Process Design Support Data
Process Design Support Data
MICROSOFT SHORT-CUT
ROUNDUP(E45,0) 23
Meeting two different Criteria - =IF(C69<C37,"Thickness Not Suitable-Change Dish thickness "," SE
Meeting three different Criteria - IF(D21<=2000,D35,IF(D21>=10000,D38,D41))
Meeting three different Criteria - IF(E47<=0.3,"Mild",IF(E47>=0.7,"High", "Moderate"))
Meeting Four different Criteria - IF(E49<=1,"Mild",IF(E49<=3,"Normal",IF(E49<=6,"Vigou
=CHOOSE(units,Q_US,Q_SI) =CHOOSE(units,Q_US,Q_SI)
Press CONVERT(A9,"mmHg","Pa")
Change
Temp CONVERT(B9,"C","K")
change
ABS(Value ) you get absolute value irrespective of + or negative sign in the result
Example Value is -103
absolute value : 103
SOLVE:
5 x = 9.
log(5 x) = log(9)
SOLVE:
Now log(5^x) = x*log(5) 5 x = 9.
x =LOG(9)/LOG(5) =
x · log(5) = log(9)
Solve for x:
SOLVE:
IF A^ n = B
Rewrtie
B^( 1/n) = A
(A^a)^b = A^(a*b)
e -kT = P
or say
-kT = ln(P)
use the fact that to get rid of a − sign and write the answer as:
These properties are very useful for simplifying a logarithm or for combining several
logarithms into one logarithm. Another useful property can be gotten by letting x = 1
in property 2 or by letting m = −1 in property 3:
1/(Pr^-0.33) = Pr^0.33
Fouling, R = m².ᴼC/w
Aquous Salt Soln 0.00025
CW 0.00025
Steam 0.0001
Steam Condensate 0.0002
0.678 Nq
mn number )
0.678 Nq
result column)
ends on D/T
W/D Ratio
=IF(AND(273.16<=G3,G3<=300),INDEX(temperature!A1:R6,2,6),
IF(AND(300<=G3,G3<=600),INDEX(temperature!A1:R6,2,12),
IF(AND(600<=G3,G3<=647.3),INDEX(temperature!A1:R6,2,18))))
=IF(AND(0.01<=E3,E3<=370),(VLOOKUP(E3,Sheet2!A2:Q372,2))+(E3-
VLOOKUP(E3,Sheet2!A2:Q372,1))*VLOOKUP(E3,Sheet2!A2:Q372,3))
ular references.
=AND(C4>=100,D4>=100)
=AND(C5>=100,D5>=100)
=AND(C6>=100,D6>=100)
=AND(D7>=1,D7<=52)
C8,TODAY(),"y")
C8,TODAY(),"ym")
C8,TODAY(),"md")
x =LOG(9)/LOG(5) = 1.365212
http://www.convertunits.com/from/ton/to/N Online Design:
http://www.convert-me.com/en/convert/pressure/nmmsq.html
Symbol
Tera : 10^12
Giga : 10^9
Mega : 10^6
Kilo : 10^3
hecto : 10^2
deka: 10
deci : 10^-1
centi : 10^-2
mili: 10^-3
Micro or ppm ( Parts per million) : 10 ^ -6
Nano or ppb ( Parts per billion) : 10 ^ -9
Pico or ppt ( parts per trillion): 10^ -12
ppq (parts-per-quadrillion, 10^−15)
Million = 10^6 = 10 Lakhs
Billion = 10^9
Billion = 1000 Million= 100 Crore
Tonne = 1000 Kgs
Kgs = 2.20462 U.K. lbs
Kgs = 2.20462 US lbs
Molar Volume = The molar mass (M) divided by the mass density (ρ).
