Vfd037e23a Um PDF
Vfd037e23a Um PDF
Vfd037e23a Um PDF
Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is
manufactured with high-quality components and materials and incorporate the latest microprocessor
technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following
safety guidelines before connecting power to the AC motor drive. Keep this operating manual at
hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
DANGER!
1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power
has been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and
W/T3 directly to the AC mains circuit power supply.
5. Ground the VFD-E using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for 1-
phase motors or other purpose.
7. VFD-E series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components
are especially sensitive to static electricity. To prevent damage to these components, do not
touch these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,
high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic
particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the
equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output
reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be ≤ 240V (≤ 480V for 460V models) and the short
circuit must be ≤ 5000A RMS (≤10000A RMS for the ≥ 40hp (30kW) models).
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registered trademark of Echelon Corporation. Profibus is a registered trademark of Profibus
International. CANopen is a registered trademark of CAN in Automation (CiA). Other trademarks
belong to their respective owners.
Table of Contents
Preface ............................................................................................................. i
Chapter 4 Parameters..................................................................................4-1
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1
B.8.3 Reference Table for the 7-segment LED Display of the Digital
Keypad ...............................................................................................B-24
The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain
the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an
extended period of time. Storage conditions are:
CAUTION!
1. Store in a clean and dry location free from direct sunlight or corrosive fumes.
2. Store within an ambient temperature range of -20 °C to +60 °C.
3. Store within a relative humidity range of 0% to 90% and non-condensing environment.
4. Store within an air pressure range of 86 kPA to 106kPA.
5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and
frost.
7. If the AC motor drive is stored for more than 3 months, the temperature should not be higher
than 30 °C. Storage longer than one year is not recommended, it could result in the degradation
of the electrolytic capacitors.
8. When the AC motor drive is not used for longer time after installation on building sites or places
with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
This VFD-E AC motor drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User Manual/Quick
Start and CD.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part
number of your order.
If the nameplate information does not correspond to your purchase order or if there are
any problems, please contact your distributor.
Input terminals
(R/L1, S/L2, T/L3)
Keypad cover
Output terminals
(U/T1, V/T2, W/T3)
1-5HP/0.75-3.7kW (Frame B)
Input terminals
(R/L1, S/L2, T/L3)
Keypad cover
Case body
Control board cover
Output terminals
(U/T1, V/T2, W/T3)
7.5-15HP/5.5-11kW (Frame C)
Input terminals
(R/L1, S/L2, T/L3)
Case body
Keypad cover
Output terminals
(U/T1, V/T2, W/T3)
20-30HP/15-22kW (Frame D)
Input terminals
(R/L1, S/L2, T/L3)
Case body
Keypad cover
Output terminals
(U/T1, V/T2, W/T3)
Internal Structure
NOTE
The LED “READY” will light up after applying power. The light won’t be off until the capacitors are
discharged to safe voltage levels after power off.
VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P,
A (A2) 0.25-2hp (0.2-1.5kW)
VFD007E21P/23P/43P, VFD015E23P/43P
VFD007E11A, VFD015E21A, VFD022E21A/23A/43A,
B 1-5hp (0.75-3.7kW) VFD037E23A/43A, VFD007E11C, VFD015E21C,
VFD022E21C/23C/43C, VFD037E23C/43C
VFD055E23A/43A, VFD075E23A/43A, VFD110E23A/43A,
C 7.5-15hp (5.5-11kW)
VFD055E23C/43C, VFD075E23C/43C, VFD110E23C/43C
VFD150E23A/43A, VFD150E23C/43C, VFD185E43A/43C,
D 20-30hp (15-22kW)
VFD220E43A/43C
RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper is used to suppress
the interference (Radio Frequency Interference) on the power line.
Main power isolated from earth:
If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off.
Then the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit damage
(according to IEC 61800-3) and reduce earth leakage current.
CAUTION!
1. After applying power to the AC motor drive, do not cut off the RFI jumper. Therefore,
please make sure that main power has been switched off before cutting the RFI jumper.
2. The gap discharge may occur when the transient voltage is higher than 1,000V. Besides,
electro-magnetic compatibility of the AC motor drives will be lower after cutting the RFI
jumper.
3. Do NOT cut the RFI jumper when main power is connected to earth.
4. The RFI jumper cannot be cut when Hi-pot tests are performed. The mains power and
motor must be separated if high voltage test is performed and the leakage currents are
too high.
5. To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC
motor drive is installed on an ungrounded power system or a high resistance-grounded
(over 30 ohms) power system or a corner grounded TN system.
Step 1 Step 2
For Frame B, Frame C and Frame D: it only For Frame B, Frame C and Frame D: it only
needs to turn the cover lightly to open it needs to turn the cover light to open the cover
For Frame A, Frame B, Frame C and Frame For Frame A, Frame B, Frame C and Frame
D, D,
press and hold in the tabs on each side of the press and hold in the tabs on each side of the
fan and pull the fan up to release. extension card and pull the extension card up
to release. On the other hand, it can install the
extension card into the AC motor drive with
screws.
120mm 120mm
Air Flow
50mm
50mm
50mm
50mm
120mm 120mm
50mm
50mm
50mm
50mm
150mm 150mm
Air-extracting apparatus
AC motor drive
fan
CAUTION!
1. Operating, storing or transporting the AC motor drive outside these conditions may cause
damage to the AC motor drive.
2. Failure to observe these precautions may void the warranty!
3. Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions
are not allowed.
4. The AC motor drive will generate heat during operation. Allow sufficient space around the unit
for heat dissipation.
5. The heat sink temperature may rise to 90°C when running. The material on which the AC motor
drive is mounted must be noncombustible and be able to withstand this high temperature.
1 20 mm 1 50 mm 1 20 mm
1 50 mm
A B
1 20 mm 1 50 mm
A B
1 20 mm 1 50 mm
Air flow
1 20 mm 1 50 mm 1 20 mm 1 50 mm
U V W U V W U V W U V W
Br ak e
module
IM IM IM IM
F or frame A, ter minal + (- ) is c onnec ted to the terminal + ( -) of the brak e module.
F or frame B, C and D, ter minal + /B1 (- ) is c onnec ted to the terminal + ( -) of the brak e module.
1.3 Dimensions
H1
H
S1 S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
NOTE
Frame A (A1): VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A,
VFD015E23A/43A, VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C,
VFD015E23C/43C, VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T,
VFD015E23T/43T
Frame A (A2): VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P, VFD007E21P/23P/43P,
VFD015E23P/43P
H1
H
S1 S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
NOTE
Frame B (B1): VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A,
VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C
H1
H
S1
S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
NOTE
Frame C (C1): VFD055E23A/43A, VFD075E23A/43A, VFD110E23A/43A, VFD055E23C/43C,
VFD075E23C/43C, VFD110E23C/43C
H1
H
S1
S2
Unit: mm [inch]
Frame W W1 H H1 D D1 D2 S1 S2
NOTE
Frame D (D1): VFD150E23A/23C, VFD150E43A/43C, VFD185E43A/43C, VFD220E43A/43C
After removing the front cover, check if the power and control terminals are clear. Be sure to observe
the following precautions when wiring.
Installation intended to meet the UL and cUL requirements must follow the instructions
provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL
and cUL requirements. Refer to the technical data label affixed to the AC motor drive and
the motor nameplate for electrical data.
The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for
each VFD-E Series part number. These fuses (or equivalent) must be used on all
installations where compliance with U.L. standards is a required.
CAUTION!
1. Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may
result in damage to the equipment. The voltage and current should lie within the range as
indicated on the nameplate.
2. All the units must be grounded directly to a common ground terminal to prevent lightning strike
or electric shock.
3. Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is
made by the loose screws due to vibration.
4. Check following items after finishing the wiring:
A. Are all connections correct?
B. No loose wires?
C. No short-circuits between terminals or to ground?
DANGER!
1. A charge may still remain in the DC bus capacitors with hazardous voltages even if the power
has been turned off. To prevent personal injury, please ensure that the power is turned off and
wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC
motor drive.
2. Only qualified personnel familiar with AC motor drives is allowed to perform installation, wiring
and commissioning.
3. Make sure that the power is off before doing any wiring to prevent electric shock.
2.1 Wiring
Users must connect wires according to the circuit diagrams on the following pages. Do not plug a
modem or telephone line to the RS-485 communication port or permanent damage may result. The
pins 1 & 2 are the power supply for the optional copy keypad only and should not be used for RS-485
communication.
Main c irc ui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
Main c irc ui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
Main c ircui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
Main c irc ui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
BR
brake resi stor
(opti onal)
F us e/NF B(No F use B reaker)
B1 B2 Motor
R(L1) R(L1) U(T 1)
S(L2) S(L2) V(T2)
IM
Recommended Circuit
W(T 3)
3~
when power s uppl y
is turned O FF by a E
fault output E
SA
If the fault occur s, the
MC RB RA
contact will be O N to Multi-function c ontact output
turn off the power and RC Refer to c hapter2.4 for detai ls.
protect the power sys tem. OF F ON RB F ac tor y s etting is
MC malfunction indication
+24V RC
F WD/Stop
F act ory set ting :
MI1 MO1 F ac tor y s etting:
REV/Stop
NPN Mo de MI2 Driv e is in operation
NPN Multi-s tep 1 48V50mA Max.
F ac tor y MI3
Sw1 setting Multi-s tep 2 Multi-function
PNP
MI4
Please refer to F ig ure 7 Multi-s tep 3 MCM Photocoulper O utput
MI5
fo r w irin g of NPN Multi-s tep 4
MI6 Analog Multi- func tion
m od e and PNP AFM Output Termi nal
m od e. Digital Si gnal Common
DCM factory setti ng: Analog
E freq./ cur rent meter
ACM 0~ 10V DC/ 2mA
Analog S ignal common
E
F ac tor y s etting: output
frequency
+10V
3 Power supply
F act ory set ting : +10V 20mA
ACI Mod e RS-485
AVI
5K 2 AVI
Master Fr equency Seri al interface
Sw2 1 0 to 10V 47K 1: Reserv ed
ACI ACI 2: EV
ACI/AVI sw it ch 4-20mA/0-10V 3: G ND
Wh en switch in g to AVI, ACM 4: SG -
it in dicates AVI2 8 1 5: SG +
Analog S ignal Common E 6: Reserv ed
7: Reserv ed
8: Reserv ed
Main c ircui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
NOTE F or VF D-E- T s eries, the braking resistor can be used by connecting terminals ( B1 and B2) dir ectly. B ut
it c an't connec t DC- BUS i n parallel.
BR
brake resi stor
(opti onal)
F us e/NF B(No F use B reaker)
B1 B2 Motor
R(L1) R(L1) U(T1)
S(L2) S(L2) V(T2)
IM
T( L3) T(L3) W(T 3)
3~
Recommended Circuit E
when power s uppl y E
is turned O FF by a SA
fault output MC RB RA
If the fault occur s, the Multi-function c ontact output
contact will be O N to RC Refer to c hapter2.4 for detai ls.
turn off the power and
OF F ON RB F ac tor y s etting is
MC malfunction indication
protect the power sys tem.
+24V RC
F WD/Stop
F act ory set ting :
MI1 MO1 F ac tor y s etting:
REV/Stop
NPN Mo de MI2 Driv e is in operation
NPN Multi-s tep 1 48V50mA Max.
F ac tor y MI3
Sw1 setting Multi-s tep 2 Multi-function
PNP
MI4
Please refer to F ig ure 7 Multi-s tep 3 MCM Photocoulper O utput
MI5
fo r w irin g of NPN Multi-s tep 4
MI6 Analog Multi- func tion
m od e and PNP AFM Output Termi nal
m od e. Digital Si gnal Common
DCM factory setti ng: Analog
E freq./ cur rent meter
ACM 0~ 10VDC/ 2mA
Analog S ignal common
E
F ac tor y s etting: output
frequency
+10V
3 Power supply
F act ory set ting : +10V 20mA
ACI Mod e RS-485
AVI
5K 2 AVI
Master Fr equency Seri al interface
Sw2 1 0 to 10V 47K 1: Reserv ed
ACI ACI 2: EV
ACI/AVI sw it ch 4-20mA/0-10V 3: G ND
Wh en switch in g to AVI, ACM 4: SG -
it in dicates AVI2 8 1 5: SG +
Analog S ignal Common E 6: Reserv ed
7: Reserv ed
8: Reserv ed
Main c ircui t (power) terminals Contr ol c ircuit ter minals Shielded l eads & Cable
NOTE F or VF D-E- T s eries, the braking resistor can be used by connecting terminals ( B1 and B2) dir ectly. B ut
it c an't connec t DC- BUS i n parallel.
PNP
Factory
setting
Factory
setting
Factory
setting
Factory
setting
+
24
Vdc -
CAUTION!
1. The wiring of main circuit and control circuit should be separated to prevent erroneous actions.
2. Please use shield wire for the control wiring and not to expose the peeled-off net in front of the
terminal.
3. Please use the shield wire or tube for the power wiring and ground the two ends of the shield
wire or tube.
4. Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it
comes in contact with high voltage.
5. The AC motor drive, motor and wiring may cause interference. To prevent the equipment
damage, please take care of the erroneous actions of the surrounding sensors and the
equipment.
6. When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor terminals
U/T1, V/T2, and W/T3, respectively. To permanently reverse the direction of motor rotation,
switch over any of the two motor leads.
Excellent
Good
Not allowed
Items Explanations
Power Supply
Please follow the specific power
Power
supply requirements shown in
supply
Appendix A.
There may be an inrush current
FUSE/NFB during power up. Please check the
Fuse/NFB chart of Appendix B and select the
(Optional) correct fuse with rated current. Use of
an NFB is optional.
Magnetic Please do not use a Magnetic
contactor Magnetic
contactor as the I/O switch of the AC
contactor
motor drive, as it will reduce the
(Optional)
operating life cycle of the AC drive.
Used to improve the input power
Input AC factor, to reduce harmonics and
Line Reactor
provide protection from AC line
disturbances. (surges, switching
Zero-phase
Input AC spikes, short interruptions, etc.). AC
Reactor Line Reactor line reactor should be installed when
(Optional) the power supply capacity is 500kVA
or more or advanced capacity is
activated .The wiring distance should
EMI Filter be ≤ 10m. Refer to appendix B for
details.
Zero phase reactors are used to
Brake unit
B2 Choke)
range from AM band to 10MHz.
- (Optional)
Appendix B specifies the zero phase
U/T1 V/T2 W/T3
reactor. (RF220X00A)
To reduce electromagnetic
Zero-phase EMI filter
Reactor interference.
Figure 2
For frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A,
VFD007E11C, VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C
For frame C: VFD055E23A/43A, VFD075E23A/43A, VFD110E23A/43A, VFD055E23C/43C,
VFD075E23C/43C, VFD110E23C/43C
For frame D: VFD150E23A/23C, VFD150E43A/43C, VFD185E43A/43C, VFD220E43A/43C
B ra ke Re sisto r( Op tio na l)
BR
N o fuse br eaker
( NF B) -
MC +/B1 B2
R Motor
R (L1 ) U (T 1)
S S(L2 ) IM
V(T2 )
T T(L 3) 3~
W(T3 )
E
E
Figure 3
For Frame A: VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T,
VFD015E23T/43T
Brake Resistor
BR (Optional)
No fuse breaker
(NFB) B1 B2
MC Motor
R R(L1) U(T1)
S S(L2) IM
V(T2)
T T(L3) 3~
W(T3)
E
E
U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase induction motor
CAUTION!
+/B1 B2 B1 B2 +/B1 -
Connect a brake resistor or brake unit in applications with frequent deceleration ramps,
short deceleration time, too low brake torque or requiring increased brake torque.
If the AC motor drive has a built-in brake chopper (frame B, frame C and VFDxxxExxT
models), connect the external brake resistor to the terminals [+/B1, B2] or [B1, B2].
Models of frame A don’t have a built-in brake chopper. Please connect an external
optional brake unit (BUE-series) and brake resistor. Refer to BUE series user manual for
details.
Connect the terminals [+(P), -(N)] of the brake unit to the AC motor drive terminals [+/B1, -
]. The length of wiring should be less than 5m with cable.
When not used, please leave the terminals [+/B1, -] open.
WARNING!
VFD055E23A/43A,
VFD075E23A/43A,
VFD110E23A/43A, Stranded
6-16 AWG. 30kgf-cm copper
(13.3-1.3mm2) (26in-lbf)
VFD055E23C/43C, Only, 75℃
VFD075E23C/43C,
VFD110E23C/43C
NOTE
To connect 6 AWG (13.3 mm2) wires, use Recognized Ring
Terminals
VFD150E23A/23C,
+24
Multi-Input
multi-input Terminal
terminal
+24V
DCM Internal Circuit
Internal Circuit
RA RB RC
RS-485
MI1 MI2 MI3 MI4 MI5 MI6 DCM DCM 24V ACM AVI ACI 10V
Mo1
Multi-function Output 1
MO1
(Photocoupler)
MCM
internal circuit
AVI/ACI
C
ACM
ferrite core
DANGER!
Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it comes
in contact with high voltage.
MI1 MI2 MI3 MI4 MI5 MI6 DCM DCM 24V ACM AVI ACI 10V
NOTE
Frame A: VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A,
VFD015E23A/43A, VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C,
VFD015E23C/43C, VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T,
VFD015E23T/43T, VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P, VFD007E21P/23P/43P,
VFD015E23P/43P
Frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A, VFD007E11C,
VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C
Make sure that the wiring is correct. In particular, check that the
output terminals U/T1, V/T2, W/T3. are NOT connected to power
and that the drive is well grounded.
Verify that no other equipment is connected to the AC motor drive
Do NOT operate the AC motor drive with humid hands.
Please check if READY LED is ON when power is applied. Check
if the connection is well when option from the digital keypad KPE-
LE02.
It should be stopped when fault occurs during running and refer to
“Fault Code Information and Maintenance” for solution. Please do
NOT touch output terminals U, V, W when power is still applied to
L1/R, L2/S, L3/T even when the AC motor drive has stopped. The
DC-link capacitors may still be charged to hazardous voltage
levels, even if the power has been turned off.
3.1 Keypad
The operation method can be set via communication, control terminals and optional keypad KPE-
LE02.
RS485 port (RJ-45)
It needs to use VFD-USB01 or
IFD8500 converter to connect
to the PC.
+24V
FWD/Stop
Factory setting:
MI1
REV/Stop
NPN Mode MI2
NPN Multi-step 1
Factory MI3
Sw1 setting Multi-step 2
PNP
MI4
Multi-step 3
MI5
Multi-step 4
MI6
Digital Signal Common
DCM
E
* Don't apply the mains voltage directly
to above terminals.
Operate from
+10V
3 Power supply
external signal Factory setting: +10V 3mA
ACI Mode
AVI
5K 2 AVI
Master Frequency
Sw2 1 0 to 10V 47K
ACI ACI
ACI/AVI switch 4-20mA/0-10V
When switching to AVI, ACM
it indicates AVI2
Analog Signal Common E
Figure 3-1
The factory setting of the operation source is from the external terminal (Pr.02.01=2).
1. Both MI1-DCM and MI2-DCM need to connect a switch for switching FWD/STOP and
REV/STOP.
2. Please connect a potentiometer among AVI, 10V and DCM or apply power 0-10Vdc to
AVI-DCM (as shown in figure 3-1)
If you want to perform a trial run by using optional digital keypad, please operate by the following
steps.
1. Connect digital keypad to AC motor drive
correctly.
2. After applying the power, verify that LED
display shows F 0.0Hz.
3. Set Pr.02.00=0 and Pr.02.01=0. (Refer to
Appendix B operation flow for detail)
If the results of trial run are normal, please start the formal run.
The VFD-E parameters are divided into 14 groups by property for easy setting. In most applications,
the user can finish all parameter settings before start-up without the need for re-adjustment during
operation.
4: FWD/REV command
User-Defined
00.05 0. 1 to 160.0 1.0
Coefficient K
0: V/f Control
00.10 Control Method 0
1: Vector Control
00.11 Reserved
Mid-Point Frequency
01.03 0.10 to 600.0 Hz 1.50
(Fmid) (Motor 0)
Minimum Output
01.05 Frequency (Fmin) 0.10 to 600.0 Hz 1.50
(Motor 0)
0: Linear Accel/Decel
Acceleration S-
01.17 0.0 to 10.0 / 0.00 to 10.00 sec 0.0
Curve
Deceleration S-
01.18 0.0 to 10.0 / 0.00 to 10.00 sec 0.0
Curve
Maximum Voltage
01.26 Frequency (Fbase) 0.10 to 600.0 Hz 60.00
(Motor 1)
Mid-Point
01.28 Frequency (Fmid) 0.10 to 600.0 Hz 1.50
(Motor 1)
Minimum Output
01.30 Frequency (Fmin) 0.10 to 600.0 Hz 1.50
(Motor 1)
Maximum Voltage
01.32 Frequency (Fbase) 0.10 to 600.0 Hz 60.00
(Motor 2)
Mid-Point
01.34 Frequency (Fmid) 0.10 to 600.0 Hz 1.50
(Motor 2)
Minimum Output
01.36 Frequency (Fmin) 0.10 to 600.0 Hz 1.50
(Motor 2)
Maximum Voltage
01.38 Frequency (Fbase) 0.10 to 600.0 Hz 60.00
(Motor 3)
Mid-Point
01.40 Frequency (Fmid) 0.10 to 600.0 Hz 1.50
(Motor 3)
Minimum Output
01.42 Frequency (Fmin) 0.10 to 600.0 Hz 1.50
(Motor 3)
0: Digital keypad
PWM Carrier
02.03 Frequency 1 to 15kHz 8
Selections
0: Decelerate to 0 Hz
0: by UP/DOWN Key
Accel/Decel Rate of
Change of
02.08 UP/DOWN 0.01~10.00 Hz 0.01
Operation with
Constant Speed
Initial Frequency
02.15 Setpoint (for keypad 0.00 ~ 600.0Hz 60.00
& RS485/USB)
Read Only
Bit0=1: by First Freq Source (Pr.02.00)
Display the Master
Bit1=1: by Second Freq Source (Pr.02.09)
02.16 Freq Command ##
Source Bit2=1: by Multi-input function
Bit3=1: by PLC Freq command (NOT for
VFD*E*C models)
Read Only
Bit0=1: by Digital Keypad
Bit1=1: by RS485 communication
Display the
Bit2=1: by External Terminal 2/3 wire mode
02.17 Operation ##
Command Source Bit3=1: by Multi-input function
Bit4=1: by PLC Operation Command (NOT
for VFD*E*C models)
Bit5=1: by CANopen communication
3: Zero speed
4: Over torque detection
Preliminary Count
03.06 0 to 9999 0
Value
Read only
Read only
The Analog Output
Used by PLC Bit0=1:AFM used by PLC
03.10 ##
(NOT for VFD*E*C Bit1=1: AO1 used by PLC
models)
Bit2=1: AO2 used by PLC
Brake Release
03.11 0.00 to 20.00Hz 0.00
Frequency
Brake Engage
03.12 0.00 to 20.00Hz 0.00
Frequency
Read only
Bit0: RLY Status
Bit1: MO1 Status
Keypad
04.00 0.0 to 200.0 % 0.0
Potentiometer Bias
Keypad
04.02 0.1 to 200.0 % 100.0
Potentiometer Gain
Keypad
0: No negative bias command
Potentiometer
04.03 Negative Bias, 0
Reverse Motion
1: Negative bias: REV motion enabled
Enable/Disable
2: 3-wire operation
5: External reset
8: Jog Operation
Bit0:MI1
Bit1:MI2
Bit2:MI3
Bit3:MI4
Bit4:MI5
Bit5:MI6
Bit6:MI7
Multi-function Input
04.09 Bit7:MI8 0
Contact Selection
Bit8:MI9
Bit9:MI10
Bit10:MI11
Bit11:MI12
0:N.O., 1:N.C.
P.S.:MI1 to MI3 will be invalid when it is 3-
wire control.
0: ACI
04.19 ACI/AVI2 Selection 0
1: AVI2
Max AVI2
04.23 0.0 to 100.0% 100.0
Frequency
Read only
Read only
Internal/External 0~4095 0
04.27 Multi-function Input
Terminals Selection
0: Disabled
Over-Torque
06.04 10 to 200% 150
Detection Level
Over-Torque
06.05 0.1 to 60.0 sec 0.1
Detection Time
2: Disabled
Electronic Thermal
06.07 30 to 600 sec 60
Characteristic
0: No fault 0
5: Overload (oL)
6: Overload1 (oL1)
13: Reserved
15: Reserved
16: Auto Acel/Decel failure (CFA)
33: Reserved
Factory
Parameter Explanation Settings Customer
Setting
Motor No-Load
07.01 0%FLA to 99% FLA 0.4*FLA
Current (Motor 0)
Torque
07.02 Compensation 0.0 to 10.0 0.0
(Motor 0)
0: Disable
Motor Parameters
07.04 1: Auto tuning R1 0
Auto Tuning
2: Auto tuning R1 + no-load test
Motor Line-to-line
07.05 Resistance R1 0~65535 mΩ 0
(Motor 0)
Slip Compensation
07.07 0 to 250% 200
Limit
Torque
07.08 Compensation Time 0.01 ~10.00 Sec 0.30
Constant
Slip Compensation
07.09 0.05 ~10.00 sec 0.20
Time Constant
Accumulative Motor
07.10 Operation Time 0 to 1439 Min. 0
(Min.)
