WING
WING
WING
INTRODUCTION
Airplanes may be subjected to a variety of loading conditions in flight. The structural
design of the aircraft involves the estimation of the various loads on the aircraft structure and
designing the airframe to carry all these loads, providing enough safety factors, considering
the fact that the aircraft under design is a multirole fighter aircraft. It is obviously impossible
to investigate every loading condition that the aircraft may encounter; it becomes necessary
to select a few conditions such that each one of these conditions will be critical for some
structural member of the airplane.
Using the V-n diagram two important load factor values can be plotted, which are
1) Limit load factor- Value of load factor corresponding to which there is
Permanent structural deformation
2) Ultimate Load factor – Value of load factor corresponding to which there is
outright structural failure.
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VELOCITY – LOAD FACTOR (V – n) DIAGRAM
The various external loads on the airplane are usually represented on a graph
of the limit load factor n plotted against the indicated airspeed (IAS). This diagram is known
better as the V-n diagram. The indicated airspeeds are used, since all air loads are
proportional to q or . The value of q is the same for the air density ρ and the actual
airspeed at altitude, as it is for the standard sea level density and the IAS. The V-n diagram
is therefore the same for all altitudes if indicated airspeeds are used. However, in this design
case, corrections involving compressibility have to be taken into consideration while
calculating the True airspeeds from Indicated airspeeds. Therefore, calculations involving
high speeds have been performed with respect to sea-level conditions only.
1
ρV∞ 2 SCl
n= 2
W
The load factor n is basically the ratio of the wing lift produced to the weight of the
aircraft and hence represents the amount of acceleration produced along the z-axis of the
plane. For supersonic fighter aircraft, the ultimate positive load factor ranges from 7.75 to
8.67 and negative load factor between -3 and -4.5. The positive and negative load factors are
arbitrarily chosen as 7.75 and -3 respectively.
For level flight at unit load factor, the value of V corresponding to CLmax would be the
stalling speed of the airplane. In accelerated flight, the maximum lift coefficient can be
achieved at higher speeds. The wing is usually analyzed for a coefficient of 1.25CLmax, and
various values of n are obtained by varying the velocity, until the ultimate positive load factor
is reached. It can be made out from this boundary that it is impossible to maneuver at speeds
and load factors corresponding to points above or to the left of line because this would
represent positive high angles of attack (+HAA). This load factor is usually arrived at by
considering both aerodynamic and structural design capabilities.
The structural design diving speed is usually specified as 1.2 times the cruise velocity,
or is limited by Compressibility effects. Here, a never exceed Mach no. (Mne) of 2.5 and the
design diving speed were considered and were found to be of the same order. The line of the
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V-n diagram represents this speed and is also known as the buffeting boundary. The velocity
at this boundary is 3172.5 km/hr.
Thus in order to establish the safe flight envelope of our aircraft, we have plotted as per FAR
25 norms,
V – n gust diagram
V – n MANOEUVRE DIAGRAM
1 – g stall speed VS
For purposes of constructing a V – n diagram, the 1-g stall speed VS, may be
computed from:
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Where: WFDGW is the flight design gross weight. For most aircraft: WFDGW equals the
maximum design take-off weight.
C Ncontrable = 1.1*1.16
C Ncontrable = 1.278
Vs = 16.08 m/s
The positive design limit load factor, nlimpos, must be selected by the designer, but must
meet the following condition:
nlimneg = -1
≥ 2.24
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The negative design limit load factor nlimneg, must be selected by the designer, but must
meet the following condition:
nlimneg ≥ 0.4 nlimpos for normal and for utility category airplanes
therefore,
3 ≥ 0.4 × 1
3 ≥ 0.4
The design maneuvering speed VA , must be selected by the designer, but must satisfy the
following relationship:
VA ≥ 70.76m/s
The design cruise speed VC, must be selected by the designer, but must satisfy the following
relationship:
17540.24
VC ≥ 33
1.224*86.7
VC ≥ 424.25
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For our designed aircraft the cruise speed is VC = 424.25m/s which satisfy the above
condition.
VD ≥ 1.5 VC
VD ≥ 710.99m/s
For our designed aircraft the diving speed is VD = 710.99m/s which satisfy the above
condition.
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V – n MANOEUVRE DIAGRAM
Cl=1.16
1
ρV∞ 2 SCl
n= 2
W
AT ALTITUDE = 2000m
n = 5.1409 × 10-5 V2
(-n) V (+n)
0 0 0
-0.12 50 0.122
-0.22 100 0.78
-0.36 150 1.2
-0.48 200 1.8
-0.66 250 2.2
-0.78 300 2.6
-1 350 3
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GUST V – n DIAGRAM
The gust V-n diagram is given by the following formulae
Where
40
Substituting the values in the given equations we get,
2(WFDGW / S )
µg =
ρ CgCLα
2*17540.24
µg =
1.224* 4.08*9.81*0.1*6.7
µ g = 82.59
.88µ g
kg = (subsonic aircraft)
5.3 + µ g
41
kg = 0.826
We know,
42
43
EX NO:3 WING
INTRODUCTION TO COMPONENTS OF THE
WING:
FUEL TANKS
The study of the fuel tanks and its corresponding feed systems is of importance to us
because, as the fuel is stored in the wings and also externally. Thus structural analysis results
are incorporated here to ensure that the fuel tanks are positioned suitably and are adequate in
capacity so that our fighter aircraft has an endurance of 1.5 hours. The C.G analysis carried
out in ADP-I let us know that our aircraft’s C.G remains within acceptable limits even on
consumption of fuel consumption.
