Xclimb

999801002 - 02/2017
en-GB
The Formwork Experts.
Automatic climbing formwork

Xclimb 60
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
© by Doka GmbH, A-3300 Amstetten
98010-252-01
User Information Automatic climbing formwork Xclimb 60
2 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60
Contents
4 Introduction
4 Elementary safety warnings
8 Eurocodes at Doka
10 Doka services
12 Several utilisations – one system
13 System description
14 System overview
16 Functional principle
18 System dimensions
19 Possible formwork systems
20 Schematic workflow of climbing phases
21 Structural design
21 Loading data
22 Structural design
30 Anchoring on the structure
39 Operating the formwork

39 Closing the formwork
40 Opening the formwork
41 Plumbing & aligning the formwork
42 Start-up phases
42 Starting up
43 1st casting section
44 2nd casting section
48 3rd and 4th casting sections
60 Repositioning
60 Hydraulic repositioning
70 Lifting by crane
74 Assembly
74 Assembling the working platform
80 Assembling the suspended platforms
88 Mounting the travelling unit
90 Mounting the formwork
92 Dismantling
94 General remarks
94 Hydraulic system
100 Access systems
105 Safety features
106 Design variants
114 Transporting, stacking and storing
118 Component overview
999801002 - 02/2017 3
Introduction User Information Automatic climbing formwork Xclimb 60
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This booklet can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- ▪ Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
▪ All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this point of view.
booklet and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
▪ Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- ▪ Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
▪ The customer is to ensure that the information mate- booklet!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are up to date and Planning
available to all users, and that they have been made
aware of them and have easy access to them at the ▪ Provide safe workplaces for those using the form-
usage location. work (e.g. for when it is being erected/dismantled,
▪ In the relevant technical documentation and form- modified or repositioned etc). It must be possible to
work utilisation plans, Doka shows the workplace get to and from these workplaces via safe access
safety precautions that are necessary in order to use routes!
the Doka products safely in the usage situations ▪ If you are considering any deviation from the
shown. details and instructions given in this booklet, or
In all cases, users are obliged to ensure compliance any application which goes beyond those
with national laws, standards and regulations described in the booklet, then revised static cal-
throughout the entire project and to take appropriate culations must be produced for checking, as well
additional or alternative workplace safety precau- as supplementary assembly instructions.
tions where necessary.
Hazard assessment Regulations; industrial safety

▪ All laws, Standards, industrial safety regulations and
▪ The customer is responsible for drawing up, docu- other safety rules applying to the utilisation of our
menting, implementing and continually updating a products in the country and/or region in which you
hazard assessment at every job-site. are operating must be observed at all times.
This booklet serves as the basis for the site-specific
hazard assessment, and for the instructions given to ▪ If a person or object falls against, or into, the side-
users on how to prepare and utilise the system. It guard component and/or any of its accessories, the
does not substitute for these, however. component affected may only continue in use after it
has been inspected and passed by an expert.
4 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Introduction
Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
▪ The customer must ensure that this product is condition. Steps must be taken to rule out the use of
erected and dismantled, reset and generally used for any components that are damaged, deformed, or
its intended purpose in accordance with the applica- weakened due to wear, corrosion or rot.
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
These persons' mental and physical capacity must
to both health and property. If you intend to combine
not in any way be impaired by alcohol, medicines or
different systems, please contact Doka for advice
drugs.
first.
▪ Doka products are technical working appliances
which are intended for industrial / commercial use ▪ The equipment/system must be assembled and
only, always in accordance with the respective Doka erected in accordance with the applicable laws,
User Information booklets or other technical docu- Standards and rules by suitably skilled personnel of
mentation authored by Doka. the customer's, having regard to any and all required
safety inspections.
▪ The stability of all components and units must be
ensured during all phases of the construction work! ▪ It is not permitted to modify Doka products; any such
modifications constitute a safety risk.
▪ The functional / technical instructions, safety warn-
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci- Closing the formwork
dents and severe (even life-threatening) damage to
health, as well as very great material damage.
▪ Fire-sources are not permitted anywhere near the ▪ Doka products and systems must be set up so that
formwork. Heating appliances are only allowed if all loads acting upon them are safely transferred!
properly and expertly used, and set up a safe dis-
tance away from the formwork.
Pouring
▪ The work must take account of the weather condi-
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the ▪ Do not exceed the permitted fresh-concrete pres-
equipment, and the immediate vicinity of the equip- sures. Over-high pouring rates overload the form-
ment, and to protect employees. work, cause greater deflection and risk breakage.
▪ All connections must be checked at regular intervals
to ensure that they are secure and in full working
order.
Stripping out the formwork
In particular threaded connections and wedged con- ▪ Do not strip out the formwork until the concrete has
nections have to be checked and retightened as nec- reached sufficient strength and the person in charge
essary in accordance with activity on the jobsite and has given the order for the formwork to be stripped
especially after out-of-the-ordinary occurrences (e.g. out!
after a storm). ▪ When stripping out the formwork, never use the
▪ It is strictly forbidden to weld Doka products – in par- crane to break concrete cohesion. Use suitable tools
ticular anchoring/tying components, suspension such as timber wedges, special pry-bars or system
components, connector components and castings features such as Framax stripping corners.
etc. – or otherwise subject them to heating. ▪ When stripping out the formwork, do not endanger
Welding causes serious change in the microstruc- the stability of any part of the structure, or of any
ture of the materials from which these components scaffolding, platforms or formwork that is still in
are made. This leads to a dramatic drop in the failure place!
load, representing a very great risk to safety.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.
999801002 - 02/2017 5
Transporting, stacking and storing Symbols used

▪ Observe all regulations applying to the handling of The following symbols are used in this booklet:
formwork and scaffolding. In addition, the Doka
▪
slinging means must be used - this is a mandatory
requirement.
Remove any loose parts or fix them in place so that
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
they cannot be dislodged or fall free!
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this booklet! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.
▪ Only original Doka components may be used as

spare parts. Repairs may only be carried out by the Instruction
manufacturer or authorised facilities.
This symbol indicates that actions need to be
taken by the user.
Miscellaneous
The weights as stated are averages for new material; Sight-check
actual weights can differ, depending on material toler- Indicates that you need to do a sight-check
ances. Dirt accretions, moisture saturation, etc. can to make sure that necessary actions have
also affect weight. been carried out.
We reserve the right to make alterations in the interests
of technical progress.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
6 999801002 - 02/2017
☞ Important note:
The first time of putting into service and the first
Safety signs increase awareness
around safe anchoring on the
typical sequence of a hydraulic raising oper-
ation must all be supervised by a Doka Form- structure
work Instructor or other authorised technician.
☞ ▪ All persons who are going to put the Auto-

matic climbing formwork Xclimb 60 into oper-
ation need special knowledge which can
Doka puts the quality and safety of all of its formwork
products first.
The most important part of a climbing scaffold is its
only be passed on by skilled Doka personnel entirely safe anchorage to the structure.
in a special instruction and training pro- The safety boards instruct the site crew on how to pre-
gramme. pare the positioning points and suspension points cor-
▪ As proof that they have received such spe- rectly. They measure 1000x750x2mm and are weath-
cial instruction, an 'OPERATION LICENCE' erproof.
is issued to persons who have undergone The safety boards are available from Doka and must be
this training course. prominently positioned by customer in the main access
routes on the working and pouring platforms.
For more information, please contact your Doka techni-

cian.
▪ Persons who have not obtained this 'OPER-

ATION LICENCE' are not allowed to perform
hydraulic repositioning on the Automatic
climbing formwork Xclimb 60.
999801002 - 02/2017 7
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = F · Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100
98013-102
the permissible values.
Factual Fpermissible E d  Rd
A Utilisation factor
8 999801002 - 02/2017
999801002 - 02/2017 9
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1 2 3
Project Development Stage Bidding Stage Operations Scheduling Stage
Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts
Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines
10 999801002 - 02/2017
The advantages for you

thanks to professional advice and
consulting
4 5 ▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.
▪ Maximised workplace safety

The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.
▪ Transparency
Because our services and costs
Optimum resource utilisation Seeing things through to a posi- are completely transparent, there
with assistance from the Doka tive conclusion is no need for improvisation dur-
Formwork Experts with professional support ing the project – and no unpleas-
ant surprises at the end of it.
▪ Reduced close-out costs

Workflow optimisation, thanks to Doka Services are a byword for Our professional advice on the
▪ thorough utilisation planning transparency and efficiency here, selection, quality and correct use
▪ internationally experienced pro- offering of the equipment helps you avoid
ject technicians ▪ jointly handled return of rented damage, and minimise wear-and-
▪ appropriate transport logistics formwork tear.
▪ on-site support ▪ professional dismantling
▪ efficient cleaning and recondition-
ing using special equipment
999801002 - 02/2017 11
Several utilisations – one system

All the utilisations set out here are based on the same Protection screen Xclimb 60
functional principle.
Gapless enclosure for safeguarding work on the floor-
Automatic climbing formwork Xclimb slab formwork.
60
Innovative automatic climbing formwork for safe, fast
repositioning.
98009-360-01
Follow the directions in the 'Protection screen

Xclimb 60 with framed enclosure Xbright' and/or
'Protection screen Xclimb 60 with trapezoidal
metal sheet enclosure' User Information book-
lets!
Guided climbing formwork Xclimb 60

Innovative climbing formwork for safe, fast reposition-
ing by crane.
98010-252-01
This manual deals with Automatic climbing formwork

Xclimb 60 only (i.e. not with either of the variants
shown at right).
98011-200-01
Follow the directions in the 'Guided climbing

formwork Xclimb 60' User Information booklet!
12 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 System description
System description
Automatic climbing formwork Lifting by crane

Xclimb 60 – guided repositioning, Even in windy conditions, an entire unit is repositioned
either by crane or hydraulically safely and easily in one single lift.
The Doka automatic climbing formwork Xclimb 60 is a Hydraulic repositioning

system in which the entire unit is structure-guided at all
times, even while being repositioned. The Automatic climbing formwork Xclimb 60 is inde-
pendent of the crane, thanks to the use of portable
hydraulic components.
High safety in every phase of the work
▪ The system is guided up, and secured to, the struc-

ture during lifting.
▪ It can be repositioned safely in winds of up to
70 km/h.
▪ Its large platforms and an integrated vertical access
system make for safe working.
High flexibility
▪ The platform sizes can be freely selected and

accommodated to the geometry of the structure.
▪ Finishing-work platforms can be attached anywhere
on the scaffold.
▪ The height of the casting sections is freely selectable
from 2.7 m up to 4.5 m.
999801002 - 02/2017 13
System description User Information Automatic climbing formwork Xclimb 60
System overview
A Guiding shoe Xclimb 60 rigid

B Vertical profile Xclimb 60 top 2.48m
C Vertical profile Xclimb 60 bottom 5.20m or
Vertical profile Xclimb 60 bottom 7.15m
E D Rod connector Xclimb 60
E Vertical waling MF 3.00m or
Vertical waling MF 4.50m
F Travelling gear SK 0.95m
G Plumbing spindle MF 3.00m or
Plumbing spindle MF 4.50m
H Horizontal profile Xclimb 60 2.45m
I Pressure strut SK 2.37m
J Universal railing SK 2.00m
G
K Lifting set Xclimb 60
J L Backstrut connector Xclimb 60
M Backstrut Xclimb 60 3.45m or
Backstrut Xclimb 60 4.50m
F K
N Horizontal profile Xclimb 60 2.00m
A
O Backstrut adjusting unit Xclimb 60
P Pressure strut Xclimb 60 1.87m
Q Suspension profile Xclimb 60 3.59m or
H Suspension profile Xclimb 60 4.49m
L R Horizontal profile Xclimb 60 1.50m
S Hydraulic cylinder Xclimb 60 DA
B T Lifting mechanism B Xclimb 60
C M
O
D
D P Q
D
98010-202-01
14 999801002 - 02/2017
Suspension point Suspended platforms

▪ Guiding shoe Xclimb 60 rigid For operating the hydraulic system, dismounting the
- Is anchored to the structure to provide guidance guiding shoes and for doing any finishing work which
during the repositioning operation, and for trans- may be needed on the concrete.
ferring loads. Consisting of:
▪ Backstrut connector Xclimb 60
Vertical profile Xclimb 60 ▪ Backstrut Xclimb 60 3.45m or
Backstrut Xclimb 60 4.50m
▪ Horizontal profile Xclimb 60 2.00m
▪ Vertical profile Xclimb 60 top 2.48m ▪ Backstrut adjusting unit Xclimb 60
- For guiding the unit through the guiding shoes in
the first casting steps. Climbing cams on the ver-
▪ Pressure strut Xclimb 60 1.87m
tical profile give it a safe, firm hold in the guiding ▪ Suspension profile Xclimb 60 3.59m or
shoe. Suspension profile Xclimb 60 4.49m
▪ Vertical profile Xclimb 60 bottom ▪ Horizontal profile Xclimb 60 1.50m
- Length 5.20m
For extending the Vertical profile Xclimb 60 top
on casting-section heights of between 2.70 m
Hydraulic system
and 3.50 m
- Length 7.15m Double-acting hydraulic system with
For extending the Vertical profile Xclimb 60 top
on casting-section heights of over 3.50 m and up Hydraulic unit Xclimb 60 V45 50/60Hz
to 4.50 m
▪ Rod connector Xclimb 60 ▪ Hydraulic cylinder Xclimb 60 DA
- Connector piece for the pressure struts and hori- - This is placed onto the guiding shoe to enable
zontal profiles of the suspended platforms hydraulic repositioning. The unit for repositioning
is raised in 300 mm steps.
▪ Lifting mechanism B Xclimb 60
Travelling unit - This is bolted onto the hydraulic cylinder when
the system is first assembled. In the hydraulic
raising operation, the lifting mechanism meshes
▪ Vertical waling MF 3.00m or 4.50m with the climbing cams of the vertical profile and
- For holding the formwork elements. pushes the entire unit for repositioning upward.
▪ Travelling gear SK 0.95m
- The formwork elements can be retracted approx.
75 cm from the concrete. This leaves sufficient
space for cleaning the formwork and carrying out
☞▪ Important note:
On Automatic climbing formwork Xclimb 60,
use the Lifting mechanism B Xclimb 60
reinforcement operations. only!
▪ Plumbing spindle MF 3.00m or 4.50m
- A threaded spindle for obtaining exact plumbing Single-acting hydraulic system with Hydraulic
and aligning of the formwork element.
unit Xclimb 60 50/60Hz
Working platform Note:

The illustrations in this document are shown with the
▪ The Horizontal profile Xclimb 60 2.45m is used for double-acting hydraulic system. The single-acting
constructing the main working platform, and carries hydraulic system is described in a chapter of its own.
the formwork element or panel.
▪
▪
Pressure strut SK 2.37m
- For bracing the horizontal profile.
Universal railing SK 2.00m
☞ Important note:
The components of the hydraulic systems are
not compatible with one another.
- For putting up safe guard rails on the working
platform.
999801002 - 02/2017 15
Functional principle
Hydraulic repositioning
The unit for repositioning is raised by repeated extension

and retraction of the hydraulic cylinders.
Lower the unit for reposition-
Lifting mechanisms mesh The repositioned unit is
ing until the climbing cams
Unit for repositioning is in with the climbing cams and in its new position.
are resting on the pressure
starting position. push the unit for reposition- The climbing cams are resting against the
bolts.
ing upward. pressure bolts of the top guiding shoes.
Continue retracting the
The vertical profile is safely
hydraulic cylinders until the
guided in at least 2 guiding
lifting mechanism can mesh
shoes.
with the next climbing cam.
98010-260-04
98010-257-01
98010-256-01
92810-237-02
92810-237-01
92810-240-01 98010-254-01 98010-253-01 92810-241-01
16 999801002 - 02/2017
Lifting by crane
Crane-lift the unit for repo-

Lower the unit for reposi-
sitioning into the desired
tioning until the climbing
Unit for repositioning is in position. The repositioned unit is in its
cams are resting on the pres-
starting position. The vertical profile is safely new position.
sure bolts in the top guiding
guided in at least 2 guiding
shoes.
shoes.
98010-260-03
98010-260-04
98010-260-02
98010-260-01 98010-254-01 98010-261-01
999801002 - 02/2017 17
System dimensions
Start-up zone Typical zone
1510
880
1510
880
Pouring platform
Level '+1'
1510
1510
880 880
2000
2450
2000
2450
Working platform
b
b
Level '0'
2200
300
a
a
c
Suspended plat-
98010-203-01 form
Level '-1'
Dimensions in mm
a ... height of casting section: 2700 - 4500 mm 2000
b ... min. 250 mm
☞ Two suspension points are needed for each

casting section.
c
The length of the travelling-unit components and the

length of the vertical profile must be selected to match
the height of the casting section.
150
Height of casting section

2.70 - 4.00 m 4.00 - 4.50 m Suspended plat-
98010-200-02
Vertical waling MF 3.00m with Vertical waling MF 4.50m with form

Plumbing spindle MF 3.00m Plumbing spindle MF 4.50m Level '-2'
1420
Height of casting section
Dimensions in mm
2.70 - 3.50 m 3.50 - 4.50 m a ... height of casting section: 2700 - 4500 mm
Vertical profile Xclimb 60 bottom Vertical profile Xclimb 60 bottom b ... min. 250 mm
5.20m 7.15m Height of suspended platform (approx. dimen-
Backstrut Xclimb 60 3.45m Backstrut Xclimb 60 4.50m sion 'a')
Suspension profile Xclimb 60 Suspension profile Xclimb 60 During the climbing sequence, the units for reposition-
3.59m 4.49m ing will be located in different casting sections.
To allow the crew to reposition the hydraulic compo-
nents in the horizontal, there needs to be a crossing
point from suspended platform '-2' to the adjacent sus-
pended platform '-1'.
To minimise the step up or down at this crossing point,
the height of suspended platform '-2' should approxi-
mate as closely as possible to the height of the casting
section.
☞ For each casting section, one suspension

point is required.
18 999801002 - 02/2017
Possible formwork systems

Timber-beam formwork Framed formwork
e.g. Large-area formwork Top 50 e.g. Framed formwork Framax Xlife
98010-262-01
98010-200-01
For more information, see the 'Large-area form- For more information, see the 'Framed form-
work Top 50' User Information booklet. work Framax Xlife' User Information booklet.
999801002 - 02/2017 19
Schematic workflow of climbing phases

Start-up phases
98011-273-01 98010-245-01 98010-249-01 98010-306-01
1st section is poured. The climbing scaffold and form- 3rd section is poured. The suspended platforms are
work are mounted. mounted, and then the 4th sec-
2nd section is poured. tion is poured
Typical phases
98010-341-01 98010-306-02
The climbing scaffold is raised The next casting section is poured.

