En - Acq810 FW Manual - B
En - Acq810 FW Manual - B
En - Acq810 FW Manual - B
Firmware manual
Standard pump control program for ACQ810 drives
List of related manuals
Drive manuals and guides Code (English)
ACQ810-04 drive modules start-up guide 3AUA0000055159 2)
ACQ810-04 drive modules (1.1 to 45 kW, 1 to 60 hp) 3AUA0000055160 1)
hardware manual
ACQ810-04 drive modules (55 to 160 kW, 75 to 200 hp) 3AUA0000055161 1)
hardware manual
ACQ810-04 drive modules (200 to 400 kW, 3AUA0000055155 1)
250 to 600 hp) hardware manual
Table of contents
3AUA0000055144 Rev B
EN
EFFECTIVE: 2011-02-14 © 2011 ABB Oy. All Rights Reserved.
Table of contents 5
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Control locations
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4. Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6 Table of contents
5. Application macros
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Factory default macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Table of contents 7
6. Parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
02 I/O values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
03 Control values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
04 Appl values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
05 Pump values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
06 Drive status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
08 Alarms & faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
09 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
10 Start/stop/dir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
11 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
12 Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
13 Analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
14 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
15 Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
16 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
19 Speed calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
20 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
21 Speed ref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
22 Speed ref ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
8 Table of contents
8. Fault tracing
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
How to reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Alarm messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Fault messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
About the manual 11
1
About the manual
What this chapter contains
The chapter describes the contents of the manual. It also contains information on the
compatibility, safety and intended audience.
Compatibility
The manual is compatible with ACQ810 standard pump control program version
UIFQ2000 or later.
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given at the beginning of the
Hardware Manual.
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in this manual in the section describing the related user-adjustable
parameters.
Reader
The reader of the manual is expected to know the standard electrical wiring practices,
electronic components, and electrical schematic symbols.
12 About the manual
Contents
The manual consists of the following chapters:
• The ACQ810 control panel provides a description and instructions for use of the
control panel.
• Control locations describes the control locations and operation modes of the
drive.
• Program features contains descriptions of the features of the ACQ810 standard
program.
• Application macros contains a short description of each macro together with a
connection diagram.
• Parameters describes the parameters of the drive.
• Additional parameter data contains further information on the parameters.
• Fault tracing lists the alarm (warning) and fault messages with possible causes
and remedies.
• Control through the embedded fieldbus interface describes the communication to
and from a fieldbus network using the embedded fieldbus interface.
• Control through a fieldbus adapter describes the communication to and from a
fieldbus network using an optional fieldbus adapter module.
• Control block diagrams contains a graphical representation of the control
program.
Term/abbreviation Definition
HTL High-threshold logic
IGBT Insulated gate bipolar transistor; a voltage-controlled semiconductor type
widely used in inverters due to their easy controllability and high
switching frequency
I/O Input/Output
ID run Motor identification run. During the identification run, the drive will identify
the characteristics of the motor for optimum motor control.
JCU Control unit of the drive module. The JCU is installed on top of the power
unit. The external I/O control signals are connected to the JCU, or
optional I/O extensions mounted on it.
JMU Memory unit attached to the control unit of the drive
JPU Power unit; see the definition below.
LSB Least significant bit
LSW Least significant word
MSB Most significant bit
MSW Most significant word
Parameter User-adjustable operation instruction to the drive, or signal measured or
calculated by the drive
PI controller Proportional-integral controller
PID controller Proportional–integral–derivative controller. Drive speed control is based
on PID algorithm.
PLC Programmable logic controller
Power unit Contains the power electronics and connections of the drive module. The
JCU is connected to the power unit.
PTC Positive temperature coefficient
RFG Ramp Function Generator
RO Relay output; interface for a digital output signal. Implemented with a
relay.
STO Safe torque off
UIFQ xxxx Firmware of the ACQ810 drive
UPS Uninterruptible power supply; power supply equipment with battery to
maintain output voltage during power failure
14 About the manual
The ACQ810 control panel 15
2
The ACQ810 control panel
What this chapter contains
This chapter describes the features and operation of the ACQ810 control panel.
The control panel can be used to control the drive, read status data, and adjust
parameters.
Features
• alphanumeric control panel with an LCD display
• copy function – parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
• context sensitive help
• real time clock.
16 The ACQ810 control panel
Installation
Mechanical installation
For mounting options, see the Hardware Manual of the drive.
Instructions for mounting the control panel onto a cabinet door are available in
ACS-CP-U Control Panel IP54 Mounting Platform Kit Installation Guide
(3AUA0000049072 [English]).
Electrical installation
Use a CAT5 straight-through network cable with a maximum length of 3 meters.
Suitable cables are available from ABB.
For the control panel connector location on the drive, see the Hardware Manual of the
drive.
The ACQ810 control panel 17
Layout
2a LOC
LOC 30.00rpm30.10Hz
30.00rpm
400RPM
120049RPM10 Hz.
2b 12.4 A0 50 A .
405 10 7%
dm3/s .
2c DIR
DIR 12:45
00:00 MENU
MENU
3 4
5
7 6 8
9 10
No. Use
1 Status LED – Green for normal operation.
2 LCD display – Divided into three main areas:
Status line – variable, depending on the mode of operation, see section Status line on page 18.
Center – variable; in general, shows signal and parameter values, menus or lists. Shows also faults
and alarms.
Bottom line – shows current functions of the two soft keys and, if enabled, the clock display.
3 Soft key 1 – Function depends on the context. The text in the lower left corner of the LCD display
indicates the function.
4 Soft key 2 – Function depends on the context. The text in the lower right corner of the LCD display
indicates the function.
5 Up –
Scrolls up through a menu or list displayed in the center of the LCD display.
Increments a value if a parameter is selected.
Increments the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
6 Down –
Scrolls down through a menu or list displayed in the center of the LCD display.
Decrements a value if a parameter is selected.
Decrements the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
7 LOC/REM – Changes between local and remote control of the drive.
8 Help – Displays context sensitive information when the key is pressed. The information displayed
describes the item currently highlighted in the center of the display.
9 STOP – Stops the drive in local control.
10 START – Starts the drive in local control.
18 The ACQ810 control panel
Status line
The top line of the LCD display shows the basic status information of the drive.
1 2 4 1 2 3 4
Operating instructions
Basics of operation
You operate the control panel with menus and keys. The keys include two context-
sensitive soft keys, whose current function is indicated by the text shown in the
display above each key.
You select an option, e.g. operation mode or parameter, by entering the MENU state
using soft key 2, and then by scrolling the and arrow keys until the
option is highlighted and then pressing the relevant soft key. With the right soft key
you usually enter a mode, accept an option or save the changes. The left soft key is
used to cancel the made changes and return to the previous operation level.
The Control Panel has ten options in the Main menu: Parameters, Assistants,
Changed Par, Fault Logger, Time & Date, Parameter Backup, I/O Settings, Reference
Edit, Drive Info and Parameter Change Log. In addition, the control panel has an
Output mode, which is used as default. Also, when a fault or alarm occurs, the panel
goes automatically to the Fault mode showing the fault or alarm. You can reset the
fault in the Output or Fault mode. The operation in these modes and options is
described in this chapter.
Initially, the panel is in the Output mode, where you LOC 30.00rpm
can start, stop, change the direction, switch between
local and remote control, modify the reference value
49. 10 Hz
and monitor up to three actual values. To do other 0. 50 A
tasks, go first to the Main menu and select the 10.7 %
appropriate option on the menu. The status line (see DIR 00:00 MENU
section Status line on page 18) shows the name of LOC MAIN MENU 1
the current menu, mode, item or state. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
20 The ACQ810 control panel
List of tasks
The table below lists common tasks, the mode in which you can perform them,
abbreviations of the options in the Main menu and the page number where the steps
to do the task are described in detail.
Task Mode / Main menu Abbreviations of Page
option the Main menu
options *
How to get help Any - 21
How to find out the panel version Any - 21
How to start and stop the drive Output - 22
How to switch between local and remote control Any - 22
How to change the direction of the motor rotation Any - 23
How to set the speed or frequency reference in the Output - 23
Output mode
How to adjust the display contrast Output - 24
How to change the value of a parameter Parameters PARAMETERS 25
How to change the value of value pointer parameters Parameters PARAMETERS 26
How to change the value of bit pointer parameters Parameters PARAMETERS 28
How to change the value of bit pointer parameter to Parameters PARAMETERS 30
fixed 0 (FALSE) or 1 (TRUE)
How to select the monitored signals Parameters PARAMETERS 31
How to do guided tasks (specification of related Assistants ASSISTANTS 32
parameter sets) with assistants
How to view and edit changed parameters Changed Parameters CHANGED PAR 33
How to view faults Fault Logger FAULT LOGGER 35
How to reset faults and alarms Fault Logger FAULT LOGGER 36
How to show/hide the clock, change date and time Time & Date TIME & DATE 37
formats, set the clock and enable/disable automatic
clock transitions according to the daylight saving
changes
How to copy parameters from the drive to the control Parameter Backup PAR BACKUP 39
panel
How to restore parameters from the control panel to Parameter Backup PAR BACKUP 39
the drive
How to view backup information Parameter Backup PAR BACKUP 45
How to edit and change parameter settings related to I/O Settings I/O SETTINGS 47
I/O terminals
How to edit reference value Reference Edit REF EDIT 49
How to view drive info Drive Info DRIVE INFO 50
How to view and edit recently changed parameters Parameter Change PAR CHG LOG 51
Log
* Main menu options actually shown in the control panel.
The ACQ810 control panel 21
1. Press ? to read the context-sensitive help text for the LOC TIME & DATE 6
item that is highlighted. TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
DAYLIGHT SAVING
EXIT 00:00 SEL
If help text exists for the item, it is shown on the display. LOC HELP
Use daylight saving
to enable or disable
automatic clock
adjustment according
to daylight saving
EXIT 00:00
2. If the whole text is not visible, scroll the lines with keys LOC HELP
and . to enable or disable
automatic clock
adjustment according
to daylight saving
changes
EXIT 00:00
3. After reading the text, return to the previous display by LOC TIME & DATE 6
EXIT
pressing . TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
DAYLIGHT SAVING
EXIT 00:00 SEL
2. Keep key ? depressed while you switch on the power PANEL VERSION INFO
and read the information. The display shows the Panel SW: x.xx
following panel information: Rom CRC: xxxxxxxxxx
Panel SW: Panel firmware version Flash Rev: x.xx
ROM CRC: Panel ROM check sum xxxxxxxxxxxxxxxxxxxxx
Flash Rev: Flash content version xxxxxxxxxxxxxxxxxxxxx
Flash content comment.
When you release the ? key, the panel goes to the
Output mode.
22 The ACQ810 control panel
To stop the drive in local control, press . The arrow ( or ) on the status line
stops rotating.
To start the drive in local control, press . The arrow ( or ) on the status line
starts rotating. It is dotted until the
drive reaches the setpoint.
The ACQ810 control panel 23
Output mode
In the Output mode, you can:
• monitor actual values of up to three signals
• change the direction of the motor rotation
• set the speed or frequency reference
• adjust the display contrast
• start, stop, change the direction and switch between local and remote control.
EXIT
You get to the Output mode by pressing repeatedly.
The top right corner of the display shows the LOC 30.00rpm
reference value. The center can be configured to
show up to three signal values or bar graphs; see
49. 10 Hz
page 31 for instructions on selecting and modifying 0. 50 A
the monitored signals. 10.7 %
DIR 00:00 MENU
How to change the direction of the motor rotation
2. If the drive is in remote control (REM shown on the status LOC 30.00rpm
line), switch to local control by pressing LOC
REM . The display
Parameters
In the Parameters option, you can:
• view and change parameter values
• start, stop, change the direction and switch between local and remote control.
5. Specify a new value for the parameter with keys LOC PAR EDIT
and .