Internally, the fuel is carried in the wings. The wing tanks are capable of withstanding
up to 17200lb of fuel. Externally however we had two choices, conformal tanks or drop
tanks. Drop tanks are heavy and are an aerodynamic liability (drag). Drop tanks severely
hamper agility, and our aircraft being a fighter requires excellent manoeuvrability. Taking
into consideration the above mentioned points, we have adopted conformal fuel tanks.
Conformal Fuel Tanks (CFTs) are additional fuel tanks fitted closely to the profile of
an aircraft which extend either the range or time on station of the aircraft, with little
aerodynamic penalty compared to the same fuel capacity carried in external drop tanks.
Conformal tanks are plumbed into the aircraft, and can only be removed on the ground. CFTs
also have the advantages of not significantly increasing an aircraft's radar cross-section, and
allowing a higher maximum speed than with drop tanks. We have also incorporated in-flight
refuelling using a probe and drogue system.
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Tank 1
Tank 2
Tank 3
a) Hinge positions for control surfaces and attachment/operating points for flaps,
slats, and spoilers.
b) Attachment locations of power plants, stores and landing gear structure.
c) A need to prevent or postpone skin local shear or compression buckling, as
opposed to overall buckling. This is especially true in a mass boom form of
construction.
d) Ends of integral fuel tanks where a closing rib is required. When the wing is
unswept, it is usual for the ribs to be arranged in the flight direction and thereby
define the aerofoil section. While the unswept wing does give torsional stiffness,
the ribs are heavier, connections are more complex and in general the
disadvantages overweigh the gains.
Ribs placed at right angles to the rear spar are usually he most satisfactory in
facilitating hinge pick-ups, but they do cause layout problems in the root regions. Some
designs overcome this by fanning the ribs so that the inclination changes from
perpendicular to the spars outboard to stream-wise over the inboard portion of the wing.
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There is always the possibility of special exceptions, such as power plant or store
mounting ribs, where it may be preferable to locate them in the flight direction.
Installations also affect the trailing edge structure where much depends
upon the type of flaps, flap gear, controls and systems. It is always aerodynamically
advantageous to keep the upper surfaces as complete and smooth as is possible. Often
spoilers can be incorporated in the region above flaps or hinged doors provided for ease
of access. The hinges should be flexible and frequently use a continuous, ‘piano’, type.
AUXILIARY SURFACES
The structural layout of the auxiliary lifting surfaces is generally similar to that
of the wing but there are differences, in part due to the smaller size and in part due to the
need to provide hinges or supports. The latter implies that each auxiliary surface is a well-
defined.
a) The bending distortion of the control relative to the fixed surface must be
limited so that the nose of the control does mot fouls the fixed shroud.
b) The control hinge loads and the resulting shear forces and bending moments
should be equalized as far as is possible.
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c) Structural failure of a single hinge should be tolerated unless each hinge is of
fail-safe design and can tolerate cracking one load path.
These points suggest the use of a relatively large number of discrete hinges but there
are difficulties associated with this solution there are the obvious loads likely to be induced in
the control by the distortion under load of the main surface to which it is attached may be
significant. These problems do not arise if only two hinge points are used as any span-wise
distortion or misalignment can be accommodated by designing one of the hinges so that it can
rotate about a vertical axis. When more than two hinges are used the ‘floating’ hinge concept
cannot fully overcome the problems. However, it is possible to design the control surface so
that it is flexible in bending and indeed the more hinges there are the easier this is to
accomplish. One hinge must always be capable of reacting side loads in the plane of the
control surface. The hinges are supported near to the aft extremities of the main surface ribs.
Some designs incorporate the pivot into the moving surface with the support
bearings on the fuselage, while on others the pivot is attached to the fuselage and the bearings
are in the surface. The bearings should be as far apart as local geometry allows to minimize
loads resulting from the reaction of the surface bending moment.
There is a wide variety of leading and trailing edge high-lift systems. Some types
are simply hinged to the wing, but many require some degree of chord-wise extension. This
can be achieved by utilizing a linkage, a mechanism, a pivot located outside the aerofoil
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contour or, perhaps most commonly, by some from of track. Trailing edge flaps may consist
of two or more separate chord-wise segments, or slats, to give a slotted surface and these
often move on tracts attached to the main wing structure.
