C C W D: Onstruction Anada OOD Esign
C C W D: Onstruction Anada OOD Esign
C C W D: Onstruction Anada OOD Esign
Wood Design
A look at cutting-edge engineered
wood products and projects
Published by
Kenilworth Media Inc.
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Richmond Hill, Ontario L4B 3H7
Toll-free: 800-409-8688
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www.constructioncanada.net
Part Two 19
Designing for Timber-framed Buildings
By Matthew Reid, MASc., P.Eng.,
and Cory Zurell, PhD, P.Eng.
Part Three 32
Trees in the Tower
By Jim Taggart, FRAIC
Part Four 42
Specifying Modern Timber Connections
By Maik Gehloff, Dipl.-Ing. (FH), M.A.Sc.
Part Five 54
Restoring Historical Architectural
Woodwork in the Construction Industry
By Alan Stacey and Kathy Stacey, B.Sc.
BY DAVID MOSES, PHD, P.ENG., PE, LEED AP, AND SYLVAIN GAGNON, ING.
David Moses, PhD, P.Eng., PE, LEED AP, has been involved in over 200 structural
engineering projects in Canada and the United States. He spent 10 years working for
Equilibrium Consulting (Vancouver and Toronto) before founding Moses Structural
Engineers in 2010. Moses has specialized in timber engineering and natural building
materials for nearly 20 years; he is the 2009 recipient of the Wood Engineering:
Advocate award from WoodWORKS! Ontario for his work in designing and
promoting the use of wood products. He sits on several of the Canadian Standards
Association (CSA) code committees in the forest products sector. Moses can be
reached via e-mail at dmoses@mosesstructures.com.
The Advent of
Cross-laminated
Timber
A relatively new technology is poised to significantly change the way Canadians design and build
with wood framing. Cross-laminated timber (CLT) panels, specified in Europe for more than a
decade, are now manufactured in Canada.1
CLT panels are large prefabricated wall and floor assemblies used in various building
types for residential and non-residential projects. Assembled in a platform-frame
fashion, the effect is comparable to suspended concrete slabs spanning between load-
bearing concrete walls to resist gravity and lateral loads. These wood panels can also
be used in combination with post-and-beam wood frame or steel frame components.
Vertically oriented panels can enclose a building, similar to tilt-up concrete construction,
while the horizontally oriented panels span across beams to create the floor plates.
Another option, sometimes employed for industrial buildings, involves balloon-frame
construction. The method takes advantage of the large dimensions of CLT products by
hanging floors assemblies from multi-storey wall panels.
CLT 101
As cross-laminated timber panels were developed in Europe over a long period, there are
many companies who make a wide variety of panel types. The products can be manufactured
up to approximately 3 x 18 m (10 x 60 ft) and then cut to size for each project. They are
normally produced in thicknesses from about 50 to 400 mm (2 to 16 in.), but thicker panels
are available.
The laminates making up the panels are pieces of dimension lumber (e.g. 1x4s
and 1x6s, or 2x4s and 2x6s) that are either glued using radio-frequency presses or
fastened to each other. The lumber is stacked in its flat orientation into layers of three,
five, seven, or more on a forming bed and then subjected to uniform pressure using
hydraulic or vacuum presses.
The outer layers tend to use higher-grade lumber for strength and appearance, while
lower-grade material can be for the transverse layers. Each layer is perpendicular to
the adjacent ones (hence the term ‘cross-laminated’). This means when the lumber
in each layer tries to expand or contract due to shrinkage or swelling, the others
restrain any movement. This contributes to the superior dimensional stability of the
CLT panel.
After pressing, completed CLT panels are moved onto a computer numerical
controlled (CNC) cutting machine to trim the edges and plane, sand, or wire-brush
the faces. The automated machines drill out the panel for connection hardware and
cut openings for windows, doors, stairs, and mechanical chases.
The use of CNC technology allows accurate, efficient cutting and profiling of
conventional solid and glue-laminated wood products. CLT panels can be thought
of as high-performance products prefabricated under controlled conditions, but
they are not generic, assembly-line lookalikes. Fully detailed models of the panels
allow designers to customize layouts and window and door openings.
After the design is complete, and once the CLT components have been determined
for each project, the cutting patterns can be optimized to reduce waste. Any
material cut away from the panel can be collected as wood waste and reused in
other ways by the manufacturer (as opposed to conventional, field-built assemblies
where site waste must be carefully separated and sent away for reuse or recycling
at added cost).
Quality control in the plant is much better than in the field, and the controlled
environment eliminates temperature and humidity cycles, while offering protection
from water, snow, and ultraviolet (UV) light. Once assembled onsite, the joints are
tight—this results in cleaner surfaces for attaching building envelope components.
Construction time onsite is significantly reduced as work becomes assembly
rather than carpentry. Panels up to 18 m (60 ft) long and 3 m (10 ft) wide can be
used in single elements to simplify installation. The short construction cycle has
immediate effects on project costs. It also means CLT panels are exposed to the
elements for less time as the roofing and cladding can be installed much faster.
Unlike concrete, CLT panels do not require additional protection and heating to
cure in cold weather. Additionally, the relatively light weight of the panels reduces the
need for heavy lifting equipment onsite.
Material strengths
Cross-laminated timber panels have unique environmental, architectural, structural,
thermal, and fire resistance properties and benefits. In Europe, architects have long
recognized wood has a lower carbon footprint than other conventional building
materials—wood harvesting and processing takes very little energy and the material
itself is a carbon sink. The architects who use CLT panels are able to offset the total
carbon usage in the manufacturing of the material, construction, and operation of their
buildings to make them effectively carbon neutral.
