025-34025-000 738981
Term Pin Wire Range 20-14 025-22214-000 144768
152-3 Hsg Connr Electrical Cap 025-20963-000 737627 14
152-4 Connr, Conduit Flex Angle 025-31316-001 144731 14
28 JOHNSON CONTROLS
FORM 160.76-RP1

152-5 Harness VGD Motor To Control Panel YK H 392-31795-058 5147879
Connr. Conduit Flex Straight 1/2 Swivel 025-37868-000 739487
Connector Plug Hsg, 9 Pos 025-38172-000 118000
15
Wire Elec 18 Awg White 025-12729-000 144788
Cont Soc Awg Wire Size 18-14 025-37875-000 739491
153 Harness Assy Sys Wrg Ykh Q Compr 15,17
153-2 Connector Receptacle Cap 15 R=5 6.35Mm 025-20788-000 737570 17
153-3 Plug Thd Id= Hd=16.000Mm Ps 025-31400-000 144735 17
153-4 Nut Lock For Knockout 021-18404-000 147692 17
153-5 Harness 1Sol To Control Panel Ykh 392-31789-066 5147871
Connector Iso 4400/Din 025-37876-000 117987 15
153-6 Harness PRV Motor To Control Panel YK H 392-31790-033 5147872
17
153-7 Harness VSOP Panel To Control Panel YK H 392-31791-039 5147873
16,17
Cont Soc Wire Range 20-14 025-22215-000 62701
153-10 Harness 1Htr To Control Panel YK H 392-31792-081 5147875
15
Wire Elec 14 Awg Grn/Yel 025-29791-000 618134
Term Wire 16-14 Awg 025-19376-000 737519
JOHNSON CONTROLS 29
FORM 160.76-RP1

153-11 Harness Oil Pump To VSOP Panel YK H 392-31793-046 5147876
Connr, Conduit Flex Straight 1/2" Adaptor 025-31310-001 618160
16,17
Term Push On Straight 025-06642-000 737207
153-12 Connector Plug 15 R=5 6.35Mm 025-20918-000 737623 17
153-13 Fitting Liquid Tight 1/2 Npt 025-28720-000 117421 17
153-14 Locknut, 1/2 Npt, Nylon Black; 025-34090-000 435354 17
154 Connector Din 43650 025-37805-000 144713 16
155 Valve, Ball 3/4-16Unf-2A 022-11715-000 338981 16
156 Transducer Pressure R-22 & 134 025-40088-000 144689 16
157 O-Ring Neo1 00.414Id .072Thk M 028-12961-002 683003 16

** Liquid Level Sensor Kit (Includes Sensor & Gasket) 325-47588-006
152-5
152-4

152-3
152-1
152-6
152-3
152-2
LD19834
Figure 14 - SYSTEM WIRING ELECTRO-MECHANICAL STARTER
30 JOHNSON CONTROLS
FORM 160.76-RP1
5
6
7
RT5
1
4
5
6
25 CFS
20
RT4 21
1
4
5
6
25
RT1
1
4
5 RT9
6 1
25 EFS 4
20 5
21 6
Motor Terminal Box 25
VGD to OV1
(Optional)
152-5
Sensor Cable
Assembly
PRV to
OV1
19 15a
153-6 15b
OV1
TP to
OV1
116 152-2
VSOP 19
106 COM
Motor Terminal Box
To OV1
19 153-1
VSOP
OVA
152-1
27
103
1HTR
to OV1
153-10
VSOP
31 to OV1 VSOP to
1SOL
to OV1 153-7 OIL PUMP
153-11
153-5
LD19605
JOHNSON CONTROLS 31
FORM 160.76-RP1
SD
(Optional)
155 5
156 6
157 23 7 PRV POT
(Optional)
158 24
154
154
LOP
VSOP to
OV1
5 153-7
6 5
7 EP
6
7
154
5
6 CP
Oil Pump to VSOP
7 RT3
153-11
154
Evaporator 16
26 RT7
154
LLS
Condenser
15a
RT6 154
LD19606
32 JOHNSON CONTROLS
FORM 160.76-RP1
117
15a
114
12 104 116
105
19
103
151-10
151-9
151-7 19 19
151-8 153 152
151-7 151-7
CONTROL PANEL
(WIRING)
151-11
109 DETAIL Q
153-9
153-1 153-2
153-7 153-6
025-39475-401
153-13
153-1 153-14 153-12
153-9
153-11
153-11 025-39475-401
153-3
153-4
LD19607
JOHNSON CONTROLS 33
FORM 160.76-RP1
HIGH VOLTAGE (3 LEAD MOTOR)
116
116 107 106 116

108
107 106 116
108
MEDIUM VOLTAGE (6 LEAD MOTOR)
116
116
116
107 116
108 106 107
108 106
LOW VOLTAGE (6 LEAD MOTOR)
107
106 108
107 106
116 108
116
LD19608
34 JOHNSON CONTROLS
FORM 160.76-RP1
Table 14 - SYSTEM WIRING LOW VOLTAGE SOLID STATE STARTER

1 Sensor Temp 3000 Ohms 025-29964-000 401192 20
3 Strap Cable Black 025-23765-002 117313 20
6 Collar Rubber, Black, 070 025-28950-000 65212 20,21
10 Wire Elec 18 Awg Black 025-08913-000 588753 20,21
12 Contact Socket Mini Universal 025-28386-000 737925 20
15 Harness Shielded Cable Assy 392-31780-401 5147869
Connr Ca Str 1-1/4 Ins: 025-15981-000 618089
Ferr Splice Cap 025-10372-000 737258 20,21
Insr Elec 025-10371-000 737257
Term Wire 22-16 Awg 025-19408-000 737521
19 Gasket Control Panel System 028-14485-000 144453 20
25 Well Thermo 026-32328-000 1467 20
26** Sensor Level R-134A 025-46044-006 1051796 21
105 Term Pin 20-14 Awg Amp 025-18443-000 144773 22
118 Hsg Connr Electrical Cap 025-21159-000 737640 22
121 Harness SSS To VSOP Panel YK H 392-31797-144 5147881
Wire Elec 16 Awg Blk Per Aso 025-34004-000 738969 20,22
Term Push-On Faston 025-23735-000 117310
Term Wire 22-16 Awg 025-19406-000 737520
JOHNSON CONTROLS 35
FORM 160.76-RP1
TABLE 14 - SYSTEM WIRING LOW VOLTAGE SOLID STATE STARTER (CONT'D)