The majority of flaps and slats are split into span wise segments of no greater lengths
than can be supported at two or three locations. As with control surfaces, the locations of the
support points are established so as to minimize local deformations since the various slots are
critical in determining the aerodynamic performance. Sometimes the actuation may be
located at a different pan wise position from the support points. This is often a matter of
convenience, layout clearances, and the like.
The structural design of flaps is similar to that of control surfaces but it s simpler as
there is no requirement for mass balance, the operating mechanisms normally being
irreversible. On large trailing edge flap components, there is often more than one spar
member. Especially when this assists in reacting the support or operating loading. There may
be a bending stiffness problem in the case of relatively small chord slat segments and full
depth honey combs can be used to deal with this. Figure shows a cross section of a typical
slotted flap of metal construction but the same layout applies if composite materials are used.
In many cases the slipstream or afflux from power plants impinges upon a flap and
this is likely to require special consideration in the design. Additional stiffness is not
necessarily the answer because acoustic fatigue characteristics are often worse at higher panel
frequencies. However the extensive local support offered by sandwich construction, either in
panel or full depth configuration, is usually beneficial. This leads naturally to the application
of reinforced plastic materials. Trailing edge flaps tends to be prone to damage by debris
thrown up by the landing gear and it may be desirable to use Kevlar or glass rather than
carbon fibers for the lower surface, but material compatibility needs to be considered.
The joint of the fuselage with the wing is subjected to heavy load inputs and there is
a potential for considerable relative distortion. This distortion is usually accepted and the
wing centre box is built completely into the fuselage, the resulting constraint stresses being
allowed for. It is usual for the wing structure of large aircraft to include a production joint at
the side of the fuselage and this is virtual essential for swept wings.
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It is sometimes possible to arrange the wing pick-ups as pivots on the neutral axis or
set them on swinging links. In this case, the relative motion is allowed to take place and there
are no induced stresses. Structural assembly of the wing to the fuselage is relatively simple.
Similar remarks also apply to the attachment of the horizontal stabilizer when the
incidence setting is fixed. If the surface is also used for trimming or control, some special
consideration is necessary in the location of the pivot and actuation fittings. These usually
require a relatively heavily loaded rib or a pair of ribs, and where possible at least one of the
attachment points should be close to the rib or spar intersection. It is desirable to arrange for
the lateral distance between the pivots to be as great as possible to minimize pivot loads
resulting from asymmetric span-wise loading. When the controls are manually operated, it is
simplest if the elevator-hinge line and pivot coincide.
Fins are usually built integrally with the rear fuselage. This is mainly due to the
different form of loading associated with the geometric asymmetry
EX NO:3A
AIR LOADS ON WING
With the Vn-diagram complete, the actual loads and load distribution on the wing can
be determined. Before the actual structural members can be sized and analyse, the loads they
will sustain must be determined. Aircraft loads estimation, a separate discipline of aerospace
engineering, combines aerodynamics, structures and weights.
Initially we have to calculate the lift produced by the wings. Once the lift on the
wings is known, the spanwise and chordwise load distributions can be determined.
According to classical wing theory, the span wise lift or load distribution is
proportional to the circulation at each station. A vortex lifting –line calculation will yield the
spanwise lift distribution. For an elliptical plan form wing, the lift and load distributions is of
elliptical shape.
For a nonelliptical wing, a good semi-empirical method for spanwise load estimation
is known as Schrenk’s Approximation. This method assumes that the load distribution on an
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untwisted wing has a shape that is the average of the actual planform shape and an elliptical
shape of same and area. The total area under the lift load curve must sum to the required total
lift.
To find the lift distribution in aircraft wing, the following procedure is followed:
CALCULATIONS:
We know,
π ab Planform Area
=
4 2
Where; a=
a = 14.27/2 = 7.135m
π x 7.135 x b / 4 = 39.35/2
b = 3.511m
x2 y 2
+ =1
a 2 b2
x2
⇒ y 2 = b2 1 − 2
a
50
x2
∴ y = b 2 1 − 2
a
Using the above equation, for various values of x, the values of y are found and the
ellipse is drawn
X (m) Y (m)
0 3.511
0.25 3.5088411
0.5 3.5023684
0.75 3.4915490
1 3.4763453
1.25 3.4566994
1.5 3.4325350
1.75 3.4037560
2 3.3702440
2.25 3.3318563
2.5 3.2884222
2.75 3.2397387
3 3.1855651
3.25 3.1256159
3.5 3.0595517
3.75 2.9869668
4 2.9073728
4.25 2.8201764
4.5 2.7246477
4.75 2.6198753
5 2.5046998
5.25 2.3776095
5.5 2.2365744
5.75 2.0787580
6 1.8999834
6.25 1.6936266
6.5 1.4479424
6.75 1.1377324
7 0.6797537
7.135 0
.
The midpoint of the difference between the elliptic curve and the planform shape are
marked and joined together. This is required Schrenk’s curve.
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The load intensity at each grid point on the wing plan-form is calculated as follows.
Lift on each element is calculated using the following formula and a graph is plotted
between lift on element and wing span.