Interior panels can be left exposed as a finish without additional materials (at the
discretion of the designer and depending on fire code requirements and the needed
acoustic performance). In North America, low- and medium-quality lumber and
standing dead timber killed by mountain pine beetles (MPBs) can provide a good
resource for CLT manufacture.
Programmatically, the panels lend themselves well to repetitive, shallow floor plates
for mid-rise and high-rise buildings. However, they can just as easily be adopted for
single-storey or low-rise construction. In North America, CLT lends itself well to
making more liveable cities through neighbourhood densification and mid-rise
wood construction.
Acoustic performance for sound transmission between walls and floors is fairly good
with CLT panels due to their solid mass. Additional sound insulation through a variety
of tested European techniques has led to floor systems with STC ratings over 65 dB
with careful detailing between walls and floors, and at stairwells.
The thermal mass of CLT panels gives them some ability to moderate temperature.
Working as a component of a building envelope system, panelized construction leads
to tighter building envelopes with blower door tests resulting in very low air exchanges
per hour. In a traditional wood frame wall assembly, airflow is controlled using an
air barrier approach with sealed polyethylene, airtight drywall, sealed sheathing, or a
sealed sheathing membrane. In a CLT panel wall assembly, the most practical strategies
for creating a continuous air barrier are either a sealed exterior sheathing membrane
or interior airtight drywall.
Fire performance of massive wood members is recognized in building codes for
heavy timber construction, but CLT is not yet specifically mentioned. In Europe,
studies have shown CLT panels exposed to fire will form a char layer—this protects
the rest of the panel, allowing it to retain strength and dimensional stability. Unlike
conventional construction, solid wood products mean less risk of fire spread through
gaps or voids in the building components.
Structurally, CLT panels have strength and stiffness in- and out-of-plane that make
them suitable for gravity and lateral load resistance. The excellent axial resistance
and in-plane shear resistance of cross-laminated timber allows its use in load-bearing
and shear wall construction. The outer layers are oriented to take advantage of the
longitudinal tension and compression properties of lumber and to act as bending
members for floors and tall walls.
CLT’s in-plane strength and stiffness are also beneficial when panels are used as
floor and roof diaphragms. In seismically active regions, this can be a significant
improvement over conventional framing and systems made with other materials.
Ductility (i.e. energy absorption) is provided through metal connections. For multi-
storey construction, the lighter weight of wood walls compared to concrete and
masonry can result in smaller footing sizes, saving cost and materials. Connections
between wall and floor panels and to other building components are available via
proprietary fasteners or customized options.
Other benefits of the material include vastly reduced construction waste (due to
the efficiency of prefabrication), and ease of attachment of services, such as electrical
conduit, sprinkler lines, and plumbing systems. In Europe, CLT panels compete
against concrete and masonry construction where impact drills must be used to
attach pipe hangers. This can be labour-intensive and yield joint damage or injuries
to workers. Attaching to wood is much simpler and does not require impact drills.
Moving forward
FPInnovations is a not-for-profit group that includes members of the forest operations,
wood products, and pulp and paper industries, along with the Canadian Wood Fibre
Centre of Natural Resources Canada (NRCan). It drafted CLT plant qualification and
product standards and passed them to the American National Standards Institute (ANSI)-
accredited APA–Engineered Wood Association committee to be used as ‘seed documents’
for the development of a single North American product standard. This would then be the
Horizontally oriented panels span across beams to create the floor plates.
Images courtesy FPInnovations
basis for an International Organization for Standardization (ISO) standard that would
harmonize North America with Europe. (An ISO task group was formed under the ISO
Technical Committee on Timber Structures for this purpose.)
It is anticipated manufacturers will use the proposed standards to gain acceptance
of proprietary CLT products by code-recognized evaluation services such as Canadian
Construction Materials Centre (CCMC) and the International Code Council Evaluation
Service (ICC-ES).
A North American advisory committee on CLT has also been formed to advance the
implementation of cross-laminated timber technology. In turn, this group formed a
research/standards subcommittee so the related activities could be streamlined. Based
on the initial assessment, seismic and fire design issues have been identified as the most
important ones to address. The American Wood Council (AWC) and Canadian Wood
Council (CWC) have already initiated the process of implementing CLT in the material
codes. These forthcoming documents should deal with:
• grade of softwood to be used;
• certain lay-up requirements;
• quality control during fabrication;
• structural design standards; and
• plant quality standards.
Each manufacturer will be required to meet minimum standards, but the companies
will be allowed to develop their own systems, much like in Europe. Some manufacturers
may choose to use other wood products such as laminated veneer lumber (LVL) or
oriented strandboard (OSL) in their panels; others may follow some of the European
systems and employ internal wood dowels, keyways, grooves, spaces between
laminates, or varying laminate orientation.
• vibration performance;
• fire performance;
• acoustic performance;
• building enclosure design; and
• environmental performance.
“The CLT Handbook will be instrumental in guiding building and design specialists
as they seek use of this innovative new wood building material in non-traditional
applications,” explained Mary Tracey, executive director of WoodWORKS! BC and
executive member of the Wood Enterprise Coalition (WEC).
“The possibilities are exciting, and we look forward to realizing the full potential of
cross-laminated timber as a renewable alternative building material in Canada as we
see construction of the first Canadian projects using CLT,” she said.
Conclusion
Major changes to the line of forest products do not happen very often. Further, experience
over the last century or so has shown new products—such as OSB, I-joists and structural
composite lumber (SCL)—take time to develop and to gain market acceptance.
Manufacturers, trade associations, and researchers in Canada and the United States are
working hard to provide support to designers and builders who want to use CLT products
in their projects in the near future. The forest products industry is actively conducting
research and developing the materials, standards, and guidelines to bring cross-laminated
timber panels to the North American market in a very short timeframe.
