Mac NDT Catalog 2018 1
Mac NDT Catalog 2018 1
Mac NDT Catalog 2018 1
Test
Of
Time
Product and Services Guide
www.mac-ndt.com
Visit www.mac-ndt.com 5
Round Billet
Round and Square Billets
MAC recommends a combination of Eddy Current
and Ultrasonic Systems for inspecting hot rolled
square and round billets up to 9" (228.6mm) in
diameter. The UT system detects internal defects,
while the Eddy Current unit, using both sector coil
and rotary test probes, can spot defects on the flat
surface and corners. These tests meet MIL STD 2154
standards.
Visit www.mac-ndt.com 7
Custom Systems
Testing special parts and conditions.
Combinations of Eddy Current, Ultrasonic and/or
Flux Leakage technologies can also be specially
designed to meet your inspection needs.
Varimac® Comparator
Sorts for variations in alloy, dimension
and cracks.
• Tests bearings, fasteners and other Valve train assembly showing pins (B) that can
cold-formed parts. be tested prior to assembly by a Varimac® for
proper heat treatment. The rocker arm (A) can
• Inspects ferrous (magnetic) or nonferrous be inspected with the Production Comparator
(non-magnetic) parts. to detect gas pockets that result from the
casting process.
A multi-test
system for
inspecting OCTG
heavy-wall
large-diameter
pipe combines
Ultrasonic and
Flux Leakage
technologies.
Visit www.mac-ndt.com 9
MAC’s
MAC’sProprietary
ProprietaryEchomac
Echomac®®FD-6/6A
FD-6/6AElectronics
Electronics
Sophisticated
Sophisticated UTUTinspection
inspectionforfor
on-
on-
ororoff-line
off-line
flaw
flawdetection,
detection, thickness,
thickness,
weld
weldinspection
inspection and
and
dimensional
dimensional measurement.
measurement.
• High
• Highsignal
signaltotonoise
noise
ratio,
ratio,
precise
precise thickness
thickness
resolution
resolution (1µm),
(1µm),and
andexcellent
excellent repeatability
repeatability
and
andreliability.
reliability.
• A• A
wide
widerange
range ofof
applications:
applications:
from
fromfull
full
body
body
testing
testingfor
for
spinning
spinningtube
tubeand
andweld
weldzone
zone
inspection,
inspection, toto
500mm
500mm Ultrasonic/Flux
Ultrasonic/Flux Leakage
Leakage
multi-test
multi-test systems.
systems.
• Key
• Key
test
test
parameters
parameters
can
can
bebe
controlled
controlled
onon
aa
single
single
screen.
screen.
• Meets
• Meets
high
high
level
level
quality
quality
standards
standards for
for
nuclear,
nuclear,
aerospace
aerospaceand
and
other
other
critical
critical
applications.
applications.
• Compatible
• Compatible
with
with
rotary,
rotary,
immersion,
immersion,squirter,
squirter,
bubbler
bubbler
and
and
“spin
“spin
the
the
tube”
tube”
applications.
applications.
For
For
more
moredetails
detailsabout
about
Echomac®
Echomac®
FD6/6A
FD6/6A
technology,
technology,
visit:
visit:
http://www.mac-ndt.com/echomac-
http://www.mac-ndt.com/echomac-
fd6-multichannel-ut/
fd6-multichannel-ut/
BT
BT
Echomac®
Echomac®WLDWLDUltrasonic
Ultrasonic
Weld
WeldLine
LineTest
TestSystem
System
Designed
Designed tototest
test
for
for
longitudinally
longitudinally
oriented
orienteddefects
defects
that
thatare
aretypical
typicalofof
the
theERW
ERWwelding
weldingprocess.
process.
• Features
• Featuresoperating
operating conveniences
conveniencesfor
for
inspecting
inspecting
tube
tubeweld
weldzones
zoneson-line
on-line
during
during
continuous
continuous
production.
production.
• System
• System
typically
typically
has
has
four
four
channels,
channels,using
using
both
bothCW
CW
and
andCCW
CCWsound
sound modes.
modes.Additional
Additionalchannels
channelscan
can
bebe
added.
added.