Accumulative Motor
07.11 Operation Time 0 to 65535 Day 0
(Day)
Input Debouncing
07.13 Time of the PTC 0~9999(*2ms) 100
Protection
Motor PTC
07.14 Overheat Protection 0.1~10.0V 2.4
Level
Motor PTC
07.15 Overheat Warning 0.1~10.0V 1.2
Level
Motor PTC
07.16 Overheat Reset 0.1~5.0V 0.6
Delta Level
Motor No-Load
07.19 0%FLA to 99% FLA 0.4*FLA
Current (Motor 1)
Torque
07.20 Compensation 0.0 to 10.0 0.0
(Motor 1)
Slip Compensation
07.21 (Used without PG) 0.00 to 10.00 0.00
(Motor 1)
Motor Line-to-line
07.22 Resistance R1 0~65535 mΩ 0
(Motor 1)
Motor No-Load
07.26 0%FLA to 99% FLA 0.4*FLA
Current (Motor 2)
Torque
07.27 Compensation 0.0 to 10.0 0.0
(Motor 2)
Slip Compensation
07.28 (Used without PG) 0.00 to 10.00 0.00
(Motor 2)
Motor Line-to-line
07.29 Resistance R1 0~65535 mΩ 0
(Motor 2)
Motor No-Load
07.33 0%FLA to 99% FLA 0.4*FLA
Current (Motor 3)
Torque
07.34 Compensation 0.0 to 10.0 0.0
(Motor 3)
Slip Compensation
07.35 (Used without PG) 0.00 to 10.00 0.00
(Motor 3)
Motor Line-to-line
07.36 Resistance R1 0~65535 mΩ 0
(Motor 3)
DC Brake Current
08.00 0 to 100% 0
Level
DC Brake Time
08.01 0.0 to 60.0 sec 0.0
during Start-Up
DC Brake Time
08.02 0.0 to 60.0 sec 0.0
during Stopping
Start-Point for DC
08.03 Brake 0.00 to 600.0Hz 0.00
Skip Frequency 1
08.09 0.00 to 600.0 Hz 0.00
Upper Limit
Skip Frequency 1
08.10 0.00 to 600.0 Hz 0.00
Lower Limit
Skip Frequency 2
08.11 0.00 to 600.0 Hz 0.00
Upper Limit
Skip Frequency 2
08.12 0.00 to 600.0 Hz 0.00
Lower Limit
Skip Frequency 3
08.13 0.00 to 600.0 Hz 0.00
Upper Limit
Skip Frequency 3
08.14 0.00 to 600.0 Hz 0.00
Lower Limit
0: Disable
08.17 Auto Energy Saving 0
1: Enable
Compensation 0.0~5.0
08.20 Coefficient for Motor 0.0
Instability
Number of OOB 00 to 32
08.22 20
Sampling Times
0: Disable
08.24 DEB Function 0
1: Enable
09.05 Reserved
09.06 Reserved
Proportional Gain
10.02 0.0 to 10.0 1.0
(P)
PID Feedback
10.08 Signal Detection 0.0 to 3600 sec (0.0 disable) 60.0
Time
Detection Time of
10.13 0.1 to 300.0 sec 5.0
PID Offset
Sleep/Wake Up
10.14 0.0 to 6550 sec 0.0
Detection Time
3: Zero speed
8: Fault indication
Multi-function 9: Desired frequency 1 attained
11.02 Output Terminal
MO4/RA4 10: Terminal count value attained 0
0: No function 0
Multi-function Input
11.06 1: Multi-Step speed command 1
Terminal (MI7)
2: Multi-Step speed command 2
6: Accel/Decel inhibit 0
Multi-function Input
11.08 7: Accel/Decel time selection command
Terminal (MI9)
8: Jog Operation
0: Disabled
1: Source of the 1st frequency
AI2 Function 2: Source of the 2nd frequency
12.10 0
Selection 3: PID Set Point (PID enable)
4: Positive PID feedback
5: Negative PID feedback
0: AVO1
AO1 Terminal
12.20 1: ACO1 (analog current 0.0 to 20.0mA) 0
Analog Signal Mode
2: ACO1 (analog current 4.0 to 20.0mA)
0: No function
AUI Analog Input
12.26 1: Source of the 1st frequency 0
Selection
2: Source of the 2nd frequency
0: Positive bias
12.28 AUI Bias Polarity 0
1: Negative bias
1: Single phase
13.00 PG Input 0
2: Forward/Counterclockwise rotation
3: Reverse/Clockwise rotation
Proportional Gain
13.03 0.0 to 10.0 1.0
(P)
Speed Control
13.05 Output Frequency 0.00 to 100.00Hz 10.00
Limit
Speed Feedback
13.06 0 to 9999 (*2ms) 500
Display Filter
Speed Feedback
13.09 0 to 9999 (*2ms) 16
Filter
Speed Search
Related
Applications Purpose Functions
Parameters
Windmill, winding Restart free- Before the free-running motor is 08.04~08.08
machine, fan and all running motor completely stopped, it can be restarted
inertia loads without detection of motor speed. The
AC motor drive will auto search motor
speed and will accelerate when its
speed is the same as the motor speed.
Energy Saving
Related
Applications Purpose Functions
Parameters
Punching machines Energy saving and Energy saving when the AC motor 08.17
fans, pumps and less vibrations drive runs at constant speed, yet full
precision machinery power acceleration and deceleration
For precision machinery it also helps
to lower vibrations.
Multi-step Operation
Related
Applications Purpose Functions
Parameters
Cyclic operation by To control 15-step speeds and duration 04.05~04.10
Conveying machinery
multi-step speeds. by simple contact signals. 05.00~05.14
Overheat Warning
Related
Applications Purpose Functions
Parameters
When AC motor drive overheats, it 03.00~03.01
Air conditioner Safety measure uses a thermal sensor to have 04.05~04.08
overheat warning.
Two-wire/three-wire
Related
Applications Purpose Functions
Parameters
MI1:("OPEN":STOP)
02.00
FWD/STOP
("CLOSE":FWD)
02.01
REV/STOP MI2:("OPEN": STOP)
("CLOSE": REV) 02.09
DCM VFD-E 04.04
MI1:("OPEN":STOP)
To run, stop, RUN/STOP
("CLOSE":RUN)
forward and
General application FWD/REV MI2:("OPEN": FWD)
reverse by external ("CLOSE": REV)
terminals DCM VFD-E
3-wire
STOP RUN
MI1 : ("CLOSE":RUN)
MI3:("OPEN":STOP)
MI2:("OPEN": FWD)
REV/FWD ("CLOSE": REV)
DCM VFD-E
Operation Command
Related
Applications Purpose Functions
Parameters
Selecting the Selection of AC motor drive control by 02.01
General application source of control external terminals, digital keypad or 04.05~04.08
signal RS485.
Frequency Hold
Related
Applications Purpose Functions
Parameters
Acceleration/ Hold output frequency during 04.05~04.08
General application
deceleration pause Acceleration/deceleration
Over-torque Setting
Related
Applications Purpose Functions
Parameters
The over-torque detection level can be 06.00~06.05
set. Once OC stall, OV stall and over-
To protect
torque occurs, the output frequency
Pumps, fans and machines and to
will be adjusted automatically. It is
extruders have continuous/
suitable for machines like fans and
reliable operation
pumps that require continuous
operation.
Pr. 00.00 displays the identity code of the AC motor drive. The capacity, rated current, rated
voltage and the max. carrier frequency relate to the identity code. Users can use the following
table to check how the rated current, rated voltage and max. carrier frequency of the AC motor
drive correspond to the identity code.
Pr.00.01 displays the rated current of the AC motor drive. By reading this parameter the user
can check if the AC motor drive is correct.
115V Series 230V Series
kW 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
HP 0.25 0.5 1.0 2.0 3.0 5.0 7.5 10 15 20
Pr.00.00 0 2 4 6 8 10 12 14 16 18
Rated Output
1.6 2.5 4.2 7.5 11.0 17 25 33 45 65
Current (A)
Max. Carrier
15kHz
Frequency
460V Series
kW 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
HP 0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30
Pr.00.00 3 5 7 9 11 13 15 17 19 21 23
Rated Output
1.5 2.5 4.2 5.5 8.5 13 18 24 32 38 45
Current (A)
Max. Carrier 15kHz
Frequency
This parameter allows the user to reset all parameters to the factory settings except the fault
records (Pr.06.08 ~ Pr.06.12).
50Hz: Pr.01.00 and Pr.01.01 are set to 50Hz and Pr.01.02 will be set by Pr.00.12.
60Hz: Pr.01.00 and Pr.01.01 are set to 60Hz and Pr.01.02 is set to 115V, 230V or 460V.
When Pr.00.02=1, all parameters are read-only. To write all parameters, set Pr.00.02=0.
When Pr.00.02=6, it clears all PLC program. But this function is NOT for VFD*E*C models.
When the parameter settings are abnormal, all parameters can be reset to factory setting by
setting Pr.00.02 to 9 or 10.
When Pr.00.02=9, all parameters are reset to factory setting for 50Hz users and voltage will be
NOTE
When Pr.00.02=9 or 10, all parameter are reset to factory setting but it doesn’t clear all PLC program.
Only Pr.00.02=6 can clear all PLC program.
Factory Setting: 0
Settings 0 Display the frequency command value (Fxxx)
4 FWD/REV command
This parameter determines the start-up display page after power is applied to the drive.
For setting 5, PLC0: disable, PLC1: run PLC, PLC2: read/write PLC programs into AC motor
drive.
Please refer to Pr.00.04 for multi-function display.
Related parameter: Pr.00.04 (Content of Multi-function Display)
Factory Setting: 0
When Pr00.03 is set to 03, the display is according to the setting of Pr00.04.
When Pr.00.04 is set to 0, please refer to Pr.00.05 for details.
Related parameter: Pr.00.05 (User Defined Coefficient K)
The coefficient K determines the multiplying factor for the user-defined unit.
If user wants to use RPM to display the motor speed when 4-polse motor runs at 60Hz. The
user can display the motor speed by setting Pr.00.04 to 0. The application is shown as follows.
From the formula of motor speed, user-defined unit (U) (RPM) = 60X120/4=1800 (disregard
slip). Therefore, User Defined Coefficient K is 30.0.
NOTE
120
Formula of motor speed n = f ×
P
n: speed (RPM) (revolution per minute)
P: pole number of motor
f: operation frequency (Hz)
The function of this parameter is to input the password that is set in Pr.00.09. Input the correct
password here to enable changing parameters. You are limited to a maximum of 3 attempts.
After 3 consecutive failed attempts, a blinking “codE” will show up to force the user to restart
the AC motor drive in order to try again to input the correct password.
Related parameter: Pr.00.09 (Password Set)
Password Decode Flow Chart
Decode
00.08
input passw ord
The first time you can set a password directly. After successful setting of password the display
will show 1.
Be sure to record the password for later use.
To cancel the parameter lock, set the parameter to 0 after inputting correct password into Pr.
00.08.
The password consists of min. 1 digits and max. 4 digits.
2. The V/f control is the constant value control mode. Although it prevents the main questions
of the decreasing frequency and increasing magnetic field, the magnetic field is decreasing
with frequency. In such circumstance, insufficient motor torque will occur when the magnetic
field weakens in the low frequency. At this moment, it can get the best operation with Pr.07.02
setting(Torque Compensation) to get the torque compensation.
common applications: pump, conveyor belt, compressor and treadmill
Vector control:
1. To operate by the change of frequency and voltage without changing the mechanical
characteristic of motor: it can run by open-loop method and also can use with PG card (refer to
Appendix B) to run by close-loop method. In this mode, it is coordinate change. The physical
essence is the relativity of motion. That means the change of rotor current only has relation
with electromagnetic torque and the change of stator current only has relation with
electromagnetic torque. This is the characteristic of vector control.
2.The vector control can eliminate the relation between electromagnetic current vector and
armature flux. Thus, it can control the current vector and armature flux independently to raise
00.11 Reserved
When Pr.00.02 is set to 9, the base voltage for 50Hz will set by Pr.00.12.
Related parameter: Pr.00.02 (Parameter Reset)
This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC
motor drive frequency command sources (analog inputs 0 to +10V and 4 to 20mA) are scaled
to correspond to the output frequency range.
Please note that output frequency may be not in this setting range due to parameter setting:
1. Pr.00.10 is set to 0: when enabling Pr.07.03 (Slip Compensation) in V/f mode, it may be not
in this setting range.
2. Pr.00.10 is set to 1: The AC motor drive will auto compensate slip in vector mode, so it also
may be not within this setting range.
Related parameters: 00.10 (Control Method), 04.12(Min AVI Frequency), 04.14(Max AVI
Frequency), 04.16(Min ACI Frequency), 04.18(Max ACI Frequency), 04.19(ACI/AVI2
Selection), 04.21(Min AVI2 Frequency), 04.23(Max AVI2 Frequency) and 07.03(Slip
Compensation (Used without PG) (Motor 0))
Output
F requenc y
01.00
Max. O utput
F requenc y
Analog Input
0V(4mA ) 10V(20mA) Signal
V/F曲 線
This value should be set according to the rated frequency of the motor as indicated on the
motor nameplate. Maximum Voltage Frequency determines the v/f curve ratio. For example, if
the drive is rated for 460 VAC output and the Maximum Voltage Frequency is set to 60Hz, the
drive will maintain a constant ratio of 7.66 V/Hz (460V/60Hz=7.66V/Hz). This parameter value
must be equal to or greater than the Mid-Point Frequency (Pr.01.03).
If this parameter setting is less than the rated frequency of the motor, it may cause over
current and damage the motor or trigger the over current protection.
If this parameter setting is greater than the rated frequency of the motor, it may cause
insufficient motor torque.
Related parameters: Pr.01.02(Maximum Output Voltage (Vmax) (Motor 0)), Pr.01.03(Mid-Point
Frequency (Fmid) (Motor 0)), Pr.01.04(Mid-Point Voltage (Vmid) (Motor 0)), Pr.01.05(Minimum
Output Frequency (Fmin) (Motor 0)) and Pr.01.06(Minimum Output Voltage (Vmin) (Motor 0)).
This parameter determines the Maximum Output Voltage of the AC motor drive. The Maximum
Output Voltage setting must be smaller than or equal to the rated voltage of the motor as
indicated on the motor nameplate. This parameter value must be equal to or greater than the
Mid-Point Voltage (Pr.01.04).
If the output voltage of the AC motor drive is smaller than this setting, the output voltage can’t
reach this setting due to input voltage limit.
If this setting is greater than the rated voltage of the motor, it may cause over current of the
motor output to damage motor or trigger the over current protection.
If this setting is smaller than the rated voltage of the motor, it may cause the insufficient motor
torque.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)), Pr.01.03(Mid-
Point Frequency (Fmid) (Motor 0)), Pr.01.04(Mid-Point Voltage (Vmid) (Motor 0)),
Pr.01.05(Minimum Output Frequency (Fmin) (Motor 0)) and Pr.01.06(Minimum Output Voltage
(Vmin) (Motor 0)).
This parameter sets the Mid-Point Frequency of the V/f curve. With this setting, the V/f ratio
between Minimum Frequency and Mid-Point frequency can be determined. This parameter
must be equal to or greater than Minimum Output Frequency (Pr.01.05) and equal to or less
than Maximum Voltage Frequency (Pr.01.01).
Please note that unsuitable setting may cause over current, it may cause motor overheat and
damage motor or trigger the over current protection.
Please note that unsuitable setting may cause insufficient motor torque.
When it is vector control, the settings of Pr.01.03, Pr.01.04 and Pr.01.06 are invalid.
This setting must be greater than Pr.01.05.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)),
This parameter sets the Mid-Point Voltage of any V/f curve. With this setting, the V/f ratio
This parameter sets the Minimum Output Frequency of the AC motor drive. If the frequency
command is greater than this setting, the AC motor drive will accelerate to the frequency
command by the accel./decel. time. If the frequency command is less than this setting, the AC
motor drive will be ready without output voltage.
Please note that unsuitable setting may cause over current to damage motor or trigger the
over current protection.
When Pr.08.04 is set to 1(Operation continues after momentary power loss, speed search
starts with the Master Frequency reference value.), it won’t operate by V/f curve.
Related parameters: Pr.01.01(Maximum Voltage Frequency (Fbase) (Motor 0)),
(Motor 0)), Pr.01.04(Mid-Point Voltage (Vmid) (Motor 0)) and Pr.01.06(Minimum Output
Voltage (Vmin) (Motor 0))
This parameter sets the Minimum Output Voltage of the AC motor drive.
If the setting is too large, it may cause over current to damage motor or trigger the over current
protection.
If the setting is too small, it may cause insufficient motor torque.
The settings of Pr.01.01 to Pr.01.06 have to meet the condition of Pr.01.02 ≥ Pr.01.04 ≥
Pr.01.06 and Pr.01.01 ≥ Pr.01.03 ≥ Pr.01.05. By this condition, V/f curve is shown in the
following figure.
In vector control mode (Pr.00.10 is set to 1), Pr.01.03, Pr.01.04 and Pr.01.06 are disabled. But
0 1.0 2
Maximum
Output
Vol tage
( Vbas e)
0 1.0 4
Mid-point
Vol tage
( Vmid)
0 1.0 6 F requenc y
Minimum
0 1.0 5 0 1.0 3 0 1.0 1 0 1.0 0
Output Minimum Maximum Voltage Maximum
Mid-point
Vol tage F requenc y
Output F req. Output
(V min) F req. (F base) F requenc y
(F mid)
(F min)
V/f Curve
This parameter must be equal to or greater than the Output Frequency Lower Limit (Pr.01.08).
frequency command is greater than Pr.01.07, the output frequency will be equal to or less than
Pr.01.07.
When enabling Pr.07.03 or Pr.10.00~10.13, the output frequency of the AC motor drive may
exceed the frequency command but it is still limited by this setting.
Related parameters: Pr.01.00(Maximum Output Frequency (Fmax)) and Pr.01.08(Output
Frequency Lower Limit).
this setting, the output frequency of the AC motor drive will be limited by this setting.
After starting running, the AC motor drive will accelerate from Pr.01.05 (Minimum Output
Frequency (Fmin) (Motor 0)) to the setting frequency by V/f curve and won’t be limited by this
setting.
The Upper/Lower Limits are to prevent operation errors and machine damage.
If the Output Frequency Upper Limit is 50Hz and the Maximum Output Frequency is 60Hz, the
Output Frequency will be limited to 50Hz.
If the Output Frequency Lower Limit is 10Hz, and the Minimum Output Frequency (Pr.01.05) is
set to 1.0Hz, then any Command Frequency between 1.0-10Hz will generate a 10Hz output
from the drive. If the command frequency is less than 1.0Hz, drive will be in ready status
without output.
This parameter must be equal to or less than the Output Frequency Upper Limit (Pr.01.07).
01.07
Output frequency
upper l imit
01.08
Output frequency
low er limit F requenc y
command
Prevention)) and make the actual acceleration/deceleration time be larger than this setting.
If the setting of the acceleration time is too short, it may cause over-current during acceleration
and damage the motor or trigger the protection function.
If the setting of the deceleration time is too short, it may cause over-current during deceleration
or over voltage of the AC motor drive and damage the motor or trigger the protection function.
It can use suitable brake resistor to decelerate the AC motor drive in short time and prevent
01.05
Min. output Time
frequency Accel. Time Decel. Time
01.09 01.11 01.10 01.12
The definition of Accel./Decel. Time
setting
operation
frequency
01.05
Min. output
frequency
0 Hz
Accel. Time Decel. Time Time
01.09 01.11 01.10 01.12
The definition of
Accel./Decel. Time
Resulting Resulting
Accel. Time Decel. Time
Resulting Accel./Decel. Time
Only external terminal JOG (MI3 to MI12) can be used. Please set one of MI3~MI12
(MI7~MI12 are optional) to 8 for JOG operation. When the Jog command is “ON”, the AC
motor drive will accelerate from Minimum Output Frequency (Pr.01.05) to Jog Frequency
(Pr.01.15). When the Jog command is “OFF”, the AC motor drive will decelerate from Jog
Frequency to zero.
The used Accel/Decel time is set by the Jog Accel/Decel time (Pr.01.13, Pr.01.14).
Before using the JOG command, the drive must be stopped first. And during Jog operation,
other operation commands are not accepted, except commands via the FORWARD,
01.05
Min. output
frequency
0 Hz
JOG Accel. Time JOG Decel. Time
Time
01.13 01.14 01.12
The definition of JOG Accel./Decel. Time01.21
setting): the actual accel/decel time will be equal to or more than parameter Pr.01.09
~Pr.01.12.
When this parameter is set to 5(Linear Accel. controlled by current, linear Decel.)/6(Linear
Accel. controlled by current, auto Decel.): the current value when the drive performs over-
current stall prevention can be kept within the setting of stall prevention level. For example, if
the setting of stall prevention level is 100%, it will perform deceleration as the current exceeds
100% during operation and keep the current around 100%. Besides, it will perform
deceleration no matter over-current occurs during deceleration or constant speed. (The
present over-current stall prevention during acceleration is used to keep the output frequency
and prevent from the drive overload (OL).
When this parameter is set to 5(Linear Accel. controlled by current, linear Decel.): the drive will
perform the linear deceleration by the setting of deceleration time. When this parameter is set
to 6 (Linear Accel. controlled by current, auto Decel.), the drive stop the motor by the fastest
deceleration time after auto-distinguish load regenerative energy.
Output
Speed
frequency
makes operation efficient and saves energy by acceleration without stall and deceleration
without brake resistor.
In applications with brake resistor or brake unit, the deceleration time is the shortest. It is NOT
recommended to use Auto deceleration function, or it will extend the deceleration time.
Related parameters: Pr.01.09(Accel Time 1), Pr.01.10(Decel Time 1), Pr.01.11(Accel Time 2)
and Pr.01.12(Decel Time 2).
This parameter is used to ensure smooth acceleration and deceleration via S-curve.
The S-curve is disabled when set to 0.0 and enabled when set to 0.1 to 10.0/0.01 to 10.00.
Setting 0.1/0.01 gives the quickest and setting 10.0/10.00 the longest and smoothest S-curve.
The AC motor drive will not follow the Accel/Decel Times in Pr.01.09 to Pr.01.12.
The diagram below shows that the original setting of the Accel/Decel Time is only for reference
when the S-curve is enabled. The actual Accel/Decel Time depends on the selected S-curve
(0.1 to 10.0).
The total Accel. Time=Pr.01.09 + Pr.01.17 or Pr.01.11 + Pr.01.17
1 2
3
4
1 2
3
4
1 2
3 4
Disable S curve
Enable S curve
Acceleration/deceleration Characteristics
Related parameters: Pr.01.09(Accel Time 1), Pr.01.10(Decel Time 1), Pr.01.11(Accel Time 2)
This simple position function is calculated by the measure of operation distance. When the
multi-function input terminal is set to 25 and it is ON, it will start to decelerate after getting the
delay time from Pr.01.20 to Pr.01.25 and get the final position.
This is simple position function NOT the precision position function.
t
tx t2
MI=25
⎛ t + (t x + t 2 ) ⎞ n=f×
120
S = n×⎜ x ⎟
⎝ 2 ⎠ p
S: operation distance n: rotation speed(revolution/second)
n: rotation speed(revolution/second) P: pole number of motor
tx: delay time (sec) f: operation frequency
t2: deceleration time(sec)
Assume that the radius of the 4-pole motor is r and rotation speed is n (rpm).
n
Example 1:
Assume that motor speed is 50Hz, the delay time at 50Hz is 2 sec (Pr.01.25=2) and the
deceleration time from 50Hz to 0Hz is 10 seconds.
The rotation speed n = 120 X 50 /4 (rpm/min) = 25 rpm/sec
The revolution numbers = (25 X (2+12))/2 = 175 (revolutions)
f (Hz)
50
t
2sec 10sec
MI=25 ON
The delay time at 1.5Hz is 1.5 sec and the deceleration from 1.5Hz to 0Hz is 1 sec.
The rotation speed n = 120 X 1.5 /4 (rpm/min) = 1.5/2 rpm/sec = 0.75 rpm/sec
The revolution numbers = (1.5/2X (1.5+2.5))/2 = 1.5 (revolutions)
f (Hz)
1.5
1.5sec 1sec
MI=25
ON
Therefore, the distance = revolution numbers X circumference = 1.5 X 2π r
It also means that the motor will stop after running 1.5 circles.
The V/f curve of motor 0 to motor 3 can be selected by setting the multi-function input
terminals MI3~MI6 (Pr.04.05 to Pr.04.08) to 27 and 28. To set the voltage and frequency for
each motor, please refer to Pr.01.01~01.06 for motor 0 (factory setting), Pr.01.26~01.31 for
motor 1, Pr.01.32~01.37 for motor 2 and Pr.01.38~01.43 for motor 3.
Related parameters: Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function
These parameters set the Master Frequency Command Source of the AC motor drive.
The factory setting for master frequency command is 1. (digital keypad is optional, please refer
to Appendix B for details.)
Setting 2: use the ACI/AVI switch on the AC motor drive to select ACI or AVI2. When setting to
AVI, AVI2 is indicated. Please note the ACI/AVI switch on the AC motor drive. Switch to ACI
for 4 to 20mA analog current signal (ACI) (Pr.04.19 should be set to 0) and AVI for analog
1 2 3
When the AC motor drive is controlled by external terminal, please refer to Pr.02.05 for details.
PR.02.09 is only valid when one of Pr.04.05~04.08 is set to 22. When setting 22 is activated,
the source of the frequency command is the setting of Pr.02.09. The factory setting of the
source of frequency command is the first frequency command. Only one of the source of first
master frequency command and second master frequency command can be enable at one
time.
The factory setting for source of first operation command is 1. (digital keypad is optional.)
When the AC motor drive is controlled by external terminal, please refer to Pr.02.05/Pr.04.04
for details.
It can be used to add or subtract the first frequency set in Pr.02.00 and the second frequency
set in Pr.02.09 to meet the customers’ application. For example, if the master frequency is the
first frequency, speed source, controlled by ACI (DC 4~20mA) and the second frequency,
press source, is controlled by AVI(DC 0~+10V). These two frequencies can be added or
subtracted by Pr.02.10.
Related parameters: Pr.02.00(Source of First Master Frequency Command) and
Pr.02.09(Source of Second Frequency Command ).
1 2 3
E.F. is external fault. It can be triggered by setting one of Pr.04.05~04.08 to 14. When the AC
motor drive receives the trigger, it will stop output immediately and display EF on the keypad.