Notes
1
An earlier version of this article, “A New Generation of Solid Wood Panels,” appeared
in the Fall 2010 edition of the Canada Wood Council (CWC) magazine, Wood Design
and Building.
Matthew Reid, MASc., P.Eng., is a project engineer at Read Jones Christoffersen Ltd.
When he wrote this article, he was an associate with Blackwell in the Toronto head
office. He had worked at the structural engineering firm for five years, completing
mainly renovations and additions to institutional, commercial, and residential projects.
Reid sits on the Canadian Standards Association (CSA) Technical Committee A307 on
Solid and Engineered Wood Products, and completed his master’s thesis in 2004 on
bolted connections in glued-laminated timber.
Cory Zurell, PhD, P.Eng., is a senior associate with Blackwell’s Waterloo, Ont.,
office. He is also an adjunct assistant professor at the University of Waterloo School
of Architecture and sits on the APA–Engineered Wood Association’s Standards
Committee on Cross-laminated Timber Panels. Zurell has been involved in structural
consulting and education for 14 years and has a particular affinity for timber
structures. He can be reached at czurell@blackwell.ca.
Timber-framed
Buildings
Various adaptive reuse considerations for fire,
acoustics, and structure
For more than a decade, urban renewal has seen the renovation of former manufacturing
facilities into trendy loft-style offices, condominiums, and apartments. Most of these buildings
belong to the ‘brick and timber beam’ vernacular constructed in the first half of the 20th
century. Many constraints govern the design of any building, but a renovation involves the most
significant—the building already exists.
Fire safety
The Ontario Building Code requires evaluation of the building’s fire safety when a
renovation occurs. An experienced code consultant is valuable for establishing the fire
protection and occupancy safety requirements, even when a change of major occupancy
does not occur. The code consultant writes a report outlining how the architect should
Framing Assembly
(assuming 1.9-kPa Fire Increase
STC IIC
live-load allowance, Rating in Load
no partitions)
15.5-mm plywood on No No
12-15 min -
2x10 joists rating rating
38-mm concrete,
15.5-mm plywood, 2x10
+43 per
joists, 89-mm insulation, 69 44 60 min
cent
resilient channels,
2x15.9-mm drywall
apply OBC Part 3, Use and Occupancy, which relates to the fire protection and occupant
safety of any extension made to the existing building, alongside the requirements of
OBC Part 11, which outlines the requirements for the existing portion of the building.
Part 11 uses the term “performance level” for structural evaluation, early warning/
evacuation system requirements, and fire protection to determine whether an upgrade
is required.
Employing a code consultant can produce significant returns in some cases. On a
project worked on by one of the authors, the code consultant was able to navigate
through the code requirements such that the change from industrial to residential
occupancy produced a reduced hazard index (HI) and, thus, the work was regarded as
a “minor renovation.” This result allowed a non-combustible partial fifth storey to be
added to the four-storey timber-framed building. Without the “minor renovation” result
of the code report, this addition would not have been possible.
When there is a change of “major occupancy,” as defined by OBC Part 10, the building
is required to be classified as to its construction type, which is called its construction
index (CI), and as to its occupancy type, which is called its hazard index. The CI is
compared to the HI to determine if an upgrade to the building is necessary; if the HI is
higher, an upgrade is required.
The building’s construction index is given a number between one and eight, where
one is the lowest fire protection performance level. The construction index has
two parameters: fire-resistance rating (FRR) and type of construction. The type of
construction is a choice between combustible and non-combustible.
The hazard index, like the construction index, is measured on a scale of one to eight,
and is designated as the life safety hazard to occupants. The hazard index is defined
by the occupancy group and building size. For adaptive reuse, one commonly sees an
occupancy Group F (low-hazard industrial, manufacturing) change to either Group A
(assembly areas such as schools) or Group C (residential areas).
As a combustible material, the current code limits timber with respect to its
construction index. The highest level timber can receive is a CI of five. It does not
matter if the building controls flame spread, as defined in Part 3 and not considered
under Part 11. The common case is an historic manufacturing building of heavy timber
with a CI of five, which requires an HI of six. Part 11 has compliance alternatives,
so an alteration to the building can still occur. A common solution is to provide a
sprinkler system.
The construction index also does not consider the potential of a non-combustible
assembly that includes combustible material. For example, a floor assembly of concrete
topping on plywood and wood joists with two layers of fire-resistant gypsum board
ceiling is considered combustible. However, an alternative solution could be submitted
to demonstrate the floor assembly meets the objectives of the fire protection clauses.
The 2005 National Building Code of Canada (NBC) has taken its first steps toward
a truly objective framework by introducing objectives and function statements,
thereby allowing alternative solution submissions. If one wants to preserve and expose
historical elements during an adaptive reuse conversion, then designers must be more
comfortable knowing how to formulate an alternative solution submission. As time
progresses and the construction industry becomes used to objectives and function
statements, alternative solution submissions will be completed quite easily, and become
just one more step in the design process.
Sound transmission
The material benefits of timber include a relatively high strength-to-weight ratio.
This acts against performance in terms of sound transmission; the lack of mass
hurts the structure’s ability to attenuate both ambient and impact sounds. In historic
manufacturing facilities, sound transmission would rarely have rated consideration.
In repurposing such a facility, upgrading sound transmission ratings between floors
is frequently necessary when residential occupancy is considered, and usually affects
the structure.