• Detects
• Detects
IDID
and
and
ODOD longitudinal
longitudinal
defects
defects
between
between
5%5%
and
and
10%
10%ofof
wall
wall
thickness.
thickness.
• Test
• Test
head
headincludes
includesquick
quick
disconnect
disconnectfeature
featurethat
that
exchanges
exchanges irrigated
irrigated
transducer
transducershoes
shoesinin
5 seconds
5 seconds
for
for
tube
tube
size
sizechanges.
changes.
Find
Find
out
out
more
more
at:at:
http://www.mac-ndt.com/weld-line-test/
http://www.mac-ndt.com/weld-line-test/
TT
1010 BBar
BBar RRod
RRod TTube
TTube PParts
PParts WWire
WWire
Echomac
Echomac
®®
Velocity
VelocityMeasurement
Measurement
Assesses
Assessesnodularity
nodularityinin
ductile
ductile
iron
iron
cast
cast
automotive
automotivecomponents.
components.
• Evaluates
• Evaluates
velocity,
velocity,
thickness
thickness
oror
flaw
flaw
detection.
detection.
• Operates
• Operates
with
with
either
either
full
full
immersion
immersion
oror
bubbler
bubbler
couplant
couplant
technology.
technology.
• Enables
• Enablesthe
the
testing
testing
ofof
two
twoparts
partssimultaneously—
simultaneously—
from
fromseparate
separatetest
test
stations—using
stations—using only
only
one
one
instrument.
instrument.
More
Moredetails
details
at:at:
http://www.mac-ndt.com/echomac-
http://www.mac-ndt.com/echomac-
vm-velocity-measurement/
vm-velocity-measurement/
PP
Ultrasonic
UltrasonicPhased
PhasedArray
Array
Testing
TestingOptions
Options
Echomac®
Echomac®180mm
180mm
Phased
Phased
Array
Array
Test
Test
System
System
• High-speed
• High-speed
parallel
parallel
processing
processing
toto
handle
handle
aa
large
large
amount
amount
ofof
data.
data.
• Designed
• Designedfor
for
situations
situations
where
where Phased
Phased
Array
Array
Ultrasonic
Ultrasonictechnology
technologyis is
preferred
preferred
toto
conventional
conventional Rotary
Rotary
Ultrasonics.
Ultrasonics.
• Unique
• Unique
water
water
box
box
design.
design.
Find
Find
out
out
more
more
at:at:
http://www.mac-ndt.com/
http://www.mac-ndt.com/
echomac-pa-phased-array-ut/
echomac-pa-phased-array-ut/
BB
Echomac®Phased
Echomac®Phased Array
Array Echomac®Phased
Echomac®Phased Array
Array
Composite
Composite Parts
PartsTester
Tester
Wheel
Wheel Tester
Tester • Inspects
• Inspects
aawide
widerange
rangeofof
part
part
geometries.
geometries.
• Two
• Twosolutions
solutionsfor
for
rail
rail
wheel
wheel • Meets
• Meetsoror
exceeds
exceeds
U.S.,
U.S.,
European
European
and
and
other
other
testing
testing
are
areoffered.
offered. international
international
• Semi-automated
• Semi-automated version
version specifications
specifications
uses
uses
aalocal
local
immersion
immersion for
for
aerospace
aerospace
technique
techniquefor
for
tread
tread and
andautomotive
automotive
inspection.
inspection. industries.
industries.
• Automated
• Automated immersion
immersion tank
tank Read
Readmore
moreat:at:
option
optioninspects
inspects tread
tread
and
and http://www.mac-ndt.
http://www.mac-ndt.
wheel
wheelface
faceofof
rail
rail
wheels
wheels com/echomac-pa-
com/echomac-pa-
using
using
twotwo Phased
Phased Array
Array composite/
composite/
probes.
probes.
PP
Find
Find
out
out
more
more
at:at:
http://www.
http://www.
mac-ndt.com/echomac-pa-wheel-
mac-ndt.com/echomac-pa-wheel-
tester-3/
tester-3/
Visit www.mac-ndt.com1111
Visitwww.mac-ndt.com
Echomac
Echomac®®Full
FullBody
Bodyand
andTube
TubeEnd
EndTester
TesterSystems
Systems
UTUTtest
testforfor
spinning
spinningtube.
tube.
