SENR1256-02

June 2005

Wire Description Component Location

Wire Wire Schematic Machine Schematic Machine
Wire Color Description Wire Color Description Component Component
Number Number Location Location Location Location
Power Circuits Accessory Circuits Alarm - Backup B-10 F-13, P-13 Relay - Start D-3 H-8, Q-8
101 RD Bat (+) 500 BR Wiper - Front (Park) Alternator C-2 E-4, P-4 Resistor - Blower Motor A-6 G-9, O-9
105 BR Key Sw 501 GN Wiper - Front (Low) Battery E-12 E-12, Q-12 Sender - Engine Oil Pressure E-2 E-7, R-7
109 OR Alt Output (+) Term. 502 OR Wiper - Front (HI) Breaker - Cab Main Power A-6 G-9, O-9 Sender - Fuel Level F-9 F-12, R-12
112 PU Main Power Rly Output 503 BR Wiper - Rear (Park) Breaker - Glow Plug E-4 H-8, Q-8 Sender - Hydraulic Temperature B-10 E-12, O-12
114 GN Warning Horn (Forward) 504 YL Wiper - Rear (Low) Breaker - Light E-4 H-8, Q-8 Sensor - Start Aid Temperature E-1 F-4, R-4
118 GY Wiper Circuit 505 BU Wiper - Rear (HI) Breaker - Main D-4 H-8, Q-8 Service Hour Meter D-6 H-8, Q-8
123 WH Warning Indicator Circuit 506 PU Washer - Front Controller - Kickout A-5 H-11, O-11 Solenoid - Brake E-3 E-8 , R-8
124 GN Blower Circuit 508 PU Radio Speaker - Left Fuses B-4, C-4 H-8, Q-8 Solenoid - Compressor Clutch F-1 E-4, P-4
128 PK Kickout Circuit 509 WH Radio Speaker - Left (Commom) Fuses - Cab A-7 G-9, O-9 Solenoid - Engine Shutdown E-2 E-7, R-7
129 BU Lighter Circuit 511 BR Radio Speaker - Right Gauge - Coolant Temperature C-6 H-8, Q-8 Solenoid - Hi/Low Speed C-9 G-9, O-9
139 OR Hi/Low Speed Circuit 512 GN Radio Speaker - Right (Common) Gauge - Engine Oil Pressure C-6 H-8, Q-8 Solenoid - Start Aid E-1 F-4, R-4
158 BR Condensor/Dome Circuit 515 GY Blower Motor (HI) Gauge - Fuel Level D-6 H-8, Q-8 Switch - A/C Compressor C-8 G-10, O-10
176 OR Brake Circuit 516 GN Blower Motor (Medium) Gauge - Hydraulic Oil Temperature D-6 H-8, Q-8 Switch - A/C Hi/Lo Pressure F-1 C-9, O-9
177 OR Main Brkr 517 BU Blower Motor (Low) Glow Plugs D-2 F-5, Q-5 Switch - Backup Alarm D-7 G-11, R-11
Ground Circuits 521 YL A/C SW To Refrigerant SW Ground- Cab A-6 G-9, O-9 Switch - Battery Disconnect B-12 G-9, O-9
200
237
BK
BK
Main Chassis
Start Aid Grid
522
567
WH
WH
A/C Clutch To Thermostat SW
A/C SW Jumper
Ground - Frame
Group - Condenser
C-2
D-11
E-6, P-6
K-13, Q-13
Switch - Blower
Switch - Coolant Temperature
B-7
D-1
G-10, O-10
F-4, P-4
D3C, D4C, And D5C Series III Hystat
304 WH
Basic Machine Circuits
Starter Relay No. 1 Output
589
C557
GN
OR
A/C HI Press. Cutout SW To Compressor
Relay to Condenser Motor 2
Horn - Forward Warning
Indicator - Filter Bypass
D-1
C-5
F-3, P-3
H-8, Q-8
Switch - Front Wiper