The NBC stipulates a sound transmission class (STC) rating of 50 between units for
multi-family residential buildings (increasing to 55 at elevators). No impact insulation
class (IIC) is specified, but good practice is a rating of 55 to 65.1 For other occupancies,
there is no guidance provided in the code, but best practices are established. There
are several possible methods to increase the STC and IIC ratings of an existing timber
structure, including:
• adding a concrete topping for additional mass, affecting structural capacity, including
seismic performance;
• installing a suspended gypsum board ceiling (again, for additional mass) to cover
timber that may otherwise be exposed and esthetically appealing; and
• providing a floating floor such as hardwood on a resilient underlay (a minimal effect
structurally, though less effective in terms of attenuation than the other options).
The sound performance ratings of various assemblies are provided in NBC. For
example, ratings of select light-frame wood assemblies are given in Figure 1 (page 22)
for comparison.
Depending on the condition and capacity of an existing structure, a substantial increase
in dead load may not be of tremendous concern. If the original load capacity was high,
there will not be a problem. However, this is precisely the issue—old buildings do not
necessarily have the capacity one would expect, regardless of the previous occupancy.
Structural capacity
Under Part 11, OBC requires the completed building to maintain its level of structural
performance. An existing performance level is considered to be reduced if the existing
structural systems cannot adequately support the proposed loading that is caused by
the renovation, and when:
For light framing (usually full-dimension, rough sawn lumber), one can typically
assume Spruce-Pine-fir #2/Northern Select Structural when assessing minor changes.
(These two species gradings are conveniently close in strength and past gradings have
rarely been found to deviate.)2
For heavy timber construction, historic buildings are generally found to fall into two
possible scenarios as far as grading is concerned. For structures in the range of less
than 80 to 100 years old, one generally finds timbers to be Douglas fir, grading to No. 1
or better. Older timber structures (and particularly those built before the completion of
the Canadian Pacific Railway [CPR]) tend to be of Northern species—Select Structural
being common. However, these assumptions are just a starting point, and though
such findings are very common, one can just as easily encounter timber framing that
includes, for instance, maple and elm in the mix.
Unloading a member is certainly easier said than done. Shortening the span of a beam
(adding a column for instance) will usually have significant implications—particularly
from an architectural standpoint.
Adaptive reuse of historical buildings is not the cheapest form of construction and
better returns on investment (ROIs) can likely be found elsewhere. However, cheap
construction costs are not the driving force behind adaptive reuse. From heritage
conservation of prime locations to recycling buildings and creating unique and uniquely
marketable spaces, such endeavours can be profitable. Historic timber buildings are
worth preserving. They just sometimes require a little work, particularly when sound
and fire and the effects on structure are concerned.
Notes
1
See “Wood Frame Construction, Fire Resistance, and Sound Transmission,” by
Forintek Canada Corp, Societe d’habitation du Québec and Canada Mortgage and
Housing Corporation, 2002.
2
The noted assumptions for species and grade are particular for Southern Ontario, but
similar trends can no doubt be determined for other regions based on common historic
building practice.
3
The Ontario Forest Industries Association (OFIA) offers timber-grading courses.
Jim Taggart, FRAIC, teaches history and theory in the architectural science degree
program at the British Columbia Institute of Technology (BCIT). Taggart worked for
more than a decade in the design and construction industry and has been focused
on public and professional education since 1992. In 2001, he was inducted as a
Fellow into the Royal Architectural Institute of Canada (RAIC). The author or editor
of more than a dozen books, including the award-winning Toward a Culture of
Wood Architecture (2011), Taggart was the 2012 recipient of the BC Premier’s
‘Wood Champion’ award. He can be reached at architext@telus.net.
Trees
in the
Tower
Designing the Surrey
Memorial Hospital
Critical Care Tower
Healthcare architects worldwide have begun to introduce natural materials and forms
into their work. One example is Surrey Memorial Hospital, which serves the diverse
ethnic communities making up one of Canada’s fastest-growing cities. With an area of
39,250 m2 (420,000 sf), the Critical Care Tower is the largest healthcare project in B.C.
history. This expansion to the existing hospital provides the community with world-
class family-centred care.
The project adds new acute care beds, the largest emergency department in Canada,
an adult intensive care unit (ICU), a neonatal centre of excellence, more space for the
University of British Columbia (UBC) School of Medicine, and a laboratory with the
latest medical technology.
Design approach
The Critical Care Tower was conceived as the new front door to the hospital campus.
The massing of the building is strong and simple, combining four durable natural
materials—wood, glass, ceramic, and stone.
The two-storey base of the tower is clad in a wood composite panel system that
embraces the emergency department and neo-natal intensive care unit. The panelling
is continued into the interior of the atrium. Rising above the wood base, the six-storey
in-patient tower’s façade is glass embossed with a ceramic frit pattern. The glass in-
patient tower is connected to the stone-clad circulation tower which is articulated as
a separate element.
These materials are united in a transparent entry pavilion, the roof of which is
supported by two massive glued-laminated timber (glulam) ‘tree’ columns. The warm
influence of wood extends from the main entry through the public areas to all the
hospital floors, creating a welcoming atmosphere much different from that of a
traditional institutional building.
Program innovation
Patient and family care are at the core of the design, with all patient rooms having
access to natural light and dedicated family space. Infection control, universal
design, and disaster preparedness were also key priorities for the project. Extensive
user consultation, evidence-based design, and ‘Lean’ principles were implemented to
support clinical staff in providing the highest possible level of care.2
For example, the emergency department is designed in pods—self-sufficient zones
that have centralized access to supplies and services. This enables isolation of areas in
the event of a communicable disease outbreak or acts of violence. Similarly, in-patient
areas provide clearly delineated on-stage and off-stage spaces with patient and visitor
areas separated from core staff areas. Universal design (including ‘same-handedness’)
supports staff familiarity and efficiency as they move between floors. Lean principles
are also applied to reduce walking distances for clinical staff and strategically locate
frequently used service rooms.
