Doc. No WCC.

MM11008
WELDING CONSUMABLE CALCULATION (WCC) Project Rolled Pipe
Client AYS
PROJECT DETAILS TECHNICAL REQUIREMENT CONSUMABLES
Project Rolled Pipe Material spec EN 10025 S3555JR Tacking Carbofil1 + CO2 / L-61 + Corgon
Client AYS Design code AWS D1.1 Production PI S3Si + F7A8
Delivery Client specs. Production PII S2Mo + F8A5
Plate Mill Repair 21 HD + CO2
Pipe Details Qty. Pipe Dimensions Longitudinal Circumferential SAW wire SAW Flux
Material Grade
No EEW Client [unit] OD WT L Qty. Total L Qty. Total L Tradename kg/m Total kg Tradename kg/m Total kg
TOTAL PHASE I 0 0 0 0 TOTAL 0 TOTAL 0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
TOTAL PHASE II 22 148,500 0 0 TOTAL 394 TOTAL 591
1 1 S355JR 22 762.0 25.00 6,050 22 148,500 0 0 S2Mo 2.65 393 F8A5 3.97 590
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 1 of 8
16
17
18
19
20
21
22
23
24

Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 2 of 8

Thick- Bevel Half- Sub- Tool Bevel Half- Sub- Total Area + Volume Mass per Safety
Angle Angle
ness depth opening Area radius depth opening Area area cap per 1m meter factor