Switch - Hyd Filter Bypass Pressure
C-7
E-9
G-10, O-10
D-13, P-13 Track-Type Tractors
306
308
GN
YL
Starter Relay Coil
Main Power Relay Coil
C566 PK Left Rear Speaker (Common)
Lighting Circuits
Indicator - Hi/Low Speed
Indicator - Low Brake Pressure
D-5
D-5
H-8, Q-8
H-8, Q-8
Switch - Key Start
Switch - Kickout
C-5
B-7
H-8, Q-8
G-9, O-9 933C and 939C Hystat Track-Type
310
311
320
PU
WH
OR
Start Aid SW To Start Aid Sol
Start Aid Sol To Temp SW
Horn Relay Coil To SW
600
633
645
BR
BU
PK
Dash Lamp Basic
Attach Lighting Ckt
Headlamp Relay
Lamp - Alternator Warning
Lighter - Cigar
Motor - Blower
C-5
B-7
A-5
H-8, Q-8
G-10, O-10
G-9, O-9
Switch - Lift Arm
Switch - Low Brake Pressure
Switch - Neutral Start / Park Brake
A-4
C-9
D-7
G-7, O-7
G-9, O-9
G-11, R-11
Loaders Electrical System
321 BR Bckp Alarm Control Circuits Motor - Front Wiper C-3 K-8, P-8 Switch - Panel and Flood Light D-6 H-8, Q-8
322 GY Warning Horn (Forward) 761 GY Lift Kickout Solenoid SW Motor - Rear Wiper D-8 K-13, P-13 Switch - Park Brake D-3 E-8, O-8
327 PK Shutdown Solenoid 762 YL Bucket Positioner Solenoid SW Motor - Starter C-2 E-6, P-6 Switch - Rear Wiper C-7 G-10, O-10
331 OR Backup Alarm Relay Coil C742 OR High Speed Propel - SW to Sol Motor - Washer Tank and Pump C-9 D-13, P-13 Switch - Start Aid D-6 H-8, Q-8
D3C: D4C: D5C:
359 BU Shutdown Solenoid Latch - B (+) C744 PU Parking Brake - Sol to SW Relay - Backup Alarm B-4 H-8, Q-8 Switch - Tilt Cylinder A-4 H-6, O-6 4KS1-UP 4LS1-UP 5HS1-UP
374 PK Neutral Start SW To Park Brake SW D718 GY Impl Cont Tilt Cylinder Position Relay - Cab Main Power A-6 G-9, O-9 Switch - Washer C-8 G-10, O-10
382 PK Start Aid Sol #1 (+) D719 OR Impl Cont Lift Kickout Solenoid Relay - Glow Plug D-3 H-8, Q-8 Thermostat A-6 G-9, O-9 4TS1-UP 6BS1-UP 6CS1-UP
383 GN Start Aid Sol #1 (-) G728 YL Backup Alarm Pressure Switch Relay - Hi/Low Speed B-4 H-8, Q-8 Timer - Engine Shutdown E-2 H-8, Q-8 5GS1-UP 8CS1-UP 7PS1-UP
Monitoring Circuits 817 WH Backup Alarm Relay Relay - Horn E-3 H-8, Q-8 Valve Group - Lift/Tilt A-5 E-10, N-10
403 GN Alternator (R) Term. 877 YL Glow Plug Magnetic SW to Glow Plug Relay - Light B-4 H-8, Q-8 Valve Group - Pilot D-7 G-11, R-11
441 OR Eng Coolant Temp Gauge 899 BU Hydrst Track Speed Increase Relay - Main Power D-3 H-8, Q-8
Machine locations are repeated for components located close together.
933C: 939C:
443 YL Power Train Temp Gauge F853 BR Travel Speed
447 PK Fuel Level Gauge C907 WH Neutral Start SW to Park Brake SW 4MS1-UP 6DS1-UP
464
C444
GY
YL
Opr Mon Panel Eng Oil Pressure Sensor
Alternator Indicator Lamp
5JS1-UP
C446 PK Power Train Filter Warning
C491 PU Park Brake Pressure