Sustainable design
The fast-track, design-build nature of this public-private partnership (P3) project
demanded it be conceived and realized through an integrated design process. The
owner, Fraser Health Authority, required the project achieve Gold under the Canada
Green Building Council (CaGBC) Leadership in Energy and Environmental Design
(LEED) program—an exacting standard for a building of this scale and complexity.
Accordingly, the design team established performance goals within the context of the
30-year operating model used for the project.
Design simulations predict a 47 per cent reduction in energy consumption when
compared to the reference building under the Model National Energy Code for Buildings
(MNECB). The new high-efficiency mechanical systems are integrated with the existing
boilers, maximizing energy savings from the outset, while accommodating potential
future upgrades or replacement of the existing plant.
A flat-plate structure with minimal load-bearing walls and bracing ensures flexibility
in the floor plans and supports future renovations and reconfigurations. It also maximizes
the use of natural daylighting for energy efficiency and occupant well-being.
Materials used in interior spaces contain either reduced levels of volatile organic
compounds (VOCs) or no VOCs at all. Approximately 20 per cent of the materials
used were extracted and manufactured within an 800-km (500-mi) radius. Wood was
specified where possible for both interior and exterior applications—not simply
* For more, see D. Fell’s 2002 report for FPInnovations, “Consumer Visual Evaluation of Canadian Wood
Species” at forresweb.com/fpi-publications. Its conclusion discusses how the presence of wood in the
visual field reduces the production of the stress hormone SNS, when compared to environments in which
there is no visible wood. The results came from identical tests given to statistically similar groups of
students conducted in environments with and without wood. This is very similar to the results achieved
with evidence-based design, where stress levels are lower, and recovery rates quicker for patients who
have a view of nature, compared to those who do not.
for its physical and psychological benefits, but also because it is a renewable and
sustainable regional material.
This growing recognition is based on third-party certification of sustainable forest
management under one of three programs operating in Canada: Forest Stewardship
Council (FSC), Canadian Standards Association (CSA), and Sustainable Forest
Initiative (SFI). The country has approximately half of the world’s certified forest area,
giving architects and specifiers assurance their use of wood should not be detrimental
to the environment. Additionally, wood has a low (and sometimes even negative) carbon
footprint because of the carbon dioxide sequestered as trees grow and because of the
relatively small amount of energy used in harvesting and processing wood products. The
sequesterd carbon remains within the wood throughout its service life as a structural
or finish product, and the conversion of trees to durable wood components creates
space in the forest for new trees that will continue the carbon sequestration process.
Rather than having a detrimental impact on the environment, the by-products of wood
processing can be turned into bio-fuel, which provides a carbon neutral energy source.
In much of Canada, wood can be considered a local or regional material.
Project Team
Owner: Fraser Health Authority
Construction Manager: EllisDon
Architects: CEI Architecture and Parkin Architects
Structural: Bush, Bohlman & Partners
Mechanical/Electrical/Civil Engineering and Traffic Planning: MMM Group
Acoustic and Noise Control: Daniel Lyzun
Code: CFT Engineering
Geotechnical: Levelton
Landscape: Phillips Farevaag Smallenberg
wall, the higher cantilevered canopy is made stable in the other direction through the
use of vertical tie rods that connect the beams to concrete pilasters at each bay.
Installation challenges
Awarded the subcontract for fabrication of the heavy timber elements, StructureCraft
Builders took the design by Bush, Bohlman & Partners and made refinements to
improve efficiency, economy, and constructability.
On the low and high canopies, which included numerous glulam purlins,
StructureCraft chose not to install these piece by piece, but rather to prefabricate the
2.8-m2 (30-sf) elements onsite, then lift them into place as a single unit.
The original design for the curved columns of the canopy included a continuous steel
knife plate sandwiched between paired glulam elements. To simplify fabrication and
reduce the overall cost, StructureCraft suggested increasing the size of the glulam
elements and eliminating the knife plate, while maintaining the required shadow
gap using plywood spacers. Similarly, a steel hollow structural section (HSS) spacer
between the vertical glulam elements was eliminated by redesigning the column-to-
beam connections as a moment frame.
For the large tree columns, the primary concern was constructability. Although the
four-column tree configuration, tied together by steel rings and connected to the glulam
lattice roof, was designed to be stable in its final configuration, finding a way to have it
erected safely, piece-by-piece, was a considerable challenge.
The chosen solution was to use adjustable tilt-up shoring to stabilize each
prefabricated paired column unit as it was manoeuvered into place. Secured to its base
plate, and with shores essentially creating a temporary tripod structure, it was possible to
erect all four columns independently and then to install the ring connectors.
Conclusion
This project provides further evidence Canada’s healthcare sector now recognizes the
important role that can be played by wood in the creation of healing environments. 4
Beyond the environmental advantages it offers, the physical and psychological benefits
of wood make it a desirable choice not only in healthcare facilities, but also in buildings
of all sizes and types. As a new generation of architects and engineers rediscover the
potential of the material, one can expect wood to play an ever more prominent role in
the country’s public buildings.
Notes
1
A paper summarizing related research can be found at https://smartech.gatech.edu/
jspui/bitstream/1853/25676/1/zimring_HERD_2008_researchlitreview.pdf.
2
‘Lean’ refers to a planning and design methodology that aims to identify and enhance
practices that are effective and efficient, while eliminating those that are not.
3
In British Columbia, combustible construction is permitted by the code for certain
sizes, heights, and occupancy classifications, but not always used. The Wood First Act
aims to promote the greater use of wood inthese applications.
4
For more, visit www.wood-works.ca/bc/case-studies-videos.”