Standard (SCFM) reference conditions are 14.7 psia ( 1ATM) and 60°F(15ᴼC)
1.013 25 Bar
101.325 Kpa
Atmospheric 0.101325 Mpa
pressure
molar-volume-of-ideal-gas-atm
0.022413968 meters3 / mol
( At 101.325 kPa = 1 atm and 273.152 K )
ΔP = -ρ*g*h
This type of equation can be solved for P by making a substitution of the type
ρ= 1.1565
Calculate Density of Air = ρ at T
p= 101300
g= 9.80665
h= 1000
R= 287.05
T= 305.15
ΔP = ρ*g*h Pascals or Kg/m.sec²
ΔP = 11341.2
P at Height h = 89958.8
FORCE
1 Kg.m/s²
1 X 10^5 dyne
0.1019716 Kg-Force
1.0 Newtan = Pound - Fource
0.224809
0.0001003613 ton
7.23301 Poundal
Pound - Fource = 4.4482000 N
1.0 32.1866 lbm∙ft/s2
4.4482 N
1.0 Kg Force 9.8066 N
FORCE
1 N Kg.m/Sec²
ρVAP =(MW/22.413968)*(P-Bar/1.01325)*(273.15/TᴼK)
Torque (T)
1 ft lb 1.3558 Nm
HP = Torque (ft-lb) *RPM/5252
T-(ft-lb) = 5252*HP/RPM
Acceleration
Ft/sce² 0.3048 m/sec²
1.0
m/sec² 3.281 Ft/sce²
Thermal Conductivity
Kcal / hr.mt.˚C = 1.1628 Watt / m ˚C
1.0 1.731 Watt / (m K)
Btu / (hr ft oF)
1.488164 kcal / (h m oC)
0.577892 Btu / (hr ft oR)
1.0 w/m.K 0.002388 Cal/cm.Sec.K
0.8598451 kcal / (h m oC)
Heat Flux
BTU/Ft².ºF.per inch 0.14422 Watts / Meter - ºC
1.0
BTU/Ft²-Hr ºF Per Ft 1.488 Kcal/M².Hr -ºC Per Mt
Surface Tension
Dynes/Cm. or
0.001 N/m
1.0 milliN/m =
N/M = 1000 Dynes / Cm.
1.0 Dynes /cm 1 mJ/m²
Viscocity (Kinematic)
Unit : 1 m /s = 10 St = 10 cSt = 10.764 ft2/s= 38750 ft2/h
2 4 6
VISCOCITY
10,000 Micropoise
0.001 Kg/m.sec
1.45*E^-7 lbf-s/in2
2.42 lb/hr ft
C.P =
1.0
C.P = 0.000672 lb/sec. ft
0.001 N.Sec / m²
0.001 Pascal-Sec.
1.0 1 mPas.sec
Here m means mili or
1 mNs/m 2 1/1000th part
1.0 N.Sec / m²
1.0 Kg/m.sec
Pascal-Sec. = 10 Poise
1000 C.P.
1000 mNs/m 2
Reyn 1.0 1 lbf-s/in2
1 N.m = 1 Joule
Power or Energy
550.22136 ft.lbf/sec
745.6999 N.m/sec
1.0 H.P (Elec) = 745.6999 Watt
641.4 Kcal/hr
76.07 kgf.m/sec
809.31 Lb.m/hr
0.860 Kcal/hr
1.0 watt =
1.0 N.m/sec
1.00 Joule/sec
1.0 MW = 860437.3 Kcal/hr
1 Gcal 3.9675 mmBTU
Heat Of Vaporisation
Btu / lb 2.326 Kj / Kg
1.0 Kj / Kg 0.430 Btu / lb
Kcal/Kg 4.187 Kj / Kg
Heat Transfer
1 watt 3.4118048448 Btu/hr
1 watt 0.8604206501 Kcal/hr
1 Kcal/hr 1.1622 watt
1 BTU 0.2521644 Kcal
Torque
ω= (2*π/60)*RPM
ω= 0.1047197551 x RPs
Calculation HP to Shaft Torque
Motor HP 15
Power-P 11185.5 watt
RPM 36
Angular Velocity of Shaft , ω Radians/sec
The one round of shaft = 2*π Radians
ω= (2*π/60)*RPM
3.770 Radian/sec