The motor won’t run till the fault is cleared (enter “RESET).
The parameter determines how the motor is stopped when the AC motor drive receives a valid
stop command or detects External Fault.
Coast: the AC motor drive stops the output instantly upon command, and the motor
free runs until it comes to a complete standstill.
The motor stop method is usually determined by the characteristics of the motor load and
how frequently it is stopped.
material from being wasted in applications where the motor has to stop after the
drive is stopped. The deceleration time has to be set accordingly.
(2) If motor free running is allowed or the load inertia is large, it is recommended to
select “coast to stop”. For example: blowers, punching machines, centrifuges
and pumps.
Related parameters: Pr.01.10(Decel Time 1), Pr.01.12(Decel Time 2), Pr.04.05(Multi-function
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is error messages or warning messages from the
external terminals.
Time Time
stops according to free run to stop
operation decel eration time operation
command RUN STOP command RUN STOP
frequency output
motor
speed
frequency
motor output
speed
stops according to
operation decel eration time free run to stop
operation
command command
EF EF
When Pr.02.02 is set to 2 or 3 When Pr.02.02 is set to 0 or 1
115V/230V/460V Series
This parameter determines the PWM carrier frequency of the AC motor drive.
8kHz
From the table, we see that the PWM carrier frequency has a significant influence on the
electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise.
The PWM carrier frequency will be decreased automatically by heat sink temperature and
output current of the AC motor drive. It is used as a necessary precaution to prevent the AC
motor drive from overheating and thus extends IGBT’s life. If the user wants to fix carrier within
the rated range and won’t change by the change of the surrounding temperature and
frequently load. Please refer to Pr.02.18 for Selection of Carrier Modulation.
Related parameters: Pr.02.18(Selection of Carrier Modulation) and Pr.03.08(Fan Control).
This parameter is used to disable one direction of rotation of the AC motor drive direction of
rotation to prevent damage due to operation errors.
The motor direction also can be limited by setting one of Pr.04.05~04.08 to 21.
Related parameters: Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function
Input Terminal (MI4)), Pr. 04.07(Multi-function Input Terminal (MI5)) and Pr.04.08(Multi-
This parameter determines the response of the drive upon power on and operation command
source is changed.
When the operation command source is from external terminal and operation command is ON
(NPN mode: MI1/MI2-DCM=closed, PNP mode: MI1/MI2+24V=closed, please refer to chapter
2 wiring for details), the AC motor drive will operate according to Pr.02.05 after power is
2. When Pr.02.05 is set to 1 or 3, AC motor drive will remain stopped until operation
command is received after previous operation command is cancelled.
output frequency
Pr.02.05=1 or 3
it won't r un
when power is applied It needs to received a run command
after previous command is cancelled
When the operation command source isn’t from the external terminals, independently from
whether the AC motor drive runs or stops, the AC motor drive will operate according to
Pr.02.05 if the two conditions below are both met.
1. When setting 0 or 1, the status of AC motor drive is not changed by the terminal status.
2. When setting 2 or 3, the status of AC motor drive is changed by the terminal status.
Pr.02.01=0 R UN R UN
STO P STOP
output frequency
Pr.02.05=2 or 3
This action will follow MI1/DCM
Change operation or MI2/DCM status
command source Pr.02.01=1 or 2 (ON is close/OFF is open)
output frequency
Pr.02.05=0 or 1
When Pr.02.05 is set to 1 or 3, it does not guarantee that the motor will never run under this
condition. It is possible the motor may be set in motion by a malfunctioning switch.
Related parameters: Pr.02.01(Source of First Operation Command)
When setting to 1, it will display warning message “AErr” on the keypad(optional) in case of
loss of ACI signal and execute the setting. The AC motor drive will stop outputting immediately,
the motor will free run to stop. Please press “RESET” key to clear it.
When setting 0 or 2, it will display warning message “AErr” on the keypad(optional) in case of
loss of ACI signal and execute the setting. If it is set to 0, the motor will decelerate to 0Hz by
the setting of deceleration time (Pr.01.10/Pr.01.12). If it is set to 2, the motor will continue to
run. For these two settings, the warning message will stop blinking when ACI signal is
recovered. Please press “RESET” key to clear it.
Related parameters: Pr.01.10(Decel Time 1) and Pr.01.12(Decel Time 2)
This parameter determines the increase/decrease of the master frequency when operated via
the Multi-function Inputs when Pr.04.05~Pr.04.08 are set to 10 (Up command) or 11 (Down
command).
When Pr.02.07 is set to 0, it uses the external terminals UP/DOWN key to increase/decrease
the frequency (F) as shown at the right of the following figure. Its function is the same as the
UP/DOWN key on the digital keypad. In this mode, it also can use UP/DOWN key on the
keypad to control.
Frequency
frequency command
UP Ml3
Time
DOWN Ml4
External terminal
ON OFF DCM
UP key VFD-E
frequency
command
increase by accel. ti me
Time
multi-function input
ON OFF
set to 10 (UP command)
When Pr.02.07 is set to 2: use multi-function input terminal ON/OFF to increase/decrease the
frequency by Pr.02.08.
Fr equency
frequency
command
increase by 0.01-10.00H z/2ms
Time
frequency
command
by Pr.02.08 setting
Time
multi -function input ON ON OFF
set to 10 (UP command)
Related parameters: Pr.02.08(Accel/Decel Rate of Change of UP/DOWN Operation with
Constant Speed), Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function Input
Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)), Pr.04.08(Multi-function Input
Terminal (MI6))
This parameter can be used to set frequency command or read keypad frequency command.
Related parameters: Pr.02.12 (Communication Frequency Command)
This parameter can be used to set frequency command or read communication frequency
command.
Factory Setting: 0
Settings 0 Save Keypad & Communication Frequency
1 Save Keypad Frequency only
2 Save Communication Frequency only (Not for VFD*E*C model)
The keypad or communication frequency only can be saved when Pr. 02.00/Pr.02.09=0 (the
source of frequency is from keypad) or Pr.02.00/Pr.02.09=3(the source of frequency is from
communication).
Related parameters: Pr.02.00(Source of First Master Frequency Command) and
Pr.02.09(Source of Second Frequency Command).
You can read the master frequency command source by this parameter.
When it displays 4, it means that the master frequency command source is from multi-input
function. Thus, when Pr.04.05~04.08 are set to 1(Multi-Step speed command 1), 2(Multi-Step
speed command 2), 3(Multi-Step speed command 3), 4(Multi-Step speed command 4), 8(Jog
Operation), 10(Up: Increment master frequency) and 11(Down: Decrement master frequency),
it displays 4 in Pr.02.16.
Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-function Input Terminal (MI4)),
Pr.04.07(Multi-function Input Terminal (MI5)), Pr.04.08(Multi-function Input Terminal (MI6))
When it displays 8, it means that the operation command source is from multi-input function.
Thus, when Pr.04.05~04.08 are set to 8(Jog Operation), 18(Operation command selection
Setting 0: The PWM carrier frequency (Fc) will be decreased automatically by heat sink
temperature and output current of the AC motor drive. Please refer to the following figure for
the decreasing the PWM carrier frequency. It is used as a necessary precaution to prevent the
AC motor drive from overheating and thus extends IGBT’s life. Example for 460V models:
Assume the carrier frequency to be 15kHz, the ambient temperature is 35 degrees C with a
single AC motor drive(mounting method A). If the output current exceeds 80% * rated current,
the AC motor drive will decrease the carrier frequency automatically according to the following
figure. If output current is 100% * rated current, the carrier frequency will decrease from 15kHz
to 12kHz.
Mounting method
Method A
Frame A Frame B & C
120mm 150mm
50mm
50mm
50mm
50mm
120mm 150mm
Method B
Frame A Frame B & C
60%
50%
40%
Carrier
2kHz 6kHz 10kHz 14kHz 15kHz Frequency
4kHz 8kHz 12kHz
For 115V/230V Series
50%
40%
Carrier
2kHz 6kHz 10kHz 14kHz 15kHz Frequency
4kHz 8kHz 12kHz
For 460V Series
Setting 1: to prevent the AC motor drive from overheating and thus extends IGBT’s life and
also prevent carrier change and motor noise due to surrounding temperature and frequently
load change, it needs to use this setting. Please refer to the following figure for the selection of
carrier frequency and rated current. For example, when carrier frequency should be kept in
15Hz, the rated current of the AC motor drive must be 65%. That means the rated current for
over load is 150% * 65% =97.5%. Thus, the rated current should be within the range of the
following figure to keep the carrier frequency at a fix frequency.
Related parameter: Pr.02.03 (PWM Carrier Frequency Selections)
100
95
90
85
Rated curr ent (% )
80
75
70
65
60
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Carri er frequency (k Hz )
Factory Setting: 8
03.01 Multi-function Output Terminal MO1
Factory Setting: 1
0 No Function
1 AC Drive Operational Active when the drive is ready or RUN command is “ON”.
Master Frequency (F) Active when the output frequency(H) of AC motor drive
2
Attained reaches the output frequency(F) setting.
Active when a fault occurs (oc, ov, oH, oL, oL1, EF, cF3,
8 Fault Indication
HPF, ocA, ocd, ocn, GFF).
Desired Frequency 1
9 Active when the desired frequency 1(Pr.03.02) is attained.
Attained
Terminal Count Value Active when the internal counter reaches Terminal Count
10
Attained Value.
Preliminary Count Value Active when the internal counter reaches Preliminary Count
11
Attained Value.
Over Voltage Stall Active when the Over Voltage Stall function(Pr.06.00)
12
supervision operating
Over Current Stall Active when the Over Current Stall function(Pr.06.01,
13
supervision Pr.06.02) operating
Heat Sink Overheat When heatsink overheats, it will signal to prevent OH turn off
14
Warning the drive. When it is higher than 85oC (185oF), it will be ON.
15 Over Voltage supervision Active when the DC-BUS voltage exceeds level
Communication Warning
20 (FbE,Cexx, AoL2, AUE, Active when there is a Communication Warning
SAvE)
Brake Control (Desired Active when output frequency ≥Pr.03.11. Deactivated when
21
Frequency Attained) output frequency ≤Pr.03.12 after STOP command.
Desired Frequency 2
23 Active when the desired frequency 1(Pr.03.14) is attained.
Attained
to Pr.03.01=09), then the output will be activated when the output frequency reaches Pr.03.02
setting.
If a multi-function output terminal is set to function as Desired Frequency Attained 2(Pr.03.00
to Pr.03.01=23), then the output will be activated when the output frequency reaches Pr.03.14
setting.
Time
run/stop ON OF F
setting 2
master freq. attained OF F ON OF F
(output signal)
setting 9/23 OF F ON OF F
desir ed freq. attai ned
setting 03 z ero s peed indication ON OF F ON
NOTE
When the output frequency reaches the setting frequency, the detection ranges for the multi-function
output terminals are: ±2Hz (from OFF to ON) and ±4Hz (from ON to OFF). The detection range for
the output frequency reaches the desired frequency is -2Hz.
This parameter sets the function of the AFM output 0~+10VDC (ACM is common). Refer to
Pr.03.04 for applications.
This parameter sets the voltage range of the analog output signal AFM.
When Pr.03.03 is set to 0, the analog output voltage is directly proportional to the output
frequency of the AC motor drive. With Pr.03.04 set to 100%, the Maximum Output Frequency
(Pr.01.00) of the AC motor drive corresponds to +10VDC on the AFM output.
Similarly, if Pr.03.03 is set to 1, the analog output voltage is directly proportional to the output
current of the AC drive. With Pr.03.04 set to 100%, then 2.5 times the rated current
corresponds to +10VDC on the AFM output.
NOTE
Any type of voltmeter can be used. If the meter reads full scale at a voltage less than 10V, Pr.
03.04 should be set using the following formula:
Pr. 03.04 = ((meter full scale voltage)/10) x 100%
For Example: When using the meter with full scale of 5 volts, adjust Pr.03.04 to 50%. If
Pr.03.03 is set to 0, then 5VDC will correspond to Maximum Output Frequency.
This parameter sets the count value of the internal counter. To increase the internal counter,
one of Pr.04.05 to 04.08 should be set to 12. It can be used in the counter control application.
Upon completion of counting, the specified output terminal will be activated. (Pr.03.00 to
Pr.03.01 set to 10). (the count value will be reset after reaching the setting of Pr.03.05)
Related parameters: Pr.03.00(Multi-function Output Relay (RA1, RB1, RC1)), Pr.03.01(Multi-
function Output Terminal MO1), Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-
function Input Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)) and
Pr.04.08(Multi-function Input Terminal (MI6))
NOTE
When the display shows c555, the drive has counted 555 times. If display shows c555•, it means that
When the counter value counts from c1 to this value, the corresponding multi-function output
terminal will be activated.
This parameter sets the count value of the internal counter. To increase the internal counter,
one of Pr.04.05 to 04.08 should be set to 12. Upon completion of counting, the specified output
terminal will be activated. (Pr.03.00 to Pr.03.01 set to 11).
It can be used as an indication for the AC motor drive run in low speed to stop.
Related parameters: Pr.03.00(Multi-function Output Relay (RA1, RB1, RC1)), Pr.03.01(Multi-
function Output Terminal MO1), Pr.04.05(Multi-function Input Terminal (MI3)), Pr.04.06(Multi-
2msec
Display
(Pr.00.04=1)
TRG
Counter Trigger
2msec
The width of trigger signal
Preliminary Count Value should not be less than
(Pr. 03.00~Pr. 03.01=11) Ex:03.05=5,03.06=3 2ms(<250 Hz)
The E.F. is external fault. It needs to set one of Pr.04.05~Pr.04.08 to 14 to active the terminal.
If this parameter is set to 1 and the desired value of counter is attained, the AC drive will treat
it as a fault. The drive will stop and show the “EF” message on the display. If this parameter is
set to 0 and the desired value of counter is attained, the AC drive will continue run.
It is used for choosing stop the AC motor drive or not when the desired value of counter is
attained.
NOTE
The digital keypad is optional. When using without the keypad, the “FAULT” LED will be ON when
there is fault message or warning indication set by external terminals.
Setting 1: fan runs when the AC motor drive runs and 1 minute after the AC motor drive stops,
fan will stop.
Setting 2: fan runs when the AC motor drive runs and stops when the AC motor drive stops.
Setting 3: fan will auto detect the temperature of heatsink and operate by the temperature.
When heatsink temperature is higher than 60oC, fan will run and the fan will stop once the
heatsink temperature is lower than 40oC.
03.09 The Digital Output Used by PLC (NOT for VFD*E*C models)
The equivalent 8-bit is used to display the status (used or not used) of each digital output. The
value that Pr.03.09 displays is the result after converting 8-bit binary into decimal value.
For standard AC motor drive, it only has 2-bit (bit0 and bit1). When extension card is installed,
the number of the digital output terminals will increase according to the extension card. The
maximum number of the digital output terminals is shown as follows.
0=not used
1=Used by PLC
Weights
Bit 7 6 5 4 3 2 1 0 Relay 1
MO1
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
MO6/RA6
MO7/RA7
For example: when Pr.03.09 is set to 3 (decimal) = 00000011 (binary) that indicates Relay1
03.10 The Analog Output Used by PLC (NOT for VFD*E*C models)
The equivalent 1-bit is used to display the status (used or not used) of each analog output. The
value that Pr.03.10 displays is the result after converting 1-bit binary into decimal value.
These two parameters are used to set control of mechanical brake via the output terminals
(Relay or MO1) by setting Pr.03.00~03.01.
When Pr.03.00~03.01 is set to 21, the multi-function output terminal will be activated when the
output frequency reaches Pr.03.11. When the AC motor drive stops and the output frequency
reaches Pr.03.12, this multi-function output terminal will be activated.
Related parameters: Pr.03.00(Multi-function Output Relay (RA1, RB1, RC1)) and
Load
Motor
E-5
Example:
When using Pr.03.11 and Pr.03.12 are used in life equipment as above figure. The timing
figure is shown as follows. The DC brake is used before start-up and after stop. It can have
high output torque at the beginning of start-up. The Brake Release Frequency (Pr.03.11) can
be set by the requirement. The Brake Engage Frequency (Pr.03.12) can be set by requirement
to be used when stopping near 0Hz to prevent vibration of counterforce for smooth operation.
When all output external terminals aren’t activated, Pr.03.13 will display 255 (11111111).
For standard AC motor drive (without extension card), the multi-function output terminals are
falling-edge triggered and Pr.03.13 will display 3 (11) for no action.
Weights 0=Active
1=Off
Bit 1 0 Relay 1
MO1
For Example:
If Pr.03.13 displays 2, it means Relay 1 is active.
The display value 2 =bit 1 X 21
When extension card is installed, the number of the multi-function output terminals will
increase according to the extension card. The maximum number of the multi-function output
terminals is shown as follows.
0=Active
Weights 1=Off
Bit 7 6 5 4 3 2 1 0 Relay 1
MO1
MO2/RA2
MO3/RA3
MO4/RA4
MO5/RA5
MO6/RA6
MO7/RA7
Pr.04.00~04.03 are used for those applications that use analog voltage signal to adjust the
setting frequency. Please refer to the following examples for the details of keypad
potentiometer (optional, 0~10V or ±10V).
This is the most used setting. The user only needs to set Pr.02.00 to 04. The frequency command
comes from keypad potentiometer.
60Hz
Pr.01.00=60Hz--Max. output Freq.
Potentiometer
Pr.04.00 =0%--Bias adjustment
30Hz Pr.04.01 =0--Positive bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
0Hz
0V 5V 10V
This example shows the influence of changing the bias. When the input is 0V the output frequency is
10 Hz. At mid-point a potentiometer will give 40 Hz. Once the Maximum Output Frequency is reached,
any further increase of the potentiometer or signal will not increase the output frequency. (To use the
full potentiometer range, please refer to Example 3.) The value of external input voltage/current 0-
8.33V corresponds to the setting frequency 10-60Hz. Thus, the center of the keypad potentiometer is
40Hz and the value of external input voltage/current 8.33~10V corresponds to the setting frequency
60Hz. Please refer to example 3 for this part.
This example also shows a popular method. The whole scale of the potentiometer can be used as
desired. In addition to signals of 0 to 10V, the popular voltage signals also include signals of 0 to 5V,
or any value under 10V. Regarding the setting, please refer to the following examples.
This example shows a potentiometer range of 0 to 5 Volts. Instead of adjusting gain as example
below, you can set Pr. 01.00 to 120Hz to achieve the same results.
Gain
adjustment
Pr.01.00=60Hz--Max. output Freq.
60Hz
Potentiometer
Pr.04.00 =0.0%--Bias adjustment
Pr.04.01 =0--Positive bias
30Hz Pr.04.02 =200%--Input gain
Pr.04.03 =0--No negative bias command
Gain:(10V/5V)*100%=200%
0Hz 0V 5V 10V
In this example, a 1V negative bias is used. In noisy environments it is advantageous to use negative
bias to provide a noise margin (1V in this example).
Pr.01.00=60Hz--Max. output Freq.
60Hz
Potentiometer
54Hz Pr.04.00 =10.0%--Bias adjustment
Pr.04.01 =1--Negative bias
Pr.04.02 =100%--Input gain
Pr.04.03 =0--No negative bias command
Gain:100%
0Hz
Negative
0V 1V 10V Bias adjustment:((6Hz/60Hz)/(Gain/100%))*100%=10.0%
bias 6Hz
Example 6: Use of negative bias in noisy environment and gain adjustment to use full
potentiometer range
In this example, a negative bias is used to provide a noise margin. Also a potentiometer frequency
Gain:(10V/9V)*100%=111%
0Hz
Negative 0V 1V
bias 6.6Hz 10V Bias adjustment:((6.6Hz/60Hz)/(Gain/100%))*100%=10.0%
Example 7: Use of 0-10V potentiometer signal to run motor in FWD and REV direction
In this example, the input is programmed to run a motor in both forward and reverse direction. The
motor will be idle when the potentiometer position is at mid-point of its scale. Using the settings in this
example disables the external FWD and REV controls.
In this example, the use of negative slope is shown. Negative slopes are used in applications for
control of pressure, temperature or flow. The sensor that is connected to the input generates a large
signal (10V) at high pressure or flow. With negative slope settings, the AC motor drive will slow stop
the motor. With these settings the AC motor drive will always run in only one direction (reverse). This
can only be changed by exchanging 2 wires to the motor.
Gain:(10V/10V)*100%=100%
0Hz
0V 10V Bias adjustment:((60Hz/60Hz)/(Gain/100%))*100%=100%
Please note the ACI/AVI switch on the AC motor drive. Switch to ACI for 4 to 20mA analog
current signal (ACI) (Pr.04.19 should be set to 0) and AVI for analog voltage signal (AVI2)
(Pr.04.19 should be set to 1). When ACi/AVI switch is not set by Pr.04.19, the keypad (optional)
will display fault code “AErr” and needs to press “RESET” to clear it.
The above parameters are used to set the analog input reference values. The min and max
frequencies are based on Pr.01.00 (during open-loop control) as shown in the following.
01.00
04.14
04.18
04.12
04.16
04.21 04.11
04.15 04.17
04.20 04.22
analog input
04.14=70
AVI
04.18=50
ACI
04.12=30
04.04 Multi-function Input Terminal (MI1, MI2) 2-wire/ 3-wire Operation Control Modes
Factory Setting: 0
2 3-wire Operation
STOP RUN
MI1 : ("CLOSE":RUN)
MI3:("OPEN":STOP)
2 3-wire MI2:("OPEN": FWD)
REV/FWD ("CLOSE": REV)
DCM VFD-E
Multi-Step Speed
1 These four inputs select the multi-speed defined by Pr.05.00 to
Command 1
Pr.05.14 as shown in the diagram at the end of this table.
Multi-Step Speed
2
Command 2
NOTE: Pr.05.00 to Pr.05.14 can also be used to control output
Multi-Step Speed speed by programming the AC motor drive’s internal PLC
3
Command 3 function. There are 17 step speed frequencies (including
Master Frequency and Jog Frequency) to select for
Multi-Step Speed
4 application.
Command 4
The External Reset has the same function as the Reset key on
5 External Reset the Digital keypad. After faults such as O.H., O.C. and O.V. are
cleared this input can be used to reset the drive.
Time
M Ix-GND ON ON ON ON
operation ON OFF
command
Command
Time
MI x -GND ON ON
operation
ON ON ON OFF
command
01.05
Min. output
frequency
Jog accel. time Jog decel. time
01.13 01.14
MIx-GND ON OF F
output
B.B. time
voltage
08.07
speed search
Time
MI x-GND ON OFF ON
Reset ON OFF
operation ON
command
PID function When an input ON with this setting is ON, the PID function will be
15
disabled disabled.
AC motor drive will stop output and the motor free run if one of
these settings is enabled. If the status of terminal is changed, AC
motor drive will restart from 0Hz.
voltage
frequency
setting
16 Output Shutoff Stop frequency
Time
MI x -GND ON OF F ON
oper ation ON
command
Parameter lock When this setting is enabled, all parameters will be locked and
17
enable write parameters is disabled.
This function has top priority to set the direction for running (If
21 Forward/Reverse
“Pr.02.04=0”)
Quick Stop
23 (ONLY for It is only valid when Pr.02.01 is set to 5 in VFD*E*C models.
VFD*E*C models)
Simple position This function should be used with Pr.01.20~Pr.01.25 for simple
25
function position. Refer to Pr.01.25 for details.
Motor selection (bit When this setting is enabled, it can be used for motor selection
27 (Pr. 01.01~01.06, 01.26~01.43, 07.18~07.38, 07.00~07.06).
0)
For example: MI1=27, MI2=28
When MI1 and MI2 are OFF, it selects motor 0.
Motor selection (bit When MI1 is ON and MI2 is OFF, it selects motor 1.
28
1) When MI1 is OFF and MI2 is ON, it selects motor 2.
When MI1 and MI2 are ON, it selects motor 3.
Multi-Step Speed
Run/Stop 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PU/external terminals
/communication ON
1st speed
OFF ON ON ON ON ON ON ON ON
Multi-function
( MI3 to MI6 1)
04.05~04.08
2nd speed
OFF ON ON ON ON
terminals
( MI3 to MI6 2)
3rd speed
( MI3 to MI6 3) OFF ON ON
4th speed
OFF ON
( MI3 to MI6 4)
Jog Freq. OFF
Multi-speed via External Terminals
This parameter can be used to set the status of multi-function terminals (MI1~MI6 (N.O./N.C.)
for standard AC motor drive).
The MI1~MI3 setting will be invalid when the operation command source is external terminal
(2/3wire).
0=N.O
Weights 1=N.C
Bit 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
The Setting method: It needs to convert binary number (6-bit) to decimal number for input.
For example: if setting MI3, MI5, MI6 to be N.C. and MI1, MI2, MI4 to be N.O. The setting
value Pr.04.09 should be bit5X25+bit4X24+bit2X22= 1X25+1X24+1X22= 32+16+4=52 as shown
in the following.
0=N.O
Weights 1=N.C
Bit 1 1 0 1 0 0 MI1
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
This parameter is used to set the response time of digital input terminals MI1~MI6.
This parameter is to delay the signals on digital input terminals. 1 unit is 2 msec, 2 units are 4
msec, etc. The delay time is to debounce noisy signals that could cause the digital terminals to
malfunction.
The AC motor drive will check the status of multi-function input terminals every 2ms. It will only
confirm the command and change the status when the input terminals status is changed. Thus,
the delay time from command input to execution is 2msec+ (Pr.04.10+1) X 2ms. Suppose that
Pr.04.10 is set to 4, the delay time will be 12ms.
04.24 The Digital Input Used by PLC (NOT for VFD*E*C models)
Settings Read Only Factory display: 0
For standard AC motor drive (without extension card), the equivalent 6-bit is used to display
the status (used or not used) of each digital input. The value for Pr.04.24 to display is the
result after converting 6-bit binary into decimal value.