Pressing an arrow key once increments or decrements 9906 Mot nom current
the value. Keeping the key depressed for a while first
quickly changes the current digit until the cursor moves 3.5 A
left one position. This is repeated until the key is
released. CANCEL 00:00 SAVE
After the key is released, step-by-step adjustment of the
current digit is possible. If neither key is pressed for a
while, the cursor returns to the right one position at a
time.
Pressing both keys simultaneously replaces the
displayed value with the default value.
SAVE
6. To save the new value, press . LOC PARAMETERS
To cancel the new value and keep the original, press 9906 Mot nom current
CANCEL
. 3.5 A
9907 Mot nom voltage
9908 Mot nom freq
9909 Mot nom speed
EXIT 00:00 EDIT
6. Specify a new value with keys and . The LOC PAR EDIT
text below the cursor shows the corresponding
parameter group, index and bit. 1002 Ext1 start in1
DIO4
[P.02.03.03]
CANCEL 00:00 SEL
SEL
7. Press to accept any of the preselected values and LOC PARAMETERS
to return to the parameters list. 1002 Ext1 start in1
DIO4
1003 Ext1 start in2
1004 Ext2 start func
1005 Ext2 start in1
EXIT 00:00 EDIT
To freely define a bit of a binary parameter as the value, LOC PAR EDIT
NEXT
choose Pointer and press . The parameter group,
index and bit will be shown. 1002 Ext1 start in1
Select the parameter group with and
text below the cursor displays the currently-selected
. The
P.02.01.00
parameter group. 02 I/O values
CANCEL 00:00 SAVE
NEXT
8. Press to select the parameter index. LOC PAR EDIT
Again, the text below the cursor reflects the current
setting. 1002 Ext1 start in1
P.02.01.00
0201 DI status
CANCEL 00:00 SAVE
NEXT
9. Press to select the bit. LOC PAR EDIT
Again, the text below the cursor reflects the current
setting. 1002 Ext1 start in1
P.02.01.01
01 DI2
CANCEL 00:00 SAVE
10. To save the new value for the pointer parameter, press LOC PARAMETERS
SAVE
. 1002 Ext1 start in1
The new value is shown in the parameters list. P.02.01.01
1003 Ext1 start in2
1004 Ext2 start func
1005 Ext2 start in1
EXIT 00:00 EDIT
30 The ACQ810 control panel
How to change the value of bit pointer parameter to fixed 0 (FALSE) or 1 (TRUE)
The bit pointer parameter can be fixed to constant value of 0 (FALSE) or 1 (TRUE).
When adjusting a bit pointer parameter on the control panel, CONST is selected in
order to fix the value to 0 (displayed as C.FALSE) or 1 (C.TRUE).
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the LOC MAIN MENU 1
Output mode.
Otherwise press
EXIT
repeatedly until you get to the PARAMETERS
Main menu.
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go to the Parameters option by selecting PARAMETERS LOC PAR GROUPS 01
on the menu with keys and , and pressing 01 Actual values
ENTER
. 02 I/O values
03 Control values
04 Appl values
05 Pump values
EXIT 00:00 SEL
Select the appropriate parameter group with keys LOC PAR GROUPS 14
and . Here the bit pointer parameter 14.07 DIO2 10 Start/stop/dir
out src is used as an example. 11 Start/stop mode
12 Operating mode
13 Analogue inputs
14 Digital I/O
EXIT 00:00 SEL
SEL
3. Press to select the appropriate parameter group. LOC PARAMETERS
Select the appropriate parameter with keys and 1404 DIO1 Ton9901
. Current value of each parameter is shown below 1405 DIO1 Toff
its name. 1406 DIO2 conf
1407 DIO2 out src
P.06.02.03
EXIT 00:00 EDIT
EDIT
4. Press . LOC PAR EDIT
1407 DIO2 out src
Pointer
CANCEL 00:00 NEXT
Select CONST with keys and . LOC PAR EDIT
1407 DIO2 out src
Const
CANCEL 00:00 NEXT
The ACQ810 control panel 31
1. You can select which signals are monitored in the Output LOC PAR EDIT
mode and how they are displayed with group 56 Panel
display parameters. See page 25 for detailed instructions 5601 Signal1 param
on changing parameter values.
Note: If you set one of the parameters 56.01…56.03 to
01.03
zero, in the output mode you can see names for the two
remaining signals. The names are also shown if you set CANCEL 00:00 NEXT
one of the mode parameters 56.04…56.06 to Disabled.
LOC PAR EDIT
5602 Signal2 param
01.04
CANCEL 00:00 NEXT
LOC PAR EDIT
5603 Signal3 param
01.06
CANCEL 00:00 NEXT
32 The ACQ810 control panel
Assistants
Assistants are routines that guide you through the essential parameter settings
related to a specific task, for example application macro selection, entering the motor
data, or reference selection.
An assistant may merely consist of a sequence of parameters that the user must
adjust, but may also involve questions; based on the answers, one or several
parameters are automatically adjusted. The assistant may also display additional
information about the selections.
In the Assistants mode, you can:
• use assistants to guide you through the specification of a set of basic parameters
• start, stop, change the direction and switch between local and remote control.
Different firmware versions may include different assistants.
Changed Parameters
In the Changed Parameters mode, you can:
• view a list of all parameters that have been changed from the macro default
values
• change these parameters
• start, stop, change the direction and switch between local and remote control.
00:00
If parameters have been changed, a list of them is LOC CHANGED PAR
shown. Select the changed parameter on the list with 9906 Mot nom current
keys and . The value of the selected 3.5 A
parameter is shown below it. 9907 Mot nom voltage
9908 Mot nom freq
9909 Mot nom speed
EXIT 00:00 EDIT
EDIT
3. Press to modify the value. LOC PAR EDIT
9906 Mot nom current
3.5 A
Fault Logger
In the Fault Logger option, you can:
• view the drive fault history
• see the details of the most recent faults
• read the help text for the fault and make corrective actions
• start, stop, change the direction and switch between local and remote control.
If there is a fault history, the display shows the fault log LOC FAULT LOGGER 1
starting with the most recent fault. The number on the 36: LOCAL CTRL LOSS
row is the fault code according to which the causes and 29.04.08 10:45:58
corrective actions are listed in chapter Fault tracing (page
313).
1. When a fault occurs, a text identifying the fault is shown. LOC FAULT
RESET
To reset the fault, press .
EXIT
To return to the previous display, press . FAULT 36
LOCAL CTRL LOSS
RESET EXIT
The ACQ810 control panel 37
How to show or hide the clock, change display formats, set the date and time
and enable or disable clock transitions due to daylight saving changes
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the LOC MAIN MENU 1
Output mode.
Otherwise press
EXIT
repeatedly until you get to the PARAMETERS
Main menu.
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go to the Time & Date option by selecting TIME & DATE LOC TIME & DATE 1
on the menu with keys
ENTER
and , and pressing CLOCK VISIBILITY
. TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL
3. To show (hide) theSEL clock, select CLOCK VISIBILITY on LOC CLOCK VISIB 1
the menu, press , select Show clock (Hide clock) Show clock
with keys
SEL
and and Hide clock
press , or, if you want to return to the previous
EXIT
display without making changes, press .
To specify the date format, select DATE FORMAT on the LOC DATE FORMAT 1
SEL
menu, press and select a suitable format. dd.mm.yy
OK CANCEL
Press to save or to cancel your changes. mm/dd/yy
dd.mm.yyyy
mm/dd/yyyy
CANCEL 00:00 OK
To set the time, select SET TIME on the menu and press LOC SET TIME
SEL
.
Specify the hours with keys and , and press
OK
.
Then specify the minutes. Press
OK
to save or
CANCEL 15:41
to cancel your changes.
CANCEL OK
To set the date, select SET DATE on the menu and press LOC SET DATE
SEL
.
Specify the first part of the date (day or month depending
on the selected date format) with keys
OK
and 19.03.2008
, and press . Repeat for the second part.
OK
After specifying the year, press . To cancel your
CANCEL
changes, press . CANCEL 00:00 OK
To enable or disable the automatic clock transitions LOC DAYLIGHT SAV 1
according to the daylight saving changes, select Off
SEL
DAYLIGHT SAVING on the menu and press . EU
Pressing ? opens the help that shows the beginning US
and end dates of the period during which daylight saving Australia1:NSW,Vict..
time is used in each country or area whose daylight Australia2:Tasmania..
saving changes you can select to be followed. Scroll the EXIT 00:00 SEL
text with keys and . To return to the
EXIT
previous display, press . LOC HELP
To disable automatic clock transitions according to the EU:
SEL
daylight saving changes, select Off and press . On: Mar last Sunday
To enable automatic clock transitions, select the country Off: Oct last Sunday
or area whose daylight saving changes are followed and
SEL
press . US:
To return to the previous display without making EXIT 00:00
EXIT
changes, press .
The ACQ810 control panel 39
Parameter Backup
The Parameter Backup option is used to export parameters from one drive to another
or to make a backup of the drive parameters. Uploading stores all drive parameters,
including up to four user sets, to the Control Panel. Selectable subsets of the backup
file can then be restored/downloaded from the control panel to the same drive or
another drive of the same type.
In the Parameter Backup option, you can:
• Copy all parameters from the drive to the control panel with MAKE BACKUP TO
PANEL. This includes all defined user sets of parameters and internal (not
adjustable by the user) parameters such as those created by the ID Run.
• View the information about the backup stored in the control panel with SHOW
BACKUP INFO. This includes e.g. version information etc. of the current backup
file in the panel. It is useful to check this information when you are going to restore
the parameters to another drive with RESTORE PARS ALL to ensure that the
drives are compatible.
• Restore the full parameter set from the control panel to the drive using the
RESTORE PARS ALL command. This writes all parameters, including the internal
non-user-adjustable motor parameters, to the drive. It does NOT include the user
sets of parameters.
Note: Use this function only to restore the parameters from a backup or to restore
parameters to systems that are compatible.
• Restore all parameters, except motor data, to the drive with RESTORE PARS
NO-IDRUN.
• Restore only motor data parameters to the drive with RESTORE PARS IDRUN.
• Restore all user sets to the drive with RESTORE ALL USER SETS.
• Restore only user set 1…4 to the drive with RESTORE USER SET 1…RESTORE
USER SET 4.
ABORT 00:00
After the backup is completed, the display shows a LOC MESSAGE
OK
message about the completion. Press to return to Parameter upload
the Par Backup. successful
OK 00:00
To perform restore functions, select the appropriate LOC PAR BACKUP 3
operation (here RESTORE PARS ALL is used as an MAKE BACKUP TO PANEL
example) on the Par Backup with keys and SHOW BACKUP INFO
. RESTORE PARS ALL
RESTORE PARS NO-IDRUN
RESTORE PARS IDRUN
EXIT 00:00 SEL
SEL
Press . Restoring starts. LOC PAR BACKUP
Initializing param
restore operation
00:00
A version check is made. Scroll the text with keys LOC VERSION CHECK 1
and . FIRMWARE VERSION
UIFQ,200F,0,
UIFQ,200C,0,
OK
PRODUCT VARIANT
CANCEL 00:00 CONT
CONT CANCEL
If you want to continue, press . Press if you LOC PAR BACKUP
want to stop the operation. If the downloading is Initializing param.
continued, the display shows a message about it. restore operation
00:00
The ACQ810 control panel 41
00:00
The display shows the transfer status as a percentage of LOC PAR BACKUP
completion.
Restoring/downloading
all parameters
50%
Parameter errors
If you try to backup and restore parameters between different firmware versions, the
panel shows you the following parameter error information:
00:00
2. A version check is made. LOC VERSION CHECK 1
You can see on the panel that the firmware versions are FIRMWARE VERSION
not the same. UIFQ,200F,0,
UIFQ,200C,0,
OK
PRODUCT VARIANT
CANCEL 00:00 CONT
Scroll the text with keys and . LOC VER CHECK 2
CONT CANCEL
To continue, press . Press to stop the FIRMWARE VERSION
operation. PRODUCT VARIANT
7
7
OK
CANCEL 00:00 CONT
42 The ACQ810 control panel
00:00
Downloading continues, drive is being restarted. LOC PAR BACKUP
Restarting drive
00:00
The display shows the transfer status as a percentage of LOC PAR BACKUP
completion.