to the next casting section.
20 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Structural design
Structural design
Loading data
Imposed loads Service loads
Permitted live load per vertical profile:

▪ when anchored: 15 kN
▪ during repositioning: 10 kN
V
N
Z Note:
V The sum of the service loads on all platforms must not
exceed the permitted live load per vertical profile!
H V
98010-340-03 98037-290-02
V ... permitted vertical load: 60 kN A
H ... permitted horizontal load: 60 kN
The horizontal load H and the vertical load V will influ-

ence:
▪ the force in the Stop anchor 'Z'. A
▪ the force in the concrete cone pull-out 'N'. This is
the force to which the concrete cone pull-out is sub-
jected, and which can be directly compared with the
permitted tensile forces of the Universal climbing
cone in the concrete.
B
Note:
Revised static calculations are required for the loads in
the stop anchor 'Z' and for the concrete cone pull-out
load 'N'.
Follow the directions in the Calculation Guide

entitled 'Calculating suspension loads in con-
crete' or ask your Doka technician!

entitled 'Load-bearing capacity of anchorages in
A
concrete' or ask your Doka technician!
98010-200-03
A 150 kg/m2 - levels +1, -1 and -2

B 300 kg/m2 - level 0
999801002 - 02/2017 21
Structural design User Information Automatic climbing formwork Xclimb 60
Structural design
Influence width of the vertical profiles
➤ If wind speeds > 72 km/h are likely, and
when work finishes for the day or before pro-
longed work-breaks, move the travelling unit
forward (together with the formwork) until it 4.50
meets the top of the previously cast section,
and knock the fixing-wedges into place.
☞ Important note:
The structural design data given here apply
4.00
Formwork height [m]

only to standard assignments on straight walls.
Additional precautions can be taken so as to 3.50
achieve project-specific optimisations.
For assignments on e.g. inclined walls, sepa-
rate statical verification must be performed.
3.00
Wind pressure
98010-101
A B C D E
2.50
1) Determine the wind pressure as a function of the 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00
wind speed, the building environment and the Influence width [m]
structure height.
2) Use the relevant curve (A) to (E) in the following Example
diagram.
▪ Basic data:
Wind pressure [kN/m2]
we = cp, net x q(Ze) - Curve (B) (wind pressure = 1.70 kN/m2)
2.21 1.70 1.43 1.10 0.85 - Formwork height: 4.00 m
Curve (A) (B) (C) (D) (E) ▪ Influence width: 3.50 m
'Wind loads to the Eurocodes' when determin-
ing the wind pressure, or consult your Doka
If the enclosure around the suspended plat-
forms has a solidity ratio no greater than
technician! 25%, intermediate suspension profiles are
not statically necessary.
Note: (e.g. when scaffold tubes are used)
Intermediate values may be linearly interpolated. ▪ The diagram applies to enclosures with a
solidity ratio of up to 50% when intermediate
suspension profiles are used.
▪ For enclosures with a solidity ratio of over
50%, revised statical verification is required.
▪ When stationary, the vertical profile is only
allowed to be held in 2 shoes.
22 999801002 - 02/2017
where universal climbing cone is more than Dimensioning the sideguard

250 mm below top of concrete components to EN 12811
➤ When determining the influence width, add the differ-
ence (b – 250 mm) to the actual formwork height.
Max. spacing of the handrail-post uprights
Impact pressure q(Ze) [kN/m2]
Sideguard component
 1.1  1.3  1.7
Guard-rail boards
Width 'w' Height 'h'
b
2.4 cm 15 cm 1.9 m 1.9 m 1.9 m

3 cm 15 cm 2.7 m 2.7 m 2.5 m
4 cm 15 cm 3.6 m 3.6 m 3.3 m
3 cm 20 cm 2.9 m 2.8 m 2.5 m
4 cm 20 cm 3.9 m 3.7 m 3.3 m
5 cm 20 cm 4.9 m 4.7 m 4.1 m
Scaffold tube 48.3mm 5.0 m 5.0 m 5.0 m
98011-274-01
Max. cantilever of sideguards
b ... min. 250 mm Impact pressure q(Ze)
Sideguard component [kN/m2]
 1.7
Example
Guard-rail boards
▪ Basic data: Width 'w' Height 'h'
2.4 cm 15 cm 0.5 m
- Curve (B) (wind pressure = 1.70 kN/m2)
3 cm 15 cm 0.8 m
- Formwork height: 4.00 m
4 cm 15 cm 1.4 m
- Distance from edge 'b': 0.5 m
3 cm 20 cm 1.0 m
▪ Formwork height for determining the influence width: 4 cm 20 cm 1.6 m
4.00 m + (0.5 m - 0.25 m) = 4.25 m 5 cm 20 cm 2.0 m
Influence width: 3.40 m Scaffold tube 48.3mm 1.3 m
999801002 - 02/2017 23
Guard rails on the working platform

☞ Important note:
The stated influence widths only apply if there
The guard rails on the working platform can be erected is a formwork unit on the working platform.
without reference to the influence width of the vertical
profiles. Note:
See the section headed 'Assembling the working plat-
B
form' for instructions on how to mount the guard rails!
A
C 98010-293-01
A Handrail post on horizontal profile

B Intermediate railing
C Narrowside handrail post
Handrail post on horizontal profile
Max. influence width per handrail-post upright

Multi-purpose waling WS 10 with
Universal railing SK 2.00m
Corner connecting plate SK
Scaffold tube Guard-rail board Full-area enclosure Full-area enclosure
A A A G
D E
Impact pressure q(ze)
C F
a
a
E
98010-326-01
98010-324-02
B B B B
98010-324-01
98010-323-01
H
Height of guard-rail boards:
15 cm 20 cm
 1.1 kN/m2 5.0 m 3.5 m 4.5 m 2.1 m 5.8 m
 1.3 kN/m2 5.0 m 3.5 m 4.5 m 1.7 m 4.9 m
 1.7 kN/m2 5.0 m 3.5 m 4.5 m 1.3 m 3.8 m
a ... 2000 mm
A Universal railing SK 2.00m
B Connecting pin 10cm + Spring cotter 5mm
C Scaffold tube
D Guard-rail boards
E Squared timber
F (Perforated) Trapezoidal sheeting
G Multi-purpose waling WS10 Top50 2.25m
H Corner connecting plate SK
24 999801002 - 02/2017
Intermediate railings

Handrail post SK 2.00m with
Multi-purpose waling WS 10 with Corner connecting plate SK
Handrail-post shoe SK (broadside)
Scaffold tube Guard-rail board Full-area enclosure
A A G
F
D
a
a
E
H
B B
98010-327-01
K
98010-275-02 98010-275-03 L G I
Height of guard-rail boards:

15 cm 20 cm
 1.1 kN/m2 5.0 m 3.5 m 4.5 m 4.4 m
 1.3 kN/m2 5.0 m 3.5 m 4.5 m 3.8 m
 1.7 kN/m2 5.0 m 3.5 m 3.4 m 2.9 m
▪ The Handrail-post shoe SK (broadside) must be fixed
over 2 Doka beams H20.
▪ If there is only one continuous beam available, a section
of beam that is at least 0.5m long must be screwed onto
the continuous beam, in parallel with it.
Important note:
In this handrail-post configuration, full-area enclosures are
not allowed!
a ... 2000 mm
A Handrail post SK 2.00m
B Handrail-post shoe SK (broadside)
C Scaffold tube
D Guard-rail boards
E Squared timber
F (Perforated) Trapezoidal sheeting
G Multi-purpose waling WS10 Top50
H Connecting pin 10cm + Spring cotter 5mm
I Corner connecting plate SK
J U200 section girder
K Hexagon bolt M16x140 +
Limpet washer 17.5 +
Hexagon nut M16
L Head fixing plate
999801002 - 02/2017 25
Narrowside handrail post

Handrail post SK 2.00m with
Handrail-post shoe SK (narrowside)
Full-area enclo-
Scaffold tube Guard-rail board
sure
A A A
C E
B B B
98010-325-01 98010-325-02 98010-325-03

Height of guard-
rail boards
15 cm 20 cm
 1.1 kN/m2 5.0 m 3.5 m 2.8 m 1.2 m
 1.3 kN/m2 5.0 m 3.1 m 2.4 m 1.0 m
 1.7 kN/m2 5.0 m 2.3 m 1.8 m 0.8 m
26 999801002 - 02/2017
Other ways of erecting guard rails Mounting handrail posts to deck-boards

Screw-on handrail post 1.50m
☞ Important note:
➤ Screw planks to the underside of the deck-
Scaffold tube Guard-rail board boards to distribute the loads.
➤ Bolt the Screw-on handrail post onto the platform
decking.
A A
D
Dynamic pressure q(ze)
B
E A
a
b c
C
E E
A
98071-270-06 98071-270-05
98016-292-01
Height of guard-rail
b ... 150 mm
boards:
c ... 100 mm
15 cm 20 cm
A Screw-on handrail post 1.50m
 1.1 kN/m2 4.0 m 1.7 m 1.3 m
E 5x20 cm board
 1.3 kN/m2 3.4 m 1.5 m 1.1 m
 1.7 kN/m2 2.6 m 1.1 m 0.8 m
Required nuts & bolts etc. for each Screw-on handrail
a ... 1500 mm post
A Screw-on handrail post 1.50m ▪ 2 hex-head bolts M10
B Screw-on coupler 48mm 95 (length depends on thickness of decking)
C Scaffold tube ▪ 2 washers 10 (ISO 7094, on timber side)
D Guard-rail boards
▪ 2 washers 10 (ISO 7089, on steel side)
E Plank, 5x20 cm
▪ 2 hexagon nuts M10 (self-locking)
☞ Important note:
In this handrail-post configuration, gapless
Mounting handrail posts to a Raw sheet 3-S 38mm
enclosures are not allowed!

Note:
The Screw-on handrail post 1.50m can be bolted
directly onto the Raw sheet 3-S 38mm. There is no
need for a plank to distribute the loads.
F
98071-296-01
F Raw sheet 3-S 38mm 300/150cm
WARNING
➤ Do not mount Screw-on handrail posts
1.50m on Raw sheets 3-S 31mm!
Only the thicker Raw sheet 3-S 38mm is suita-
ble for mounting the Screw-on handrail post
1.50m.
999801002 - 02/2017 27
Influence width of the intermediate Example
suspension profiles ▪ Basic data:

- Curve (B) (Impact pressure = 1.30 kN/m2)
- a ... height of intermediate railings 4.00 m
Scaffold tube Guardrail board ▪ Influence width:
- 3.20 m
Using guard rail boards

If the suspended platforms are enclosed using guard-
rail boards, suspended platform '-1' must be stiffened.
➤ Screw planks (F) to the underside of the deck-boards
to distribute the loads.
The planks must be fixed to each deck-board by
2 universal countersunk screws Torx TG 6x90 A2!
a
a
E E
F
a
a
E E
98010-357-01
F Plank 5/20 cm
98010-364-02
4.50
98010-364-01
a ... height of intermediate railings [m]
a ... height of intermediate rail- a ... height of intermediate rail-

ings ings
4.00
E Intermed. suspension profile Xclimb 60 3.70m or
Intermed. suspension profile Xclimb 60 4.70m
3.50
Wind pressure [kN/m2]
we = cp, net x q(Ze)
2.21 1.70 1.43
3.00
Curve (A) (B) (C) C
98010-110
A B
Using scaffold tubes 2.50
1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
Influence width [m]

4.50
Example
a ... height of intermediate railings [m]
4.00 ▪ Basic data:

C - Curve (B) (Impact pressure = 1.30 kN/m2)
- a ... height of intermediate railings 4.00 m
3.50 ▪ Influence width:
- 1.75 m
B
3.00
98010-111
A
2.50
1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
Influence width [m]
28 999801002 - 02/2017
999801002 - 02/2017 29
Anchoring on the structure User Information Automatic climbing formwork Xclimb 60
Anchoring on the structure
☞ Important note:
Use only the Tie rod system 20.0 with Doka
Types of stop anchor
automatic climbing formwork.

Note:
In the project planning stage and later, avoid mixing
Risk of confusion! different types of stop anchor to exclude the risk of
➤ If Doka automatic climbing formwork is being confusion on the jobsite.
used jointly with other Doka climbing sys-
tems, then the Tie rod system 20.0 must be Stop anchor 20.0 17.5cm 55
used throughout the entire project.
Positioning point and suspension

point
a e
98071-350-20
d b
F
c
C
D a ... Tie-rod length: 17.5 cm
b ... Installation depth: 23 cm
B
A c ... Minimum wall thickness: 25 cm
E (where the concrete cover is 2 cm)
c ... Minimum wall thickness: 26 cm
(where the concrete cover is 3 cm)
d ... Concrete cover
98010-388-01
e ... Size of stop anchor plate: 55 mm
A Universal climbing cone 20.0 Stop anchor 20.0 11.5cm 90

B Sealing sleeve K 20.0 (expendable anchoring component)
C Stop-anchor 20.0 (expendable anchoring component)
D Depth mark
E Cone screw B 7cm
F Guiding shoe Xclimb 60 rigid
▪ Universal climbing cone 20.0 a e

- The positioning point and the suspension point
98071-355-01
d b
are both prepared using this one single type of
cone c
▪ Stop anchor 20.0
a ... Tie-rod length: 11.5 cm
- Expendable anchoring component for anchoring b ... Installation depth: 17 cm
the Universal climbing cone (and thus the climb- c ... Minimum wall thickness: 19 cm
ing unit) in the concrete from one side. (where the concrete cover is 2 cm)
c ... Minimum wall thickness: 20 cm
▪ Cone screw B 7cm (where the concrete cover is 3 cm)
- On the positioning point - for fastening the Uni- d ... Concrete cover
versal climbing cone. e ... Size of stop anchor plate: 90 mm
- On the suspension point – for safe fixing of the
Guiding shoe Xclimb 60 rigid and thus of the WARNING
whole climbing unit. The short Stop anchor 20.0 11.5cm 90 has a
▪ Guiding shoe Xclimb 60 rigid much lower load-bearing capacity than the
- Provides guidance during repositioning, and Stop anchor 20.0 17.5cm 55.
load-transfer. ➤ For this reason, the short stop anchor is only
allowed to be used on systems with low ten-
sile loads at the anchoring location, such as
on climbing systems inside shafts.
➤ If the geometry means that it is only possible
to install the short stop anchor, then revised
static calculation, with extra reinforcement
steel, is required in cases where larger ten-
sile loads may occur.
➤ The Stop anchor 20.0 11.5cm 90 is only per-
mitted for wall thicknesses < 25 cm. For wall
thicknesses  25 cm, the Stop anchor 20.0
17.5cm 55 (or larger) must be used.
30 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Anchoring on the structure
Opposite anchoring points Anchor points with no offset
Anchor points with no offset are prepared using the

Note: Stop anchor double-ended 20.0.
If the wall thickness is less than twice the installation
Positioning point
depth of the Stop anchors, opposite anchoring points
must be located at an offset to one another.
C B A E
Plan view
a
TR1006-200-02
D
Suspension point
c
b
C B A E
98037-281-01
a ... min. 100 mm, if c < 2 x b

b ... Installation depth
c ... Wall thickness
TR1006-200-03
c b c
Risk of formwork falling off if two cones are a
fitted opposite one another and joined with
a tie rod. a ... 30 - 71 cm
Unscrewing the anchoring component on one b ... order length = wall thickness a - 2 x concrete cover c
c ... concrete cover 5.5 cm
side may cause the anchoring point on the
opposite side to shear off. A Universal climbing cone 20.0
➤ Every suspension point must have its own B Sealing sleeve K 20.0 (expendable anchoring component)
separate anchorage. C Stop anchor double-ended 20.0 (expendable anchoring compo-
nent)
Exception: Suspension points prepared with a
Stop anchor double-ended 20.0 D Packing plate (e.g. Dokaplex 15 mm)
E Cone screw B 7cm
WARNING
98037-281-02
In walls that are less than 42 cm thick, the
Stop anchor double-ended 20.0 has a much
lower load-bearing capacity than the Stop
anchor 20.0 17.5cm 55.
➤ Revised static calculation is required here.
➤ Where high tensile forces occur, locate extra
reinforcement steel as statically required.
999801002 - 02/2017 31
Preparing the positioning point Positioning point with Cone screw B 7cm (with
hole drilled through form-ply)
WARNING How to mount:

➤ Always screw the Stop anchor into the Uni- ➤ Fasten a packing plate (e.g. Dokaplex 15 mm) to the
versal climbing cone until it fully engages form-ply (position as per project plan).
(i.e. up to the depth mark). ➤ Drill a diam. 30 mm hole in the form-ply (position as
Not screwing the anchor sufficiently far into shown in the project plan).
the cone may subsequently lead to reduced ➤ Push the sealing sleeve all the way onto the Univer-
load-bearing capacity and to the failure of sal climbing cone.
the suspension point – resulting in injury and
damage. ➤ Push the Cone screw B 7cm through the form-facing,
screw it into the Universal climbing cone and tighten
➤ Use only the Cone screw B 7cm for the posi- it firmly.
tioning point and suspension point (head of
screw is red)! ➤ Screw the Stop anchor into the Universal climbing
cone, until it engages (up to the depth mark).
WARNING a
Sensitive anchoring, suspension and connec-
tor components!
➤ Never weld or heat these components. C D A G
➤ Any components that are damaged or have
been weakened by corrosion or wear must
be withdrawn from use.
☞▪ The axis of the universal climbing cone must

be at right-angles to the surface of the con-
crete – maximum angle of deviation: 2°.
E
▪ The universal climbing cone must be embed- 98037-283-01

ded so that it is flush with the concrete sur-
a ... 35 - 45 mm
face.
A Universal climbing cone 20.0 + Sealing sleeve K 20.0
▪ Tolerance for locating the positioning points
C Stop anchor 20.0
and suspension points: ±10 mm in the hori-
zontal and the vertical. D Depth mark
E Cone screw B 7cm
▪ Universal climbing cones are supplied with
Sealing sleeves K. Every time the position- G Packing plate
ing cones are re-used, fit them with new
sealing sleeves first. Tools needed:
▪ Reversible ratchet 3/4"
▪ Spanner for Universal climbing cone 15.0/20.0
▪ Extension 20cm 3/4"
▪ Box nut 50 3/4" (for Cone screw B 7cm)
32 999801002 - 02/2017
Form-ply protection Positioning point with Positioning clamp M30