Weights 0=not used
1=used by PLC
Bit 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
For example: when Pr.04.24 is set to 52 (decimal) = 110100 (binary) that indicates MI3, MI5
and MI6 are used by PLC.
0=OFF
Weights 1=ON
Bit 1 1 0 1 0 0 MI1
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the digital input terminals will increase
according to the extension card. The maximum number of the digital input terminals is shown
as follows.
04.25 The Analog Input Used by PLC (NOT for VFD*E*C models)
The equivalent 2-bit is used to display the status(used or not used) of each analog input. The
value for Pr.04.25 to display is the result after converting 2-bit binary into decimal value.
Weights 0=not used
1=used by PLC
Bit 3 2 1 0 AVI
ACI/AVI2
AI1 (optional)
AI2 (optional)
The multi-function input terminals are falling-edge triggered. For standard AC motor drive
(without extension card), there are MI1 to MI6 and Pr.04.26 will display 63 (111111) for no
action.
Weights 0=Active
1=off
Bit 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
For Example:
If Pr.04.26 displays 52, it means MI1, MI2 and MI4 are active.
The display value 52= 32+16+4 =1 X 25+ 1X 24 + 1X 22 = bit 6 X 25+ bit 5 X 24 + bit 3 X 22
0=Active
Weights 1=Off
Bit 0 0 1 1 1 0 1 0 0 MI1
MI2
MI3
MI4
MI5
MI6
MI7
MI8
MI9
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
This parameter is used to select the terminals to be internal terminal or external terminal. You
can activate internal terminals by Pr.04.28. A terminal cannot be both internal terminal and
external terminal at the same time.
For standard AC motor drive (without extension card), the multi-function input terminals are
MI1 to MI6 as shown in the following.
0=external terminal
Weights 1=internal terminal
Bit 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
The Setting method is convert binary number to decimal number for input.
For example: if setting MI3, MI5, MI6 to be internal terminals and MI1, MI2, MI4 to be external
terminals. The setting value should be bit5X25+bit4X24+bit2X22= 1X25+1X24+1X22=
32+16+4=52 as shown in the following.
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
0=external terminal
Weights 1=internal terminal
Bit 11 10 9 8 7 6 5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
MI7
MI8
MI9
MI10
MI11
MI12
04.28 Internal Terminal Status
Settings 0 to 4095 Factory Setting: 0
This parameter is used to set the internal terminal action via keypad(optional), communication
or PLC.
For standard AC motor drive (without extension card), the multi-function input terminals are
MI1 to MI6 as shown in the following.
Weights 0=set internal terminal to be OFF
Bit 1= set internal terminal to be ON
5 4 3 2 1 0 MI1
MI2
MI3
MI4
MI5
MI6
For example, if setting MI3, MI5 and MI6 to be ON, Pr.04.28 should be set to
bit5X25+bit4X24+bit2X22= 1X25+1X24+1X22= 32+16+4=52 as shown in the following.
0=OFF
Weights 1=ON
Bit 1 1 0 1 0 0 MI1
MI2
MI3
MI4
MI5
MI6
When extension card is installed, the number of the multi-function input terminals will increase
according to the extension card. The maximum number of the multi-function input terminals is
shown as follows.
The Multi-function Input Terminals (refer to setting 1~4 of Pr.04.05 to 04.08) are used to select
one of the AC motor drive Multi-step speeds(max. 15 speeds). The speeds (frequencies) are
determined by Pr.05.00 to 05.14 as shown in the following.
The operation time of multi-step speeds can be set by PLC program.
The run/stop command can be controlled by the external terminal/digital
equipment to control the operation procedure. It can be used instead of traditional circuit, such
as relay, switch or counter.
Explanation for the timing diagram for multi-step speeds and external terminals
The Related parameter settings are:
1. Pr.05.00~05.14: setting multi-step speeds (to set the frequency of each step speed)
2. Pr.04.05~04.08: setting multi-function input terminals (multi-step speed 1~4)
3. The repeat operation setting of 1st-15th step speed frequency: can use PLC program to
control. Please refer to Appendix D How to use PLC function for details.
4. The operation direction setting of 1st-15th step speed frequency: can use PLC program to
control. Please refer to Appendix D How to use PLC function for details.
5. The operation time setting of 1st-15th step speed frequency: can use PLC program to
control. Please refer to Appendix D How to use PLC function for details.
Operations:
Once the AC motor drive receives “RUN” command, it will operate by parameters settings and
Run/ Sto p 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PU/ ext ernal t erminals
/commu nicat ion ON
1st spee d
Mul ti -functi on
2nd sp eed
OFF ON ON ON ON
terminals
( MI3 to MI6 2 )
MI3~MI6
3rd spe ed
( MI3 to MI6 3 ) OFF ON ON
4t h s peed
( MI3 to MI6 4 )
OFF ON
J og Freq. OFF ON
Mu lt i- speed via Ext ernal Termin als
During deceleration, the DC bus voltage may exceed its Maximum Allowable Value due to
motor regeneration. When this function is enabled, the AC motor drive will not decelerate
further and keep the output frequency constant until the voltage drops below the preset value
again.
With moderate inertia load, over-voltage stall prevention will not occur and the real
deceleration time will be equal to the setting of deceleration time. The AC drive will
automatically extend the deceleration time with high inertia loads. If the deceleration time is
critical for the application, a brake resistor or brake unit should be used.
When the function of over-voltage stall prevention is activated, the deceleration time of the AC
motor drive will be larger than the setting.
When the deceleration time is obstruction in the application, it is not suitable to use this
function. The solution are:
1. moderate increase the deceleration time
2. used with a brake resistor (refer to appendix B for details) to consume the regenerative
energy by heat.
Related parameters: Pr.01.10(Decel Time 1), Pr.01.12(Decel Time 2), Pr.03.00(Multi-function
Output Relay (RA1, RB1, RC1)) and Pr.03.01(Multi-function Output Terminal MO1)
Time
output
frequency
frequency H eld
Deceleration characteristic
when over voltage stall
prevention enabled
Time
previous decelerati on time
actual ti me to decelerate to stop when over voltage stall
prevention is enabled
0: disable
function is enabled, the AC drive will stop accelerating and keep the output frequency constant
until the current drops below the maximum value.
When it stalls due to the small motor power or operate with factory setting, please decrease
output current
Over-Current Stall
prevention during
Acceleration,
frequency held
Time
previous acceleration time
actual acceleration time when over-current stall
prevention i s enabled
The over-current stall prevention during operation function is a protection. When the motor
runs with constant speed, the AC motor drive will decrease the output frequency automatically
when momentary overload.
If the output current exceeds the setting specified in Pr.06.02 when the drive is operating, the
drive will decrease its output frequency by Pr.01.10/Pr.01.12 to prevent the motor stall. If the
output current is lower than (Pr.06.02 setting –rated current X 5%), the drive will accelerate
again by Pr.01.09/Pr.01.11 to catch up with the set frequency command value.
Related parameter: Pr.06.03 Over-Torque Detection Mode (OL2)
06.02-rated current X 5%
Over-Current Stall
Prevention during
Operation, output
frequency decrease
Output
Frequency
decrease by decel. time
Time
over-current stall prevention during operation
NOTE
Please do not set the over-current stall prevention to a small value to prevent over-low torque.
This parameter determines the operation mode of the drive after the over-torque (OL2)
This parameter determines the operation mode of the drive after the over-torque (OL2) is
Setting 1 or 2: it is used to detect with constant speed. For setting 2, it will free run to stop after
over-torque is detected.
Setting 3 or 4: it is used to detect during acceleration. For setting 4, it will free run to stop after
over-torque is detected.
Related parameters: Pr.03.00(Multi-function Output Relay (RA1, RB1, RC1)), Pr.03.01(Multi-
function Output Terminal MO1), Pr.06.01(Over-Current Stall Prevention during Accel),
This parameter is used to set the operation selection of the electronic thermal overload relay.
This function is used to protect the motor from overloading or overheating. When the motor
(self-cooled by fan) operates in low frequency, overload is seldom happened. Refer to the
following figure for the application.
When the rated current of motor is less than drive’s or bad design of the motor heat dissipation,
it can use this parameter to limit the output current of the AC motor drive to prevent motor from
overheating or damage.
Setting 0: the electronic thermal relay is used for standard motor(heatsink is fixed on rotor
shaft). When operating in low speed, the motor heat dissipation function will be bad. Thus, it
needs to decrease the action time of the electronic thermal relay to ensure the motor life.
Setting 1: the electron thermal relay is used for special motor(heatsink uses independent
power). The heat dissipation function has no direction relation with rotation speed. Thus, the
electronic thermal relay is still held in low speed to ensure the motor load ability in low speed.
In the frequent power ON/OFF applications, it can’t use this parameter (even set to 0 or 1) for
protection due to this function will be reset once the power is OFF. Thus, it needs to add the
thermal relay on each motor when an AC motor drive is connected with several motors.
Setting 0 or 1: when the electronic thermal relay protection is enabled in low speed operation,
the AC motor drive will display “OL1” and free run to stop. It needs to press “RESET” to clear
the warning message.
100 100
80 80
60 60
40 40
20 20
NOTE
When the standard motor operates in low speed with rated current, the motor overload protection will
occur easily. Thus, please use the special motor when operates in low speed with rated current.
Refer to Appendix C.3 How to choose a suitable motor for motor selection.
The parameter determines the time required for activating the I2t electronic thermal protection
function by the output frequency/current of the AC motor drive and operation time to prevent
motor from overheating.
The electronic thermal overload relay acts by Pr.06.06 setting:
1. Pr.06.06 is set to 0(Operate with a Standard Motor (self-cooled by fan)): when the output
current is greater than (Pr.07.00 Motor Rated Current (Motor 0)X (the corresponding motor
rated current % of motor rated frequency in standard motor figure in Pr.06.06) X150%), the AC
motor drive will start to count time. When accumulated time exceeds Pr.06.07(Electronic
Thermal Characteristic) setting, the electronic thermal overload relay protection (OL1) will be
ON.
2. Pr.06.06 is set to 1(Operate with a Special Motor (forced external cooling)): when the output
current is greater than (Pr.07.00 Motor Rated Current (Motor 0)X (the corresponding motor
rated current % of motor rated frequency in special motor figure in Pr.06.06) X150%), the AC
motor drive will start to count time. When accumulated time exceeds Pr.06.07(Electronic
Thermal Characteristic) setting, the electronic thermal overload relay protection (OL1) will be
ON.
The actual action time of electronic thermal characteristic will be adjusted by the output current
of the AC motor drive (motor load rate %). For large current, it needs short time to activate the
I2t electronic thermal protection function. For small current, it needs long time to activate the I2t
NOTE
Please refer to Pr.06.06(Electronic Thermal Overload Relay Selection (OL1)) for curve figure of
standard motor and special motor.
2 50
2 00
Operation time (sec)
1 50
1 00
50
0
0 50 1 00 1 50 2 00
In Pr.06.08 to Pr.06.12 the five most recent faults that occurred, are stored. After removing the
cause of the fault, use the reset command to reset the drive.
Use the following formula to calculate the percentage value entered in this parameter:
This parameter is used to set the motor no-load current. The user must input motor no-load
current by the motor nameplate. The factory setting be set to 40% X the rated current of the
AC motor drive (refer to Pr.00.01 Rated Current Display of the AC motor drive).
Example: Suppose that the rated current of 460V/2.0hp(1.5kW) is 4.2A with factory setting
4.2A. The motor no-load current is 1.7A(4.2X40%) and it should set Pr.07.01 to 1.7.
This parameter must be set if the "Electronic Thermal Overload Relay" (Pr.06.06) or "Slip
Compensation"(Pr.07.03 and Pr.07.06) functions are selected.
If the motor no-load current can’t be read from the nameplate, operating the AC motor drive
after unloading and read it from the digital keypad (optional, refer to Appendix B for details).
The setting value must be less than Pr.07.00 (Motor Rated Current).
Related parameters: Pr.00.01(Rated Current Display of the AC motor drive), Pr.07.00(Motor
Rated Current (Motor 0)), Pr.07.03(Slip Compensation (Used without PG) (Motor 0)) and
Pr.07.06(Motor Rated Slip (Motor 0))
For the induction motor characteristic, parts of the drive output voltage will be absorbed by the
impedance of stator windings when motor load is large. In this circumstance, the output current
will be too large and output torque is insufficient due to the motor voltage at inductance end of
motor is insufficient and insufficient air-gap magnetic field. Using this parameter, it will auto
adjust output voltage by the load to get the best operation with the air-gap magnetic field is
held.
In V/f control mode, the voltage will decrease by the decreasing frequency. It will cause lower
torque in low speed due to less AC impedance and constant DC resistor. Thus, this parameter
can be set for the AC drive increase its voltage output to obtain a higher torque in low speed.
Too high torque compensation can overheat the motor.
This parameter is only used for V/f control mode.
Related parameters: Pr.00.10(Control Method) and Pr.07.08(Torque Compensation Time
Constant).
When the induction motor generates the electromagnetic torque, it needs the necessary slip.
But the slip can be ignored when it needs only 2-3% slip in higher speed. When the drive
operates, the slip and synchronous frequency are in reverse proportion. That is, the slip will be
increased with the decreasing synchronous frequency. The slip affects the motor speed
seriously in low speed because the motor may stop and can’t run with load when the
synchronous frequency is too low.
While driving an asynchronous motor, increasing the load on the AC motor drive will cause an
increase in slip and decrease in speed.
This parameter may be used to compensate the slip by increasing the output frequency. When
the output current of the AC motor drive is bigger than the motor no-load current (Pr.07.01),
the AC drive will adjust its output frequency according to this parameter.
When Pr.00.10 is set from V/f mode to vector mode, this parameter will be set to 1.00
automatically. When Pr.00.10 is set from vector mode to V/f mode, this parameter will be set to
0.00. Please using this function after load is added and acceleration with gradual increasing
compensation. That is, add the output frequency with Pr.07.06(Motor Rated Slip (Motor 0)) X
Pr.07.03(Slip Compensation (Used without PG) (Motor 0)) on the output frequency
Start Auto Tuning by pressing RUN key after this parameter is set to 1 or 2.
When setting to 1, it will only auto detect R1 value and Pr.07.01 must be input manually. When
set to 2, the AC motor drive should be unloaded and the values of Pr.07.01 and Pr.07.05 will
be set automatically.
The steps for AUTO-Tuning are:
1. Make sure that all the parameters are set to factory settings and the motor wiring is
correct.
2. Make sure the motor has no-load before executing auto-tuning and the shaft is not
connected to any belt or gear motor.
3. Fill in Pr.01.01, Pr.01.02, Pr.07.00, Pr.07.04 and Pr.07.06 with correct values.
4. After Pr.07.04 is set to 2, the AC motor drive will execute auto-tuning immediately after
receiving a ”RUN” command. (Note: The motor will run!). The total auto tune time will be
15 seconds + Pr.01.09 + Pr.01.10. Higher power drives need longer Accel/Decel time
(factory setting is recommended). After executing Auto-tune, Pr.07.04 is set to 0.
5. After executing, please check if there are values filled in Pr.07.01 and Pr.07.05. If not,
NOTE
1. In vector control mode it is not recommended to have motors run in parallel.
2. It is not recommended to use vector control mode if motor rated power exceeds the rated power of
the AC motor drive.
The motor auto tune procedure will set this parameter. The user may also set this parameter
without using Pr.07.04.
07.06 Motor Rated Slip (Motor 0) Unit: Hz
Settings 0.00 to 20.00Hz Factory Setting: 3.00
It can be used to set the motor rated slip. Users need to input the actual rated rpm shown on
the nameplate of the motor.
Refer to the rated rpm and the number of poles on the nameplate of the motor and use the
following equation to calculate the rated slip.
Rated Slip (Hz) = Fbase (Pr.01.01 base frequency) – (rated rpm x motor pole/120)
Example: Assume that the rated frequency of the motor is 60Hz with 4 poles and the rated rpm
is 1650rpm. The rated slip calculated by the formula should be 60Hz-(1650X4/120)=5Hz.
This parameter has relation with Pr.07.03(Slip Compensation (Used without PG) (Motor 0)). To
get the best slip compensation effect, it needs to input the correct setting. The incorrect setting
may cause the invalid function and even damage the motor and drive.
Related parameter: Pr.07.03(Slip Compensation (Used without PG) (Motor 0))
This parameter sets the upper limit of the compensation frequency (the percentage of
Pr.07.06).
Example: when Pr.07.06=5Hz and Pr.07.07=150%, the upper limit of the compensation
frequency is 7.5Hz. Therefore, for a 50Hz motor, the max. output is 57.5Hz.
If the motor speed is lower than the target speed and the speed isn’t changed after adjusting
Pr.07.03 setting, it may reach the upper limit of the compensation frequency and need to
increase Pr.07.07 setting.
Related parameters: Pr.07.03(Slip Compensation (Used without PG) (Motor 0)) and
It is usually applied in those heavy load applications which the motor current is changed
frequently. The current is changed for the current compensation to increase the output torque.
Because the frequent current change will cause the machine vibration, it can increase Pr.07.08
setting to solve this problem at this moment.
It is usually applied in those heavy load applications which the motor speed is changed
frequently. The speed is changed for the speed compensation to reach the synchronous speed.
Because the frequent speed change will cause the machine vibration, it can increase Pr.07.09
setting to solve this problem at this moment..
Too long time constants (set Pr.07.08 and Pr.07.09 to 10) give slow response; too short values
Pr.07.10 and Pr.07.11 are used to record the motor operation time. They can be cleared by
setting to 0 and time is less than 1 minute is not recorded.
When setting Pr.07.11 to 0, it will reset the accumulative motor operation time and the record
will be reset to 0.
When the motor is running at low frequency for a long time, the cooling function of the motor
fan will be lower. To prevent overheating, it needs to have a Positive Temperature Coefficient
thermoistor on the motor and connect its output signal to the drive’s corresponding control
terminals.
When the source of first/second frequency command is set to AVI (02.00=1/02.09=1), it will
disable the function of motor PTC overheat protection (i.e. Pr.07.12 cannot be set to 1). Only
one of the source of first master frequency command and second master frequency command
can be enable at one time.
If temperature exceeds the setting level, motor will be coast to stop and is
displayed. When the temperature decreases below the level of (Pr.07.15-Pr.07.16) and
stops blinking, you can press RESET key to clear the fault.
Pr.07.14 (overheat protection level) must exceed Pr.07.15 (overheat warning level).
The PTC uses the AVI-input and is connected via resistor-divider as shown below.
The voltage between +10V to ACM: lies within 10.4V~11.2V.
The impedance for AVI is around 47kΩ.
Recommended value for resistor-divider R1 is 1~10kΩ.
Please contact your motor dealer for the curve of temperature and resistance value for PTC.
VFD-E
+10V
resistor-divider
R1 AVI
47kΩ
PTC
ACM
internal circuit
1330
550
Tr temperature (℃)
Tr-5℃ Tr+5℃
If temperature exceeds the motor PTC overheat warning level (Pr.07.15), the drive will act
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is error messages or warning messages from the
external terminals.
This parameter is to delay the signals on PTC analog input terminals. 1 unit is 2 msec, 2 units
are 4 msec, etc.
The motor 0 to motor 3 can be selected by setting the multi-function input terminals MI3~MI6
This parameter sets the level of DC Brake Current output to the motor during start-up and
stopping. When setting DC Brake Current, the Rated Current (Pr.00.01) is regarded as 100%.
It is recommended to start with a low DC Brake Current Level and then increase until proper
holding torque has been achieved.
Related parameters: Pr.08.01(DC Brake Time during Start-up) and Pr.08.02(DC Brake Time
during Stopping)
The motor may keep running due to external factor or itself inertia. The over current may
damage the motor or activate the drive’s protection when running the drive suddenly. This
parameter can output a DC current with a torque to force the motor to stop for a stable start.
This parameter determines the duration of the DC Brake current after a RUN command. When
the time has elapsed, the AC motor drive will start accelerating from the Minimum Frequency
(Pr.01.05). The DC brake is invalid when Pr.08.01 is set to 0.
The motor may keep running due to external factor or itself inertia and can’t stop by
requirement. This parameter can output a DC current with a torque to force the motor to stop
after the drive stops outputting to ensure the motor is stop.
This parameter determines the duration of the DC Brake current during stopping. If stopping
with DC Brake is desired, Pr.02.02 Stop Method must be set to 0 or 2 for Ramp to Stop. The
DC brake is invalid when Pr.08.02 is set to 0.0.
Related parameters: Pr.02.02(Stop Method) and Pr.08.03(Start-Point for DC Brake)
This parameter determines the frequency when DC Brake will begin during deceleration.
St art -Poin t f or
DC Brake DC Bra ke Time
Time du ri ng during Stop ping
0 1. 05 St opping
08. 03
Minimum Out put
08. 02
08. 01 Freque nc y
Run /S top
ON OFF
DC Brake Time
DC Brake during Start-up is used for loads that may move before the AC drive starts, such as
fans and pumps. Under such circumstances, DC Brake can be used to hold the load in
position before setting it in motion.
DC Brake during stopping is used to shorten the stopping time and also to hold a stopped load
in position, such as cranes and cutting machines. For high inertia loads, a brake resistor for
dynamic brake may also be needed for fast decelerations. Refer to appendix B for the
This parameter determines the operation mode when the AC motor drive restarts from a
momentary power loss.
The power connected to the AC motor drive may be off temporarily with unknown factors. This
parameter can restart the drive after momentary power loss.
Setting 1: the drive will operate by the last frequency before momentary power loss. It will
accelerate to the master frequency after the drive output frequency and the motor rotor’s
speed are synchronous. It is recommended to use this setting for those motor loads which
have a large inertia and small resistance to save time by restarting without waiting the flywheel
stops completely, such as machinery equipment with a large-inertia flywheel.
Setting 2: the drive will operate by the min. frequency. It will accelerate to the master
frequency after the drive output frequency and motor rotor speed are synchronous. It is
recommended to use this setting for those motor loads which have a small inertia and large
resistance.
When using with PG card, the speed search will start with the actual motor speed detected by
the drive and accelerate to the setting frequency (setting 1 and 2 are invalid at this moment).
If the duration of a power loss is less than this parameter setting, the AC motor drive will act by
Pr.08.04 setting. If it exceeds the Maximum Allowable Power Loss Time, the AC motor drive
This parameter determines the AC motor drive restart method after External Base Block is
enabled(one of Pr.04.05~04.08 is set to 9).
The speed search actions between Pr.08.04 and Pr.08.06 are the same.
The priority of Pr.08.06 is higher than Pr.08.04. That is, Pr.08.04 will be invalid after Pr.08.06 is
set and the speed search will act by Pr.08.06.
B.B.
Fig 1:B.B. Speed Search with Las t Frequenc y Downward Ti ming Chart
Time
FWD Run
B.B.
Fig 2: B.B. Speed Search with Min. Out put Frequency Upward Timing C hart
When momentary power loss is detected, the AC motor drive will block its output and then wait
for a specified period of time (determined by Pr.08.07, called Base-Block Time) before
resuming operation. This parameter should be set at a value to ensure that any residual
regeneration voltage from the motor on the output has disappeared before the drive is
activated again.
This parameter also determines the waiting time before resuming operation after External
Baseblock and Auto Restart after Fault (Pr.08.15).
When using a PG card with PG (encoder), speed search will begin at the actual PG (encoder)
feedback speed.
When the output current reaches Pr.08.08 setting, the output frequency continuous searches
downward. When the output frequency, output voltage and V/f setting frequency are the same,
it will be regarded as the synchronization reached and accelerate to the master frequency by
V/f curve.
When Pr.08.04 is set to 2: When the speed searches upward, it will accelerate by V/f curve.
Output
Voltage
These parameters are used to set the frequencies that are inhibited to operate. This function
can be used to prevent the resonance generated from the original frequency of the machines.
It keeps the drive from running at the resonance frequency of machinery or load system or
other inhibition frequency. There are three frequency areas can be set.
These parameters set the Skip Frequencies. It will cause the AC motor drive never to remain
within these frequency ranges with continuous frequency output. These six parameters should
be set as follows Pr.08.09 ≥ Pr.08.10 ≥ Pr.08.11 ≥ Pr.08.12 ≥ Pr.08.13 ≥ Pr.08.14. When it is
set to 0.0, the skip frequency is invalid.
The frequency command (F) can be set within the range of skip frequency. At this moment, the
output frequency (H) will be less than the lower limit of skip frequency.
When the drive accelerates/decelerates, the output frequency will pass the range of skip
frequency.
08.09
08.10 frequency is dec reas ed
08.11
Internal
Frequency 08.12
Command 08.13
08.14 frequency is increas ed
0
Sett ing f requenc y command
Only after an over-current OC or over-voltage OV fault occurs, the AC motor drive can be
reset/restarted automatically up to 10 times.
Setting this parameter to 0 will disable automatic reset/restart operation after any fault has
occurred.
When enabled, the AC motor drive will restart with speed search, which starts at the frequency
before the fault. To set the waiting time before restart after a fault, please set Pr. 08.07 Base
Block Time for Speed Search.
When the fault times exceeds Pr.08.15 setting, the drive will refuse to restart and the user
needs to press “RESET” for continuous operation.
This parameter is used to set the auto reset time at restart after fault. After restarting for fault, if
there is no fault for over Pr.08.16 setting from the restart for the previous fault, the auto reset
times for restart after fault will be reset to Pr.08.15 setting..
When Pr.08.17 is set to 1, the acceleration and deceleration will operate with full voltage.
During constant speed operation, it will auto calculate the best voltage value by the load power
for the load. This function is not suitable for the ever-changing load or near full-load during
operation.
The max. energy saving is in the stable load output. At this moment, the output voltage is
70%
During auto-energy saving
operation is the output
voltage lowered as much
as possible to keep the load.
