Motor Vehicle Air Conditioning (MVAC) : System Operation and The Refrigerant Cycle

Motor Vehicle Air Conditioning
(MVAC)
System operation and the refrigerant cycle
At Sea level ‐ water boils at 212⁰ F ‐ R‐134a boils at ‐15⁰ F
At Sea level ‐ ‐ R‐134a boils at ‐15⁰ F
At 30 psig ‐ ‐ R‐134a boils at 35⁰
F
The Pressure of the evaporator will control it’s Temperature
An R134a temperature‐pressure chart shows what the refrigerant
temperature should be at a specific pressure.
This can be helpful in A/C diagnosis.
MVAC systems that are low on refrigerant will have:
Low pressures in Evaporator (low side) and Condenser (high side)
MVAC systems that are overcharges with refrigerant will have:
High pressures in Evaporator (low side) and Condenser (high side)
__________________ Low charge can ________________
freeze the evaporator
Low charge equals
poor heat transfer
__________________High charge gives
poor heat transfer
at the evaporator
The correct refrigerant charge ensures maximum heat transfer from
the passenger compartment.
Low Side Hi Side
Absorbing latent heat Releasing latent heat
turns liquid to vapor turns vapor to liquid
2 types of MVAC systems
All A/C systems use a compressor, condenser, evaporator
Some systems use the Expansion Valve with Receiver/Drier
Some systems use the Fixed Orifice Tube with Accumulator
Receiver‐Drier
send high pressure
liquid
to expansion valve
Receiver Drier will separate Only older R‐12 systems use
liquid from vapor refrigerant the sight glass
Receiver Drier will send
liquid refrigerant (high pressure)
to the expansion valve Vaporized refrigerant
collects at top of receiver
Receiver drier will have
desiccant bag.
Some desiccant bags
can be changed
Other designs require Liquid refrigerant sinks to
component replacement bottom and is sent to
expansion valve
Expansion valve CLOSES when evaporator is too COLD
Expansion valve OPENS then evaporator is too WARM
Expansion Valves sense
evaporator pressure and will
open or close to maintain
ideal pressure/temperature
Receiver ‐ Drier
Some systems use a fixed orifice tube
and Accumulator
Accumulator
Sends low pressure
Vapor to compressor
Used with Orifice Tube
Accumulator will separate liquid
from vapor refrigerant
Accumulator will send Vapor Vaporized refrigerant
refrigerant (low pressure) to the collects at top of receiver
compressor and only low pressure vapor
is returned to compressor
Accumulator will have desiccant
bag.
Some desiccants can be
changed, other designs require
component replacement
Fixed Orifice Tube
Many different types of compressors are used
Most compressors use an electric clutch to cycle compressor
ON and OFF to maintain proper evaporator pressure
Some compressors will not cycle ON/OFF and will
vary the piston stroke to maintain evaporator pressure
Most Clutches are checked using a feeler gauge.
Adjusting Shim Coil ‐ Magnet
Compressor
Drive Pulley
Spring loaded Clutch Plate
Any time you replace a compressor or clutch,
the clearance must be checked.
Loose clearance will cause clutch to make noise, slip, and overheat.
Tight clearance can cause the clutch to stay mechanically engaged
This will raise pressure too high and may cause the pressure relief valve to open.
Most Clutches are checked using a feeler gauge.
Shims available in several thicknesses to adjust the clearance.
A/C Compressors require lubricating oil carried by the refrigerant
Refrigerant oil specifications vary between A/C compressor designs
and manufacturers.
Always look up and use the correct oil for your system.
The oil type can be identified by a tag located on the compressor body
or in the service manual.
Using the wrong type of compressor oil may cause excessive
noise and shorten the A/C compressor’s life.
Refrigerant oil can damage the vehicle’s paint!
Wash off any spilled oil immediately. (wiping up spill will press
oil into paint and NOT protect the vehicle)
An open oil can absorbs moisture. Keep any remaining oil
tightly sealed.
Component Replacement
Completely discharge/recover ALL refrigerant BEFORE opening any line
Tightly plug any open line or component IMMEDIATELY
(Moisture will immediately begin to contaminate system when opened)
Use clean refrigerant oil (proper type) to lubricate any O‐Rings
O‐rings are not interchangeable with other types of O‐Ring
(such as fuel injector O‐Rings)
Component Replacement
The receiver drier’s desiccant only holds a couple tablespoons of
moisture.
The Accumulator desiccant only holds a couple tablespoons of moisture.
Replace the desiccant if the system was left open to the air for more
than a few hours, such as after collision damage, or older systems that
have leaked out all the refrigerant.
Check for contamination (use cotton swab) before deciding to make
minor repairs on damaged or older systems.
Hybrid Vehicle A/C system precautions
• Many hybrid vehicles use high voltage to operate the compressor
• Do Not disconnect or work around Orange wiring until you have been
properly trained.
Diagnose the HVAC air handling system
Poor Heating or Cooling can be caused by the Heater/Evaporator
air handling box.
Often called the Evaporator Housing or Heater Core Housing
Air doors are operated by:
Cables ‐ Vacuum Motors ‐ Electric Motors
Look, listen, feel, for changes in air flow as doors are moved
Air doors control:
Temperature (Blend Door)
Fresh or Recirculate Air
Mode Doors – Defrost, Floor, Panel
Air Door Quiz
Proper air flow through Evaporator and Condenser is critical
for proper cooling.
EVAPORATOR air flow
Check to make sure the Blend Air door is operating
Check Cabin air filter and any intake air restriction
(usually leaves building up at base of windshield)
CONDENSER air flow
Check for bent fins or dirt, bugs leaves in front of evaporator
Check to make sure cooling fan is operating
Pressure Testing Refrigerant
Move gauge or recovery valves fully counter clockwise (OFF position)
to prevent refrigerant discharge when you connect or disconnect couplers
With proper charged\ and vehicle cold, the gauges should read
close to 70 psi with a 70 degree ambient temperature.
Compare Ambient temperature to Static Charge pressure
Static pressure significantly higher than the chart indicates
contaminated refrigerant, too much refrigerant, or air in the system.
If static pressure is below about 30 psi the A/C pressure switch
or sensor will prevent A/C compressor operation. (check for leaks)
What does the Blower Motor do?
How does it get Power and Ground?
High resistance in the ground = low blower motor speed
Low resistance in the ground = high blower motor speed
What does the Compressor Clutch do?
How does it get Power and Ground?

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