Maik Gehloff, Dipl.-Ing. (FH), M.A.Sc., is the founder and owner of Gehloff
Consulting Inc., providing services including technical support for timber connections
for many years. Gehloff holds a degree in wood science and technology, specializing
in timber engineering from the University for Applied Sciences in Eberswalde,
Germany, as well as a degree in timber engineering from University of British
Columbia (UBC) in Vancouver. His research projects focused on self-tapping, structural
wood screws, as well as other modern wood connectors. Gehloff is a member of the
Timber Framers Guild of North America and the Timber Frame Engineering Council.
He can be reached at mgehloff@gehloff-consulting.com.
Specifying Modern
Timber Connections
Widely used in conventional frame construction, wood is not new to the Canadian design
community. What is ‘new,’ however, are changes to building codes that allow for taller structures
to be constructed of wood, along with the introduction and development of new products
like cross-laminated timber (CLT) and other massive wood panels manufactured from laminated
veneer lumber (LVL) or laminated strand lumber (LSL).
The prospects could get even more exciting with composite materials, such as wood-
concrete composites or the clever combination of wood and steel. An abundance of
recent innovative buildings have been built using these newer products based on the
time-tested material.1
In creating these impressive structures, various factors had to be considered and solved
both in understanding the material with its beneficial and challenging properties. Wood
not only provides a warm esthetic, but it is also strong, easily workable, and sustainable.
It is a renewable resource, and it can significantly reduce a building’s carbon footprint.
On the other hand, wood is a hygroscopic, non-homogeneous, and un-isotropic
material with inherent weaknesses like its low compression and tension perpendicular
to the grain strength and its low capacity in longitudinal shear. All these challenges,
however, can be overcome by:
• creating more stable products (such as CLT);
• employing it in composites in order to effectively use the best properties of the
comprising materials;
• reinforcements; and
• proper detailing.
Quite likely, the most challenging endeavour is the connections in these wood or
timber structures.
Most building structures can be thought of as collections of beam and plate-like
elements held together by connections. In wood and timber projects, however, the
opposite is true: they can be viewed as collections of connections held together by beam
and plate-like elements.
A lot of energy has been spent on the constant improvement of glued-laminated
timber (glulam), CLT, and other engineered wood products like LVL, LSL, and parallel
strand lumber (PSL). In Canada and the United States, however, the development of
connections has not kept up with these changes. North American material codes still
look at nails, timber rivets, screws, lag-screws, bolts, and threaded rods, as well as
shear-plates and split rings.
All these connectors still have their place in timber engineering and construction, but
to really push the envelope for wood buildings like the currently under-construction
Wood Innovation and Design Centre (WIDC) in Prince George, B.C.,2 new and innovative
connectors and connection systems have to be explored and used.
STS 101
One of the most prevalent innovations in timber engineering was the development
of engineered self-tapping wood screws (STS).3 These screws are a far cry from the
decking screws and the conventional wood screws to which many are accustomed.
Modern STS do not require pre-drilling or pilot holes; they work well in most
materials and are designed to ‘cut’ or form threads into the material as they are driven
in. Some STS tips look similar to a drill bit, but they lack flutes—in other words, they
do not remove material from the hole. Instead, the tips slightly loosen the material to
reduce friction and drive-in torque, which is especially beneficial for the fully threaded
varieties of self-tapping wood screws.
Self-tapping wood screws come in countless different diameters, lengths, and head-
types, along with fully threaded or partially threaded versions. Some of the main
characteristics of STS are their generally smaller core diameter with larger thread
wings, leading to less splitting and more bite (and therefore high withdrawal capacity).
The high capacity in withdrawal is also achieved through the high tensile capacity
of the screw’s steel due to hardening and quenching process of the screws during
the manufacturing.
The partially threaded version of the screws also feature an improved shank cutter
that further reduces the friction during installation of the screw, lowers the risk of
clogging of the shank cutters, and creates a hole larger than the core diameter of the
screw to allow for shrinkage and swelling of the wood without getting hung up on the
screw’s shaft. All these characteristics combined create an efficient and economical
connector in timber connections that is easy to apply, without the need of pre-drilling
and has a high withdrawal and tensile strength. Their availability in Canada is generally
not a problem.
This form-fitting connector is being installed on a glued-laminated timber (glulam) beam in the
plant with self-tapping screws (STS) before being shipped to a construction site where the two
parts simply slide together.
Photo courtesy Structurlam Products LP
most cases, they can be kept at the cross-section of a beam without such notches.
For example, in the case of a notch or a bolted connection, wood would be loaded in
tension perpendicular to the grain—one of wood’s inherent weaknesses. Concessions
would have to be made to transfer that load over a larger area. When a self-tapping
wood screw is used, the force transfers along the screw’s axis, again employing the high
capacity in withdrawal—the beam or connection geometry does not need to be altered.
Specialized screws
Some manufacturers have also created self-tapping wood screws with specific features
tailored to specialized uses. For example, this author knows of two companies who
produce screws with two different pitches, allowing them to draw a pair of members
tightly together as long as the change of pitch is located right in the interface between
the two members. One company has developed screws with a progressively changing
pitch, allowing it to tightly draw together multiple members without the need to ensure
a proper interface placement.
Companies have also developed screws with an additional threaded part under
the head. The thread under the head has the same pitch as the regular thread—this
ensures a certain amount of spacing between two elements without compressing
insulation, for example, in between. Instead of transferring the load from one element
to the other relying on the material between them, the loads are transferred through
the screw shaft.