The output voltage is maximally
lowered to 70% of the normal
output voltage
Output Frequency
The rated voltage of the motor is usually 230V/200VAC 50Hz/60Hz and the input voltage of
the AC motor drive may vary between 180V to 264 VAC 50Hz/60Hz. Therefore, when the AC
motor drive is used without AVR function, the output voltage will be the same as the input
voltage. When the motor runs at voltages exceeding the rated voltage with 12% - 20%, its
lifetime will be shorter and it can be damaged due to higher temperature, failing insulation and
unstable torque output.
AVR function automatically regulates the AC motor drive output voltage to the Maximum
Output Voltage (Pr.01.02). For instance, if Pr.01.02 is set at 200 VAC and the input voltage is
at 200V to 264VAC, then the Maximum Output Voltage will automatically be reduced to a
maximum of 200VAC.
Setting 0: when AVR function is enabled, the drive will calculate the output voltage by actual
DC-bus voltage. The output voltage won’t be changed by DC bus voltage.
Setting 1: when AVR function is disabled, the drive will calculate the output voltage by DC-bus
voltage. The output voltage will be changed by DC bus voltage. It may cause insufficient/over
current.
Setting 2: the drive will disable the AVR during deceleration, such as operated from high speed
to low speed.
Setting 3: the drive will disable the AVR function at stop to accelerate the brake.
When the motor ramps to stop, the deceleration time is longer. When setting this parameter to
2 with auto acceleration/deceleration, the deceleration will be quicker.
Related parameter: Pr.01.16(Auto acceleration / deceleration (refer to Accel/Decel time
setting))
This parameter sets the DC-bus voltage at which the brake chopper is activated. Users can
choose the suitable brake resistor to have the best deceleration. Refer to appendix B for the
information of the brake resistor.
This parameter will be invalid for Frame A models (VFD002E11A/21A/23A,
VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A and VFD022E23A/43A) without brake
chopper for which BUE brake unit must be used.
In V/f control mode, the drift current may cause slight motor vibration in the slip compensation
or torque compensation. It can be ignored if this slight vibration doesn’t affect the application.
The drift current will occur in a specific zone of the motor and it will cause serious motor
vibration. It is recommended to use this parameter(the recommended value is 2.0) to improve
The OOB (Out Of Balance Detection) function can be used with PLC for washing machine.
When multi-function input terminal is enabled (MI=26), it will get Δθ value from the settings of
Pr.08.21 and Pr.08.22. PLC or the host controller will decide the motor speed by this t Δθ
value (Pr.08.23). When Δθ value is large, it means unbalanced load. At this moment, it needs
to lower the frequency command by PLC or the host controller. On the other hand, it can be
high-speed operation.
Related parameters: Pr.04.05(Multi-function Input Terminal (MI3)), 04.06(Multi-function Input
Terminal (MI4)), Pr.04.07(Multi-function Input Terminal (MI5)) and Pr.04.08(Multi-function Input
Terminal (MI6))
The DEB (Deceleration Energy Backup) function is the AC motor drive decelerates to stop
after momentary power loss. When the momentary power loss occurs, this function can be
used for the motor to decelerate to 0 speed with deceleration stop method. When the power is
on again, motor will run again after DEB return time. (for high-speed axis application)
Related parameter: Pr.08.04(Momentary Power Loss Operation Selection)
Status 1: Insufficient power supply due to momentary power-loss/unstable power (due to low
voltage)/sudden heavy-load
DC BUS volt age
T he level for DEB ret urn time it doesn't ne ed
( Lv=+30V+ 58V) multi-function terminals
T he level for soft start relay t o be ON
(Lv+30) Lv level
Output frequen cy
08.25
DEB ret urn time
NO TE
When Pr.08. 24 is set to 0, the AC moto r drive will be stopped and won't r e-start
at the powe r-on again.
08.25
DEB ret urn time
This parameter is used for starting and stopping a motor with high inertia. A motor with high
inertia will take a long time to stop completely. By setting this parameter, the user does not
need to wait for the motor to come to a complete stop before restarting the AC motor drive. If a
PG card and encoder is used on the drive and motor, then the speed search will start from the
speed that is detected by the encoder and accelerate quickly to the setting frequency.
When using this parameter with PG feedback control, this function will be enabled as Pr.13.00
and Pr.13.01 are set. It has no relation with Pr.00.10. Pr.08-04 and Pr.08-06 will be disabled
when using this parameter with PG feedback control.
Please make sure Pr.13.00 to Pr.13.02 are set correctly. An incorrect setting may cause the
motor to exceed its speed limit and permanent damage to the motor and machine can occur.
This parameter determines the start value of the speed search frequency.
There is a built-in RS-485 serial interface, marked RJ-45 near to the control terminals. The pins are
defined below:
RS-485 (NOT for VFD*E*C models)
8 1 Serial interface
1: Reserved 2: EV 3: GND
4: SG- 5: SG+ 6: Reserved
7: Reserved 8: Reserved
The pins definition for VFD*E*C models, please refer to chapter E.1.2.
Each VFD-E AC motor drive has a pre-assigned communication address specified by Pr.09.00. The
RS485 master then controls each AC motor drive according to its communication address.
This parameter is used to set the transmission speed between the RS485 master (PLC, PC,
etc.) and AC motor drive.
Setting 0: when transmission errors occur, it will display warning message “cEXX” on the
digital keypad and the motor will keep running. The warning message can be cleared after the
communication is normal.
Setting 1: when transmission errors occur, it will display warning message “cEXX” on the
digital keypad and the motor will stop by the deceleration time (Pr.01.10/01.12). It needs to
press “RESET” to clear the warning message.
Setting 2: When transmission errors occur, it will display warning message “cEXX” on the
digital keypad and the motor will free run to stop immediately. It needs to press “RESET” to
clear the warning message.
Setting 3: When transmission errors occur, it won’t display any warning message on the digital
keypad and the motor will still keep running.
See list of error messages below (see section 3.6 in Pr.09.04)
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is error messages or warning messages from the
external terminals.
0.0 Disable
If Pr.09.03 is not equal to 0.0, Pr.09.02=0~2, and there is no communication on the bus during
the Time Out detection period (set by Pr.09.03), “cE10” will be shown on the keypad.
1. Control by PC or PLC
A VFD-E can be set up to communicate in Modbus networks using one of the following
modes: ASCII (American Standard Code for Information Interchange) or RTU (Remote
Terminal Unit). Users can select the desired mode along with the serial port communication
protocol in Pr.09.04.
Code Description:
The CPU will be about 1 second delay when using communication reset. Therefore, there is
at least 1 second delay time in master station.
ASCII mode:
Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data:
64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex).
Character ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
RTU mode:
Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example, 64
Hex.
2. Data Format
10-bit character frame (For ASCII):
3. Communication Protocol
3.1 Communication Data Frame:
ASCII mode:
RTU mode:
The available function codes and examples for VFD-E are described as follows:
(1) 03H: multi read, read data from registers.
Example: reading continuous 2 data from register address 2102H, AMD address is 01H.
ASCII mode:
Command message: Response message:
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address Address
‘1’ ‘1’
‘0’ ‘0’
Function Function ‘3’
‘3’
‘2’ Number of data ‘0’
Starting data ‘1’ (Count by byte) ‘4’
address ‘0’ ‘1’
Content of starting
‘2’ ‘7’
address
‘0’ ‘7’
2102H
Number of data ‘0’ ‘0’
(count by word) ‘0’ ‘0’
‘2’ Content of address ‘0’
‘D’ 2103H ‘0’
LRC Check
‘7’ ‘0’
CR ‘7’
END LRC Check
LF ‘1’
CR
END
LF
RTU mode:
Command message: Response message:
Address 01H Address 01H
Function 03H Function 03H
Starting data 21H Number of data
04H
address 02H (count by byte)
Number of data 00H Content of address 17H
(count by word) 02H 2102H 70H
CRC CHK Low 6FH Content of address 00H
CRC CHK High F7H 2103H 00H
CRC CHK Low FEH
CRC CHK High 5CH
(2) 06H: single write, write single data to register.
Example: writing data 6000(1770H) to register 0100H. AMD address is 01H.
ASCII mode:
Command message: Response message:
STX ‘:’ STX ‘:’
‘0’ ‘0’
Address Address
‘1’ ‘1’
‘0’ ‘0’
Function Function
‘6’ ‘6’
RTU mode:
Command message: Response message:
Address 01H Address 01H
Function 06H Function 06H
01H 01H
Data address Data address
00H 00H
17H 17H
Data content Data content
70H 70H
CRC CHK Low EEH CRC CHK Low EEH
CRC CHK High 1FH CRC CHK High 1FH
RTU mode:
Command message: Response message:
00H 00H
Data address Data address
00H 00H
17H 17H
Data content Data content
70H 70H
RTU mode:
Command message: Response message:
Address 01H Address 01H
Function 10H Function 10H
Starting data 05H Starting data address 05H
address 00H 00H
Number of data 00H’ Number of data 00H
(count by word) 02H (count by word) 02H
Number of data 04 CRC Check Low 41H
(count by byte)
The first data 13H CRC Check High 04H
content 88H
The second data 0FH
content A0H
CRC Check Low 4DH
CRC Check High D9H
STX ‘:’
Address 1 ‘0’
Address 0 ‘1’
Function 1 ‘0’
Function 0 ‘3’
‘0’
‘4’
Starting data address
‘0’
‘1’
‘0’
‘0’
Number of data
‘0’
‘1’
LRC Check 1 ‘F’
LRC Check 0 ‘6’
END 1 CR
END 0 LF
01H+03H+04H+01H+00H+01H=0AH, the 2’s-complement negation of 0AH is F6H.
RTU mode:
Address 01H
02H
The following is an example of CRC generation using C language. The function takes two
arguments:
Unsigned char* data Å a pointer to the message buffer
Unsigned char length Å the quantity of bytes in the message buffer
The function returns the CRC value as a type of unsigned integer.
Unsigned int crc_chk(unsigned char* data, unsigned char length){
int j;
unsigned int reg_crc=0xFFFF;
while(length--){
reg_crc ^= *data++;
for(j=0;j<8;j++){
if(reg_crc & 0x01){ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0xA001;
00B: No function
01B: Stop
Bit 0-1
10B: Run
11B: Jog + Run
00B: No function
2000H
01B: FWD
Command Bit 4-5
10B: REV
Write only 11B: Change direction
Error code:
Status
monitor 2100H 0: No error occurred
Read only
1: Over-current (oc)
2: Over-voltage (ov)
5: Overload (oL)
6: Overload1 (oL1)
7: Overload2 (oL2)
33: Reserved
36~39: Reserved
Status of AC drive
Bit 3-4 00B: FWD LED is on, REV LED is off (When AC
motor drive runs forward)
2105H Reserved
2106H Reserved
2107H Reserved
Note: 2116H is number display of Pr.00.04. High byte of 2117H is number of decimal places
of 2116H. Low byte of 2117H is ASCII code of alphabet display of Pr.00.04.
3.6 Exception response:
The AC motor drive is expected to return a normal response after receiving command
messages from the master device. The following depicts the conditions when no normal
response is replied to the master device.
The AC motor drive does not receive the messages due to a communication error; thus, the
AC motor drive has no response. The master device will eventually process a timeout
condition.
The AC motor drive receives the messages without a communication error, but cannot
handle them. An exception response will be returned to the master device and an error
message “CExx” will be displayed on the keypad of AC motor drive. The xx of “CExx” is a
decimal code equal to the exception code that is described below.
In the exception response, the most significant bit of the original command code is set to 1,
and an exception code which explains the condition that caused the exception is returned.
Example of an exception response of command code 06H and exception code 02H:
‘0’
Exception code
‘2’
END 1 CR
END 0 LF
Communication time-out:
10 If Pr.09.03 is not equal to 0.0, Pr.09.02=0~2, and there is no
communication on the bus during the Time Out detection period (set
by Pr.09.03), “cE10” will be shown on the keypad.
09.05 Reserved
09.06 Reserved
This parameter is the response delay time after AC drive receives communication command
as shown in the following. 1 unit = 2 msec.
RS485 BUS
PC or PLC command Response Message of AC Drive
Handling time Response Delay Time
of AC drive Pr.09.07
Max.: 6msec
09.08 Transmission Speed for USB Card
Factory Setting: 2
This parameter is used to set the transmission speed for USB card.
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is error messages or warning messages from the
external terminals.
0.0 Disable
09.12 COM port for PLC Communication (NOT for VFD*E*C models)
Factory Setting: 0
Settings 0 RS485
1 USB card
pressure control.
3. Air volume control: An air volume sensor is used to feedback the air volume data to have excellent
air volume regulation.
feedback s ignal
sensor
eliminate the steady-state error, an “integral part” needs to be added to the controller. The integral
time decides the relation between integral part and error. The integral part will be increased by time
even if the error is small. It gradually increases the controller output to eliminate the error until it is 0.
In this way a system can be stable without steady-state error by proportional gain control and integral
time control.
throttle
feedback 4-20mA
corresponds to pressure
0-10 bar sensor
ACI/AVI
(4~20mA/0-10V) DC
ACM
analog signal common
AVI
switch
ACI
1. Pr.00.04 is set to 5 (Display PID analog feedback signal value (b) (%))
7.2 When there is no vibration in the system, reduce Pr.10.03(Integral Time (I))
7.3 When there is no vibration in the system, increase Pr.10.04(Differential Time(D))
8. Refer to Pr.10.00-10.17 for PID parameters settings.
Settings 0 Disable
1 Digital keypad UP/DOWN keys
2 AVI 0 ~ +10VDC
3 ACI 4 ~ 20mA / AVI2 0 ~ +10VDC
4 PID set point (Pr.10.11)
Note that the measured variable (feedback) controls the output frequency (Hz).
When Pr.10.00=2 or 3, the set point (Master Frequency) for PID control is obtained from the
AVI or ACI/AVI2 external terminal (0 to +10V or 4-20mA) or from multi-step speed. When
Pr.10.00=1, the set point is obtained from the keypad.
When Pr.10.01=1 or 3 (Negative feedback): Error (Err) = setpoin(SP) – feedback(FB). When
the feedback will be increased by the increasing output frequency, please use this setting.
Selection)
This parameter is used in conjunction with Pr.10.00 set 4 to input a set point in Hz.
It is used to eliminate the system error. It is usually used to decrease the error and get the
faster response speed. But if setting too large value in Pr.10.02, it may cause the system
oscillation and instability.
It can be used to set the proportional gain to decide the responds speed. The larger value is
set in Pr.10.02, the faster response it will get. The smaller value is set in Pr.10.02, the slower
response it will get.
If the other two gains (I and D) are set to zero, proportional control is the only one effective.
Related parameters: Pr.10.03(Integral Time (I)) and Pr.10.04(Differential Control (D))
The integral controller is used to eliminate the error during stable system. The integral control
doesn’t stop working until error is 0. The integral is acted by the integral time. The smaller
integral time is set, the stronger integral action will be. It is helpful to reduce overshoot and
oscillation to make a stable system. At this moment, the decreasing error will be slow. The
integral control is often used with other two controls to become PI controller or PID controller.
This parameter is used to set the integral time of I controller. When the integral time is long, it
will have small gain of I controller, the slower response and bad external control. When the
integral time is short, it will have large gain of I controller, the faster response and rapid
external control.
When the integral time is too small, it may cause system oscillation.
When it is set to 0.0, the integral function is disabled.
Related parameter: Pr.10.05(Upper Bound for Integral Control)
The differential controller is used to show the change of system error and it is helpful to
preview the change of error. So the differential controller can be used to eliminate the error to
improve system state. With the suitable differential time, it can reduce overshoot and shorten
adjustment time. However, the differential operation will increase the noise interference.
Please note that too large differential will cause big noise interference. Besides, the differential
shows the change and the output of the differential will be 0 when there is no change.
Therefore, the differential control can’t be used independently. It needs to be used with other
two controllers to make a PD controller or PID controller.
This parameter can be used to set the gain of D controller to decide the response of error
change. The suitable differential time can reduce the overshoot of P and I controller to
decrease the oscillation and have a stable system. But too long differential time may cause
system oscillation.
The differential controller acts for the change of error and can’t reduce the interference. It is
not recommended to use this function in the serious interference.
This parameter defines an upper bound or limit for the integral gain (I) and therefore limits the
Master Frequency. The formula is: Integral upper bound = Maximum Output Frequency
(Pr.01.00) x (Pr.10.05).
Too large integral value will make the slow response due to sudden load change. In this way, it
may cause motor stall or machine damage.
Related parameter: Pr.01.00(Maximum Output Frequency (Fmax))
It is used to set the time that required for the low-pass filter of PID output. Increasing the
D
10.04
In pu t Fre q. P ID
G ai n fe ed ba ck Sensor
10.10 10.01
This parameter defines the percentage of output frequency limit during the PID control. The
This parameter defines the time during which the PID feedback must be abnormal before a
warning (see Pr.10.09) is given. It also can be modified according to the system feedback
signal time.
If this parameter is set to 0.0, the system would not detect any abnormality signal.
If it doesn’t receive PID feedback signal over Pr.10.08 setting, the feedback signal fault will
occur and please refer to Pr.10.09 for the fault treatment.
Related parameter: Pr.10.09(Treatment of the Erroneous PID Feedback Signals)
10.09 Treatment of the Erroneous Feedback Signals (for PID feedback error)
Factory Setting: 0
Settings 0 Warning and RAMP to stop
1 Warning and COAST to stop
2 Warning and keep operating
AC motor drive action when the feedback signals (analog PID feedback) are abnormal
according to Pr.10.16.
Setting Pr.10.09 to 0: When the feedback signal fault occurs, it will display “FbE” on the digital
keypad and the motor will stop to 0Hz by Pr.01.10/Pr.01.12 setting. It needs to clear “RESET”
to clear the warning message.
Setting Pr.10.09 to 1: When the feedback signal fault occurs, it will display “FbE” on the digital
keypad and the motor will free run to stop. It needs to press “RESET” to clear the warning
message.
Setting Pr.10.09 to 2: When the feedback signal fault occurs, it will display “FbE” on the digital
keypad and the motor will keep running. The warning message can be cleared after the
feedback signal is normal.
Related parameters” Pr.10.00(PID Set Point Selection), Pr.10.01(Input Terminal for PID
Feedback), Pr.10.12(PID Offset Level) and Pr.10.13(Detection Time of PID Offset)
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is error messages or warning messages from the
external terminals.
This parameter will affect Pr.00.04(setting 5) directly. That is Pr.00.04(setting 5) Display PID
analog feedback signal value (b) (%)= PID detection value X Gain Over the PID Detection
Value.
Related parameters: Pr.00.04(Content of Multi-function Display) and Pr.10.01(Input Terminal
for PID Feedback)
This parameter is used to set detection of the offset between set point and feedback.
When the offset is higher than the setting of Pr.10.12 for a time exceeding the setting of
Pr.10.13, PID feedback signal fault occurs and operates by the treatment set in Pr.10.09.
Related parameters: Pr.10.00(PID Set Point Selection), Pr.10.01(Input Terminal for PID
Feedback), Pr.10.09(Treatment of the Erroneous PID Feedback Signals) and Pr.10.12(PID
Offset Level)
This is the source selection of minimum output frequency when control is by PID.
The output of the AC motor drive will refer to this parameter setting. When this parameter is
set to 0, the output frequency will output by the calculation of PID. When this parameter is set
to 1 and Pr.01.08 is not set to 0, the output frequency=Pr.01.08 setting. Otherwise, the output
frequency=Pr.01.05 setting.
Related parameters: Pr.01.05(Minimum Output Frequency (Fmin) (Motor 0)) and
Pr.01.08(Output Frequency Lower Limit)
If PID frequency is less than the sleep frequency when the drive starts running, the drive will
be in sleep mode immediately and won’t limit by this parameter.
Related parameters: Pr.10.15(Sleep Frequency) and Pr.10.16(Wakeup Frequency)
This parameter set the frequency for the AC motor drive to be in sleep mode.
The AC motor drive will stop outputting after being sleep mode, but PID controller keep
operating.
This parameter is used to set the wakeup frequency to restart the AC motor drive after sleep
mode.
Pr.01.10/01.12 setting.
When the actual frequency command > Pr.10.16 and the time exceeds the setting of Pr.10.14,
the AC motor drive will restart.
When the AC motor drive is in sleep mode, frequency command is still calculated by PID.
When frequency reaches wake up frequency, AC motor drive will accelerate from Pr.01.05
minimum frequency following the V/f curve.
Fre quen cy
When Pr. 01.05min. output frequency ≦ PID frequency (H) ≦ Pr.01.08 lower bound of
frequency and sleep function is enabled (output frequency (H) < Pr.10.15 sleep frequency and
time > Pr.10.14 detection time), frequency will be 0 (in sleep mode). If sleep function is
disabled, output frequency(H) = Pr.01.08 lower bound frequency.
NOTE
The common adjustments of PID control are shown as follows:
Example 1: how to have stable control as soon as possible?
Please shorten Pr.10.03 (Integral Time (I)) setting and increase Pr,10.04(Differential Control (D))
setting.
Response
before adjustment
after adjustment
Time
Example 2: How to suppress the oscillation of the wave with long cycle?
If it is oscillation when the wave cycle is longer than integral time, it needs to increase Pr.10.03
setting to suppress the oscillation.
af te r adjus tme nt
Time
Example 3: How to suppress the oscillation of the wave with short cycle?
When the cycle of oscillation is short and almost equal Differential time setting, it needs to shorten the
differential time setting to suppress the oscillation. If Differential time(I) = 0.0, it can not suppress the
oscillation. Please reduce Pr.10.02 setting or increase Pr.10.06 setting.
R esp ons e
be for e adjus tm ent
af te r adjus tme nt
Time
Make sure that the extension card is installed on the AC motor drive correctly before using group 11
parameters. See Appendix B for details.
0 No Function
1 AC Drive Operational Active when the drive is ready or RUN command is “ON”.
Master Frequency Active when the AC motor drive reaches the output
2
Attained frequency setting.
Active when a fault occurs (oc, ov, oH, oL, oL1, EF, cF3,
8 Fault Indication
HPF, ocA, ocd, ocn, GFF).
Desired Frequency
9 Active when the desired frequency (Pr.03.02) is attained.
Attained
15 Over Voltage supervision Active when the DC-BUS voltage exceeds level
Communication Warning
20 (FbE,Cexx, AoL2, AUE, Active when there is a Communication Warning
SAvE)
Brake Control (Desired Active when output frequency ≥Pr.03.14. Deactivated when
21
Frequency Attained) output frequency ≤Pr.03.15 after STOP command.
Refer to the table below Pr.04.08 for setting the multifunction input terminals.
Set the corresponding parameter according to the terminal labeled on the extension card.
Make sure that the extension card is installed on the AC motor drive correctly before using group 12
parameters. See Appendix B for details.
Besides parameters settings, the voltage/current mode should be used with the switch.
AVI3 AVI4 AVO1 AVO2
Besides parameters settings, the voltage/current mode should be used with the switch.
Besides parameter setting, the voltage/current mode should be used with the switch.
AVI3 AVI4 AVO1 AVO2
This parameter is used to choose analog frequency (0-+10Vdc) or analog current (4-20mA) to
correspond to the AC motor drive’s output frequency or current.
(+10VDC or 20mA)
NOTE
If the scale of the voltmeter is less than 10V, refer to following formula to set Pr.12.22:
Pr.12.22 = [(full scale voltage)/10]*100%.
Example: When using voltmeter with full scale (5V), Pr.12.22 should be set to 5/10*100%=50%. If
Pr.12.21 is set to 0, the output voltage will correspond to the max. output frequency.
Besides parameter setting, the voltage/current mode should be used with the switch.
AVI3 AVI4 AVO1 AVO2
Pulse generator card (PG card) is mainly applied in the detection components of speed control or
position control. It usually makes a closed-loop speed control system with encoder. The AC motor
drive is used with encoder and PG card to have a complete speed control and position detection
system.
Please make sure that the extension card is installed on the AC motor drive correctly before using
group 12 parameters. See Appendix B for details.
13.00 PG Input
Factory Setting: 0
Settings 0 Disable PG
1 Single phase
2 Forward/Counterclockwise rotation
3 Reverse/Clockwise rotation
There are two outputs, 1-phase and 2-phase output, for the encoder output. For the 1-phase
output, the encoder output is a group of pulse signal. For the 2-phase output, the encoder can
output A and B pulse signals with 90o phase difference. The encoder is defined by the timing
of A and B pulses as the following figure. It can not only measure the speed but distinguish
motor rotation direction by A and B pulse signals.
PG card receives A and B pulses from encoder output and sends this feedback signal to the
AC motor drive for speed or position control.
Setting 0: disable PG function.
Setting 1: for speed/position control but can’t distinguish motor rotation direction.
Setting 2: both for speed control and distinguish motor rotation direction. A phase leads B
phase as shown in the following diagram and motor is forward running.
Setting 3: both for speed control and distinguish motor rotation direction. B phase leads A
phase as shown in the following diagram and motor is reverse running.
Related parameter: Pr.13.01(PG Pulse Range)
A phas e
PULSE CW
GE NER AT OR B phas e
When enc oder r otates in cl oc kwise di rection ( see from input side) .
At this moment, A phase leads B phase.
A Pulse Generator (PG) is used as a sensor that provides a feedback signal of the motor
speed. This parameter defines the number of pulses for each cycle of the PG control.
This parameter setting is the resolution of encoder. With the higher resolution, the speed
control will be more precise.
This parameter is used to set the gain (P) when using PG for the closed-loop speed control.
The proportional gain is mainly used to eliminate the error. The large proportional gain(P) will
get the faster response to decrease the error. Too large proportional gain will cause large
overshoot and oscillation and decrease the stable.
This parameter can be used to set the proportional gain (P) to decide the response speed.
With large proportional gain, it will get faster response. Too large proportional gain may cause
system oscillation. With small proportional gain, it will get slower response.
The integral controller is used to eliminate the error during stable system. The integral control
doesn’t stop working until error is 0. The integral is acted by the integral time. The smaller
integral time is set, the stronger integral action will be. It is helpful to reduce overshoot and
oscillation to make a stable system. At this moment, the decreasing error will be slow. The
integral control is often used with other two controls to become PI controller or PID controller.