© 2005 Caterpillar Printed in U.S.A.

All Rights Reserved

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Electrical Schematic Symbols And Definitions
T T Symbols

S S T

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol
R R

Connector Location
Off Machine Switch Specification Q Q Schematic Machine
Symbols And Definitions
Part No. Function Actuate Deactuate Contact Position Connector Number
Location Location Fuse - A component in an electrical circuit that will open the circuit if too much current flows
400 kPa Max 350±20 kPa CONN 1 D-11 K-13, Q-13 through it.
107-2265 Low Brake Pressure Normally Closed
(58.0 psi MAX) (50.8±2.9 psi) P P CONN 2 E-9 E-13, R-13 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
517±34 kPa 448±34 kPa CONN 3 E-9 E-13, R-13 circle indicates that the component has screw terminals and a wire can be disconnected from it.
115-7102 Backup Alarm Pressure Normally Open
(75±4.9 psi) (65±9 psi) CONN 4 A-8 E-13, R-13
O O Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

SENR1256-02
38±4°C 27°C CONN 5 B-5 F-11, O-11
104-7843 Coolant Temperature Normally Closed No circle indicates that the wire cannot be disconnected from the component.
(100±7.2°F) (80°F) CONN 6 D-8 G-11, R-11
257 to 1750 kPa¹ _ CONN 7 B-7 K-19, O-9
114-5333 A/C Hi/Lo Pressure
(37 to 254 psi) _ Normally Open² N N Ground (Wired): This indicates that the component is connected to a grounded wire. The
CONN 8 B-6 H-8, Q-8 grounded wire is fastened to the machine.
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained CONN 9 B-6 H-8, Q-8
down to 170 kpa (25psi). CONN 10 E-6 G-7, Q-7
M M Ground (Case): This indicates that the component does not have a wire connected to ground.
² Contact position at the contacts of the harness connector. CONN 11 E-6 G-7, Q-7
It is grounded by being fastened to the machine.
CONN 12 E-6 G-7, Q-7
L L CONN 13 F-6 G-7, Q-7
CONN 14 A-5 F-11, O-11 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

20 Page
CONN 15 F-4 G-7, Q-7
K K CONN 16 F-4 G-7, Q-7
CONN 17 A-3 F-9, O-9 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
CONN 18 D-3 E-8, O-8 T
the gauge of the temperature or pressure.
J J
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
I I electromagnet can open or close the switch part of the relay.
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹ Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
H H coil that makes an electromagnet when current flows through it. The electromagnet
560 - 716 @ 54.40°C (129.9°F) can open or close a valve or move a piece of metal that can do work.
7W-9943 Sender - Hydraulic Temperature
72.1 - 81.1 @ 110°C (230°F)

8Y-5169 Sender - Fuel Level

Empty: 230 - 260 G G MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Full: 27.5 - 39.5 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
7T-3828 Resistor - Blower Motor Overall 1.0±.10; Tap 0.5±.05 that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
160-7203 Solenoid - Brake 8.15±0.6 F F
21.5 - 49.5 @ 552 kPa (80.1psi)
155-4032 Sender - Engine Oil Pressure
227 - 257 @ 21 kPa (3.0 psi)
3E-1908 Solenoid - A/C Compressor Clutch 3.5±.15 E E Related Electrical Service Manuals Harness And Wire Symbols
¹ At room temperature unless otherwise noted. Title Form Number Wire, Cable, or Harness Component
Assembly Identification Part Number
Alternator: G3B SENR5841 Pin Socket Wire Color Fuse
D D
Starting and Charging: R3.0 SENR3828 A AA 105-9344
325-PK-14 1
C C Receptacle
Single Wire Circuit Number Wire Gauge
Connector Identification
B B Plug
2 200-BK-14

A A Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2
connector. The plug contains all connector. The plug and receptacle
sockets and the receptacle contains 2 contain both pins and sockets.
all pins.
 12 11 10 9 8 7 6 5 4 3 2 1
633-BU-14 200-BK-14
200-BK-14 633-BU-14 U,V
633-BU-14 633-BU-14 633-BU-14 1 WH-18 FLOOD LAMP
200-BK-14 200-BK-14 200-BK-14 2 BK-18 105-8070

633-BU-14
200-BK-14

CONN 16
G F
10 C907-WH
5 322-GY
1 C444-YL
F 3 403-GN
8 464-GY
F
N
6 128-PK A/C HI/LO SW
521-YL 521-YL 1 BK-18 3 2
9 441-OR 114-5333
522-WH 589-GN 2 BK-18 1
7 308-YL
11 C744-PU
2 200-BK
12 327-PK-14 N
443-YL 443-YL 4 311-WH MUR440
589-GN 1 ARC SUPPRESSOR
321-BR 321-BR 106-8704
G F 522-WH 2
200-BK 200-BK
331-OR CONN 13 101-RD-10
A T 109-RD-10
200-BK 877-YL-10
321-BR A N
304-WH-10 COMPRESSOR
FUEL LEVEL 200-BK B 589-GN 1 BK-14
447-PK CLUTCH
SENDER 331-OR C CONN 15 522-WH 2 BK-14 3E-1908
8Y-5169 200-BK A
A U,V BRAKE
C744-PU 1 RD-18
CHASSIS/CASE 633-BU 1 633-BU-14 SOLENOID
176-YL 2 RD-18 160-7203
GROUND 200-BK 2 200-BK-14
BK-00
RD-00 CONN 12

321-BR 114-GN
RD-00

BK-00

RD-00

RD-00

BK-00

BK-00

30 HORN
+ 508-PU 633-BU 321-BR 5 C907-WH 86
- RELAY
509-WH 200-BK 176-YL 10 320-OR 320-OR
331-OR 331-OR 7 374-PK 123-WH 3E-9362
FF GG CC DD LEFT SPEAKER 200-BK C744-PU 8 C744-PU 85 ENGINE
BATTERY BATTERY 6T-7695 87 F SHUTDOWN
POS NEG POS NEG BLOWER 200-BK 308-YL 3 322-GY 327-PK-14
9X-3404 9X-3404 MOTOR C744-PU C446-PK 1 176-YL SOLENOID
103-5696 136-9517
W 176-YL 899-BU 2 200-BK G
200-BK-14 1 BK-14 139-OR 4 331-OR 327-PK 3 WH-14 ENG SOL
C557-OR-14 2 WH/RD-14 443-YL 443-YL 6 321-BR 200-BK 200-BK 327-PK-14 327-PK 4 WH-14 ENG SOL
RD-00