122 Harness Control Panel To SSS 5147880 20,22
122-4 Term Pin 20-14 Awg 025-20533-000 737561 19
122-5 Wire 3 Condtr W/Foil Shield 025-28701-003 144750 19
122-6 Harness Ov Panel To Drive Fiber Com YK H 392-15739-382 5147840
Braided Tube, Flexible 025-46171-000 5147834 19
Fiber Optic Cable 025-46501-000 5147835
122-7 Conduit Elec Flex 3/4 Liquid 025-31307-001 738591 19
122-9 Hsg Connr Plug Mini 3 Ckt Nat 025-29185-000 62736 19
122-10 Contact Socket Mini Universal 025-28386-000 737925 19
123 Connr, Conduit Flex Angle 025-31317-001 144733 20
Harness Adapter Sys Wrg Without VGD 392-31775-001 5147868
151 *
Harness Adapter Sys Wrg With VGD 392-31774-001 5147867
151-7 Hsg Connr Electrical Plug 025-19670-000 737533 22
151-14 Term Wire 22-16 Awg 025-19408-000 737521 22
Harness Assy Sys Wrg Q Compr Without VGD 392-31773-001 5147866
152 *
Harness Assy Sys Wrg YK H Q Compr With VGD 392-31772-001 5147865
152-1 Plate Cover Control Panel 025-39475-201 739634 20,23
152-2 Harness Thrust Probe To Control Panel 392-31794-055 5147878
Connector Din 43650 025-34047-000 738987 20
152-5 Harness VGD Motor To Control Panel YK H 392-31795-058 5147879
20,23
36 JOHNSON CONTROLS
FORM 160.76-RP1

Harness Assy Sys Wrg Q Compr (Q3- Q6) 392-31770-001 5147863
153 *
Harness Assy Sys Wrg Ykh Q Compr (Q7) 392-31771-001 5147864
153-5 Harness 1Sol To Control Panel YK H 392-31789-066 5147871
153-6 Harness Prv Motor To Control Panel YK H 392-31790-033 5147872
23
153-7 Harness VSOP Panel To Control Panel YK H 392-31791-039 5147873
20,21,23
153-10 Harness 1Htr To Control Panel YK H 392-31792-081 5147875
20
Term Wire 16-14 Awg 025-19376-000 737519
153-11 Harness Oil Pump To VSOP Panel YK H 392-31793-046 5147876
20,21,23
JOHNSON CONTROLS 37
FORM 160.76-RP1

154 Connector Din 43650 025-37805-000 144713 21
155 Valve, Ball 3/4-16Unf-2A 022-11715-000 338981 21
157 O-Ring Neo1 00.414Id .072Thk M 028-12961-002 683003 21





122-8
122-5
122-7
122-6
122-4
122-9
122-10 LD19835
Figure 19 - SYSTEM WIRING LOW VOLTAGE SOLID STATE STARTER
38 JOHNSON CONTROLS
FORM 160.76-RP1
5
6
7
RT5
1
4
5
6
25 CFS
20
RT4 21
1
4
5
6
25
RT1
1
RT9
4
5 1
6 4
25
EFS
5
20 6
21 25
VGD to OV1 19 3
(Optional)
10
152-5 12
15
PRV to OV1
19
153-1
TP to OV1
19
152-2 152-1
OVA
VSOP
27 19 COM
103
1HTR to
Starter to OV1 OV1
122 153-10
Starter to
VSOP
121
VSOP to
1SOL to OV1 OVA to OV1 123 OV1 VSOP to OIL PUMP
153-5 153-7 153-11
LD19609
JOHNSON CONTROLS 39
FORM 160.76-RP1
SD
(Optional)
155 5
156 6
157 23 7
158 24
154 PRV POT
154 (Optional)
RT2
SD
(Optional)
5
6 LOP
7 10
VSOP to VSOP to
OV1 Starter
EP 153-7
5 154
6
7 CP
RT3 5 Oil Pump to VSOP

6 153-11
7
154
Evaporator 16
26 RT7
154
LLS
Condenser
15
RT6 154
LD19610
40 JOHNSON CONTROLS
FORM 160.76-RP1
CONTROL PANEL
(WIRING)
19
15
12 104
104 105
105
122
19
151-6
103 122
151-14
151-10
151-9 19 19
151-8 151-7 153 152
151-7 151-7
151-11
120
121
18
118
122
SOLID STATE STARTER PANEL
LD19611
JOHNSON CONTROLS 41
FORM 160.76-RP1
153-9
153-1 153-2
153-7 153-6
025-39475-401
153-8
153-13
153-1 153-14 153-12
153-9
153-11
153-11 025-39475-401
153-3
153-4
LD19833
152-5
152-4

152-3
152-1
152-6
152-3
152-2
LD19834
42 JOHNSON CONTROLS
FORM 160.76-RP1
Table 15 - SYSTEM WIRING MEDIUM VOLTAGE SOLID STATE STARTER

1 Sensor Temp 3000 Ohms 025-29964-000 401192 24
12 Contact Socket Mini Universal 025-28386-000 737925 24,26
15 Harness Shielded Cable Assy Ykh 392-31780-401 5147869
Connr Ca Str 1-1/4 Ins: 025-15981-000 618089
Ferr Splice Cap For Use With 025-10372-000 737258 24,26
Term Wire 22-16 Awg 025-19408-000 737521
18 Strap Cable Black 025-23765-001 117312 *
25 Well Thermo 026-32328-000 1467 24
26** Sensor Level R-134A 025-46044-006 1051796 25
103 Plate Cover Control Panel 025-39475-102 681838 24,26
105 Term Pin 20-14 Awg Amp 025-18443-000 144773 26
128 Plug Knockout For 3/4" 025-35958-000 739249 26
151 *
151-5 Wire Elec 14 Awg Wht Per Aso 025-34106-000 738994 *
151-14 Term Wire 22-16 Awg 025-19408-000 737521 26
JOHNSON CONTROLS 43
FORM 160.76-RP1
TABLE 15 - SYSTEM WIRING MEDIUM VOLTAGE SOLID STATE STARTER (CONT'D)

