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Spin Flash Drying 303 01 05 2012 US

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Anhydro Spin Flash® Drying

SPX Flow Technology Danmark A/S is an


Anhydro Spin Flash®
international engineering company with a

consistent goal to provide our customers


Anhydro Spin Flash® drying solutions are designed for continuous drying of
with the optimal processing technology
cohesive and non-cohesive pastes and filter cakes, as well as high-viscosity
and the highest plant performance
liquids.
standards. We have specialized in
Anhydro Spin Flash® drying solutions are available with capacities ranging
supplying the optimal design and
from a few kilos up to 40 tons powder per hour.
engineering with respect to production
Air outlet
performance, flexibility, energy efficiency

and environmental protection.

Feed

Air inlet

Powder outlet

Developed and pioneered by SPX Flow

Technology Danmark, Anhydro Spin

Flash® drying technology is a patented

process, widely adopted by industrial

customers all over the world.

Anhydro Spin Flash® plant

Spin Flash® Drying_303_01_05_2012_US


Anhydro Spin Flash® Dryer Typical Product Applications

The main components of an Anhydro Spin Flash® plant are a feed


system, a patented drying chamber and a bag filter.

• Organic chemicals
F e e d sys t e m
• Inorganic chemicals
The feed system consists of a feed vat, where a discontinuous
• Agro chemicals
filter cake flow is buffered and agitated prior to continuous drying.
• Pigments and dyestuffs
A variable speed feed screw supplies feed material to the drying
• Ceramics
chamber. Different types of screw designs are available for different
• Pharmaceuticals
feed characteristics. Highly viscous feed materials are pumped to the
• Food and feed products
drying chamber.
• Waste products

D ry i n g c h a m b e r
The rotor at the conical base of the drying chamber fluidizes product
particles in a drying efficient hot air flow pattern, in which any wet
lumps are rapidly disintegrated. Hot air is supplied by a temperature
controlled air heater and a speed controlled fan, entering the drying
chamber base tangentially in order to establish a turbulent, whirling air
flow.

Airborne fine particles pass through a classifier at the top of the drying
chamber, while larger particles remain in the chamber for further
drying. The drying chamber is rigidly designed to withstand pressure
shock in the event of a dust explosion of flammable particles. All
bearings are effectively protected against dust and heat.

Ba g f i lt e r
Powder from the drying chamber is conveyed to a bag filter for
separation from the drying air and is collected from the base of the
bag filter, while the air flow passes out of the system at the top via an
exhaust fan.

D ry i n g pa r a m e t e r s
The important parameters are solids content in the feed material,
drying temperatures, and air velocity. These parameters are determined
by the nature of the product and the desired powder density, moisture
content, particle size, etc. Typical air inlet temperatures are between
150 - 700°C, while outlet temperatures are determined by the required
powder moisture content.

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Spin Flash® Drying_303_01_05_2012_US
Spin Flash® Drying Benefits

• High drying efficiency providing low energy costs


• Continuous processing with short processing time
• Low operator overheads and minimum maintenance costs
• Controlled residence time enabling high temperature
drying
• Controlled particle size
• Very fine powder production eliminating requirement for
milling
• Limited space requirements
• High-pressure, shock-resistant chamber for safe drying of
flammable products
• Available in FDA and cGMP compliant configurations

Inside view of a Spin Flash® feed vat

Inside view of a Spin Flash® drying chamber

Anhydro Spin Flash® drying chamber

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Spin Flash® Drying_303_01_05_2012_US
Available Plants

The drying chamber is available in standard sizes with


diameters ranging from 200 to 2,500 mm. Standard material of
construction is stainless steel. Optionally, the drying chamber
can also be supplied in Hastelloy or other corrosion resistant
materials. Drying chambers for inlet temperatures above 500°C
feature special, heat resistant stainless steel air distributors.

The spin flash dryer provides:

• Continuous process with short processing time for higher


yield

• Complete temperature and speed control for optimum drying


and minimum residence time

• Special feed agitator and screw conveyor to avoid bridge


building
Anhydro Spin Flash® plant
• Drying chamber with patented inverted conical base and ro-
tor system for air velocity control, high drying efficiency and
product protection

Small-scale, ready-to-install Anhydro Spin Flash® drying plants


are available for research purposes and small-scale production.
They are simple to operate and dismantle for cleaning.

