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Datasheet FieldLab 58

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FieldLab 58

EXPEDITIONARY FLUID ANALYSIS SYSTEM

FieldLab 58 is a battery-powered, integrated oil analysis system


Owners of critical assets in the that provides quick and comprehensive oil analysis in the field.
military, mining and marine industries
need immediate information about Military and commercial field service professionals managing fleets of high-value assets
oil and equipment condition. The require portable, lightweight devices that provide rapid oil analysis results with quality
portable FieldLab 58 oil analyzer similar to oil analysis labs. Funded by the United States Department of Defense (DoD)
eliminates the wait for lab results, in 2009, then developed and commercialized by Spectro Scientific, the FieldLab 58
so you won’t miss early signs of Expeditionary Fluid Analysis System (EFAS) was designed.
contamination or abnormal wear.
The FieldLab 58 integrated system requires only a few milliliters of oil to complete four
Key applications include: comprehensive tests to help maintain readiness of critical assets while economically
In-service oil analysis for engines, managing maintenance costs.
gearboxes, hydraulics and turbines
– Comprehensive oil analysis
Key Features
report
Grease analysis for bearings, Rugged design with battery power for
couplings and motor operated on-site field use
valves No solvents or chemicals required
– Wear metals
– Oxidation Complete oil analysis lab with 4 technologies
– Water (trending only) integrated into a small case
– X-Ray Florescence (XRF) spectrometer
for elemental analysis
– Filter Particle Quantifier (FPQ)
pore blockage particle counter
– Infrared (IR) spectrometer
– Kinematic viscometer (40°C)
4 tests generate more than 20 oil analysis
parameters in 5 to 7 minutes
Built-in controller for measurement, data,
and asset with touch screen interface
Uses only 3 ml of oil
ASTM compliant
FieldLab 58
Complete in-service oil analysis lab in the field

K E Y PAR AM ETERS

MACHINE WEAR
– 13 elements for particles
(Si, Al, Cr, Ti, Fe, Ni, Pb, Cu Sn, Mo, Ag, Zn, V)
CONTAMINATION
– Particle count, ISO codes
– Water, glycol, soot
OIL CONDITION
– Oxidation, nitration, sulfation, TAN, TBN
– Viscosity @40°C, calculated viscosity @100°C

Link with LIMS software


Connects directly to the cloud-based SpectroTrack LIMS
using the FluidManager software
Data transfer with the push of button
Fleet level oil analysis tracked and reported in SpectroTrack
Email notifications, trending reports and asset management readily
available to reliability managers
FieldLab 58 data can also be imported into AMS OilView™ software

SpectroTrack
INFOR MATION MANAGEMENT SYST EM
P R IN C IP L ES O F O PERATI O N

Particle count and elemental analysis — ASTM D8127


Particle counts are generated using our patented FPQ pore
blockage particle counter (ISO 21018-3). It captures the particles
of interest for severe wear detection onto a unique filtergram.
This debris may now be measured on the companion XRF
spectrometer for immediate results in ppm for 13 elements.
Wear and contamination particles larger than 4 microns deposit
on the filtergram, and are tested using an X-Ray Florescence
(XRF) spectrometer. The concentration (in ppm) for thirteen
different elements is reported.
The filtergram coupon can be stored for future analysis, such as
microscopic wear debris analysis of particle colors and shapes.

Oil Insertion Particles Filtergram

Fluid chemistry and contamination — ASTM D7889


The IR spectrometer measures the chemistry of the lubricant and contamination in one
minute using only one drop of oil; no chemicals or solvents are required. It combines ease
of use, ruggedness and laboratory precision in a small package, which is ideal for field use.
The oil condition parameters measured by FluidScan include oxidation, nitration, sulfation,
anti-wear additive, Total Base Number (TBN), glycol, soot, and water for engine oil; and
oxidation, Total Acid Number, and water for rotating machine lubricants such as gear oil,
transmission oil and hydraulic oil.