152 26
152-2 Harness Thrust Probe To Control Panel YK 392-31794-055 5147878
Connector Din 43650 025-34047-000 738987 27
153 26
153-5 Harness 1Sol To Control Panel YKH 392-31789-066 5147871
153-6 Harness Prv Motor To Control Panel YKH 392-31790-033 5147872
26
153-7 Harness VSOP Panel To Control Panel YKH 392-31791-039 5147873
24,25,26
44 JOHNSON CONTROLS
FORM 160.76-RP1
TABLE 15 - SYSTEM WIRING MEDIUM VOLTAGE SOLID STATE STARTER (CONT'D)

153-10 Harness 1Htr To Control Panel YKH 392-31792-081 5147875
24
Term Wire 16-14 Awg 025-19376-000 737519
153-11 Harness Oil Pump To VSOP Panel YKH 392-31793-046 5147876
24,25,26
154 Connector Din 43650 025-37805-000 144713 25
155 Valve, Ball 3/4-16Unf-2A 022-11715-000 338981 25
157 O-Ring Neo1 00.414Id .072Thk M 028-12961-002 683003 25

JOHNSON CONTROLS 45
FORM 160.76-RP1
5
6
7
RT5
1
4
5
6
25 CFS
20
RT4 21
1
4
5
6
25
RT1
1
4 VGD to OV1
5 RT9 (Optional)
6 EFS 1 153-5 Sensor Cable
25 20 4 Assembly
21 5 3
6 10
25 19 12
15
TP to
OV1
153-6
VSOP
COM
OVA 153-1
27 152-1
19 19
103
1HTR
to OV1
OVA to
153-10 OV1
1SOL
to OV1 VSOP VSOP to
153-5 to OV1 OIL PUMP
153-7 153-11 LD19612
Figure 24 - SYSTEM WIRING MEDIUM VOLTAGE SOLID STATE STARTER
46 JOHNSON CONTROLS
FORM 160.76-RP1
SD
(Optional)
154 5
155 6
156 7 PRV POT
(Optional)
157 23
158 24
RT2 VSOP to
OV1
LOP
10 153-7
SD
(Optional) EP
154 5 CP
6 RT3
5 Oil Pump to VSOP
7 6 153-11
7
Evaporator 16
26 RT7
154
154
LLS
Condenser
RT6
154
LD19613
JOHNSON CONTROLS 47
FORM 160.76-RP1
CONTROL PANEL
15 19 (WIRING)
12
104
105
151-6 103
151-14 128
151-10
151-9 19 19
151-7 153 152
151-8
151-7 151-7
151-11 LD19614
153-9
153-1 153-2
153-7 153-6
025-39475-401
153-8
153-13
153-1 153-14 153-12
153-9
153-11
153-11 025-39475-401
153-3
153-4
LD19833
48 JOHNSON CONTROLS
FORM 160.76-RP1
152-5
152-4

152-3
152-1
152-6
152-3
152-2
LD19834
JOHNSON CONTROLS 49
FORM 160.76-RP1
Table 16 - SYSTEM WIRING VARIABLE SPEED DRIVE

1 Sensor Temp 3000 Ohms 025-29964-000 401192 29
2 Comp Heat Conductive 4 Oz 013-00898-000 616572 30
7 Connector Plug Hsg, 3 Position 025-28954-000 62725 29,30
12 Contact Socket Mini Universal 025-28386-000 737925 30,31
15 Harness Shielded Cable Assy Ykh 392-31780-401 5147869
Connr Ca Str 1-1/4 Ins: 025-15981-000 618089
Ferr Splice Cap For Use With 025-10372-000 737258 29,31
Term Wire 22-16 Awg 025-19408-000 737521
25 Well Thermo 026-32328-000 1467 29
26** Sensor Level R-134A 025-46044-006 1051796 30
105 Term Pin 20-14 Awg Amp 025-18443-000 144773 31
121 Harness Vsd To Vsop Panel Ykh 392-31799-092 5147883
Connr, Conduit Flex Angle 025-31316-001 144731 29,30,31
Wire Elec 16 Awg Blk Per Aso 025-34004-000 738969
122 Harness VSD To Control Panel Ykh 392-31798-056 5147882 29,31
122-1 Conduit Elec Flex 3/4 Liquid 025-31307-001 738591 28
122-3 Wire Elec 12 Awg Black 025-11510-000 737299 28
122-4 Wire Elec 12 Awg White 025-12811-000 737346 28
122-5 Wire Elec 16 Awg Black 025-08905-000 737230 28
122-6 Harness Ov Panel To Drive Fiber Com Ykh 392-15739-382 5147840
Tube Braided Flexible Split 025-46171-000 5147834 28
Cable Fiber Optic F=2 999.9Μm 025-46501-000 5147835
127 Ins Therm 1-1/2 X 48 X 010-02847-000 148269 31
50 JOHNSON CONTROLS
FORM 160.76-RP1
TABLE 16 - SYSTEM WIRING VARIABLE SPEED DRIVE (CONT'D)

151 *
151-5 Wire Elec 14 Awg Wht Per Aso 025-34106-000 738994 *
151-14 Term Wire 22-16 Awg 025-19408-000 737521 31
152 *
152-2 Harness Thrust Probe To Control Panel Yk 392-31794-055 5147878
Connector Din 43650 025-34047-000 738987 29,32
152-5 Harness VGD Motor To Control Panel YKH 392-31795-058 5147879
29,32
153 *
JOHNSON CONTROLS 51
FORM 160.76-RP1

153-5 Harness 1SOL To Control Panel YKH 392-31789-066 5147871
153-6 Harness Prv Motor To Control Panel Ykh 392-31790-033 5147872
32
153-7 Harness VSOP Panel To Control Panel YKH 392-31791-039 5147873
29,30,32
153-10 Harness 1HTR To Control Panel YKH 392-31792-081 5147875
29
Term Wire 16-14 Awg 025-19376-000 737519
153-11 Harness Oil Pump To VSOP Panel YKH 392-31793-046 5147876
29,32
15314 Locknut, 1/2 Npt, Nylon Black; 025-34090-000 435354 32
154 Connector Din 43650 025-37805-000 144713 30
52 JOHNSON CONTROLS
FORM 160.76-RP1

