How To Determine The Best Heat Treatment For Your Parts
How To Determine The Best Heat Treatment For Your Parts
How To Determine The Best Heat Treatment For Your Parts
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But there are many different heat treatments, such as quenching, tempering,
aging, stress relieving, and case hardening. To eliminate confusion, here’s a look
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21/10/2018 How to Determine the Best Heat Treatment for Your Parts
at the most common heat treatments, along with their purposes and their pros
and cons.
Quench and tempering. Quenching involves heating steel above its critical
temperature and holding it there long enough to let the microstructure fully
change to an austenite phase. The steel is then quenched, a process that rapidly
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cools the steel by placing it in water, oil, or a polymer solution. This “freezes” its
microstructure. What the steel is quenched in to cool controls the cooling rate,
and the cooling rate determines the post-quench microstructure.
Metal parts are loaded into baskets, then pulled into the carburization furnace
at Advanced Heat Treat Corp. There, they will be heated above the metal’s
critical temperatures.
Tempering a steel below its critical temperature lets it retain its martensitic
structure but, if tempered long enough, it gets converted to a mix of ferrite and
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21/10/2018 How to Determine the Best Heat Treatment for Your Parts
structure but, if tempered long enough, it gets converted to a mix of ferrite and
small carbides, the exact size of which depends on the tempering temperature.
This makes the steel softer and more ductile. The key tempering parameters are
temperature and time, and they must be precisely controlled to create the
desired final hardness. Lower temperatures maintain higher hardness while
removing internal stresses, and higher temperatures reduce hardness.
After initial casting or machining, quenching and tempering gives the steel the
hardness and strength for making parts with material characteristics. Parts can
then be machined to a final state. Quenching and tempering distorts the metal,
so parts always go through these two processes before final machining. For parts
with additional heat treat processes used to modify surface properties, quench
and temper determine a part’s core properties such as hardness, strength, and
ductility. (Additional surface hardening treatments will be covered later.)
Stress relieving removes internal dislocations or defects, making the metal more
dimensionally stable after final processing, such as gas or ion nitriding. Stress
relieving is not intended to significantly change the metal’s physical properties;
changes to hardness and strength are, in fact, unwanted.
Not all ferrous alloys are eligible for this hardening mechanism, but martensitic
stainless steels such as 17-4, 15-5, and 13-8 are excellent candidates, as well as
maraging steels. (The term “maraging” combines the two words "martensitic"
and "aging." Those steels have superior strength and toughness without losing
malleability, but they cannot hold a good cutting edge. Aging refers to the
extended heat-treatment process.) In these alloys, the over-saturated martensite
solution is heated (500° to 550°C) and held for 1 to 4 hours, letting precipitates
uniformly nucleate and grow. This results in a non-distorted, high tensile and
yield strength steel with better wear properties than in its unaged condition.
Induction hardening can be done on steels with a carbon content greater than
0.3wt%, and to parts with sizes and geometries that can have induction coils
designed for them. Induction hardening also significantly reduces processing
times needed to harden parts and decreases the risk of decarburization. Unlike
traditional heating and quenching, induction is a surface-limited heat treatment
with hardened depths ranging from 0.5 to 10 mm.
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Transmission hubs are gas nitrided in stacks, which lets the nitriding gases
(ammonia) flow between parts to fully heat treat the surfaces. Parts are
stacked as high as the vessel’s working volume to maximize the process’s
efficiency.
Case Hardening
temperatures.
For lower carbon steels without significant amounts of alloying elements that
promote hardening, adding nitrogen to the process can increase surface
hardness. Adding nitrogen is called carbonitriding. Carbonitriding is commonly
performed at slightly lower temperatures than carburizing (850°C), so distortion
is less, but it also reduces hardening depths (for comparable processing time).
The hardened surface created during carbonitriding, while thinner, does have
greater hardness and resistance to elevated processing temperatures (such as
tempering and stress relieving.)
microalloying elements: Cr, V, Ti, Al, and Mo. Nitriding can be extremely
beneficial for stainless and tool steels containing large amounts of chromium
(10+wt%). These nitrided steels can have surface hardness well above 70 HRC
equivalent, perfect for long-term wear resistance.
Nitriding is not limited to these types of ferrous alloys either, as low carbon
steels can be hardened as well. In addition to creating a hardened, wear resistant
surface, nitriding also forms a compound zone. Compound zones are nitrogen-
rich layers formed on the surface during nitriding which are hard, wear-resistant
(>60 HRC equivalent), and corrosion-resistant. This benefits low carbon and
low alloyed steels which would not be considered for harsh environmental
conditions if not for the presence of a compound zone.
Gas nitriding uses cracked ammonia as the nitrogen source and is done in a
positive-pressure environment. It’s ideal for large quantity batch processing and
is also excellent with regards to temperature uniformity and nitriding parts with
deep holes or channels. Gas nitriding is not recommended for porous parts
because gas flowing through pores can cause severe embrittlement.
Ion nitriding is excellent for selectively nitriding, since parts can be masked off
from the plasma to prevent nitriding. Ion nitriding is performed by applying a
potential electrical difference across an anode and the part (the cathode) in a
vacuum. This potential difference forms a nitrogen plasma (a unique purple
glow) which forces nitrogen atoms into the part’s exposed surfaces.
where contact stresses could harm surfaces with excessive compound zones.
A purple glow surrounds these parts being ion (plasma) nitrided. It is caused
by ionized and excited nitrogen molecules and atoms bombarding the part
surface due to the applied potential. Only surfaces exposed to the plasma are
nitrided.
Material selection also drives which processing techniques are best for an
application.
This was written by Rich Johnson (materials & process manager), Edward
Rolinski (sr. scientist), and Mike Woods (president) at Advanced Heat Treat
Corp. If you have any questions regarding heat treatments, please feel free to
contact them at 319-232-5221.
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