• APC
• APC(Adaptive
(Adaptive Pitch
PitchControl)
Control)
transducer
transducer
carrier
carrier adjusts
adjusts
toto
the
theactual
actual
pitch
pitch
asas
the
the
tube
tubeis is
rotated
rotatedduring
during the
the
test.
test.
• Works
• Workswith
with
aasimple
simple
immersion
immersion water
water
tray
tray
toto
follow
follow
even
evenunstraight
unstraight
tube
tube
and
and
reliably
reliably
maintain
maintainconstant
constantcoupling.
coupling.
• Tests
• Tests
aabroad
broad
range
range
ofof
sizes
sizes
from
from
2"-14"
2"-14"
(50mm-355mm)
(50mm-355mm) inin
diameter.
diameter.
• Premium
• Premium grade
gradeconveyor
conveyoraccurately
accurately
maintains
maintainsthe
the
inspection
inspectionhelix
helixand
and
rotational
rotational
speed
speed toto
achieve
achieve
optimum
optimum
performance.
performance.
• Can
• Can
also
alsobebe
installed
installed
toto
upgrade
upgrade
your
your
existing
existing
test
test
line.
line.
For
For
more
more
details,
details,
visit:
visit:
http://www.mac-ndt.
http://www.mac-ndt.
com/echomac-full-body-tester/
com/echomac-full-body-tester/
BT
BT
Echomac
Echomac®®UT
UT25mm
25mm
Rotary
Rotary
High
High speed
speed flaw
flaw and
anddimensional
dimensional Ultrasonic
Ultrasonic
inspection
inspection ofoftube
tubeinin
key
keyprecision
precision
applications.
applications.
• Part
• Partofof
MAC’s
MAC’s line
line
ofof
Echomac®
Echomac® Rotaries,
Rotaries,
this
this
model
model is is
designed
designed toto
provide
provide100%
100% test
test
coverage
coverage inspecting
inspecting 5 to
5 to
25mm
25mm thin
thin
wall
wall
diameter
diameter tube
tube atat
high
high
throughput
throughput rates.
rates.
• Test
• Test
wall
wall
thickness
thickness
asas
thin
thin
asas
0.3mm.
0.3mm.
• 8,000
• 8,000
RPM
RPM
running
running
speed.
speed.
• Use
• Use
with
with
MAC’s
MAC’s
Echomac®
Echomac®
6/6A
6/6A
instrument
instrument
for
for
optimum
optimum performance.
performance.
For
For
more
more
details,
details,
visit:
visit:
https://www.mac-ndt.com/ut-rotaries
https://www.mac-ndt.com/ut-rotaries
BT
BT
1212Call
Call(914)
(914)
530-2000
530-2000 BBar
BBar RRod
RRod TTube
TTube PParts
PParts WWire
WWire
Rotoflux
Rotoflux®®DC
DC
Flux
FluxLeakage
LeakageSystem
System
The
Thebest
besttechnology
technology
toto
detect
detect
defects
defects
inin
heavy
heavywall
wall
magnetic
magnetic
tubular
tubularproducts.
products.
• Test
• TestforforODOD and
and IDID • Complete
• Complete signal
signal
surface
surface defects
defects and
and transfer
transfer allows
allows
internal
internal flaws
flaws inin
(OCTG)
(OCTG) individual
individual probe
probe
oiloil
country
country tubular
tubular signal
signaladjustment
adjustment
goods.
goods. for
for
accurate
accurate defect
defect
location
location andand marking.
marking.