(with hole drilled through form-ply)
The Form-ply protector 32mm protects the form-ply
from damage around the positioning point. This is a
particular advantage for formwork with high numbers of Because the hole is drilled with a diameter of only 9-
repeat uses. 10 mm, the positioning point can be relocated at
smaller intervals than would be possible with the Cone
Possible thicknesses of form-ply: 18 - 27 mm screw B 7cm.
In order to fit the Form-ply protector, a 46 mm diam.
hole must be drilled in the form-ply first. I J
C D
C D A H
E 98037-284-01
98037-282-01 A Universal climbing cone 20.0 + Sealing sleeve K 20.0

C Stop anchor 20.0
D Depth mark
C Stop anchor 20.0
I Socket connector M30 of the Positioning clamp M30
D Depth mark
J M8 wing bolt of the Positioning clamp M30
E Cone screw B 7cm
H Form-ply protector 32mm (width-across 70 mm) How to mount:
➤ Drill a diam. 9-10 mm hole in the form-ply (position
Where necessary, the Form-ply protector 32mm can be as shown in the project plan).
closed off with a Cover cap D35x3 (included with prod-
uct). Nail the M8 wing bolt onto the form-facing to
make it easier to mount the cone.
Shortened double-headed nails make it easier
to dismount the wing bolt.
98037-282-02 98037-284-02
➤ Push the sealing sleeve all the way onto the Univer-
sal climbing cone.
➤ Screw a Socket connector M30 all the way into the
Universal climbing cone and tighten it.
➤ Screw the Stop anchor into the Universal climbing
➤ Screw the pre-assembled unit onto the M8 wing bolt
(make sure that it seals against the formwork).
Tools needed:
▪ Extension 1/2"
999801002 - 02/2017 33
Positioning point with Positioning disk M30 Pouring

(with no hole drilled through form-ply)
➤ Before pouring, check all positioning points and sus-
For special applications only, when it is not possible to pension points once again.
drill through the form-ply (e.g. where there are Doka
beams or formwork panel frame profiles directly behind ▪ The axis of the universal climbing cone
the positioning point). must be at right angles to the surface of the
concrete – maximum angle of deviation: 2°.
▪ The universal climbing cone must be
K embedded so that it is flush with the con-
crete surface.
C D ▪ Tolerance for locating the positioning points
and suspension points: ±10 mm in the hori-
zontal and the vertical.
▪ The sealing sleeve must be completely
pushed onto the Universal climbing cone.
▪ The depth mark on the stop anchor must be
A right up against the universal climbing cone
= must be screwed in to the full depth.
98037-285-01

Mark the top edge of the formwork to make the
positions of the stop anchors easier to find
C Stop anchor 20.0
when the concrete has been poured.
D Depth mark
K Positioning disk M30 ➤ Prevent the vibrator from touching the stop anchors.
☞
➤ Do not place concrete from directly above the stop
Important! anchors.
It is not permitted to use the Positioning disk ➤ Do not tie the stop anchors to the reinforcement with
M30 more than once in the same position, as it binding wire.
cannot be fixed firmly and securely in the old
nail-holes. These measures prevent the anchors from working
loose during pouring and vibration.
How to mount:
➤ Fix the Positioning disk M30 to the form-ply using
28x60 nails (position as shown in drawing).
➤ Push the sealing sleeve all the way onto the Univer-
sal climbing cone.
➤ Screw the Stop anchor into the Universal climbing
➤ Screw the Universal climbing cone onto the Position-
ing disk M30 and tighten it.
Tools needed:
▪ Extension 1/2"
34 999801002 - 02/2017
Preparing the suspension point ➤ Insert the safety pin into the guiding shoe until it is
fully engaged.
➤ Screw a Cone screw B 7cm into the Universal climb-
ing cone.
a
G
98010-266-01
98010-267-01
a ... 35 mm
➤ Remove the safety pin from the guiding shoe. G Safety pin
F ➤ Turn the safety pin downwards.
98010-390-01
G
G Safety pin
➤ Push the guiding shoe onto the Cone screw B 7cm. 98010-268-01
➤ Tighten the Cone screw B 7cm. A tightening torque G Safety pin

of 100 Nm (20 kg, assuming a ratchet-length of
approx. 50 cm) is sufficient.
The guiding shoe is now secured against accidental
lift-out.
F The handle of the safety pin must be pointing
downwards!
Dimensioning the suspension point

E
The required cube compressive strength of the con-

crete at the time of loading must be specified sepa-
98010-389-01 rately for each project by the structural designer. It
will depend on the following factors:
E Cone screw B 7cm
▪ load actually occurring
▪ length of the stop anchor
The only tool allowed to be used for screwing in and fix- ▪ reinforcement / extra reinforcement steel
ing the Cone screw B 7cm in the Universal climbing ▪ distance from edge
cone is the Reversible ratchet 3/4". The introduction of the forces, the transfer of these
forces into the structure, and the stability of the overall
Reversible Reversible ratchet 3/4"
ratchet 3/4" with extension
Ratchet MF 3/4" SW 50 construction, must all be verified by the structural
designer.

entitled 'Load-bearing capacity of anchorages in
concrete' or ask your Doka technician!
Tr687-200-01 Tr687-200-01 Tr687-200-01
999801002 - 02/2017 35
Retrofitting a safe suspension point

Glue in a threaded rod
Drilling a hole for the suspension point
through the wall C A
B
D C A
98010-404-01
A Guiding shoe Xclimb 60 rigid

B Retrofit kit, suspension point type A SK M30
C Adhesive
B
The manufacturer of the anchorage (e.g. Hilti) has to

provide proof of calculation for the suspension point.
98009-388-02
a ... Minimum wall thickness: 20.0 cm It is essential to provide the manufacturer with the fol-
A Guiding shoe Xclimb 60 rigid lowing information for this purpose:
B Retrofit kit, suspension point type B SK M30 ▪ Concrete strength
C Dowel Ø12 ▪ a, b, c ... distance from edge
D Hexagon-head wood screw 10x80 ▪ d ... wall thickness
▪ Zd ... design value of the form-tie load (F = 1.5)
For more information, please contact your Doka ▪ Vd ... design value of the shear force (F = 1.5)
technician.
Zd
d
Vd
c
98016-414-01
Example:
▪ Basic data:
- Vk ... vertical load: 60 kN
- Zk ... form-tie load: 82 kN
- F ... safety factor: 1.5
▪ Vd ... 60 (Vk) x 1.5 (F) = 90 kN
▪ Zd ... 82 (Zk) x 1.5 (F) = 123 kN
Note:
Actual loads have to be ascertained on a project-spe-
cific basis.
For more information, please contact your Doka

technician.
36 999801002 - 02/2017
Extension shoes SK for wall-returns Assembly
Extension shoes SK are fitted as spacers between the Mounting Extension shoes SK 5cm
☞
wall and the guiding shoe.
☞
Important note:
The choice of which Extension shoes SK to use
➤ When Extension shoes SK 5cm are fitted,
will depend on the project.
use the (longer) Cone screws 12cm.
➤ Fix the guiding shoes onto the Universal climbing
cones, together with the Extension shoes SK 5cm. A
tightening torque of 100 Nm (20 kg, assuming a
ratchet-length of approx. 50 cm) is sufficient.
A C B D
A B C D E F
A Extension shoe SK 5cm

B Extension shoe SK 10cm
C Extension shoe SK 15cm
D Extension shoe SK 20cm
E Extension shoe SK 25cm
F Extension shoe SK 30cm
98010-395-01
A Universal climbing cone 20.0

B Cone screw 12cm
C Extension shoe SK 5cm
D Guiding shoe Xclimb 60 rigid
G
a
98010-397-01
a ... wall-return
G Distance block for vertical waling SK 15
999801002 - 02/2017 37
Mounting Extension shoes SK 10 - 30cm ➤ Tighten the Cone screw B 7cm. A tightening torque
➤ Fix the Extension shoes onto the Universal climbing of 100 Nm (20 kg, assuming a ratchet-length of
cones with Cone screws B 7cm. A tightening torque approx. 50 cm) is sufficient.
of 100 Nm (20 kg, assuming a ratchet-length of
approx. 50 cm) is sufficient. F E
98010-396-01
B
E Guiding shoe Xclimb 60 rigid
F Cone screw B 7cm
C
➤ Insert the safety pin into the guiding shoe until it is
98037-293-01 fully engaged.
A Universal climbing cone 20.0 ➤ Turn the safety pin downwards.
B Cone screw B 7cm
C Extension shoe SK
➤ Pin suspension plates into the Extension shoes and

secure with linch pins.
G
98010-396-02
D
G Safety pin
The guiding shoe is now secured against accidental

lift-out.
The handle of the safety pin must be pointing
downwards!
98037-293-02
D Extension shoe SK suspension plate
➤ Push the guiding shoe onto the Cone screw B 7cm.
38 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Operating the formwork
Operating the formwork

Closing the formwork
This section only deals with how to operate the ➤ After adjusting the formwork elements, tighten the
formwork. For details of how to tie the formwork, pressure wedges (A) .
please see the User Information booklets
'Large-area formwork Top 50' or 'Framed form-
work Framax Xlife'.
A
➤ Detach the fixing-wedges (B) .
98010-313-01
This presses the formwork element up against the

previously cast section.
98010-310-01
B
☞ It only takes a gentle blow of the hammer to fix

the pressure wedge! The concrete loads are
sustained by way of the form-ties and are not
➤ By operating the ratchets simultaneously, move the transferred via the wedge.
travelling units forward (together with the formwork)
until they meet the top of the previously cast section.
Possible incorrect usages
☞ Improper handling and use of the formwork

equipment can lead to hazardous situations.
These must be prevented under all circum-
C
stances.
WARNING
It is not allowed to transfer any extra forces
into the formwork!
➤ Do not use hoists or other such devices for
positioning and re-adjusting the formwork.
➤ Do not use the formwork to force incorrectly
placed reinforcement steel into position.
98010-311-01
➤ Always press the formwork against the con-
C Ratchet MF 3/4" SW50 crete without applying force. Do not use any
additional devices (such as extra screwjack
mechanisms) on the Travelling gear.
➤ Knock the fixing-wedges (B) into place. ➤ Never use 'brute force' on the adjusting spin-
dles (e.g. with tube-extensions).
B
98010-312-01
This fixes the travelling units to the horizontal pro-

files.
➤ Adjust the formwork and level the positioning points.
See the section headed 'Plumbing & aligning'.
999801002 - 02/2017 39
Operating the formwork User Information Automatic climbing formwork Xclimb 60
Opening the formwork

➤ Remove the fixings from positioning points where a ➤ By operating the ratchets simultaneously, roll back
hole had to be drilled through the form-ply. the travelling units (together with the formwork).
➤ Undo and remove the form-ties of the formwork ele-
ment.
➤ Remove the connectors from the adjacent gang-
forms.
C
➤ Release the pressure wedge (A) .
98010-314-01
98010-312-01
C Ratchet MF 3/4" SW50
➤ Detach the fixing-wedges (B) .

➤ Knock the fixing-wedges (B) into place.
B
B
98010-310-01
98010-310-01
This fixes the travelling units to the horizontal pro-

files.
☞ Important note:
The fixing-wedge may only be released while
the formwork is being retracted forward or back!
Final position: fixing-wedges knocked back into
place (wind bracing).
40 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Operating the formwork
Plumbing & aligning the formwork

Adjusting the formwork Vertical adjustment
➤ Turn both adjusting spindles.
In order to permit exact adjustment of the formwork ele-
ments in relation to one another and to the structure,
they are adjustable in both the vertical and the horizon-
tal.
Tools needed:
▪ Hammer
▪ Box nut 24 1/2" L
▪ Combination wrench 24 (for the threaded join on the
adjusting spindle)
Preparing the adjusting operation

➤ Release the pressure wedge (A) .
98010-322-01
Horizontal adjustment
A
➤ Push the formwork to either side.
98010-312-01
➤ Detach the formwork from the concrete.

➤ Loosen the Waling-to-bracket holders (B) with a
blow of the hammer.
The adjusting spindles (C) permit a vertical adjust-
ment range of approx. 150 mm. Also, the adjusting
spindles can be relocated in the hole-grid of the Vertical
waling (D) .
98010-322-02
E
Ending the adjusting operation

➤ Tighten the waling-to-bracket holders with the ham-
mer.
98016-246-01
C
➤ After adjusting the formwork elements, tighten the
D
pressure wedges (A) .
E Timber wedges in the multi-purpose walings (near the adjusting
spindles – for ensuring better load transfer)
98010-313-01
This presses the formwork element up against the

previously cast section.
☞ It only takes a gentle blow of the hammer to fix

the pressure wedge! The concrete loads are
sustained by way of the form-ties and are not
transferred via the wedge.
999801002 - 02/2017 41
Start-up phases User Information Automatic climbing formwork Xclimb 60
Start-up phases
Starting up
The modular design of the Xclimb 60 system means
that many different combinations are possible.
Depending on the project, the actual design may thus
differ very greatly from the basic type described here.
➤ In these cases, you should discuss the assembly
procedure with your Doka technician.
➤ Follow the shop drawing / assembly plan.
☞ Important note:
▪ A hard, flat, firm surface is needed!
▪ Prepare a sufficiently large assembly area.
▪ Consider what craneage is available
▪ Tightening torque of the couplers for the
bracing tubes: 50 Nm
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deck-
boards and guard-rail boards.
☞ In order to explain the entire climbing workflow

as simply as possible, the repetitive actions
involved are described in detail in separate sec-
tions of this booklet.
The sections in question are:
▪ Preparing the positioning points and suspen-
sion points (see 'Anchoring on the struc-
ture').
▪ Closing the formwork (see 'Closing the form-
work').
▪ Striking (see 'Opening the formwork').
▪ In addition, the following sections must also
be observed:
- Plumbing & aligning the formwork
- Resetting by crane
☞ Important note:
The first time of putting into service and the first
typical sequence of a hydraulic raising oper-
ation must all be supervised by a Doka Form-
work Instructor or other authorised technician.
For instructions on tying and joining the form-

work elements, and on cleaning them and using
concrete release-agents, see the User Informa-
tion booklets 'Large-area formwork Top50' and
'Framed formwork Framax Xlife'.
WARNING
Falling hazard!
➤ Do not step onto the pouring platforms until
the formwork is closed!
42 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Start-up phases
1st casting section

➤ Apply concrete release agent and set up one side of
the formwork.
➤ Mount the positioning points.
➤ Place the reinforcement.
➤ Set up the opposing formwork and place the ties.
➤ Pour the 1st section.
b
c
a
98011-273-01
a ... height of casting section: 2700 - 4500 mm

b ... min. 250 mm
c ... 2200 mm
➤ Strip the formwork.
➤ Clean the formwork.
➤ Set the gang-form down on a flat surface, with the
form-ply facing downwards.
➤ Prepare the formwork for the climbing operation.
999801002 - 02/2017 43
2nd casting section

Mounting to the structure: Fixing the working platform to the suspension
points
➤ Mount the Guiding shoes Xclimb 60 (see the section ➤ Attach the chains mounted on the lifting beam to the
headed 'Anchoring on the structure'). front and rear crane hoisting points (see the section
headed 'Lifting by crane').
Prepare all the guiding shoes
➤ Crane-lift the pre-assembled working platform and
1) Pull the safety clip out of the guide tube. guide it towards the suspension points with the aid of
2) Pull the guide cheeks outwards. tag-lines.
3) Pivot the guide cheeks to the rear.
4) Bolt the safety clip back into the guide tube.
1
B
C
3
A
2
98009-250-01 98009-251-01
4
A Guide tube
B Safety clip
C Guide cheek
➤ Move the pressure bolts on the guiding shoes into

the appropriate position. 98010-224-01
➤ Hang the working platform into place on the pressure

bolts of the top guiding shoes.
D
98010-285-01
D
98010-277-01
D D Pressure bolts
➤ Use personal protective equipment to protect

against falls (e.g. Doka personal fall-arrest set).
98010-258-01
Anchorage point for personal fall-arrest systems

(PFAS)
98010-276-01
D Pressure bolts
E
98010-367-01
E Travelling gear SK 0.95m

F Lifting set Xclimb 60
44 999801002 - 02/2017
Closing the guide cheeks on all the guiding shoes Mounting the formwork
1) Pull the safety clip out of the guide tube.
2) Pivot the guide cheeks to the front. Travelling unit:
3) Push the guide cheeks up against the vertical pro- ➤ Attach the crane suspension tackle to the suspen-
file. sion bolt of the vertical waling.
4) Bolt the safety clip back into the guide tube. ➤ Crane-lift the travelling unit to the working platform.
A
3
B
C
1
98010-278-01
98010-279-01
A Guide tube
B Safety clip
C Guide cheek
The guide cheeks (C) of the Guiding shoes

Xclimb 60 must reach over the flange of the
profile.
The safety clips (B) must be bolted next to the
guide cheeks in the guide tube (A) .
C 98010-365-01
➤ Bolt the Vertical waling MF onto the Travelling gear

SK with a D25/151 head bolt, and secure this with a
Spring cotter 5mm.
➤ Bolt the Plumbing spindle MF onto the Travelling
98010-280-01 gear SK with a D25/120 head bolt, and secure this
with a 6x42 linch pin.
➤ Detach the crane suspension tackle from the work-
ing platform.
98010-282-01
999801002 - 02/2017 45
Formwork: ➤ Adjust dimension 'b' as per shop drawing / assembly

➤ Attach the crane suspension tackle to the lifting plan, using the adjusting spindle (see the section
brackets on the pre-assembled formwork. headed 'Plumbing & aligning the formwork').
➤ Crane-lift the formwork to the working platform. A
A
C C
b
98016-216-02
A Waling-to-bracket holder 9-15cm

B Height-adjusting spindle
C Timber wedges
➤ Attach scaffold tubes 48.3mm using Screw-on cou-

plers 48mm 95.
98016-300-01
98010-366-01
➤ Fix the pre-assembled formwork to the Vertical wal-

ings MF with waling-to-bracket holders.
Waling-to-bracket holder
Waling-to-bracket holder
(new version)
H ... permitted horizontal load: H ... permitted horizontal load: 22
11 kN kN
H
H
98016-216-05
98016-216-04
➤ Fix timber wedges in the multi-purpose walings (for

better load-transfer in the area around the adjusting
spindles).
46 999801002 - 02/2017
➤ Mount an intermediate platform to the formwork. ➤ e.g. cut a board to size and bolt it into the vertical
waling so that it is impossible to attach the crane
tackle to the vertical waling.
9766-307-01
Pouring
the formwork.
➤ Close the formwork and tie it.
➤ Pour the 2nd section.
b
98010-229-01
c
Anchorage point for personal fall-arrest systems
(PFAS)
C
98016-258-02
A Personal fall-arrest system (PFAS – e.g. Doka personal fall-

arrest set)
C Vertical waling MF
98010-245-01
Making it impossible to use any of the forbidden b ... min. 250 mm

c ... 2200 mm
attachment methods when lifting and repositioning
the unit in one piece: ➤ Strip the formwork.
➤ e.g. nail on a board in such a way that the crane sus- ➤ Clean the formwork.
pension tackle cannot be hung into place in the lifting
bracket.
9766-306-01
999801002 - 02/2017 47
3rd and 4th casting sections

Variant 1 - Working platform remains ➤ Lift the pre-assembled suspended platforms to the
working platform.
on the structure
3rd casting section
Preparing new guiding shoes

➤ Mount the Guiding shoes Xclimb 60 (see the section
headed 'Anchoring on the structure').
the appropriate position.
98010-285-02
B
C
98010-231-01
B d25/135 head bolt

98010-258-02
C Suspension profile Xclimb 60
➤ Bolt the vertical profiles together with D25/135 head

bolts, and secure these with 6x42 linch pins.
98010-304-01
A Pressure bolt D
Mounting the suspended platforms to the working

platform E
➤ Attach the crane suspension tackle to the head bolts
in the horizontal profile and on the suspension pro-
files.
98010-231-02
D Vertical profile Xclimb 60 top 2.48m

E Vertical profile Xclimb 60 bottom
➤ Detach the suspended platforms from the crane.

