Services Inc.

TM

Pro-Tester

Model: T-0100
Field Tensiometer

Operator's Manual
Scope of Manual:
This manual contains procedures for general unpacking, installation, setup and operation of your
DEMTECH Services, Inc. tensiometer.
Revision: B
 DEMl)Cii Rev B: December 2006

© Copyright 2004-2007 by DEMTECH Services, Inc.

All Right Reserved

The text of this publication, or any part thereof, may not be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying, recording, storage in
an information retrieval system, or otherwise, without prior written permission of DEMTECH
Services, Inc.

Any software program contained within the Pro-Tester™ for operation of this system is protected
by copyright laws that pertain to computer software. Use of this software does not authorize de-
compiling, disassembling or reverse engineering to gain access to the program code.
DEMTECH Services, Inc. does not authorize any copying, changing, or other use of this
software.

Notice

Patents have been granted and/or patent applications are pending or are in the process of
preparation on all DEMTECH Services, Inc. developments.

The material in the manual is for informational purposes only and is subject to change without
notice.

DEMTECH Services, Inc. assumes no responsibility for any errors that may appear in this
manual.

Printed in the USA

Manual Number: T-Manual RB

DEMTECH Services, Inc.

6414 Capitol A venue
Diamond Springs, CA 95619 U.S.A.
Telephone: (530) 621-3200
Toll Free: (888) 324-9353
Fax: (530) 621-0150
Web Site: www.demtech.com

T-Manual RB Pro-Tester™ Operator' s Manual ii

 Rev B: December 2006
DEMUECH
Table of Contents
Safety Precautions ........................................................................ iv

1. General Product Data .................................................................... 1

2. Site Preparation ............................................................................. 2

3. Installation Instructions ................................................................ 3

3 .1. Unpacking and Preparation ................................................ 3

3.2. Control Panel ...................................................................... 5

3.3. Loading Samples ................................................................ 7

3.4. Settings ............................................................................... 8

4. Elongation Definition ................................................................... 9

5. Factory Servicing .......................................................................... 12

6. Appendix A, Product Brochure .................................................... 12

7. Appendix B, Menu Tree ............................................................... 12

8. Appendix C, Parts ID .................................................................... 13

9. Appendix D, System Wire Diagram ............................................. 13

10. Appendix E, Warranty .................................................................. 13

iii Pro-Tester™ Operator' s Manual T-Manual RB

 DEMl)Cii Rev B: December 2006

Safety Precautions

Safety precautions for operating personnel:

WARNING 1: Operating personnel should perform only the procedures described and
recommended in this manual. Only qualified service personnel familiar with electrical shock
hazards and mechanical entanglement hazards present inside the equipment should perform
disassembly or corrective maintenance of the equipment.

WARNING 2: To avoid shock hazards, the equipment must be grounded with an adequate earth
ground in accordance with local and national electrical codes.

WARNING 3: The locations of potentially dangerous voltages and other hazards are identified
and labeled on the equipment. Be careful to observe these warnings when installing, operating,
maintaining or servicing the equipment. Observe all warnings in this manual.

WARNING 4: Make sure to tum off the equipment power and remove the ~ (AC) line cord
from the power outlet before attempting to service the equipment. Do not perform service unless
you are qualified and trained to do so.

CAUTION 1: Observe the precautions given on the equipment and within this manual to prevent
damage to the equipment.

CAUTION 2: Before connecting the equipment to its electrical source, check that the ~ (AC)
voltage, frequency and current to be supplied to the equipment are correct and match the serial
plate affixed to the system.

CAUTION 3: Use proper handling and packaging procedures for Electro-Static Discharge
(ESD) sensitive circuit boards. Assume that all circuit boards are sensitive to potential damage
fromESD.

CAUTION 4: Unauthorized personnel should not remove from the equipment those panels that
are provided for protection and/or require a tool to remove.

T-Manual RB Pro-Tester™ Operator's Manual iv

 Rev B: December 2006
DEMl)Cii
1. General Product Data

The DEMTECH Services, Inc. Pro-Tester™ Field Tensiometer, hereinafter referred to as the Pro-
Tester™, dramatically speeds the field testing of welded seam samples by providing a dual test
head configuration. This arrangement combined with state-of-the-art electrical and electronics
controls and an easy to use User Interface (UI) makes the task of performing field sample tests
much more efficient. The highly integrated and automated operation of the Pro-Tester™
eliminates cumbersome setup and speeds up process time while providing a very rugged and
reliable system. The one button operation combined with automatic return saves time. The
enclosed controller system is easy to maintain. You can be assured the Pro-Tester™ has been
built using the highest quality materials available which include Billet Aluminum and ground
and hardened steel. DEMTECH Services, Inc. strives to make our systems easy to use and built
to last. Just like all other DEMTECH Services, Inc. products, even a first time user will be
productive in minutes. With easy adjustments and a one touch operation, you will be getting test
results within minutes of installation.

To operate and navigate the various features of the Pro-Tester™ simply follow the text prompts
at the bottom of the Liquid Crystal Display (LCD) screen. Significant development was spent
making the system very easy to operate by even a novice operator by simply following the screen
prompts.

For additional product information please refer to the product data sheet located in Appendix A
of this manual.

Page 1 Pro-Tester™ Operator's Manual T-Manual RB

 DEMl)Cii Rev B: December 2006

2. Site Preparation

Before proceeding with the installation instructions in the following section( s) make sure the
work site is prepared and ready to install the Pro-Tester™. You should have an adequate power
source capable of provided clean Alternating Current (AC) power at 110 or 220 Volts at the rated
current. Refer to the system serial plate affixed to the rear of the system for the voltage and
current requirements of your system. The install area should be clean, dry and free of debris and
provide adequate working area to allow efficient and effective use of the system.

Follow the detailed installation introductions carefully.

T-Manual RB Pro-Tester™ Operator's Manual Page 2

 Rev B: December 2006
DEMl)Cii
3. Installation Instructions

This section contains instructions for the unpacking, placement and installation of the Pro-
Tester™. Carefully review the following information, sub-sections and each procedure before
beginning unpacking and installation of the system.

The Pro-Tester™ comes complete in a reusable portable shipping/transport container. The

system can be operated from within the container our removed and placed onto a work bench or
appropriate platform for use. When not in use the Pro-Tester™ should always be stored in the
shipping/transport container to protect if from the elements and potential damage.

Note: The system illustrated in this manual shows ALL available features for the Pro-
Tester™, therefore, your system may vary slightly in appearance from that depicted.

3.1. Unpacking and Preparation

1. Before opening the shipping/transport container and unpacking the system, inspect the
outside of the container thoroughly for any signs of mishandling or damage during
shipping. Report any damage to the shipping carrier immediately and do not proceed
with unpacking. Since the shipment is made FOB factory, you should consult your
administration concerning claims for shipping damage. Please notify DEMTECH
Services, Inc. immediately in writing of any shipping damage.