BK-00

200-BK 447-PK 633-BU 9 308-YL 200-BK 200-BK 2 BK-18 GROUND

E BLOWER
447-PK
C446-PK
C446-PK
200-BK
447-PK
C491-PU
11
12
306-GN
C446-PK 200-BK
200-BK
200-BK 359-BU-14
359-BU
359-BU
1
6
RD-14
RD-14
+ BATTERY
+ BATTERY
E
CC DD 103-5696 MOTOR C491-PU 200-BK A G CONN 11 331-OR 331-OR 308-YL 5 YL-18 ON (KEY) Z
BATTERY POS NEG W 200-BK 200-BK 321-BR 321-BR 383-GN 1 BK START AID SOL

C446-PK
9X-3404 CONN 3
200-BK-14 1 BK-14 139-OR 200-BK 1 899-BU 308-YL 308-YL ENGINE SHUTDOWN ENGINE OIL 382-PK 2 BK 138-2622
C566-BU-14 2 WH/RD-14 HYD H A 899-BU 200-BK 200-BK 2 139-OR 306-GN 306-GN TIMER F PRESS SENDER
FILTER C491-PU 1 308-YL 200-BK 3 443-YL C446-PK C446-PK 464-GY
BATTERY GP - HEAVY DUTY W W BYPASS SW 154-3630 155-4032
7X-8549
200-BK 2 600-BR 200-BK 4 633-BU 176-YL 176-YL G RR
136-7783 85 86 C446-PK 139-OR 3 F853-BR F853-BR 5 C742-OR 899-BU 899-BU 645-PK Z
15
W W
899-BU 4 200-BK 6 447-PK 139-OR 139-OR 383-GN 1 BK T

C557-OR-14 320-OR 600-BR 7 443-YL 443-YL LIGHT 112-PU-14 237-BK 2 WH

RELAY 87 30 HYD J A C907-WH C907-WH 8 600-BR 633-BU 633-BU BREAKER
FILTER 3T-2662 T°
115-1615 C446-PK 308-YL 1 374-PK 374-PK 9 C491-PU C742-OR C742-OR
BYPASS SW 600-BR 2 C742-OR C742-OR 10 F853-BR DOME LAMP 447-PK 447-PK TEMP SENDER SW
W W 7X-8549 4M-3601 SS MM
200-BK-14 306-GN 306-GN 11 101-RD-10 40
177-RD-10 138-2626
85 86 CONN 2 12 600-BR 600-BR 327-PK-14
320-OR A G CONN 10 158-BR WH-18 C491-PU C491-PU GLOW PLUG 464-GY
W W BREAKER
C566-BU-14 200-BK BK-18 F853-BR F853-BR 308-YL
87 30 114-GN 8D-7265 403-GN
521-YL-14

RELAY
158-BR-14

109-RD-10 C444-YL
115-1615 G 322-GY
200-BK-14 101-RD-10 109-RD-10 40
101-RD-10 311-WH
200-BK-14 109-RD-10 NN SS 441-OR
200-BK-14 T 877-YL-10 MAIN BREAKER MAIN POWER 877-YL-10
331-OR 1 BK-18 BACKUP ALARM SW 304-WH-10 RELAY 109-RD-10
4N-5844
200-BK 2 BK-18 115-7102 311-WH 168-7908 304-WH-10

112-PU-14
E 2 E E
308-YL 123-WH 899-BU 374-PK 109-RD-10 101-RD-10
3 E E E G NN
200-BK-14
521-YL-14
158-BR-14

310-PU C491-PU 139-OR 200-BK-10

E 7
600-BR 123-WH LOW BRAKE HI/LOW SPEED 200-BK 2 WH-18 200-BK 200-BK
CONDENSOR GP E 8 START AID E LAMP
200-BK PRESSURE INDICATOR 101-RD-10 308-YL 1 WH-18 128-PK
101-9616 NEUTRAL START/ 106-6569 IGN 7X-9065 SS
INDICATOR 158-5063 101-RD-10 C907-WH
R 1 2 R PARK BRAKE E E PP RR
374-PK 306-GN SWITCH 447-PK-18 600-BR 8M-6176 308-YL 112-PU-10 C744-PU
R 4 3 R SEND E PP
W C907-WH 200-BK 9X-4157 200-BK 645-PK 112-PU-10
CONN 6 FUEL
200-BK 310-PU 200-BK 877-YL-10