Lift on element = Load intensity at grid point × Distance between two grid points
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Next, the shear force diagram, the bending moment diagram and the torque diagram
are to be drawn. It can be drawn using the following procedure. Here, the wing is assumed to
be a cantilever beam.
At x = 0, = = 4.5871 m
At x = , = = 1.3761 m
A = 4.5871; B = -0.45
= 4.5871 – 0.45x
To find the value of K, first the total structural weight of the wing is taken as the wing load.
Using the above value of K, the wing structural loads at other locations are calculated
and tabulated.
The resultant can be found as the difference between the lift on element and the
structural load at each station.
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1.25 3.4566994 1334.112 2716.321 1382.209
1.5 3.4325350 1324.786 2566.584 1241.798
1.75 3.4037560 1313.679 2421.093 1107.414
2 3.3702440 1300.745 2279.846 979.101
2.25 3.3318563 1285.929 2142.844 856.915
2.5 3.2884222 1269.166 2010.087 740.921
2.75 3.2397387 1250.376 1881.575 631.199
3 3.1855651 1229.468 1757.308 527.84
3.25 3.1256159 1206.331 1637.286 430.955
3.5 3.0595517 1180.833 1521.509 340.676
3.75 2.9869668 1152.819 1409.976 257.157
4 2.9073728 1122.100 1302.689 180.589
4.25 2.8201764 1088.446 1199.646 111.2
4.5 2.7246477 1051.577 1100.849 49.272
4.75 2.6198753 1011.140 1006.296 4.844
5 2.5046998 966.688 915.989 50.699
5.25 2.3776095 917.638 829.926 87.712
5.5 2.2365744 863.205 748.108 115.097
5.75 2.0787580 802.296 670.535 131.761
6 1.8999834 733.298 597.207 136.091
6.25 1.6936266 653.654 528.124 125.53
6.5 1.4479424 558.833 463.286 95.547
6.75 1.1377324 531.578 402.693 128.885
7 0.6797537 262.350 346.345 83.995
Plotting the variation of the lift, structural load and resultant load intensity along the
spanwise direction.
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55
56
SHEAR FORCE AND BENDING MOMENT DIAGRAM
To determine the shear force and bending moment diagram for the wing we assume that the
wing is a cantilever beam with the root end fixed while the tail end is free.
ShearForce Rx =
Rx 2
Bending Moment =
2
Tabulation for the values of shear force and bending moment at various position along the
span is as follows.
RESULTANT
SPAN SHEAR FORCE(Kg) BENDING MONENT(Kg-m)
INTENSITY(Kg/m)
0 2173.609 0 0
57
4.25 111.2 472.6 1004.275
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EX NO:3A
STRUCTURAL ANALYSIS OF WING
Wing is the major lift producing surface. Therefore, the analysis has to be very
accurate. The structural analysis of the wing consists of the following steps.
1) Spar Definition
SPAR DEFINITION
The maximum bending moment from previous section was found to be as 9706.27
Nm. Therefore we define 3 Spars with front spar at 20% of chord, middle spar at 50% of
chord and rear spar at 80% of chord. The position of the three spars from the leading edge of
the root chord is given below as follows:
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Bending moment M = Max BM × FOS × n = 9706.27 × 1.5 × 9 = 131034.645 Nm
The Structural load bearing members in the wing are the Spars and Stringers. The
bending moment carried by the spars is 70% and that of stringers is 30% of the total Bending
Moment.
1) Centriod
2) Moment of Inertia
3) Bending Moment
4) Bending Stress
FRONT SPAR
To find out the centre of gravity, the following calculations are made.
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Area(A) x y Ax Ay Ax2 Ay2 Icx Icy
(c )
Element (cm) (cm) (c ) (c ) (c ) (c ) (c )
(c )
Centroid = X = = 8 cm ; Y= = 19 cm
The bending moment carried by the front spar is 35% of the total bending moment carried by
the spars.
The bending stress at various points whose co-ordinates are determined with centriod as the
origin are calculated from above formula and tabulated.
BENDING STRESS
POINTS COORDINATES (y) (cm) (N/cm2)
A 19 1225.081405
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B 14.5 934.9305456
C 14.5 934.9305456
D -14.5 -934.9305456
E -14.5 -934.9305456
F -19 -1225.081405
Table.4 Front Spar Bending Stress
MIDDLE SPAR
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Cross Section of Middle Spar
To find out the centre of gravity, the following calculations are made.
2 68357.1 13147.
158 9 20.8 1422 3286.4 12798 2 7 329.17
3 137592.
90 9 39.1 810 3519 7290 9 187.5 2430
Centroid = X = = 9 cm ; Y= = 20.8 cm
The bending moment carried by the front spar is 40% of the total bending moment carried by
the spars.
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Bending moment carried by front spar = 0.40 x 91724.25 = 3668970 N cm
The bending stress at various points whose co-ordinates are determined with centroid
as the origin are calculated from above formula and tabulated.