2. Unlatch and open the shipping/transport container lid and inspect inside the container and
equipment thoroughly for any signs of mishandling or damage during shipping. Report
any damage to the shipping carrier immediately and do not proceed with unpacking.
Since the shipment is made FOB factory, you should consult your administration
concerning claims for shipping damage. Please notify DEMTECH Services, Inc.
immediately in writing of any shipping damage.

3. Make note of the orientation of the equipment and packing foam inserts inside the
shipping container to facilitate any repackaging requirements in the future.

Page 3 Pro-Tester™ Operator's Manual T-Manual RB

DEMl)Cii Rev B: December 2006

4. To avoid injury and/or damage to the system, be sure to use adequate care when lifting,
removing or replacing the system into the shipping/transport container.

5. You may operate the system from within the shipping/transport container or remove it
and place it in an appropriate location suitable for the testing you intend to perform.

6. Verify proper operation of the Pro-Tester™ before proceeding with the remainder of the
installation. The Pro-Tester™ is equipped with a "soft-start" feature. This feature utilizes
a toggle power switch on the rear of the system. Toggle the switch up to tum the system
ON. Toggle the switch down to tum the system OFF. This feature provides a built in
safety to protect the system during connection to a field generator by automatically
turning the power off to the system any time AC power is disconnected either by turning
off the generator or unplugging the power cord. Upon startup generators can produce
significant power surges which can be harmful to the Pro-Tester™. This soft-start feature
eliminates ill effects from this phenomenon. Find the Power Cord included with your
system and plug one end into the appropriate connecter at the rear of the system (refer to
Figure 1). Plug the other end into an electrical outlet supplying the proper ~(AC) power.
Toggle the Power Switch to the ON position (refer to Figure 1).

Power
ON/OFF
Switch

Fuse
Holder

Power Cord
with IEC 60320
Connector

Figure 1

T-Manual RB Pro-Tester™ Operator's Manual Page 4

Rev B: December 2006
DEMl)Cii
7. The system LCD should light up, go through a self-diagnostic test and then prompt the
user to press ENTER to initiate the initialization/calibration sequence. Press ENTER to
perform the initialization/calibration procedure. For proper operation of the Pro-Tester™
do not HALT or skip this procedure.

The system will first move the grip heads in (left) to find the home position, then out
(right) to calibrate travel speed. After a short pause the grips will then move back in
(left) and stop at the A orB grip separation position depending on which is selected on
the Control Panel. This procedure verifies the Pro-Tester™ is in good working condition.
If the system performs as described you are now ready to operate the system. If the
system does not perform any of the functions described above please contact DEMTECH
Services, Inc.

3.2. Control Panel

The User Interface Control Panel is the main operator interface device for operating the Pro-
Tester™. Each component of the Control Panel is identified below (refer to Figure 2).

1. Liquid Crystal Display (LCD): The LCD is a 40 Character by 4 Line display device
which provides main system operation information for the Control Panel. It provides all
key operating information and allows the user to input various system settings.

2. JOG ¢:1/ ¢ : This switch allows the user to jog (move) the movable sample grips at an
accelerated rate in and out during setup and operation of the system and is used to change
various settings during Menu Mode operation (refer to Section 3.4).

3. Grip Start Position Toggle Switch AlB : This switch allows the user to select between
one of two grip separation settings. This allows quick transition from one separation
length to another. Grip separations A and B can be set through the Menu Mode (refer to
Section 3.4).

4. Test/Yes/ D' : This button is used to initiate a Test or in Menu Mode to navigate the screen
tree.

5. Return Enter: This button is used to return the grips after a test or in Menu Mode to
navigate the screen tree.

Page 5 Pro-Tester™ Operator's Manual T-Manual RB

DEMUECH Rev B: December 2006

6. Stop/No/-0. : This button is used to stop a Test or in Menu Mode to navigate the screen
tree.

3 in
then Pre ss TEST to be9i.n.

Ill

PRO-TESTER
6

Figure 2

T-Manual RB Pro-Tester™ Operator's Manual Page 6

Rev B: December 2006
DEMl)Cii
3.3. Loading Samples

Loading samples is very simple with the Pro-Tester™. To load a sample open both jaws of
the sample grip assemblies. The left grip is a cam clamp and is opened by toggling the cam
handle to the right (open). The right grip is a screw clamp and is opened by unscrewing the
tri-handle counter-clockwise (open). The sample is prepared by bending the ends to be
clamped so they can be easily loaded into the grips. Load the sample from the top of the grip
until the sample rests against the stop tabs then apply the left and right grip clamps (refer to
Figure 3).

Stop Tab

Figure 3

Page 7 Pro-Tester™ Operator's Manual T-Manual RB

DEMliCH Rev B: December 2006

3. 4. Settings

The Pro-Tester™ requires various settings for proper operation. These settings are easily
accessed via the Menu Mode of operation. To enter the Menu Mode make sure the Pro-
Tester™ is on and at the main operating screen (Refer to Appendix B). Simultaneously press
and hold the YES and NO buttons on the Control Panel for several seconds. This procedure
puts the system into Menu Mode. This mode of operation allows the user the set various
system parameters. For a complete listing of all of the features refer to Appendix B located
at the back of this manual.

All of the settings required to operate the Pro-Tester™ come factory set for most users and
should not need setting. However, if your particular installation requires setting any
parameters enter the Menu Mode and follow the screen prompts to navigate the screen menu.

Appendix B is a Menu Tree drawing. This drawing can be very helpful if you are trying to
find a particular function or setting you wish to access. Use the drawing to locate the
particular item you want to access. Once located, follow the tree back to the top level. Next,
utilizing the user interface on the Pro-Tester™, proceed back down through the menu
structure using the drawing as a guide to access the particular screen you want.

T-Manual RB Pro-Tester™ Operator's Manual Page 8

 Rev B: December 2006
DEMl)Cii
4. Elongation Definition

If you intend to use the strain (elongation) feature of the Pro-Tester™ tensiometer it is important
to understand both the definition of this feature/function and how it is intended to be used.
Proper understanding requires the definition of some basic terms. These terms are defined
below.

Grip Separation (GS): The distance between the grip point on each of the left and right
sample grip assemblies (refer to Figure 4). There are two user settable distances, A or B,
which have been factory set for 1.7 and 3.5 inches respectively. The operator must be aware
of these values and change the settings if necessary (refer to Section 3.4) to accommodate the
particular sample to be tested.

Weld Extrusion (Squeeze-out): The area of a weld whereupon becoming molten the parent
material extrudes (is squeezed) out from between the pressure zone of the welding tool and
then cools. This extruded material does not usually provide an acceptable bond of the parent
material and should not be considered part of the weld (refer to Figure 5C).