155 Valve, Ball 3/4-16Unf-2A 022-11715-000 338981 30
157 O-Ring Neo1 00.414Id .072Thk M 028-12961-002 683003 30




122-2 122-2
122-1
122-6
122-3
122-4
122-5
LD19836
JOHNSON CONTROLS 53
FORM 160.76-RP1
5
6
7
RT5
1
4
5
6
25 CFS
20
RT4 21
1
4
5
6
25
RT1
1
RT9
4
5 1
6 EFS 4
25 20 5
21 6
25
VGD to OV1
(Optional)
152-5
Sensor Cable
Assembly
19
TP to 15
OV1
152-2 VSOP
COM
OVA
121 27
152 153
122 19 19
103
1HTR
to OV1
153-10
OVA to
OV1
1SOL VSOP to VSOP
to OV1 OIL PUMP to OV1
153-5 153-11 153-7
LD19615
Figure 29 - SYSTEM WIRING VARIABLE SPEED DRIVE
54 JOHNSON CONTROLS
FORM 160.76-RP1
SD
(Optional) 5
154 6
155 23 7
156 24 PRV POT
157
158 RT2 16
SD
2
(Optional)
5
6
7 LOP
10
5 VSOP to
VSOP to
VSD
6 OV1
7 153-7 121
EP
5 154
6 CP
7 12 RT3 Oil Pump to VSOP
3
153-11
154
Evaporator 16
26 RT7
154
LLS
Condenser
154
RT6
LD19773
JOHNSON CONTROLS 55
FORM 160.76-RP1
CONTROL PANEL
(WIRING)
15 19
10 104
12 105
151-6 19
151-14 122 103
151-10
151-9 19 19
151-7 153 152
151-8
151-7 151-7
151-11
18
122
127
121
VARIABLE SPEED DRIVE PANEL
LD19774
56 JOHNSON CONTROLS
FORM 160.76-RP1
153-9
153-1 153-2
153-7 153-6
025-39475-401
153-8
153-13
153-1 153-14 153-12
153-9
153-11
153-11 025-39475-401
153-3
153-4
LD19833
152-5
152-4

152-3
152-1
152-6
152-3
152-2
LD19834
JOHNSON CONTROLS 57
FORM 160.76-RP1
MOTOR MONITORING
Table 17 - MOTOR MONITORING
QUANTITY/
ITEM DESCRIPTION PART NUMBER FIGURE
UNIT
1 Motor Monitoring Shielded Cable 025-43432-000 20 FT. 33,35
1a Enclosure 371-05519-001 1 34
2 Motor Monitoring CONN CA STR 1/2 025-28720-000 1 35
2a Grommet 1-3/8" O.D. x 5/16" hole 028-04346-000 1 34
3 Conn Ca Str 1/2" 025-28720-000 1 34
4 Ground Bar 025-42852-000 2 34
5 Screw/Washer Assy 8-32 x 5/8 021-18667-000 1 34
6 Spacer 021-17780-000 4 34
7 Circuit Board 031-02893-001 1 34
8 Nut, Hex 021-18025-000 4 34
10 Ring Seal 0 1/2" Elec Cond 025-09613-000 1 34
11 Lknt, Cnd 1/2" IPS 025-05701-000 1 34
12 Accelerometer 025-42937-000 2 35
13 Accelermeter Cable 025-42944-000 2 35
14 Accelermeter Glue Mount 025-42945-000 2 35
LD15218
Figure 33 - MOTOR MONITORING
58 JOHNSON CONTROLS
FORM 160.76-RP1
8
7
1a
10
11
3
2a
LD19820
JOHNSON CONTROLS 59
FORM 160.76-RP1
13
MOTOR
12
SHAFT 14
SEE
DETAIL B
DETAIL B
SEE DETAIL B
LD19799
60 JOHNSON CONTROLS
FORM 160.76-RP1
THIS PAGE INTENTIONALLY LEFT BLANK.
JOHNSON CONTROLS 61
FORM 160.76-RP1
EVAPORATOR TUBES
Table 18 - 3/4" EVAPORATOR TUBES

TURBO B II+ TURBO B TURBO - EHPII
EVAP TUBE
CODE COUNT .025 WALL .028
.035 (MT #273) .028 (MT #177) .035 (MT #179) .025 (MT #321)
(MT #271) (MT #272)
2C 154
2D 181
2E 214
4C 234
4D 263
4E 278
4F 289
4G 324
007-10004-000 007-10005-000 007-10006-000 007-08410-000 007-08411-000 007-09995-000
4H 340
4I 364
6A 313
6B 340
6C 399
6D 430
6E 474
6F 498
62 JOHNSON CONTROLS
FORM 160.76-RP1
EVAPORATOR TUBES (CONT'D)
TABLE 18 (CONT'D) - 3/4" EVAPORATOR TUBES

TURBO - EHPII TURBO ESP MDE 1
.028 (MT #322) .035 (MT #323) .025 (MT #371) .028 (MT #372) .035 (MT #373) 0.25 (MT #391) .028 (MT #392)
007-10198-000 007-10641-000 007-10642-000 007-10643-000 007-10643-000 007-11189-000 007-11216-000
JOHNSON CONTROLS 63
FORM 160.76-RP1
CONDENSER TUBES
Table 19 - 3/4"AND 1" CONDENSER TUBES
3/4" TUBES
TUBE COUNT TURBO-CSL TURBO C
COND
MAIN
CODE SUBCOOLER .025 (MT #260) .028 (MT #261) .035 (MT #262) .028 (MT #201) .035 (MT #203)
BUNDLE
2P 138 16
2Q 178 16
007-09289-000 007-09282-000 007-09283-000 007-08412-000 007-07935-000
2R 200 16
2S 228 16
89 -
22
- 16
N/A N/A N/A N/A N/A
127 -
23
- 16
4P 223 32
4Q 260 32
007-09289-000 007-09282-000 007-09283-000 007-08412-000 007-07935-000
4R 331 32
4S 419 32
42 135 32
43 159 32
N/A N/A N/A N/A N/A
44 180 32
45 201 32
6P 323 32
6Q 394 32
6R 470 32 007-09289-000 007-09282-000 007-09283-000 007-08412-000 007-07935-000
6S 523 32
6T 585 32
207 -
63
- 32
N/A N/A N/A N/A N/A
259 -
64
- 32
Note: For 3/4" tubes use Total # of tubes for quantity. For 1" tubes (2) part numbers are required. Use Main Bundle Qty. and Sub-Cooler
Qty for each of these tubes.
64 JOHNSON CONTROLS
FORM 160.76-RP1
CONDENSER TUBES (CONT'D)