➤ Dismount the top head bolt from the Horizontal pro-
file Xclimb 60 2.00m.
➤ Attach a crane suspension tackle to the backstruts.
48 999801002 - 02/2017
➤ Lift the pre-assembled rear railings to the working Repositioning

platform. ➤ Attach the chains mounted on the lifting beam to the
front and rear crane hoisting points (see the section
➤ Crane-lift the entire unit to the next section.
bolts of the top guiding shoes.
98010-246-01
➤ Bolt the Backstruts Xclimb 60 to the backstrut con-

nector with D25/99 head bolts, and secure these with
6x42 linch pins. 98010-286-02
98010-308-02
98010-246-02
98010-248-01
A Pressure bolt
F Lifting beam 110kN 1.80m
➤ Detach the repositioned unit from the crane.

➤ Dismount all unneeded guiding shoes.
999801002 - 02/2017 49
Pouring

the formwork.
➤ Pour the 3rd section.
b
c
98010-286-02
98010-308-02
98010-249-01
b ... min. 250 mm

c ... 2200 mm
50 999801002 - 02/2017
4th casting section Repositioning

➤ Attach the chains mounted on the lifting beam to the
Preparing new guiding shoes front and rear crane hoisting points (see the section
➤ Mount the Guiding shoes Xclimb 60 (see the section headed 'Lifting by crane').
headed 'Anchoring on the structure'). ➤ Pivot the guide cheeks of the bottom guiding shoes
➤ Move the pressure bolts on the guiding shoes into to the rear.
98010-315-01
98010-315-02
98010-308-01
98010-345-01
98010-345-01
A Pressure bolt
999801002 - 02/2017 51
➤ Raise the entire unit until the top climbing cam has ➤ Lower the unit for repositioning until the climbing
risen max. 10 cm past the activated pressure bolt in cams are resting on the pressure bolts in the top
the top guiding shoe. guiding shoes.
98010-260-04

➤ Dismount the assembly rollers.
➤ Bolt the adjusting unit onto the backstrut.
➤ To secure the backstrut, fix a D25/135 head bolt in
the horizontal profile and secure this with a 6x42
linch pin.
A
a
98010-316-01
98010-251-02
C Backstrut adjusting unit Xclimb 60

98010-250-01
a ... 10 cm
A Pressure bolt
B Lifting beam 110kN 1.80m 98010-251-01
Bolting the vertical profiles together is made

much easier by aligning the repositioned unit
with the aid of the backstrut adjusting unit.
➤ Mount a scaffold tube as a diagonal stiffening rein-

forcement between the vertical profiles, using 2
swivel couplers.
52 999801002 - 02/2017
➤ Check the distance between the guiding shoe and Pouring

the platform decking.
the formwork.
a
➤ Pour the 4th section.
98010-379-02
a ... distance between guiding shoe and platform decking
☞ Important note:
➤ If the distance between guiding shoe and
platform decking is < 150 mm, do not close
the opening in the platform decking.
➤ If the distance is > 150 mm, use an extra deck-board
to close the opening in the platform decking.
b
98010-260-04
b
98010-379-01
b ... minimum overlap: 2 whole deck-boards

98010-317-01
WARNING
Prevent parts from falling off during removal of
the guiding shoes!
➤ If there is an opening in the platform decking,
the guiding shoe must be secured through-
out the removal procedure.
98010-316-01
98010-306-01

999801002 - 02/2017 53
Variant 2 - Working platform is lifted Repositioning

down to assembly area ➤ Attach the chains mounted on the lifting beam to the
3rd casting section ➤ Crane-lift the entire unit to the next section.
Preparing new guiding shoes bolts of the top guiding shoes.
➤ Mount the Guiding shoes Xclimb 60 (see the section B
98010-285-02
98010-286-02
98010-258-02
98010-308-02
98010-304-01
A Pressure bolt
98010-335-01
A Pressure bolt
B Lifting beam 110kN 1.80m

54 999801002 - 02/2017
Pouring

the formwork.
➤ Pour the 3rd section.
98010-286-02
98010-308-02
98010-307-01

999801002 - 02/2017 55
4th casting section Repositioning

Installation of rear railing front and rear crane hoisting points (see the section
➤ Set down the rear railings on the pre-assembled sus- headed 'Lifting by crane').
pended platforms. ➤ Pivot the guide cheeks to the rear.
98010-303-01
b ... project-specific
Preparing new guiding shoes
➤ Mount the Guiding shoes Xclimb 60 (see the section
➤ Pivot the guide cheeks to the rear.
98010-277-01
A
98010-285-01
98010-308-01
A
98010-258-01
98010-309-01
98010-309-01
A Pressure bolt
56 999801002 - 02/2017
➤ Lift the working platform to the pre-assembled sus- ➤ Bolt the Backstruts Xclimb 60 to the backstrut con-
pended platforms. nector with D25/99 head bolts, and secure these with
6x42 linch pins.
98010-246-02
➤ Dismount the top head bolt from the Horizontal pro-

file Xclimb 60 2.00m.
➤ Crane-lift the entire unit and guide it towards the sus-
pension points with the aid of tag-lines.
98010-263-01

98010-231-02
C Vertical profile Xclimb 60 top 2.48m

D Vertical profile Xclimb 60 bottom
999801002 - 02/2017 57
➤ Hang the repositioned unit into place on the pressure ➤ Pivot the guide cheeks of the top guiding shoes in
bolts of the top guiding shoes. the 2nd and 3rd casting sections to the front.
The guide cheeks (G) of the Guiding shoes
Xclimb 60 must reach over the flange of the
profile.
B
The safety clips (F) must be bolted next to the
guide cheeks in the guide tube (E) .
98010-280-01
98010-286-01
➤ Dismount the assembly rollers.
➤ Bolt the adjusting unit onto the backstrut.
A ➤ To secure the backstrut, fix a D25/135 head bolt in
the horizontal profile and secure this with a 6x42
linch pin.
98010-253-03
98010-251-02
H Backstrut adjusting unit Xclimb 60
98010-346-01
A Pressure bolt
58 999801002 - 02/2017
➤ Bolt the vertical profiles together with D25/135 head Pouring

the formwork.
➤ Pour the 4th section.
98010-251-01
Bolting the vertical profiles together is made

much easier by aligning the repositioned unit
with the aid of the backstrut adjusting unit.
➤ Mount a scaffold tube as a diagonal stiffening rein-

forcement between the vertical profiles, using 2
swivel couplers.
➤ Check the distance between the guiding shoe and 98010-260-04
the platform decking.
a
98010-253-03
98010-379-02
a ... distance between guiding shoe and platform decking
☞ Important note:
➤ If the distance between guiding shoe and
platform decking is < 150 mm, do not close
the opening in the platform decking.
➤ If the distance is > 150 mm, use an extra deck-board
to close the opening in the platform decking. 98010-316-01
b
b
98010-379-01
98010-306-01
b ... minimum overlap: 2 whole deck-boards
WARNING ➤ Strip the formwork.

Prevent parts from falling off during removal of ➤ Clean the formwork.
the guiding shoes!
999801002 - 02/2017 59
Repositioning User Information Automatic climbing formwork Xclimb 60
Repositioning
Hydraulic repositioning
Instructions for safe resetting of the
entire unit
Before repositioning: Remove any loose
items from the formwork and platforms, or
secure them firmly.
▪ Max. wind speed during repositioning:
72 km/h.
▪ During the repositioning cycle, the only per-
sons allowed on the scaffold are the trained
personnel in charge of the lifting operation.
These persons must all be using personal
A
fall-arrest systems (PFAS). They are respon-
sible for:
- operating the hydraulic system
a
- controlling the lifting operation
▪ No other persons are allowed to be on the
units being lifted.
▪ When one climbing section is lifted and repo-
sitioned, this can open up exposed fall-haz-
ard locations on the remaining sections.
These open ends must be closed off by
attaching sideguards or an access prohi-
bition barrier.
Follow the directions in the 'Automatic climbing

formwork Xclimb 60' Operating Instructions!
A
Example: Access prohibition barrier
☞▪
a
Important note:
This access prohibition barrier must be fixed
at least 2.0 m before the drop-off edge.
A
▪ The personnel in charge of the repositioning
operation are responsible for positioning the
access prohibition barriers correctly.
a
92810-240-02
a ... 1.00 - 1.20 m

A Warning sign 'No entry' 300x300mm
60 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Repositioning
Initial situation
-1 0
C C C C
-2 B -1
-2
A A
92810-247-01
Hydraulic climbing of one repositionable unit
-1 0
-1
-2
C C C C -1
B
-2
-2
A A
92810-247-02
Horizontal repositioning of the barriers and hydraulic components
-1 0
C C C C
-2 B -1
-2
A A
92810-247-03

B Hydraulic unit Xclimb 60 V45 50/60Hz
C Hydraulic cylinder Xclimb 60 DA
999801002 - 02/2017 61
Anchorage points for personal fall arrest

systems (PFAS)
Working platform '0'
98016-258-02

arrest set)
C Vertical waling MF
Suspended platform '-1'

98010-353-01
E
A

arrest set)
D Connecting pin 10cm + Spring cotter 5mm
Suspended platform '-2'
A
98010-375-01

arrest set)
F Tie-off connector type A
62 999801002 - 02/2017
Preparing the suspension point ➤ Place the lifting mechanism up against the vertical
profile.
➤ Mount the Guiding shoes Xclimb 60
(see the section headed 'Anchoring on the struc-
ture').
98010-268-02
A Pressure bolt
92810-243-01
Preparing the lifting operation ➤ Close the guidepieces on the lifting mechanism.
Mounting hydraulic cylinders to the vertical pro-

files of the unit for repositioning
➤ Place the hydraulic cylinder onto the middle of the
guiding shoe.
92810-244-01
The profile guide (A) must be closed.
92810-242-01
▪ Check that the hydraulic cylinder fits firmly

onto the guiding shoe.
▪ The connections for the pairs of hydraulic
hoses must face to the side, away from the A
profile.
92810-244-02
➤ Pull the guidepieces on the lifting mechanism to
either side.
999801002 - 02/2017 63
Connecting Hydraulic cylinder Variant 1: Connect branch lines directly to the

hydraulic unit
Xclimb 60 DA
Connecting pairs of hydraulic hoses of the

same length to the climbing unit improves the
synchronisation of the hydraulic cylinders.
➤ Position the hydraulic unit on the adjacent, non- C C
climbing Suspended platform '-1'. B A

A
➤ Connect the pairs of hydraulic hoses to the hydraulic
unit.
D
92873-200-07
B1 B2 B3 B4
92810-247-08
A1
A2
C1 C2 C3 C4
92810-247-06

▪ Pressure-side connections A1 and A2 BG4 for C Hydraulic cylinder Xclimb 60 DA
Hydraulic distributor Xclimb 60 V45. D Pair of hydraulic hoses Xclimb 60 DA
▪ Pressure-side connections for Pairs of hydraulic
hoses Xclimb 60 DA. Variant 2: Position Hydraulic distributor Xclimb 60
- B1 to B4 flat face BG2 socket (Lift, blue) V45 on the unit for repositioning
- C1 to C4 flat face BG2 socket (Lower, yellow)
☞ Important note:
➤ For each Hydraulic cylinder Xclimb 60 DA,
use only one pair of hydraulic hoses of the
appropriate length. Do not attempt to extend C C
the length by coupling hoses together!
B A
➤ Route the hydraulic hoses to the hydraulic cylinders. A
➤ Connect the Pairs of hydraulic hoses Xclimb 60 DA

to the hydraulic cylinders.
F
92810-238-02 D E
D
92810-247-09
92810-247-07
F
D Pair of hydraulic hoses Xclimb 60 DA C Hydraulic cylinder Xclimb 60 DA
E Hydraulic cylinder Xclimb 60 DA D Pair of hydraulic hoses Xclimb 60 DA
F Flatface BG2 connector E Hydraulic distributor Xclimb 60 V45
F Hydraulic hose SKE 6.50m
All couplings must be correctly connected.
➤ Screw the dustproofing caps of the connector and

☞ Important note:
Throughout the entire lifting process, make
the socket into each other (to prevent soiling). sure that the hydraulic hoses are not trapped,
snagged or damaged.
64 999801002 - 02/2017
Repositioning operation To quickly further retract the now unloaded cyl-

inders, release the lever on the unit and then
➤ Start up the hydraulic unit. slowly push it down, but not all the way.
Pressure reading on the manometer approx.
To achieve synchronised motion, to extend the hydrau-
100 bar
lic cylinders move the hand lever forward in the 'Lift'
direction until the mechanical stop is reached. ➤ Completely retract the hydraulic cylinders.
➤ Completely extend the hydraulic cylinders.
98010-256-01
92810-237-02
92810-237-01
92810-245-03
In the subsequent lifting operation the lifting mecha-

The unit for lifting is raised. nism engages the next climbing cam up.
Check the positions of the pressure bolts (A) ➤ Repeatedly extend and retract the hydraulic cylin-
and position correctly if necessary (see illus- ders to climb the unit for repositioning until the climb-
tration). ing profiles are approximately 30 cm below the Guid-
ing shoes Xclimb 60 rigid.
98010-317-01
92810-245-02
92810-245-01
➤ Quickly push the lever on the unit all the way in the
'Lower' direction to retract the cylinders slowly. Hold
the lever down until the unit for lifting is resting on the
pressure bolts.
Pressure reading on the manometer approx. 280 bar
999801002 - 02/2017 65
Concluding the repositioning ➤ Continue raising the unit for repositioning, a step at
a time, until the top climbing cam has risen max. 10
operation cm past the activated pressure bolt in the top guiding
shoe.
Fixing the unit for repositioning in the new guiding
shoes.
➤ Move the unit up into the guiding shoes.
Check whether the vertical profiles can be
introduced into the guiding shoes without
using force.
a
98010-316-01
a ... max. 10 cm
➤ Lower the unit for repositioning until the climbing
cams are resting on the pressure bolts in the top
guiding shoes.
➤ Completely retract the hydraulic cylinders.
Disconnecting pairs of hydraulic hoses
➤ Switch off the hydraulic unit.
98010-342-01
➤ Disengage the flat face couplings from the hydraulic

cylinders by squeezing the two metal flats of the cou-
pling together. Immediately fit the protective caps as
➤ If necessary, use the backstrut adjusting unit to align soon as the connection has been broken.
the vertical profile with the Guiding shoe Xclimb 60.
92810-238-02
B
B
A
C
A
D
A Hydraulic cylinder Xclimb 60 DA

B Pair of hydraulic hoses Xclimb 60 DA
C Top metal flat of coupling
D Bottom metal flat of coupling
E Flatface BG2 connector
98010-251-03
A Backstrut adjusting unit Xclimb 60

B Reversible ratchet 3/4"
66 999801002 - 02/2017
➤ Remove the hydraulic cylinders together with the lift-

ing mechanism and move the entire assembly to the
next unit for lifting.
98010-260-04
92810-239-03
In preparation for transport, hook the hydraulic

cylinders to the hydraulic unit and secure them
in position.
999801002 - 02/2017 67
Dismounting the guiding shoes and

universal climbing cones that are no
longer needed
WARNING
Prevent parts from falling off during removal of
the guiding shoes!
92810-239-03
68 999801002 - 02/2017
Precautions on unsymmetrical On unsymmetrical platform configurations (e.g. plat-

forms with corner transitions) or where the left and right
platforms vertical profiles of a climbing unit are spaced closely
together, the diagonal bracing must be made as fol-
On symmetrical platform configurations, it is sufficient lows:
to place a single scaffold tube as diagonal bracing over
the joint between the vertical profiles. Unsymmetrical unit
Symmetrical unit
98010-391-01
98010-394-01 ➤ Mount 2 scaffold tubes, each with 2 swivel couplers.
☞ Remember to leave cut-outs for the scaffold

tubes in the platform decking!
If the loads on the left and right vertical profiles

of a climbing unit are very unsymmetrical,
smoother and more uniform climbing can be
obtained by compensating for the uneven loads
with ballast weights.
Caution when using ballast weights!