Weld Width (WW): The center-to-center distance between the two welds of a dual-track
weld (refer to Figure SA) or the edge-to-edge distance on a solid weld (refer to Figure 5B). It
is important when measuring/calculating these distances that the operator only include the
actual width of the weld. The width of the weld is defined as only that area where the two
sheets of parent material have been appropriately bonded by both heat and pressure. During
this process some parent material may extrude beyond the pressure zone of the welding tool
(refer to Weld Extrusion definition). This extruded material does not usually provide an
acceptable bond of the parent material and should therefore be excluded from any
measurements made for this test.

Gauge Length (GL): This is the base value used by the Pro-Tester™ for determining
elongation percentage. It is the Grip Separation once the initial tension value has been
reached minus the Weld Width (GS- WW = GL). For example if your Grip Separation was
4 inches and your Weld Width was 1 1/2 inches then your Gauge Length would be 2 1/2
inches (4 - 1.5 = 2.5). It is this value that is used to determine elongation. Elongation is
calculated as the percentage of change (increase) of the Grip Separation related to Gauge
Length. For example ifyour Gauge Length is 2 1/2 inches and the grips had separated 1 1/4
inches at the completion of your test then the elongation would be 50% (1.25 I 2.5 =.50). If

Page 9 Pro-Tester™ Operator' s Manual T-Manual RB

 DEMl)Cii Rev B: December 2006

your Gauge Length is 2 1/2 inches and the grips had separated 2 1/2 inches at the completion
of your test then the elongation would be 100% (2.5 I 2.5 = 1.00).

It is on this basis that the Pro-Tester™ has been designed and programmed to operate when
performing elongation testing.

d>

c<<< c::<<J
' ~~
I I

©
/x ~ /x

~ / £:::
~ ~ ~
~ ~
I
0--'
\"
I

V'L.
v X><' :XX
>Q¢
( kYX I ~
><rr l l wxx
~

GRIP SEPARATION ---i-----____,~

Figure 4

T-Manual RB Pro-Tester™ Operator's Manual Page 10

Rev B: December 2006
DEMUECH

1--------
w
GRIP SEPARATION----
WFI rJ WlrJH-

+
H +
~ WCLD WIDTII ~
GRIP SEPARATION

B
W e ldExtrus10n

l
(Squeeze-out)
\ I

~ ~ I

Q g;;::..
r

c
Figure 5

Page 11 Pro-Tester™ Operator's Manual T-Manual RB

 DEMUECH Rev B: December 2006

5. Factory Servicing

In the event your Pro-Tester™ should require factory service, the entire system needs to be
returned to the factory. Refer to the following step for preparing the Pro-Tester™ for return.

Carefully pack the Pro-Tester™ in the shipping/transport container provided with the system for
return to DEMTECH Services, Inc.'s factory for service. Unless previous arrangements are
made shipping charges and insurance are your responsibility. Ship the Pro-Tester™ to
DEMTECH Services, Inc. at:

6414 Capitol A venue

Diamond Springs, CA 95619
U.S.A.

6. Appendix A, Product Brochure

Refer to Appendix A for the Pro-Tester™ Product Brochure.

7. Appendix B, Menu Tree

Refer to Appendix B for the Pro-Tester™ Menu Tree drawing. This drawing can be very helpful
if you are trying to find a particular function or setting you wish to access. Use the drawing to
locate the particular item you want to access. Once located, follow the tree back to the top level.
Next, utilizing the user interface on the Pro-Tester™, proceed back down through the menu
structure using the drawing as a guide to access the particular screen you want.
To enter the Menu Mode make sure the Pro-Tester™ is on and at the main operating screen
(Refer to Appendix B). Simultaneously press and hold the YES and No buttons on the Control
Panel for several seconds.

T-Manual RB Pro-Tester™ Operator's Manual Page 12

 Rev B: December 2006
DEMl)Cii
8. Appendix C, Parts ID

Refer to Appendix C for the Pro-Tester™ Parts ID drawing. This drawing can be very helpful in
identifying components and sub-assemblies of the Pro-Tester™ should you ever need to replace
these items.

9. Appendix D, System Wire Diagram

Refer to Appendix D for the Pro-Tester™ System Wire Diagram. This drawing can be very
helpful in identifying and/or troubleshooting basic wiring or interconnection issues related to the
Pro-Tester™.

10. Appendix E, Warranty

Refer to Appendix E for the Pro-T ester™ Product Warranty.

END OF MANUAL

Page 13 Pro-Tester™ Operator's Manual T-Manual RB

 Demtech is proud to introduce the next generation
in destructive seam testers ...... .
The

Pro-Tester
The ultimate Tensiometer for peel, shear, and tensile testing of geosynthetic materials.

Just a few of the many awesome features:

• Lifetime calibration on microprocessor, GUARANTEED!

• Simple to operate. Large push-button controls and on-screen instructions.
• Fast. Two sets of grips, two preset grip return positions, fast "jog" switch, auto stop/return.
• Versatile. Unique grip design for standard 1 inch bones and 4 inch "grab" tensile.
• Accurate. Independent load cells. Test results for both coupons shown on backlit LCD display.
• Cost effective. Cuts pre-weld and destructive sample testing time in half!

Call "Demo" Dave McLaury for more information at (888) 324-WELD

Another quality product proudly

Designed and manufactured in
the USA by:

DEMTECH Services, Inc. • P.O. Box 2165, Placerville, CA 95667 • 6414 Capitol Ave., Diamond Springs, CA 95619
www.demtech.com • (888) 324-WELD (9353) • (530) 621-3200 • Fax: (530) 621-0150 • demodave@demtech.com
 8
PROPRIHARY DATA NOTIC E
This doc ument, prepared exclusively for DEMTECH Sc rvlces
I
i'lc., "ts t~ ~ ropc rty crf DEMrECH Services i'lc. and a ~ su ch
lilh<l ll b~ ::!lu rn:n dcre d t ~:J :~mrnt' upoo rll"q~c., l. rhi' ck>eummt
contains confide ntia l and prop rietary informoHon and 111c
dat a disc b sed herein or hercw"tlh is not to be reproduce d,
u' "'d , or dl~lo:~ed in whole> or in pqrt. t<J <my t hird per'on
or ent ity in any manne r without prior written ~ rmls&io n
7 I

MENU LOOPS
6 I
MENU ENTRY POINT
5
•
TO ENTER OR EXIT THE MENU MODE
SIMULTANEOUSLY PRESS THE YES
AND NO BUTIONS
4 I 3 I l"w•