TABLE 19 (CONT'D) - 3/4"AND 1" CONDENSER TUBES
3/4" TUBES 1" TUBES
TURBO C II TURBO-CSL GEWA-C4
.025 (MT #266) .028 (MT #267) .035 (MT #268) .028 (MT #317)
.028 (MT #225) .035 (MT #226)
.025 (MT #260) .028 (MT #261) .035 (MT #262) .028 (MT #261)
007-09200-000 007-08518-000 N/A N/A N/A N/A
007-10442-000 007-10443-000 007-10444-000 007-10449-000

007-09289-000 007-09282-000 007-09283-000 007-09282-000
N/A N/A
007-10442-000 007-10443-000 007-10444-000 007-10449-000
007-09289-000 007-09282-000 007-09283-000 007-09282-000
007-09200-000 007-08518-000 N/A N/A N/A N/A
007-10442-000 007-10443-000 007-10444-000 007-10449-000

007-09289-000 007-09282-000 007-09283-000 007-09282-000
N/A N/A
007-10442-000 007-10443-000 007-10444-000 007-10449-000
007-09289-000 007-09282-000 007-09283-000 007-09282-000
007-09200-000 007-08518-000 N/A N/A N/A N/A
007-10442-000 007-10443-000 007-10444-000 007-10449-000

007-09289-000 007-09282-000 007-09283-000 007-09282-000
N/A N/A
007-10442-000 007-10443-000 007-10444-000 007-10449-000
007-09289-000 007-09282-000 007-09283-000 007-09282-000
JOHNSON CONTROLS 65
FORM 160.76-RP1
WATERBOX GASKETS
Table 20 - CONDENSER COMPACT WATERBOXES 150 PSI

1 PASS 2 PASS 3 PASS
SHELL
FEET FEET FEET
CODE GASKET P/N GASKET P/N GASKET P/N
REQUIRED REQUIRED REQUIRED
2P, 2Q, 2R, 2S,
028-16790 2' 028-16790 2' 028-16790 4'
22, 23
4P, 4Q, 4R, 4S, 42,
028-16790 2.5' 028-16790 2.5' 028-16790 4.5'
43, 44, 45
6P, 6Q, 6R, 6S, 6T,
028-16790 3' 028-16790 3' 028-16790 5'
63, 64
NOTE: When ordering Gasket Material specify length required by replacing the -000 with either -025 for 25', -050 for 50', or -100 for 100'.
Table 21 - CONDENSER MARINE WATERBOXES 150 PSI

1 PASS 2 PASS 3 PASS
SHELL CODE FEET FEET FEET
GASKET P/N GASKET P/N GASKET P/N
REQUIRED REQUIRED REQUIRED
2P, 2Q, 2R, 2S,
028-16790 23" 028-16790 15" 028-16790 30"
22, 23
4P, 4Q, 4R, 4S, 42,
028-16790 27.5" 028-16790 18" 028-16790 35.5"
43, 44, 45
6P, 6Q, 6R, 6S, 6T,
028-16790 31.5" 028-16790 20.5" 028-16790 41"
63, 64
028-16790 028-16790 028-16790
028-16790
028-16790
LD19796
1-PASS 2-PASS 3-PASS
Figure 36 - CONDENSER 150 LB. WATERBOX GASKET
66 JOHNSON CONTROLS
FORM 160.76-RP1
WATERBOX GASKETS (CONT'D)

Table 22 - EVAPORATOR COMPACT WATERBOXES 150 PSI
1 PASS 2 PASS
SHELL CODE FEET FEET
GASKET P/N GASKET P/N
REQUIRED REQUIRED
2C, 2D, 2E 028-16790 2' 028-16790 2'
4C, 4E, 4F, 4G 028-16790 2.5' 028-16790 2.5'
6A, 6B, 6C, 6D,
028-16790 3' 028-16790 3'
6E, 6F
Table 23 - EVAPORATOR MARINE WATERBOXES 150 PSI

1 PASS 2 PASS
SHELL CODE FEET FEET
GASKET P/N GASKET P/N
REQUIRED REQUIRED
2C, 2D, 2E 028-16790 23" 028-16790 15"
4C, 4E, 4F, 4G 028-16790 27.5" 028-16790 18"
6A, 6B, 6C, 6D,
028-16790 31.5" 028-16790 20.5"
6E, 6F
028-16790 028-16790
028-16790
1-PASS 2-PASS
LD19798
Figure 37 - EVAPORATOR WATERBOXES 150 PSI
JOHNSON CONTROLS 67
FORM 160.76-RP1
VIBRATION ISOLATORS
Table 24 - NEOPRENE VIBRATION ISOLATORS
SYSTEM OPERATING WEIGHT PART NUMBER
PAD SIZE
KILOGRAMS POUNDS (Includes Quantity of 4 Pads)
Up to 7423 Up to 16,365 028-14462-000 5.5" x 5.5" (14 x 14 cm)
7424 to 13,107 16,366 to 28,835 028-14459-000 7" x 5.5" (23 x 14 cm)
13,108 to 24,332 28,836 to 53,530 028-14460-000 9" x 7" (23 x 18 cm)
NOTE: * When used with K7. Quantity is 2.
Table 25 - SPRING ISOLATORS

SYSTEM OPERATING WEIGHT PART NUMBER QUANTITY
KILOGRAMS POUNDS (Includes Quantity 4 Spring Bolts) (Number of Mounts Per Package)
4536 to 8873 10,000 to 19,563 029-23716-000 4
8874 to 11,093 19,564 to 24,457 029-21793-000 4
11,094 to 13,982 24,458 to 30,826 029-21376-000 4
SHELL
SHELL
END
SHEET
END SHEET CAP

