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    Lorbrand Idler&Pulley Presentation

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    hendrobama
    Lorbran is a South African manufacturer of heavy-duty conveyor belt components such as idlers, rolls, pulleys, and steelwork. They produce centrifugally sealed rollers that have lower friction than conventional greased designs, resulting in significant conveyor cost savings. The document provides details on Lorbran's product range, manufacturing facilities, design specifications, and installation photos and descriptions of major projects utilizing their heavy-duty conveyor components.

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    Lorbrand Idler&Pulley Presentation

    Uploaded by

    hendrobama
    320 views31 pages
    Lorbran is a South African manufacturer of heavy-duty conveyor belt components such as idlers, rolls, pulleys, and steelwork. They produce centrifugally sealed rollers that have lower friction than conventional greased designs, resulting in significant conveyor cost savings. The document provides details on Lorbran's product range, manufacturing facilities, design specifications, and installation photos and descriptions of major projects utilizing their heavy-duty conveyor components.

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    presentation of LOrbrand Idler and Pulley

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    Lorbran is a South African manufacturer of heavy-duty conveyor belt components such as idlers, rolls, pulleys, and steelwork. They produce centrifugally sealed rollers that have lower friction than conventional greased designs, resulting in significant conveyor cost savings. The document provides details on Lorbran's product range, manufacturing facilities, design specifications, and installation photos and descriptions of major projects utilizing their heavy-duty conveyor components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    320 views31 pages

    Lorbrand Idler&Pulley Presentation

    Uploaded by

    hendrobama
    Lorbran is a South African manufacturer of heavy-duty conveyor belt components such as idlers, rolls, pulleys, and steelwork. They produce centrifugally sealed rollers that have lower friction than conventional greased designs, resulting in significant conveyor cost savings. The document provides details on Lorbran's product range, manufacturing facilities, design specifications, and installation photos and descriptions of major projects utilizing their heavy-duty conveyor components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 31

    CONVEYOR IDLER

    HEAVY DUTY APPLICATION


    OVERLAND CONVEYOR
    COMPANY

    • LORBRAND IS A MANUFACTURER OF HIGH QUALITY


    CONVEYOR BELT COMPONENTS INCLUDING IDLERS,
    ROLLS, PULLEYS, CONVEYOR STEELWORK USED IN THE
    MINING, QUARRYING, AGRICULTURAL, SHIP LOADING,
    UTILITY, MATERIAL AND BULK SOLIDS HANDLING
    INDUSTRIES.
    • THE COMPANY IS BASED NEAR JOHANNESBURG, THE
    MANUFACTURING CENTRE OF SOUTH AFRICA.
    • LORBRAND HAS SUCCESSFULLY SUPPLIED IDLERS FOR
    LARGE CONVEYOR SYSTEMS IN AFRICA, NORTH AND
    SOUTH AMERICA, EUROPE AND SOUTHEAST ASIA.
    • LORBRAND IDLER RANGE UTILISES CENTRIFUGALLY
    SEALED ROLLERS WHICH HAVE BEEN USED
    SUCCESSFULLY THROUGHOUT THE WORLD SINCE THE
    1960S. THE DUTY RATINGS VARY FROM CEMA B TO
    CEMA E IN ADDITION TO OUR OWN RATING, SUPER E+
    WHICH EXCEEDS ALL THE STANDARD CEMA RATINGS.
    FEATURES

    • ALL CONVEYOR ROLLS MANUFACTURED BY LORBRAND


    CONTAIN SELF CLEANING FRICTIONLESS CENTRIFUGAL
    BEARING SEALS WHICH HAVE MAJOR ADVANTAGES OVER
    TRADITIONAL GREASED LABYRINTH SEALS.
    • THE REVOLUTIONARY CENTRIFUGAL SELF-CLEANING ACTION
    OF THE SEAL ENSURES THAT THE BEARINGS ARE ABLE TO
    REACH THEIR DESIGNED LIFE. GREASE-FREE SEALING ELEMENTS
    RESULT IN MUCH LOWER FRICTION VALUES THAN
    CONVENTIONAL DESIGNS.
    • BENEFITS Î SIGNIFICANT CONVEYOR COST SAVINGS
    • POWER SAVINGS Î VISIT THE HENDERSON PROJECT SITE TO
    SEE HOW MILLIONS OF DOLLARS CAN BE SAVED.
    LORBRAND CENTRIFUGAL SEAL

    WATER

    SEAL
    (STATIONARY) BEARING HOUSING
    (ROTATING)

    METAL SEAL
    (ROTATING)
    LORBRAND CENTRIFUGAL SEAL

    BEARING HOUSING
    (ROTATING)
    SEAL
    (STATIONARY)

    METAL SEAL
    (ROTATING)
    LORBRAND CENTRIFUGAL SEAL

    Centrifugal Seal Labyrinth Seal

    Sealing Dirt which enter the seal is Dirt which enters the seal is usually
    expelled by centrifugal forces trapped by the centrifugal forces and the
    (3 – 9 times gravitational grease. The contaminated grease can act
    force). as a grinding paste, causing roll seizure.
    Running Friction Same as the bearing friction Bearing friction plus labyrinth seal
    since the centrifugal seals is friction
    frictionless

    BEARING
    HOUSING SEAL
    (ROTATING) (STATIONARY)