Restoring/downloading
all parameters
50%
00:00
Downloading finishes. LOC PAR BACKUP
Finishing restore
operation
00:00
2. Version check is also OK. LOC VER CHECK 1
You can see on the panel that the firmware versions are FIRMWARE VERSION
not the same. UIFQ,200F,0,
UIFQ,200C,0,
OK
You can scroll the text with keys and . PRODUCT VARIANT
CANCEL 00:00 CONT
LOC VER CHECK 2
FIRMWARE VERSION
PRODUCT VARIANT
7
7
OK
CANCEL 00:00 CONT
44 The ACQ810 control panel
00:00
4. Downloading continues, drive is being restarted. LOC PAR BACKUP
Restarting drive
00:00
5. The display shows the transfer status as a percentage of LOC PAR BACKUP
completion.
Restoring/downloading
user set 1
50%
00:00
7. Downloading continues, drive is being restarted. LOC PAR BACKUP
Restarting drive
00:00
8. Downloading finishes. LOC PAR BACKUP
Finishing restore
operation
9. Panel shows a text identifying the alarm and returns to LOC ALARM
the Par Backup.
ALARM 2036
RESTORE
EXIT
The ACQ810 control panel 45
FAULT 310
USERSET LOAD
RESET EXIT
2. Go to the Par Backup option by selecting PAR BACKUP LOC PAR BACKUP 2
on the menu with keys and , and pressing MAKE BACKUP TO PANEL
ENTER
. SHOW BACKUP INFO
Select SHOW BACKUP INFO with keys and RESTORE PARS ALL
. RESTORE PARS NO-IDRUN
RESTORE PARS IDRUN
EXIT 00:00 SEL
SEL
3. Press . The display shows the following information LOC BACKUP INFO
about the drive from where the backup was made: BACKUP INTERFACE VER
BACKUP INTERFACE VER: Format version of the 0.4
backup file 0.4
FIRMWARE VERSION: Information on the firmware FIRMWARE VERSION
UIFQ: Firmware of the ACQ810 drive UIFQ,2010,0,
2010: Firmware version EXIT 00:00
0: Firmware patch version
PRODUCT VARIANT: LOC BACKUP INFO
7: ACQ810 (Pump control program) FIRMWARE VERSION
You can scroll the information with and .
UIFQ,2010,0,
UIFQ,200F,0,
PRODUCT VARIANT
7
EXIT 00:00
EXIT
4. Press to return to the Par Backup. LOC PAR BACKUP 1
MAKE BACKUP TO PANEL
SHOW BACKUP INFO
RESTORE PARS ALL
RESTORE PARS NO-IDRUN
RESTORE PARS IDRUN
EXIT 00:00 SEL
The ACQ810 control panel 47
I/O Settings
In the I/O Settings mode, you can:
• check the parameter settings that configure the I/Os of the drive
• check the parameters that have an input or output selected as their source or
target
• edit the parameter setting
• start, stop, change the direction and switch between local and remote control.
5. Select the setting (line with a parameter number) with LOC I/O SETTINGS 1
keys and . You can edit the parameter DI1
(INFO selection turns into EDIT selection). 1002 Ext1 start in1
DI2
DI3
1010 Fault reset sel
EXIT 00:00 EDIT
EDIT
6. Press . LOC PAR EDIT
1002 Ext1 start in1
DI1
[P.02.01.00]
CANCEL 00:00 SEL
7. Specify a new value for the setting with keys and LOC PAR EDIT
.
Pressing the key once increments or decrements the 1002 Ext1 start in1
value. Holding the key down changes the value faster.
Pressing the keys simultaneously replaces the displayed DI04
value with the default value. [P.02.03.03]
CANCEL 00:00 SEL
SEL
8. To save the new value, press . LOC I/O SETTINGS 1
To cancel the new value and keep the original, press DI1
CANCEL
. 1002 Ext1 start in1
DI2
DI3
1010 Fault reset sel
EXIT 00:00 EDIT
The ACQ810 control panel 49
Reference Edit
In the Reference Edit option, you can:
• accurately control the local reference value,
• start, stop, change the direction and switch between local and remote control.
Editing is allowed only in the LOC state, the option always edits the local reference
value.
1. If the panel is in the remote control mode (REM shown on REM MESSAGE
the status line), switch to local control (LOC shown on the Reference editing
status line) by pressing LOC
REM . Reference editing is not
enabled only in
possible in remote control mode. (See page 22 for more local control mode
information on switching between the local and remote
control modes.)
The display shows a message about that if you try to 00:00
enter REF EDIT in the remote control mode.
MENU
2. Otherwise, go to the Main menu by pressing if you LOC MAIN MENU 1
are in the Output mode.
Otherwise press
EXIT
repeatedly until you get to the PARAMETERS
Main menu.
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
3. Go to the Reference Edit option by selecting REF EDIT LOC REF EDIT
on the menu with keys
ENTER
and , and pressing
.
0000.00rpm
CANCEL 00:00 NEXT
4. Select the correct sign with keys and , and LOC REF EDIT
NEXT
press . Select the correct numbers with keys
and , and after each number is selected, press
NEXT
. –1250.00rpm
CANCEL 00:00 SAVE
SAVE
5. After the last number is selected,
EXIT
press . Go to the LOC -1250.00rpm
Output mode by pressing . The selected reference
value is shown in the status line. 49. 10 Hz
0. 50 A
10.7 %
DIR 00:00 MENU
50 The ACQ810 control panel
Drive Info
In the Drive Info option, you can:
• view information on the drive,
• start, stop, change the direction and switch between local and remote control.
00:00
If there are parameter changes in the history, the panel LOC LAST CHANGES 1
shows a list of the last parameter changes starting from 9402 Ext IO2 sel
the most recent change. The order of the changes is also None
indicated with a number in the top right corner (1 stands 11.09.2008 12:04:55
for most recent change, 2 the second latest change etc.) 9401 Ext IO1 sel
If a parameter has been changed twice, it is shown as 9402 Ext IO2 sel
one change in the list. The current value of the parameter
and the parameter change date and time are also shown
EXIT 00:00 EDIT
below the selected parameter. You can scroll the
parameters with keys and .
5. The parameter change is shown as the first one in the list LOC LAST CHANGES 1
of last parameter changes. 9402 Ext IO2 sel
Note: You can reset the parameter change log by setting FIO-01
parameter 16.14 Reset ChgParLog to Reset. 12.09.2008 15:09:33
9402 Ext IO2 sel
9401 Ext IO1 sel
EXIT 00:00 EDIT
Control locations 53
3
Control locations
What this chapter contains
This chapter describes the control locations of the drive.
54 Control locations
ACQ810
External control
*I/O
M
3~
MOTOR
*Extra inputs/outputs can be added by installing an optional I/O extension module (FIO-xx)
into drive Slot 1.
Local control
The control commands are given from the control panel keypad or from a PC
equipped with DriveStudio when the drive is in local control. A speed control mode is
available for local control.
Local control is mainly used during commissioning and maintenance. The control
panel always overrides the external control signal sources when used in local control.
Changing the control location to local can be disabled by parameter 16.01 Local lock.
The user can select by a parameter (30.03 Local ctrl loss) how the drive reacts to a
control panel or PC tool communication break.
Control locations 55
External control
When the drive is in external control, control commands are given through the
fieldbus interface (via the embedded fieldbus interface or an optional fieldbus adapter
module), the I/O terminals (digital and analog inputs), optional I/O extension modules
or the drive-to-drive link. External references are given through the fieldbus interface,
analog inputs, or drive-to-drive link.
Two external control locations, EXT1 and EXT2, are available. The user can select
control signals (e.g. start and stop) and control modes separately for both external
control locations. Depending on the user selection, either EXT1 or EXT2 is active at a
time. Selection between EXT1/EXT2 is done via digital signal or fieldbus control
word.
56 Control locations
Program features 57
4
Program features
What this chapter contains
This chapter describes the features of the control program.
58 Program features
Settings
Parameter groups 12 Operating mode (page 141), 27 Process PID (page 187), 28
Procact sel (page 191), and 29 Setpoint sel (page 193).
Program features 59
Diagnostics
Parameters 04.01…04.05 (page 123), 04.20…04.25 (page 123) and 06.20 Pump
status word (page 130).
Sleep function
The sleep function is suitable for PID control applications where the consumption
varies, such as clean water pumping systems. When used, it stops the pump
completely during low demand, instead of running the pump slowly below its efficient
operating range. The following example visualizes the operation of the function.
The drive controls a pressure boost pump. The water consumption falls at night. As a
consequence, the process PID controller decreases the motor speed. However, due
to natural losses in the pipes and the low efficiency of the centrifugal pump at low
speeds, the motor would never stop rotating. The sleep function detects the slow
rotation and stops the unnecessary pumping after the sleep delay has passed. The
drive shifts into sleep mode, still monitoring the pressure. The pumping resumes
when the pressure falls under the predefined minimum level and the wake-up delay
has passed.
60 Program features
Time
Selected process Wake-up delay
actual value (77.11)
Wake-up level
(77.10)
Time
Sleep level
(77.03)
Time
STOP START
Settings
Parameter group 77 Pump sleep (page 254).
Diagnostics
Parameters 04.26 Wake up level (page 124), 06.02 Status word2 (page 127), 06.20
Pump status word (page 130) and 08.21 Pump alarm word (page 134).
Soft pipefill
Filling up an empty system using normal PID control would cause a sudden pressure
peak. To avoid this, a soft pipefill function is available. This involves running the pump
at a lower speed until a predefined threshold of process actual value (for example,
measured pressure) is achieved. If a specified increase in the actual value is not
achieved within a specified time, pump speed is stepped up. This is repeated until the
Program features 61
process actual value reaches the threshold level, after which normal process PID
control is resumed. A timeout for the whole pipefill phase can also be defined.
The following drawing illustrates the operation of the pipefill function.
t
Speed reference [rpm]
81.29
81.29
81.29 Pipefill
step
Settings
Parameters 27.32 Pipefill ref acc (page 190) and 27.33 Pipefill ref dec (page 190);
parameter group 81 Pump protection (page 271).
Diagnostics
Parameters 06.20 Pump status word (page 130), 08.20 Pump fault word (page 133)
and 08.21 Pump alarm word (page 134).
Autochange
The Autochange function can be used to equalize duty time between multiple pumps
by varying the sequence in which pumps are started as the required pumping
capacity increases.
There are three autochange modes selectable by parameter 78.01 Autochg style:
62 Program features
Settings
Parameter group 78 Pump autochange (page 257).
Diagnostics
Parameters 04.29…04.36 (pump runtime counters; page 124), 05.02 Trad pump cmd
(page 125), 05.03 Trad master (page 125), 05.04 Nbr aux pumps on (page 125),
05.36 First in order (page 126), 05.37 Time autochg (page 126), 06.20 Pump status
word (page 130), 08.21 Pump alarm word (page 134).
Flow calculation
The flow calculation function provides a reasonably accurate (typically ±3…6%)
calculation of the flow without the installation of a separate flow meter. The flow is
calculated on the basis of parameter data such as pump inlet and outlet diameters,
pressure at pump inlet and outlet, height difference of pressure sensors, and pump
characteristics.
The user can either define a PQ (power/flow) or HQ (head/flow) performance curve
that is used as the basis for the calculation. It is also possible to use both curve types
together with a breakpoint setting.
Notes:
• The flow calculation function is not to be used for invoicing purposes.
• The flow calculation function cannot be used outside the normal operating range
of the pump.
Program features 63
Settings
Parameter group 80 Flow calculation (page 267). The presence of pressure sensors
in the system determines which parameters should be set; refer to the following table
for recommendations.