SCREW
ADJUSTING
BOLT
NEOPRENE ISOLATORS SPRING ISOLATORS
LD13057
Figure 38 - NEOPRENE ISOLATORS / SPRING ISOLATORS
68 JOHNSON CONTROLS
FORM 160.76-RP1
CURRENT TRANSFORMER KITS

USE WITH FACTORY-MOUNTED MOTORS ONLY
USE WITH FIELD INSTALLED ELECTRO-MECHANICAL STARTERS ONLY
Table 26 - CURRENT TRANSFORMER KIT AND TRANSFORMER ONLY

PART NUMBER
MOTOR "CT"
FLA TRANSFORMER KIT "R" RESISTOR SETTING
VOLTAGE RATIO TRANSFORMER ONLY
(Includes Transformer)
65-111 200:1 375-17422-701 025-29469-000
112-224 350:1 375-17422-702 025-21173-002 R = 1.282 (CT Ratio)
200/600
225-829 700:1 375-17422-703 025-21173-003 Motor FLA
830-1790 1400:1 375-17422-704 025-21173-004
R = 0.247 (CT Ratio)
11-18 200:1 375-17422-705 025-29469-000
Motor FLA
R = 0.370 (CT Ratio)
19-37 200:1 375-17422-705 025-29469-000
Motor FLA
2300-4160
38-123 200:1 375-17422-705 025-29469-000
124-264 350:1 375-17422-706 025-21173-002 R = 0.740 (CT Ratio)
265-518 700:1 375-17422-707 025-21173-005 Motor FLA
519-1036 1400:1 375-17422-708 025-21173-011
JOHNSON CONTROLS 69
FORM 160.76-RP1
Table 27 - CONTROL PANEL

2 Clamp Ribbon Wire, Gray 025-25156-000 737712 40,41
3 Clamp, Ribbon Wire Gray, 025-29103-000 738253 40,41
4 Kit, TB6 Terminal Block 025-47495-000 5013929 41
5 Screw Tap Thd Form Type B 021-14786-000 654264 41
6 Class 2 Stepdown Transformer 025-30889-000 738521 41
7 Screw/Washer Assy (SEMS) 021-29526-000 730557 41
8 Mount Anti-Vibration 021-19191-000 730394 41
9 Power Supply 025-34111-000 1386 41
10 Screw Mach Pan Hd Recd 1 021-01687-000 729377 41
11 Nut Expansion 021-14661-000 729841 41
12 Control, Optiview Microboard, YK 031-03630-001 1190844 41
14 Switch, Keypad, Optiview Panel 024-39355-000 5013928 41
15 Gasket 1/16 X 1/2 Neoprene 071-05170-000 749141 40
16 Washer Plain Type B .203 Id X 021-19175-000 730388 40
17 Kit, Display Optiview Panel 331-01771-000 770400 40
17a Cable Inverter YM Panel 031-01770-005 896610 40
18 Spacer, Plastic, 3/8 Od X 1 021-19173-000 730387 40
19 Nut/Washer Assy (KEPS) 021-19174-000 115867 40,41
31 Strap Grounding 025-32505-001 738720 41
32 Nut/Washer Assy (KEPS) 021-17664-000 115817 40,41
33 Switch, Pb Legend Plate, Safety Stop 025-44646-000 740573 41
34 Switch Pushbutton, E-Stop 025-43677-000 740330 41
35 Screw Tap Thd Form Ty Ab 021-13763-000 729754 41
36 Screw Tap Thd Cut Ty F 021-17608-000 616868 41
37 Mount Ca Strap White Adh 025-25155-000 117321 41
38 Rail, Din, Tab, 35 X 7.5 X 127 Mm Lg 071-05906-050 837972 41
39 Washer Cup Term #10 Screw 021-14191-000 729805 41
40 Kit Terminal Block Control 025-43331-000 740263 41
41 Fuseholder 1 Pole 24 Amp 300V 025-34186-000 739026 41
43 Fuse, Microfuse, 5 Amp, 025-34592-000 48817 41
Ribbon Cable, Keypad Nema 1 031-01772-000 743825
44 40
Ribbon Cable, Keypad Nema 4/12 and CE 031-02015-000 743843
45 Ribbon Cable I/O Board 031-01779-000 63158 41
46 Fuse Type=Wire 2.00A 125V Gl 025-47424-005 1201283 41
47 Surge Suppressor 031-00808-000 618876 41
48 Bag Cloth 4 Wide X 5-1/2 030-08277-000 144075 41
49 Fuse, Cartridge Ty, 5 Amp, 025-15759-000 737426 41
50 Fuse, Microfuse, 4 Amp 025-43368-000 837132 41
51 Fuse, Cartridge Ty, 20 Amp, 025-28967-000 1327 41
52 Fuse Cartridge Ty 5 Amp 025-14019-000 3340 41
102 Fuse Assembly, Optiview YK Mod H 371-06975-320 5017553 39
103 Nut/Washer Assy (KEPS) 021-17664-000 115817 39
104 Wiring Main Harness, Optiview YK Mod H 571-06975-241 5017556 39
70 JOHNSON CONTROLS
FORM 160.76-RP1
TABLE 27 - CONTROL PANEL (CONT'D)

108 Wiring Diagram, Optiview YK Mod H 035-24526-000 5017531 39
109 Wiring Aux Harness, Optiview YK Mod H 571-06975-251 5017558 39
111 Card, SD, Programmed Optiview YK 031-03601-002 5017530 *
112 Nut Expansion 021-14661-000 729841 39
114 Control Optiview I/O Board 031-01743-001 743821 39
115 Wiring Harness, Power Supply Optiview Ctrl Pnl 571-06765-271 1201333 39
116 Cable Tie L=101.600Mm White 025-18167-000 588760 39
119 Ribbon Cable Optiview Panel to CM-2 031-01799-000 743835 39
120 Wiring, CM-2 Harn Mod G Ctrl Pnl NEMA 1 571-06765-261 1201332 39
115 116 109