BENDING STRESS
POINTS COORDINATES (y) (cm) (N/cm2)
A 20.8 1262.071751
B 15.8 958.6891183
C 15.8 958.6891183
D -15.8 -958.6891183
E -15.8 -958.6891183
F -20.8 -1262.071751
REAR SPAR
To find out the centre of gravity, the following calculations are made.
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Element (c ) (cm) (cm) (c ) (c ) (c ) (c )
1 274.3
19 3.8 1.25 72.2 23.75 6 29.6875 9.896 91.45
3 274.3 5153.95
19 3.8 16.47 72.2 312.93 6 7 9.896 91.45
The bending moment carried by the front spar is 25% of the total bending moment carried by
the spars.
The bending stress at various points whose co-ordinates are determined with centroid
as the origin are calculated from above formula and tabulated.
BENDING STRESS
POINTS COORDINATES (y) (cm) (N/cm2)
65
A 8.86 7669.120461
B 6.36 5505.147419
C 6.36 5505.147419
D -6.36 -5505.147419
E -6.36 -5505.147419
F -8.86 -7669.120461
Rear Spar Bending Stress
INTRODUCTION
Shear flow is in a solid body, the gradient of a shear stress force through the body;
in a fluid, it is the flow induced by such a force gradient In solid mechanics, shear flow is
given in dimensions of force per length. This corresponds to units of Newton per meter in the
SI system and pound-force per foot in the English Engineering and British Gravitational
systems.
The following pages give us a detailed account of the shear flow calculations.
Initially we must define the area of each stringer in the following way.
Hence the total area = Area of front spar + Area of middle spar + Area of rear spar
= 974.714 cm^2
As our wing section has 14 stringers running along its length, the area of each stringer is
given by
66
67
Stringer Area(A) X (cm) Y (cm) x2 y2 Ax2 Ay2 Axy
(cm2)
A 20.88 59.0076 14.99 3481.897 224.9994 72725.335 4699.49 18487.09
TOTAL
Stringer Calculations
68
ΣAx2= 104857445.6 cm^4
Solving we get,
Ixy = 0
SX = = 11756280 N
SY = = 43114680 N
CR 29 B -236.733 3.9385
69
QR 104.105 N 187.837 -24.767
RC 29 O 88.162 -27.727
LM 99.675
MN 66.45
MO 99.675
OG 31.6
qs = - ∫yds - ∫xds
qs = - ΣydA - ΣxdA
Qab 0 -618820.6012
Qcd 0 -189299.5739
70
Qgo -1199524.96 -1388824.534
Qgh 0 -108474.1111
For cell 1:
qs0 = -189299.5739
qs0= -108474.1111 respectively and the corrected shear flow is as shown above.
EX NO:3C
71
WING STRUCTURAL LAYOUT
SPECIFIC ROLES OF WING (MAINPLANE) STRUCTURE:
The specified structural roles of the wing (or main plane) are:
• To transmit: wing lift to the root via the main span wise beam
Inertia loads from the power plants, undercarriage, etc, to the main beam.
Aerodynamic loads generated on the aerofoil, control surfaces & flaps to the main
beam.
• To react against:
• To provide:
• A covering skin
• Stringers
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Basic Functions of wing Structural Members
The structural functions of each of these types of members may be considered
independently as:
SPARS
• Form the main span wise beam
In particular:
• Webs – resist shear and torsional loads and help to stabilize the skin.
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SKIN
• To form impermeable aerodynamics surface
STRINGERS
• Increase skin panel buckling strength by dividing into smaller length sections.
RIBS
• Maintain the aerodynamic shape
• Act along with the skin to resist the distributed aerodynamic pressure loads
• Distribute concentrated loads into the structure & redistribute stress around any
discontinuities
• Increase the column buckling strength of the stringers through end restraint
• Multi-Spar
In this design, all of the span wise bending loads are reacted against by substantial
booms or flanges. A two-boom configuration is usually adopted but a single spar “D-nose”
configuration is sometimes used on very lightly loaded structures. The outer skins only react
74
against the shear loads. They form a closed-cell structure between the spars. These skins need
to be stabilized against buckling due to the applied shear loads; this is done using ribs and a
small number of span wise stiffeners.
Another difference is that the concept incorporates span wise stringers (usually “z”
section) to support the highly –stressed skin panel area. The resultant use of a large number
of end-load carrying members improves the overall structural damage tolerance.
• Many joints are present, leading to high structural weight, assembly times,
complexity, costs & stress concentration areas.
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The concept described above is commonly known as built-up construction method.
An alternative is to use a so-called integral construction method. This was initially developed
for metal wings, to overcome the inherent drawbacks of separately assembled skin-stringer
built-up construction and is very popular now-a-days. The concept is simple in that the skin-
stringer panels are manufactured singly from large billets of metal. Advantages of the integral
construction method over the traditional built-up method include:
Disadvantages include:
• Reduced damage tolerance so that planks are used
TYPES OF SPARS
In the case of a two or three spar box beam layout, the front spar should be located as
far forward as possible to maximize the wing box size, though this is subject to there being:
76
This generally results in the front spar being located at 12 to 18% of the chord
length. For a single spar D-nose layout, the spar will usually be located at the maximum
thickness position of the aerofoil section. For the standard box beam layout, the rear spar
will be located as far as aft as possible, once again to maximize the wing box size but
positioning will be limited by various space requirements for flaps control surfaces
spoilers etc.