C444-YL
LEVEL GRD F F F F F F
A R ARC SUPRESSOR

308-YL
403-GN
322-GY
311-WH
441-OR
CONN 1 C 200-BK 200-BK 113-5314 200-BK GLOW PLUG
REAR WIPER CONTROL GP E 106-8704 E RELAY
2 200-BK 200-BK 306-GN 123-WH 310-PU
106-9708 R 113-2531 4L-3913
200-BK
521-YL-14
158-BR-14

8 200-BK 123-WH 200-BK 1 139-OR 109-RD-10

177-RD-10
1 306-GN 200-BK 1 BK BK 123-WH 123-WH 123-WH 2 899-BU 109-RD-10 877-YL-10 F
L

2
1
E LAMP G CONN 18 F
GND 3 C907-WH 200-BK 2 GY RD 123-WH 112-PU-10
MOTOR H IGN 7X-9065 G XX T COOLANT
4 374-PK 200-BK 3 YL BU 112-PU-10 311-WH 441-OR 1 BK
E E G TEMP SENDER
5 C742-OR 320-OR 6 GN GY 600-BR 443-YL-18 600-BR 310-PU 311-WH 2 WH

C744-PU
C907-WH
101-RD-10
E GLOW PLUGS 104-7843
D
SEND
T°
B+ P
6
7
320-OR
F853-BR
F853-BR
C742-OR
5
4
BU
RD GN
1
PANEL AND
FLOOD LIGHT
HYDRAULIC
OIL TEMP GRD
200-BK
MM SERVICE BRAKE
SWITCH
107-3659 INDV
106-8229 GP
T° D
YL 109-2347 START RELAY 9X-0023
E 2 117-8269 E
123-WH 3E-7278
3
600-BR 200-BK 101-RD-10
E E XX XX
403-GN-18 + - 200-BK 101-RD-10

DK BU
DK GN
BU/WH
E 7 G G SS F ZZ ZZ FORWARD WARNING
200-BK 322-GY 322-GY +
SERVICE - HORN
200-BK 2 BK-18

YL
E 8 HOUR METER 6S-7339
600-BR 374-PK 1 BK-18
6T-7337
G
C 123-WH 304-WH-10
E LAMP

158-BR
200-BK

504-YL

503-BR
505-BU
FRONT WIPER

521-YL-14
200-BK

158-BR-14
382-PK

118-GY-14
IGN 7X-9065 200-BK 106-9707 237-BK
H E E
464-GY-18 600-BR 200-BK L

382-PK
C 2 SEND E SYMBOLS SYMBOL DESCRIPTION
BK 2 899-BU 567-WH-14 200-BK 200-BK 200-BK GND
3 C 1 C ENGINE OIL MOTOR H
BK 1 139-OR 500-BR 200-BK 200-BK BLADE, SPADE, RING,

C444-YL
C 2 PRESS. GRD ABBREV COLOR

308-YL
403-GN
501-GN 117-8270 200-BK 200-BK OR SCREW TERMINAL
C 7 3 C E T°

304-WH-10
101-RD-10
200-BK-10
109-RD-10
200-BK 118-GY-14 200-BK 200-BK

118-GY-14
118-GY-14

118-GY-14
118-GY-14
118-GY-14
118-GY-14
118-GY-14

118-GY-14
4 Z Z RD RED CIRCUIT CONNECTED
200-BK 600-BR 112-PU-10 P 20A
H C 8 C 5 B+ WH WHITE

503-BR
504-YL
505-BU

500-BR
501-GN
502-YL
600-BR 118-GY-14 123-WH 600-BR 600-BR FUSE
6 C E LAMP F OR ORANGE
BK 2 899-BU 899-BU 502-OR 600-BR 600-BR 8M-0456 CIRCUIT NOT CONNECTED