    METAL SEAL
    (ROTATING)
    LORBRAND IDLER DESIGN
    LORBRAND IDLER DESIGN
    SEAL DESIGN

    • PRIMARY SEALING – The success of the primary sealing area lies


    in the fact that dirt which enters is allowed to escape. The metal
    seal collects dirt and flings it radially outward due to centrifugal
    force (3-9 times gravitational).
    • SECONDARY SEAL – Dirt which enters secondary sealing area is
    again propelled outwards by centrifugal force. All sealing
    surfaces are clean and free from contact and do not require
    packing with grease. The sealing arrangement is so designed
    that water drains out of the seal when the idler is stationary.
    – Most secondary seals on the market are of the labyrinth type
    and centrifugal forces actually trap dirt in the sealing area
    thus forming a grinding paste which can work its way to the
    bearing.
    • BEARING SEAL – Greased for life bearings complete with seals
    on both sides are used. The bearing seals form the final barrier
    against dirt ingress, especially rust particles which are formed
    due to condensation inside the shell tube.
    LORBRAND IDLER GENERAL SPECIFICATION

    • Bearings: Deep groove double sealed or shielded bearings of


    tolerance class C3 and C4 are used. This allows for a larger amount
    of angular misalignment at the bearing than other bearing designs
    and classes.
    • Steel Tube: Only high quality tube specially manufactured for
    conveyor rollers is used and conforms to SABS 657/3 (1980). Shell
    ends are machined to prevent belt wear.
    • Steel Shaft: Manufactured from steel which complies with the
    requirements for grade 070 M20 of BS 970-1. The shaft diameter
    tolerance is as recommended by bearing manufacturers and ensures
    a js6 fit. Shaft end slots are machined to customer standards.
    • Hollow Shaft: Stepped light weight hollow steel shafts equivalent in
    strength and rigidity to solid shafts are available on request.
    • Bearing Housing: Manufactured from deep drawing material KHR1.
    Housings are pressed and MIG-welded to the inside of the tube.
    • Corrosion Protection: External coat of self Etch primer unless
    otherwise specified.
    IMPACT ROLLERS

    IMPACT AND RUBBER DISC ROLLS CONSIST OF STEEL REINFORCED


    RUBBER IMPACT DISCS PRESS FITTED ONTO A CONVENTIONAL STEEL
    ROLLER BODY. EACH RUBBER DISC IS POSITIVELY LOCATED AND THERE IS
    NO POSSIBILITY OF RUBBERS MOVING DUE TO IMPACT LOADS.
    IDLER FRAME
    IDLER FRAME
    IDLER FRAME
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    LORBRAND IN BATUHIJAU
    M S CONVEYOR PULLEYS (PTY)LTD
    COMPANY OBJECTIVES

    9 Highest Standards of Design


    9 Quality Assurance - ISO 9001
    9 Best Quality Materials
    9 Highest Level of Workmanship
    9 Modern Methods of Manufacture
    9 Provide Competitive Pricing
    9 Shorter Lead Times
    9 Lowest possible Cost of Ownership
    MANUFACTURING FACLILITES

    ƒ Situated in Centurion - Pretoria


    ƒ Modern new Factory
    ƒ CNC Plate Rolling
    MANUFACTURING FACLILITES

    ƒ Situated in Centurion - Pretoria


    ƒ Modern new Factory
    ƒ CNC Plate Rolling
    ƒ CNC Machining
    MANUFACTURING FACLILITES

    ƒ Situated in Centurion - Pretoria


    ƒ Modern new Factory
    ƒ CNC Plate Rolling
    ƒ CNC Machining
    ƒ Line Boring
    PULLEY DESIGN

    ƒ Comprehensive design Calculations


    ƒ Local & International Specifications
    ƒ In house FEA capabilities
    ƒ 3-D Drawing / Design
    ƒ All components are checked
    ƒ Design using latest methods
    WHAT DO WE DO DIFFERENTLY

    ƒ Welding Procedures
    WHAT DO WE DO DIFFERENTLY

    ƒ Line Boring
    LORBRAND MAJOR PROJECT
    HEAVY DUTY CONVEYING APPLICATIONS

    BELT WIDTH CAP


    PROJECT/CUSTOMER BEARING DESCRIPTION
    (MM) (T/HR)
    HEAVY DUTY RETRACTABLE IMPACT AND
    LOS PELAMBRES - CHILE 3000 6312 16300 CARRY SETS.
    Ø 178MM AND Ø 250MM ROLL
    HEAVY DUTY GARLAND IMPACT SETS AND
    SPENCE – CHILE 1600 6310 8000
    FEEDER IDLERS Ø 203MM
    DOUGLAS - SOUTH AFRICA 1800 6308 7000 HEAVY DUTY IDLER SETS, Ø 178MM

    HORIZONTALLY CURVED OVERLAND; 5.2M/S;


    BATU HIJAU – INDONESIA 1800 6308 7000
    CEMA E7 CARRY AND RETURN ROLLS

    TOQUEPALA - PERU (SPCC) 1600; 1800 6309 9500 6M/S; CEMA E7+ ROLLS
    6306, 6308, VARIOUS HORIZONTALLY CURVED
    1600 TO 6000 TO
    ESCONDIDA – CHILE 6309, OVERLAND AND FEEDER CONVEYORS,
    3150 20000
    6310, 6312 178MM AND 250MM ROLL DIAMETERS.
    6306, 6308, 4000 TO VARIOUS IDLER SETS, HDPE LAGGED, 152MM,
    GABY – CHILE 1600
    6310, 6312 9000 178MM AND 203MM DIAMETERS.
    ANTAMINA – PERU 1600 6309 8000 6M/S; CEMA E7+ ROLLS
    RADOMIRO TOMIC – CHILE 1600 6308 9500 6.2M/S; CEMA E6 ROLLS
    KRUPP SOUTH AFRICA - ESKOM
    1200 6306 1200 SHIFTABLE CONVEYOR 1.2KM
    MAJUBA
    KRUPP SOUTH AFRICA - CATOCA 1800 6308 3000 SHIFTABLE CONVEYOR 1.2KM

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