WT [mm] β[°] Di [mm] Oi [mm] Ai [mm2] α[°] Ro [mm] Do [mm] Oo [mm] Ao [mm2] At [mm2] Ac [mm2] V [mm3] kg/m
20 30 12.0 6.9 83.1 8 8 14.0 8.8 503.2 586.4 725.7 725,737 5.66 1.25
21 30 12.0 6.9 83.1 8 8 14.0 8.8 503.2 586.4 725.7 725,737 5.66 1.25
22 30 13.0 7.5 97.6 8 8 15.0 9.0 521.0 618.6 762.5 762,532 5.95 1.25
23 30 13.0 7.5 97.6 8 8 16.0 9.1 539.1 636.7 781.5 781,531 6.10 1.25
24 30 13.0 7.5 97.6 8 8 16.0 9.1 539.1 636.7 781.5 781,531 6.10 1.25
25 30 14.0 8.1 113.2 8 8 17.0 9.3 557.5 670.7 820.1 820,126 6.40 1.25
26 30 14.0 8.1 113.2 8 8 18.0 9.4 576.2 689.4 839.7 839,725 6.55 1.25
27 30 14.0 8.1 113.2 8 8 18.0 9.4 576.2 689.4 839.7 839,725 6.55 1.25
28 30 15.0 8.7 129.9 8 8 19.0 9.5 595.1 725.1 880.0 880,020 6.86 1.25
29 30 15.0 8.7 129.9 8 8 20.0 9.7 614.4 744.3 900.1 900,119 7.02 1.25
30 30 15.0 8.7 129.9 8 8 20.0 9.7 614.4 744.3 900.1 900,119 7.02 1.25
31 30 16.0 9.2 147.8 8 8 21.0 9.8 633.9 781.7 942.1 942,114 7.35 1.2
32 30 16.0 9.2 147.8 8 8 22.0 10.0 653.7 801.5 962.8 962,813 7.51 1.2
33 30 16.0 9.2 147.8 8 8 22.0 10.0 653.7 801.5 962.8 962,813 7.51 1.2
34 30 17.0 9.8 166.9 8 8 23.0 10.1 673.7 840.6 1,006.5 1,006,508 7.85 1.2
35 30 17.0 9.8 166.9 8 8 24.0 10.2 694.1 861.0 1,027.8 1,027,807 8.02 1.2
36 30 17.0 9.8 166.9 8 8 24.0 10.2 694.1 861.0 1,027.8 1,027,807 8.02 1.2
37 30 18.0 10.4 187.1 8 8 25.0 10.4 714.7 901.9 1,073.3 1,073,302 8.37 1.2
38 30 18.0 10.4 187.1 8 8 26.0 10.5 735.7 922.8 1,095.1 1,095,101 8.54 1.2
39 30 18.0 10.4 187.1 8 8 26.0 10.5 735.7 922.8 1,095.1 1,095,101 8.54 1.2
40 30 19.0 11.0 208.4 8 8 27.0 10.7 756.9 965.3 1,142.2 1,142,196 8.91 1.2
41 30 19.0 11.0 208.4 8 8 28.0 10.8 778.3 986.8 1,164.6 1,164,595 9.08 1.2
42 30 19.0 11.0 208.4 8 8 28.0 10.8 778.3 986.8 1,164.6 1,164,595 9.08 1.2
43 30 20.0 11.5 230.9 8 8 29.0 11.0 800.1 1,031.1 1,213.5 1,213,490 9.47 1.2
44 30 20.0 11.5 230.9 8 8 30.0 11.1 822.1 1,053.1 1,236.4 1,236,389 9.64 1.2
45 30 20.0 11.5 230.9 8 8 30.0 11.1 822.1 1,053.1 1,236.4 1,236,389 9.64 1.2
46 30 21.0 12.1 254.6 8 8 31.0 11.2 844.5 1,099.1 1,287.0 1,286,983 10.04 1.2
47 30 21.0 12.1 254.6 8 8 32.0 11.4 867.1 1,121.7 1,310.5 1,310,483 10.22 1.2
48 30 21.0 12.1 254.6 8 8 32.0 11.4 867.1 1,121.7 1,310.5 1,310,483 10.22 1.2
49 30 22.0 12.7 279.4 8 8 33.0 11.5 890.0 1,169.4 1,362.8 1,362,777 10.63 1.2
50 30 22.0 12.7 279.4 8 8 34.0 11.7 913.1 1,192.6 1,386.9 1,386,877 10.82 1.2
51 30 22.0 12.7 279.4 8 8 34.0 11.7 913.1 1,192.6 1,386.9 1,386,877 10.82 1.2
52 30 23.0 13.3 305.4 8 8 35.0 11.8 936.6 1,242.0 1,440.9 1,440,871 11.24 1.2
53 30 23.0 13.3 305.4 8 8 36.0 11.9 960.3 1,265.8 1,465.6 1,465,571 11.43 1.2
54 30 23.0 13.3 305.4 8 8 36.0 11.9 960.3 1,265.8 1,465.6 1,465,571 11.43 1.2
55 30 24.0 13.9 332.6 8 8 37.0 12.1 984.3 1,316.9 1,521.3 1,521,265 11.87 1.2
56 30 24.0 13.9 332.6 8 8 38.0 12.2 1,008.6 1,341.2 1,546.5 1,546,465 12.06 1.2