ZONE

ALL

ALL
f:ooo,
IR<v.l
APPENDIX

I A I OPERATOR'S
B REVISE MENU lREE
B IT I "8 I
REVIS ION

DESCR IPTION

MANUAL, APPENDIX 8
~ISTORT

I DATE

1os;oo;os1
01/22/07
1
I APPROVED

lSD

lSD
1ro m DEMTECH Services Inc ..
TO END

SYSTEM STARTUP
SEQUENCE
D UP f D
DEMT.,~h In~orPorat .. d Pro-T.. ~ter GriP Trave 1 SPeed
ENTER
Curl"'ent. trave 1 sreed is= 2 in/min
YES
GriP Travel SPeed: 2 in/min
ENTER a~~ ..Pt ~Yrr~nt· NO: menY </> J
l
Version 1· 1 of 38-RUG-86 16•23•21 Press ENTER to Ml"d· WoYid "o" lik• to chan9" it? Pr•ss </> to .adjust SP@IH'd•
COPYr i 9ht 2006 PI"I!SS UP fOI"' P't"'@V i OU:!., DOWN for M><l· Prl!ss YES to ehan91!, NO fol" Menu.
DOWN
I'
NO I NO/ENTER)

' UP !
Load~ell Statu~:
UPPER: SERNUM001 is 9ood·
GriP SeParation R
ENTER
C...rrent R seParation di~ tan~e: l·o in
YES
GriP S..Parat ion R: 1·0 in
VES: us• actual ;riP s•Parat..ion NO: m•n <I> J
l
LOWER: SERNUM002 is good. Prl!ss ENTER to S4! I l!et· Would "o" like to chang~ it? ENTER: ~""""t ~YI"I"ent SI!Parat ion
Pre~~ RETURN to initializl! s':lsten~~. PI"..SS UP for Pr-evious. DOWN for ne><t. Pr-ess YES to c.han9e, HO for Menu. Pre-ss <./ ) t.o .adjust. seParation.
DOWN
I"'\
NO I YES/NO/ENTER J
UP f
J
r
Loadcell Statu~: GriP 5•Par.ati on B C~rr•nt B s•Par.ation distanc.•= 2· 5 in GriP S&oP.aration B= 2·5 in
UPPER: SERNUM001 is good. ENTER YES 't'ES: U:!.il!' aetual 9riP seoParat.ion NO: m•n </>
LOidER: SERNUM002 is 9ood. Pl"ess ENTER to Ml!!et. lalould '='OU lilce to c;lrl..,9eo iL"? ENTEA: l=lc.c.ePt current seParat. ion
GriP Calibration -- Pr"" STOP to halt· Pres~ UP for Prev i o1.1s. DOWN for n"><t• Press 'r'ES to c.han91e~ HO for menu• Press </> t.o adjust. seParation•
DOWN NO I YES/NO/ENTER J
c
I"
' ( c

r
UP

MAIN OPERATING
SCREEN
UPPER: PE~K:
LOidER: PERK:
POS: in
STR~INo
STRRINo
%:
%:
SPD: 2 in/min
Load samPL.,(s) then Pres~ TEST to b~9in·
s...st~m
Pres~ ENTER to sel!!et•
Pr.. ~s UP for Pr-evious. DOWN for
Unit~

n~><t•
ENTER
Cul""rent. sYstem L.-1 it.s ar-e:
POL.tnds and inches
WoYld "o" lik" to ~an9e them?
Pres~ YES to ~han9e, NO for m"n"·
YES
Ynits:
5Y~1.1!M
Pounds iWld inches
EHlER: ac;c.ePt.. curr-ent.• t«l = me,...
Pres~ </> to si!Le~t Ynits.
<I> J
DOWN
r NO I NO/ENTER)

' UP (
SriP Alut.o Ret~.rn SriP aut.o l"'el.ul"'n is: YES
ENTER YES/NO

._
l
Press ENTER to Mll!et• Pri!SS VES or NO to ~hang.,.
___. Pr&ss UP for Pr&vious, DOWN for n•xt..• Pr•ss EHTER to a~c..Pt •
DOWN ENTER)
I'
' UP f

r
Test Auto Tension Test auto tension i~: VES
ENTER YES/NO
Press ENTER to S4! I l!et· Prl!ss YES or NO to chang.,.
PI"I!SS UP fOI"' P't"'eV i OU:!. • DOWN for ne><l· Pr~ss ENTER to ae~~Pt.

DOWN ENTERJ
I"
'
UP f
B Thr•shold Elon9ation Tl!flsion

Prl!ss ENTER to Mll!et•

UP for Pl"'evious. DOidN fol" ne><t.
ENTER
Current •lon9ation threshold i~=
10 lb
Would YOY lik" to chang~ it?
Pl"'ess YES t.o c.han9e. HO fof" menu.
YES
Elon9ation Thr!!sholcl: 10 lbs

ENTER aeei!Pt
Pl"'ess <I> to
~Yrrent. NO: menu
aciJu~L Ure~olcl.
<I> J B

[
PI"'IE!'SS

DOWN NO I NO/ENTER)
I"
' UP f
J
r
Weld Wiclth Current weld width is= Weld Width• 1 in
ENTER 1 in YES <I>
Pl"ess ENTER to Mll!et. lalould '='OU lilce to cl-liW19eo iL"? ENTER .ac.c.ePt c ul"t"'ent. HO: met'lu
Pres~ UP for Previous. DOWN for n"><t• Press 'r'ES to c.han91e~ NO for menu• Press </> to aciJYst width·
DOWN
r NO I NO/ENTERj

' UP
Loade~ll Information UPP~r Loac:le~ll: TCMR1234567 Low"" Load~" II: TCM~ 1234567
ENTER Calibration dat"' 2/21'/20B!i ENTER Calibration date: 12/21'/2886 ENTER

l
Press ENTER to sel!!et• Offset= I· 23456E-01 S~al•=1·23466E-el Offs•t=l· 23456E-01 Scale= I· 23456E-01
Pri!SS UP for Pr-evious, DOWH for ne><l· Pri!SS ENTER to vi~w info f or lowl!r Cl!ll· Pre~s ENTER to ret...rn to m~oo.

DOWN
I" "'\ J
UNLE!I:l 0111ERWISE :lPECI'lED DIMEN:SOK:!. AAE CONTR A~T NC.