➤ Do not exceed the permitted total weight of
the climbing unit and the permitted platform
load.
999801002 - 02/2017 69
Lifting by crane
Instructions for safe resetting of the
entire unit
For repositioning the unit by crane, a lifting
beam must be used.
▪ Before repositioning: Remove any loose
items from the formwork and platforms, or
secure them firmly.
▪ Max. wind speed during repositioning:
72 km/h.
▪ The conveyance of persons is forbidden!
▪ When a climbing unit is repositioned, this A
opens up exposed fall-hazard locations on
the remaining units. These open ends must
be closed off by attaching sideguards or
an access prohibition barrier.
a
▪ During repositioning, the only persons
allowed outside the secured area are the
trained personnel in charge of the reposition-
ing operation.
▪ All persons outside the secured area must
use personal protective equipment to guard
against falls (e.g. Doka personal fall-arrest
set).
Example: Access prohibition barrier
☞▪
A
Important note:
This access prohibition barrier must be fixed
at least 2.0 m before the drop-off edge.
a
▪ The personnel in charge of the repositioning

operation are responsible for positioning the
access prohibition barriers correctly. A
For more information on the anchorage points for per-

sonal fall-arrest systems (PFAS), see the section
headed 'Hydraulic repositioning'.
a
92810-240-02
a ... 1.00 - 1.20 m

The suspension methods shown above are only

needed for assembling and dismantling the formwork
elements or panels.
70 999801002 - 02/2017
Initial situation Permitted crane-hoisting points for lifting the

unit as a whole
B WARNING
0 Risk of fracture from overload!
➤ Any lifting brackets on the formwork ele-
ments, or Framax lifting hooks, must not
-1 0 be used for lifting the unit as a whole.
9766-263-01
-2 -1
9715-268-01
-2
A A
98010-403-01
Hoist the unit for repositioning up to the ➤ The suspension bolts of the Vertical wal-
next section. ing MF must not be used for lifting the unit
as a whole.
B
-1 0
9766-300-01
-2 -1
➤ Depending on the application (i.e. whether the unit is
being guided in the guiding shoe or not), attach the
-2 crane suspension tackle to either the front crane
hoisting points alone, or to the front and rear crane
A A
hoisting points.
98010-403-02
Before every lifting operation, check to make
Horizontal repositioning of the prohibition barriers sure that all bolted connections have been
secured, and that the fixing-wedges of the
travelling gear units have been firmly driven in!
0 Front crane hoisting point Rear crane hoisting point

98010-269-01
B
A
0
98010-270-01
-1
-2 -1
-2
A Bolt of Horizontal profile Xclimb 60 2.45m
A A
B Lifting set Xclimb 60
98010-403-03

B Crane suspension tackle
999801002 - 02/2017 71
Crane slinging ➤ Attach the chains mounted on the lifting beam to the
front and rear crane hoisting points.
Vertical profile not guided Vertical profile guided (typical sequence)

If the unit for repositioning is not yet being guided in the In the typical sequence, the unit is guided in the guiding
guiding shoes (during the start-up phases, for exam- shoes. For this reason, it is sufficient here if the crane
ple), then the crane suspension tackle must be suspension tackle is attached to the two front hoisting
attached to all four crane-hoisting points on the unit for points.
repositioning. However, it is equally possible to lift and reset the unit
with a four-part lifting chain. This is advantageous when
it is necessary to minimise the friction in the guiding
shoes (e.g. if the crane only has a low load capacity).
98010-320-01
98010-321-01
Spread angle : max. 30°

C Lifting beam 110kN 1.80m
D Length-adjustable chain
Follow the directions in the 'Lifting beam 110kN
1.80m' Operating Instructions!
Lifting beam 110kN 1.80m with chains that are length-
adjustable at rear. Alternatively, it is also possible to
use long chains (e.g. 11 m of chain-length for 4.0 m of
formwork height).
➤ Attach the crane suspension tackle to the top shack-
les of the lifting beam.
➤ Attach chains to the bottom shackles of the lifting
beam.
72 999801002 - 02/2017
Repositioning operation Repositioning

➤ Hoist the unit for repositioning up to the next section.
Preparing new guiding shoes ➤ Detach the repositioned unit from the crane.
➤ Mount the Guiding shoes Xclimb 60 (see the section WARNING
Prevent parts from falling off when dismounting
➤ Move the pressure bolts on the guiding shoes into the guiding shoes!
➤ Pivot the guide cheeks to the front. the guiding shoe must be secured through-
➤ Attach the crane suspension tackle to the head bolts out the removal procedure.
in the horizontal profiles.
98010-315-01
98010-260-04
98010-316-01
98010-260-01
A Pressure bolt
If the vertical profile is greased on the insides of

the flanges, this lessens the friction that occurs
during climbing.
98010-261-01
999801002 - 02/2017 73
Assembly User Information Automatic climbing formwork Xclimb 60
Assembly
Assembling the working platform
Mounting the decking supports Mounting the Travelling gear SK
0.95m
➤ Lay down the horizontal profiles, spaced apart by the
exact centre-to-centre distance.
1) Insert the Travelling gear SK into the horizontal pro-
➤ Depending on which variant has been chosen, bolt file. The catches must engage in the horizontal pro-
e.g. Doka beams H20 to the Horizontal profiles file.
Xclimb 60.
➤ Arrange the horizontal profiles so that both diagonals
are the same.
E
y
x
A
98010-272-01
a
E Travelling gear SK 0.95m
98010-222-01
2) Secure the Travelling gear SK with the fixing-
a ... centre-to-centre distance wedge.
x = y ... diagonals
3) Mount the Lifting set Xclimb 60 in the position
A Horizontal profile Xclimb 60 2.45m shown here, and secure with 6x42 linch pins.
☞ The choice of platform beam will depend on the

project. F
Variant 2
Variant 1
U200-section girders +
Pairs of H20 beams
H20 beams
F
F
B C D
98010-273-01
F Lifting set Xclimb 60

98010-222-02 98010-222-03
Max. imposed load per support: Max. imposed load per support:
21.0 kN 35.0 kN
Follow the directions in the 'Lifting set Xclimb
Nuts & bolts etc. required for Nuts & bolts etc. required for
each connection: each connection:
60' Operating Instructions!
▪ 1 square bolt M10x160 + hex- ▪ 1 square bolt M10x160 + hex-
agon nut M10 + washer R11 + agon nut M10 + washer R11 +
spring washer A10 spring washer A10
▪ 1 hexagon bolt M16x35 + hex-
agon nut M16 + spring washer
A16
Dimensions of the wooden spacers

Wooden spacer [mm]
Type of beam
(B) (C) (D)
H20 P 60 x 118 30 x 118 97 x 118
H20 N 50 x 118 26 x 118 92 x 118
Length of wooden spacers: approx. 500 mm
74 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Assembly
Mounting the deck-boards Working platform with manhole

➤ Lay deck-boards (E) flush to either side of the hori- ➤ Determine the position of the manhole in the deck-
zontal profiles. ing.
➤ Fasten deck-boards to the Doka beams with Torx TG Projecting, wider sections of platform are often
6x90 A2 universal countersunk screws. the best position for a manhole.
Every deck-board must be fixed with 4 screws! In this way, the hydraulic unit can be wheeled
along suspended platform '-1' without ladders
Do a sight-check to make sure that the deck-
etc. getting in the way.
boards have been fixed properly!
➤ Screw planks (F) to the underside of the deck-boards ➤ Screw planks (A) to the underside of the deck-
to distribute the loads. boards to distribute the loads.
Every deck-board must be fixed with a square
b
bolt M10 and a hexagon nut M10!
H Do a sight-check to make sure that the deck-
➤ Cut out the opening for the manhole.
G 98010-221-01
b ... 2450 mm
G Plank 5/20 cm
H Plank 5/20 cm
Cut-out needed in platform decking: A B

c
d
c
a b a
e
98010-221-02 98010-287-02
c ... 400 mm
d ... 330 mm a ... minimum overlap: 2 whole deck-boards
e ... 575 mm b ... 710 mm
c ... 610 mm
A Horizontal profile Xclimb 60 2.45m
A Plank 5/20 cm
B Square bolt M10 + hexagon nut M10
➤ Screw the Manhole B 70/60cm onto the deck-boards

with universal countersunk screws 5x50.
98010-287-01
C Manhole B 70/60cm
999801002 - 02/2017 75
Mounting the railing Mounting the intermediate railings

Where there are large influence widths, it is necessary
➤ Bolt the Universal railings into the horizontal profiles
to mount intermediate railings (see 'Structural design').
with Connecting pins 10cm and secure these with
Spring cotters 5mm. 1) Cut out the deck-board.
➤ Attach a toeboard (min. 15x3 cm) to the Universal 2) Remove the square bolts and holeplate from the
railing. Handrail-post shoe SK (broadside).
3) Place the Handrail-post shoe SK on the deck-
board.
A
4) Drill diam. 17 mm holes in the platform decking.
C D
B
b
a
98010-274-02
98010-219-02
A Universal railing SK 2.00m

a ... 85 mm
b ... 50 mm
C Toeboard min. 15x3 cm c ... diam. 17 mm
D Handrail-post shoe SK (broadside)
Nuts & bolts etc. required for each connection:
▪ 1 square bolt M 10x70 5) Push on the holeplate and fix it with square bolts
M16 x 300 mm and hexagon nuts.
▪ 1 limpet washer 11
▪ 1 hexagon nut M10
98010-274-01
E
98010-219-01
E Holeplate
6) Bolt the Handrail post SK 2.00m onto the Handrail-

post shoe SK.
F
98010-275-01
D Handrail-post shoe SK (broadside)

F Handrail post SK 2.00m
76 999801002 - 02/2017
Sideguards on exposed platform-ends Attaching scaffold tubes

On corner configurations, suitable side protection must ➤ Mount scaffold tubes to the Universal railings SK
be provided on the narrowsides of the working plat- using U-bolts 52 155mm.
forms. Width-across 22 mm
1) Screw the Handrail-post shoe SK narrowside onto
the Doka beam H20.
98010-290-01
G Handrail-post shoe SK narrowside
2) Bolt the Handrail post SK 2.00m onto the Handrail-

post shoe SK. 98010-281-01
98010-289-01
F Handrail post SK 2.00m 98010-293-01
Example of a corner configuration:
98010-288-01
e
F F
d ... 1200 mm
e ... 1000 mm
F Handrail post SK 2.00m
999801002 - 02/2017 77
Mounting the Vertical profile Xclimb ➤ Swivel the pressure struts towards the vertical profile
and bolt them onto the vertical profile with Connect-
60 top 2.48m ing pins 10cm. Secure these pins with Spring cotters
5mm.
➤ Bolt the vertical profile to the horizontal profile with a
vertical-profile bolt d25 and secure this with a 6x42
linch pin.
➤ Brace the vertical profiles both horizontally and diag-
onally.
➤ Roll back the Travelling gear SK to improve the cen-
tre-of-gravity position when the unit is being reposi-
tioned by crane.
D
a
F
98010-387-01
a ... height of temporary support: min. 2.25 m

➤ Bolt the backstrut connector to the horizontal profile
with Connecting pins 10cm, and secure these with
G Spring cotters 5mm.
98010-226-01
a ... height of temporary support: min. 2.25 m

D Pressure strut SK 2.37m
E Backstrut connector Xclimb 60
A B C
F Temporary support (e.g. Doka load-bearing tower Staxo 100)
98010-227-01
A Vertical profile Xclimb 60 top 2.48m

B Bracing
C Travelling gear SK 0.95m
G Lifting beam 110kN 1.80m
☞ ➤ Secure the temporary support so that it can-

not tip over.
➤ Set down the working platform on a temporary sup-
port.
➤ Bolt the pressure struts to the horizontal profile with
Connecting pins 10cm, and secure these with Spring
cotters 5mm.
78 999801002 - 02/2017
999801002 - 02/2017 79
Assembling the suspended platforms

Overview of assembly steps
98010-298-01 4
1. Lay down the Vertical profiles Xclimb 60.

2. Mount the Rod connectors Xclimb 60.
3. Mount the bracing tubes.
4. Mount the Assembly roller Xclimb 60.
5. Mount Suspended platform '-1'.
6. Mount Suspended platform '-2'.
7. Mount suspension profiles with the enclosure.
8. Mount backstruts with bracing and enclosure.
80 999801002 - 02/2017
Laying down the Vertical profiles Fitting the bracing

Xclimb 60
➤ Brace the vertical profiles both horizontally and diag-
onally.
➤ Prepare squared timbers to lay the vertical profiles Width-across 22 mm
down upon (height: at least 250 mm).
➤ Lay down the vertical profiles, spaced apart by the
exact centre-to-centre distance.
The climbing cams must be facing down here. C
➤ Arrange the vertical profiles so that both diagonals E D

are the same.
y
x 98010-238-01
C Screw-on coupler 48mm 50

D Swivel coupler 48mm
A E Scaffold tube 48.3mm
Mounting the Assembly roller

Xclimb 60.
a
➤ Push the assembly roller onto the vertical profile and
98010-299-01 wedge it in place firmly.
a ... centre-to-centre distance

x = y ... diagonals
A Vertical profile Xclimb 60 bottom
Mounting the Rod connectors

Xclimb 60
➤ Bolt the Rod connectors Xclimb 60 to the planned F
positions on the vertical profile.
Insert the bolts from above, as shown. 98010-298-02
Width-across 24 mm
F Assembly roller Xclimb 60
98010-239-01
B Rod connector Xclimb 60
Included with product:

▪ 4 hexagon bolts M16x50
▪ 4 hexagon nuts M16
▪ 4 washers 17
▪ 1 D25/135 head bolt
▪ 1 linch pin 6x42
999801002 - 02/2017 81
Mounting Suspended platform '-1' Cut-out needed in platform decking:

f
☞
k
Important note:
The cut-outs in the platform decking may vary,
j
depending on the project!
i
h
e
exact centre-to-centre distance. g
➤ Mount Doka beams H20 to the horizontal profiles
using Beam screws S 8/70.
d
Width-across 13 mm
Hole diameter: 10 mm
m
A
l
98010-237-01
a
d ... 2000 mm
e ... 527 mm
98010-234-02
f ... 400 mm
g ... 160 mm
a ... centre-to-centre distance h ... 450 mm
i ... 330 mm
j ... 200 mm
k ... 150 mm
l ... 120 mm
m ... 290 mm
98010-234-03
C
98010-368-01
98010-234-04
o
b c
b ... 50 mm
c ... 1100 mm
A Horizontal profile Xclimb 60 2.00m E
B Doka beam H20
C Beam screw S 8/70
n
➤ Fasten deck-boards to the Doka beams with Torx TG
6x90 A2 universal countersunk screws. n ... 1200 mm
o ... 1000 mm
E Handrail post SK 2.00m
98010-234-01
D Board 50x200 mm
☞ Important note:
If a different type of decking is used, the weight
of the mobile hydraulic unit has to be taken into
account.
Every deck-board must be fixed with 4 screws!
82 999801002 - 02/2017
➤ Attach the crane suspension tackle to the head bolts ➤ Adjust dimension 'a' on the backstrut adjusting unit.
in the horizontal profiles.
➤ Lift Suspended platform -1 to the vertical profile.
a 98010-381-01
a ... 180 mm
➤ Bolt the backstrut adjusting unit into the horizontal
profile with D25/135 head bolts, and secure these
with 6x42 linch pins.
➤ Fix the backstrut adjusting unit in this position with
binding wire.
98010-344-01
98010-235-01
➤ Bolt the suspended platform to the rod connectors H

with D25/135 head bolts, and secure these with 6x42
linch pins.
H Backstrut adjusting unit Xclimb 60
98010-236-02
F Rod connector Xclimb 60
➤ Bolt the Pressure strut Xclimb 60 into the horizontal

profile and the rod connector with D25/135 head
98010-236-01
G Pressure strut Xclimb 60 1.87m
➤ Then detach the suspended platform from the crane.
999801002 - 02/2017 83
Mounting Suspended platform '-2' Cut-out needed in platform decking:

f
☞ Important note:
The cut-outs in the platform decking may vary,
depending on the project!
i
h
e
exact centre-to-centre distance. g
d
➤ Mount Doka beams H20 to the horizontal profiles
using Beam screws S 8/70.
Width-across 13 mm
Hole diameter: 10 mm
98010-233-04
d ... 1420 mm
B e ... 517 mm
A f ... 320 mm
g ... 160 mm
h ... 450 mm
a i ... 370 mm
98010-233-01
98010-368-02
j ... 1200 mm
E Handrail post SK 2.00m
➤ Pin D25/135 head bolts into the Horizontal profile

98010-233-02
Xclimb 60 1.50m and secure them with 6x42 linch
b c pins.
b ... 30 mm
c ... 600 mm
A
B Doka beam H20
C Beam screw S 8/70
➤ Fasten deck-boards to the Doka beams with Torx TG 98010-405-01

6x90 A2 universal countersunk screws.
98010-233-03
D Board 50x200 mm
Every deck-board must be fixed with 4 screws!

84 999801002 - 02/2017
➤ Attach the crane suspension tackle to the head bolts

D25/135 in the horizontal profiles.
➤ Lift Suspended platform -2 to the vertical profile.
98010-406-01
➤ Bolt the suspended platform to the rod connectors

with D25/135 head bolts, and secure these with 6x42
linch pins.
98010-301-01
B Rod connector Xclimb 60
➤ Fix the suspended platform so that it cannot tip over,

then detach it from the crane.
999801002 - 02/2017 85
Mounting suspension profiles with Mounting backstruts with bracing

the enclosure and enclosure
➤ Bolt both ends of the Suspension profile Xclimb 60 to ➤ Prepare squared timbers on which to place the Back-
the Horizontal profiles Xclimb 60 and secure the struts Xclimb 60.
bolts with 6x42 linch pins. ➤ Lay down the Backstruts Xclimb 60, spaced apart by
the exact centre-to-centre distance, and arrange
them so that both diagonals are the same.
➤ Brace the Backstruts Xclimb 60 in the horizontal and
the diagonal.
Width-across 22 mm
➤ Attach a toeboard (min. 15x3 cm) to the backstruts.
98010-232-02
98010-232-03 y
x B
D
E G
F
98010-302-01 a
A

x = y ... diagonals
B Toeboard min. 15/3 cm
D Backstrut Xclimb 60
E Screw-on coupler 48mm 50
98010-232-01
F Swivel coupler 48mm
G Scaffold tube 48.3mm
A Suspension profile Xclimb 60
Nuts & bolts etc. required for each backstrut
➤ Attach a toeboard (min. 15x3 cm) to the suspension
profiles.
▪ 1 square bolt M10x70
➤ Mount scaffold tubes to the suspension profiles with
▪ 1 washer A10.5
U-bolts 52 155mm. ▪ 1 hexagon nut M10
Width-across 22 mm ➤ Mount additional scaffold tubes to the Backstruts
Xclimb 60 with U-bolts 52 84mm.
Width-across 22 mm
C A B
H
98010-300-01
A Suspension profile Xclimb 60

B Toeboard min. 15x3 cm
C U-bolt 52 155mm
98010-247-01
Nuts & bolts etc. required for each suspension profile
▪ 1 square bolt M10x70 H U-bolt 52 84mm
▪ 1 washer A10.5
▪ 1 hexagon nut M10
☞ Important note:
U-bolts 52 are not allowed to be used as
DIN EN 74 scaffold-tube couplings.
86 999801002 - 02/2017
999801002 - 02/2017 87
Mounting the travelling unit

Setting the adjusting spindle Mounting the scaffold-tube bracing
Tools needed: ➤ Lay down the Vertical walings MF, spaced apart by
▪ Reversible ratchet 1/2" the exact centre-to-centre distance.
▪ Box nut 24 and ➤ Attach horizontal scaffold tubes.
▪ Fork wrench 22/24 (for the threaded joins on the ➤ Align the Vertical walings MF so that their diagonals
adjusting spindle) are identical.
➤ Attach a diagonal scaffold tube.
➤ Adjust dimension 'b' as shown in the shop drawing /
Distance between swivel coupler and screw-on cou-
assembly plan, using the adjusting spindle.
pler: max. 160 mm.
b a
B A
x
y E
9710-354-01 C
F
A Vertical waling MF D
A a
B Adjusting spindle
98016-297-01
Check position 'a' of the adjusting spindle on
the vertical waling and change this if neces- a ... centre-to-centre distance
x = y ... diagonals
sary.
A Vertical waling MF
C Scaffold tube 48.3mm (horizontal)
D Screw-on coupler 48mm 50
E Scaffold tube 48.3mm (diagonal)
Tightening torque of the couplers for the bracing tubes:

50 Nm
88 999801002 - 02/2017
Mounting the Plumbing spindle MF

Note:
To make it possible to mount the ladders providing
access to the pouring platforms, the scaffold tubes ➤ Pin the yellow galvanised end of the Plumbing spin-
must be mounted in the positions shown. dle MF into the Vertical waling MF with a D25/151
head bolt, and secure this with a 6x42 linch pin.
A
G
9710-355-01
➤ Set the lengths of the Plumbing spindles MF as

E F C D
shown in the shop drawing / assembly plan.
98016-297-03
Make sure that the Plumbing spindles are extended
the same distance at either end of each spindle.
E
C D G
A
98016-296-01
A Vertical waling MF
98016-297-02 G Plumbing spindle MF
C Scaffold tube 48.3mm (horizontal)

D Screw-on coupler 48mm 50
E Scaffold tube 48.3mm (diagonal)
999801002 - 02/2017 89
Mounting the formwork

Timber-beam formwork Framed formwork
e.g. Large-area formwork Top 50 e.g. framed formwork Framax Xlife
Follow the directions in the 'Large-area form- Follow the directions in the 'Framed formwork
work Top 50' User Information booklet! Framax Xlife' User Information booklet!
Preparing the formwork Preparing the formwork

➤ Set the formwork element down on a flat surface, ➤ Set the gang-form down on a flat surface, with the
with the form-ply facing downwards. form-ply facing downwards.
➤ Fix Multi-purpose walings WS10 Top50 in the waling
profiles of the framed formwork panels, using Fra-
max wedge clamps.
☞ Important note:
As an additional precaution, mount a wedge
clamp at both ends of the adjusting spindle.
D E
98016-299-01
Mounting the pouring platform

➤ Attach Universal brackets and mount deck-boards.
➤ Also mount guard-rail boards, except where they
98016-298-01
would get in the way of the lifting chains when the
gang-form is lifted into the upright.
D E
9710-373-01
The length of the Multi-purpose waling WS10 Top50 will depend on

the width of the gang-form.
D Multi-purpose waling WS10 Top50
E Framax wedge clamp
98016-278-01
90 999801002 - 02/2017
Mounting the pouring platform Sideguards on exposed platform-

➤ Attach Framax brackets and mount deck-boards. ends
➤ Also mount guard-rail boards, except where they
would get in the way of the lifting chains when the On pouring platforms that do not completely encircle
gang-form is lifted into the upright. the structure, suitable sideguards must be placed
across exposed end-of-platform zones.
Screw-on handrail post 1.50m
98016-279-01
98071-301-01
A Screw-on handrail post 1.50m
B Scaffold tube
C Guard-rail board min. 15x3 cm (site-provided)
999801002 - 02/2017 91
Dismantling User Information Automatic climbing formwork Xclimb 60
Dismantling
A hard, flat, firm surface is needed!
➤ Unscrew the bolted connection between the Plumb-
ing spindle MF and the Travelling gear SK.
▪ Provide a sufficiently large dismantling
space.
Lifting the formwork off the climbing

unit
➤ Attach the crane suspension tackle to the lifting
brackets of the formwork element so as to secure
this against tipping over.
➤ Remove the two top scaffold tubes from the pouring
platform.
98010-282-01
➤ Lift the Vertical waling MF and Plumbing spindle MF

off the climbing unit and set them down.
98010-347-01
➤ Remove the waling-to-bracket holders and lift the

formwork element or panel off the climbing unit.
98010-332-01
98010-331-01
➤ Set down and dismantle the formwork element.

➤ Attach the crane suspension tackle to the suspen-
sion bolt of the vertical waling.
➤ Unscrew the bolted connection between the Vertical
waling MF and the Travelling gear SK.
92 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 Dismantling
Lifting the scaffold unit off the ➤ Gently raise the entire unit by crane, and move it
away from the building.
structure
➤ Remove any loose items from the formwork and plat-
forms.
☞
D
➤ Use personal protective equipment to protect
against falls (e.g. Doka personal fall-arrest
set).
➤ Remove the scaffold tubes from the main platform.
98010-285-01
98010-281-01

98010-285-01
Pivot the guide cheeks to the rear.
1) Pull the safety clip out of the guide tube.
2) Pull the guide cheeks outwards.
3) Pivot the guide cheeks to the rear.
4) Bolt the safety clip back into the guide tube.
98010-333-01
B
1 D Lifting beam 110kN 1.80m
C
3
➤ Push the assembly roller onto the vertical profile and
A wedge it in place firmly.
2 ➤ Set down the scaffold unit and dismantle it.
98009-250-01 98009-251-01
4
A Guide tube
B Safety clip
C Guide cheek
98010-336-01
999801002 - 02/2017 93
General remarks User Information Automatic climbing formwork Xclimb 60
General remarks
Hydraulic system
Double-acting hydraulic system Installation of the hydraulics
Take note of the hydraulic diagram for each pro-

Hydraulic unit Xclimb 60 V45 50/60Hz ject!
4 Hydraulic cylinders Xclimb 60 DA can be operated
with one hydraulic unit. Optionally, 8 Hydraulic cylin- Variant 1: Connect branch lines directly to the
ders Xclimb 60 DA can be operated with the Hydraulic hydraulic unit
distributor Xclimb 60 V45.
Possible ways of controlling the hydraulic cylinders:
▪ from the hydraulic unit
▪ with Radio control Xclimb 60 V45
C C
B A
A
92810-247-08
Variant 2: Position Hydraulic distributor Xclimb 60

V45 on the unit for repositioning
92873-200-01
C C
Only set down the hydraulic unit on level sur-
A
B A
faces with sufficient load-bearing capacity.

▪ Protect the hydraulic unit against moisture. F
Ventilation of the hydraulic unit must be D E
ensured.
Follow the directions in the 'Hydraulic unit 92810-247-09
Xclimb 60 V45 50/60Hz' Operating Instructions! A Warning sign 'No entry' 300x300mm
D Pair of hydraulic hoses Xclimb 60 DA
E Hydraulic distributor Xclimb 60 V45
F Hydraulic hose SKE 6.50m
94 999801002 - 02/2017
User Information Automatic climbing formwork Xclimb 60 General remarks
Variant 1: Connect branch lines directly to the The Hydraulic distributor Xclimb 60 V45 makes
hydraulic unit it possible to connect 4 additional hydraulic cyl-
inders to the hydraulic unit. Consequently, up to
On the hydraulic unit, there are connections for 8 hydraulic cylinders can be operated by one
4 hydraulic cylinders. unit at the same time.
D
D
C
C
B
B
92873-200-04
92810-248-01
A
A
A Hydraulic unit Xclimb 60 V45 50/60Hz

C
D Lifting mechanism B Xclimb 60 B

D Lifting mechanism B Xclimb 60
999801002 - 02/2017 95
Variant 2: Position Hydraulic distributor Xclimb 60 Line distributors enable a second Hydraulic dis-
V45 on the unit for repositioning tributor Xclimb 60 to be positioned on the unit
for repositioning.
Note: Consequently, up to 8 hydraulic cylinders can
be operated by one unit at the same time.
Do not interconnect two or more units via one hydraulic
system.
The lines of any one hydraulic system must always lead H
from and to the same unit.
G
F
E
92810-248-03
92810-248-02
A D
H
A
B D
B
B G
C
B
C F
B Hydraulic hose SKE 6.50m
C Hydraulic distributor Xclimb 60 V45
D Pair of hydraulic hoses Xclimb 60 DA E
E Hydraulic cylinder Xclimb 60 DA

F Lifting mechanism B Xclimb 60

➤ Position Hydraulic distributor Xclimb 60 V45 on the
unit for repositioning. B Hydraulic hose SKE 6.50m
C Line distributor M
➤ Connect the Hydraulic distributor Xclimb 60 V45 to
the hydraulic unit with Hydraulic hoses SKE 6.50m. D Line distributor S
➤ Screw the dustproofing caps of the connector and
the socket into each other (to prevent soiling). F Pair of hydraulic hoses Xclimb 60 DA
G Hydraulic cylinder Xclimb 60 DA
H Lifting mechanism B Xclimb 60
B
A
C
92817-807
A Hydraulic hose SKE 6.50m

B Connector, BG4
C Socket, BG4
96 999801002 - 02/2017
Installing lifting mechanism Connecting Hydraulic cylinder Xclimb 60 DA
➤ Bolt the lifting mechanism to the hydraulic cylinder, Connecting pairs of hydraulic hoses of the
and secure the bolt with a linch-pin. same length to the climbing unit improves the
synchronisation of the hydraulic cylinders.
➤ Use pairs of hydraulic hoses to connect the hydraulic

cylinders to the hydraulic unit or the hydraulic distrib-
utor (see the chapter headed 'Typical sequence').
B
A B
A
92810-249-01
A Hydraulic cylinder Xclimb 60 DA D

B Lifting mechanism B Xclimb 60
A Pair of hydraulic hoses Xclimb 60 DA
(Length: 5.00m, 10.00m or 17.00m)
B Flatface BG2 connector (Lift, blue)
C Flatface BG2 connector (Lower, yellow)
D Flatface BG2 sleeve
use the Lifting mechanism B Xclimb 60
only!
▪ On the Protection screen Xclimb 60, it is also
possible to use the Lifting mechanism
Xclimb 60.
☞ Important note:
For each Hydraulic cylinder Xclimb 60 DA, use
only one pair of hydraulic hoses of the appropri-
Lifting mechanism Xclimb 60 Lifting mechanism B Xclimb 60
ate length. Do not attempt to extend the length
by coupling hoses together!
92810-218-01
92810-218-01
999801002 - 02/2017 97
Single-acting hydraulic system Installing lifting mechanism
➤ Bolt the lifting mechanism to the hydraulic cylinder,

Hydraulic unit Xclimb 60 50/60Hz and secure the bolt with a linch-pin.
One hydraulic unit is sufficient to power up to 4 Hydrau-

lic cylinders Xclimb 60 or Hydraulic cylinders B
Xclimb 60.
92810-249-02
A Hydraulic cylinder Xclimb 60 or Hydraulic cylinder B Xclimb 60
B Lifting mechanism B Xclimb 60
92810-804
Only set down the hydraulic unit on level sur- ☞▪ Important note:
faces with sufficient load-bearing capacity. use the Lifting mechanism B Xclimb 60
▪ Protect the hydraulic unit against moisture. only!
Ventilation of the hydraulic unit must be ▪ On the Protection screen Xclimb 60, it is also
ensured. possible to use the Lifting mechanism
Xclimb 60.
Follow the directions in the 'Hydraulic unit
Xclimb 60 50/60Hz' Operating Instructions! Lifting mechanism Xclimb 60 Lifting mechanism B Xclimb 60
Installation of the hydraulics
92810-218-01
92810-218-01
B
A D
92810-205-01
A Hydraulic unit Xclimb 60 50/60Hz

B Hydraulic hose Xclimb 60
C Hydraulic cylinder Xclimb 60 or Hydraulic cylinder B Xclimb 60
D Lifting mechanism B Xclimb 60
98 999801002 - 02/2017
Connecting up the hydraulic cylinders
➤ Position the hydraulic unit on the adjacent, non-

climbing Suspended platform '-1'.
☞ Important note:
➤ To ensure that the hydraulic cylinders move
smoothly in sync, there must always be iden-
tically long hydraulic hoses for each climbing
unit!
➤ Connect the hydraulic hoses to the hydraulic unit.
➤ Route the hydraulic hoses to the hydraulic cylinders.
➤ Connect the hydraulic hoses to the hydraulic cylin-
ders.
➤ Screw the dustproofing caps of the plug and the
socket into each other (to prevent soiling).
a
B 92810-204-01 A
a ... 5.00 m, 10.00 m oder 17.00 m

A Connector, BG3
B Socket, BG3
Instructions on dismounting the hydraulic hoses
☞ Only possible when the hydraulic tubing is not

under pressure.
➤ Switch off the hydraulic unit.
➤ Push the lever in the 'Lower' direction.
➤ Open the threaded couplings and immediately seal
them with the protective caps.
When the couplings are opened, small amounts of oil
may leak out.
999801002 - 02/2017 99
Access systems
Ladder system XS
For safe up-and-down access between platforms.
a
B
a
C
b
A
B
c
a
C
D
b
98010-305-01
D
a ... min. 1 m
b ... height of section
c ... wheel-through access opening for hydraulic unit, min. 730 mm
98010-305-02 d ... 700 mm
A Manhole B 70/60cm Note:

B System ladder XS 4.40m The Ladder system XS must be implemented in such a
C Ladder extension XS 2.30m way that all national regulations are complied with.
D Ladder adapter XS Put up safety netting in the ladder and manhole zone,
E Connector XS Wall formwork as required by the applicable regulations.
F Ladder clamp SK
CAUTION
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep-
arately (as 'lean-to' ladders).
100 999801002 - 02/2017

Mounting the ladders to the pouring platforms Mounting the ladders to the working platform
and to the suspended platforms
For details of how to attach the ladders to the
formwork, see the User Information booklets on casting-section heights of up to 3.40 m
'Large-area formwork Top 50' or 'Framed form-
work Framax Xlife'.
Manhole B 70/60cm
For details of how to mount the manhole, see 'Assem-
On pouring platforms with platform beams, the bling the working platform'.
Manhole B70/60 cm can be used. ➤ Fix the System ladder XS 4.40m to the manhole with
a ladder stirrup.
B A E
C 98010-338-01
➤ Screw the Ladder adapter SK to the platform deck-

ing.
Nuts & bolts etc. required for each Ladder adapter
SK:
98010-382-01
8 universal countersunk screws 5x50

➤ Pin the System ladder XS 4.40m into the Ladder
adapter SK and secure the pins on both sides with a
A Manhole B 70/60cm d4 spring cotter.
B System ladder XS 4.40m
C Decking support
☞ Important note:
Leave sufficient clearance between the bottom
of the ladder and the decking of the working
platform (so that the formwork can still be trav-
elled forward and back freely during formwork
set-up and removal). F
Fixing the ladders to the bracing tubes

98010-338-02
CAUTION
E Ladder stirrup
The Ladder clamp SK does not sustain vertical
F Ladder adapter SK
loads!
➤ The Ladder clamp SK must only be used in
conjunction with a Ladder bolt XS or a Con-
nector XS Wall formwork.
➤ Fix both ladder stiles to the scaffold-tube bracing
using Ladder clamps SK and Screw-on couplers
48mm 50.
98010-305-03
D Ladder clamps SK
999801002 - 02/2017 101

Manhole lid The grain of the face layer of the manhole lid
An alternative way of providing a platform manhole is to should run parallel to the longer side of the lid.
construct a hinged manhole lid.
➤ Screw planks to the underside of the deck-boards to
stiffen them. ➤ Fix the System ladder XS 4.40m to the platform
decking with a Ladder holder SK.
Every deck-board must be fixed with a square
bolt M10 and a hexagon nut M10!
➤ Cut out the opening for the manhole. G J
a d
c
G 98010-348-01
J Ladder holder SK
b
Threaded-fastener material required for each ladder

holder:
98010-349-01
H I 3 universal countersunk screws 5x50

➤ Screw the Ladder adapter SK to the platform deck-
ing.
a ... max. 700 mm Threaded-fastener material required for each ladder
b ... max. 600 mm
c ... overlap min. 50 mm adapter:
d ... minimum overlap: 2 whole deck-boards 8 universal countersunk screws 5x50
G Cover hinge SK 35cm ➤ Bolt the System ladder XS 4.40m into the Ladder
H Plank 5/20 cm adapter SK and secure the bolts on both sides with
I Square bolt M10 + hexagon nut M10 a d4 spring cotter.
CAUTION
When choosing what type of manhole lid to
use, make sure that it has sufficient load-bear-
ing capacity!
It is forbidden to use 21mm or 27mm 3-ply
sheeting for the manhole lid.
➤ Use a 32mm web board or equivalent 21mm
multi-ply formwork sheets with non-skid sur-
facing.
➤ Fix a Cover hinge SK 35cm to the manhole lid and
the platform.
A
85°
98010-359-03
A Timber stop-bar
B Framax screw 7x22
If a timber stop-bar is screwed onto the platform

decking behind the hinge, the lid can be made to be
'self-closing'.
102 999801002 - 02/2017

on casting-section heights of over 3.40m Telescoping ladder extension (for adjusting to

ground level)
Manhole B 70/60cm ➤ To telescope the ladders past one another, lift the
For details of how to mount the manhole, see 'Assem- safety latch (I) on the ladder (B) and fix the Ladder
bling the working platform'. extension XS 2.30m (C) onto the desired rung of the
➤ Fix the System ladder XS 4.40m to the manhole with other ladder.
a ladder stirrup. A telescoping join between two Ladder extensions
➤ Insert a Ladder bolt XS through the rung of the lad- XS 2.30m can be made in the same way.
der and secure it on both sides with a d4 spring cot-
ter.
I
98010-337-01
K Ladder bolt XS
Lengthening the ladder

C
Permanently fixed ladder extension
9766-273-02
➤ Insert the Ladder extension XS 2.30m (C) into the I

Tr625-201-03
uprights of the System ladder XS 4.40m (B) , with its
hooking brackets facing downwards, and fasten it ➤ Screw the Ladder adapter XS to the platform deck-
with the screws, bolts etc. supplied (width-across ing.
17mm). ➤ Fix the bottom of the ladder to the Ladder adapter
XS.
B
Tr625-202-01
Two Ladder extensions XS 2.30m can be fixed 98010-337-02

together in the same way.
Nuts & bolts etc. required for each Ladder adapter XS
▪ 4 square bolts M10x70
▪ 4 washers A 10.5
▪ 4 hexagon nuts M 10
999801002 - 02/2017 103