57 30 24.0 13.9 332.6 8 8 38.0 12.2 1,008.6 1,341.2 1,546.5 1,546,465 12.06 1.2
58 30 25.0 14.4 360.8 8 8 39.0 12.4 1,033.2 1,394.1 1,604.0 1,603,959 12.51 1.2
59 30 25.0 14.4 360.8 8 8 40.0 12.5 1,058.0 1,418.9 1,629.7 1,629,659 12.71 1.2
60 30 25.0 14.4 360.8 8 8 40.0 12.5 1,058.0 1,418.9 1,629.7 1,629,659 12.71 1.2
61 30 26.0 15.0 390.3 8 8 41.0 12.6 1,083.2 1,473.5 1,688.9 1,688,853 13.17 1.2
62 30 26.0 15.0 390.3 8 8 42.0 12.8 1,108.6 1,498.9 1,715.2 1,715,153 13.38 1.2
63 30 26.0 15.0 390.3 8 8 42.0 12.8 1,108.6 1,498.9 1,715.2 1,715,153 13.38 1.2
64 30 27.0 15.6 420.9 8 8 43.0 12.9 1,134.3 1,555.2 1,776.0 1,776,047 13.85 1.2
65 30 27.0 15.6 420.9 8 8 44.0 13.1 1,160.3 1,581.2 1,802.9 1,802,947 14.06 1.2
66 30 27.0 15.6 420.9 8 8 44.0 13.1 1,160.3 1,581.2 1,802.9 1,802,947 14.06 1.2
67 30 28.0 16.2 452.6 8 8 45.0 13.2 1,186.5 1,639.2 1,865.5 1,865,541 14.55 1.2
68 30 28.0 16.2 452.6 8 8 46.0 13.3 1,213.1 1,665.8 1,893.0 1,893,041 14.77 1.2
69 30 28.0 16.2 452.6 8 8 46.0 13.3 1,213.1 1,665.8 1,893.0 1,893,041 14.77 1.2
70 30 29.0 16.7 485.6 8 8 47.0 13.5 1,239.9 1,725.5 1,957.3 1,957,335 15.27 1.2
71 30 29.0 16.7 485.6 8 8 48.0 13.6 1,267.0 1,752.6 1,985.3 1,985,335 15.49 1.2
72 30 29.0 16.7 485.6 8 8 48.0 13.6 1,267.0 1,752.6 1,985.3 1,985,335 15.49 1.2
73 30 30.0 17.3 519.6 8 8 49.0 13.8 1,294.4 1,814.0 2,051.3 2,051,329 16.00 1.2
74 30 30.0 17.3 519.6 8 8 50.0 13.9 1,322.0 1,841.7 2,079.9 2,079,929 16.22 1.2
75 30 30.0 17.3 519.6 8 8 50.0 13.9 1,322.0 1,841.7 2,079.9 2,079,929 16.22 1.2
76 30 31.0 17.9 554.8 8 8 51.0 14.0 1,350.0 1,904.9 2,147.7 2,147,723 16.75 1.2
77 30 31.0 17.9 554.8 8 8 52.0 14.2 1,378.2 1,933.1 2,176.8 2,176,823 16.98 1.2
78 30 31.0 17.9 554.8 8 8 52.0 14.2 1,378.2 1,933.1 2,176.8 2,176,823 16.98 1.2
79 30 32.0 18.5 591.2 8 8 53.0 14.3 1,406.7 1,998.0 2,246.3 2,246,317 17.52 1.2
80 30 32.0 18.5 591.2 8 8 54.0 14.5 1,435.5 2,026.8 2,276.0 2,276,017 17.75 1.2
81 30 32.0 18.5 591.2 8 8 54.0 14.5 1,435.5 2,026.8 2,276.0 2,276,017 17.75 1.1
82 30 33.0 19.1 628.7 8 8 55.0 14.6 1,464.6 2,093.4 2,347.2 2,347,211 18.31 1.1
83 30 33.0 19.1 628.7 8 8 56.0 14.7 1,493.9 2,122.7 2,377.4 2,377,411 18.54 1.1
84 30 33.0 19.1 628.7 8 8 56.0 14.7 1,493.9 2,122.7 2,377.4 2,377,411 18.54 1.1
85 30 34.0 19.6 667.4 8 8 57.0 14.9 1,523.6 2,191.0 2,450.3 2,450,305 19.11 1.1
86 30 34.0 19.6 667.4 8 8 58.0 15.0 1,553.5 2,220.9 2,481.1 2,481,104 19.35 1.1
87 30 34.0 19.6 667.4 8 8 58.0 15.0 1,553.5 2,220.9 2,481.1 2,481,104 19.35 1.1
88 30 35.0 20.2 707.3 8 8 59.0 15.2 1,583.7 2,291.0 2,555.8 2,555,799 19.94 1.1
89 30 35.0 20.2 707.3 8 8 60.0 15.3 1,614.1 2,321.5 2,587.2 2,587,198 20.18 1.1
90 30 35.0 20.2 707.3 8 8 60.0 15.3 1,614.1 2,321.5 2,587.2 2,587,198 20.18 1.1
91 30 36.0 20.8 748.2 8 8 61.0 15.4 1,644.9 2,393.2 2,663.5 2,663,493 20.78 1.1
92 30 36.0 20.8 748.2 8 8 62.0 15.6 1,675.9 2,424.2 2,695.4 2,695,392 21.02 1.1