F lo o r s pa c e f o r tota l M a x . wat e r e va p. ca p.
Plant type C h a m b e r d i a m e t e r ( MM ) To ta l h e i g h t ( M )
p l a n t ( m 2) (kg / h)

47 200 1 .7 2.5 40

51 315 4 15 120

53 400 9 18 220

55 500 9 24 350

57 630 9 30 500

59 800 9 36 750

60 900 9 45 1,000

61 1,000 9 56 1,300

62 1,120 11 70 1 ,70 0

63 1,250 11 85 2,200

64 1,400 11 10 5 2,800

65 1,600 11 130 3,500

66 1,800 11 150 4,400

67 2,000 11 170 5,500

68 2,240 11 195 6,500

69 2,500 11 225 7, 8 0 0

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Spin Flash® Drying_303_01_05_2012_US
Customized Technologies

SPX has the equipment, experience, and expertise to provide you S p e c i a l d e s i g n f e at u r e s f o r t h e


with an end-to-end processing solution, tailored for your specific p h a r m ac e u t i ca l i n d u s t ry
needs. Plants complying with FDA and cGMP requirements are supplied
with an Anhydro Spin Flash® drying chamber incorporating a
number of special design features. These include shaft entry with
C lo s e d c i r c u i t sy s t e m s
a barrier, a flange assembly and sealing, inspection door gaskets,
The Anhydro Spin Flash® drying system is available either as
easy disassembly and a rotor top cover.
a closed circuit system using the low-oxygen (self-inertizing)
principle, or with an external inert gas supply such as nitrogen. The
low-oxygen option eliminates dust explosion hazards, while the
nitrogen-based system is recommended for drying solvent-based
materials, as it enables complete recovery of the solvent.

I n t e l l i g e n t p r o c e s s au t o m at i o n
State-of-the-art automation systems are available for Anhydro Spin
Flash® plants, enabling fully automatic control, process optimization,
data logging, traceability, and maintenance scheduling.

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Spin Flash® Drying_303_01_05_2012_US
Partnership and Collaboration

SPX is committed to help customers all over the world optimize Full documentation submitted prior to installation and personal
quality and yield at all times from their Anhydro Spin Flash drying
®
training provided during commissioning will ensure that your new
plants. Anhydro Spin Flash® process line is production-ready from the very
first day.

F i n d i n g t h e b e s t s o l u t i o n f o r yo u
Our aim is to help you find the best solution for your long-term Li fe lon g s e rvi ce an d s u pp ort
needs. We offer a close partnership based on personal commitment Our worldwide service organization is ready at all times to provide
and documented Best Practice from the initial needs analysis and any necessary spare parts at short notice or to dispatch service
planning stage until the end of the service life of the solution many technicians to rectify any problems, thus reducing unscheduled
years later. downtime to a minimum.

Together with you we analyze the available options based on your SPX also offers a number of service agreement options, depending
product and throughput requirements. If required, we can run pilot on your individual needs, and our process engineers are always
trials at our SPX innovation center in Denmark. New products available to provide application and development support.
can be tested to analyze product properties in order to identify
the best Anhydro Spin Flash® dryer design and process operating
E n g i n e e r i n g s ta n d a r d s
parameters.
Environment protection is incorporated in accordance with local
Anhydro small scale plants are also available on a rental basis for rules and regulations and is a key point in the plant design. We are
in-house laboratory trials. ISO 9001:2008 certified. All our plants meet the CE marking and
ATEX requirements where applicable.

SPX innovation center in Soeborg, Denmark

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Spin Flash® Drying_303_01_05_2012_US
Anhydro Spin
Flash® Drying

Global locations
SPX f l ow t e c h n o lo gy D a n m a r k A / S A PAC

Oestmarken 7 S PX F low T e c h n o lo gy C h i n a

2860 Soeborg Shanghai 2000052


Denmark Peoples Republic of China
P: +45 7027 8222 P: +86 21 2208 5888
F: +45 7027 8223 E: anhydro.china@spx.com
E: ft.dk.soeborg@spx.com

ABOUT SPX

Based in Charlotte, North Carolina, SPX Corporation (NYSE: SPW) is a global Fortune 500 multi-industry manufacturing leader.
For more information, please visit www.spx.com

S PX F low T e c h n o lo gy

Getzville, NY 14068
USA
P: +1 716 692 3000 or 800 828 7391
F: +1 716 692 6416
E: anhydro.americas@spx.com

SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed
in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com and www.anhydro.com.
The green “>” is a trademark of SPX Corporation, Inc.
303-01-05-2012_US VERSION 04/2014
COPYRIGHT © 2014 SPX Corporation

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