Torque-T = P/ ω
2967.0 N.m
Pressure
100,000 Pa or N/m²
0.986923267 Atm
750.0616827 mm Hg ( Torr)
10197.16213 mm H2O
1 Bar 1.019716 Kg/cm²
14.50377377 psi
29.52998751 in Hg
401.463076 in H20
0.1 N/mm²
Pressure
1 N/m²
1 kg/m.s²
0.10197 mm H20
1.4504x10-4 psi
1x10-5 Bar
4.03x10-3 inch H20
1 Pa =
0.336x10-3 Ft H20
0.1024 mm H20
0.295x10-3 inch Hg
7.50E-03 mm Hg
0.1024 kg/m2
0.993x10-5 atm
Pressure
0.070307 kg/cm²
6894.76 N/m²
0.0689275 Bar
6894.756 Pascals
1 psi = 6.894757 Kpa
0.00689476 Mpa
51.71 mmHg
0.0680272 atmosphere
0.703772786 meter
Pressure
0.0981 N/mm² or Mpa
98.0665 KN/m²
1 Kg/cm² 28.9603 inch.Hg
0.0064516 Ton/in²
0.2048005243 lb/ft²
Temperature
TO GET
60 ᴼC 333.15 ᴼK
1 ᴼK 1.8 ᴼR
60 ᴼC 140 ᴼF
140 ᴼF 599.67 ᴼR
212 ᴼF 100.0 ᴼC
Entropy-"S"
1 BTU per pound-ºF 4.1868 Jouls per Gram-ºC
Enthalpy-"H"
1 BTU/lb 2.326 Jouls per Gram-
1 J/kg = 4.299x10 Btu/lbm = 2.388x10-4 kcal/kg
-4
Mass Velocity
1 Pound Per Foot² Hour 0.0013662 Kilo Per Meter² -Sec
Torque
1 in lb 0.1129 Nm
1 ft lb 1.3558 Nm
1 inch.Ton. 248.9 N.m
Adhesion
1 lb/in 0.1751 kN/m
Enthalpy of Formation
1 kJ/mol 0.239 Kcal/mol
Henry's Constant
1 (N/m²)/(Kg/m³) = 0.0098687457
0.0003485171
9.87E-06
0.0001580828
A similarly simple transformation can be used if the common logarithm should be exchanged by the
natural logarithm. It is sufficient to multiply the A and B parameters by ln(10) = 2.302585.
when A,B,C const for LOG(P) = A-B/(C+TᴼC), P is mmHg and you want unit in Pascals
Add in "A" : Equivalent to "LOG(New Unit/(oldunit)" = LOG(101325/760)
you get
LOG(P) = Apa -B/(C+TᴼC), P now in Pascals
where
T = Operating temperature, K
where
is the mass fraction (not the mole fraction) of component i in the mixture.
Average Molecular Weight of Liquid Mixture
where
is the mole fraction of component i in the mixture.
Flow
S.G.: 1.000
3917859.46411724 lb/hr 7832
2228 gpm 1114673
1114673 lb/hr 506062
22885 kg/hr 50461
30 gpm 6.8
0.5 m3/hr 2.2
272.5 m3/hr 272500
99500 kg/hr 99.5
Length
0.44 m 1.44
5 m 5000
4.00 ft 1.219
32.81 mm 1.29
0.04572 mm 0.00015
Power
48.9 kW 65.53
Density
37.4 lb/ft3 599
1000 kg/m3 62.4
Volume
16 m3 101
35.98 ft3 1.02
http://checalc.com/solved/agitator.html
Dipole Movement
1 Debyes = 10−18 statC·cm
= 10^−10 esu
= 1⁄299,792,458×10−21 C·m
≈ 3.33564×10−30 C·m
≈ 0.393430307 ea0
≈ 0.20819434 eÅ
≈ 0.020819434 e·nm
Kcal/K.mol.K
Cal/gm.mole.K
M) and 60°F(15ᴼC)
d 0°C.