This usually results in a location somewhere between about 55 and 70% of the
chord length. If any intermediate spars are used they would tend to be spaced uniformly
unless there are specific pick-up point requirements
RIBS
For a typical two spar layout, the ribs are usually formed in three parts from sheet
metal by the use of presses and dies. Flanges are incorporated around the edges so that they
can be riveted to the skin and the spar webs Cut-outs are necessary around the edges to allow
for the stringers to pass through Lightening holes are usually cut into the rib bodies to reduce
the rib weight and also allow for passage of control runs fuel electrics etc.
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RIB CONSTRUCTION AND CONFIGURATION
The ribs should be ideally spaced to ensure adequate overall buckling support to
spar flanges .In reality however their positioning is also influenced by
• Facilitating attachment points for control surfaces, flaps, slats, spoiler hinges, power
plants, stores, undercarriage attachments etc
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RIB ALIGNMENT POSSIBILITIES
There are several different possibilities regarding the alignment of the ribs on
swept-wing aircraft
(a) Is a hybrid design in which one or more inner ribs are aligned with the
main axis while the remainder is aligned perpendicularly to the rear spar
(b) Is usually the preferred option but presents several structural problems in
the root region
(c) Gives good torsonal stiffness characteristics but results in heavy ribs and
complex connection
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EX NO:4
FUSELAGE:
fuselage (from the French fuselé "spindle-shaped") is an aircraft's main body section that
holds crew and passengers or cargo. In single-engine aircraft it will usually contain an engine,
although in some amphibious aircraft the single engine is mounted on a pylon attached to the
fuselage which in turn is used as a floating hull. The fuselage also serves to position control
and stabilization surfaces in specific relationships to lifting surfaces, required for aircraft
stability and maneuverability.
EX NO:4A
0.75m 0.2945m
5m
0.693m
0.53m
0.287m
80
Stringer Position on Fuselage
50m
0.2c
20m
The above stringer section is uniformly used throughout the fuselage as shown above
in order to provide the fuselage the required load carrying capacity. The diagram showed
adjacent is of the idealized fuselage structure. The idealization process is carried out in the
following way.
EX NO:4B
STRESS ANALYSIS:
IDEALIZATION:
Where
B1 = Area of Boom 1
81
tD = Thickness of skin panel
= 1535.196 mm^2
= 1535.196 mm^2
= 28803.73 X 7.75 X 3
= 669686.722 N-m
= 0.0969 X y
82
STRINGER/BOOM Y in mm STRESS N/mm^2
1 750 72.675
2, 16 693 67.151
3, 15 530 51.357
4, 14 287 27.8103
5, 13 0 0
6, 12 -287 -27.8103
7, 11 -530 -51.357
8, 10 -693 -67.151
9 -750 -72.675
Stress in Stringers
EX NO:4B
BENDING MOMENT;
83
BM (G ) = 0
BM ( F ) = −(0.5*974.468*3.21*1.07)
BM ( F ) = −1673.5kg − m
BM ( E ) = −14952.04kg − m
BM ( D ) = −116144.748kg − m
+(16670.5*12.545)
BM (C ) = −98263.8175kg − m
BM ( B ) = −97319.11kg − m
84
BM ( A) = 0
M y = Ae * 0.67 * σ b *(0.75* H )
Fuselage dia,d=3.56
85
3.56
H= =1.78
2
Ae = 9.68*10−3 m2
Aeff = 0.058m2
0.058
No .of stringes = = 28
20*10−4
1 20 1.78 63.36
2 20 1.735 60.2
3 20 1.6 51.2
4 20 1.39 38.64
5 20 1.11 24.64
6 20 0.77 11.85
7 20 0.39 3.042
I zz = 252.932*10−4 m 4
A=20 *10−4 m2
86
V
I ∫
q= ydA
117571.21* 20*10−4
q= y
1011.72*10−4
q = 2324.18 y
87
EX NO:4C
FUSELAGE STRUCTURAL LAYOUT
88
gear and possibly any power plant loads. Finally, it must be able to transmit control and
trimming loads from the stability and control surfaces throughout the rest of the structure.
• Semi-monocoque layout
This is the most common layout, especially for transport types of aircraft, with a
relatively small number and size of cut-outs in use. The skin carries most of the loading with
the skin thickness determined by pressurization, shear loading & fatigue considerations.
89
Semi Monocoque fuselage layout
Longitudinal stringers provide skin stabilization and also contribute to the overall load
carrying capacity. Increased stringer cross-section sizes and skin thicknesses are often used
around edges of cut-outs. Less integral machining is possible than on an equivalent wing
structure. Frames are used to stabilize the resultant skin-stringer elements and also to transmit
shear loads into the structure. They may also help to react against any pressurization loads
present. They are usually manufactured as pressings with reinforced edges. Their spacing
(pitch) is usually determined by damage tolerance considerations, i.e. crack-stopping
requirements. The frames are usually in direct contact with the skin; stringers pass through
them and are seated into place.