112-PU-10

112-PU-10

112-PU-10

112-PU-10

1
2
3
A/C COMPRESSOR 7X-9065 YL YELLOW

382-PK
BK 1 139-OR 139-OR IGN 310-PU

521-YL
119-5646 C 7 FRONT WIPER E E L I R PK PINK
C491-PU 200-BK 441-OR-18 600-BR 600-BR 308-YL ELECTRICAL CONNECTION

DK BU
DK GN
BU/WH
SW E BK BLACK

WARNING INDICATORS
SEND
200-BK 109-2344 200-BK 308-YL TO MACHINE STRUCTURE
C 8 COOLANT F GY GRAY

HI/LOW SPEED SOL

HI/LOW SPEED 600-BR 200-BK 310-PU 109-RD-10

YL
147-1134 TEMP GRD FUSE BLOCK PU PURPLE INTERNAL ELECTRICAL

BACKUP ALARM
200-BK 200-BK 600-BR 109-RD-4 B+
C 113-5316 Z F BR BROWN CONNECTION TO SURFACE

BRAKE SOL
LAMP 118-GY-14 E 9W-2035 PP PP PP PP JJ
C H
J
506-PU
600-BR
200-BK
C
7N-5876
200-BK
C
200-BK
200-BK
200-BK
200-BK 200-BK
FUSES
C
G S
F
304-WH-10 E GN
BU
GREEN
BLUE
OF COMPONENT
C

10

10

10

20
9W-1446 20A ENG GND CONNECTOR

447-PK-18
443-YL-18
464-GY-18
441-OR-18
BK-18 1 C491-PU 600-BR 123-WH 101-RD-10

403-GN-18
LAMP FF,CC BOLT

501-GN

500-BR
502-YL
2 9W-1442 10A MTR BAT RD-00

521-YL-14

118-GY-14
7N-5876 G G G G ATCH WIRE, CABLE,
BK-18 3 200-BK MOTOR 118-GY-14 200-BK-10
F COMPONENT

521-YL

308-YL

817-WH

139-OR

123-WH

176-YL
ALTERNATOR
E R MOTOR STD 105-2811 - 50A

308-YL
310-PU
200-BK
123-WH
308-YL STARTER CIRCUIT GROUPING
LOW BRAKE J 1 C 105-3133 ATCH 105-2814 - 80A L#
200-BK 503-BR DESIGNATION
PRESS. SW C 2 C OFF Z
107-2265 504-YL EE 237-BK
BLOWER WASHER TANK 3 C E S ON AA
118-GY-14 306-GN 817-WH
3E-7501 AND PUMP 4 E B ST KEY SW
158-BR-14 105-BR 308-YL 139-OR
118-GY-14
X 106-9706 C 5 9G-7641
200-BK
506-PU
600-BR
308-YL

118-GY-14 123-WH 123-WH

BK-00
321-BR
200-BK
443-YL

6 C

BK-0
308-YL
BK-14 505-BU 123-WH 176-YL

C491-PU
MOTOR 1 C
521-YL

600-BR

899-BU
139-OR
WH/RD-14 506-PU 123-WH 123-WH 112-PU-10
C 2 C 7 REAR WIPER E E
118-GY-14 200-BK 123-WH 123-WH 308-YL 109-RD-10
3 C SW E E
515-GY-14

BLOWER SW AA
200-BK-14

T 506-PU 506-PU 118-0366 C446-PK-18 C444-YL-18 109-RD-10

110-7890 C 7 C 8

200-BK
200-BK
200-BK
200-BK
200-BK
BACKUP BK-18 1 321-BR 200-BK 600-BR FILTER BYPASS ALTERNATOR
ALARM + C FRAME
X 600-BR INDICATOR

109-RD-10

109-RD-10

112-PU-10

112-PU-10
- BK-18 2 200-BK 8 WARNING LAMP GROUND
6 123-6449 118-GY-14 8M-6176 8M-6176
2
2 BR-14 WASHER SW 504-YL
BK-00

X 515-GY-14 5 GY-14 5 109-2352 501-GN

X 4 A

K-OUT POSITIONER
516-GN-14 4 GN-14 HYDRAULIC CONN 7 310-PU IDENT PART NO. CHG LOC NOTE

FWD WARN HORN

RESISTOR

ENG SHUT OFF

3 443-YL LL FUSE BLOCK
7T-3828 517-BU-14 3 BU-14 TEMP SENDER ANTENNA 200-BK HARNESS AS.
GG,DD 7W-9943 °T
C L 9W-2035 NN NN PP PP
112-PU-14 1 GN-14 200-BK 200-BK 3 BK GROUND 200-BK 308-YL A 185-2932 01 D8 CASE

KEY SW
1 ANTENNA CONN 9
BATTERY X 8E-1118 112-PU 112-PU 6 YL +B MEMORY RADIO 200-BK 200-BK 308-YL FUSES C 128-3414 04 A7 MAIN CAB ATCH

30

10

10
DISCONNECT

5
177-RD 177-RD 5 RD + BATTERY (12V) 135-5946 E G 200-BK 308-YL 8T-9636 30A E 118-3696 05 B6 DASH
7N-0718 511-BR 8 GY,VI RIGHT SPKR + C444-YL-18 5 C444-YL 200-BK C444-YL 9W-1442 10A
G G G G F 118-3698 04 F4 ENGINE
EE WW A 512-GN 7 GY/BK,VI/BK RIGHT SPKR - C446-PK-18 8 C446-PK 447-PK 403-GN 107-0799 5A G 155-3068 01 B6 FIRE WALL
BK-00