alculation
fference = density x g x height
Pascals or Kg/m.sec²
The change in pressure depends on density, but ρ depends on the pressure as follows:
Kg/m3
Pa or Kg/m²
m.Kg/Kgf.Sec²
m
J/Kg.K
K
Pascals
Pascals
SI Unit RESULT
liters 3.785412
mm 25.4
m² 0.09290304
W/m²-°C 5.678262815
W/m-°C 1.730735
W 0.2931
Kcal/hr 860.42
W/m² °C 1.163
liters/min 3.785412
m²-°C/W 0.1761102
DN
kJ/kg-°C 4.1868
millimeters 304.8
m/s 0.3048
m² 0.09290304
kPa(g) 6.894757
kg/h 0.4535924
kJ/kg 2.326
kg/m-s 0.0004133789
kg/m3 16.01846
Customary US RESULT
gallons 0.2641720373
in 0.0393700787
ft² 10.7639104167
Btu/h-ft²-°F 0.1761101943
Btu/h-ft-°F 0.5777892052
Btu/hr 3.4118048448
Kcal/h 0.8604571818
gal/min 0.2641720373
ft²-h-°F/Btu 5.678262815
inches
Btu/lb-°F 0.2388458966
feet 0.0032808399
ft/s 3.280839895
ft² 10.7639104167
psig 0.1450377439
lb/h 2.204622476
lb 2204.62
Btu/lb 0.4299226139
lb/ft-h 2419.0881537495
lb/ft3 0.0624279737
ility is 1.02
alculate
use in
Here m means mili or
1/1000th part
440 Vplts
ase V' = V/(3)^0.5 = 254 Volts
/Power Factor
tt)/(√3×pf×V)
The kilopound per square inch (ksi) is a scaled unit derived from psi, equivalent to a thousand psi (1000 l
They are mostly used in materials science, where the tensile strength of a material is measured as a large
ksi are not widely used for gas pressures.
In the base units of SI, one Pascal can be expressed as
1 Pa = 1 kg / 1 m * s2
1.0 Mpa = 10.1972 kg/cm²
1.0 Mpa = 0.10 Kg/mm²
7.5006385106
atm/(g/cc)
atm/(kg/f³)
atm/(kg/m³)
atm/(lb/f³)
kg/m²/sec
gm/cm²/sec
lb/h/f²
lb/sec/f²
xture:
dimensionless;
nd at that temp.
(ii) in mixture
ºC
ºR
K
ºF
ºR
K
ºF
ºC
K
ºF
ºC
ºR
gpm
lb/hr
kg/hr
lb/hr
m3/hr
gpm
kg/hr
m3/hr
psig
bar
Psi
kPag
psia
mmHg or Torr
Kpa
psig
kPag
kPaa
ft H2O
kPag
kPa
kPag
m
kPa/100m
Kpa
Psi
bar
ft
mm
m
in
ft
hp
kg/m3
lb/ft3
bbl
m3
from psi, equivalent to a thousand psi (1000 lbf/in2).
e strength of a material is measured as a large number of psi.
Specific Heat Ratio
Heat capacity ratio for various gases[1][2]
Temp. Gas γ Temp. Gas γ Temp.
−181 °C 1.597 200 °C 1.398 20 °C
−76 °C 1.453 400 °C Dry air 1.393 20 °C
20 °C 1.41 1000 °C 1.365 −181 °C
100 °C H2 1.404 2000 °C 1.088 15 °C
400 °C 1.387 0 °C 1.31 20 °C
1000 °C 1.358 20 °C 1.3 −115 °C
2000 °C 1.318 100 °C CO2 1.281 −74 °C
20 °C He 1.66 400 °C 1.235 20 °C
20 °C 1.33 1000 °C 1.195 15 °C
100 °C H2O 1.324 20 °C CO 1.4 19 °C
200 °C 1.31 −181 °C 1.45 19 °C
−180 °C 1.76 −76 °C 1.415 19 °C
Ar
20 °C 1.67 20 °C 1.4 15 °C
O2
0 °C 1.403 100 °C 1.399 360 °C
20 °C Dry air 1.4 200 °C 1.397 15 °C
100 °C 1.401 400 °C 1.394 16 °C
Calculation:
Find out Cp at Temperature T for the gas
It can be rather difficult to find tabulated information for CV, since CP is more commonly tabulated.