Diagnostics
Parameters 05.05…05.08 (page 125).
Pump cleaning
The drive has a pump cleaning function that can be used to prevent solids from
building up on pump impellers or piping. The function consists of a programmable
sequence of forward and reverse runs of the pump to shake off any residue on the
impeller or piping. This is especially useful with booster and wastewater pumps.
The cleaning sequence can be programmed to occur at suitable intervals, or
whenever certain triggering conditions are met.
Note: Not all pumps can be rotated in the reverse direction.
Settings
Parameter group 82 Pump cleaning (page 278).
Diagnostics
Parameters 06.20 Pump status word (page 130), 08.20 Pump fault word (page 133)
and 08.21 Pump alarm word (page 134).
64 Program features
Protective functions
Pressure monitoring
The control program contains protective functions for two-level analog or single-level
digital pressure monitoring of both the inlet and outlet of the pump.
In analog monitoring, whenever the pressure being monitored meets the first limit, the
drive indicates a warning, trips on a fault, or starts to follow a pre-defined reference.
When the second limit is met, the drive either stops or trips on a fault.
In digital pressure monitoring, one limit is observed. Whenever the limit is met, the
drive indicates an alarm, trips on a fault, or starts to follow a pre-defined reference.
Flow monitoring
The control program has a monitoring function for flow that can be configured to
generate an alarm or a fault whenever the flow falls below or rises above predefined
limits.
The flow can either be calculated or measured using a flow meter connected to, for
example, an analog input.
Settings
Parameter group 81 Pump protection (page 271).
Diagnostics
Parameters 06.20 Pump status word (page 130), 08.20 Pump fault word (page 133)
and 08.21 Pump alarm word (page 134).
Program features 65
Control interfaces
Programmable analog inputs
The drive has two programmable analog inputs. Each of the inputs can be
independently set as a voltage (0/2…10 V or -10…10 V) or current (0/4…20 mA)
input by a jumper on the JCU Control Unit. Each input can be filtered, inverted and
scaled. The number of analog inputs can be increased by using FIO-xx I/O
extensions.
See also Pressure sensor connection examples on page 108.
Settings
Parameter group 13 Analogue inputs (page 142).
Diagnostics
Parameters 02.04…02.13 (page 113).
Settings
Parameter group 15 Analogue outputs (page 158).
Diagnostics
Parameters 02.16…02.19 (page 114).
Settings
Parameter group 14 Digital I/O (page 148).
66 Program features
Diagnostics
Parameters 02.01 DI status (page 113), 02.03 DIO status (page 113), 02.20 Freq in
(page 114) and 02.21 Freq out (page 114).
For example, with an FIO-21 connected to the drive, parameters controlling DI1…7,
DIO1…4, AI1…3, AO1…2 and RO1…4 are in use.
Settings
Parameter groups 13 Analogue inputs (page 142), 14 Digital I/O (page 148), 15
Analogue outputs (page 158) and 94 Ext IO conf (page 281).
Settings
Parameter group 14 Digital I/O (page 148).
Diagnostics
Parameter 02.02 RO status (page 113).
Fieldbus control
The drive can be connected to several different automation systems through its
fieldbus interface. See chapters Control through the embedded fieldbus interface
(page 329) and Control through a fieldbus adapter (page 357).
Program features 67
Settings
Parameter groups 50 Fieldbus (page 229), 51 FBA settings (page 231), 52 FBA data
in (page 232), 53 FBA data out (page 233) and 58 Embedded Modbus (page 234).
68 Program features
Motor control
Constant speeds
It is possible to predefine up to 7 constant speeds. Constant speeds can be activated,
for example, through digital inputs. Constant speeds override the speed reference.
Settings
Parameter group 26 Constant speeds (page 185).
Critical speeds
A Critical speeds function is available for applications where it is necessary to avoid
certain motor speeds or speed ranges because of, for example, mechanical
resonance problems.
Settings
Parameter group 25 Critical speed (page 184).
n
%
nN
A B C D
t
A: Undercompensated
B: Normally tuned (autotuning)
C: Normally tuned (manually). Better dynamic performance than with B
D: Overcompensated speed controller
The figure below is a simplified block diagram of the speed controller. The controller
output is the reference for the torque controller.
Derivative
acceleration
compensation
Proportional,
Speed integral + Torque
+ Error +
reference - value + reference
Derivative
Actual speed
70 Program features
Settings
Parameter group 23 Speed ctrl (page 176).
Diagnostics
Parameters 01.01 Motor speed rpm (page 112), 01.02 Motor speed % (page 112) and
01.14 Motor speed est (page 112).
Settings
Parameter 99.05 Motor ctrl mode (page 283).
Settings
Parameter 40.07 IR-compensation (page 220).
Program features 71
Load (%)
Overload area
34.14
34.15 34.17
34.16
34.13 Allowed operating range 34.11
34.10 34.12
f (Hz)
Par. 34.03 Par. 34.04 Par. 34.05 Par. 34.06 Par. 34.07
Settings
Parameter group 34 User load curve (page 205).
72 Program features
Par. 38.13
Par. 38.12
Par. 38.11
Par. 38.10
Par. 38.09
f (Hz)
Par. 38.04 Par. 38.05 Par. 38.06 Par. 38.07 Par. 38.08
Notes:
• The U/f curve can be used in scalar control only, i.e., when parameter 99.05 Motor
ctrl mode is set to Scalar.
• Each user-defined point defined must have a higher frequency and higher voltage
than the previous point.
Settings
Flux braking
The drive can provide greater deceleration by raising the level of magnetization in the
motor. By increasing the motor flux, the energy generated by the motor during
braking can be converted to motor thermal energy.
Motor TBr
(%) TBr = Braking torque
speed TN TN = 100 Nm
No flux braking 60
40 Flux braking
20
Flux braking No flux braking
t (s) f (Hz)
The drive monitors the motor status continuously, also during flux braking. Therefore,
flux braking can be used both for stopping the motor and for changing the speed. The
other benefits of flux braking are:
• The braking starts immediately after a stop command is given. The function does
not need to wait for the flux reduction before it can start the braking.
• The cooling of the induction motor is efficient. The stator current of the motor
increases during flux braking, not the rotor current. The stator cools much more
efficiently than the rotor.
Two braking power levels are available:
• Moderate braking provides faster deceleration compared to a situation where flux
braking is disabled. The flux level of the motor is limited to prevent excessive
heating of the motor.
• Full braking exploits almost all available current to convert the mechanical braking
energy to motor thermal energy. Braking time is shorter compared to moderate
braking. In cyclic use, motor heating may be significant.
Settings
Parameter 40.10 Flux braking (page 220).
74 Program features
Application control
Application macros
See chapter Application macros (page 87).
Timers
It is possible to define four different daily or weekly time periods. The time periods can
be used to control four different timers. The on/off statuses of the four timers are
indicated by bits 0…3 of parameter 06.14 Timed func stat, from where the signal can
be connected to any parameter with a bit pointer setting (see page 109). In addition,
bit 4 of parameter 06.14 is on if any one of the four timers is on.
Each time period can be assigned to multiple timers; likewise, a timer can be
controlled by multiple time periods.
The figure below presents how different time periods are active in daily and weekly
modes.
Time period 1: Start time 00:00:00; Stop time 00:00:00 or 24:00:00; Start on Tuesday; Stop
day Sunday
Time period 2: Start time 03:00:00; Stop time 23:00:00; Start day Wednesday; Stop day
Wednesday
Time period 3: Start time 21:00:00; Stop time 03:00:00; Start day Tuesday; Stop day Saturday
Time period 4: Start time 12:00:00; Stop time 00:00:00 or 24:00:00; Start day Thursday; Stop
day Tuesday
Time period 1
(weekly)
Time period 1
(daily)
Time period 2
(weekly)
Time period 2
(daily)
Time period 3
(weekly)
Time period 3
(daily)
Time period 4
(weekly)
Time period 4
(daily)
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
Monday
Tuesday
Wednesday
Thursday
Program features 75
A “boost” function is also available for the activation of the timers: a signal source can
be selected to extend the activation time for a parameter-adjustable time period.
Timer active
Boost signal
Boost time
Settings
Parameter group 36 Timed functions (page 214).
Diagnostics
Parameter 06.14 Timed func stat (page 129).
76 Program features
DC voltage control
Overvoltage control
Overvoltage control of the intermediate DC link is needed with two-quadrant line-side
converters when the motor operates within the generating quadrant. To prevent the
DC voltage from exceeding the overvoltage control limit, the overvoltage controller
automatically decreases the generating torque when the limit is reached.
Undervoltage control
If the incoming supply voltage is cut off, the drive will continue to operate by utilizing
the kinetic energy of the rotating motor. The drive will be fully operational as long as
the motor rotates and generates energy to the drive. The drive can continue the
operation after the break if the main contactor remained closed.
Note: Units equipped with a main contactor must be equipped with a hold circuit (e.g.
UPS) to keep the contactor control circuit closed during a short supply break.
Umains
TM fout UDC
(Nm) (Hz) (V DC)
UDC
160 80 520
120 60 390
fout
80 40 260
TM
40 20 130
t (s)
1.6 4.8 8 11.2 14.4
UDC= intermediate circuit voltage of the drive, fout = output frequency of the drive,
TM = motor torque
Loss of supply voltage at nominal load (fout = 40 Hz). The intermediate circuit DC voltage drops to the
minimum limit. The controller keeps the voltage steady as long as the mains is switched off. The drive runs
the motor in generator mode. The motor speed falls but the drive is operational as long as the motor has
enough kinetic energy.
supply voltage. The actual voltage used is shown by parameter 01.19 Used supply
volt. The DC voltage (UDC) equals 1.35 times this value.
Automatic identification of the supply voltage is performed every time the drive is
powered on. Automatic identification can be disabled by parameter 47.03
SupplyVoltAutoId; the user can then define the voltage manually at parameter 47.04
Supply voltage.
01.07 Dc-voltage
Settings
Parameter group 47 Voltage ctrl (page 228).
Diagnostics
Parameters 01.07 Dc-voltage (page 112), 01.19 Used supply volt (page 112) and
06.05 Limit word1 (page 128).
78 Program features
Temperature measurement
It is possible to detect motor overtemperature by connecting a motor temperature
sensor between +24 V and digital input DI5 on the drive.
Constant current is fed through the sensor. The resistance of the sensor increases as
the motor temperature rises over the sensor reference temperature Tref, as does the
voltage over the resistor. The temperature measurement function reads the voltage
and converts it into ohms.
Program features 79
The figure below shows typical PTC sensor resistance values as a function of the
motor operating temperature.
Ohm
4000
1330
It is possible to adjust the motor temperature supervision limits and select how the
drive reacts when overtemperature is detected.
For further information on the wiring, refer to the Hardware Manual of the drive.
Settings
Parameter group 31 Motor therm prot (page 197).
Diagnostics
Parameters 01.17 Motor temp1 (page 112) and 01.18 Motor temp2 (page 112).
Settings
Parameter group 32 Automatic reset (page 202).
Diagnostics
Parameter 08.07 Alarm word3 (page 132).
Program features 81
Diagnostics
Energy savings calculator
This feature consists of three functionalities:
• An energy optimizer that adjusts the motor flux in such a way that the total
efficiency is maximized
• A counter that monitors used and saved energy by the motor and displays them in
kWh, currency, or volume of CO2 emission, and
• A load analyzer showing the load profile of the drive (see section Load analyzer
on page 82).
Note: The accuracy of the energy savings calculation is directly dependent on the
accuracy of the reference motor power given in parameter 45.08 Pump ref power.
Settings
Parameter group 45 Energy optimising (page 227).
Settings
Parameter group 83 Energy monitoring (page 280).
Diagnostics
Parameters 05.20…05.35 (page 125).
Signal supervision
Three signals can be selected to be supervised by this function. Whenever the signal
exceeds (or falls below) a predefined limit, a bit of 06.13 Superv status is activated.