Bulkhead designs
90
PRESSURE CALCULATION OF FUSELAGE
σ = ( Pd / 4t )
Where,
σ =stress at (Kn/m^2)
d = diameter of fuselage
= (1.2256-0.82)
= 0.3556 kg / m2
Hoop stress:
σ = ((0.355*2) / (2*0.13)
= 0.1846kg / m2
Longitudinal stress:
σ = ( Pd / 4t )
d = diameter of fuselage
σ = ((0.355*2) / (4*0.13)
= 0.3692kg / m 2
EX NO:9
92
Shear force
FB = 0
FA = wl / 2
= (1.030*14.3) / 2
= 7.36
93
EXNO:10
94
SHEAR FORCE UNDER 3W/S
(MANUEVERABILITY) CONDITION:
SHEARFORCE
FB = 0
FA = −(3.04 *(14.33 / 2)) = 12.87kN
95
BENDING MOMENT AT 3W/S:
(MANUVERABILITY)
MB = 0
MA = (3.04) *(14.3)2 / 6 = 34.15kN
96
STABILITY AND CONTROL
c = 108.1284in
For wing:
97
2π
CLα =
1− M 2
2*3.14
CLα =
1.0.252
Side slip, β
β 2 = 1− M 2
β 2 = 1 − 0.252
β = 0.968
Airfoil efficiency, η
CLα
η=
2π
β
6.477 *0.968
η=
2*3.14
η = 0.998
98
d
F = 1.07(1 + ) 2
b
3.56 2
F = 1.07(1 + )
11.3
F = 1.176
Aeff = 0.058m2
S wet
= 3 from the historical data.
S ref
t
For the airfoil <0.5,
c
Swet=2.003Sexposed
Sexp osed 3
= = 1.5
S ref 2.003
2π A Sexp osed
CLα = *F
Aβ2 2
tan 2 Λ max t S wet
2+ 4+ (1 + )
η2 β2
2*3.14*10.3
CLα = *1.497 *1.176
10.32 *0.9682
2+ 4+ *1
0.9982
99
Downwash:
lt
r=
b
2
16.05* 2
r=
42.5
r = 0.755
∂α n ∂ε
= 1−
∂α ∂α
∂ε 1.62CLα
=
∂α πA
∂ε 1.62*5.588
=
∂α 3.14*10.3
∂ε
= 0.279
∂α
∂α n
= 1 − 0.279 = 0.72
∂α
100
Sh ∂α n F ∂α p
CLα − Cmα fus + ηn CLh X ach + ph Xp
SW ∂α qSW ∂α
X np =
S ∂α n Fph
CLα + ηn h CLh +
SW ∂α qSW
X np = 0.712
X np = X np * c
X np = 0.712*108.1284
X np = 76.98
Static margin:
static margin=( X np − X cg )
76.98 − 71.02
=
108.1284
= 0.0551
101
stable equilibrium.”. the various possibilities corresponding to
∂Cm
the possible signs of Cm 0 and ∂α are shown in figures.
CMα = −CLα ( X np − X cg )
CMα = −6.47(0.0551)
CMα = −0.356
Stick free:
Sh ∂α n F ∂α p
CLα − Cmα fus + ηn CLh X ach + ph Xp
SW ∂α qSW ∂α
X np =
S ∂α n Fph
CLα + ηn h CLh +
SW ∂α qSW
X np = 0.68
X np = X np * c
X np = 0.68*108.1284
X np = 73.527
static margin=( X np − X cg )
102
73.527 − 71.02
=
108.1284
= 0.0231
CMα = −CLα ( X np − X cg )
CMα = −6.47 *0.0231
CMα = −0.15
Sh T
CM cg = CL ( X cg − X acW ) + CM N + CM ff f p + Cm fus − ηn CLh ( X ach − X cg ) − ( X cg − X p )
SW qSW
24
CM cg = −6.47α (0.5 − 0.24) + 0 + 0 + 0.21α − [0.7 * * δe (3.21 − 0.5)
108.1284
CM cg = 0.5065α − 0.391δe
103
Trim plot:
α \ δe 0o 4o 8o 12o
104
∂ε
CLh = CLαh [(α + iw )(1 − ) + (ih − iw ) − α 0Lh ]
∂α
CLh = CLαh [0.7292 + (0 − 0) − ∆α 0Lh ]
−1 ∂CL
∆α 0 Lh = * *δ f
CLα ∂δ f
−0.7
∆α 0 Lh = *6.47 *0.5* k f δe
7.91
∆α 0 Lh = −0.286δ e
∂CL ∂C S flapped
= 0.9k f * * *cos λHL
∂δ F ∂δ f Sref
Lift:
Sh
CTotal = CLα (α + iW ) + ηn CL
SW h
24
CTotal = 0.5065α + 0.7 7.91*(0.6α + 0.286δe )
108.1284
CTotal = 1.224α + 0.351δe
Trim plot:
105
α \ δe 0o 4o 8o 12o
0o 0 -3.8936 -7.7872 -
11.680
8
4o -5.3208 -9.2144 -13.108 -
17.001
6
8o - - - -
10.641 14.535 18.428 22.322
6 2 8 4
12o - -19.856 - -
15.962 23.749 27.643
4 6 2
106
DESIGN OF LANDING GEAR
We have designed the landing gear characteristics by following a step by step
method.