DEM-aEH
n
A 2. TO ENTER THE MENU MODE MAKE SURE THE PRO-TESTER IS ON AND AT TH E MAIN OPERATING
INCHe;. I NTt:~ DIM ~~~ AND
TOI.EPANCES PER ASME Y1 +.~hl- 19a4
:ilAHQARtl T OLE RAN ~~S:
N/A Placerville, Csllfomla A
SCREEN. SIMULTANEOUSLY PRESS THE YES AND NO BUTTONS. ClECI"'Al5 ~~~~~~ E ±FI~~5H 12~
MENU LOOPS JIX ± . 02.
Jl)()( ± .00~ F RACTI O ~S t 1/1 15
TITLE:
"'PPROVAL'S C"'TE
TO BEGINNING 1. THIS DRAWING DEPICTS THE MENU SCREEN STRUCTURE FOR THE DEMTECH PRO-TESTER PRODUCT. l.iAT£RIA.L
N/A DRAWN MENU TREE,
USE THIS DRAWING TO LOCATE A PARTICULAR FUNCTION OR SETTING YOU WISH TO ACCESS. ONCE lSD ps;os;o~
LOCATED FOLLOW THE TREE BACK TO THE TOP LEVEL. NEXT, UTlLIZING THE USER INTERFACE ON THE
PRO-TESTER, PROCEED BACK DOWN THROUGH THE MENU STRUCTUR E USING THIS DRAWING AS A FINI S ~
CHEt:II\ ED
DEMTECH PRO-TESTER
N/A
GUIDE TO ACCESS THE PARTICULAR SCREEN YOU WANT. ISSU E:D

OESJGN '61 NJA IDWOTNO.OOO, APPENDIX B I 'Ei

NOTES (UNLESS OTHERWISE SPECIFIED): DO NOT SCALE DRAWING IsH EfT 1
lSD P6/0B/O! 5CAL£ 1:1 I OF 1

8 I 7 I 6 I 5 t 4 I 3 I 2 I 1
 8 4 3
PROPRIF

'on an d 1hc ALL A OPERATOR'S MANUAL, APPENDIX C lSD

data discbsed herein or herew"tlh is not to be reproduced,
u' "'d , or dl~lo:~ed in whole> or in pqrt. t<J <my t hird per'on
or ent ity in any ma nner without prior written ~ rmls &ion ALL B ADD T-027, GRIP TO STRAIN GAGE ASSEMBLY DETAIL 01/22/07 lSD
1ro m DEMTECH Services Inc ..

D REFER TO DETAIL 1
D

c c

36 STOCK BOLT, 1.48 X 1.25 X 70mm LONG, HEX HEAD CAP, SS

35 T-096A LOAD CELL. TENSION COt.APRESSION, 500 L.B
34 T-065 STANDOFF, STRAIN GAUGE BRACKET
33 T-035 SAt.APLE GRIP ASSEt.ABLY, CA1o4 STYLE
32 T-026 PIN, QUICK RELEASE, 1/2" DIA X 1.3" GRIP LENGTH, ZINC
PLATED STEEL
31 T-025 ROD END, STRAIN GAGE, MODIFIED
3D T-024 BRACKET, STRAIN GAGE, MOUNT
29 T-D23 BRACKET, STRAIN GAGE, GRIP ASS!
28 STOCK SCREW, SHOUUDER, 3 8" OD X 1 4" LONG, SS
27 STOCK SCREW, MS X 1.25 X 20mm LONG, FLAT HEAD CAP, SS
26 STOCK SCREW, M6 X 1 X Bmm LONG, BOTION HEAD CAP, SS
25 STOCK SCREW, M6 X X 20mm LONG, SOCKET HEAD CAP, SS
24 STOCK SCREW, M6 X X 20mm LONG, FlAT HEAD CAP, SS
23 STOCK SCREW, M6 X X 14mm LONG, FlAT HEAD CAP, SS
22 STOCK SCREW, 1.45 X .8 X 12mm LONG, BOTION HEAD CAP, SS
21 STOCK SCREW. 1.410 X 1.5 X 16mm LONG. SOCKET HEAD CAP. SS
20 STOCK NUT. M4 X .7 HEX, NYLON INSERT LOCKING. ZINC PLATED
STEEL
B 19 T-109 MOTOR SUPPORT PLATE ASSEMBLY
B
18 T-1D7 SHAFT CARRIAGE PLATE ASSEMBLY
17 T-1D6 GUIDE SHAFT SUPPORT ASSEMBLY
16 T-1D5 RIGHT SIDE PLATE ASSEMBLY
15 T-10J LEFT SIDE PLATE ASSEMBLY
14 T-101 MAIN BASE PLATE ASSEMBLY
13 T-100 SHAFT, STIFFENER
12 T-097 SNAP RING, 1Omm EXTERNAL, HEAVY DUTY
11 T-OBB COVER, BELT DRIVE, INSIDE
10 T-087 COVER, REAR
9 T-086 COVER, FRONT
8 T-072 HOUSING, MAIN CONTROL PANEL
7 T-066 SHAFT, GUIDE, LINEAR BEARING
6 T-059 PULLEY, 10 TOOTH X 3/B" PITCH, 10mm BORE, AILUMINUM
W/ FlANGES
5 T-057 SCREW, 5 8" X .20" UEAD, GRIP DRIVE
4 T-D56 CONTROLLER, 1/2 HP, INVERTER DUTY

T-028 MAIN CONTROL PANEL ASSEMBLY

2 T-027 GRIP TO STRAIN GAGE ASSY
T-022 SAMPLE GRIP ASSEMBLY, TENSIOMETER
Item Part Number Title Descri tion
Parts List
CONTRA~T DEME'H'"~
A
UNLE:I:l 0111ERWISE
n i NCHe;. :'iPECI'lED
I NTt:~ DIMEN:SOK:!.
DIM~~~
TOLEPANCES PER ASME Y1 +.~hl-19a+
STANDARD TOLERANC ES:
ANDAAE NC.
N/A Placerville, Csllfomla A
~~r;;~~~S:C. ~~~~~~E ±FI~~5H 12~ 1-----.f._---,-----11-;T;T
IT L " E - - - - - - - - - - - - - - - - - - - - - - j

t.t:~~R~A~oo~ FRACTI O ~S t 1 HI ~PPROVAL'S C~TE PRQ-TESTER

1. 8
SYMBOL DESIGNATES ITEM/QUANTITY BALLOON. SEE DRAWN
UPPER DIGIT IS ITEM NUMBER, LOWER DIGIT IS QUANTITY 12128106
REQUIRED PER ASSEMBLY.
FINI S ~
PAATS LIST CHEmo lSD TENSIOMETER PARTS 10
N/A
NOTES (UNLESS OTHERWISE SPECIFIED):
ISSUE:D SIZE:
"'·
DO NOT SCALE DRAWING
OESJGN D B
lSD 12/28/06 SCALE

8 7 6 5 4 3 2
 8 I 7 6 I 5 4 I 3 I T-000, APPENDIX D I 1 IAI
PROPRIETARY DATA NOTICE REVISION HISTORY
This document, prepared exclusively for DEMTECH Services
Inc., is the property oi DEMTECH Serv1ces Inc. and as such
rr"Switch-On" Cable Ass'y "mec-lo Line" Cable Ass'y ZONE I REV. DESCRIPTION I DATE APPROVED
•hall be surrender<d \o oome upon requeo\. This document
contains con(;dent;ol and proprietary information and the ALL I A I OPERATOR'S MANUAl.., .APPENDIX D I 06/08/051 ISO
data disclosed herein or herewith is not to be reproduced,
used, or di•clo•ed in whole or in port to any third pe,on / / "Switch-Off" Cable Ass'y "Filter-In Neutral" Cable Ass'y
or entity in ony manner without prior wr;tton permission
from DEMTECH Services Inc .. F? PS?