Absolute values can be used.
Settings
Parameter group 33 Supervision (page 202).
82 Program features
Diagnostics
Parameter 06.13 Superv status (page 129).
Maintenance counters
The program has six different maintenance counters that can be configured to
generate an alarm when the counter reaches a pre-defined limit. The counter can be
set to monitor any parameter. This feature is especially useful as a service reminder.
There are three types of counters:
• Ontime counter. Measures the time a digital source (for example, a bit in a status
word) is on.
• Rising edge counter. This counter is incremented whenever the monitored digital
source changes state from 0 to 1.
• Value counter. This counter measures, by integration, the monitored parameter.
An alarm is given when the calculated area below the signal peak exceeds a
user-defined limit.
Settings
Parameter group 44 Maintenance (page 221).
Diagnostics
Parameters 04.09…04.14 (page 123) and 06.15 Counter status (page 129).
Load analyzer
Peak value logger
The user can select a signal to be monitored by the peak value logger. The logger
records the peak value of the signal along with the time the peak occurred, as well as
motor current, DC voltage and motor speed at the time of the peak.
Amplitude loggers
The drive has two amplitude loggers.
For amplitude logger 2, the user can select a signal to be sampled at 200 ms intervals
when the drive is running, and specify a value that corresponds to 100%. The
collected samples are sorted into 10 read-only parameters according to their
Program features 83
>90%
0…10%
10…20%
20…30%
30…40%
40…50%
50…60%
60…70%
70…80%
80…90%
Amplitude ranges
(parameters 64.24…64.33)
Amplitude logger 1 is fixed to monitor motor current, and cannot be reset. With
amplitude logger 1, 100% corresponds to the maximum output current of the drive
(Imax).
Miscellaneous
Backup and restore of drive contents
General
The drive offers a possibility of backing up numerous settings and configurations to
external storage such as a PC file (using the DriveStudio tool) and the internal
memory of the control panel. These settings and configurations can then be restored
to the drive, or a number of drives.
Backup using DriveStudio includes
• Parameter settings
• User parameter sets
• Application program.
Backup using the drive control panel includes
• Parameter settings
• User parameter sets.
For detailed instructions for performing the backup/restore, refer to page 39 and the
DriveStudio documentation.
Limitations
A backup can be done without interfering with drive operation, but restoring a backup
always resets and reboots the control unit, so restore is not possible with the drive
running.
Restoring backup files from one firmware version to another is considered risky, so
the results should be carefully observed and verified when done for the first time. The
parameters and application support are bound to change between firmware versions
and backups are not always compatible with other firmware versions even if restore is
allowed by the backup/restore tool. Before using the backup/restore functions
between different firmware versions, refer to the release notes of each version.
Applications should not be transferred between different firmware versions. Contact
the supplier of the application when it needs to be updated for a new firmware
version.
Parameter restore
Parameters are divided into three different groups that can be restored together or
individually:
• Motor configuration parameters and identification (ID) run results
• Fieldbus adapter and encoder settings
• Other parameters.
Program features 85
For example, retaining the existing ID run results in the drive will make a new ID run
unnecessary.
Restore of individual parameters can fail for the following reasons:
• The restored value does not fall within the minimum and maximum limits of the
drive parameter
• The type of the restored parameter is different from that in the drive
• The restored parameter does not exist in the drive (often the case when restoring
the parameters of a new firmware version to a drive with an older version)
• The backup does not contain a value for the drive parameter (often the case when
restoring the parameters of an old firmware version to a drive with a newer
version).
In these cases, the parameter is not restored; the backup/restore tool will warn the
user and offer a possibility to set the parameter manually.
Settings
Parameter group 16 System (page 164).
Settings
Parameter group 49 Data storage (page 228).
86 Program features
Drive-to-drive link
The drive-to-drive (D2D) link is a daisy-chained RS-485 transmission line that allows
basic master/follower communication with one master drive and multiple followers.
The drive-to-drive link is used for connecting drives when forming a station with
multiple pumps.
Settings
Parameter group 76 MF communication (page 250).
Application macros 87
5
Application macros
What this chapter contains
This chapter describes the intended use, operation, default control connections, start-
up procedure and an application example of each application macro.
More information on the connectivity of the JCU control unit is given in the Hardware
Manual of the drive.
General
Application macros are pre-defined parameter sets. When starting up the drive, the
user typically selects one of the macros as a basis, makes the essential changes and
saves the result as a user parameter set. User parameter sets are managed by the
parameters in group 16 System (page 164).
Application macros are activated through the control panel Main menu by selecting
ASSISTANTS – Application Macro. A few basic questions about the application
appear on the panel; based on the answers, the most suitable macro is applied by the
drive. Parameter 16.20 Macro selected indicates which application macro is active.
After the activation of an application macro, an assistant can optionally be launched
to set up the essential configuration parameters related to the application. Each of
these assistants can also be invoked later by selecting ASSISTANTS in the control
panel Main menu.
88 Application macros
Default settings
See chapter Additional parameter data (page 287).
Application macros 89
Default settings
Below is a listing of default parameter values that differ from those listed in chapter
Additional parameter data (page 287).
Parameter External control
No. Name macro default
12.01 Ext1/Ext2 sel Ext1
16.16 Menu set active Ext short
16.20 Macro selected Ext ctrl
26.02 Const speed sel1 C.FALSE
77.01 Sleep mode sel Not used
Application macros 91
Default settings
Below is a listing of default parameter values that differ from those listed in chapter
Additional parameter data (page 287).
Parameter Hand/Auto macro
No. Name default
10.05 Ext2 start in1 DI2
12.05 Ext2 ctrl mode Speed
16.16 Menu set active H/A short
16.20 Macro selected Hand/Auto
21.02 Speed ref2 sel AI2 scaled
26.02 Const speed sel1 C.FALSE
77.01 Sleep mode sel Not used
Application macros 93
Default settings
Below is a listing of default parameter values that differ from those listed in chapter
Additional parameter data (page 287).
Parameter Trad. pump control
No. Name macro default
14.07 DIO2 out src Fault(-1)
14.42 RO1 src Trad pump1
14.45 RO2 src Trad pump2
16.16 Menu set active Trad short
16.20 Macro selected Trad ctrl
26.02 Const speed sel1 C.FALSE
75.01 Operation mode Trad ctrl
75.02 Nbr of pumps 2
75.25 Drive start dly 1s
78.01 Autochg style All stop
78.03 Interlock mode On
78.06 Interlock pump 1 DI2
78.07 Interlock pump 2 DI4
Application macros 95
Application examples
Fixed drive-controlled pump with direct-on-line auxiliary pumps
In this example, the drive always controls the same pump. Auxiliary pumps are
connected to the supply through contactors that are controlled by the drive.
Below is a listing of typical parameter values that would be used in this configuration.
Parameter Trad. pump control
No. Name macro default
14.42 RO1 src Ready
14.45 RO2 src Trad pump2
14.48 RO3 src Trad pump3
16.20 Macro selected Trad ctrl
26.02 Const speed sel1 C.FALSE
75.01 Operation mode Trad ctrl
75.02 Nbr of pumps 3
75.25 Drive start dly 1s
78.01 Autochg style All stop
78.02 Autochg trad Aux
78.03 Interlock mode On
78.06 Interlock pump 1 DI2
78.07 Interlock pump 2 DI4
78.07 Interlock pump 3 Not used
Application macros 97
98 Application macros
Application macros 99
DI DI DI
AI AI AI
3 3 3
Analog level
sensor
Stop level
Digital low level
sensor
Low level alarm
Application macros 103
Default settings
Below is a listing of default parameter values that differ from those listed in chapter
Additional parameter data (page 287).
Parameter Level control macro default
No. Name Single pump Multiple pumps
16.16 Menu set active Level short M lvl short
16.20 Macro selected Level ctrl Multi level
76.01 Enable MF comm No Yes
77.01 Sleep mode sel Not used Not used
79.01 Level mode Emptying Emptying
104 Application macros
DI
AI
Default settings
Below is a listing of default parameter values that differ from those listed in chapter
Additional parameter data (page 287).
Parameter Multipump control
No. Name macro default
16.16 Menu set active M pump short
16.20 Macro selected Multi pump
106 Application macros
XAI
+ 1 +VREF Reference voltage output
P –
I OUT 3 AGND Ground
0/4…20 mA
6 AI2+ Actual value measurement. -20…20 mA.
7 AI2- Rin = 100 ohm
XAI
+ 1 +VREF Reference voltage output
P
I – 3 AGND Ground
0/4…20 mA
6 AI2+ Actual value measurement. -20…20 mA.
7 AI2- Rin = 100 ohm
Drive 1 / XAI
– 0/4…20 mA
P 6 AI2+ Actual value measurement. -20…20 mA.
+ Rin = 100 ohm
I 7 AI2-
Drive 3 / XAI
6 AI2+ Actual value measurement. -20…20 mA.
7 AI2- Rin = 100 ohm
Parameters 109
6
Parameters
What this chapter contains
The chapter describes the parameters, including actual signals, of the control
program.
Note: By default, a selective list of parameters is shown by the drive panel or
DriveStudio. All parameters can be displayed by setting parameter 16.21 Menu
selection to Full.
Parameter listing
No. Name/Value Description FbEq
01
01 Actual values Basic signals for monitoring of the drive.
01.01 Motor speed rpm Filtered, estimated motor speed in rpm. The filter time 100 = 1 rpm
constant can be adjusted using parameter 19.03
MotorSpeed filt.
01.02 Motor speed % Actual speed in percent of the motor synchronous speed. 100 = 1%
01.03 Output frequency Estimated drive output frequency in Hz. 100 = 1 Hz
01.04 Motor current Measured motor current in A. 100 = 1 A
01.05 Motor current % Motor current in percent of the nominal motor current. 10 = 1%
01.06 Motor torque Motor torque in percent of the nominal motor torque. See 10 = 1%
also parameter 01.29 Torq nom scale.
01.07 Dc-voltage Measured intermediate circuit voltage. 100 = 1 V
01.14 Motor speed est Estimated motor speed in rpm. 100 = 1 rpm
01.15 Temp inverter Estimated IGBT temperature in percent of fault limit. 10 = 1%
01.17 Motor temp1 Measured temperature of motor 1 in degrees Celsius when a 10 = 1 °C
KTY sensor is used. (With a PTC sensor, the value is always
0.)
01.18 Motor temp2 Measured temperature of motor 2 in degrees Celsius when a 10 = 1 °C
KTY sensor is used. (With a PTC sensor, the value is always
0.)
01.19 Used supply volt Either the user-given supply voltage (parameter 47.04 10 = 1 V
Supply voltage), or, if auto-identification is enabled by
parameter 47.03 SupplyVoltAutoId, the automatically
determined supply voltage.
01.21 Cpu usage Microprocessor load in percent. 1 = 1%
01.22 Power inu out Drive output power in kW or hp, depending on setting of 100 = 1 kW
parameter 16.17 Power unit. or hp
01.23 Motor power Measured motor shaft power in kW or hp, depending on 100 = 1 kW
setting of parameter 16.17 Power unit. or hp
01.24 kWh inverter Amount of energy that has passed through the drive (in 1 = 1 kWh
either direction) in kilowatt-hours. Can be reset by entering a
0 using the DriveStudio PC tool.
01.25 kWh supply Amount of energy that the drive has taken from the AC 1 = 1 kWh
supply in kilowatt-hours. Can be reset by entering a 0 using
the DriveStudio PC tool.
01.26 On-time counter On-time counter. The counter runs when the drive is 1=1h
powered. Can be reset by entering a 0 using the DriveStudio
PC tool.
01.27 Run-time counter Motor run-time counter. The counter runs when the inverter 1=1h
modulates. Can be reset by entering a 0 using the
DriveStudio PC tool.
Note: The drive logic uses this value for equalization of
pump running duties. See section Autochange (page 61).