• Detect
• Detect longitudinal
longitudinal
andand transverse
transverse defects
defects • Retractible
• Retractible probe
probe
asassmall
small asas5%5% ononthe
the assemblies
assemblies handle
handle
OD ODandand ID,ID,
depending
depending upset
upset && irregular
irregular
ends.
ends.
onon material
material type
type and
and
conditions.
conditions. • Models
• Models available
available
for
for
30mm
30mm toto500mm
500mm
• Rotary
• Rotary uses
uses wireless
wireless diameter
diameter product.
product.
data
data transfer
transfer totoavoid
avoid
For
For
more
more information
information
NEW
NEW130mm
130mmRotoflux
Rotoflux®®
potential
potential signal
signal
transfer
transfer noise.
noise. about
about
Flux
FluxLeakage
Leakage AC
ACFlux
FluxLeakage
LeakageTester
Tester
Rotaries
Rotaries
and
andRotoflux®
Rotoflux®
The
Thebest
best
technology
technology toto • Rotary
• Rotary
uses
uses wireless
wireless
electronics,
electronics,
visit:
visit:
http://
http://
detect
detectsurface
surface defects
defects data
data
transfer
transfer toto
avoid
avoid
www.mac-ndt.com/
www.mac-ndt.com/
inin
hot
hot
rolled
rolledblack
black steel potential
steel potentialsignal
signal
magnetic-flux-leakage/
magnetic-flux-leakage/ transfer
transfer
noise.
noise.
bar
bar
BPT
BPT • Tests
• Tests
15mm
15mm toto
130mm
130mm • Operates
• Operates upuptoto
1500
1500
diameter
diameter hot
hotrolled
rolled rpm,
rpm,
depending
depending onon
black
black
bar.
bar. product
productdiameter.
diameter.
• Clear
• Clear
defect
defect
signals
signals • Throughput
• Throughput speed
speedofof
with
with
minimum
minimum noise.
noise. upuptoto
4m/s
4m/s(800
(800
FPM)
FPM)
with
withlarger
larger
diameters
diameters
• Detects
• Detects longitudinal
longitudinal requiring
requiringslower
slower
FPM.
FPM.
flaws
flawsdown
down toto0.1mm
0.1mm inin
depth.
depth. • Shares
• Sharescommon
common
graphic
graphicuser
user
interface
interface
• 2• surface
2 surface ride
ride
probe
probe with
with
other
other MAC
MAC
arrays
arraysconsisting
consisting ofof
88 systems
systems such
such
asasUTUT
elements
elements each
each cover
cover and
andECEC
testers.
testers.
upup toto
160mm
160mm per
per
rotation.
rotation. • 180mm
• 180mm ACACModel
Model is is
also
also
available.
available.
Transverse
Transverse
Rotoflux®
Rotoflux®on-screen
on-screen
display
display
ForFor
more
more
information,
information,
ofof
ODOD
and
and
IDID
defects.
defects.
visit:
visit:
http://www.mac-ndt.
http://www.mac-ndt.
com/ac_flux-leakage/
com/ac_flux-leakage/
BB
Visit www.mac-ndt.com1313
Visitwww.mac-ndt.com
MultiMac
MultiMac®®
Simultaneous
Simultaneous coil
coil
and/or
and/or
rotary
rotary
probe
probe
testing.
testing.
• Up
• Up
toto
88test
test
channels
channels
toto
use
use
inin
any
any
combination.
combination.
• For
• For
use
use
with
withencircling/sector
encircling/sectorcoils
coilsoror
rotary
rotary
test
test
probes
probestoto
detect
detecttransverse,
transverse,
short
shortand/or
and/or
longitudinal,
longitudinal,seam-type
seam-type surface
surface
defects.
defects. MultiMac
MultiMac® SM
• Can
• Can
operate
operateonon
aawide
widevariety
variety
ofof
non-magnetic
non-magnetic MultiMac®
MultiMac®testing
testingtechnology
technologyinina a
products
productsoror
use
use
direct
direct
current
current
saturation
saturation
toto smaller
smallercabinet.
cabinet.
inspect
inspect
magnetic
magnetic material.
material.
MultiMac SM
MultiMac® SM can
can test
test nitinol
nitinol wire.
wire. Get
Get the
the details
details at:
• Broad
• Broad
test
test
frequency
frequency
selection
selection
from
from mac-ndt.com/testing-high-performance-nitinol-wire
mac-ndt.com/testing-high-performance-nitinol-wire
1KHz
1KHz
toto
5MHz.