/ 81
f--:=:::;+====~
" ')l;''~:::j
1

Ir''-;::::=:::!1±::=~ K1 81 LOAD LINE

Power Switch u NO K2 LOAD f- NEUTRAL
COM ~ NO
D ON OFF NC COM
u

Gceeo CHASSIS
D
NC CHASSIS

r-"S_w-;t_c_h_-_C_o_m_m_o_"_"_C_ob_l_e,A,iy ~ W9AS5A52-120
W9AS5A52-120 Line Filter
Case Grounded
~ ~wee Scpply
COM rf7 ""-Power Supply Cable, Ground

M~ f--~8~~~CC~KK~( L ~) ~--~----~----t--r------------------~-"
to Protester Frame

5A, Slo-Bio, 5x20mm

__
~Powec Supply Coble, Neutcol

~
WHITE (N) I ""-Power Supply Cable, Line
GREEN (G)

IEC 320 Entry Module

~ "Inlet Ground" Cable Ass'y
AC-1
AC-2
PoLHigh I P3 Red
Red PoL Wiper
Red u Motor-U Pot - Low
Rl, CHOKE Motor-V

c
/"um;t Switch" Cable Ass'y "" sc 9992
Motor-W

GND (Earth)
Forward
Stop
Reverse
IF Omooe

c
BODINE -PACESETTER-2984
NC
End Limit COM
~ Encoder

"Encoder" Cable Ass'y

NC

___.
Home Limit
~
COM

/
I I I I I
"Control Pooel" Coble A'iy \
I I I / "Motoc Dr;ve'' Coble Ass'y
Limit Switches (J6) Encoder (J4)
A
I COM 8
-

B Grip Position Motor Drive (J3)

B
Left
I COM R;qht
Controller -

Jog Control -
I Control Switches (J1)
-
DC Powec (J5)
I ~

_-
Yes Button
I \ _ _ "Cootrollec Power" Cable Ass'y
~ LCD (J2)
I ~

~--~~----------~I------------~
Enter Button
"LCD Display" Cable Ass'y

I ~

No Button /
A
LCD Display
2. WHENEVER SERVICING THE DEMTECH PRO-TESTER MAKE SURE TO ALWAYS SECURELY
CONNECT/RE-CONNECT THE MOTOR, DRIVE AND POWER SUPPLY CHASSIS GROUNDS TO THE TITLE
DEM"J5CH Placerville, Gallfomla A
UPPER LINE FILTER MOUNTING SCREW. DATE
~ATE RIAL

N/A DRAWN SYSTEM SCHEMATIC,

1. THIS DRAWING CAN BE USED IN IDENTIFYING AND/OR TROUBLESHOOTING ANY WIRING OR ISO 6/08/0
INTERCONNECTION ISSUES RELATED TO THE DEMTECH PRO-TESTER PRODUCT.
FINISH
CHECKED
DEMTECH PRO-TESTER
N/A
NOTES (UNLESS OTHERWISE SPECIFIED):

DO NOT SCALE DRAWING

ISSUED

DESIGN
ISO 6/08/0
Dl
SCALE
N/A
1:1
I DWGTNO.OOO,
APPENDIX D
I SHEET 1 OF 1
IA
8 I 7 6 I 5 t 4 I 3 I 2 I 1
IEMl]ECil

Pro-Tester Assemblies:
Exploded-View Drawings and Parts Lists

T-Manual RB Pro-Tester Operator's Manual Page 18

T-020, Upper Jaw Assembly, Pro-Tester
DEMliCii

Page 19 Pro-Tester Operator's Manual T-Manual RB

DEMliCH
10 T-019 KNOB, THREE PRONG BLACK PLASTIC, 1/2-13 X 1.18" LONG 1
STUD
9 T-018 SCREW, SHOULDER, 5/16" OD X 5/8" LONG , HARDENED 4
ALLOY STEEL
8 T-017 SPRING, EXTENSION, .029" WIRE DIA X .240" OD X .750" 2
LONG, MUSIC WIRE
7 T-016 SPRING, COMPRESSION, .025" WIRE DIA X .180" OD X .563" 2
LONG, MUSIC WIRE
6 T-015 SHIM, .314" ID X .438" OD X .020" THICK, SS 6
5 T-014 PIN, DOWEL 1/8" OD X 5/8" LONG, HARDENED, SS 2
4 T-013 BEARING, GRIP ASSY, 5/16" ID X 1/2" OD X 1/2'' LONG 4
3 T-011 NUT, 1/2-13, UPPER JAW, SWIVEL 1
2 T-008B BLOCK, GRIPPER MOUNT, UPPER 1
1 T-005 JAW, SAMPLE GRIP, UPPER 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-020, Upper Jaw Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 20

T-021, Lower Jaw Assembly, Pro-Tester
DEMliCii

Page 21 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
8 STOCK SCREW, M4 X .7 X 8mm LONG, FLAT HEAD SOCKET, SS 2
7 STOCK SCREW, M4 X .7 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
6 STOCK SCREW, M3 X .5 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
5 T-013 BEARING, GRIP ASSY, 5/16" ID X 1/2" OD X 1/2" LONG 2
4 T-010 PAD, CLAMP SCREW, STRIKER 1
3 T-009 JAW, SAMPLE GRIP, LOWER 1
2 T-007 STOP, SAMPLE SIDE, ADJUSTABLE 1
1 T-006 GRIP, SAMPLE, LOWER 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-021, Lower Jaw Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 22

T-022, Sample Grip Assembly, Pro-Tester DEMliCH

Page 23 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
5 T-021 LOWER JAW ASSEMBLY, TENSIOMETER 1
4 T-020 UPPER JAW ASSEMBLY, TENSIOMETER 1
3 T-018 SCREW, SHOULDER, 5/16" OD X 5/8" LONG, HARDENED 2
ALLOY STEEL
2 T-015 SHIM, .314" ID X .438" OD X .020" THICK, SS 2
1 T-014 PIN, DOWEL, 1/8" OD X 5/8" LONG, HARDENED, SS 2
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-022, Sample Grip Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator 's Manual Page 24

T-035, Assembly, Cam Style Assembly, Pro-Tester DEMliCii

·..__)_ i
.......... I '