This parameter is used to set the integral time of I controller. When the integral time is long, it
will have small gain of I controller, the slower response and bad external control. When the
integral time is short, it will have large gain of I controller, the faster response and rapid
external control.
When the integral time is too small, it may cause system oscillation.
When it is set to 0.0, the integral function is disabled.
When Pr.0.04 is set to 14, its display will be updated regularly. This update time is set by
Pr.13.06.
With the large setting in Pr.13.06, it can slow the response speed to prevent the blinking of
digital number on the digital keypad. Too large setting may cause the delay of RPM value via
PG card.
Related parameter: Pr.00.04(Content of Multi-function Display)
This parameter is the filter time from the speed feedback to the PG card. Too large setting may
P
+ S pe ed con tro l O utp ut ( H)
co mman d
+ o utp ut fr eque ncy fr eq ue ncy
l imi t u pp er li mit
Motor
S pe ed
d ete ctio n
- 13.03 + 1 3.0 5 0 1.07
I
13.04
This parameter defines the time during which the PID feedback must be abnormal before a
warning (see Pr.13.08) is given. It also can be modified according to the system feedback
signal time.
If this parameter is set to 0.0, the system would not detect any abnormality signal.
Related parameter: Pr.13.08(Treatment of the Feedback Signal Fault)
AC motor drive action when the feedback signals (analog PID feedback or PG (encoder)
Setting Pr.13.08 to 1: When the feedback signal fault occurs, it will display “PGEr” on the
digital keypad and the motor will free run to stop.
Setting Pr.13.08 to 2: When the feedback signal fault occurs, it will display “PGEr” on the
digital keypad and the motor will keep running.
It needs to press “RESET” to clear the warning message “PGEr” displayed on the keypad.
NOTE
The digital keypad is optional. Please refer to Appendix B for details. When using without this optional
keypad, the FAULT LED will be ON once there is error messages or warning messages from the
external terminals.
This parameter reads the high-speed counter of the drive to use on PG card or PLC.
The content of this instruction sheet may be revised without prior notice. Please consult our
distributors or download the most updated version at
http://www.delta.com.tw/industrialautomation
Software version for VFD*E*C is power board: V1.00 and control board: V2.00.
: The parameter can be set during operation.
4: FWD/REV command
Read Only
Bit0=1: by First Freq Source (Pr.02.00)
Display the Master
Bit1=1: by Second Freq Source (Pr.02.09)
02.16 Freq Command ##
Source Bit2=1: by Multi-input function
Bit3=1: by PLC Freq command (NOT for
VFD*E*C models)
Read Only
Bit0=1: by Digital Keypad
Display the Bit1=1: by RS485 communication
02.17 Operation ##
Command Source Bit2=1: by External Terminal 2/3 wire mode
Bit3=1: by Multi-input function
Bit5=1: by CANopen communication
03.10 Reserved
5: External reset
8: Jog Operation
04.24 Reserved
04.25 Reserved
Factory
Parameter Explanation Settings Customer
Setting
Torque
07.08 Compensation Time 0.01 ~10.00 Sec 0.30
Constant
CANopen 0: disable
09.20 Communication 1: 1 to 127 1
Address
0: 1M
1: 500K
2: 250K
09.21 CANbus Baud Rate 0
3: 125K
4: 100K
5: 50K
6: Accel/Decel inhibit 0
Multi-function Input
11.08 7: Accel/Decel time selection command
Terminal (MI9)
8: Jog Operation
ocA ocd OC
Over-current Over-current Over current
during acceleration during deceleration
Remove short circuit Yes Check if there is any short circuits and
or ground fault grounding between the U, V, W and motor
No No No
Yes Yes
Reduce torque
compensation
Check if Check if
No acceleration time No deceleration time
is too short by is too short by
load inertia. load inertia.
Yes Yes
Maybe AC motor drive
has malfunction or error
due to noise. Please
contact DELTA. No Has load changed
suddenly?
Yes
No No
Increase accel/decel Reduce load or increase
time the power of AC motor
drive
Over voltage
Yes
Has over-voltage occurred without load
Increase Yes
acceleration Increase setting time
time
No
Need to consider using
Reduce moment No brake unit or
Reduce moment of load inertia DC brake
of inertia
No
No
Use brake unit or DC brake
Yes
Low voltage
No
No
Check if Lv occurs w hen Yes Suitable power
breaker and magnetic transformer capacity
contactor is O N
No Yes
Yes
Yes
Is load too large Reduce load
No
No
If cooling fan functions normally Change cooling f an
Yes
Yes
Chec k if cooling f an is jammed Remove obstruct ion
No
5.6 Overload
OL OL1/ OL2
No
Yes Yes
Phase loss
No
Check wiring at R, S and T terminals Correct wiring
Yes
Yes
Yes
Press RUN key to
check if it can run
Press UP key to
set frequency
Check if the wiring
No Check if input FWD No of terminal FWD Yes
Yes
or REV command and between Change switch or relay
Press UP to
REV-DCM is correct
check if motor Yes
can run
No
No No
No Set frequency or not
Correct connection
Modify frequency Yes
setting No
if upper bound freq.
and setting freq. is Check if the parameter
lower than the min. setting and wiring of Yes Change defective
output freq. analog signal and potentiometer and
multi-step speed relay
No are correct
For VFD*E*C models, no PLC function is supported. Please follow the dashed line to skip the PLC
parts.
Motor can run but
cannot change speed
Yes
Motor does not run Check Pr. 01-01 thru Pr. 01-06 No
and torque compensation Adjust Pr.01-01 to Pr.01-06
as expected and lower torque compensation
settings
Yes
Yes
Run in low speed continuously Please use specific motor
No
Many sources of noise surround AC motor drives and penetrate it by radiation or conduction. It may
cause malfunctioning of the control circuits and even damage the AC motor drive. Of course, there
are solutions to increase the noise tolerance of an AC motor drive. But this has its limits. Therefore,
solving it from the outside as follows will be the best.
1. Add surge suppressor on the relays and contacts to suppress switching surges.
2. Shorten the wiring length of the control circuit or serial communication and keep them
separated from the power circuit wiring.
3. Comply with the wiring regulations by using shielded wires and isolation amplifiers for
long length.
4. The grounding terminal should comply with the local regulations and be grounded
independently, i.e. not to have common ground with electric welding machines and other
power equipment.
5. Connect a noise filter at the mains input terminal of the AC motor drive to filter noise from
the power circuit.
In short, solutions for electromagnetic noise exist of “no product”(disconnect disturbing equipment),
“no spread”(limit emission for disturbing equipment) and “no receive”(enhance immunity).
Since the AC motor drive is an electronic device, you should comply with the environmental
conditions. Here are some remedial measures if necessary.
1. To prevent vibration, the use of anti-vibration dampers is the last choice. Vibrations must
be within the specification. Vibration causes mechanical stress and it should not occur
frequently, continuously or repeatedly to prevent damage to the AC motor drive.
2. Store the AC motor drive in a clean and dry location, free from corrosive fumes/dust to
prevent corrosion and poor contacts. Poor insulation in a humid location can cause short-
circuits. If necessary, install the AC motor drive in a dust-proof and painted enclosure and
in particular situations, use a completely sealed enclosure.
3. The ambient temperature should be within the specification. Too high or too low
temperature will affect the lifetime and reliability. For semiconductor components, damage
will occur once any specification is out of range. Therefore, it is necessary to periodically
check air quality and the cooling fan and provide extra cooling of necessary. In addition,
the microcomputer may not work in extremely low temperatures, making cabinet heating
necessary.
An AC motor drive may affect the operation of other machines due to many reasons. Some solutions
are:
3. If phase lead capacitors are used (never on the AC motor drive output!!), use serial
reactors to prevent damage to the capacitors damage from high harmonics.
serial reactor
The AC motor drive has a comprehensive fault diagnostic system that includes several different
alarms and fault messages. Once a fault is detected, the corresponding protective functions will be
activated. The following faults are displayed as shown on the AC motor drive digital keypad display.
The five most recent faults can be read from the digital keypad or communication.
NOTE
Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal.
CC (current clamp)
OV hardware error
OC hardware error
V-phase error
W-phase error
Return to the factory.
OV or LV
CANopen Guarding Time out Connect to CAN bus again and reset CAN bus
(Only for VFDxxxExxC)
6.1.2 Reset
There are three methods to reset the AC motor drive after solving the fault:
NOTE
Make sure that RUN command or signal is OFF before executing RESET to prevent damage or
personal injury due to immediate operation.
Modern AC motor drives are based on solid-state electronics technology. Preventive maintenance is
required to keep the AC motor drive in its optimal condition, and to ensure a long life. It is
recommended to have a qualified technician perform a check-up of the AC motor drive regularly.
Daily Inspection:
Basic check-up items to detect if there were any abnormalities during operation are:
Periodic Inspection:
Before the check-up, always turn off the AC input power and remove the cover. Wait at least 10
minutes after all display lamps have gone out, and then confirm that the capacitors have fully
discharged by measuring the voltage between ~ . It should be less than 25VDC.
DANGER!
Periodical Maintenance
Ambient environment
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Voltage
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Keypad
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Mechanical parts
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
Main circuit
Maintenance
Period
Check Items Methods and Criterion
Half One
Daily
Year Year
If there are any loose screws and Tighten the screws and press the
{
connectors connectors firmly in place.
There are 115V, 230V and 460V models in the VFD-E series. For 115V models, it is 1-phase
models. For 0.25 to 3HP of the 230V models, there are 1-phase/3-phase models. Refer to following
specifications for details.
6 9 18
Rated Voltage/Frequency Single phase, 100-120V, 50/60Hz
Voltage Tolerance ± 10%(90~132 V)
Frequency Tolerance ± 5%(47~63 Hz)
Cooling Method Natural Cooling Fan Cooling
Weight (kg) 1.2 1.2 1.2
Single/3-phase 3-phase
Rated Voltage/Frequency
200-240 V, 50/60Hz 200-240V, 50/60Hz
Voltage Tolerance ± 10%(180~264 V)
Frequency Tolerance ± 5%(47~63 Hz)
Cooling Method Natural Cooling Fan Cooling
Weight (kg) 1.1 1.1 1.1 *1.2/1.9 1.9 1.9 3.5 3.5 3.57 6.6
Model Number VFD-XXXE 004 007 015 022 037 055 075 110 150 185 220
Max. Applicable Motor Output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Max. Applicable Motor Output (hp) 0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30
Rated Output Capacity (kVA) 1.2 2.0 3.3 4.4 6.8 9.9 13.7 18.3 24 29 34
Output Rating
General Specifications
SPWM(Sinusoidal Pulse Width Modulation) control (V/f or sensorless vector
Control System
control)
Frequency Setting Resolution 0.01Hz
Output Frequency Resolution 0.01Hz
Including the auto-torque/auto-slip compensation; starting torque can be
Control Characteristics
Torque Characteristics
150% at 3.0Hz
Overload Endurance 150% of rated current for 1 minute
Skip Frequency Three zones, setting range 0.1-600Hz
Accel/Decel Time 0.1 to 600 seconds (2 Independent settings for Accel/Decel time)
Stall Prevention Level Setting 20 to 250% of rated current
Operation frequency 0.1-600.0Hz, output 0-100% rated current
DC Brake
Start time 0-60 seconds, stop time 0-60 seconds
Approx. 20% (up to 125% possible with optional brake resistor or externally
Regenerated Brake Torque
mounted brake unit, 1-15hp (0.75-11kW) models have brake chopper built-in)
V/f Pattern 4-point adjustable V/f pattern
Keypad Setting by
Operating Characteristics
Frequency
Setting Potentiometer-5kΩ/0.5W, 0 to +10VDC, 4 to 20mA, RS-485 interface; Multi-
External Signal
function Inputs 3 to 9 (15 steps, Jog, up/down)
Operation Keypad Set by RUN and STOP
Setting 2 wires/3 wires (MI1, MI2, MI3), JOG operation, RS-485 serial interface
Signal External Signal
(MODBUS), programmable logic controller
Multi-step selection 0 to 15, Jog, accel/decel inhibit, 2 accel/decel switches,
Multi-function Input Signal counter, external Base Block, ACI/AVI selections, driver reset, UP/DOWN
key settings, NPN/PNP input selection
Pollution Degree 2
Installation Location Altitude 1,000 m or lower, keep from corrosive gasses, liquid and dust
Approvals
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
Note: Please only use DELTA resistors and recommended values. Other resistors and values will
void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors.
The brake unit should be at least 10 cm away from AC motor drive to avoid possible interference.
Refer to the “Brake unit Module User Manual” for further details.
Applicable Full Min. Equivalent
Equivalent Brake Unit Part Brake Resistors Brake
Voltage
NOTE
1. Please select the brake unit and/or brake resistor according to the table. “-“ means no
Delta product. Please use the brake unit according to the Equivalent Resistor Value.
2. If damage to the drive or other equipment is due to the fact that the brake resistors and
the brake modules in use are not provided by Delta, the warranty will be void.
3. Take into consideration the safety of the environment when installing the brake resistors.
4. If the minimum resistance value is to be utilized, consult local dealers for the calculation of
the power in Watt.
5. Please select thermal relay trip contact to prevent resistor over load. Use the contact to
switch power off to the AC motor drive!
6. When using more than 2 brake units, equivalent resistor value of parallel brake unit can’t
be less than the value in the column “Minimum Equivalent Resistor Value for Each AC
Drive” (the right-most column in the table).
7. Please read the wiring information in the user manual of the brake unit thoroughly prior to
installation and operation.
8. When using with the brake resistor or brake unit, it needs to disable over-voltage stall
prevention function (set Pr.06.00 to 0). It is recommended to disable AVR (auto voltage
regulation) function (set Pr.08.18 to 1).
9. Definition for Brake Usage ED%
Explanation: The definition of the barking usage ED(%) is for assurance of enough time
for the brake unit and brake resistor to dissipate away heat generated by braking. When
the brake resistor heats up, the resistance would increase with temperature, and brake
torque would decrease accordingly. Suggested cycle time is one minute
100%
T1 ED% = T1/T0x100(%)
Brake Time
T0
Cycle Time
10. For safety reasons, install a thermal overload relay between brake unit and brake resistor.
Together with the magnetic contactor (MC) in the mains supply circuit to the drive it offers
protection in case of any malfunctioning. The purpose of installing the thermal overload
relay is to protect the brake resistor against damage due to frequent brake or in case the
brake unit is continuously on due to unusual high input voltage. Under these
circumstances the thermal overload relay switches off the power to the drive. Never let
the thermal overload relay switch off only the brake resistor as this will cause serious
damage to the AC Motor Drive.
BR080W200
140 125 20 5.3 60 160
BR080W750
BR300W100
BR300W400
BR400W150
265 250 30 5.3 60 930
BR400W040
BR500W030
335 320 30 5.3 60 1100
BR500W100
BR1KW020
400 385 50 5.3 100 2800
BR1KW075
BR200W150
165 150 110 30 60
BR200W250
Power Charge Display Blackout until bus (P~N) voltage is below 50VDC
Installation Location Indoor (no corrosive gases, metallic dust)
Environment
For 1-phase/3-phase drives, the current rating of the breaker shall be within 2-4 times rated input
current.
1-phase 3-phase
Recommended Recommended
Model no-fuse Model no-fuse
breaker (A) breaker (A)
VFD002E11A/11T/11C/ 15 VFD002E23A/23C/23T/ 5
11P 23P
VFD002E21A/21T/21C/ 10 VFD004E23A/23C/23T/ 5
21P 23P
VFD004E11A/11C/11T/ 20 VFD004E43A/43C/43T/ 5
11P 43P
VFD004E21A/21C/21T/ 15 VFD007E23A/23C/23T/ 10
21P 23P
VFD007E11A/11C 30 VFD007E43A/43C/43T/ 5
43P
VFD007E21A/21C/21T/ 20 VFD015E23A/23C/23T/ 20
21P 23P
VFD015E21A/21C 30 VFD015E43A/43C/43T/ 10
43P
VFD022E21A/21C 50 VFD022E23A/23C 30
VFD022E43A/43C 15
VFD037E23A/23C 40
VFD037E43A/43C 20
VFD055E23A/23C 50
VFD055E43A/43C 30
VFD075E23A/23C 60
VFD075E43A/43C 40
VFD110E23A/23C 100
VFD110E43A/43C 50
VFD150E23A/23C 150
VFD150E43A/43C 70
VFD185E43A/43C 80
VFD220E43A/43C 100
VFD022E21A/21C 24 11 50 JJN-50
VFD022E23A/23C 15 11 30 JJN-30
VFD055E23A/23C 26 25 50 JJN-50
VFD055E43A/43C 14 13 30 JJS-30
VFD075E23A/23C 34 33 60 JJN-60
VFD075E43A/43C 19 18 40 JJS-40
VFD110E43A/43C 26 24 50 JJS-50
VFD150E43A/43C 35 32 70 JJN-70
VFD185E43A/43C 41 38 80 JJN-80
B.4 AC Reactor
Inductance (mH)
Fundamental Max. continuous
kW HP
Amps Amps 3~5% impedance
Inductance (mH)
Fundamental Max. continuous
kW HP
Amps Amps 3% 5%
impedance impedance
0.2 1/4 2 3 9 20
0.4 1/2 2 3 6.5 12
0.75 1 4 6 3 6.5
1.5 2 8 12 1.5 3
Inductance (mH)
Fundamental Max. continuous
kW HP
Amps Amps 3% 5%
impedance impedance
2.2 3 12 18 1.25 2.5
3.7 5 18 27 0.8 1.5
5.5 7.5 25 37.5 0.5 1.2
7.5 10 35 52.5 0.4 0.8
11 15 45 67.5 0.3 0.5
0.75 1 8 12 3 5
1.5 2 8 12 1.5 3
1.5 2 4 6 6.5 9
2.2 3 8 12 5 7.5
11 15 25 37.5 1.2 2
B.4.3 Applications
Connected in input circuit
Application 1 Question
When more than one AC motor drive is When applying power to one of the AC motor
connected to the same mains power, and one drive, the charge current of the capacitors
of them is ON during operation. may cause voltage dip. The AC motor drive
may be damaged when over current occurs
during operation.
Correct wiring
M1 reactor
AC motor drive motor
M2
AC motor drive motor
Mn
AC motor drive motor
Application 2 Question
Silicon rectifier and AC motor drive are Switching spikes will be generated when the
connected to the same power. silicon rectifier switches on/off. These spikes
may damage the mains circuit.
Correct wiring
power reactor
DC
AC motor drive
reactor
motor
Application 3 Question
Used to improve the input power factor, to When the mains power capacity is too large,
reduce harmonics and provide protection from line impedance will be small and the charge
AC line disturbances. (surges, switching current will be too high. This may damage AC
spikes, short interruptions, etc.). The AC line motor drive due to higher rectifier
reactor should be installed when the power temperature.
supply capacity is 500kVA or more and
exceeds 6 times the inverter capacity, or the
mains wiring distance ≤ 10m.
Correct wiring
large-capacity small-capacity
power reactor AC motor drive
motor
Recommended Wire
Cable Size Diagram B
Wiring Please put all wires through 4 cores in
type Qty.
Method series without winding.
(Note) Nominal
AWG mm2
(mm2)
Diagram
≦10 ≦5.3 ≦5.5 1
Single- A Zero Phase Reactor
Diagram
≦12 ≦3.3 ≦3.5 1
Three- A
core Note 1: The table above gives
Diagram approximate wire size for the zero phase
≦1 ≦42.4 ≦50 4
B reactors but the selection is ultimately
governed by the type and diameter of
Note: 600V Insulated unshielded Cable.
cable fitted i.e. the cable must fit through
the center hole of zero phase reactors.
Diagram A
Please wind each wire 4 times around the Note 2: Only the phase conductors should
core. The reactor must be put at inverter pass through, not the earth core or screen.
output as close as possible.
Note 3: When long motor output cables
are used an output zero phase reactor
may be required to reduce radiated
Zero Phase Reactor emissions from the cable.
R/L1 U/T1
Power
Supply
S/L2 V/T2 MOTOR
T/L3 W/T3
8 6 5 4 16 15 14 13 11 RC-01Terminal block
(Wiring connections)
AFM ACM AVI +10V DCM MI5 MI1 MI2 MI6 VFD-E I/O block
VFD-E Programming:
Pr.02.00 set to 2
Pr.02.01 set to 1 (external controls)
Pr.04.04 set to 1 (setting Run/Stop and Fwd/Rev controls)
Pr.04.07 (MI5) set to 5 (External reset)
Pr.04.08 (MI6) set to 8 (JOG operation)
B.7 PU06
FWD/REV Key
Select FWD/REV operation.
STOP STOP/RESET
RUN RESET Stops AC drive operation and reset the drive
after fault occurred.
RUN Key
Start AC drive operation.
External Fault
“End” displays for approximately 1 second if the entered input data have
been accepted. After a parameter value has been set, the new value is
automatically stored in memory. To modify an entry, use the
or keys.
Or
XXXXX
-ERR- -END-
Cannot Succeed to
write in Write in
B.8 KPE-LE02
4 6
5
7 8
3 Potentiometer 7 STOP/RESET
For master Frequency setting. Stops AC drive operation and reset the drive
after fault occurred.
4 RUN Key 8 ENTER
Start AC drive operation. Used to enter/modify programming
parameters
Displays the actual output frequency at terminals U/T1, V/T2, and W/T3.
External Fault.
NOTE
When the setting exceeds 99.99 for those numbers with 2 decimals (i.e. unit is 0.01), it will only
display 1 decimal due to 4-digital display.
GO STA RT
NOTE: In the selection mode, press to set the parameters.
Setting parameters
or
NOTE:In the parameter setting mode, you can press to return the selecting mode.
To shift data
B.8.3 Reference Table for the 7-segment LED Display of the Digital
Keypad
Digit 0 1 2 3 4 5 6 7 8 9
LED
Display
English
A a B C c D d E e F
alphabet
LED
- - - -
Display
English
f G g H h I i J j K
alphabet
LED
- -
Display
English
k L l M m N n O o P
alphabet
LED
- - - -
Display
English
p Q q R r S s T t U
alphabet
LED
- - - -
Display
English
u V v W w X x Y y Z
alphabet
LED
- - - - - - -
Display
English
z
alphabet
LED
-
Display
34.3 [1.35]
For details, please refer to the separate instruction shipped with these optional cards or download
from our website http://www.delta.com.tw/industrialautomation/.
Installation method
59.7 [2.35]
57.3 [2.26]
NETMOD SP
ADD1 ADD2 BAUD
14.3 [0.57]
CME-DN01
2
1
UNIT: mm(inch)
NET MOD SP
ADD1 ADD2 BAUD
CME-DN01
BAUD
ADD1 ADD2
Switch Baud
1: Reserved
2: EV Value Rate
3: GND
4: SG-
5: SG+
6: Reserved 0 125K
7: Reserved
8: Reserved
1 250K
Empty
2 500K
V+ CAN-H CAN-L V-
Pin
Other AUTO
UNIT: mm(inch)
NOTE
Refer to user manual for detail information-- Chapter 5 Troubleshooting.
B.10.2.1 Introduction
Device CME-LW01 is used for communication interface between Modbus and LonTalk.
CME-LW01 needs be configured via LonWorks network tool first, so that it can perform the
function on LonWorks network. No need to set CME-LW01 address.
This manual provides instructions for the installation and setup for CME-LW01 that is used
to communicate with Delta VFD-E (firmware version of VFD-E should conform with CME-
LW01 according to the table below) via LonWorks Network.
B.10.2.2 Dimensions
72.2 [2.84]
59.7 [2.35]
57.3 [2.26]
9.5 [0.37]
SP
CME-LW 01
B.10.2.3 Specifications
Power supply: 16-30VDC, 750mW
Communication: Modbus in ASCII format, protocol: 9600, 7, N, 2
LonTalk: free topology with FTT-10A 78 Kbps.
LonTalk terminal: 4-pin terminals, wire gauge: 28-12 AWG, wire strip length: 7-8mm
RS-485 port: 8 pins with RJ-45
SP
CME-LW 01
1: Reserved 5: SG+
2: EV 6: Reserved
3: GND 7: Reserved
4: SG- 8: Reserved
1 2 3 4
LonTalk LonTalk
N ET SP
ADDH AD DL
CME-P B01
RS-485 (RJ45)
1: Reserved
2: EV
3: GND
4: SG-
5: SG+
6: Reserved
7: Reserved
8: Reserved
Profibus-DP
Interface (DB9)
2. NET LED: Indicating the connection status between CME-PD01 and PROFIBUS-DP.
3. Address Switches: Setting the address of CME-PD01 on PROFIBUS- DP network.
4. RS-485 Interface (RJ45): Connecting to VFD-E, and supply power to CME-PD01.
5. PROFIBUS-DP Interface (DB9): 9-PIN connector that connects to PROFIBUS-DP
network.
6. Extended Socket: 4-PIN socket that connects to PROFIBUS-DP network.
59.7 [2.35]
57.3 [2.26]
3.6 [0.14]
NET SP
ADDH ADDL
CME-P B01
34.8 [1.37]
UNIT: mm(inch)
RTU 8, N, 2 Pr.09.04=3
CME-PD01 has two rotary switches for the user to select the PROFIBUS address. The set
value via 2 address switches, ADDH and ADDL, is in HEX format. ADDH sets the upper 4
bits, and ADDL sets the lower 4 bits of the PROFIBUS address.
Address Meaning
e RUN indicator
2 f ERROR indicator
1
B.10.4.2 Specifications
CANopen Connection
B.10.4.3 Components
Pin Definition on CANopen Connection Port
To connect with CANopen, use the connector enclosed with CME-COP01 or any connectors
you can buy in the store for wiring.
Pin Signal Content
1 CAN_GND Ground / 0 V / V-
2 CAN_L Signal-
3 SHIELD Shield
1 2 3 4 5
4 CAN_H Signal+
5 - Reserved
BCD
Example: If you need to set up the communication speed of CME-COP01 as 500K, simply
switch BR to “5”.