200-BK-14 200-BK-14 2 4 NC 306-GN 3 306-GN 443-YL 464-GY H 119-5087 03 E9 POWER TRAIN

359-BU-14
SENR1256-02

X WW 308-YL-14 1 508-PU 2 WH,GN LEFT SPKR + 10 306-GN 441-OR J 128-3411 04 E9 MAIN POWER RELAY ATCH

105-BR

128-PK

114-GN
LOC 509-WH 1 WH/BK,GN/BK LEFT SPKR - 12 105-BR 128-PK K 194-2019 00 B7 BLOWER ATCH
TO ALT + E-9 L 11 C491-PU L 109-6555 02 B7 RADIO ATCH
TERMINAL WW 403-GN-18 7 403-GN C446-PK N 142-1355 01 A5 A/C COMPRESSOR ATCH

128-PK
645-PK
447-PK-18 1 447-PK 308-YL 123-WH R 119-5089 06 D8 LEFT CONSOLE

359-BU-14
UU
1
2

VV
109-RD-6 443-YL-18 2 443-YL 308-YL 308-YL 359-BU-14
B UU
40A
464-GY-18 6 464-GY 308-YL 359-BU-14 105-BR
S
T
136-5939
166-7045
01
00
A3
A9
KICKOUT CONTROL
BACKUP ALARM
ATCH
ATCH B

200-BK
200-BK

200-BK
200-BK
200-BK
BREAKER CONN 5 K 441-OR-18 4 441-OR 308-YL 105-BR 128-PK U 104-5650 03 A2 E-ROPS LIGHTING ATCH
WH-18
WH-18

8D-7265 C K 6 C491-PU 9 C491-PU 123-WH C491-PU 128-PK 114-GN V 105-2451 04 A2 O-ROPS LIGHTING ATCH
1
124-GN-14 1 GN-14 123-WH 200-BK 114-GN W 134-6059 01 D9 CONDENSER ATCH
RELAY AS. 2 E G
567-WH-14 2 BR-14 123-WH 123-WH 443-YL 139-OR X 195-4757 00 F10 O'ROPS HEATER ATCH
5
20 Page, Color 2

103-0799 515-GY-14 5 GY-14 308-YL 1 308-YL 123-WH 447-PK F853-BR 123-WH Z 138-2627 00 E1 START AID GP ATCH
4
X 516-GN-18 4 GN-18
3
200-BK 2 200-BK 899-BU 306-GN 176-YL 176-YL WW 178-8009 01 B11 O'ROPS HEATER ATCH
177-RD-8 VV 112-PU-14 517-BU-14 3 BU-14 123-WH 3 123-WH 899-BU 899-BU C446-PK 114-GN 817-WH XX 141-8120 01 D3 SERVICE BRAKE

F853-BR
C742-OR
200-BK
200-BK-14
4

645-PK

600-BR
200-BK

633-BU

817-WH

123-WH
331-OR

321-BR
200-BK

123-WH

899-BU
310-PU 310-PU 139-OR 139-OR C742-OR 817-WH YY 110-1631 00 A11 JAPAN LIGHTING ATCH
S 2
3 S
899-BU 6 899-BU 139-OR 139-OR 600-BR 633-BU F853-BR
CHASSIS U,V BLOWER SW 139-OR 7 139-OR 600-BR 899-BU 331-OR 645-PK
GROUND 110-7890 G G G G CABLE AS.
8

761-GY
WH-18 1 633-BU-14 600-BR 600-BR 600-BR 600-BR 308-YL 321-BR 331-OR AA 8R-1461 00 C2 STARTER TO CHASSIS GND
7 85 86 85 86 G G G
OROPS HEATER GP 136-7785 BK-18 2 200-BK-14 105-BR 5 105-BR C444-YL 105-BR 105-BR 321-BR CC 137-2729 01 E9 B+ ATCH

F766-WH
FLOOD LAMP 403-GN 139-OR 139-OR 633-BU DD 137-2730 01 E9 BATT/DISC ATCH
8 CONN 8 G G G G
105-8070 464-GY 123-WH 123-WH C742-OR EE 137-2731 00 B9 DISC/STARTER
STRAP AS. 87 30 87 30 G G
1S-2342 RIGHT SPEAKER 441-OR 123-WH 123-WH FF 137-2732 01 E9 B+
C CIGAR LIGHTER KICK OUT SW
6T-7695 129-BU-14 123-WH 123-WH GG 137-2733 01 E9 BATT/DISC
145-0846 107-6031 HI/LOW
L 899-BU 899-BU LIGHT BACKUP JJ 128-0774 01 C2 ALT TO MAIN PWR BRKR ATCH
YY 511-BR HOUSING 200-BK 200-BK RELAY ALARM SPEED
+ 145-0847 KK 128-0775 05 A6 CAB RLY TO BRKR ATCH
633-BU 2 - 512-GN 600-BR 600-BR 3E-9362 RELAY RELAY
FRAME CAB 144-3996 LL 9U-8746 01 B9 RADIO ANTENNA ATCH
200-BK 1 GND GND 200-BK 200-BK 3E-9362