......... : ......... :
-. . . . . . I .. -.....J
........... :
··...._J

Page 25 Pro-Tester Operator's Manual T-Manual RB

DEr.UECH
14 STOCK SCREW, M4 X .7 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
13 STOCK SCREW, M3 X .5 X 8mm LONG, BUTTON HEAD SOCKET, SS 2
12 T-034 SCREW, SET, M4 X .7 X 20mm LONG, ALLEN CUP POINT, SS 2
11 T-033 CAP, 112" ID X 2" LONG, VINYL, BLACK 1
10 T-032 STUD, 112-13 X 2-1 /2" LONG, FULLY THREADED, SS 1
9 T-031 CAM, SAMPLE GRlP, PIVOT 1
8 T-030 JAW, SAMPLE GRIP, LOWER, CAM 1
7 T-018 SCREW, SHOULDER, 5/16" OD X 5/8" LONG, HARDENED 2
ALLOY STEEL
6 T-017 SPRING, EXTENSION, .029" WIRE DIA X .240" OD X .750" 2
LONG, MUSIC WIRE
5 T-015 SHIM, .314" ID X .438" OD X .020" THICK, SS 4
4 T-014 PIN, DOWEL, 1/8" OD X 5/8" LONG, HARDENED, SS 2
3 T-013 BEARING, GRIP ASSY, 5116" ID X 112" OD X 1/2" LONG 2
2 T-007 STOP, SAMPLE SIDE, ADJUSTABLE 1
1 T-006 GRIP, SAMPLE, LOWER 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-035, Assembly, Cam Style Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 26

 T-101, Main Base Plate Assembly, Pro-Tester
DEMliCii

,.
10

Page 27 Pro-Tester Operator's Manual T-Manual RB

DEMliCii
11 STOCK SPACER, .140" ID X .375" OD X .250" LONG, NATURAL 2
NYLON
10 STOCK SCREW, M6 X I X 12mm LONG, FLAT HEAD CAP, SS 14
9 STOCK SCREW, M4 X .7 X 16mm LONG, FLAT HEAD CAP, SS 2
8 STOCK SCREW, M3 X .5 X 16mm LONG, FLAT HEAD CAP, SS 2
7 T-110 STANDOFF, MOTOR CONTROLLER 2
6 T-073 PLATE, MAIN BASE, SUPPORT 1
5 T-07I ANGLE, MOUNTING, I" X 1" X 1" LONG 3
4 T-070 ANGLE, MOUNTING, 1" X 1" X 18" LONG 2
3 T-069 ANGLE, MOUNTING, 1" X 1" X 11 -3/4" LONG 1
2 T-068 ANGLE, MOUNTING, 1" X 1" X 6-1/2'' LONG 2
I T-044 POWER SUPPLY, 5VDC (fiJ 5A, SINGLE OUTPUT 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-101, Main Base Plate Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 28

T-102, Power Input Bracket Assembly, Pro-Tester DEMliCii

#',/
.·"1:
I .
__ ,....,~/

.
I

.L.·,...··-"

(.,...·· -"

.I
..I
__ ,... .. )

Page 29 Pro-Tester Operator's Manual T-Manual RB

DEMliCH
8 STOCK SCREW, M3 X .5 X IOmm LONG, FLAT HEAD CAP, SS 2
7 STOCK NUT, M3 X .5 HEX, NYLON INSERT LOCKING, ZINC PLATED 2
STEEL
6 STOCK NUT, 4-40 HEX, NYLON INSERT LOCKING, ZINC PLATED 4
STEEL
5 T-099 RELAY, MAIN POWER SWITCH, 120VAC 2
4 T-092 POWER SWITCH, DPDT, 12A, MOM/OFF/MOM, ROCKER, 1
BLACK
3 T-091 FUSE DRAWER, POWER ENTRY MODULE 1
2 T-090 POWER ENTRY MODULE, PANEL MOUNT 1
1 T-089 BRACKET, POWER INPUT MODULE 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-1 02, Power Input Bracket Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator 's Manual Page 30

T-103, Left Side Plate Assembly, Pro-Tester DEMliCii

Page 31 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
6 STOCK SCREW, M6 X 1 X 14mm LONG, FLAT HEAD CAP, SS 1
5 STOCK SCREW, M4 X .7 X 6mm LONG, BOTTOM HEAD CAP, SS 4
4 T-102 POWER INPUT BRACKET ASSEMBLY 1
3 T-093 FILTER, MAIN AC POWER INPUT 1
2 T-074 PLATE, LEFT SIDE, END 1
1 T-071 ANGLE, MOUNTING, 1" X 1" X 1" LONG 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-103, Left Side Plate Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator 's Manual Page 32

T-104, Bearing Support Plate Assembly, Pro-Tester
DEMliCH

Page 33 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
6 STOCK SCREW, M4 X .7 X 20mm LONG, BOTTOM HEAD CAP, SS 2
5 STOCK SCREW, 2-56 X 1/2'' LONG, PHILLIPS PAN HEAD, SS 2
4 T-083 BRACKET, LIMIT SWITCH, EXTENDED 1
3 T-080 PLATE, BEARING SUPPORT, END 1
2 T-063 LIMIT SWITCH, SEALED, SPDT, 5A, .110 QC, LEVER 1
1 T-062 BEARING, 10mm ID X 30mm OD X 9rnm W, SEALED, W/ SNAP 2
RING
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-104, Bearing Support Plate Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator 's Manual Page 34

T-105, Right Side Plate Assembly, Pro-Tester DEMliCH

Page 35 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
8 STOCK WASHER, M6 SPLIT LOCK, SS 2
7 STOCK WASHER, M6 FLAT, DIN 125, SS 2
6 STOCK SCREW, M6 X 1 X 25mm LONG, SOCKET HEAD CAP, SS 2
5 STOCK SCREW, M6 X 1 X 14mm LONG, FLAT HEAD CAP, SS I
4 STOCK NUT, M6 X 1 HEX, NYLON INSERT LOCKING, ZINC PLATED 2
STEEL
3 T-104 BEARING SUPPORT PLATE ASSEMBLY 1
2 T-075 PLATE, RIGHT SIDE, END I
I T-071 ANGLE, MOUNTING, 1" X 1" X 1" LONG 1
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-105, Right Side Plate Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 36

T-106, Guide Shaft Support Assembly, Pro-Tester DEMliCii

.\ •\ .
. \
\• .
•
\..---

Page 37 Pro-Tester Operator's Manual T-Manual RB

DEMliCH
5 STOCK SCREW, 4-40 X 1/2" LONG, PHILLIPS PAN HEAD, SS 2
4 STOCK SCREW, 2-56 X l/2" LONG, PHILLIPS PAN HEAD, SS 4
3 T-082 BRACKET, LlMIT SWITCH, NEAR HOME 1
2 T-081 SUPPORT, GUIDE SHAFT, END I
1 T-063 LIMIT SWITCH, SEALED, SPDT, SA, .110 QC, LEVER 2
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-1 06, Guide Shaft Support Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 38

