Tubular reactors resemble batch reactors in that they contain flowing reactants, but in tubular reactors the flow is continuous and steady. In an ideal tubular reactor, reactants flow uniformly like solid plugs through the tube, with reaction time being constant across any tube cross-section. Initially high reaction rates diminish as the reactions progress through the tube. Turbulent flow is generally preferred over laminar flow as it improves mixing and heat transfer, but may require long reactors or high feed rates for slow reactions. Tubular reactors are commonly used industrially as they have no moving parts and high conversion per volume, and can be used for both homogeneous and heterogeneous reactions.
Tubular reactors resemble batch reactors in that they contain flowing reactants, but in tubular reactors the flow is continuous and steady. In an ideal tubular reactor, reactants flow uniformly like solid plugs through the tube, with reaction time being constant across any tube cross-section. Initially high reaction rates diminish as the reactions progress through the tube. Turbulent flow is generally preferred over laminar flow as it improves mixing and heat transfer, but may require long reactors or high feed rates for slow reactions. Tubular reactors are commonly used industrially as they have no moving parts and high conversion per volume, and can be used for both homogeneous and heterogeneous reactions.
Tubular reactors resemble batch reactors in that they contain flowing reactants, but in tubular reactors the flow is continuous and steady. In an ideal tubular reactor, reactants flow uniformly like solid plugs through the tube, with reaction time being constant across any tube cross-section. Initially high reaction rates diminish as the reactions progress through the tube. Turbulent flow is generally preferred over laminar flow as it improves mixing and heat transfer, but may require long reactors or high feed rates for slow reactions. Tubular reactors are commonly used industrially as they have no moving parts and high conversion per volume, and can be used for both homogeneous and heterogeneous reactions.
Tubular reactors resemble batch reactors in that they contain flowing reactants, but in tubular reactors the flow is continuous and steady. In an ideal tubular reactor, reactants flow uniformly like solid plugs through the tube, with reaction time being constant across any tube cross-section. Initially high reaction rates diminish as the reactions progress through the tube. Turbulent flow is generally preferred over laminar flow as it improves mixing and heat transfer, but may require long reactors or high feed rates for slow reactions. Tubular reactors are commonly used industrially as they have no moving parts and high conversion per volume, and can be used for both homogeneous and heterogeneous reactions.
Download as DOCX, PDF, TXT or read online from Scribd
Download as docx, pdf, or txt
You are on page 1of 2
CHAPTER ONE
INTRODUCTION
1.1 Background
Tubular reactors resemble batch reactors in provision, a tubular reactor is a vessel
through which flow is continuous, usually at steady state, and configured so that conversion of the chemicals and other dependent variables are functions of position within the reactor rather than of time. In the ideal tubular reactor, the fluids flow as if they were solid plugs or pistons, and reaction time is the same for all flowing material at any given tube cross section. Initially high driving forces, which diminish as the reactions progress down the tubes. Flow in tubular reactors can be laminar, as with viscous fluids in small-diameter tubes, and greatly deviate from ideal plug-flow behavior, or turbulent, as with gases. Turbulent flow generally is preferred to laminar flow, because mixing and heat transfer are improved. For slow reactions and especially in small laboratory and pilot-plant reactors, establishing turbulent flow can result in inconveniently long reactors or may require unacceptably high feed rates. . The majority of the selected chemicals are exothermic but other endothermic reactions in tubular reactors are present in the chemical industry, e.g. cracking in fired tubular reactors to produce ethylene and propylene. Tubular reactors are used in the industry since they are relatively easy to maintain due to no moving parts and usually have the highest conversion per reactor volume of other types of reactor. Tubular reactors can be used either for homogenous or heterogeneous reaction chemistry. Homogenous reactors have only one phase in the reaction environment and heterogeneous have more than one. The temperature changes quickly in the beginning of the reactor due to high reaction rate. The reaction rate is generally affected by concentration of reactants and temperature which means that the reaction rate is high in the beginning and then lowers trough the reactor and the change in temperature follows accordingly. To keep the reaction rate high and therefore increase the reaction conversion of with a given reactor cooling of exothermic reactors and heating of endothermic reactors is employed. As a consequence the heat transfer between the reactive stream and utility is strictly connected with the reaction kinetics which therefore cannot be ignored when designing the utility system.