5MHz.
• Up
• Up
toto
two
two
independent
independent test
test
channels.
channels.
Find
Find
out
out
more
more
at:at:
http://www.mac-ndt.com/multimac/
http://www.mac-ndt.com/multimac/ • Housed
• Housedinin
aa20x12x12"
20x12x12"cabinet
cabinet(509mm
(509mmx 304.8mm
x 304.8mm
xx
304.8mm)
304.8mm) with
with
aabuilt-in
built-in15"
15"
screen.
screen.
BRPTW
BRPTW
BRPTW
BRPTW
1414Call
Call(914)
(914)
530-2000
530-2000 BBar
BBar RRod
RRod TTube
TTube PParts
PParts WWire
WWire
Rotomac® Rotary
Test Probe Technology
The method of choice for detecting
seam-type defects.
• Identifies long, continuous surface flaws that
might not be detected by encircling test coils.
• Features continuously variable high-speed
rotaries with up to six test probes.
• Operates with MultiMac® Eddy Current electronics.
• Tested product moves longitudinally
through rotary probes, resulting in a helical
search pattern.
• Capable of testing magnetic and non-magnetic
material from 1/8" to 7.0" diameter
(3mm-180mm).
BRTW
20mm Rotomac® HS Rotary
High-speed testing for longitudinal defects
in small diameter products.
• Detects surface flaws such as seams and laps in products
measuring from 2 to 20mm (0.0787-0.7874") in diameter.
• Operates at speeds up to 18,000 RPM for high production
output.
• Easy-to-set-up Distance Compensation (a critical factor in
the testing of ovate wire).
• Two spinning test probes can be adjusted with convenient
dial-in diameter guide.
• Use for continuous wire operations such as drawing,
spring-making, parts forming and shape and cut.
Visit: http://www.mac-ndt.com/20mm-rotomac-hs-rotary/
RTW
Visit www.mac-ndt.com 15
Eddy
EddyCurrent
CurrentTesting
Testing
High-
High-
Performance
Performance
Minimac
Minimac®®
Compacts
Compacts
Affordable,
Affordable,single-channel
single-channel
Eddy
EddyCurrent
CurrentTesters.
Testers.
• Detect
• Detectshort
shortsurface
surfaceand
andsome
some
subsurface
subsurface defects,
defects,
including
including
laps,
laps,
slivers
slivers
andand
cracks
cracksinin
tube,
tube,
bar
bar
and
and wire.
wire.
• High-speed
• High-speed continuous
continuous
operation
operation
and
andreliability
reliability
inin
production
productionenvironments.
environments.
RRPTW
PTW
Minimac
Minimac®®50
50 Minimac
Minimac®®55
55
For
Forsimple
simple inspection
inspection ofof
continuous
continuousproduct.
product. Tests
Tests
continuous
continuous
product
product
oror
• An
• Anexcellent
excellentchoice
choicefor
for
dedicated,
dedicated,
continuous
continuous production
production cut
cut
lengths.
lengths.
testing
testingofofwire,
wire,
cable
cable
and
andtube
tube
where
wheresimple
simple setup
setup
without
without
the
the
need
need for
for
constant
constant operator
operatoradjustment
adjustmentis is
desired.
desired.
Find
Find
out
out
more
more
at:at:
http://www.mac-ndt.com/minimac_50_and_55/
http://www.mac-ndt.com/minimac_50_and_55/
1616Email
EmailUsUs
info@mac-ndt.com
info@mac-ndt.com BBar
BBar RRod
RRod TTube
TTube PParts
PParts WWire
WWire
Varimac® VI
High-speed Eddy Current Comparator
sorts parts and detects variations.
• Provides fast, convenient sorting of metal
parts such as fasteners, bearings and
other cold-formed pieces.
• Can also be used for checking alloy and
hardness in bar or wire or to detect
variations in alloy, hardness, some
dimensions, and certain types of cracks in
metal bar, tube or parts.
• High-speed continuous operation and
reliability in production environments.
• When used with MAC’s Parts Gates, sorts
and counts at speeds up to six parts per
second, into three separate groups.