T-107, Shaft Carriage Plate Assembly, Pro-Tester DEMliCH

Page 39 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
16 STOCK WASHER, M5 SPLIT LOCK, SS 2
15 STOCK WASHER, M5 FLAT, DIN 125, SS 2
14 STOCK SCREW, M5 X .8 X 16mm LONG, SOCKET HEAD CAP, SS 4
13 STOCK NUT, M8 X 1.25 HEX, JAM, SS 1
12 STOCK NUT, 10-32 HEX, SMALL-PATTERN MACHINE, SS 2
11 STOCK BUSIUNG, 5/8" 10 X 7/8" OD X 5/8" LONG, SAE 841, BRONZE 2
10 STOCK BOLT, M8 X 1.25 X 60mm LONG, HEX HEAD CAP, SS 1
9 STOCK BOLT, 10-32 X 2-112" LONG, HEX HEAD MACIUNE, SS 1
8 STOCK BOLT, 10-32 X 1-1/4" LONG, HEX HEAD MACHINE, SS 1
7 T-084 POST,DRIVE,PLATE,DETENT 1
6 T-079 HOUSING, LINEAR BEARING, MOUNT 1
5 T-078 PLATE, CARRIAGE SLAVE, SHAFT 1
4 T-077 PLATE, CARRIAGE DRIVE, SCREW 1
3 T-067 BEARING, 5/8' ID LINEAR BALL, SELF-ALIGNING, CLOSED 2
2 T-064 PLUNGER, BALL, 3/8-16 X .625, SS, W/LOCK 1
1 T-058 NUT, 5/8" X .20" LEAD, BRONZE, GRIP DRIVE 2
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-107, Shaft Carriage Plate Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator 's Manual Page 40

T-108, Main Drive Pulley Assembly, Pro-Tester DEMliCii

Page 41 Pro-Tester Operator's Manual T-Manual RB

DEMliCH
2 STOCK SCREW, M4 X .7 X 12mm LONG, FLAT HEAD CAP, SS 4
1 T-060 PULLEY, 32 TOOTH X 3/8" PITCH, ALUMINUM WI FLANGES 2
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-108, Main Drive Pulley Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator 's Manual Page 42

T-109, Motor Support Plate Assembly, Pro-Tester
DEMliCH

Page 43 Pro-Tester Operator's Manual T-Manual RB

DEMUECH
13 STOCK WASHER, /10 SPLIT-LOCK, SS 3
12 STOCK WASHER, /10 TYPE B, REGULAR PATTERN, SS 3
11 STOCK SCREW, M6 X 1 X 14mm LONG, FLAT HEAD CAP, SS 3
10 STOCK SCREW, M3 X .5 X 6mm LONG, BOTTOM HEAD CAP, SS 2
9 STOCK DOWEL PIN, 114" X 1/2" LONG, HARDENED, SS 2
8 STOCK BOLT, 10-32 X 1-1/4" LONG, HEX HEAD MACHINE, SS 3
7 T-108 MAIN DRIVE PULLEY ASSY 1
6 T-095 ROTARY ENCODER, 100 PPR, lOmm BORE 1
5 T-085 SUPPORT, SAMPLE GRIP ASSY 1
4 T-076 PLATE, MOTOR SUPPORT, STANDOFF 1
3 T-062 BEARING, 10mm ID X 30mm OD X 9mm W, SEALED, W/ SNAP 2
RING
2 T-061 TORQUE LIMITER, 1/2" BORE X 1-1/4" SHEEVE X 112" GRIP 1
1 T-055 MOTOR, 1/6 HP, V ARlABLE SPEED, 60:1 GEAR RATIO, 1
230VAC
ITEM PART NUMBER DESCRIPTION QTY
Parts List

T-109, Motor Support Plate Assembly, Pro-Tester

T-Manual RB Pro-Tester Operator's Manual Page 44

 Warranty
DEMTECH Services, Inc. warrants all equipment of its manufacture to be free from
defects in materials, workmanship, mechanical parts, and labor for a period of one year from the
date of shipment to the original buyer and ninty days for electrical. This warranty excludes
normal wear items such as gears, bearings and chains. The liability under this warranty is
limited to replacement parts and labor on equipment when the equipment is returned prepaid
to the factory or its authorized service center with prior authorization from DEMTECH Services,
Inc., and upon examination by DEMTECH Services, Inc., is determined to be defective.
At DEMTECH Services, Inc.'s option, a service representative may be dispatched to the equipment
location.
As an additional protection, DEMTECH Services, Inc. warrants that for a period of 90
days from the date of shipment to the original buyer, pending prior authorization from
DEMTECH Services, Inc., there will be no charge for service related shipping of parts and/or
equipment or for authorized travel of a service representative to the equipment location. After 90
days, all costs incurred for shipping the equipment or parts thereof or for travel are the
responsibility of the buyer. Our warranty for this equipment is rendered void if the unit has been
repaired, taken apart or modified, or attempted to be, unless such actions have been taken in
accordance with written instructions received from DEMTECH Services, Inc. The warranty is
also void if the equipment has been subjected to abuse, accident or other abnormal conditions.
IF ANY FAULT DEVELOPS,
THE FOLLOWING STEPS SHOULD BE TAKEN:
1. Notify DEMTECH Services, Inc. by calling 1-888-324-9353. Overseas customers should
contact the local DEMTECH authorized service center. Please be prepared with the model
number, serial number and full details of the difficulty. Upon receipt of this information,
service data or shipping instructions will be provided by DEMTECH Services, Inc. Do not
return the unit for repair without first contacting the factory or its representative for
instructions.
2. After the initial 90 day period, on receipt of shipping instructions, forward the equipment
prepaid to the factory or its authorized service center as instructed. If requested, an
estimate of the charges will be made before work begins, especially with those cases where
the DEMTECH Services, Inc. product is not covered by the warranty.
3. If the original carton and packing are not available, the product should be packed in a
container with a strong exterior and surrounded by a protective layer of shock-absorbing
material. DEMTECH Services, Inc. advises returning the equipment at full value to the
carrier.
DEMTECH Services, Inc. reserves the right to make changes in design at any time
without incurring any obligation to install the same changes on units previously purchased.
This warranty states the essence of the obligations or liabilities on the part of DEMTECH
Services, Inc. THE FORMAL, COMPLETE AND EXCLUSIVE STATEMENT OF
DEMTECH SERVICES, INC.’S WARRANTY IS CONTAINED IN ITS QUOTATIONS,
ACKNOWLEDGEMENTS AND INVOICES. DEMTECH Services, Inc. neither assumes, nor
authorizes any person to assume for it, any liability in connection with the sale of its equipment
other than those set forth herein.
Appendix D