01.28 Fan on-time Running time of the drive cooling fan. Can be reset by 1=1h
entering a 0 using the DriveStudio PC tool.
01.29 Torq nom scale Nominal torque which corresponds to 100%. 1000 =
Note: This value is copied from parameter 99.12 Mot nom 1 N•m
torque if entered. Otherwise the value is calculated.
Parameters 113
02.26 FBA main ref1 Internal and scaled reference 1 of the drive received through 1=1
the fieldbus adapter interface. See parameter 50.04 FBA
ref1 modesel and chapter Control through a fieldbus adapter
on page 357.
02.27 FBA main ref2 Internal and scaled reference 2 of the drive received through 1=1
the fieldbus adapter interface. See parameter 50.05 FBA
ref2 modesel and chapter Control through a fieldbus adapter
on page 357.
02.34 Panel ref Reference given from the control panel. See also parameter 100 = 1 rpm
56.07 Local ref unit. 10 = 1%
Parameters 119
02.38 EFB main ref1 Internal and scaled reference 1 of the drive received through -
the embedded fieldbus interface. See parameter 50.04 FBA
ref1 modesel and chapter Control through the embedded
fieldbus interface on page 329.
02.39 EFB main ref2 Internal and scaled reference 2 of the drive received through --
the embedded fieldbus interface. See parameter 50.05 FBA
ref2 modesel and chapter Control through the embedded
fieldbus interface on page 329.
02.40 FBA setpoint Target parameter for writing the setpoint from the fieldbus. -
The unit and scaling are defined by parameters 28.06 Act
unit sel and 28.07 Act FBA scaling respectively.
02.41 FBA act val Target parameter for writing a feedback value from the -
fieldbus. The unit and scaling are defined by parameters
28.06 Act unit sel and 28.07 Act FBA scaling respectively.
02.42 Shared DI Status of shared digital inputs received through the drive-to- -
drive link. Example: 00000001 = DI1 is on, DI2…DI6 are off.
See parameters 76.11…76.16.
02.43 Shared signal 1 Shows the value of shared signal 1 as received through the -
drive-to-drive link. See parameters 76.11…76.16.
02.44 Shared signal 2 Shows the value of shared signal 2 as received through the -
drive-to-drive link. See parameters 76.11…76.16.
Parameters 123
Bit Name
0 Pump 1. Note: The setting of parameter 78.02 Autochg trad determines whether “Pump
1” refers to the first pump of the station, or the first auxiliary pump of the station.
1 Pump 2
2 Pump 3
3 Pump 4
4 Pump 5
5 Pump 6
6 Pump 7
7 Pump 8
05.03 Trad master In traditional pump control, the number of the pump that is 1=1
directly controlled by the drive.
05.04 Nbr aux pumps on Number of auxiliary pumps running. 1=1
05.05 Flow act Actual flow as calculated by the drive. See parameter group 100 = 1 m3/h
80 Flow calculation (page 267).
05.06 Flow by head Flow calculated on the basis of the HQ performance curve. 100 = 1 m3/h
See parameter group 80 Flow calculation (page 267).
05.07 Flow by power Flow calculated on the basis of the PQ performance curve. 100 = 1 m3/h
See parameter group 80 Flow calculation (page 267).
05.08 Total flow Total calculated flow. Stored when the drive is not powered. 1 = 1 m3
Can be reset using parameter 80.33 Sum flow reset.
05.09 Bypass ref Reference used when parameter 75.01 Operation mode is 10 = 1 rpm
set to Reg bypass.
05.10 Speed ref Final speed reference from the pump control logic. 10 = 1 rpm
05.20 kWh current read Energy consumed during the current period. 1 = 1 kWh
The length of the period is set by parameter 83.02 Mon
period.
05.21 kWh prev read Energy consumed during the last completed period. The 1 = 1 kWh
length of the period is set by parameter 83.02 Mon period.
05.22 kWh posprev read Energy consumed during the period before the last 1 = 1 kWh
completed period. The length of the period is set by
parameter 83.02 Mon period.
05.23 kWh cur mon read Energy consumed during the current month. 1 = 1 kWh
05.24 kWh January Energy consumed during last January. 1 = 1 kWh
05.25 kWh February Energy consumed during last February. 1 = 1 kWh
05.26 kWh March Energy consumed during last March. 1 = 1 kWh
05.27 kWh April Energy consumed during last April. 1 = 1 kWh
05.28 kWh May Energy consumed during last May. 1 = 1 kWh
05.29 kWh June Energy consumed during last June. 1 = 1 kWh
05.30 kWh July Energy consumed during last July. 1 = 1 kWh
05.31 kWh August Energy consumed during last August. 1 = 1 kWh
05.32 kWh September Energy consumed during last September. 1 = 1 kWh
05.33 kWh October Energy consumed during last October. 1 = 1 kWh
05.34 kWh November Energy consumed during last November. 1 = 1 kWh
126 Parameters
08
08 Alarms & faults Alarm and fault information.
08.01 Active fault Fault code of the latest fault. 1=1
08.02 Last fault Fault code of the 2nd latest fault. 1=1
08.03 Fault time hi Time (real time or power-on time) at which the active fault 1=1d
occurred in format dd.mm.yy (day, month and year).
08.04 Fault time lo Time (real time or power-on time) at which the active fault 1=1
occurred in format hh.mm.ss (hours, minutes and seconds).
08.05 Alarm word1 Alarm word 1. Can be reset by entering a 0. -
Bit Name
0…2 Reserved
3 SAFE TORQUE OFF (page 314)
4 STO MODE CHANGE (page 314)
5 MOTOR TEMPERATURE (page 314)
6 EMERGENCY OFF (page 314)
7 RUN ENABLE (page 314)
8 ID-RUN (page 315)
9 EMERGENCY STOP (page 315)
10…12 Reserved
13 DEVICE OVERTEMP (page 315)
14 INTBOARD OVERTEMP (page 315)
15 Reserved
132 Parameters
Bit Name
0 Reserved
1 FIELDBUS COMM (page 315)
2 LOCAL CTRL LOSS (page 315)
3 AI SUPERVISION (page 315)
4 FB PAR CONF (page 315)
5 NO MOTOR DATA (page 315)
6…15 Reserved
Bit Name
0…2 Reserved
3 PS COMM (page 316)
4 RESTORE (page 316)
5 CUR MEAS CALIBRATION (page 316)
6 Reserved
7 EARTH FAULT (page 316)
8 AUTORESET (page 316)
9 MOTOR NOM VALUE (page 316)
10 Reserved
11 STALL (page 316)
12 LCURVE (page 316)
13 LCURVE PAR (page 316)
14 FLUX REF PAR (page 316)
15 Reserved
Bit Name
0 OPTION COMM LOSS (page 316)
1 SOLUTION ALARM (page 320)
2 MOTTEMPAL2 (page 317)
3 IGBTOLALARM (page 317)
4 IGBTTEMPALARM (page 317)
5 COOLALARM (page 317)
6 MENU CHANGED (page 317)
7 TEMP MEAS FAILURE (page 318)
8 Maintenance counter alarms 2055…2071 (page 318)
9 DC NOT CHARGED (page 318)
10 AUTOTUNE FAILED (page 318)
11 START INTERLOCK (page 318)
12 EFB COMM LOSS (page 319)
13…15 Reserved
Parameters 133
Bit Name
0 PIPEFILL TIMEOUT (page 319)
1 MIN FLOW (page 319)
2 MAX FLOW (page 319)
3 LOW PRESSURE (page 319)
4 HIGH PRESSURE (page 319)
5 VERY LOW PRESS (page 319)
6 VERY HIGH PRESS (page 319)
7 PROFILE HIGH (page 319)
8 MAX CLEANINGS (page 319)
9 ALL PUMPS INLOCKD (page 319)
10 ENERGY LIMIT (page 319)
11 DATE WRONG (page 320)
12…13 Reserved
14 BOOSTING (page 320)
15 PIPE FILLING (page 320)
Bit Name
0 NO MORE PUMPS (page 320)
1 CLEANING (page 320)
2 AUTOCHANGE (page 320)
3 SLEEPING (page 320)
4 START DELAY (page 320)
5 LC TANK FULL (page 320)
6 LC TANK EMPTY (page 320)
7 MF MASTER LOST (page 320)
8 MF NO SHARED DATA (page 320)
9…15 Reserved
Bit Name
0 MIN FLOW (page 328)
1 MAX FLOW (page 328)
2 LOW PRESSURE (page 328)
3 HIGH PRESSURE (page 328)
4 VERY LOW PRESS (page 328)
5 VERY HIGH PRESS (page 328)
6 MAX CLEANINGS (page 328)
7 PIPEFILL TOUT (page 328)
8 MF MASTER LOST (page 328)
9 MF NO SHARED DATA (page 328)
10…31 Reserved
134 Parameters
Bit Name
0 MIN FLOW (page 319)
1 MAX FLOW (page 319)
2 LOW PRESSURE (page 319)
3 HIGH PRESSURE (page 319)
4 VERY LOW PRESS (page 319)
5 VERY HIGH PRESS (page 319)
6 PROFILE HIGH (page 319)
7 MAX CLEANINGS (page 319)
8 CLEANING (page 320)
9 PIPEFILL TIMEOUT (page 319)
10 ALL PUMPS INLOCKD (page 319)
11 ENERGY LIMIT (page 319)
12 DATE WRONG (page 320)
13…14 Reserved
15 BOOSTING (page 320)
16 PIPE FILLING (page 320)
17 NO MORE PUMPS (page 320)
18 AUTOCHANGE (page 320)
19 SLEEPING (page 320)
20 START DELAY (page 320)
21 MF MASTER LOST (page 320)
22 Reserved
23 LC TANK FULL (page 320)
24 LC TANK EMPTY (page 320)
25 MF NO SHARED DATA (page 320)
26…31 Reserved
09
09 System info Drive type, program revision and option slot occupation
information.
09.01 Drive type Displays the drive type (for example, ACQ810). -
09.02 Drive rating ID Displays the inverter type (ACQ810-…) of the drive. 1=1
0 = Unconfigured,
201 = 02A7-4, 202 = 03A0-4, 203 = 03A5-4, 204 = 04A9-4,
205 = 06A3-4, 206 = 08A3-4, 207 = 11A0-4, 208 = 14A4-4,
209 = 021A-4, 210 = 028A-4, 211 = 032A-4, 212 = 035A-4,
213 = 040A-4, 214 = 053A-4, 215 = 067A-4, 216 = 080A-4,
217 = 098A-4, 218 = 138A-4, 220 = 162A-4, 221 = 203A-4,
222 = 240A-4, 223 = 286A-4, 224 = 302A-4, 225 = 361A-4,
226 = 414A-4, 227 = 477A-4, 228 = 550A-4, 229 = 616A-4,
230 = 704A-4, 241 = 02A7-2, 242 = 03A0-2, 243 = 03A5-2,
244 = 04A9-2, 245 = 06A3-2, 246 = 08A3-2, 247 = 11A0-2,
248 = 14A4-2, 249 = 021A-2, 250 = 028A-2, 251 = 032A-2,
252 = 035A-2, 253 = 040A-2, 254 = 053A-2, 255 = 067A-2,
256 = 080A-2
09.03 Firmware ID Displays the firmware name. E.g. UIFQ. -
09.04 Firmware ver Displays the version of the firmware package in the drive, -
e.g. 2002 hex.
09.05 Firmware patch Displays the version of the firmware patch in the drive. 1=1
Parameters 135
State of source
Command
(via par 10.02)
0 -> 1 Start
1 -> 0 Stop
FBA The start and stop commands are taken from the fieldbus 3
Control Word selected by parameter 50.15 Fb cw used.
D2D Reserved. 4
In1F In2R The source selected by 10.02 Ext1 start in1 is the forward 5
start signal, the source selected by 10.03 Ext1 start in2 is the
reverse start signal.