BRPTW
Production Comparator
Low-frequency tester for
ferromagnetic materials.
• Detects variations in alloy, heat treatment
or case depth.
• Allows for rapid NDT sorting of
ferromagnetic parts.
• Choice of Polar (Vector) or Lissajou
screen displays.
• Optional 8-channel multi-frequency software.
• Can be set up and monitored on-site,
or through a computer network.
BRPTW
Visit www.mac-ndt.com 17
Material
MaterialHandling
HandlingEquipment
Equipment
MAC’s
MAC’sfull
full
range
range
ofof
handling
handling
components
componentshelp
help
toto “V”
“V”Roll
RollTest
TestBench
Bench
ensure
ensurethat
thatNDT
NDT
inspection
inspection
systems
systems
reach
reach
their
their • Our
• Ourstandard
standardtest
test
bench
bench
utilizes
utilizes
120°
120°
“V”
“V”
rolls
rolls
and
and
fullest
fullest
potential.
potential. pinch
pinchstands
standstoto
accurately
accurately
support
support and
andposition
position
Standard
Standardand
and test
test
material.
material.
Custom-Designed
Custom-DesignedOptions
Options • “V”
• “V”rolls
rollsfeature
feature three
three
points
points ofof
contact
contact
and
andaa
• Components
• Components and
andsystems
systems are
are
available
availabletoto
precisely
precisely flat
flattoptoproll
roll
to to
ensure
ensurefirm
firmsupport
supportand
andeliminate
eliminate
hold
holdand
andposition
position
test
testinstruments,
instruments, test
test
coils,
coils, vibrations.
vibrations.
rotary
rotaryand
and
drives.
drives.
• Automated
• Automated orormanual
manualcontrols
controls are
are
offered
offered
forfor
• Conductor
• Conductor controls
controlsallow
allowcomplete
complete command
command making
making easy
easy adjustments
adjustments inin
testing
testingmaterial
material size
size
ofof
test
test
benches,
benches,multiple
multiple test
test
instruments
instruments and
and and
and diameter.
diameter.
pinches.
pinches.
Triple
TripleGuide
GuideRoll
RollConstant
Constant
• Extensive
• Extensive
input/output
input/output
configurations
configurationscan
can
bebe Center
CenterTest
TestBench
Bench
handled
handledbyby
programmable
programmable logic
logic
controllers
controllers
(PLC).
(PLC).
• Eliminates
• Eliminates
vibrations
vibrations
that
that
can
can
cause
cause
false
false
reject
reject
signals.
signals.
• Convenient,
• Convenient,
automatic
automaticconductor
conductorcontrols
controls
adjust
adjust
bench
bench
height
heightand
andopenings
openingstoto
accommodate
accommodate
changes
changes
inin
material
material
dimensions.
dimensions.
• Recommended
• Recommended for
for
testing
testing
upset
upsetpipe
pipe
and
and
tubes
tubeswith
withbadly
badlyformed
formed ends,
ends,
oror
inin
difficult
difficult
straightening applications.
straightening applications.
Find
Find
out
out
more
more
at:at:
http://www.mac-ndt.com/material-
http://www.mac-ndt.com/material-
handling-equipment/
handling-equipment/
Triple
Triple
Guide
GuideRoll
Roll
Test
Test
Bench
Bench with
with
Echomac®
Echomac® Ultrasonic
Ultrasonic
Rotary
RotaryTest
Test
Unit.
Unit.
1818Call
Call(914)
(914)
530-2000
530-2000
• Can test and return ship your product within 48 • These team members, trained per ASNT
hours if necessary. requirements, can provide calibrations,
maintenance, upgrades, repairs, installations and
• Gives you access to encircling coil, rotary probe staff training.
eddy current, high-speed rotary ultrasonic and
other testing methods. For NDT training information, visit: http://www.mac-
ndt.com/ndt-training/
• Meets industry specifications, including ASTM
E-213, ASTM E-243 and MIL STD 2154.
• Call (330) 758-1367 for information.
Visit www.mac-ndt.com 19
www.mac-ndt.com
info@mac-ndt.com