Two technologies in particular have successfully been used in North America. One
system is a wood-concrete composite using a glued-in steel mesh as shear connector
between the wood and the concrete, whereas the other is a steel mesh welded to a steel
connection plate and then the mesh glued in the wood for a steel-wood composite that
can now be joined to other materials. The great advantage of these systems is their high
strength and stiffness while still being ductile. The system can be used to create strong
and stiff moment connections, and has been used in the feature staircase of University
of British Columbia’s (UBC) Earth Sciences Building (ESB) in Vancouver.
When it comes to the design and engineering of connections using self-tapping wood
screws or standardized connection systems, only one manufacturer currently has a
Canadian Construction Materials Centre (CCMC) report to use alongside Canadian
Standards Association (CSA) O86, Engineering Design in Wood. However, this does not
mean the screws of other manufacturers cannot be used.
The CSA standard has a provision in 3.3.2 for new or special systems of design
and construction. Based on this, such systems can be used without a CCMC report
if they are following engineering principals and/or reliable test data. In the case of
STS and any of the other standardized systems, the engineering can be done following
some adopted provisions of the EuroCode 5 (EC5) and the manufacturer’s European
Technical Approvals (ETA).
To gain ETAs, the manufacturers must go through a battery of tests fulfilling the
CSA O86 provisions for reliable test data and applied EC5 and the ETAs to show the
design follows engineering principles. The design process itself is not difficult; most
distributers offer design tables to further simplify the process. Still, caution should be
taken regarding the constraints of these design tables like densities and load duration
factors—such constraints are usually explained in the footnotes.
Engineering equations
The following describes the design based on equations that would allow the engineer to
be free of constraints and set all parameters as required for the project at hand. For STS
loaded in shear, perpendicular to the length axis, it can be done with the yield equations
given in CSA O86. For screws loaded in withdrawal, parallel to the axis of the screw, the
main direction of loading in most cases uses the EC5 equation in Figure 2.
When using this EC5 equation, special consideration has to be given to the
characteristic (5th percentile) density. The densities for local wood species are given in
CSA O86 as relative specific gravity (G) at a wood moisture content (MOC) of oven-dry.
Putting it all together the following equation can be used to convert the CSA gravities
(G) to EC5-compliant densities:
When it comes to establishing the factored design capacity, the provisions given in CSA
O86 can be used or the EC5 provisions applied, since both codes are semi-probabilistic
and use load resistance factor design with similar factors. The material safety factor
for connections in EC5 (ϒM) is 1.3 whereas a common factor ϕ of 0.7 can be used for
connections utilizing self-tapping wood screws.
When looking at 1/ϒM = 0.769, it is slightly higher than the 0.7 used in CSA, but when
looking at load duration factors and how they are established (which is beyond this
article’s scope), the 1/ ϒM can be normalized to ϕ = 0.7 in combination with the use of
the common Canadian load duration factors (KD).
The engineering design of standardized connection systems from Europe using STS
can be done the same way, but most manufacturer provide characteristic (5th percentile)
values for their systems in their ETA as the number of screws per connector is fixed. In
that case, only the safety factors have to be applied to the tabulated values.
It is worth noting the tabulated values are, in almost all cases, tabulated solely for the
reference density and the standard connection with screws at a set angle to the grain.
With a system connector used in connections that are inclined or oblique, the designer
has to calculate the capacity as the angle between screw axis and wood grain can differ
from the standard situation and impact its capacity.
This also means that competing connection systems have to be checked separately
as comparison of the standard situation capacity difference between systems may not
be linear; it could also be different for inclined or oblique connections. For example,
if System A is 10 per cent stronger than System B in a standard situation, it may in
fact prove to be weaker in other scenarios.
Conclusion
Innovation almost always moves faster than building codes can react. Codes, however,
give provisions for the use of emerging new systems and manufacturers do their due
diligence in research and development.
All system types listed in this article, and more coming, are readily available in North
America; in most cases, they are actually imported to the continent, but more specifically
distributed from Canada. All these distributers offer technical support from within the
country, and most also offer engineering support with knowledge of the prevailing codes.
The respective technical support can be enlisted in helping with engineering design,
ideas, and offer proper installation and application guidance and instructions.
Notes
1
Numerous Construction Canada articles have focused on these innovative wood
projects. Examples include “Why Wood Works: Designing the Richmond Olympic
Oval,” by Jim Taggart (November 2009), “Building the Earth Sciences Building at the
University of British Columbia,” by Eric Karsh (August 2013), and “Overcoming the
Learning Curve: Design and Construction of the UBCO Fitness and Wellness Centre,”
by Patrice R. Tardif (October 2013). Visit www.constructioncanada.net and select
“Archives.”
2
For more on this project, see the article “Constructing an All-wood Building,”
which was written by Werner Hofstätter, and appeared in the April 2014 issue of
Construction Canada.
3
They should not be confused with self-drilling screws, which are connectors that
physically remove material and are used predominantly in the metal industry—they
do not work well in wood.
Kathy Stacey, B.Sc., is a principal at Heritage Mill. Her past experience includes
facilities management for the culture and recreation department as project co-
ordinator, special projects, implementation of the Compulsory Competitive
Tendering Act with regard to compliance, design and function of community
cultural recreational buildings. Stacey lectures on the principles of building
conservation to professionals with audiences from all government levels, the
Construct Canada show, Heritage Canada Foundation, and the Educational Round
Table for Education in the Heritage Field. She is a member of Project Management
Institute (PMI), the Association for Preservation Technology, and the Architectural
Conservancy of Ontario. Stacey can be reached at kstacey@heritagemill.ca.
Restoring Historical
Architectural
Woodwork
in the Construction Industry
There is a substantial number of heritage commercial and institutional buildings in Canada.