State of source
Command
(via par 10.05)
0 -> 1 Start
1 -> 0 Stop
In1St In2Dir The source selected by 10.05 Ext2 start in1 is the start signal 6
(0 = stop, 1 = start), the source selected by 10.06 Ext2 start
in2 is the direction signal (0 = forward, 1 = reverse).
10.05 Ext2 start in1 Selects source 1 of start and stop commands for external
control location EXT2. See parameter 10.04 Ext2 start func,
selections In1 and 3-wire.
Note: This parameter cannot be changed while the drive is
running.
DI1 Digital input DI1 (as indicated by 02.01 DI status, bit 0). 1073742337
DI2 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873
DIO4 Digital input/output DIO4 (as indicated by 02.03 DIO status, 1073938947
bit 3).
Timed func Bit 4 of parameter 06.14 Timed func stat. The bit is on when 1074005518
any one of the four timers configured in parameter group 36
Timed functions is on.
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
10.06 Ext2 start in2 Selects source 2 of start and stop commands for external
control location EXT2. See parameter 10.04 Ext2 start func,
selection 3-wire.
Note: This parameter cannot be changed while the drive is
running.
DI2 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873
DI5 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
10.10 Fault reset sel Selects the source of the external fault reset signal. The
signal resets the drive after a fault trip if the cause of the fault
no longer exists.
0 -> 1 = Fault reset.
DI1 Digital input DI1 (as indicated by 02.01 DI status, bit 0). 1073742337
DI2 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873
DI3 Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409
DI4 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945
DI5 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481
138 Parameters
DC hold
Motor speed
t
Reference
11.04 Dc hold
speed
t
Notes:
• The DC hold function has no effect if the start signal is
switched off.
• The DC hold function can only be activated in speed
control mode.
• The DC hold function cannot be activated if parameter
99.05 Motor ctrl mode is set to Scalar.
• Injecting DC current into the motor causes the motor to
heat up. In applications where long DC hold times are
required, externally ventilated motors should be used. If
the DC hold period is long, the DC hold cannot prevent
the motor shaft from rotating if a constant load is applied
to the motor.
Disabled The DC hold function is disabled. 0
Enabled The DC hold function is enabled. 1
12
12 Operating mode Selection of external control location and EXT2 operating
mode.
12.01 Ext1/Ext2 sel Selects the external control location (EXT1 or EXT2), or the
source of a selection signal (0 = EXT1; 1 = EXT2).
Ext1 EXT1 is active. 0
142 Parameters
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
AI (scaled)
13.04
13.03 AI (mA/V)
13.02
13.05
AI (scaled)
13.09
13.08 AI (mA/V)
13.07
13.10
AI (scaled)
13.14
13.13 AI (mA/V)
13.12
13.15
AI (scaled)
13.19
13.18 AI (mA/V)
13.17
13.20
AI (scaled)
13.24
13.23 AI (mA/V)
13.22
13.25
Bit Name
0 1 = Invert DI1
1 1 = Invert DI2
2 1 = Invert DI3
3 1 = Invert DI4
4 1 = Invert DI5
14.02 DIO1 conf Selects whether DIO1 is used as a digital output or input.
Output DIO1 is used as a digital output. 0
Input DIO1 is used as a digital input. 1
Freq input DIO1 is used as a frequency input. 2
14.03 DIO1 out src Selects a drive signal to be connected to digital output DIO1
(when 14.02 DIO1 conf is set to Output).
Trad pump7 Bit 6 of 05.02 Trad pump cmd (see page 125). 1074136322
Trad pump8 Bit 7 of 05.02 Trad pump cmd (see page 125). 1074201858
Ready Bit 0 of 06.01 Status word1 (see page 126). 1073743361
Enabled Bit 1 of 06.01 Status word1 (see page 126). 1073808897
Started Bit 2 of 06.01 Status word1 (see page 126). 1073874433
Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969
Alarm Bit 7 of 06.01 Status word1 (see page 126). 1074202113
Ext2 active Bit 8 of 06.01 Status word1 (see page 126). 1074267649
Fault Bit 10 of 06.01 Status word1 (see page 126). 1074398721
Parameters 149
Drive status 1
DIO1 status 1
Time
tOn tOff tOn tOff
Drive status 1
1
DIO2 status
0
Time
tOn tOff tOn tOff
Drive status 1
RO1 status 1
Time
tOn tOff tOn tOff
14.59
14.60
fDIO2 (Hz)
14.64
14.65
14.64
14.65
Bit Name
0 1 = Invert DIO1
1 1 = Invert DIO2
2 1 = Invert DIO3 (on optional FIO-01 I/O Extension)
3 1 = Invert DIO4 (on optional FIO-01 I/O Extension)
4 1 = Invert DIO5 (on optional FIO-01 I/O Extension)
5 1 = Invert DIO6 (on optional FIO-01 I/O Extension)
6 1 = Invert DIO7 (on optional FIO-01 I/O Extension)
7 1 = Invert DIO8 (on optional FIO-01 I/O Extension)
8 1 = Invert DIO9 (on optional FIO-01 I/O Extension)
9 1 = Invert DIO10 (on optional FIO-01 I/O Extension)
15
15 Analogue outputs Selection and processing of actual signals to be indicated
through the analog outputs.
See also section Programmable analog outputs on page 65.
15.01 AO1 src Selects a drive signal to be connected to analog output AO1.
Speed rpm 01.01 Motor speed rpm (see page 112). 1073742081
Speed % 01.02 Motor speed % (see page 112). 1073742082
Frequency 01.03 Output frequency (see page 112). 1073742083
Current 01.04 Motor current (see page 112). 1073742084
Current % 01.05 Motor current % (see page 112). 1073742085
Torque 01.06 Motor torque (see page 112). 1073742086
Dc-voltage 01.07 Dc-voltage (see page 112). 1073742087
Parameters 159
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
IAO1 (mA)
15.03
15.04
15.03
15.04
IAO2 (V)
15.09
15.10
15.09
15.10
IAO3 (mA)
15.15
15.16
15.15
15.16
Speed
Time
Speed
Speed controller remains
active. Motor is decelerated to
true zero speed.
Delay Time
Speed
20.01
Time
20.02
20.01
Maximum speed
21.09
SpeedRef min abs
20.02
Minimum speed
Linear ramp:
Par. 22.07 = 0 s
Speed
Linear ramp:
Par. 22.06 = 0 s
S-curve ramp:
Par. 22.07 > 0 s
S-curve ramp:
Par. 22.06 > 0 s
Time
Deceleration:
Linear ramp:
Par. 22.08 = 0 s
Speed
Linear ramp:
Par. 22.09 = 0 s
S-curve ramp:
Par. 22.08 > 0 s
S-curve ramp:
Par. 22.09 > 0 s
Time
%
Gain = Kp = 1
TI = Integration time = 0
TD= Derivation time = 0
Error value
Controller output
Controller e = Error value
output = Kp × e
Time
Controller output
Gain = Kp = 1
TI = Integration time = 0
TD= Derivation time = 0
Kp × e
Kp × e e = Error value
Time
TI
Controller output
Δe
Kp × TD ×
Ts Kp × e
Error value
Kp × e e = Error value
TI Time
Gain = Kp = 1
TI = Integration time > 0
TD= Derivation time > 0
Ts= Sample time period = 250 µs
Δe = Error value change between two samples
Speed reference
Actual speed
Time
Acceleration compensation:
Speed reference
Actual speed
Time
Motor speed in
% of nominal
No drooping
100%
23.14 Drooping rate
Drooping
Coefficient for Kp or TI
1.000
Actual speed
(rpm)
0 23.16 PI adapt 23.15 PI adapt
min sp max sp
Kp = Proportional gain
TI = Integration time
0 … 30000 rpm Maximum actual speed for speed controller adaptation. 1 = 1 rpm
23.16 PI adapt min sp Minimum actual speed for speed controller adaptation. See
parameter 23.15 PI adapt max sp.
0 … 30000 rpm Minimum actual speed for speed controller adaptation. 1 = 1 rpm
23.17 Pcoef at min sp Proportional gain coefficient at minimum actual speed. See
parameter 23.15 PI adapt max sp.
0.000 … 10.000 Proportional gain coefficient at minimum actual speed. 1000 = 1
23.18 Icoef at min sp Integration time coefficient at minimum actual speed. See
parameter 23.15 PI adapt max sp.
0.000 … 10.000 Integration time coefficient at minimum actual speed. 1000 = 1
Parameters 183
Motor speed
(rpm)
1560
1380
690
540
1 2 3 4 Drive speed
(rpm)
DI1 Digital input DI1 (as indicated by 02.01 DI status, bit 0). 1073742337
DI2 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873
DI3 Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409
DI4 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945
DI5 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
26.03 Const speed sel2 When bit 0 of parameter 26.01 Const speed func is 0
(Separate), selects a source that activates constant speed 2.
When bit 0 of parameter 26.01 Const speed func is 1
(Packed), this parameter and parameters 26.02 Const speed
sel1 and 26.04 Const speed sel3 select three sources that
are used to activate constant speeds. See table at parameter
26.02 Const speed sel1.
DI1 Digital input DI1 (as indicated by 02.01 DI status, bit 0). 1073742337
DI2 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873
DI3 Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409
DI4 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945
DI5 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
26.04 Const speed sel3 When bit 0 of parameter 26.01 Const speed func is 0
(Separate), selects a source that activates constant speed 3.
When bit 0 of parameter 26.01 Const speed func is 1
(Packed), this parameter and parameters 26.02 Const speed
sel1 and 26.03 Const speed sel2 select three sources that
are used to activate constant speeds. See table at parameter
26.02 Const speed sel1.
DI1 Digital input DI1 (as indicated by 02.01 DI status, bit 0). 1073742337
DI2 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873
Parameters 187
Error/Controller output
O
I
G×I
G×I
Time
Ti
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
PID
27.01 PID
setpoint sel
27.12
27.13
27.14 04.05
27.15
27.16
27.18
27.19
PID
27.01 PID
setpoint sel
27.12
27.13
27.14
27.15
27.16
27.18 04.05
27.19
Bit Function
Ena sup (Enable supervision)
0 0 = Disabled: Supervision disabled.
1 = Enabled: Supervision enabled.
Ena warn (Enable warning)
1 0 = Disabled
1 = Enabled: Drive generates alarm STALL (0x7121) upon a stall condition.
Ena fault (Enable fault)
2 0 = Disabled
1 = Enabled: Drive trips on fault STALL (0x7121) upon a stall condition.
30.10 Stall curr lim Stall current limit in percent of the nominal current of the
motor. See parameter 30.09 Stall function.
0.0 … 1600.0% Stall current limit. 10 = 1%
30.11 Stall freq hi Stall frequency limit. See parameter 30.09 Stall function.
Note: Setting the limit below 10 Hz is not recommended.
0.5 … 1000.0 Hz Stall frequency limit. 10 = 1 Hz
30.12 Stall time Stall time. See parameter 30.09 Stall function.
0 … 3600 s Stall time. 1=1s
31
31 Motor therm prot Motor temperature measurement and thermal protection
settings.
31.01 Mot temp1 prot Selects how the drive reacts when motor overtemperature is
detected by motor thermal protection 1.
No Motor thermal protection 1 inactive. 0
Alarm The drive generates alarm MOTOR TEMPERATURE 1
(0x4310) if the temperature exceeds the alarm level defined
by parameter 31.03 Mot temp1 almLim.
Fault The drive generates alarm MOTOR TEMPERATURE 2
(0x4310) or trips on fault MOTOR OVERTEMP (0x4310) if
the temperature exceeds the alarm/fault level defined by
parameter 31.02 Mot temp1 almLim / 31.03 Mot temp1
almLim (whichever is lower).