400759684.xls 3 OF 8 작성자 이 창 식
 Thick- Bevel Half- Sub- Tool Bevel Half- Sub- Total Area + Volume Mass per Safety
Angle Angle
ness depth opening Area radius depth opening Area area cap per 1m meter factor

WT [mm] β[°] Di [mm] Oi [mm] Ai [mm2] α[°] Ro [mm] Do [mm] Oo [mm] Ao [mm2] At [mm2] Ac [mm2] V [mm3] kg/m
93 30 36.0 20.8 748.2 8 8 62.0 15.6 1,675.9 2,424.2 2,695.4 2,695,392 21.02 1.1
94 30 37.0 21.4 790.4 8 8 63.0 15.7 1,707.3 2,497.7 2,773.5 2,773,487 21.63 1.1
95 30 37.0 21.4 790.4 8 8 64.0 15.9 1,738.9 2,529.3 2,806.0 2,805,986 21.89 1.1
96 30 37.0 21.4 790.4 8 8 64.0 15.9 1,738.9 2,529.3 2,806.0 2,805,986 21.89 1.1
97 30 38.0 21.9 833.7 8 8 65.0 16.0 1,770.7 2,604.5 2,885.8 2,885,781 22.51 1.1
98 30 38.0 21.9 833.7 8 8 66.0 16.2 1,802.9 2,636.6 2,918.8 2,918,780 22.77 1.1
99 30 38.0 21.9 833.7 8 8 66.0 16.2 1,802.9 2,636.6 2,918.8 2,918,780 22.77 1.1
100 30 39.0 22.5 878.1 8 8 67.0 16.3 1,835.3 2,713.5 3,000.3 3,000,275 23.40 1.1
101 30 39.0 22.5 878.1 8 8 68.0 16.4 1,868.1 2,746.3 3,034.0 3,033,974 23.66 1.1
102 30 39.0 22.5 878.1 8 8 68.0 16.4 1,868.1 2,746.3 3,034.0 3,033,974 23.66 1.1
103 30 40.0 23.1 923.8 8 8 69.0 16.6 1,901.1 2,824.9 3,117.2 3,117,169 24.31 1.1
104 30 40.0 23.1 923.8 8 8 70.0 16.7 1,934.4 2,858.2 3,151.4 3,151,368 24.58 1.1
105 30 40.0 23.1 923.8 8 8 70.0 16.7 1,934.4 2,858.2 3,151.4 3,151,368 24.58 1.1
106 30 41.0 23.7 970.5 8 8 71.0 16.9 1,967.9 2,938.5 3,236.3 3,236,263 25.24 1.1
107 30 41.0 23.7 970.5 8 8 72.0 17.0 2,001.8 2,972.4 3,271.1 3,271,062 25.51 1.1
108 30 41.0 23.7 970.5 8 8 72.0 17.0 2,001.8 2,972.4 3,271.1 3,271,062 25.51 1.1
109 30 42.0 24.2 1,018.4 8 8 73.0 17.1 2,035.9 3,054.4 3,357.7 3,357,657 26.19 1.1
110 30 42.0 24.2 1,018.4 8 8 74.0 17.3 2,070.3 3,088.8 3,393.0 3,392,956 26.47 1.1
111 30 42.0 24.2 1,018.4 8 8 74.0 17.3 2,070.3 3,088.8 3,393.0 3,392,956 26.47 1.1
112 30 43.0 24.8 1,067.5 8 8 75.0 17.4 2,105.0 3,172.6 3,481.4 3,481,351 27.15 1.1
113 30 43.0 24.8 1,067.5 8 8 76.0 17.6 2,140.0 3,207.6 3,517.3 3,517,250 27.43 1.1
114 30 43.0 24.8 1,067.5 8 8 76.0 17.6 2,140.0 3,207.6 3,517.3 3,517,250 27.43 1.1
115 30 44.0 25.4 1,117.8 8 8 77.0 17.7 2,175.2 3,293.0 3,607.2 3,607,245 28.14 1.1
116 30 44.0 25.4 1,117.8 8 8 78.0 17.8 2,210.8 3,328.6 3,643.7 3,643,744 28.42 1.1
117 30 44.0 25.4 1,117.8 8 8 78.0 17.8 2,210.8 3,328.6 3,643.7 3,643,744 28.42 1.1
118 30 45.0 26.0 1,169.1 8 8 79.0 18.0 2,246.6 3,415.8 3,735.5 3,735,539 29.14 1.1
119 30 45.0 26.0 1,169.1 8 8 80.0 18.1 2,282.7 3,451.9 3,772.5 3,772,538 29.43 1.1
120 30 45.0 26.0 1,169.1 8 8 80.0 18.1 2,282.7 3,451.9 3,772.5 3,772,538 29.43 1.1