116
112
119
120
102
103
104
112
113
114
LD19829
Figure 39 - CONTROL PANEL
JOHNSON CONTROLS 71
FORM 160.76-RP1
3
2
17a
44
18
19
16
15
17
Label Listing
Display
Supporting
Component
Part Numbers
32
108
LD19828
72 JOHNSON CONTROLS
FORM 160.76-RP1
14
33
34
41
42 5 37
32 10 49 40 36
8
11
12
13 10
2 6
7
43
46
47
48
49
50
51
52
4
19 5
38 46
45
36
39
31 32
Panel With Door Removed LD19827
JOHNSON CONTROLS 73
FORM 160.76-RP1
Table 28 - AUTOGREASER
ITEM DESCRIPTION YORK P/N SAP QUANTITY FIGURE
1 P203 Auto Greaser 026-47498-000 1072293 1 42
2 Bracket Mounting Autogreaser 392-19259-000 1072296 1 42
3 Bolt Hex Hvy 3/4-10 X3-1/4Grb7 021-15674-000 538679 1 42
4 Nut Hex Hvy 3/4 -10Unc-2B 021-12656-000 538680 1 42
5 Washer Plain Id=0.813 Inch Znstl T=0.148 021-01295-000 588503 1 42
6 Bottle, High Density 028-10579-000 538682 2 42
7 Cap Metal 066-89574-000 589909 2 42
9 Bush Pipe 1 - 11-1/2 Npte 023-04044-000 538685 2 42
10 Bush Pipe 1/2 -14 Npte X 1/8 023-05879-000 538686 2 42
11 Cplg Pipe 1/2 Npti 300#: 023-11323-000 146359 2 42
12 Nipple Pipe 1/2 Sch 40 X 023-14611-000 116270 2 42
16 Nipple Pipe 1/4 Sch 40 X 023-13906-000 538692 1 42
17 Cplg Pipe 1/4 Npti 300#: 023-12113-000 538693 1 42
18 Bush Pipe 1/4 - 18 Npte X 023-05320-000 538694 2 42
19 Washer Plain 13/16 Id X 1-1/2 021-05157-000 148441 2 42
20 Kit Wiring Autogreaser 392-24883-000 1183406 1 *
20a Harness Wiring Ykg Autogreaser Low Level 392-23675-000 1183405 1 43
1 Conduit Flexible Id=3/8In Id=.445In Ps 025-31302-001 738588 240in 43
2 Connr, Conduit Flex Straight 3/8" Adapta 025-31309-001 265735 1 43
3 Connector Iso 4400/Din 025-37876-000 117987 1 43
4 Connr, Conduit Flex Angle 025-31315-001 144730 1 43
5 Ring Seal O 1/2 Elec Cnd 025-09613-000 117034 1 43
6 Wire Elec 18 Awg Black 025-08913-000 588753 508in 43
20b Harness Wiring Autogreaser Power 392-23674-000 1183404 1 43
1 Conduit Flexible Id=3/8In Id=.445In Ps 025-31302-001 738588 240in 43
2 Connr, Conduit Flex Straight 3/8" Adapta 025-31309-001 265735 1 43
3 Connector Iso 4400/Din 025-37876-000 117987 1 43
4 Connr, Conduit Flex Angle 025-31315-001 144730 1 43
5 Ring Seal O 1/2 Elec Cnd 025-09613-000 117034 1 43
6 Wire Elec 18 Awg Black 025-08913-000 588753 254in 43
7 Wire Elec 18 Awg White 025-12729-000 144788 254in 43
8 Wire Elec 18 Awg Grn/Yel Per 025-34025-000 738981 254in 43
74 JOHNSON CONTROLS
FORM 160.76-RP1
Detail B 12
11
7
Detail C
19
10
Detail A
Detail A
18
17 18
16
3
4 Detail C Detail B
2 5
1
LD19825
Figure 42 - AUTOGREASER
JOHNSON CONTROLS 75
FORM 160.76-RP1
20a
3
1 4
2
6
20b
3
1
2 4
5
7 8
6
LD19826
Figure 43 - AUTOGREASER
76 JOHNSON CONTROLS
FORM 160.76-RP1
MULTIPLE UNIT SEQUENCE KIT CONTROLS
Table 29 - MULTIPLE UNIT SEQUENCE KIT (Two Unit)

TWO UNIT
ITEM DESCRIPTION PART NUMBER QUANTITY
11 Controller, RWT 025-15154-000 1
3 Relay, Time Delay 024-30497-000 1
4 Switch, Toggle 024-14057-000 1
1
Not Shown. Remote Mounted.
Table 30 - MULTIPLE UNIT SEQUENCE KIT (Three Unit)

THREE UNIT
2 Control, Temp 2 Stage 025-10215-000 1
3 Relay, TD 115V 024-30497-000 2
4 Relay, Control 120V Coil 024-14519-000 2
5 Relay Assy. 375-21706-000 1
8 Switch, Toggle 3 Position 024-17026-000 1
18 Switch, Toggle 024-11736-000 1
Table 31 - MULTIPLE UNIT SEQUENCE KIT (Four Unit)

FOUR UNIT
2 Control, Temp. 3-Stage 025-10214-000 1
3 Relay, TD 115V 024-30497-000 3
4 Relay Assy. 375-21706-000 1
5 Relay, Control 120V Coil 024-14519-000 8
8 Switch, Toggle 024-11736-000 1
11 Switch, Rotary 4 Ckt 15A 024-20494-000 1
JOHNSON CONTROLS 77
FORM 160.76-RP1
MISCELLANEOUS AND ACCESSORIES

Table 32 - CONSUMABLES
DESCRIPTION PART NUMBER SAP
Ins Therm 3/4 Id X 3/4 010-03801-000 728793
Tape Elec Ins 3/4 Wide 025-15093-000 686102
Adh Scotch Grip 1357 013-02297-000 616579
Ins Therm 3/4" Thick Class 2 010-04198-000 686474
Ins Therm Rd 2.500 Id .75 Wall 010-06587-000 686096
Ins Therm 2-7/8 Id X 3/4 Wall 010-03802-000 686097
Ins Thermal 1-3/8 Id X 010-05144-000 686098
Ins Therm 3/8 Id X 3/4 010-03799-000 686100
Tape Ins Thermal 50 Wide 3 Thk 010-07200-000 728852
Ins Therm 2-1/2 Id X 3/4 Wall 010-05999-000 686103
Solder 1/16 Dia 1 Lb 044-02038-000 745735
Insr Elec 025-10371-000 737257
Adhesive Anaerobic 0.050L Blue 013-03845-000 1086187
Comp Heat Conductive 4 Oz 013-00898-000 616572
Table 33 - FLOW SWITCH CONTROL