Viscosity — ASTM D8092


Viscosity is measured using a temperature-controlled
kinematic viscometer with a patented split-cell design.
A funnel, with a 100 micron gap, is formed in the center
of the cell. Optical sensors in the cell detect the flow
of oil under the influence of gravity. The time it takes
the oil to flow through the cell is proportional to the
viscosity of the oil. When open, the cells can be cleaned Kinematic Viscosity (40C) = A* (t1-t0) + B
using a non-abrasive wipe. No solvents are required. *A and B are calibration coefficients
FieldLab 58 Product Information
PRODUCT INFORMATION OUTPUTS
Part Number 800-00094 Elemental Silicon (Si); Aluminum (Al); Chromium (Cr); Titanium
Concentration (ppm) (Ti); Iron (Fe); Nickel (Ni); Lead (Pb); Copper (Cu);
Applications Mineral and synthetic lubricants including gear, Tin (Sn); Molybdenum (Mo); Silver (Ag); Zinc (Zn);
engines, transmissions, hydraulics, turbine as well as Vanadium (V)
military, marine and mining applications
In-service grease for industrial plants Fluid Chemistry TAN & TBN (mg KOH/g); Oxidation, Nitration,
Sulfation (Abs/.1mm); Water (parts per million);
ELEMENTAL MODULE Glycol (% by weight); Soot (% by weight);
Detector 25 mm2 SDD detector; Peltier cooled Incorrect fluid (% by weight); Antioxidant Depletion
(% remaining); Antiwear Depletion (% by weight)
Resolution 122 eV FWHM resolution at 5.9 keV
Viscosity Kinematic viscosity @ 40C
Excitation Source X-ray tube with Rhodium target; max voltage 50 kV Calculated viscosity @ 100C
OPERATIONAL SPECIFICATIONS Particle Count Particle count #/ml (> 4 µm)
Sample Volume 3 ml ISO Codes 4/6/14
Required (all tests) ISO codes >6 and >14 are extrapolated
Sample Time Required Viscosity: 20 secs to 10 mins, dependent on grade Methodology ASTM D7889 (IR), ASTM D8092 (viscosity),
Fluid Chemistry: less than 60 secs ASTM D8127 (FPQ-XRF)
Particle Count: 20 secs to 3 minutes, sample Calibration Factory, verification standards: NIST traceable
dependent verification standards provided
XRF: 3-4 minutes CONSUMABLES
Ambient Operating 0° to 40°C 34683170 FieldLab 58 startup consumable kit (100 samples)
Temperature
34683169 FieldLab 58 consumable kit (500 samples)
Operational Humidity RH< 80% non-condensing
P-11160 3 ml syringe (100 pack)
Ambient Altitude Up to 5,000 meters (16,404 feet)
PV1012 60 ml disposable pipettes & non-abrasive cleaning
USER INTERFACE SPECIFICATIONS pad kit (100 pack)
Instrument OS SQL database on Windows CE 34683143 FPQ waste container (3 pack)
Display Fixed-angle 7” color touch screen display 34682166 FieldLab 58 verification standards (6 bottles)
Data Storage Internal flash memory (SD card expansion) FL310 IR Check Fluid 5 ml
Data Transfer Ethernet, mini USB 000-00022 FPQ filtergrams (50 pack)
Data Entry Touch screen, FluidManager desktop software 000-00036 FPQ filtergrams – Grease (50 pack)
(asset loading and synchronization)
OPTIONAL ACCESSORIES
POWER REQUIREMENTS
600-00116 XRF calibration standard set
Battery Power Source Lithium-ion battery pack
34682120 Backpack for FieldLab 58
Charge Power 120/240 Vac, 50/60 Hz, 10 watts
P-11077 Battery 14.4V
Typical Runtime 4-6 hours
P-11190 Single bay quick charger
Recharge Time 2.5 hours
34683114 Battery holder
MECHANICAL SPECIFICATIONS
Dimensions 48 cm (L) x 39 cm (W) x 23 cm (H); 19.2” x 15.2” x 9”
Weight 16.5 kg (36.4 lbs);
20 kg (44.4 lbs with backpack and power supply)
COMPLIANCE
CENELEC EN 60610-1:2010
EN 61010-2-030
CENEIEC EN 61326-2-1
MIL-STD 461 EMI
MIL-PRF 28800F Class II Drop Test
FieldLab 58 consumables and standards

Spectro Scientific | One Executive Drive, Suite 101, Chelmsford, MA 01824-2563


978-431-1120 | www.spectrosci.com | sales@spectrosci.com | An ISO 9001:2008 company
Copyright © 2017 Spectro Scientific. All rights reserved. While every effort is made to assure the information in this document is accurate,
Spectro Scientific does not accept liability for any errors or mistakes that may arise. Specifications are subject to change without notice.
FieldLab 58_DSv4_2018-03-21

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