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    Lab Session 11

    Uploaded by

    Ali Raza
    1. The document describes the design of a channel jig for drilling holes in 2000 stainless steel parts. 2. Key components of the jig include a bush, two locators, a clamp, and base plate. Dimensions and tolerances are provided for each component. 3. A bill of materials lists the components as one bush, one jig plate, one screw clamp, two locators, and one base plate. Drawings show the assembly of these components into a channel jig.

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    © All Rights Reserved
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    Lab Session 11

    Uploaded by

    Ali Raza
    41 views8 pages
    1. The document describes the design of a channel jig for drilling holes in 2000 stainless steel parts. 2. Key components of the jig include a bush, two locators, a clamp, and base plate. Dimensions and tolerances are provided for each component. 3. A bill of materials lists the components as one bush, one jig plate, one screw clamp, two locators, and one base plate. Drawings show the assembly of these components into a channel jig.

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    1. The document describes the design of a channel jig for drilling holes in 2000 stainless steel parts. 2. Key components of the jig include a bush, two locators, a clamp, and base plate. Dimensions and tolerances are provided for each component. 3. A bill of materials lists the components as one bush, one jig plate, one screw clamp, two locators, and one base plate. Drawings show the assembly of these components into a channel jig.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    41 views8 pages

    Lab Session 11

    Uploaded by

    Ali Raza
    1. The document describes the design of a channel jig for drilling holes in 2000 stainless steel parts. 2. Key components of the jig include a bush, two locators, a clamp, and base plate. Dimensions and tolerances are provided for each component. 3. A bill of materials lists the components as one bush, one jig plate, one screw clamp, two locators, and one base plate. Drawings show the assembly of these components into a channel jig.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 8

    Lab Session:11

    Objective:
    Design and draw a channel jig for stainless steel component as shown in the figure
    for drilling a hole of 18mm to produce a lot of 2000 of parts.

    Figure No 1: Workpiece

    1. Selection of Bush:
    We select the type H press fit bush as shown in following figure:

    Figure No 2: Bush

    Drill Diameter = 18 mm
    For 18 mm diameter,
    The tolerance for the inner diameter of bush is d1F7 running fit.
    d1 = 18 mm (+0.441, +0.020) d2
    = 30 mm (0, -0.016)
    The tolerance for the outer diameter of bush is d2h6 pushes fit.
    l1 = 20 mm l2
    = 15 mm d3
    = 35 mm
    3D Design View: -
    Figure No 3: 3D View of Bush

    Figure No 4: 2D View in 1st Angle of Projection

    2. Selection of Locator:
    Locators are used to ensure that the workpiece is properly referenced, if the process is
    repeatable. The locator is made up of steel, due to its good surface finish.

    Figure No 5: Locator

    d = 16 mm h1
    = 14 mm h2 =
    22 mm d1 =
    12 mm d2 =
    11.5 mm
    The distance h1 can be less than or equal to the thickness of jig plate.

    Figure No 6: 3D View of Locator

    Figure No 7: 2D View in 1st Angle of Projection


    3. Selection of Clamp:

    Figure No 8: Clamp

    d1 = 20 mm d4 = 6 mm,
    f = 8 mm d5 = 14 mm, h
    = 28 mm d6 = 7 mm d7
    = 2 mm
    The size of screw with thread is M8.

    Figure No 9: 3D View of Clamp and Bolt

    Figure No 10: 2D View of Clamp in 1st Angle of Projection


    Figure No 11: 2D View of Bolt in 1st Angle of Projection

    4. Design of Jig Body:


    Width of the jig plate (W) = 45 mm
    Length of the jig plate = 2Tp + Lw + h2 + allowance
    Where,
    Tp – thickness of jig plate = 15 mm
    Lw – length of workpiece = 75 mm
    h2 – Locator pin head length = 22
    mm
    Allowance = 13 mm
    Length of jig plate = (2 x 15) + 75 + 22 + 13 =140 mm
    But we take
    Length of Jig plate = 165 mm
    Height of Jig Plate = Hw + Tp + clearance for chip removal
    Where,
    Hw – height of workpiece = 52 mm
    Tp – thickness of jig plate = 15 mm
    It noted that
    Clearance between workpiece and top jig plate
    1. For ductile material = ½ of the drill diameter
    2. For brittle material = equal to the diameter of drill
    Clearance = ½ x 18 9 mm
    Therefore,
    Height of jig plate = 52 + 15 + 9 = 76 mm
    Figure No 12: Channel Jig

    Figure No 13: 2D View in 1st Angle of Projection

    Figure No 14: Base Plate


    Figure No 15: 2D View in 1st Angle of Projection

    5. Bill of Materials (BOM):


    Sr. No. Part Name Material Quantity
    1 Bush Gun Metal 1
    2 Jig Plate Steel 1
    3 Screw Clamp with Pressure Pad Steel 1
    4 Locator Steel 2
    5 Base Plate Cast Iron 1

    6. Assembly of Leaf Jig and Components:

    Figure No 16: Assembly of Channel Jig


    The diagram of 1st angle of projection of assembly of channel jig and its components is
    following:

    Figure No 17: 2D View in 1st Angle of Projection

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