The landing gear configuration we have adapted is the Conventional type or Tri-
cycle type with a nose wheel in front. From an ease of ground manoeuvring
viewpoint as well as ground looping the nose wheel configuration is preferred.
There are two geometric criteria which are required to be considered on deciding
the disposition of landing gear struts are:
A) Tip-over criteria
A) Tip-over Criteria :
107
a) Longitudinal Tip-over Criterion :
For tricycle gears the main landing gear must be behind the aft CG location. The 15 deg angle
as shown in the Fig. represents the usual relation between main gear and the aft CG.
108
Lateral Tip-over Criterion
109
Lateral Ground Clearance Criterion
4) Number of Wheels :
TYRE SIZING;
Nearly 90% of the load is carried by the main landing gear.
110
WW → Weight of the wheel
Rr → Rolling radius
d → Diameter
W → width
PERFORMANCE PARAMETER;
d
AP (area of foot print )=2.3* w * d ( - Rr )
2
1 2
Wlanding
Braking kinetic energy= *Vstall ( )
2 g
(horizontal)
1 W
Braking kinetic energy= *Vstall 2 ( landing )
2 g
(vertical)
111
GEAR RETRACTION GEOMENTRY:
112
1. INSIDE THE WING.
2. WING PADDED.
3. INSIDE FUSELAGE.
4. FUSELAGE PADDED
5. WING FUSELAGE JUNCTION.
• when the aircraft touches the ground wheels are not rotating .
Then after fraction of second it will spin up. it is called spin
load.
113
• For entire layout
• Shock absorbers
• Skid controls
• Steering systems
• Retracting mechanisms
• Cockpit requirements and strength
• Selection of tyres
• Construction method
• Temperature effects
• Tyre friction
• Material selection
• Laws
• Pushing seals
• Lubrication
TYRE SIZING:
B
Main wheel diameter or width = AWw
d = 1.63[19335.0]0.315
d =36.50 in
Ww - weight on wheel
114
10% - nose wheel
B
Width of the wheel = AWw
w = 0.1043[19335.0]0.48
w = 11.90 in
lb
Maximum pressure, P =350
in 2
STATIC MARGIN:
It is the distance between C.G and neutral point. When the static margin is
minimum, the lateral stability of aircraft is poor and when it is maximum, more
power is required to maneuver. Hence optimization of static margin in aircraft is
required.
WW = P * AP
19335
AP =
350
AP = 55.242 in 2
115
Rolling radius, Rr :
d
Ap = 2.3* w * d [ − Rr ]
2
Rr =17.098 in
Shock absorber:
Shock absorber is generally based on the compression ratios. For larger
aircraft compression ratio from the static condition to the fully extended
condition i.e.4:1 and compressed to static is 3:1.
116
Stoke of the shock absorber:
2
Vvertical η
S= − t * ST
2* g *η * N gear η
1
ST = * d − Rr
2
ST =1.152 in
83.32 0.47
S= − * 2.927 *10−2
2*9.81*0.8*3*60*60 0.8
S = 2.37cm
ηt → Tyre efficiency(0.45-0.47)
OLEO SIZING:
The size of oleo strut will be approximate that of stroke length.
117
Doleo = 0.04 Loleo
Doleo =2.5*23.7
Doleo =0.5925m
= 5846.808
= 0.25*5846.808
=1461.702 kg
= 0.3*5846.808
=1754.0424 kg.
Load Stroke
(kg) (cm)
1461.70 0
2
5846.80 15.8
8
8770.21 23.7
2
118
5846.808* 2.204585
Piston area =
350
= 36.82 inch 2
(1 kg = 2.204585 lb),
V3 =10 % displacement
V3 = 34.35 inch 3
V1 = V3 +0 =34.35 inch 3
Oleo sizing:
For Oleo –pneumatic metered orifice
η =0.8,
4loleo
The size of oleo strut (D) =1.3
pπ
L = Load on oleo
119
4*9.81*19489.36
D = 1.3
7239.491*3.14*103
D = 0.2384m
K .Evertical =30.44 MJ
120
K .Eabsorbed = η * L * ST
K .Eabsorbed = 0.8* L *0.02927 *9.81
K .Eabsorbed = 0.477 KJ
K .Eabsorbed = 2.014 KJ
121
VIEW DIAGRAM
AIM
To draw the 3-view diagram of the aircraft that has been designed.
FRONT VIEW
122
TOP VIEW
123
SIDE VIEW
124
125
126