400759684.xls 4 OF 8 작성자 이 창 식
Mass per
meter

kg/m
7.08 α
7.08 Oo
7.43
7.62
7.62
8.00
8.19 Do
8.19 Ro
8.58
WT
8.78
8.78
8.82
β Di
9.01
9.01
9.42
9.62 Oi
9.62
10.05
10.25
10.25
10.69
10.90
10.90
11.36
11.57
11.57
12.05
12.27
12.27
12.76
12.98
12.98
13.49
13.72
13.72
14.24
14.47
14.47
15.01
15.25
15.25
15.81
16.05
16.05
16.62
16.88
16.88
17.46
17.72
17.72
18.32
18.58
18.58
19.20
19.47
19.47
20.10
20.38
20.38
21.03
21.30
19.53
20.14
20.40
20.40
21.02
21.29
21.29
21.93
22.20
22.20
22.85
23.13

400759684.xls 5 OF 8 작성자 이 창 식
Mass per
meter

kg/m
23.13
23.80
24.08
24.08
24.76
25.04
25.04
25.74
26.03
26.03
26.75
27.04
27.04
27.77
28.07
28.07
28.81
29.11
29.11
29.87
30.18
30.18
30.95
31.26
31.26
32.05
32.37
32.37

400759684.xls 6 OF 8 작성자 이 창 식
 TABLE OF CONSUMABLE DEPOSITION RATE (SAW PHASE 2) - Punch-through

Thick- Root Bevel Half- Sub- Bevel Half- Sub- Total Area + Volume Mass per Safety
Angle Angle
ness face depth opening Area depth opening Area area cap per 1m meter factor