BR Value Baud rate BR Value Baud rate
0 10K 4 250K
1 20K 5 500K
2 50K 6 800K
3 125K 7 1M
MAC ID Setting
789 789
6 6
A
A
Rotary switches (ID_L and ID_H) set up the
345
345
BCD
BCD
Node-ID on CANopen network in hex. Setup EF EF
range: 00 ~ 7F (80 ~FF are forbidden) 012 012
ID_H ID_L
SP LED
LED Status State Indication
OFF No Power No power on CME-COP01 card
LED Blinking Check your communication setting in
CRC check error
(Red) VFD-E drives (19200,<8,N,2>,RTU)
1. Check the connection between
VFD-E drive and CME-COP01
Connection failure/No card is correct
Red ON
connection 2. Re-wire the VFD-E connection and
ensure that the wire specification is
correct
LED Blinking CME-COP01 returns error Check the PLC program, ensure the
(Green) code index and sub-index is correct
Green ON Normal Communication is normal
LED Descriptions
State Description
LED ON Constantly on
LED single
On for 0.2s and off for 1s
flash
LED double
On for 0.2s off for 0.2s, on for 0.2s and off for 1s
flash
B.11.1 MKE-DRA
B.11.2 MKE-DRB
B.11.3 MKE-EP
EMC earthing plate for Shielding Cable
To meet EN61800-3 variable speed drive system- part 3: EMC requirements and specific test
methods, category C1, C2 and C3. Users can choose the suitable filter by the following table.
1-phase/
Voltage AC Motor Drive
3-phase HP Frame Deltron Filter C3 C2 C1
0.25 VFD002E21A A
0.5 VFD004E21A A MDF16 50m 50m 50m
1-phase 230V 1 VFD007E21A A
2 VFD015E21A B
MDF25 50m 50m Fail*
3 VFD022E21A B
0.5 VFD004E43A A
1 VFD007E43A A KMF306A 50m 50m 50m
2 VFD015E43A A
3 VFD022E43A B
3-phase 460V KMF318A 50m 50m 50m
5 VFD037E43A B
7.5 VFD055E43A C
10 VFD075E43A C KMF325A 75m 50m 50m
15 VFD110E43A C
NOTE: For model VFD022E21A, please use MIF filter to meet Category C1.
We assure that it can comply with following rules when AC motor drive and EMI filter are installed
and wired according to user manual:
EN61000-6-4
EN61800-3: 1996
EN55011 (1991) Class A Group 1
General precaution
1. EMI filter and AC motor drive should be installed on the same metal plate.
2. Please install AC motor drive on footprint EMI filter or install EMI filter as close as possible to
the AC motor drive.
3. Please wire as short as possible.
4. Metal plate should be grounded.
5. The cover of EMI filter and AC motor drive or grounding should be fixed on the metal plate and
the contact area should be as large as possible.
To prevent it, please use AC reactor and/or lower the carrier frequency (Pr. 02.03 PWM carrier
frequency).
NOTE
Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor
drive.
If the length is too long, the stray capacitance between cables will increase and may cause
leakage current. It will activate the protection of over current, increase leakage current or not
insure the correction of current display. The worst case is that AC motor drive may damage.
If more than one motor is connected to the AC motor drive, the total wiring length is the sum
of the wiring length from AC motor drive to each motor.
The choice of the right AC motor drive for the application is very important and has great influence
on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to the
motor and motor maybe damaged. If the capacity of AC motor drive is too small, it cannot offer the
required performance and the AC motor drive maybe damaged due to overloading.
But by simply selecting the AC motor drive of the same capacity as the motor, user application
requirements cannot be met completely. Therefore, a designer should consider all the conditions,
including load type, load speed, load characteristic, operation method, rated output, rated speed,
power and the change of load capacity. The following table lists the factors you need to consider,
depending on your requirements.
Related Specification
k×N ⎡ ns ⎤
[nT + ns (ks − 1)] = PC1⎢⎢1 + (ks − 1)⎥⎥ ≤ 1.5 × the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cos ϕ ⎢⎣ nT ⎥⎦
k×N ⎡ ns ⎤
[nT + ns (ks − 1)] = PC1⎢⎢1 + (ks − 1)⎥⎥ ≤ the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cos ϕ ⎢⎣ nT ⎥⎦
2.2 The current should be less than the rated current of AC motor drive(A)
Acceleration time ≦60 seconds
nT + IM ⎡⎢⎣1+ nnTS ⎛⎜⎝ kS −1⎞⎟⎠ ⎤⎥⎦ ≤ 1.5 × the _ rated _ current _ of _ AC _ motor _ drive( A)
nT + IM ⎡⎢⎣1+ nnTS ⎛⎜⎝ kS −1⎞⎟⎠ ⎤⎥⎦ ≤ the _ rated _ current _ of _ AC _ motor _ drive( A)
k × PM
≤ the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cosϕ
The motor capacity should be less than the capacity of AC motor drive
The current should be less than the rated current of AC motor drive(A)
Symbol explanation
PM : Motor shaft output for load (kW)
TL : Load torque
N : Motor speed
Selection Note
1. When the AC Motor Drive is connected directly to a large-capacity power transformer
(600kVA or above) or when a phase lead capacitor is switched, excess peak currents
may occur in the power input circuit and the converter section may be damaged. To avoid
this, use an AC input reactor (optional) before AC Motor Drive mains input to reduce the
current and improve the input power efficiency.
2. When a special motor is used or more than one motor is driven in parallel with a single
AC Motor Drive, select the AC Motor Drive current ≥1.25x(Sum of the motor rated
currents).
3. The starting and accel./decel. characteristics of a motor are limited by the rated current
and the overload protection of the AC Motor Drive. Compared to running the motor D.O.L.
(Direct On-Line), a lower starting torque output with AC Motor Drive can be expected. If
higher starting torque is required (such as for elevators, mixers, tooling machines, etc.)
use an AC Motor Drive of higher capacity or increase the capacities for both the motor
and the AC Motor Drive.
4. When an error occurs on the drive, a protective circuit will be activated and the AC Motor
Drive output is turned off. Then the motor will coast to stop. For an emergency stop, an
external mechanical brake is needed to quickly stop the motor.
3. Motor accel./decel. time is determined by motor rated torque, load torque, and load inertia.
4. If the stall prevention function is activated, the accel./decel. time is automatically extended
to a length that the AC Motor Drive can handle. If the motor needs to decelerate within a
certain time with high load inertia that can’t be handled by the AC Motor Drive in the
required time, either use an external brake resistor and/or brake unit, depending on the
model, (to shorten deceleration time only) or increase the capacity for both the motor and
the AC Motor Drive.
Standard motor
When using the AC Motor Drive to operate a standard 3-phase induction motor, take the
following precautions:
1. The energy loss is greater than for an inverter duty motor.
2. Avoid running motor at low speed for a long time. Under this condition, the motor
temperature may rise above the motor rating due to limited airflow produced by the
motor’s fan. Consider external forced motor cooling.
3. When the standard motor operates at low speed for long time, the output load must be
decreased.
4. The load tolerance of a standard motor is as follows:
Load duty-cycle
25%
40% 60%
100
82
70
torque(%)
60
50 continuous
0
3 6 20 60
Frequency (Hz)
5. If 100% continuous torque is required at low speed, it may be necessary to use a special
inverter duty motor.
6. Motor dynamic balance and rotor endurance should be considered once the operating
speed exceeds the rated speed (60Hz) of a standard motor.
7. Motor torque characteristics vary when an AC Motor Drive instead of commercial power
supply drives the motor. Check the load torque characteristics of the machine to be
connected.
8. Because of the high carrier frequency PWM control of the VFD series, pay attention to the
following motor vibration problems:
Resonant mechanical vibration: anti-vibration (damping) rubbers should be used to mount
equipment that runs at varying speed.
Motor imbalance: special care is required for operation at 50 or 60 Hz and higher
frequency.
To avoid resonances, use the Skip frequencies.
9. The motor fan will be very noisy when the motor speed exceeds 50 or 60Hz.
Special motors:
1. Pole-changing (Dahlander) motor:
The rated current is differs from that of a standard motor. Please check before operation
and select the capacity of the AC motor drive carefully. When changing the pole number
the motor needs to be stopped first. If over current occurs during operation or
regenerative voltage is too high, please let the motor free run to stop (coast).
2. Submersible motor:
The rated current is higher than that of a standard motor. Please check before operation
and choose the capacity of the AC motor drive carefully. With long motor cable between
AC motor drive and motor, available motor torque is reduced.
will be different and depending on brand. The lubricating function for operating long time
at low speed and for high-speed operation needs to be considered carefully.
5. Synchronous motor:
The rated current and starting current are higher than for standard motors. Please check
before operation and choose the capacity of the AC motor drive carefully. When the AC
motor drive operates more than one motor, please pay attention to starting and changing
the motor.
Motor torque
The torque characteristics of a motor operated by an AC motor drive and commercial mains
power are different.
Below you’ll find the torque-speed characteristics of a standard motor (4-pole, 15kW):
torque (%)
100 100
80
55 55
38 38
03 20 60 120 0 3 20 60 120
Frequency (Hz) Frequency (Hz)
Base freq.: 60Hz Base freq.: 60Hz
V/F for 220V/60Hz V/F for 220V/60Hz
180
140 60 seconds 150 60 seconds
130
torque (%)
100
torque (%)
85 100
68 80
45 45
35 35
03 20 50 120 0 3 20 50 120
Frequency (Hz) Frequency (Hz)
Base freq.: 50Hz Base freq.: 50Hz
V/F for 220V/50Hz V/F for 220V/50Hz
Revision Oct. 2009, 07EE, SW--PW V1.14/CTL V2.14 C-7
Appendix C How to Select the Right AC Motor Drive|
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D.1.1 Introduction
The PLC function built in the VFD-E provides following commands: WPLSoft, basic
commands and application commands. The operation methods are the same as Delta DVP-
PLC series.
Applicable
All Delta DVP-PLC series and VFD-E series
Models
D.2 Start-up
NOTE
You don’t need to care about the PLC warning, such as PLod, PLSv and PldA, before downloading a
program to VFD-E.
RS485
3. Run the program. The PLC status will always be PLC2, even if the AC motor drive is
switched off.
There are three ways to operate PLC:
A. In “PLC1” page: execute PLC program.
B. In “PLC2” page: execute/stop PLC program by using WPL software.
C. After setting multi-function input terminals (MI3 to MI9) to 23 (RUN/STOP PLC), it will
display “PLC1” for executing PLC when the terminal is ON. It will display “PLC0” to stop
PLC program when terminals are OFF.
NOTE
When external terminals are set to 23 and the terminal is ON, it cannot use keypad to change PLC
mode. Moreover, when it is PLC2, you cannot execute PLC program by external terminals.
4. When you are in “PLC2”, please remember to change to “PLC1” when finished to prevent
anyone modifying PLC program.
NOTE
When output/input terminals (MI1~MI9, Relay1~Relay 4, MO1~MO4) are used in PLC program, they
cannot be used in other places. For example, When Y0 in PLC program is activated, the
corresponding output terminals Relay (RA/RB/RC) will be used. At this moment, parameter 03.00
setting will be invalid. Because the terminal has been used by PLC.
NOTE
The PLC corresponding input points for MI1 to MI6 are X0 to X5. When extension card are added, the
extension input points will be numbered from X06 and output points will start from Y2 as shown in
chapter D.2.2.
Device Y
ID 0 1 2 3 4
Terminals of AC RY MO1 -- -- --
Drives
Relay Card-2C RY2 RY3 --
-- --
(EME-DR2CA)
Relay Card-3A RY2 RY3 RY4
-- --
(EME-R3AA)
3IN/3OUT Card
-- -- MO2 MO3 MO4
(EME-D33A)
After finishing Step 2, the program will be downloaded from WPLSoft to the AC motor drive
by the communication format.
B. 1000 ~ 9999 display: It will only display the first 3 digits. The LED at the
bottom-right corner will light to indicate 10 times of the display value. For
example, the actual value for the following figure is 100X10=1000.
C. 10000~65535 display: It will only display the first 3 digits. The LED at the
bottom-right corner and the single decimal point between the middle and the
right-most numbers will light to indicate 100 times of the display value. For
example, the actual value for the following figure is 100X100=10000.
X0 X1
Start Y0
Y0
Calculate the result by ladder
diagram algorithm (it doesn’t M100 X3 X10
sent to the outer output point Y1 Execute in cycles
but the inner equipment will :
output immediately.) :
X100 M505
Y126
End
D.3.2 Introduction
Ladder diagram is a diagram language that applied on the automatic control and it is also a
diagram that made up of the symbols of electric control circuit. PLC procedures are finished
after ladder diagram editor edits the ladder diagram. It is easy to understand the control flow
that indicated with diagram and also accept by technical staff of electric control circuit. Many
basic symbols and motions of ladder diagram are the same as mechanical and electrical
equipments of traditional automatic power panel, such as button, switch, relay, timer,
counter and etc.
The kinds and amounts of PLC internal equipment will be different with brands. Although
internal equipment has the name of traditional electric control circuit, such as relay, coil and
contact. It doesn’t have the real components in it. In PLC, it just has a basic unit of internal
memory. If this bit is 1, it means the coil is ON and if this bit is 0, it means the coil is OFF.
You should read the corresponding value of that bit when using contact (Normally Open, NO
or contact a). Otherwise, you should read the opposite sate of corresponding value of that
bit when using contact (Normally Closed, NC or contact b). Many relays will need many bits,
such as 8-bits makes up a byte. 2 bytes can make up a word. 2 words makes up double
word. When using many relays to do calculation, such as add/subtraction or shift, you could
Output relay Output relay is the basic storage unit of internal memory that corresponds to
external output point (it is used to connect to external load). It can be driven by
input relay contact, the contact of other internal equipment and itself contact. It
uses a normally open contact to connect to external load and other contacts can
be used unlimitedly as input contacts. It doesn’t have the corresponding output
relay, if need, it can be used as internal relay.
Equipment indication: Y0, Y1,…Y7, Y10, Y11,…. . The symbol of
equipment is Y and the number uses octal.
Internal relay The internal relay doesn’t connect directly to outside. It is an auxiliary relay in
PLC. Its function is the same as the auxiliary relay in electric control circuit. Each
auxiliary relay has the corresponding basic unit. It can be driven by the contact of
input relay, output relay or other internal equipment. Its contacts can be used
unlimitedly. Internal auxiliary relay can’t output directly, it should output with
output point.
Equipment indication: M0, M1,…, M4, M159. The symbol of equipment
is M and the number uses decimal number system.
Timer Timer is used to control time. There are coil, contact and timer storage. When coil
is ON, its contact will act (contact a is close, contact b is open) when attaining
desired time. The time value of timer is set by settings and each timer has its
regular period. User sets the timer value and each timer has its timing period.
Once the coil is OFF, the contact won’t act (contact a is open and contact b is
close) and the timer will be set to zero.
Equipment indication: T0, T1,…,T15. The symbol of equipment is T and
the number uses decimal system. The different number range
corresponds with the different timing period.
Counter Counter is used to count. It needs to set counter before using counter (i.e. the
pulse of counter). There are coil, contacts and storage unit of counter in counter.
When coil is from OFF to ON, that means input a pulse in counter and the counter
should add 1. There are 16-bit, 32-bit and high-speed counter for user to use.
Equipment indication: C0, C1,…,C7. The symbol of equipment is C and
the number uses decimal.
Data register PLC needs to handle data and operation when controlling each order, timer value
and counter value. The data register is used to store data or parameters. It stores
MPS
Multiple output MRD none
MPP
Please refer to
Basic command, Application Application basic command
command command and application
command
Row Number
The operation of ladder diagram is to scan from left upper corner to right lower corner. The
output handling, including the operation frame of coil and application command, at the most
right side in ladder diagram.
Take the following diagram for example; we analyze the process step by step. The number
at the right corner is the explanation order.
X0 X1 Y1 X4
Y1
M0 T0 M3
TMR T0 K10
X3 M1
2 OR M0
3 AND X1
4 LD X3
AND M1
ORB
5 LD Y1
AND X4
6 LD T0
AND M3
ORB
7 ANB
8 OUT Y1
TMR T0 K10
The structures of ORP and ORF are the same but the action is in rising-edge or falling-edge.
4. ANB command: a block connects to a device or a block in series.
ANB command
ORB command
If there are several blocks when operate ANB or ORB, they should be combined to blocks or
network from up to down or from left to right.
6. MPS, MRD, MPP commands: Divergent memory of multi-output. It can produce many
various outputs.
7. The command MPS is the start of divergent point. The divergent point means the
connection place between horizontal line and vertical line. We should determine to have
contact memory command or not according to the contacts status in the same vertical line.
Basically, each contact could have memory command but in some places of ladder
diagram conversion will be omitted due to the PLC operation convenience and capacity
limit. MPS command can be used for 8 continuous times and you can recognize this
command by the symbol “┬”.
8. MRD command is used to read memory of divergent point. Because the logical status is
the same in the same horizontal line, it needs to read the status of original contact to keep
Y1 X2
When start normally open contact X1=On, stop
Y1
normally contact X2=Off, and Y1=On are set at
X1
the same time, if X2=On, the coil Y1 will stop
acting. Therefore, it calls priority of stop.
Y2
X1 and X3 can start/stop Y1 separately, X2 and X4 can start/stop Y2 separately and they are all
self latched circuit. Y1 is an element for Y2 to do AND function due to the normally open contact
connects to Y2 in series. Therefore, Y1 is the input of Y2 and Y2 is also the input of Y1.
X4
X2 X4 Y1 Y1
Y2
Y2
Y2
The figure above is the circuit of interlock control. Y1 and Y2 will act according to the start
contact X1 and X2. Y1 and Y2 will act not at the same time, once one of them acts and the
other won’t act. (This is called interlock.) Even if X1 and X2 are valid at the same time, Y1 and
Y2 won’t act at the same time due to up-to-down scan of ladder diagram. For this ladder
diagram, Y1 has higher priority than Y2.
The figure above is a very simple ladder step diagram. When starting to scan Y1 normally
close contact, Y1 normally close contact is close due to the coil Y1 is OFF. Then it will scan
Y1 and the coil Y1 will be ON and output 1. In the next scan period to scan normally close
contact Y1, Y1 normally close contact will be open due to Y1 is ON. Finally, coil Y1 will be
OFF. The result of repeated scan, coil Y will output the vibrating pulse with cycle timeΔ
T(On)+ΔT(Off).
Y1
nT T
The figure above uses timer T0 to control coil Y1 to be ON. After Y1 is ON, timer T0 will be
closed at the next scan period and output Y1. The oscillating circuit will be shown as above. (n
is the setting of timer and it is decimal number. T is the base of timer. (clock period))
The figure above is common used oscillating circuit for indication light blinks or buzzer alarms. It
uses two timers to control On/OFF time of Y1 coil. If figure, n1 and n2 are timer setting of T1
and T2. T is the base of timer (clock period)
M0 Y1 Y1
In figure above, the rising-edge differential command of X0 will make coil M0 to have a single
pulse of ΔT (a scan time). Y1 will be ON during this scan time. In the next scan time, coil M0
will be OFF, normally close M0 and normally close Y1 are all closed. However, coil Y1 will keep
on being ON and it will make coil Y1 to be OFF once a rising-edge comes after input X0 and coil
M0 is ON for a scan time. The timing chart is as shown above. This circuit usually executes
alternate two actions with an input. From above timing: when input X0 is a square wave of a
period T, output coil Y1 is square wave of a period 2T.
When input X0 is ON, output coil Y1 will be ON at the same time due to the corresponding
normally close contact OFF makes timer T10 to be OFF. Output coil Y1 will be OFF after
delaying 100 seconds (K1000*0.1 seconds =100 seconds) once input X0 is OFF and T10 is
ON. Please refer to timing chart above.
Example 11: Output delay circuit, in the following example, the circuit is made up of two timers. No
matter input X0 is ON or OFF, output Y4 will be delay.
X0
TMR T5 K50
X0
T5 T6 5 seconds
Y4 T5
Y4
Y0
Y4 X0
TMR T6 K30
T6
3 seconds
T12
X0
Y1 n1* T
T11
n2* T
T12
Y1
(n1+n2)* T
28 basic commands
Commands 45 commands 17 application
commands
M0~M159, 160
For general Total is
points Contacts can switch to
M Auxiliary 192 On/Off in program
M1000~M1031, 32 points
For special
points
Relay bit mode
On.
Function extension module (optional) Digital input/output card (A/D, D/A card)
The function of input contact X: input contact X reads input signal and enter PLC by
connecting with input equipment. It is unlimited usage times for A contact or B contact of
each input contact X in program. The On/Off of input contact X can be changed with the
On/Off of input equipment but can’t be changed by using peripheral equipment (WPLSoft).
The mission of output contact Y is to drive the load that connects to output contact Y by
sending On/Off signal. There are two kinds of output contact: one is relay and the other is
transistor. It is unlimited usage times for A or B contact of each output contact Y in program.
But there is number for output coil Y and it is recommended to use one time in program.
Otherwise, the output result will be decided by the circuit of last output Y with PLC program
scan method.
X10
Y0 2
There are five value types for DVP-PLC to use by the different control destination. The
following is the explanation of value types.
It uses binary system for the PLC internal operation or storage. The relative information of
binary system is in the following.
Bit : Bit is the basic unit of binary system, the status are 1 or 0.
Byte : It is made up of continuous 2 nibbles, i.e. 8 bits, b7~b0. It can used to represent
00~FF of hexadecimal system.
Word : It is made up of continuous 2 bytes, i.e. 16 bits, b15~b0. It can used to represent
0000~FFFF of hexadecimal system.
The relations among bit, nibble, byte, word, and double word of binary number are shown as
follows.
DW Double Word
W1 W0 Word
Bit
The numbers of external input and output terminal of DVP-PLC use octal number.
Example:
Exception:
The value that is made up of K and bit equipment X, Y, M, S will be bit, byte, word or
double word. For example, K2Y10, K4M100. K1 means a 4-bit data and K2~K4 can
be 8, 12 and 16-bit data separately.
Constant H:
In PLC, it is usually have H before constant to mean hexadecimal number. For example,
H100 means 100 in hexadecimal number.
2. Auxiliary relay for special : Each special auxiliary relay has its special function. Please
don’t use undefined auxiliary relay.
Designate for
Constant K or data register D Constant K or data register D (2 for designated)
constant
Present value Counter will stop when Counter will keep on counting when attaining
change attaining settings settings
The present value will reset to 0 when RST command is executed and contact
Reset action
will reset to Off.
Functions:
When pulse input signal of counter is from Off to On, the present value of counter equals to settings
and output coil is On. Settings are decimal system and data register D can also be used as settings.
16-bit counters C0~C7:
1. Setting range of 16-bit counter is K0~K32,767. (K0 is the same as K1. output contact will
be On immediately at the first count.
2. General counter will be clear when PLC is power loss. If counter is latched, it will
remember the value before power loss and keep on counting when power on after power
loss.
3. If using MOV command, WPLSoft to send a value, which is large than setting to C0,
register, at the next time that X1 is from Off to On, C0 counter contact will be On and
present value will be set to the same as settings.
4. The setting of counter can use constant K or register D (not includes special data register
D1000~D1044) to be indirect setting.
5. If using constant K to be setting, it can only be positive number but if setting is data
register D, it can be positive/negative number. The next number that counter counts up
from 32,767 is -32,768.
OUT Y0
2. Special : Each special register has the special definition and purpose. It is used
register to save system status, error messages, monitor state.
Normally closed contact (b contact). This contact is Off in running and it is Off
M1001 R
when the status is set to RUN.
On only for 1 scan after RUN. Initial pulse is contact a. It will get positive
M1002 R
pulse in the RUN moment. Pulse width=scan period.
Off only for 1 scan after RUN. Initial pulse is contact a. It will get negative
M1003 R
pulse in the RUN moment. Pulse width=scan period.
M1004 Reserved --
M1008 Reserved --
M1009 Reserved --
M1010 Reserved --
M1019 Reserved R
M1023 Divisor is 0 R
M1024 Reserved --
Special Read(R)/
Function
M Write(W)
M1026 The operation direction of the AC motor drive (FWD: OFF, REV: ON) R/W
M1027 Reserved --
M1031 Reserved --
D1000 Reserved --
D1003 Checksum R
D1004-
Reserved --
D1009
D1013-
Reserved --
D1019
D1023-
Reserved --
D1024
D1025 The present value of the high-speed counter C235 (low byte) R
D1026 The present value of the high-speed counter C235 (high byte) R
D1031-
Reserved --
D1035
D1037-
Reserved --
D1039
D1041-
Reserved --
D1042
D.5 Commands
LD Load A contact
Explanations:
The LD command is used on the A contact that has its start from the left BUS or the A contact that is
the start of a contact circuit. Function of the command is to save present contents, and at the same
time, save the acquired contact status into the accumulative register.
Program Example:
Ladder diagram Command code Operation
X0 X1 LD X0 Load contact A of X0
Y1 AND X1 Connect to contact A of X1
in series
Mnemonic Function
Mnemonic Function
Explanations:
The AND command is used in the series connection of A contact. The function of the command is to
readout the status of present specific series connection contacts first, and then to perform the “AND”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
Mnemonic Function
Explanations:
The ANI command is used in the series connection of B contact. The function of the command is to
readout the status of present specific series connection contacts first, and then to perform the “AND”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
LD X1 Load contact A of X1
X1 X0
Y1 ANI X0 Connect to contact B of
X0 in series
Mnemonic Function
Explanations:
The OR command is used in the parallel connection of A contact. The function of the command is to
readout the status of present specific series connection contacts, and then to perform the “OR”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Mnemonic Function
Explanations:
The ORI command is used in the parallel connection of B contact. The function of the command is to
readout the status of present specific series connection contacts, and then to perform the “OR”
calculation with the logic calculation result before the contacts, thereafter, saving the result into the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X1 Load contact A of X0
Y1
ORI X1 Connect to contact B of
X1 X1 in parallel
Mnemonic Function
Operand None
Explanations:
To perform the “ANB” calculation between the previous reserved logic results and contents of the
accumulative register.