YY WIRE AS.
633-BU 1 WH-18 1 506-PU MM 119-5084 03 D3 GLOW PLUG RLY TO BRKR
200-BK 2 BK-18 CONN 4 2 600-BR 521-YL 2 NN 119-5643 02 B4 MAIN PWR RLY & MAIN BRKR TO FUSE BLK
J C 200-BK 522-WH 1 PP 119-5644 02 D3 MAIN PWR RLY TO FUSE BLK
FLOOD LAMP RR 119-5645 02 D3 ENG SHUTDWN BRKR ATCH
521-YL C N
105-8070 WIRE GROUP COLOR DESCRIPTIONS 200-BK 517-BU-14 THERMOSTAT SS 119-7213 03 D3 START RLY TO MAIN BRKR & GLOW PLUG BRKR
K 3E-5464 CONN 14
308-YL S S F TT 128-0776 02 A7 CAB RLY TO FUSE BLK ATCH
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. RESISTOR
T°
VV 109-0970 01 E10 O'ROPS HEATER ATCH
K BAT.+ RD-18 1 128-PK 1 128-PK
YY YY WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. BLOWER 516-GN-18 7T-3828 GND BK-18 2 200-BK 200-BK 200-BK 2 200-BK UU 109-0972 03 E10 O'ROPS HEATER ATCH
C TT

200-BK
WH-18 1 633-BU 633-BU 1 WH-18 124-GN-14 124-GN-14 20 K SW 1 INPUT GY-18 5 F766-WH 200-BK 200-BK ZZ 153-9798 00 D1 FORWARD HORN
BK-18 2 200-BK 200-BK 2 BK-18 VOLTAGE CONVERTER OUTPUT CIRCUIT. 515-GY-14
K
515-GY-14 WH/RD-14 SW 2 INPUT YL-18 4 762-YL S 200-BK 200-BK CONN 17
C K S
STARTING CIRCUIT. 112-PU-10 200-BK-14 200-BK-14 BK-14 SOL 2 OUTPUT BR-18 6 D718-GY 761-GY WH BK 200-BK THIS SCHEMATIC IS FOR THE D3C, D4C, D5C, 933 AND 939
A FLOOD LAMP FLOOD LAMP LIGHTER
A

308-YL
105-8070 105-8070 C TT J SOL 1 OUTPUT OR-18 3 D719-OR S-III HYSTAT (113-8307 CHG 04)
GROUND CIRCUIT. 129-BU-14 15 CAB GROUND
200-BK BLOWER MOTOR KICKOUT F766-WT LIFT ARM SW
JAPAN LIGHTING ATACH STARTING AID CIRCUIT. 3E-7501 CONTROLLER 761-GY 6S-5997
126-2660 WIPERS J 117-9364
ENGINE CONTROL CIRCUIT (MASTER ). C S

1
2
TT S
118-GY-14 118-GY-14 15 762-YL OR GN 200-BK COMPONENTS ARE SHOWN INSTALLED ON A FULLY
HEATER AND AIR CONDITIONER CIRCUIT. 158-BR-14 LIFT S OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

WH-18
WH-18
112-PU-10 GN 5 D719-OR WITH THE PARK BRAKE APPLIED
TURN SIGNAL/WIPER/WASHER CIRCUIT. CONDENSOR/DOME MAIN POWER - CAB GN 2 200-BK TILT CYL SW
C TT RELAY
158-BR-14 20A VALVE GP 1 6S-8356
168-7908 145-0503 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
TILT 6
FUSES FUSE BLOCK TT UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
112-PU-10 JJ BK 4 D718-GY
9W-1446 20A 9W-2035 TT KK KK U,V
112-PU-10 177-RD-4 109-RD-4 BK 3 200-BK UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
9W-1441 15A C C 60 FLOOD LAMP
112-PU BREAKER 633-BU-14 1 WH-18
177-RD 200-BK-14 2 BK-18 105-8070
2V-2380
POSITIONER & KICKOUT GP (933) 136-9027 & (939) 136-9028

12 11 10 9 8 7 6 5 4 3 2 1