WT [mm] T [mm] α[°] Do [mm] Oo [mm] Ao [mm2] β[°] Di [mm] Oi [mm] Ai [mm2] At [mm2] Ac [mm2] V [mm3] kg/m
6 3 35 1 0.7 0.7 40 2 1.7 3.4 4.1 57.7 57,722 0.45 2
7 3 35 2 1.4 2.8 40 2 1.7 3.4 6.2 64.3 64,303 0.50 2
8 3 35 3 2.1 6.3 40 2 1.7 3.4 9.7 72.3 72,284 0.56 2
9 4 35 1 0.7 0.7 40 4 3.4 13.4 14.2 78.6 78,562 0.61 2
10 4 35 2 1.4 2.8 40 4 3.4 13.4 16.3 85.1 85,144 0.66 2
11 4 35 3 2.1 6.3 40 4 3.4 13.4 19.8 93.1 93,125 0.73 1.5
12 4 35 4 2.8 11.2 40 4 3.4 13.4 24.7 102.5 102,506 0.80 1.5
13 4 35 5 3.5 17.5 40 4 3.4 13.4 31.0 113.3 113,288 0.88 1.5
14 4 35 6 4.2 25.2 40 4 3.4 13.4 38.7 125.5 125,469 0.98 1.5
15 5 35 4 2.8 11.2 40 6 5.0 30.2 41.5 130.0 130,047 1.01 1.5
16 5 35 5 3.5 17.5 40 6 5.0 30.2 47.8 140.8 140,828 1.10 1.5
17 5 35 6 4.2 25.2 40 6 5.0 30.2 55.5 153.0 153,009 1.19 1.5
18 5 35 7 4.9 34.3 40 6 5.0 30.2 64.6 166.6 166,591 1.30 1.5
19 5 35 8 5.6 44.8 40 6 5.0 30.2 75.1 181.6 181,572 1.42 1.5
20 5 35 9 6.3 56.7 40 6 5.0 30.2 87.0 198.0 197,953 1.54 1.5
21 5 35 10 7.0 70.0 40 6 5.0 30.2 100.3 215.7 215,735 1.68 1.25
22 5 35 11 7.7 84.7 40 6 5.0 30.2 115.0 234.9 234,916 1.83 1.25
23 5 35 12 8.4 100.8 40 6 5.0 30.2 131.1 255.5 255,497 1.99 1.25
24 5 35 13 9.1 118.3 40 6 5.0 30.2 148.6 277.5 277,479 2.16 1.25
25 6 35 12 8.4 100.8 40 7 5.9 41.1 142.0 271.8 271,768 2.12 1.25
26 6 35 13 9.1 118.3 40 7 5.9 41.1 159.5 293.7 293,749 2.29 1.25
27 6 35 14 9.8 137.2 40 7 5.9 41.1 178.4 317.1 317,130 2.47 1.25
28 6 35 15 10.5 157.5 40 7 5.9 41.1 198.7 341.9 341,912 2.67 1.25
29 6 35 16 11.2 179.3 40 7 5.9 41.1 220.4 368.1 368,093 2.87 1.25
30 6 35 17 11.9 202.4 40 7 5.9 41.1 243.5 395.7 395,674 3.09 1.25
31 6 35 18 12.6 226.9 40 7 5.9 41.1 268.0 424.7 424,656 3.31 1.1
32 6 35 19 13.3 252.8 40 7 5.9 41.1 293.9 455.0 455,037 3.55 1.1
33 6 35 20 14.0 280.1 40 7 5.9 41.1 321.2 486.8 486,818 3.80 1.1
34 6 35 21 14.7 308.8 40 7 5.9 41.1 350.0 520.1 520,100 4.06 1.1
35 6 35 22 15.4 338.9 40 7 5.9 41.1 380.1 554.7 554,681 4.33 1.1
36 6 35 23 16.1 370.4 40 7 5.9 41.1 411.6 590.7 590,662 4.61 1.1
37 6 35 24 16.8 403.3 40 7 5.9 41.1 444.5 628.0 628,044 4.90 1.1
38 6 35 25 17.5 437.6 40 7 5.9 41.1 478.8 666.8 666,825 5.20 1.1
39 6 35 26 18.2 473.3 40 7 5.9 41.1 514.5 707.0 707,006 5.51 1.1
40 6 35 27 18.9 510.5 40 7 5.9 41.1 551.6 748.6 748,588 5.84 1.1

400759684.xls 7 OF 8 작성자 이 창 식
Mass per
meter

kg/m
0.90
1.00 Oo
1.13
1.23
α
1.33 Do
1.09
1.20
T
1.33 WT
1.47
1.52 Di
β
1.65
1.79
1.95 Oi
2.12
2.32
2.10
2.29
2.49
2.71
2.65
2.86
3.09
3.33
3.59
3.86
3.64
3.90
4.18
4.46
4.76
5.07
5.39
5.72
6.07
6.42

400759684.xls 8 OF 8 작성자 이 창 식