The following relation, can be used to determine CV:
CV=CP−nR where n is the amount of substance in moles.
In the imperial system the units for the individual gas constant are f lb/slug oR. In the SI system the units are J/kg K
Sulfur
dioxide,
SO2 130 1.28 82.20 64.07
(sulfuric
acid) J/(kmol.K) : 8314.472
Air 1716 286.9 2.83 82.02 28.97 (kgf/cm2).l/(mol.K) : 0
Water
2760 461.5 4.55 82.07 18.02
vapor kPa.cm3/(mol.K) : 831
kWh/(lbmol.oR) : 0.00
lbf.ft/(lbmol.oR) : 154
mmHg.f3/(lbmol.K) :
mmHg.f3/(lbmol.oR) :
mmHg.l/(mol.K) : 62.3
Pa.m3/(mol.K) : 8.314
psf.f3/(lbmol.oR) : 154
psi.f3/(lbmol.oR) : 10.
Torr.cm3/(mol.K) : 623
weight of the gas. The value is independent of temperature.
atm.cm3/(mol.K) : 82.0575
atm.f3/(lbmol.K) : 1.31443
atm.f3/(lbmol.oR) : 0.73024
atm.l/(mol.K) : 0.08206
bar.cm3/(mol.K) : 83.14472
bar.l/(mol.K) : 0.08314472
Btu/(lbmol.oR) : 1.9859
cal/(mol.K) : 1.9859
erg/(mol.K) : 83144720
hp.h/(lbmol.oR) : 0.0007805
inHg.f3/(lbmol.oR) : 21.85
J/(mol.K) : 8.314462
kJ/(kmol.K) : 8.314462
J/(kmol.K) : 8314.472
(kgf/cm2).l/(mol.K) : 0.084784
kPa.cm3/(mol.K) : 8314.472
kWh/(lbmol.oR) : 0.000582
lbf.ft/(lbmol.oR) : 1545.349
mmHg.f3/(lbmol.K) : 999
mmHg.f3/(lbmol.oR) : 555
mmHg.l/(mol.K) : 62.364
Pa.m3/(mol.K) : 8.314472
psf.f3/(lbmol.oR) : 1545.349
psi.f3/(lbmol.oR) : 10.73
Torr.cm3/(mol.K) : 62364
Gas Constants
8.314390E+00 J/mol.K
8.314390E+00 Pa.m^3/mol.K
8.205670E+01 atm.cm^3/mol.K
8.205670E-02 atm.l/mol.K
8.314390E+01 bar.cm^3/mol.K
1.987190E+00 Btu/lb-mol.R
1.073000E+01 psi.ft^3/lb-mol.R
6.236310E+01 mmHg.l/mol.K
1.987190E+00 cal/mol.K
Avogadro Number
6.022137E+23 /mol
Boltzmann's Constant
1.380658E-23 J/K
1.380658E-16 erg/K
8.617385E-05 eV/K
Speed of Light
2.997924E+08 m/s
Element Charge
1.602177E-19 C
Faraday Constant
9.648531E+04 C/mol
Plank Constant
6.626076E-34 J.s
1.054573E-34 J.s /2 pi
Heat Exchanger Tube
Tube Diameters Tube Gauges
US SI Min Max
0.250 6.35 18 27
0.375 9.53 14 24
0.500 12.70 13 24
0.625 15.88 12 24
0.750 19.05 10 24
1.000 25.40 8 24
1.250 31.75 8 24
1.500 38.10 8 24
2.000 50.80 4 24
Wall Thickness
Gauge BWG ISG Brown&Sharp
4 0.238 0.232 0.204
5 0.220 0.212 0.182
6 0.203 0.192 0.162
7 0.180 0.176 0.144
8 0.165 0.160 0.128
9 0.148 0.144 0.114
10 0.134 0.128 0.102
11 0.120 0.116 0.091
12 0.109 0.104 0.081
13 0.095 0.092 0.072