DESCRIPTION PART NUMBER
150 DWP 024-26116-000
300 DWP 024-12144-000
Table 34 - DIFFERENTIAL PRESSURE CONTROL

DESCRIPTION PART NUMBER
Control, Differential Pressure 025-30919-000
Table 35 - COMMON PIPING PARTS

STAINLESS STAINLESS
DESCRIPTION STEEL TUBING NUT STEEL SLEEVE
STEEL TUBING STEEL SLEEVE
3/8" 003-00969-000 003-02407-000 023-18977-000 023-20760-000 023-17534-000
1/2" 003-00243-000 023-17541-000 023-19089-000 023-17542-000
3/4" 003-03518-000 003-02487-017 023-18286-000 023-18914-000 023-17536-000
1" 003-03515-000 023-18287-000 023-18911-000 023-17538-000
78 JOHNSON CONTROLS
FORM 160.76-RP1
MISCELLANEOUS AND ACCESSORIES (CONT'D)
Table 36 - ELECTRICAL CONNECTORS

DESCRIPTION YORK P/N
Flow Sensor, (Style H) 025-41573-000
Hot Gas Bypass Valve Actuator- DIN Connector 025-37877-000
Oil Return Solenoid- DIN Connector 025-37876-000
Thrust Bearing Proximity Probe- DIN Connector 025-37805-000
Compressor Stall Sensor- DIN Connector 025-37805-000
Liquid Refrigerant level Sensor- DIN Connector 025-37805-000
PRV Actuator Connector 025-38172-000
VGD Actuator Connector 025-38172-000
Table 37 - RECOMMENDED SPARES

ITEM DESCRIPTION PART NUMBER
1 Preventive Maintenance Kit (YK G Unit) 366-94952-016
Element Oil Filter 026-32831-000
O-Ring Neo1 03.484Id .139Thk M (Oil Filter) 028-14404-000
Filter Drier 3/8 Orfs 026-37563-000
O-Ring Neo1 00.364Id .070Thk M (Filter Drier) 028-12961-012
Type K Oil (R-134a Units), 5 Gallons 011-00533-000
2 Type K Oil (R-134a Units), 1 Gallon 011-01202-000
Type K Oil (R-134a Units), 6 1-Gallons 011-00947-000
NOTE: Reference SI0135 for more information on recommended oil viscosities for R-134a single stage compressors.
JOHNSON CONTROLS 79
P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2015 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.76-RP1 (1015)
Issue Date: October 20, 2015
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CENTRIFUGAL LIQUID CHILLERS

RENEWAL PARTS New Release Form 160.76-RP1 (1015)

Indicates a possible hazardous situation Identifies a hazard which could lead to

Indicates a potentially hazardous situa- Highlights additional information useful

CHANGEABILITY OF THIS DOCUMENT

MANUAL DESCRIPTION FORM NUMBER

Table 1 - UNIT COMPONENTS (Q3-Q7 COMPRESSORS)

NOTE: Items with an * are NOT represented.

Figure 1 - UNIT COMPONENTS (Q3-Q7 COMPRESSORS)

Table 2 - UNIT PIPING (Q3-Q7 COMPRESSORS)

ITEM DESCRIPTION PART NUMBER QUANTITY FIGURE

5 Solenoid, Valve 3/8 ORFS 025-47111-006 1 2

NOTE: Items with an * are NOT represented.

Figure 3 - UNIT PIPING (Q3 - Q7 COMPRESSORS)

Figure 4 - UNIT PIPING (Q3 - Q7 COMPRESSORS)

ITEM DESCRIPTION PART NUMBER SAP FIGURE

Body Oil Pump Hsg Q3 & Q4 (Complete) 392-21983-000 1171664

NOTE: Items with an * are NOT represented.

Figure 5 - OIL PUMP HOUSING ASSEMBLY (Q3 - Q7 COMPRESSORS)

OIL FILTER ARRANGEMENTS

Table 4 - OIL FILTER ARRANGEMENTS

NOTE: Items with an * are NOT represented.

OIL FILTER ARRANGEMENTS

FROM OIL COOLER

Figure 6 - OIL FILTER ARRANGEMENTS

Figure 7 - VARIABLE ORIFICE (2") STANDARD YK

Table 6 - EVAPORATOR RELIEF VALVES

EVAPORATOR WITH ISOLATION VALVE

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Valve, Relief 1-5/16 -12Un-2A 022-10078-000 4102 1 8

Table 7 - CONDENSER RELIEF VALVES

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Valve, Relief 1-5/16 -12Un-2A 022-10078-000 4102 2 8

RELIEF VALVES (CONT'D)

Figure 8 - RELIEF VALVES

HOT GAS BYPASS COMPONENTS

Table 8 - 2" HOT GAS BYPASS

WITH ISOLATION VALVE

WITHOUT ISOLATION VALVE

Figure 9 - HOT GAS BYPASS (2")

PRV POSITION SENSOR KIT

Figure 10 - PRV POSITION SENSOR KIT (371-05520-001)

VARIABLE SPEED OIL PUMP CONTROL PANEL

Table 10 - VARIABLE SPEED OIL PUMP PANEL (NEMA 1)

NOTE: Items with an * are NOT represented.

Figure 11 - VARIABLE SPEED OIL PUMP CONTROL PANEL (NEMA 1)

VARIABLE SPEED OIL PUMP CONTROL PANEL

NEMA4/12, NEMA4X VARIABLE PARTS (371-05499-XXX)

NOTE: Items with an * are NOT represented.

VARIABLE SPEED OIL PUMP CONTROL PANEL

Table 12 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE)

CE VARIABLE PARTS (371-05500-131)

NOTE: Items with an * are NOT represented.

Figure 13 - VARIABLE SPEED OIL PUMP CONTROL PANEL (CE)

SYSTEM CONTROL COMPONENTS

TABLE 13 - SYSTEM WIRING ELECTRO-MECHANICAL STARTER (CONT'D)

TABLE 13 - SYSTEM WIRING ELECTRO-MECHANICAL STARTER (CONT'D)

TABLE 13 - SYSTEM WIRING ELECTRO-MECHANICAL STARTER (CONT'D)

NOTE: Items with an * are NOT represented.