Suspended stair tower 250

The Suspended stair tower 250 ensures safe up-and-
down access to the climbing scaffold.
The suspended stair tower and the climbing scaffold
are raised jointly from one casting section to the next.
98081-200-07
Follow the directions in the 'Suspended stair

tower 250' User Information booklet.
104 999801002 - 02/2017

Safety features
Rubber sheets or flaps for openings Closing the gap with a flap
of up to 50 mm in the decking
Gap between two platforms
When planning the platforms, a gap to the wall or to the D D
next platform is allowed for to ensure there is enough
play for the lifting operation.
☞
98058-416-19
Important note:
a B A C
Cover these gaps to prevent any small items
from falling off. a ... 50 mm
A Platform decking
Closing the gap with a rubber sheet B Cover hinge SK 35cm
C Universal countersunk screws
D Raw sheet 3-S 31mm 300/150cm
Gap between two platforms
B Gap between platform and wall
98058-416-18
a C A
a ... 50 mm
A Platform decking
B Rubber sheet 0.35x10.00m
D
Gap between platform and wall
a
A B C
98058-416-20
a ... 50 mm
A Platform decking
B Cover hinge SK 35cm
B A C Universal countersunk screws
D Raw sheet 3-S 31mm 300/150cm
a C
☞ Important note:
The flaps must be open during the lifting opera-
tion.
98058-416-17
a ... 50 mm
A Platform decking
B Rubber sheet 0.35x10.00m
999801002 - 02/2017 105

Design variants
Inclination adjustment -7° inclination
The Automatic climbing formwork Xclimb 60 is also

suitable for walls with a constant inclination of up to 7°.
☞ Important note:
The diagrams shown in the 'Structural design'
B
A
chapter are not valid for inclined usage situa-

tions. In these cases, revised static verification
is required.
Note:
When the system is used for inclined walls, spindle
struts are used instead of pressure struts.
+7° inclination
B
C
C
E
98010-292-01
E
D A Screw-on access bracket MF75
B Swivel plate MF
C Spindle strut T7 200/250cm
D Spindle strut connector Xclimb 60
E Spindle strut T7 150/200cm
F Spindle strut adapter T7 (project-specific)
98010-291-01
106 999801002 - 02/2017

Extra decking support on the working Widening the platform

platform
with Splice plate SKE 50 plus
The following usage situations make it necessary to
arrange extra decking support: The Splice plate SKE50 plus makes it possible to con-
▪ curved structures nect a Multi-purpose waling WS10 to the Horizontal
profile Xclimb 60. This enlarges the workplace between
▪ narrowside guard rails the formwork and the guard rails.
▪ deck-boards with smaller cross-sections
with Beam support WS10-WU16

☞ Important note:
Revised static calculation is required here.
a
B F
B
E
A
98010-297-01
98010-296-01 a ... 0.75 m
A Beam support WS10-WU16 A Beam support WS10-WU16

E Splice plate SKE50 plus
☞ The choice of decking support depends on the

project.
F Multi-purpose waling WS10 Top50 0.75m
with Horizontal profile SKE50 plus 2.70m

Variant 1 Variant 2 Variant 3
Pairs of H20 beams One H20 beam U200 section girder
To enlarge the striking-distance, the Horizontal profile
Max. reaction load per support:
Xclimb 60 2.45m must be replaced by the Horizontal
16.0 kN 22.0 kN 26.0 kN
profile SKE50 plus 2.70m.
98016-233-04
98016-233-02
98016-233-03
with Supporting profile Xclimb 60 G

98010-294-01
b ... 1.00 m
c ... 2.70 m
G Horizontal profile SKE50 plus 2.70m
Note:
D C D Extra support positions can be made on the Horizontal
profile SKE50 plus in the same way as on the Horizon-
98010-295-01 tal profile Xclimb 60.
C Supporting profile Xclimb 60
D Hexagon bolt M20x140 + hexagon nut M20
Permissible load-bearing capacity at the midway

point of the supporting profile: 11 kN
999801002 - 02/2017 107

Intermediate railings Mounting the intermediate railings
Enwrapping nets protect the suspended platforms from

climatic influences. ☞ Important note:
Allow sufficient distance from the edges when
Where the enclosures have a solidity ratio > 25%, inter- bolting on the connectors!
mediate railings must be mounted on the suspended
platforms.
a
b
98010-358-04
a ... min. 30 mm
b ... min. 80 mm
Main platform
➤ Screw a plank to the underside of the deck-boards to
distribute the loads.
The plank must extend across 5 deck-boards and be
fixed to every deck-board with 4 universal counter-
sunk screws Torx TG 6x90 A2!
➤ Cut out an opening for the Handrail-post shoe Xclimb
60 in the platform decking.
➤ Bolt the Handrail-post shoe Xclimb 60 onto the deck-
boards.
e
d
A c
98010-361-03
c ... 90 mm
B
d ... 190 mm
e ... 1835 mm
98010-330-01
A Enwrapping net
B Intermediate railings
108 999801002 - 02/2017

➤ Bolt the Connector for intermediate suspension pro- Suspended platform '-1'
file Xclimb 60 onto the Handrail-post shoe Xclimb 60 ➤ Cut out an opening for the Handrail-post shoe Xclimb
and secure it with a Spring cotter 5 mm. 60 in the platform decking.
boards.
C
f
D
g
98010-361-06
C Handrail-post shoe Xclimb 60
d
D Connector for intermediate suspension profile Xclimb 60
E Plank 5/20 cm
Nuts & bolts etc. required for each Handrail-post shoe

c 98010-361-02
Xclimb 60
▪ 4 square bolts M10x120 c ... 90 mm
▪ 2 square bolts M10x70 d ... 190 mm
▪ 6 washers R11 f ... 1420 mm
g ... 1920 mm
98010-361-05

Xclimb 60
▪ 6 washers R11
If a handrail-post shoe is only being used to secure a
suspension profile, it is sufficient to fix it with just 4
bolts.
999801002 - 02/2017 109

Suspended platform '-2' ➤ Attach the enclosure to the intermediate suspension

profiles.
boards.
98010-361-01
98010-361-04
B
98010-364-03

Xclimb 60
▪ 4 square bolts M10x70 C C
▪ 4 washers R11
▪ 4 hexagon nuts M 10
Intermediate suspension profiles
➤ Bolt the intermediate suspension profile onto the
connector on the top platform. B B
➤ Secure the intermediate suspension profiles in the
Handrail-post shoe Xclimb 60 on the bottom plat- 98010-364-04
form.
B C
98010-364-01
98010-364-05
B Intermed. suspension profile Xclimb 60 3.70m or

D Connector for intermediate suspension profile Xclimb 60
110 999801002 - 02/2017

Narrowside handrail post An extra plank for the Handrail-post shoe is needed
at the top end of the intermediate suspension pro-
☞
files
➤ In the edge zone, every deck-board must be ➤ Screw a plank to the underside of the deck-boards to
fixed to the Doka beams with 6 universal distribute the loads.
countersunk screws Torx TG 6x90 A2. The plank must extend across 3 deck-boards and be
➤ Bolt the Handrail-post shoe Xclimb 60 onto the deck- fixed to every deck-board with 4 universal counter-
boards. sunk screws Torx TG 6x90 A2!
1
1 1
98010-362-04
a b
Xclimb 60
98010-362-01
▪ 4 washers R11
B B Intermediate suspension profiles
➤ Bolt the intermediate suspension profile onto the
2
connector on the top platform.
C C
98010-383-01
1 2 2
c ➤ Secure the intermediate suspension profiles in the
Handrail-post shoe Xclimb 60 on the bottom plat-
D form.
98010-362-02
98010-383-02
➤ Attach the enclosure to the intermediate suspension

profiles.
C
2
98010-352-01
a ... 850 mm
b ... 1000 mm
c ... 400 mm
B Intermed. suspension profile Xclimb 60 3.70m or
D Swivel coupler 48mm

Xclimb 60
▪ 4 washers R11
999801002 - 02/2017 111

Shafts Two climbing units connected by telescopic

shaft beams
☞ Important note:
The diagrams shown in the 'Structural design'
▪ Width of shaft: 2.55 - 4.90 m
▪ Telescopic shaft beams are used to link the climbing
chapter are not valid for shafts. In these cases,
revised static verification is required. units.
▪ The traveller units are mounted on additional hori-
zontal profiles.
Shaft formwork with one climbing unit ▪ The Shaft guiding rollers SKE50 plus act as guides
for the working platform during the climbing opera-
▪ Width of shaft: 2.55 - 3.20 m tion.
▪ Size adjustment is accomplished using
- Horizontal profile Xclimb 60 2.45m
- Horizontal profile SKE50 plus 2.70m
D C
E B A B E
98010-374-01
a ... Shaft width (tolerance ±20 mm)
A Telescopic shaft beam
B Telescopic shaft beam connector Xclimb 60
98010-370-01 C Additional horizontal prof. SKE50 plus 1.30m
D Travelling gear SKE50 plus 0.50m
E Shaft guiding roller SKE50 plus

'Doka formwork engineering' when dimension-
ing the telescopic shaft beam.
112 999801002 - 02/2017

Two opposite climbing units Casting sections of over 4.50 m and

▪ Width of shaft: 5.10 - 6.20 m up to 6.00 m
▪ Size adjustment is accomplished using
- Horizontal profile Xclimb 60 2.45m By arranging extra guiding shoes, it is possible to have
- Horizontal profile SKE50 plus 2.70m casting sections of up to 6.00m.
☞ Important note:
Revised static calculation is required here.
➤ Working from the intermediate platform, set down
the hydraulic cylinder on the extra guiding shoes.
The hydraulic cylinder stays in this position through-
out the whole repositioning operation.
a
b
A B
98010-369-01
98010-398-01
a ... min. 250 mm

b ... 2500 mm
A Extra Guiding shoe Xclimb 60 rigid
B Intermediate platform
999801002 - 02/2017 113

Transporting, stacking and storing

The following instructions must be complied with when To make the Doka skeleton transport box easier to load
storing and transporting separate parts or assemblies. and unload, one of its sidewalls can be opened.
This ensures careful, safe treatment of the equipment:
▪ The parts must be onloaded and off-loaded, trans- Max. load: 700 kg
ported and stacked in such a way that it is not possi- Permitted imposed load: 3150 kg
ble for them to fall off, tip over or slide apart.
▪ Only set down the parts or assembly units on flat,
firm, clean surfaces.
▪ Spread-angle of slinging chains: max. 30°.
☞▪ Multi-trip packaging items that each contain
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
▪ Do not detach parts from the lifting straps until they ones at the top!
have been safely set down. ▪ Rating plate must be in place and clearly leg-
▪ When transporting the equipment by truck, bundle ible
the components or otherwise secure them against
slippage, or else transport them in suitable contain- Using Doka skeleton transport boxes
ers.
1.70x0.80m as storage units
▪ Protect all components against soiling, as this pro-
longs their service life.
▪ Clearly arranged, logical storage arrangements Max. n° of boxes on top of one another
reduce the time needed for assembly. Outdoors (on the site) Indoors
▪ Using intermediate packing timbers during storage Floor gradient up to 3% Floor gradient up to 1%
and transport lessens the risk of damage. 2 5
Please co-ordinate arrangements for return delivery of It is not allowed to stack empty
pallets on top of one another!
the equipment with the Doka branch responsible.
Utilise the benefits of Doka multi-trip packaging Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. ➤ Only lift the boxes when their sidewalls are
closed!
Doka skeleton transport box

1.70x0.80m ☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread-angle  max. 30°!
9234-203-01
Repositioning by forklift truck or pallet stacking

truck
Storage and transport devices for small items:
▪ durable The forks can be inserted under either the broadside or
the narrowside of the containers.
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
114 999801002 - 02/2017

Doka multi-trip transport box Possible ways of dividing the box

Multi-trip transport
1.20x0.80m galv. box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions
Tr755-200-04 Tr755-200-05
Using Doka multi-trip transport boxes as

storage units
Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
▪ crane
▪ pallet stacking truck Using Doka multi-trip transport boxes as
▪ forklift truck transport devices
Max. load: 1500 kg Lifting by crane

Permitted imposed load: 7900 kg

☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
heaviest ones at the bottom and the lightest (e.g. Doka 4-part chain 3.20m).
ones at the top! Do not exceed the permitted load-bearing
▪ Rating plate must be in place and clearly leg- capacity.
ible ▪ Spread-angle  max. 30°!
Multi-trip transport box partition

Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.
A
Tr755-200-02
9206-202-01

truck
A Slide-bolt for fixing the partition
The forks can be inserted under either the broadside or
999801002 - 02/2017 115

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane

one at a time.
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ When lifting stacking pallets to which Bolt-on
Storage and transport devices for long items: castor sets B have been attached, you must
also follow the directions in these Operating
▪ durable Instructions!
▪ stackable ▪ Spread-angle  max. 30°!
▪ crane
▪ forklift truck
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Follow the directions in the 'Bolt-on castor set B'
Operating Instructions! = =
a
92815-224-01
Max. load-bearing capacity: 1100 kg
Permitted imposed load: 5900 kg a
Doka stacking pallet 1.55x0.85m max. 4.0 m

heaviest ones at the bottom and the lightest
Doka stacking pallet 1.20x0.80m max. 3.0 m

ones at the top! truck
▪ The rating plate must be in place and clearly
legible.
☞ ▪▪ Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Using Doka stacking pallets as storage units
Max. n° of units on top of one another

2 6
It is not allowed to stack empty
☞▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is 'parked'.
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.
116 999801002 - 02/2017

Doka accessory box Doka accessory box as transport devices
Lifting by crane

one at a time.
capacity.
▪ When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
Storage and transport devices for small items: ▪ Spread-angle  max. 30°!
▪ durable
▪ stackable
▪ crane
▪ forklift truck
All connectors and anchoring components can be 92816-206-01
stored neatly in this box and the boxes can be stacked.
fast and manoeuvrable transport trolley. Repositioning by forklift truck or pallet stacking
truck
Follow the directions in the 'Bolt-on castor set B'
Operating Instructions! The forks can be inserted under either the broadside or
Max. load-bearing capacity: 1000 kg

Permitted imposed load: 5530 kg
Bolt-on castor set B
☞
▪ Multi-trip packaging items that each contain fast and manoeuvrable transport trolley.
heaviest ones at the bottom and the lightest Suitable for drive-through access openings > 90 cm.
ones at the top!
▪ The rating plate must be in place and clearly
legible.
Doka accessory boxes as storage units
Max. n° of boxes on top of one another

The Bolt-on caster set B can be mounted to the follow-
ing multi-trip packaging items:
3 6 ▪ Doka accessory box
It is not allowed to stack empty ▪ Doka stacking pallets
☞
Follow the directions in the Operating Instruc-
▪ How to use with bolt-on castor set: tions!
Always apply the fixing brake when the con-
tainer is 'parked'.
When Doka accessory boxes are stacked,
the bottom box must NOT be one with a bolt-
on castor set mounted to it.
999801002 - 02/2017 117

Component overview User Information Automatic climbing formwork Xclimb 60
[kg] Article n° [kg] Article n°

Component
Article
[kg] n° overview
Guiding shoe Xclimb 60 rigid 19.0 581303000 Vertical profile Xclimb 60 bottom 5.20m 180.0 581307000
Führungsschuh Xclimb 60 starr Vertical profile Xclimb 60 bottom 7.15m 238.0 581306000
Galvanised Vertikalprofil Xclimb 60 unten
Painted blue
Extension shoe SK 5cm 12.0 581562000

Length: 51.8 cm
Length: 54 cm
Length: 59 cm
Length: 64 cm
Length: 69 cm
Length: 74 cm
Vorsatzschuh SK
Galvanised Rod connector Xclimb 60 5.0 581310000
Stabanschluss Xclimb 60
Galvanised
Length: 21 cm
Width: 12 cm
Height: 14 cm
Cone screw 12cm 1.0 581572000

Konusschraube 12cm
Blue
Horizontal profile Xclimb 60 2.45m 74.0 581311000
Length: 14.6 cm Horizontalprofil Xclimb 60 2,45m
Diameter: 7 cm Galvanised
Width-across: 50 mm Length: 210 cm
Extension shoe SK suspension plate 9.5 581568000

Aufhängeplatte Vorsatzschuh SK
Galvanised
Height: 25 cm
Supporting profile Xclimb 60 26.1 581313000

Vertical profile Xclimb 60 top 2.48m 80.8 581305000 Verteilprofil Xclimb 60
Vertikalprofil Xclimb 60 oben 2,48m
Galvanised
Painted blue
Length: 180 cm

Horizontalprofil Xclimb 60 2,00m
Galvanised
Length: 160 cm

Horizontalprofil Xclimb 60 1,50m
Galvanised
Length: 103 cm
Spindle strut connector Xclimb 60 4.1 581316000

Anschluss Spindelstrebe Xclimb 60
Galvanised
118 999801002 - 02/2017

User Information Automatic climbing formwork Xclimb 60 Component overview
Pressure strut SK 2.37m 22.9 581320000 Backstrut Xclimb 60 3.45m 59.1 581332000
Druckstrebe SK 2,37m Backstrut Xclimb 60 4.50m 72.9 581331000
Galvanised Rückenstrebe Xclimb 60
Galvanised
Pressure strut Xclimb 60 1.87m 15.2 581321000

Druckstrebe Xclimb 60 1,87m
Backstrut adjusting unit Xclimb 60 15.0 581333000
Galvanised Justiereinheit Rückenstrebe Xclimb 60
Galvanised
Length: 67 cm
Lifting set Xclimb 60 1.2 581387000

Anschlagset Xclimb 60
Galvanised
Follow the directions in the "Opera-
ting Instructions"!
Suspension profile Xclimb 60 3.59m 32.6 581336000

Assembly roller Xclimb 60 7.8 581318000 Suspension profile Xclimb 60 4.49m 40.0 581335000
Montagerolle Xclimb 60
Hängeprofil Xclimb 60
Galvanised
Telescopic shaft beam connector Xclimb 60 4.9 581319000

Anschluss Teleskop-Schachtträger Xclimb 60
Galvanised
Handrail-post shoe SK broadside 6.8 581350000
Geländerschuh SK längsseitig
Galvanised
Universal railing SK 2.00m 22.8 581325000

Universal-Geländer SK 2,00m
Galvanised
Handrail-post shoe SK narrowside 5.5 581351000

Geländerschuh SK stirnseitig
Galvanised
Handrail post SK 2.00m 21.3 581352000

Geländerholm SK 2,00m
Galvanised
Length: 225 cm
Backstrut connector Xclimb 60 16.5 581330000

Anschluss Rückenstrebe Xclimb 60
Galvanised
Length: 66 cm
Width: 18 cm
999801002 - 02/2017 119

Handrail-post shoe Xclimb 60 7.9 581359000 Vertical waling MF 3.00m 76.8 580658000
Geländerschuh Xclimb 60 Vertical waling MF 4.50m 123.8 580663000
Galvanised Fahrriegel MF
Length: 33 cm
Width: 28 cm
Height: 16 cm
Connector for intermed. susp. prof. Xclimb 60 9.1 581356000

Anschluss Zwischenhängeprofil Xclimb 60
Galvanised
Length: 47 cm
Width: 17 cm
Plumbing spindle MF 3.00m 23.0 580657000