14 0.083 0.080 0.064
15 0.072 0.072 0.057
16 0.065 0.064 0.051
17 0.058 0.056 0.045
18 0.049 0.048 0.040
19 0.042 0.040 0.036
20 0.035 0.036 0.032
21 0.032 0.032 0.029
22 0.028 0.028 0.025
23 0.025 0.024 0.023
24 0.022 0.022 0.020
25 0.020 0.020 0.018
26 0.018 0.018 0.016
27 0.016 0.016 0.014
Tube Count
12 13.25 15.25 17.25 19.25 21.25 23.25 25 27 29
0.3048 0.33655 0.38735 0.43815 0.48895 0.53975 0.59055 0.635 0.6858 0.7366
105 135 193 247 307 391 481 553 663 763
91 117 157 217 277 343 423 493 577 667
85 101 139 183 235 287 355 419 495 587
57 73 103 133 163 205 247 307 361 427
45 65 83 111 139 179 215 255 303 359
94 124 166 228 300 370 452 528 626 734
90 110 154 208 264 326 398 468 556 646
78 94 126 172 222 280 346 408 486 560
52 62 92 126 162 204 244 292 346 410
40 56 76 106 136 172 218 248 298 348
84 108 154 196 266 332 412 484 576 680
72 96 134 180 232 294 360 424 508 596
72 88 126 142 192 242 308 366 440 510
44 60 78 104 138 176 212 258 308 368
40 48 74 84 110 142 188 214 260 310
80 116 174 230 294 372 440 532 632
66 104 156 202 258 322 388 464 548
54 78 116 158 212 266 324 394 460
34 56 82 112 150 182 226 274 338
44 66 88 116 154 184 226 268
94 140 198 258 332 398 484 576
82 124 170 224 286 344 422 496
94 132 174 228 286 352 414
66 90 120 154 190 240 298
74 94 128 150 192 230
Standard Shell Sizes, Inside Diameter Shell Thickness
inches inches mm mm mm
) 7.981 10.02 203 255 16.075
10.02 12 255 305 18.05
12 13.25 305 337 18.85
13.25 15.25 337 387 18.6
16 406.4 106 48
18 457.2 108 49
20 508 148 67
22 558.8 204 93
24 609.6 204 93
26 660.4 210 95
28 711.2 230 105
30 762 240 109
32 812.8 260 118
34 863.6 270 123
36 914.4 185 84
38 965.2 300 136
40 1016 310 141
43 1092.2 330 150
46 1168.4 360 164
49 1244.6 380 173
55 1397 420 191
61 1549.4 460 209
67 1701.8 505 230
73 1854.2 550 250
79 2006.6 590 268
85 2159 630 286
91 2311.4 675 307
97 2463.8 720 327
109 2768.6 805 366
121 3073.4 890 405
Tube Materials and Thermal Conductivities
W/m-°C Btu/h-ft-°F
Aluminum 225.0 130
Brass (75% Cu, 30% Zn) 124.6 72
Bronze (75% Cu, 25% Sn) 26.0 15
Cr-alloy (0.5% Cr) 42.2 24.4
Constantan (60% Cu, 40% Ni) 24.2 14
Copper 380.8 220
Iron 45.0 26
Magnesium 164.4 95
Molybdenum 110.8 64
Nickel 74.4 43
Steel (1% C) 34.6 20
Steel (1% Cr) 46.7 27
Steel (18% Cr, 8% Ni) 20.8 12
Zinc 100.4 58