OR X3 Connect to contact A of X3 in
parallel
Mnemonic Function
Operand None
Explanations:
To perform the “OR” calculation between the previous reserved logic results and contents of the
accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
Mnemonic Function
Operand None
Operand None
Explanations:
Reading content of the operation result to the accumulative register. (the pointer of operation result
doesn’t move)
Mnemonic Function
Operand None
Explanations:
Reading content of the operation result to the accumulative register. (the stack pointer will decrease
1)
Program Example:
Ladder diagram: Command code: Operation:
Mnemonic Function
Operand None
Explanations:
Inverting the operation result and use the new data as an operation result.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
Y1
INV Inverting the operation result
Mnemonic Function
Explanations:
Output the logic calculation result before the OUT command to specific device.
Mnemonic Function
Explanations:
When the SET command is driven, its specific device is set to be “ON,” which will keep “ON” whether
the SET command is still driven. You can use the RST command to set the device to “OFF”.
Program Example:
Ladder diagram: Command code: Operation:
X0 Y0 LD X0 Load contact A of X0
SET Y1
ANI Y0 Connect to contact B of Y0 in series
Mnemonic Function
Device Status
Program Example:
Ladder diagram: Command code: Operation:
X0
RST Y5 LD X0 Load contact A of X0
Mnemonic Function
Explanations:
When TMR command is executed, the specific coil of timer is ON and timer will start to count. When
the setting value of timer is attained (counting value >= setting value), the contact will be as following:
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load contact A of X0 T5 timer
TMR T5 K1000
TMR T5 K1000 Setting is K1000
Explanations:
1. When the CNT command is executed from OFFÆON, which means that the counter coil
is driven, and 1 should thus be added to the counter’s value; when the counter achieved
specific set value (value of counter = the setting value), motion of the contact is as follows:
NO(Normally Open) contact Continuity
2. If there is counting pulse input after counting is attained, the contacts and the counting
values will be unchanged. To re-count or to conduct the CLEAR motion, please use the
RST command.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load contact A of X0 C2 counter
CNT C20 K100
CNT C2 K100 Setting is K100
Mnemonic Function
Operand N0~N7
Explanations:
1. MC is the main-control start command. When the MC command is executed, the
execution of commands between MC and MCR will not be interrupted. When MC
command is OFF, the motion of the commands that between MC and MCR is described
as follows:
The counting value is set back to zero, the coil and the contact
Timer
are both turned OFF
The coil is OFF, and the timer value and the contact stay at their
Accumulative timer
present condition
The counting value is back to zero. Both coil and contact are
Subroutine timer
turned OFF.
All of them are not acted , but the nest loop FOR-NEXT
Application commands command will still be executed for times defined by users even
though the MC-MCR commands is OFF.
2. MCR is the main-control ending command that is placed at the end of the main-control
program and there should not be any contact commands prior to the MCR command.
3. Commands of the MC-MCR main-control program supports the nest program structure,
with 8 layers as its greatest. Please use the commands in order from N0~ N7, and refer to
the following:
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
MC N0
MC N0 Enable N0 common series
X1 connection contact
Y0
LD X1 Load A contact of X1
X2
OUT Y0 Drive Y0 coil
MC N1
:
X3
Y1 LD X2 Load A contact of X2
LD X3 Load A contact of X3
MCR N0
OUT Y1 Drive Y1 coil
X10
MC N0 :
:
LD X10 Load A contact of X10
MC N0 Enable N0 common series
connection contact
Mnemonic Function
Explanations:
Usage of the LDP command is the same as the LD command, but the motion is different. It is used to
reserve present contents and at the same time, saving the detection status of the acquired contact
rising-edge into the accumulative register.
Program Example:
Ladder diagram: Command code: Operation:
Mnemonic Function
Explanations:
Usage of the LDF command is the same as the LD command, but the motion is different. It is used to
reserve present contents and at the same time, saving the detection status of the acquired contact
falling-edge into the accumulative register.
Program Example:
Mnemonic Function
Explanations:
ANDP command is used in the series connection of the contacts’ rising-edge detection.
Program Example:
Ladder diagram: Command code: Operation:
X0 X1 LD X0 Load A contact of X0
Y1
ANDP X1 X1 rising-edge detection in series connection
OUT Y1 Drive Y1 coil
Mnemonic Function
Explanations:
ANDF command is used in the series connection of the contacts’ falling-edge detection.
Program Example:
Ladder diagram: Command code: Operation:
LD X0 Load A contact of X0
X0 X1
Y1 ANDF X1 X1 falling-edge detection in series
connection
Explanations:
The ORP commands are used in the parallel connection of the contact’s rising-edge detection.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
Y1
ORP X1 X1 rising-edge detection in parallel
X1 connection
Mnemonic Function
Explanations:
The ORP commands are used in the parallel connection of the contact’s falling-edge detection.
Program Example:
Explanations:
When X0=OFF→ON (rising-edge trigger), PLS command will be executed and M0 will send the
pulse of one time which the length is a scan time.
Program Example:
X0
M0 a scan time
Y0
Mnemonic Function
Explanations:
When X0= ON→OFF (falling-edge trigger), PLF command will be executed and M0 will send the
pulse of one time which the length is the time for scan one time.
Program Example:
Ladder diagram: Command code: Operation:
X0 LD X0 Load A contact of X0
PLF M0
PLF M0 M0 falling-edge output
M0
SET Y0 LD M0 Load the contact A of M0
X0
a scan time
M0
Y0
Mnemonic Function
Operand None
Explanations:
It needs to add the END command at the end of ladder diagram program or command program. PLC
will scan from address o to END command, after executing it will return to address 0 to scan again.
10 CMP -- Compare 7 --
Perform the 7 --
22 MUL -- multiplication of BIN
data
S1 * * * * * * * *
S2 * * * * * * * *
D * *
Operands:
S1: Comparison Value 1 S2: Comparison Value 2 D: Comparison result
Program Example:
1. Designate device Y0, and operand D automatically occupies Y0, Y1, and Y2.
2. When X10 = On, CMP instruction will be executed and one of Y0, Y1, and Y2 will be On.
When X10 = Off, CMP instruction will not be executed and Y0, Y1, and Y2 remain their
status before X10 = Off.
3. If the user need to obtain a comparison result with ≥ ≤, and ≠, make a series parallel
connection between Y0 ~ Y2.
X10
CMP K10 D10 Y0
Y0
If K10>D10, Y0 = On
Y1
If K10=D10, Y1 = On
Y2
If K10<D10, Y2= On
X10 X10
RST M0 ZRST M0 M2
RST M1
RST M2
S1 * * * * * * * *
S2 * * * * * * * *
S * * * * * * * *
D * *
Operands:
S1: Lower bound of zone comparison S2: Upper bound of zone comparison S: Comparison value
D: Comparison result
Explanations:
1. The content in S1 should be smaller than the content in S2.
2. Operand D occupies 3 consecutive devices.
3. See the specifications of each model for their range of use.
4. S is compared with its S1 S2 and the result is stored in D.
5. When S1 > S2, the instruction performs comparison by using S1 as the lower/upper
bound.
6. The two comparison values are compared algebraically and the two values are signed
binary values. When b15 = 1 in 16-bit instruction or b31 = 1 in 32-bit instruction, the
comparison will regard the value as negative binary values.
Program Example:
1. Designate device M0, and operand D automatically occupies M0, M1 and M2.
2. When X0 = On, ZCP instruction will be executed and one of M0, M1, and M2 will be On.
When X10 = Off, ZCP instruction will not be executed and M0, M1, and M2 remain their
status before X0 = Off.
M2
If C10 > K100, M2 = On
X0 X0
RST M0 ZRST M0 M2
RST M1
RST M2
12 MOV P S, D Move
S * * * * * * * *
D * * * * *
Operands:
S: Source of data D: Destination of data
Explanations:
1. See the specifications of each model for their range of use.
2. When this instruction is executed, the content of S will be moved directly to D. When this
instruction is not executed, the content of D remains unchanged.
Program Example:
MOV instruction has to be adopted in the moving of 16-bit data.
1. When X0 = Off, the content in D10 will remain unchanged. If X0 = On, the value K10 will
be moved to D10 data register.
2. When X1 = Off, the content in D10 will remain unchanged. If X1 = On, the present value
T0 will be moved to D10 data register.
S * * * * * *
D * * * * *
n * * * * *
Operands:
S: Start of source devices D: Start of destination devices n: Number of data to be moved
Explanations:
1. Range of n: 1 ~ 512
2. See the specifications of each model for their range of use.
3. The contents in n registers starting from the device designated by S will be moved to n
registers starting from the device designated by D. If n exceeds the actual number of
available source devices, only the devices that fall within the valid range will be used.
Program Example 1:
When X10 = On, the contents in registers D0 ~ D3 will be moved to the 4 registers D20 ~ D23.
X10
D20 K4 D0 D20
D1 D21 n=4
D2 D22
D3 D23
Program Example 2:
Assume the bit devices KnX, KnY, KnM and KnS are designated for moving, the number of digits of
S and D has to be the same, i.e. their n has to be the same.
M4
M5
n=3
M6
M7
M8 Y10
M9 Y11
M10 Y12
M11 Y13
Program Example 3:
To avoid coincidence of the device numbers to be moved designated by the two operands and cause
confusion, please be aware of the arrangement on the designated device numbers.
When S > D, the BMOV command is processed in the order as 1→2→3
X10
D20 1 D19
BMOV D20 D19 K3 2
D21 D20
3
D22 D21
When S < D, the BMOV command is processed in the order as 3→2→1
X11
D10 3 D11
BMOV D10 D11 K3 2
D11 D12
1
D12 D13
S1 * * * * * * * *
S2 * * * * * * * *
D * * * * *
Operands:
S1: Summand S2: Addend D: Sum
Program Example 1:
16-bit command:
When X0 = On, the content in D0 will plus the content in D10 and the sum will be stored in D20.
X0
ADD D0 D10 D20
Remarks:
Flags and the positive/negative sign of the values:
S2 * * * * * * * *
D * * * * *
Operands:
S1: Minuend S2: Subtrahend D: Remainder
Explanations:
1. This instruction subtracts S1 and S2 in BIN format and stores the result in D.
2. The highest bit is symbolic bit 0 (+) and 1 (-), which is suitable for algebraic subtraction.
3. Flag changes in binary subtraction
In 16-bit instruction:
A. If the operation result = 0, zero flag M1020 = On.
B. If the operation result < -32,768, borrow flag M1021 = On.
C. If the operation result > 32,767, carry flag M1022 = On.
Program Example:
In 16-bit BIN subtraction:
When X0 = On, the content in D0 will minus the content in D10 and the remainder will be stored in
D20.
X0
SUB D0 D10 D20
S1 * * * * * * * *
S2 * * * * * * * *
D * * * * *
Operands:
S1: Multiplicand S2: Multiplicator D: Product
Explanations:
1. In 16-bit instruction, D occupies 2 consecutive devices.
2. This instruction multiplies S1 by S2 in BIN format and stores the result in D. Be careful
with the positive/negative signs of S1, S2 and D when doing 16-bit and 32-bit operations.
16-bit command:
S1 S2 D +1 D
When D serves as a bit device, it can designate K1 ~ K4 and construct a 16-bit result, occupying
consecutive 2 groups of 16-bit data.
Program Example:
The 16-bit D0 is multiplied by the 16-bit D10 and brings forth a 32-bit product. The higher 16 bits are
stored in D21 and the lower 16-bit are stored in D20. On/Off of the most left bit indicates the
positive/negative status of the result value.
X0
MUL D0 D10 D20
S1 * * * * * * * *
S2 * * * * * * * *
D * * * * *
Operands:
S1: Dividend S2: Divisor D: Quotient and remainder
Explanations:
1. In 16-bit instruction, D occupies 2 consecutive devices.
2. This instruction divides S1 and S2 in BIN format and stores the result in D. Be careful with
the positive/negative signs of S1, S2 and D when doing 16-bit and 32-bit operations.
16-bit instruction:
Quotient Remainder
+1
/ =
Program Example:
When X0 = On, D0 will be divided by D10 and the quotient will be stored in D20 and remainder in
D21. On/Off of the highest bit indicates the positive/negative status of the result value.
X0
DIV D0 D10 D20
24 INC P D Increment
D * * * * *
25 DEC P D Decrement
D * * * * *
Operands:
D: Destination
Explanations:
1. If the instruction is not a pulse execution one, the content in the designated device D will
minus “1” in every scan period whenever the instruction is executed.
2. This instruction adopts pulse execution instructions (DECP).
3. In 16-bit operation, -32,768 minuses 1 and obtains 32,767. In 32-bit operation, -
2,147,483,648 minuses 1 and obtains 2,147,483,647.
Program Example:
When X0 goes from Off to On, the content in D0 minuses 1 automatically.
X0
DECP D0
D * * * * *
n * *
Operands:
D: Device to be rotated n: Number of bits to be rotated in 1 rotation
Explanations:
1. This instruction rotates the device content designated by D to the right for n bits.
2. This instruction adopts pulse execution instructions (RORP).
Program Example:
When X0 goes from Off to On, the 16 bits (4 bits as a group) in D10 will rotate to the right, as shown
in the figure below. The bit marked with ※ will be sent to carry flag M1022.
X0
RORP D10 K4
D * * * * *
n * *
S1 * * *
S2 *
D * * * * *
Operands:
S1: Comparison Value S2: High-speed counter C235 D: Comparison result
Explanations:
1. It needs optional PG card to receive external input pulse.
2. To count automatically, please set the target value by using DHSCS command and set
M1028=On. The counter C235 will be ON when the count number = target value. If you
want to clear C235, please set M1029=ON.
Pulse + signal mode(D1044=1): user can count by pulse input or signal. A is for pulse and
B is for signal. Make sure that A, B and GND are grounding.
Pulse + flag mode(D1044=2): user can count by M1030. Only A is needed for this mode
and make sure that A , and GND are grounding.
Program Example:
1. Assume that when M100=ON, it is set to A-B phase mode. When M101=ON, it is set to
pulse+signal mode. When M102=ON, it is set to pulse+flag mode.
2. M1030 is used to set to count up (OFF) and count down (ON).
3. If M0 goes from OFF to ON, DHSCS command starts to execute the comparison of high-
speed counter. When C235 goes from H’2 to H’3 or from H’4 to H’3, M3 will be always be
ON.
4. If M1 goes from OFF to ON, DHSCS command starts to execute the comparison of high-
speed counter. When C235 goes from H’1004F to H’10050 or from H’10051 to H’10050,
M2 will be always be ON.
5. M1028: it is used to enable(ON)/disable(OFF) the high-speed counter function. M1029: it
is used to clear the high-speed counter. M1018: it is used to start high-speed counter
function. (when M1028 is ON).
6. D1025: the low word of high-speed counter C235. D1026: the high word of high-speed
counter C235.
M101
MOV K1 D1044
M102
MOV K2 D1044
M102
M1030
M0 M1018
DHSCS H10050 C235 M2
M1 M1018
DHSCS H3 C235 M3
M2
Y1
M3
M10
M1028
M11
M1029
M1000
MOV D1025 D0
MOV D1026 D1
END
S1 * * *
S2 *
S1 * * *
S2 * * *
Operands:
S1: Data address for writing S2: Register that saves the written data
Program Example:
1. Assume that it will write the data in address H2100 of the VFD-E into D0 and H2101 into
D1.
2. When M0=ON, it will write the data in D10 to the address H2001 of the VFD-E.
3. When M1=ON, it will write the data in H2 to the address H2000 of the VFD-E, i.e. start the
AC motor drive.
4. When M2=ON, it will write the data in H1 to the address H2000 of the VFD-E, i.e. stop the
AC motor drive.
5. When data is written successfully, M1017 will be ON.
M1000
RPR H2100 D0
RPR H2101 D1
M0
WPR D10 H2001
M1
WPRP H2 H2000
M2
WPRP H1 H2000
M1017
Y0
END
141 FPID P S1, S2, S3, S4 PID control for the AC motor drive
S1 * * *
S2 * * *
S3 * * *
S4 * * *
Operands:
S1: PID Set Point Selection(0-4), S2: Proportional gain P (0-100), S3: Integral Time I (0-10000), S4:
Derivative control D (0-100)
Explanation:
1. This command FPID can control the PID parameters of the AC motor drive directly,
including Pr.10.00 PID set point selection, Pr.10.02 Proportional gain (P), Pr.10.03
Integral time (I) and Pr.10.04 Derivative control (D)
Program Example:
1. Assume that when M0=ON, S1 is set to 0 (PID function is disabled), S2=0, S3=1 (unit:
0.01 seconds) and S4=1 (unit: 0.01 seconds).
2. Assume that when M1=ON, S1 is set to 0 (PID function is disabled), S2=1 (unit: 0.01),
S3=0 and S4=0.
3. Assume that when M2=ON, S1 is set to 1(frequency is inputted by digital keypad), S2=1
(unit: 0.01), S3=0 and S4=0.
4. D1027: frequency command controlled by PID.
M1
FPID H0 H1 H0 H0
M2
FPID H1 H1 H0 H0
M1000
MOV D1027 D1
END
S1 * * *
S2 * * *
S3 * * *
Operands:
S1: frequency command, S2: acceleration time, S3: deceleration time
Explanation:
1. This command can control frequency command, acceleration time and deceleration time
of the AC motor drive. Please use M1025 to RUN(ON)/STOP(OFF) the AC motor drive
and use M1025 to control the operation direction: FWD(ON)/REV(OFF).
Program Example:
1. M1025: RUN(ON)/STOP(Off) the AC motor drive. M1026: operation direction of the AC
motor drive – FWD(OFF)/REV(ON). M1015: frequency is reached.
2. When M10=ON, setting frequency command of the AC motor drive to K300(3.00Hz) and
acceleration/deceleration time is 0.
3. When M11=ON, setting frequency command of the AC motor drive to K3000(30.00Hz),
acceleration time is 50 and deceleration time is 60.
END
The built-in CANopen function is a kind of remote control. Master can control the AC motor drive by
using CANopen protocol. CANopen is a CAN-based higher layer protocol. It provides standardized
communication objects, including real-time data (Process Data Objects, PDO), configuration data
(Service Data Objects, SDO), and special functions (Time Stamp, Sync message, and Emergency
message). And it also has network management data, including Boot-up message, NMT message,
and Error Control message. Refer to CiA website http://www.can-cia.org/ for details. The content of
this instruction sheet may be revised without prior notice. Please consult our distributors or download
the most updated version at http://www.delta.com.tw/industrialautomation
E.1 Overview
OSI Layer 7
Application Communication Profile CiA DS-301
OSI Layer 2
CAN Controller CAN 2.0A
Data Link Layer
+ -
OSI Layer 1
Physical Layer + - ISO 11898
CAN bus
8~1
8~1
socket plug
10 9 8 7 6 5 4 3 2 1 0
Broadcast messages
NMT 0000 - 0 -
Point-to-point messages
(1)
Initializing
(15)
Reset Communication
(2)F
(14)
Pre-Operation ABCD
(3) (4) (5) (7)
(13)
Stopped AB
(6) (8)
(12)
Operation ABCD
Cs
Value Definition
1 Start
2 Stop
128 Enter Pre-Operational
129 Reset Node
130 Reset Communication
PDO
Type Number
Cyclic Acyclic Synchronous Asynchronous RTR only
0 ○ ○
1-240 ○ ○
241-251 Reserved
252 ○ ○
253 ○ ○
254 ○
255 ○
Type number 1-240 indicates the number of SYNC message between two PDO
transmissions.
Type number 252 indicates the data is updated (but not sent) immediately after receiving
SYNC.
Type number 253 indicates the data is updated immediately after receiving RTR.
Type number 254: Delta CANopen doesn’t support this transmission format.
Revision Oct. 2009, 07EE, SW--PW V1.14/CTL V2.14 E-7
Appendix E CANopen Function |
Type number 255 indicates the data is asynchronous transmission.
All PDO transmission data must be mapped to index via Object Dictionary.
Example:
Master transmits PDO data to Slave
PDO1
CAN(H)
CAN(L)
Master Slave
PDO1 data value Data 0, Data 1, Data 2, Data 3, Data 4, Data 5, Data 6, Data 7,
0x11, 0x22, 0x33, 0x44, 0x55, 0x66, 0x77, 0x88,
U16
0x60400010 0x6040 0 0. Control word 0x2211 R/W (2 Bytes)
Master Slave
PDO1 data value Data 0, Data 1, Data 2, Data 3, Data 4, Data 5, Data 6, Data 7,
0xF3, 0x00,
Byte 0 1 2 3 4 5 6 7
Definition of Index
Factory
Index Sub Definition R/W Size Unit NOTE
Setting
0x1000 0 Abort connection
RO U32
option code 0x00010192
0x1001 0 Error register 0 RO U8
COB-ID SYNC
0x1005 0 RW U32
message 0x80
Communication cycle 500us~15000us
0x1006 0 RW U32 us
period 0
Manufacturer device
0x1008 0 RO U32
name 0
Manufacturer
0x1009 0 RO U32
hardware version 0
Manufacturer software
0x100A 0 RO U32
version 0
0x100C 0 Guarding time 0 RW U16 ms 0x80 + node 1
0x100D 0 Guarding factor 0 RW U8
0x0000080
0x1014 0 COB-ID emergency RO U32
+Node-ID
It is set to be
0x1015 0 Inhibit time EMCY RW U16 100us
0 multiple of 10.
0 Number 0x1 RO U8
Heartbeat time can
0x1016 Consumer heartbeat be used when
1 0x0 RW U32 1ms
time Guarding time is
invalid.
Heartbeat time can
Producer heartbeat be used when
0x1017 0 0x0 RW U16 1ms
time Guarding time is
invalid.
0 Number 0x3 RO U8
1 Vender ID 0x000001DD RO U32
0x1018 0x00002600
2 Product code RO U32
+model
3 Revision 0x00010000 RO U32
Server SDO
0x1200 0 RO U8
Parameter 2
COB-ID Client -> 0x0000600+
1 RO U32
Server Node-ID
Factory
Index Sub Definition RW Size Unit Map NOTE
Setting
0: No action
Abort connection
0x6007 0 2 RW S16 Yes 2: Disable Voltage
option code
3: Quick stop
0x603F 0 Error code 0 RO U16 Yes
bit 0 ~ 3: switch status
bit 4: rfg enable
0x6040 0 Control word 0 RW U16 Yes bit 5: rfg unlock
bit 6: rfg use ref
bit 7: Fault reset
Bit0 Ready to switch on
Bit1 Switched on
Bit2 Operation enabled
Bit3 Fault
Bit4 Voltage enabled
Bit5 Quick stop
Bit6 Switch on disabled
0x6041 0 Status word 0 RO U16 Yes
Bit7 Warning
Bit8
Bit9 Remote
Bit10 Target reached
Bit11 Internal limit active
Bit12 - 13
Bit14 - 15
0x6042 0 vl target velocity 0 RW S16 rpm Yes
vl velocity
0x6043 0 0 RO S16 rpm Yes
demand
If Pr.01.19 is set to 0.1, the
vl ramp function
0x604F 0 10000 RW U32 1ms Yes unit must be 100ms and
time
can’t be set to 0.
If Pr.01.19 is set to 0.1, the
0x6050 0 vl slow down time 10000 RW U32 1ms Yes unit must be 100ms and
can’t be set to 0.
If Pr.01.19 is set to 0.1, the
0x6051 0 vl quick stop time 1000 RW U32 1ms Yes unit must be 100ms and
can’t be set to 0.
E-12 Revision Oct. 2009, 07EE, SW--PW V1.14/CTL V2.14
Appendix D How to Use PLC Function|
Factory
Index Sub Definition RW Size Unit Map NOTE
Setting
0 : disable drive function
1 :slow down on slow down
ramp
2: slow down on quick stop
ramp (2th decel. time)
Quick stop option
0x605A 0 2 RW S16 1ms Yes 5 slow down on slow down
code
ramp and stay in QUICK
STOP
6 slow down on quick stop
ramp and stay in QUICK
STOP
Mode of
0x6060 0 2 RO U8 Yes Speed mode
operation
Mode of
0x6061 0 2 RO U8 Yes
operation display
To control the AC motor drive by CANopen, please set parameters by the following steps:
Step 1. Operation source setting: set Pr.02.01 to 5 (CANopen communication. Keypad
STOP/RESET disabled.)
Step 2. Frequency source setting: set Pr.02.00 to 5 (CANopen communication)
Step 3. CANopen station setting: set Pr.09.13 (CANopen Communication Address 1-127)
Step 4. CANopen baud rate setting: set Pr.09.14 (CANBUS Baud Rate)
Step 5. Set multiple input function to quick stop when necessary: Set Pr.04.05 to 04.08 or Pr.11.06 to
11.11 to 23.
According to DSP-402 motion control rule, CANopen provides speed control mode. There are many
status can be switched during Start to Quick Stop. To get current status, please read “Status Word”.
Status is switched by the PDO index control word via external terminals.
Control word is a 16-byte in index 0x6040 and each bit has specific definition. The status bits are bit
4 to bit 6 as shown in the following:
Bit 4: ramp function enabled
Bit 5: ramp function disabled
Bit 6: rfg use reference
Power Fault
Disable Start Fault Reaction Active
X0XX1111
XXXXXXXX
Switch On Disable
0XXXXX0X X1XX0000
0XXXXX0X
0XXXX110 or
QStop=1 0XXXX01X
QStop=0
0XXXX01X
Ready to Switch On or
0XXXXX0X
X01X0001 QStop=0
0XXXX111 0XXXX110
Power
Switch On
Enable
X01X0011 0XXXXX0X
or
0XXX1111 0XXX0110 0XXXX01X Font=0
0XXX1111 QStop=0
Operation Enable Quick Stop Active
X01X0111 X00X0111
0XXX1111
QStop=1