Length: 166-229 cm
Plumbing spindle MF 4.50m 46.0 580664000
Length: 262 - 345 cm
Einrichtspindel MF
Intermed. suspension profile Xclimb 60 3.70m 30.0 581361000
Intermed. suspension profile Xclimb 60 4.70m 39.5 581360000
Zwischenhängeprofil Xclimb 60
Galvanised
Waling-to-bracket holder 9-15cm 2.7 580625000

Riegelhalter 9-15cm
Fixing plate for Intermediate railing SK 1.3 581365000 Galvanised
Anschraubplatte Zwischengeländer SK
Galvanised
Length: 15 cm
Width: 13 cm
Waling-to-bracket holder 2.5 580526000

Keilriegelhalter
Galvanised
Length: 26 cm
Height: 31 cm
U-bolt 52 84mm 0.21 581366000
U-bolt 52 155mm 0.28 581367000
Rundstahlbügel 52
Galvanised Screw-on access bracket MF75 19.0 580669000
Anschraubbühne MF75
Galvanised
Length: 113 cm
Height: 152 cm
Corner connecting plate SK 9.9 581382000

Winkellasche SK
Galvanised
Length: 43 cm
Width: 35 cm
Swivel plate MF 4.5 580672000

Schwenkplatte MF
Galvanised
Length: 29 cm
Height: 20 cm
Travelling gear SK 0.95m 38.0 581312000

Fahrwerk SK 0,95m
Galvanised Universal bracket 60 14.0 580477000
Universal-Konsole 60
Length: 141 cm
Galvanised
Height: 23 cm
Length: 86 cm
Height: 181 cm
120 999801002 - 02/2017

Universal bracket 90 30.4 580476000 Doka beam H20 top N 1.80m 9.5 189011000
Universal-Konsole 90 Doka beam H20 top N 2.45m 12.8 189012000
Galvanised Doka beam H20 top N 2.65m 13.8 189013000
Length: 121 cm Doka beam H20 top N 2.90m 15.0 189014000
Doka beam H20 top N 3.30m 17.0 189015000
Height: 235 cm
Doka beam H20 top N 3.60m 18.5 189016000
Doka beam H20 top N 3.90m 20.0 189017000
Doka beam H20 top N 4.50m 23.0 189018000
Doka beam H20 top N 4.90m 25.0 189019000
Doka beam H20 top N 5.90m 30.0 189020000
Doka beam H20 top N .....m 5.2 189010000
Doka beam H20 top N .....m BS 5.2 189021000
Doka-Träger H20 top N
Varnished yellow
Scaffold tube 48.3mm 0.50m 1.7 682026000

Scaffold tube 48.3mm 3.50m 12.6 682019000 Doka beam H20 top P 1.80m 9.9 189701000
Scaffold tube 48.3mm .....m 3.6 682001000 Doka beam H20 top P 3.90m 20.8 189707000
Gerüstrohr 48,3mm
Doka beam H20 top P 4.50m 23.9 189708000
Galvanised Doka beam H20 top P 4.90m 26.0 189709000
Doka beam H20 top P 5.90m 31.2 189710000
Doka beam H20 top P .....m 10.6 189700000
Doka beam H20 top P .....m BS 5.4 189711000
Doka-Träger H20 top P
Varnished yellow
Screw-on coupler 48mm 50 0.84 682002000

Anschraubkupplung 48mm 50
Galvanised
Width-across: 22 mm
Follow fitting instructions!
Swivel coupler 48mm 1.5 582560000

Drehkupplung 48mm Doka beam H20 eco N 1.80m 9.0 189283000
Galvanised Doka beam H20 eco N 2.45m 12.3 189271000
Width-across: 22 mm Doka beam H20 eco N 2.65m 13.3 189272000
Follow fitting instructions! Doka beam H20 eco N 2.90m 14.5 189273000
Doka beam H20 eco N 3.30m 16.5 189284000
Doka beam H20 eco N 3.60m 18.0 189285000
Doka beam H20 eco N 3.90m 19.5 189276000
Doka beam H20 eco N 4.50m 22.5 189286000
Doka beam H20 eco N 4.90m 24.5 189277000
Multi-purpose waling WS10 Top50 0.50m 10.2 580001000 Doka beam H20 eco N 5.90m 29.5 189287000
Multi-purpose waling WS10 Top50 0.75m 14.9 580002000 Doka beam H20 eco N .....m 5.0 189299000
Multi-purpose waling WS10 Top50 1.00m 19.6 580003000 Doka beam H20 eco N .....m BS 5.0 189289000
Multi-purpose waling WS10 Top50 1.25m 24.7 580004000 Doka-Träger H20 eco N
Multi-purpose waling WS10 Top50 1.50m 29.7 580005000 Varnished yellow
Multi-purpose waling WS10 Top50 1.75m 35.0 580006000
Mehrzweckriegel WS10 Top50 Doka beam H20 eco N 1.25m 6.3 189282000
Painted blue Doka beam H20 eco N 12.00m 60.3 189288000
Doka-Träger H20 eco N
Varnished yellow
999801002 - 02/2017 121

Doka beam H20 eco P 1.80m 9.4 189940000 Beam support WS10-WU16 5.4 581582000
Doka beam H20 eco P 2.45m 12.7 189936000 Trägerauflage WS10-WU16
Doka beam H20 eco P 2.65m 13.8 189937000 Galvanised
Doka beam H20 eco P 2.90m 15.1 189930000
Doka beam H20 eco P 3.30m 17.2 189941000
Doka beam H20 eco P 3.60m 18.7 189942000
Doka beam H20 eco P 3.90m 20.3 189931000
Doka beam H20 eco P 4.50m 23.4 189943000
Doka beam H20 eco P 4.90m 25.5 189932000
Doka beam H20 eco P 5.90m 30.7 189955000 Beam support SKE50 plus 5.5 581522000
Doka beam H20 eco P 9.00m 46.8 189956000 Trägerauflage SKE50 plus
Doka beam H20 eco P .....m 5.2 189999000 Galvanised
Doka beam H20 eco P .....m BS 5.2 189957000
Doka-Träger H20 eco P
Varnished yellow
Splice plate SKE50 plus 10.7 581523000

Verbindungslasche SKE50 plus
Painted blue
Length: 60 cm
Width: 10 cm
Doka beam H20 eco P 1.25m 6.5 189939000

Doka beam H20 eco P 12.00m 62.4 189993000 Connecting pin 10cm 0.34 580201000
Doka-Träger H20 eco P Verbindungsbolzen 10cm
Varnished yellow Galvanised
Length: 14 cm
Spring cotter 5mm 0.03 580204000

Federvorstecker 5mm
Galvanised
Length: 13 cm
Beam screw S 8/70 0.06 580116500

Riegelverschraubung S 8/70 Spindle strut T7 75/110cm 13.2 584308000
Galvanised Spindle strut T7 100/150cm 16.8 584309000
Length: 8 cm Spindle strut T7 150/200cm 21.6 584324000
Width-across: 13 mm Spindle strut T7 200/250cm 26.2 584325000
Spindle strut T7 250/300cm 29.4 584326000
Spindle strut T7 305/355cm 35.0 584327000
Rubber sheet 0.35x10.00m 25.6 580789000 Spindelstrebe T7
Gummiplatte 0,35x10,00m Galvanised
Height: 0.5 cm
Enwrapping net .....x.....m 0.15 580788000

Umhüllungsnetz .....x.....m
Yellow
Weight per m²
Quick-locking strap 55cm 0.07 580787000

Gurtschnellverschluss 55cm
Yellow
Screw-on handrail post 1.50m 10.0 540451080

Anschraubgeländer 1,50m
Galvanised
Horizontal profile SKE50 plus 2.70m 79.5 581503000

Horizontalprofil SKE50 plus 2,70m
Length: 242.5 cm
122 999801002 - 02/2017

Manhole B 70/60cm 22.0 581530000 Ladder adapter SK 2.3 581531000

Bühnendurchstieg B 70/60cm Leiternfuß SK
Steel parts galvanised Galvanised
Timber parts varnished yellow
Length: 81 cm
Width: 71 cm
Ladder bolt XS 0.85 581561000

Leiternbolzen XS Ladder adapter XS 5.0 588673000
Galvanised Leiternfuß XS
Galvanised
Length: 51 cm
Height: 50 cm
Planking hinge 39cm 2.4 581385000

Belagscharnier 39cm
Galvanised
Lifting mechanism B Xclimb 60 7.6 581394000

Hubmechanik B Xclimb 60
Galvanised
ting Instructions"!
Cover hinge SK 35cm 0.30 581533000

Deckelscharnier SK 35cm
Galvanised
Hydraulic unit Xclimb 60 V45 50/60Hz 321.0 581322000

Hydraulikaggregat Xclimb 60 V45 50/60Hz
Painted blue
Length: 115 cm
Ladder holder SK 0.36 581532000
Leiternhalter SK Width: 73 cm
Galvanised Height: 115 cm
ting Instructions"!
System ladder XS 4.40m 33.2 588640000

System-Leiter XS 4,40m
Galvanised
Hydraulic cylinder Xclimb 60 DA 24.0 581326000

Hydraulikzylinder Xclimb 60 DA
Pair of hydraulic hoses Xclimb 60 DA 5.00m 6.2 581337000

Hydraulikschlauchpaar Xclimb 60 DA
Ladder extension XS 2.30m 19.1 588641000
Leiternverlängerung XS 2,30m
Galvanised
Hydraulic distributor Xclimb 60 V45 15.7 581323000

Hydraulikverteiler Xclimb 60 V45
Galvanised
999801002 - 02/2017 123

Radio control Xclimb 60 V45 4.8 581328000 Tool box SK 23.0 581539000
Funkfernsteuerung Xclimb 60 V45 Werkzeugbox SK
Follow the directions in the "Opera- included in scope of supply:
ting Instructions"! (A) Box nut 17 1/2" L 0.24 581542000
(B) Box nut 19 1/2" L 0.16 580598000
(C) Box nut 22 1/2" L 0.25 581543000
(D) Box nut 24 1/2" L 0.30 586364000
(E) Box nut 24 3/4" L 0.25 582845000
(F) Box nut 30 1/2" L 0.50 581545000
(G) Box nut 30 3/4" L 0.52 582846000
(H) Box nut 32 3/4" L 0.59 581544000
Hydraulic unit Xclimb 60 50/60Hz 245.0 581341000 (I) Box nut 36 3/4" L 0.67 580895000
Hydraulikaggregat Xclimb 60 50/60Hz (J) Box nut 13 1/2" 0.06 580576000
Length: 125 cm (K) Box nut 24 3/4" 0.21 500679030
Width: 70.8 cm (L) Box nut 41 3/4" 0.79 581541000
Height: 111.2 cm
(M) Box nut 50 3/4" 0.81 581449000
(N) Combination wrench 13 0.06 586341000
(O) Combination wrench 17 0.16 586340000
Length: 20 cm
(P) Combination wrench 19 0.14 582837000
(Q) Combination wrench 22 0.20 582838000
(R) Combination wrench 24 0.25 582839000
(S) Combination wrench 27 0.33 581548000
(T) Combination wrench 30 0.43 582840000
(U) Combination wrench 32 0.75 582859000
(V) Combination wrench 36 0.75 582860000
(W) Combination wrench 41 1.5 582841000
(X) Ratchet-ring wrench 17/19 0.47 581546000
Extra wheel for hydraulic unit Xclimb 60 6.1 581393000 Length: 27 cm
Zusatzrad Hydraulikaggregat Xclimb 60
Powder-coated yellow (Y) Ratchet-ring wrench 22/24 0.59 581547000
Length: 33 cm
(Z) Fork wrench 50 0.98 581549000
Length: 41 cm
(AA)Reversible ratchet 1/2" 0.73 580580000
Galvanised
Length: 30 cm
(AB)Reversible ratchet 3/4" 1.5 580894000
Galvanised
Length: 50 cm
Hydraulic cylinder B Xclimb 60 18.5 581342500 (AC)Extension 11cm 1/2" 0.20 580581000
Hydraulikzylinder B Xclimb 60
(AD)Extension 20cm 3/4" 0.68 580683000
Painted yellow
(AE)Extension 22cm 1/2" 0.31 580582000
Length: 77 cm
(AF)Transition piece A 1/2"x3/4" 0.18 580684000
Diameter: 8.8 cm (AG)Universal pry bar 400/23 0.61 581550000
(AH)Angular arbor SL-1 1.4 582867000
(AI) Torx bit-set 25/30 0.25 581540000
(AJ)Universal cone spanner 15.0/20.0 0.90 581448000
Galvanised
Length: 9 cm
Width-across: 50 mm
(AK)Universal cone spanner M36 0.90 583274000
Galvanised
(AL)Center bit DF 30 0.10 586081000
(AM)Tie-rod wrench 15.0/20.0 1.9 580594000
Hydraulic cylinder Xclimb 60 19.0 581342000 Galvanised
Hydraulikzylinder Xclimb 60
Length: 37 cm
Diameter: 8 cm
(AN)Mounting tool for form-ply protector 0.96 580222000
Galvanised
Width: 12 cm
Height: 12 cm
Hydraulic hose Xclimb 60 5.00m 4.2 581343000
Hydraulic hose Xclimb 60 10.00m 7.6 581344000 N O P Q R S T U V W Z
Hydraulic hose Xclimb 60 17.00m 12.0 581349000

Hydraulikschlauch Xclimb 60 X
AI
Y AB
AH
AJ AA
Lifting beam 110kN 1.80m 50.7 586360000 AG
AK
AD
Umsetzbalken 110kN 1,80m AM AL AE

AC
AF
Galvanised
AN I
Length: 190 cm G
H
Follow the directions in the "Opera- E

F
M
ting Instructions"! C
D
K
L
B J
A
124 999801002 - 02/2017

Ratchet MF 3/4" SW50 3.8 580648000 Tie rod system 20.0

Antriebsknarre MF 3/4" SW50
Galvanised
Universal climbing cone 20.0 1.2 581442000
Universal-Kletterkonus 20,0
Galvanised
Length: 13 cm
Diameter: 5 cm
Tool: Spanner for universal climbing
cone 15.0/20.0
Warning sign "No entry" 300x300mm 0.70 581575000
Verbotsschild "Zutritt Verboten" 300x300mm
Sealing sleeve K 20.0 0.03 581443000
Dichtungshülse K 20,0
yellow-green
Length: 12 cm
Diameter: 6 cm
SB Climbing formwork Xclimb 60 20.0 en-GB 1.6 999437902 Stop anchor 20.0 11.5cm 90 0.88 581456000
ST Kletterschalung Xclimb 60 20.0 en-GB Sperranker 20,0 11,5cm 90
Width: 100 cm Non-treated
Height: 75 cm
Stop anchor 20.0 17.5cm 55 0.62 581457000

Sperranker 20,0 17,5cm 55
Non-treated
Tie-off connector type A 0.96 581641000

Anhängewinkel Typ A
Galvanised
Length: 13.7 cm Stop anchor double-ended 20.0 19cm 90 1.1 581459000
Sperranker beidseitig 20,0 19cm 90
Non-treated
Custom lengths can be ordered un-
der the special-component Art.n°
Doka personal fall-arrest set 3.6 583022000 580100000, quoting the designation
Doka-Auffanggurt and the desired length in mm.
ting Instructions"! Cone screw B 7cm 0.86 581444000
Konusschraube B 7cm
red
Length: 10 cm
Diameter: 7 cm
Width-across: 50 mm
Form-ply protector 32mm 0.38 580220000

Schalhautschutz 32mm
Galvanised
Width-across: 70 mm
Positioning disk M30 0.25 581975000

Vorlaufscheibe M30
Galvanised
Diameter: 9 cm
Positioning clamp M30 0.19 581833000

Vorlaufklemme M30
Galvanised
Diameter: 4 cm
999801002 - 02/2017 125

Multi-trip packaging Bolt-on castor set B 33.6 586168000

Anklemm-Radsatz B
Painted blue
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm
Doka multi-trip transport box 1.20x0.80m 70.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Multi-trip transport box partition 0.80m 3.7 583018000

Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Doka stacking pallet 1.55x0.85m 41.0 586151000

Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm
Doka stacking pallet 1.20x0.80m 38.0 583016000

Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm
Doka accessory box 106.4 583010000

Doka-Kleinteilebox
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm
126 999801002 - 02/2017

999801002 - 02/2017 127

Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
www.doka.com/xclimb-60
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999801002 - 02/2017

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999801002 - 02/2017

The Formwork Experts.

Automatic climbing formwork

© by Doka GmbH, A-3300 Amstetten

30 Anchoring on the structure

39 Operating the formwork

118 Component overview

Hazard assessment Regulations; industrial safety

Rules applying during all phases of Assembly

Transporting, stacking and storing Symbols used

▪ Only original Doka components may be used as

☞ ▪ All persons who are going to put the Auto-

For more information, please contact your Doka techni-

▪ Persons who have not obtained this 'OPER-

Ed Design value of effect of actions Rd Design value of the resistance

Comparison of the safety concepts (example)

the permissible values.

The advantages for you

▪ Maximised workplace safety

▪ Reduced close-out costs

Several utilisations – one system

Follow the directions in the 'Protection screen

Guided climbing formwork Xclimb 60

This manual deals with Automatic climbing formwork

Follow the directions in the 'Guided climbing

Automatic climbing formwork Lifting by crane

The Doka automatic climbing formwork Xclimb 60 is a Hydraulic repositioning

High safety in every phase of the work

▪ The system is guided up, and secured to, the struc-

▪ The platform sizes can be freely selected and

A Guiding shoe Xclimb 60 rigid

Suspension point Suspended platforms

Working platform Note:

The unit for repositioning is raised by repeated extension

92810-240-01 98010-254-01 98010-253-01 92810-241-01

Crane-lift the unit for repo-

98010-260-01 98010-254-01 98010-261-01

☞ Two suspension points are needed for each

The length of the travelling-unit components and the

Height of casting section

Vertical waling MF 3.00m with Vertical waling MF 4.50m with form

☞ For each casting section, one suspension

Possible formwork systems

Schematic workflow of climbing phases

98011-273-01 98010-245-01 98010-249-01 98010-306-01

The climbing scaffold is raised The next casting section is poured.

Permitted live load per vertical profile:

V ... permitted vertical load: 60 kN A

H ... permitted horizontal load: 60 kN

The horizontal load H and the vertical load V will influ-

Follow the directions in the Calculation Guide

Follow the directions in the Calculation Guide

A 150 kg/m2 - levels +1, -1 and -2

Formwork height [m]

where universal climbing cone is more than Dimensioning the sideguard

2.4 cm 15 cm 1.9 m 1.9 m 1.9 m

Guard rails on the working platform

A Handrail post on horizontal profile

Handrail post on horizontal profile