Able to provide productive useful space for decades to come, these projects are culturally
significant, serving to define the past and present, along with the cultural landscape in which
we live and work. There was a time, not so long ago, when many owners and designers would
choose demolition over adaptation and repurposing. Fortunately, many have gotten beyond
this thinking and made progressive moves toward creatively adapting these historical structures.
There are many excellent examples of these projects that span the commercial,
educational, and municipal sectors. Toronto’s Maple Leaf Gardens,1 Brampton’s
Alderlea Heritage Estate, and St. Catharines’ Canadian Hair Cloth Factory are recent
inspirational illustrations of what has been achieved in Ontario.
Heritage woodwork restoration, in particular, is a specialized area of this type of
construction that is not fully understood by many general contractors, sub-trades, building
owners, and even consultants. It is not, and should not be confused with, ‘renovation.’
The fact woodwork restoration is both an art and a science can make the specifications
for this endeavour difficult to write. When the document does not clearly articulate the
intent of the restoration, there is too much room for subjective interpretation. A clear
specification—as well as the specified requirement of skilled, experienced, and qualified
tradespeople—goes a long way to ensuring a successful outcome. This article defines
heritage woodwork restoration/conservation, examines how it differs from standard
construction, and explains why some projects go terribly wrong.
after graduation?2 Does the company have the overall capacity to complete the work?
An immediate check of the firm’s insurance status, as well as its clearance eligibility
with the province’s worker’s compensation insurer, is easy to obtain indicators of that
company’s ability to be working in the construction industry. (It is surprising how many
small firms cannot produce these basic requirements.)
During the project, at least one workshop inspection should be specified in the contract
documents. This allows the consultant to gain crucial information about the firm and its
ability to perform the work. The company should also be required to keep the approved
craftsmen on the project for its duration.
The specification of detailed mockups is one of the most useful ways to determine the
ability of the heritage woodwork company. A mockup of an area of restoration that has
been selected to encompass a number of skills should be assigned. Only once it has been
approved, should work proceed. This area should then be kept as a reference for all other
related work.
moulding profiles to the heritage material. (Although this may sound obvious, it still
needs to be written into the specification.)
Existing damage (e.g. rot) to the woodwork will need to have well-executed Dutchmen
that should be glued with suitable epoxy adhesives. The patch should be undetectable
from 1 m (39 in.) or less. The Dutchman patch should not telegraph through the
paint. When completed by a skilled person and installed at the appropriate moisture
level with the right epoxy adhesive, it should have a long lifecycle provided future
water management issues are addressed.
Old reclaimed lumber of the same species and of similar low-moisture content
should be used in patching wherever feasible. Material can often be harvested
from the building itself, particularly when there is a new build component and some
of the heritage material becomes ‘sacrificial.’
As mentioned, water management is critical to the survival of historic woodwork.
Elevated moisture levels increase the likelihood of both rot and insect infestation. Wood
preservatives are often specified with the intention of addressing the problems of future
rot and insect infestation. However, this should not be considered a total solution.
The strategic design or adaptation of water management at the woodwork level must
be considered in addition to the building’s overall moisture protection. Careful thought
should be given to any use of wood preservatives that can leave the material in a condition
unreceptive to application of epoxy and paint. The wood needs to have a coating applied
that will adhere to the timber’s underlying cell structure. Certainly, the coating must
penetrate the surface and not just sit on top of the wood.
One must recognize the cocktail of chemical compounds may not mix as well as
desired. Applying petroleum-based oil, plant-based oil, and synthetic resin to a plant cell
structure is a delicate combination; the reliance is on these chemical reactions to form
bonds for protection of the timber.
Epoxy fillers are often specified to be used in restoration work. A two-part bisphenol
A and F type with a phenol/formaldehyde reactor should be employed as an adhesive, and
then used in combination with a high-grade fairing filler for the consolidation process.
Latex-based fillers are not suitable for this work. While epoxies have a role to play in
the restoration process, they should in no way be regarded as a substitute for skill.
The manufacture of complete sections of mouldings, turnings, and carvings in epoxy
is totally unacceptable and should not be condoned. If the company does not have the
skill set to make these pieces in wood, they should not be doing the work.
allowing for same-day painting to expedite work (or cover up an inadequate job
before the consultant can view it).
The authors have seen in graphic detail what paint can conceal. In some cases, car-
body-filler was used to make the cove moulding and 13-mm (½-in.) plywood for the
flat fascia to ‘restore’ the cornice. (All this work was done by a painting contractor.)
None of this restoration should have taken place until moisture content (MC) levels
had been taken and were at satisfactory levels for the work to proceed. This would
be nine to 15 per cent for exterior work, and five to 10 per cent for interior work in
Ontario and Québec.
Moisture readings should be taken at a few locations on the woodwork, particularly
on horizontal areas. A pinless moisture meter that accurately checks the sub-surface
Conclusion
Ultimately, the successful outcome of a historical building restoration project depends
on the strict enforcement of the correct specification, thorough attention to detail, and
the skill level of the craftsmen preforming the work.
Notes
1
For a deeper look at this project, see the article, “Making History, Again: Repurposing
Maple Leaf Gardens,” by Brian Burton in the September 2012 issue of Construction
Canada. Visit www.constructioncanada.net.
2
On the note of education; this can be difficult to determine in Canada, unlike in
England where the London City and Guilds certification is available. Given this multi-
faceted area of specialization has not even been clearly defined in Canada, how can
we have an education program designed to train people for this? It is no wonder the
industry is struggling to get this work done properly. This is a topic beyond the article’s
scope, but it is something that needs to be addressed. It is misguided to think that a
carpenter should be entirely responsible for this specialized area of work. However,
at least for the portion of the work that does involve some carpentry, both Algonquin
College (Ontario) and Nova Scotia Community College have good-quality heritage
carpentry programs.
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