198 Parameters
I/IN
(%) I = Motor current
IN = Nominal motor current
150
31.10
100
50
31.11
Temperature
Motor nominal
temperature rise
Ambient temperature
Time
Motor load
100%
Time
Temperature rise
100%
63%
Bit Fault
0 AR overcurrent
1 AR overvoltage
2 AR undervoltage
3 AR AI min
4 Reserved
5 AR external
32.02 Number of trials Defines the number of automatic fault resets the drive
performs within the time defined by parameter 32.03 Trial
time.
0…5 Number of automatic resets. 1=1
32.03 Trial time Defines the time for the automatic fault reset function. See
parameter 32.02 Number of trials.
1.0 … 600.0 s Time for automatic resets. 10 = 1 s
32.04 Delay time Defines the time that the drive will wait after a fault before
attempting an automatic reset. See parameter 32.01
Autoreset sel.
0.0 … 120.0 s Resetting delay. 10 = 1 s
33
33 Supervision Configuration of signal supervision.
See also section Signal supervision on page 81.
33.01 Superv1 func Selects the mode of supervision 1.
Disabled Supervision 1 not in use. 0
Low When the signal selected by parameter 33.02 Superv1 act 1
falls below the value of parameter 33.04 Superv1 lo, bit 0 of
06.13 Superv status is activated.
High When the signal selected by parameter 33.02 Superv1 act 2
exceeds the value of parameter 33.03 Superv1 hi, bit 0 of
06.13 Superv status is activated.
Abs Low When the absolute value of the signal selected by parameter 3
33.02 Superv1 act falls below the value of parameter 33.04
Superv1 lo, bit 0 of 06.13 Superv status is activated.
Abs High When the absolute value of the signal selected by parameter 4
33.02 Superv1 act exceeds the value of parameter 33.03
Superv1 hi, bit 0 of 06.13 Superv status is activated.
33.02 Superv1 act Selects the signal to be monitored by supervision 1. See
parameter 33.01 Superv1 func.
Speed rpm 01.01 Motor speed rpm (see page 112). 1073742081
Speed % 01.02 Motor speed % (see page 112). 1073742082
Frequency 01.03 Output frequency (see page 112). 1073742083
Parameters 203
Bit Function
Ena sup (Enable supervision)
0 0 = Disabled: Supervision disabled.
1 = Enabled: Supervision enabled.
Input value sel (Input value selection)
1 0 = Current: Current is supervised.
1 = Torque: Torque is supervised.
Ena warn (Enable warning)
2 0 = Disabled
1 = Enabled: Drive generates alarm LCURVE (0x2312) when the curve is exceeded.
Ena fault (Enable fault)
3 0 = Disabled
1 = Enabled: Drive trips on fault LOAD CURVE (0x2312) when the curve is exceeded.
Ena lim integ (Enable limit integration)
0 = Disabled
4 1 = Enabled: Integration time defined by parameter 34.18 Load integ time is used. After
the supervision is evoked, the current or torque is limited by the upper boundary of the
load curve.
Ena lim always (Enable limit always)
0 = Disabled
5
1 = Enabled: The current or torque is always limited by the upper boundary of the load
curve.
206 Parameters
Bit Function
Ena sup (Enable supervision)
0 0 = Disabled: Supervision disabled.
1 = Enabled: Supervision enabled.
Input value sel (Input value selection)
1 0 = Current: Current is supervised.
1 = Torque: Torque is supervised.
Ena warn (Enable warning)
0 = Disabled
2
1 = Enabled: Drive generates alarm LCURVE (0x2312) when the load remains below the
curve for longer than the time defined by parameter 34.20 Underload time.
Ena fault (Enable fault)
0 = Disabled
3
1 = Enabled: Drive trips on fault LOAD CURVE (0x2312) when the load remains below
the curve for longer than the time defined by parameter 34.20 Underload time.
34.03 Load freq1 Drive output frequency at point 1 of user load curve.
1 … 500 Hz Frequency at point 1. 1 = 1 Hz
34.04 Load freq2 Drive output frequency at point 2 of user load curve.
1 … 500 Hz Frequency at point 2. 1 = 1 Hz
34.05 Load freq3 Drive output frequency at point 3 of user load curve.
1 … 500 Hz Frequency at point 3. 1 = 1 Hz
34.06 Load freq4 Drive output frequency at point 4 of user load curve.
1 … 500 Hz Frequency at point 4. 1 = 1 Hz
34.07 Load freq5 Drive output frequency at point 5 of user load curve.
1 … 500 Hz Frequency at point 5. 1 = 1 Hz
34.08 Load low lim1 Minimum load (current or torque) at point 1 of user load
curve.
0 … 1600% Minimum load at point 1. 1 = 1%
34.09 Load low lim2 Minimum load (current or torque) at point 2 of user load
curve.
0 … 1600% Minimum load at point 2. 1 = 1%
34.10 Load low lim3 Minimum load (current or torque) at point 3 of user load
curve.
0 … 1600% Minimum load at point 3. 1 = 1%
34.11 Load low lim4 Minimum load (current or torque) at point 4 of user load
curve.
0 … 1600% Minimum load at point 4. 1 = 1%
34.12 Load low lim5 Minimum load (current or torque) at point 5 of user load
curve.
0 … 1600% Minimum load at point 5. 1 = 1%
34.13 Load high lim1 Maximum load (current or torque) at point 1 of user load
curve.
0 … 1600% Maximum load at point 1. 1 = 1%
Parameters 207
35.06
35.07
35.13
35.14
35.20
35.21
Bit Function
Timer1 mode
0 0 = Daily
1 = Weekly
Timer2 mode
1 0 = Daily
1 = Weekly
Timer3 mode
2 0 = Daily
1 = Weekly
Timer4 mode
3 0 = Daily
1 = Weekly
36.03 Start time1 Defines the start time for time period 1.
00:00:00 … Start time for time period 1. 1=1s
24:00:00 (24:00:00 =
86400)
36.04 Stop time1 Defines the stop time for time period 1.
00:00:00 … Stop time for time period 1. 1=1s
24:00:00 (24:00:00 =
86400)
36.05 Start day1 Defines the week day on which time period 1 begins.
Parameters 215
Bit Function
0 Timer1 ena (Time period 1 enable)
1 Timer2 ena (Time period 2 enable)
2 Timer3 ena (Time period 3 enable)
3 Timer4 ena (Time period 4 enable)
4 Boost ena (Boost enable)
36.22 Timed func2 Selects which time periods (1…4) are used with timed
function 2. Also determines whether boost is used with timed
function 2.
The parameter is a 16-bit word with each bit corresponding
to a function. Whenever a bit is set to 1, the corresponding
function is in use.
The bits of the binary number correspond to the following
functions:
Bit Function
0 Timer1 ena (Time period 1 enable)
1 Timer2 ena (Time period 2 enable)
2 Timer3 ena (Time period 3 enable)
3 Timer4 ena (Time period 4 enable)
4 Boost ena (Boost enable)
218 Parameters
Bit Function
0 Timer1 ena (Time period 1 enable)
1 Timer2 ena (Time period 2 enable)
2 Timer3 ena (Time period 3 enable)
3 Timer4 ena (Time period 4 enable)
4 Boost ena (Boost enable)
36.24 Timed func4 Selects which time periods (1…4) are used with timed
function 4. Also determines whether boost is used with timed
function 4.
The parameter is a 16-bit word with each bit corresponding
to a function. Whenever a bit is set to 1, the corresponding
function is in use.
The bits of the binary number correspond to the following
functions:
Bit Function
0 Timer1 ena (Time period 1 enable)
1 Timer2 ena (Time period 2 enable)
2 Timer3 ena (Time period 3 enable)
3 Timer4 ena (Time period 4 enable)
4 Boost ena (Boost enable)
38
38 Flux ref Flux reference and U/f curve settings.
See also section User-definable U/f curve on page 72.
38.01 Flux ref Sets the flux reference (in percent of parameter 99.08 Mot
nom freq) at field weakening point.
0 … 200% Flux reference at field weakening point. 1 = 1%
38.03 U/f curve func Selects the form of the U/f (voltage/frequency) curve below
the field weakening point.
Note: This functionality can be used in scalar control only,
i.e. when 99.05 Motor ctrl mode is set to Scalar.
Linear Linear U/f curve. Recommended for constant-torque 0
applications.
Quadratic Quadratic U/f curve. Recommended for centrifugal pump 1
and fan applications.
User Custom U/f curve. The curve is formed by the points defined 2
by parameters 38.04…38.13.
38.04 U/f curve freq1 Defines the frequency at the 1st point on the custom U/f
curve in percent of parameter 99.08 Mot nom freq.
1 … 500% 1st point, frequency. 1 = 1%
38.05 U/f curve freq2 Defines the frequency at the 2nd point on the custom U/f
curve in percent of parameter 99.08 Mot nom freq.
Parameters 219
U / UN
(%)
100%
60% of nominal
frequency
Bit Function
Counter mode
0 0 = Loop: If alarm is enabled by bit 1, the alarm stays active only for 10 seconds.
1 = Saturate: If alarm is enabled by bit 1, the alarm stays active until reset.
Alarm ena (Alarm enable)
1 0 = Disable: No alarm is given when limit is reached.
1 = Enable: Alarm is given when limit is reached.
44.02 Ontime1 src Selects the signal to be monitored by on-time counter 1. See
parameter 44.01 Ontime1 func.
RO1 Relay output RO1 (as indicated by 02.02 RO status, bit 0). 1073742338
Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969
Charged Bit 9 of 06.02 Status word2 (see page 127). 1074333186
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
44.03 Ontime1 limit Sets the alarm limit for on-time counter 1. See parameter
44.01 Ontime1 func.
0…2147483647 s Alarm limit for on-time counter 1.
44.04 Ontime1 alm sel Selects the alarm for on-time counter 1. See parameter
44.01 Ontime1 func.
On-time1 Pre-selectable alarm for on-time counter 1. 0
Device clean Pre-selectable alarm for on-time counter 1. 1
Add cool fan Pre-selectable alarm for on-time counter 1. 2
Cabinet fan Pre-selectable alarm for on-time counter 1. 3
Dc-capacitor Pre-selectable alarm for on-time counter 1. 4
Mot bearing Pre-selectable alarm for on-time counter 1. 5
222 Parameters
Bit Function
Counter mode
0 0 = Loop: If alarm is enabled by bit 1, the alarm stays active only for 10 seconds.
1 = Saturate: If alarm is enabled by bit 1, the alarm stays active until reset.
Alarm ena (Alarm enable)
1 0 = Disable: No alarm is given when limit is reached.
1 = Enable: Alarm is given when limit is reached.
44.06 Ontime2 src Selects the signal to be monitored by on-time counter 2. See
parameter 44.05 Ontime2 func.
RO1 Relay output RO1 (as indicated by 02.02 RO status, bit 0). 1073742338
Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969
Charged Bit 9 of 06.02 Status word2 (see page 127). 1074333186
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
44.07 Ontime2 limit Sets the alarm limit for on-time counter 2. See parameter
44.05 Ontime2 func.
0 … 2147483647 s Alarm limit for on-time counter 2. 1=1s
44.08 Ontime2 alm sel Selects the alarm for on-time counter 2. See parameter
44.05 Ontime2 func.
On-time2 Pre-selectable alarm for on-time counter 2. 0
Device clean Pre-selectable alarm for on-time counter 2. 1
Add cool fan Pre-selectable alarm for on-time counter 2. 2
Cabinet fan Pre-selectable alarm for on-time counter 2. 3
Dc-capacitor Pre-selectable alarm for on-time counter 2. 4
Mot bearing Pre-selectable alarm for on-time counter 2. 5
Parameters 223
Bit Function
Counter mode
0 0 = Loop: If alarm is enabled by bit 1, the alarm stays active only for 10 seconds.
1 = Saturate: If alarm is enabled by bit 1, the alarm stays active until reset.
Alarm ena (Alarm enable)
1 0 = Disable: No alarm is given when limit is reached.
1 = Enable: Alarm is given when limit is reached.
44.10 Edge count1 src Selects the signal to be monitored by rising edge counter 1.
See parameter 44.09 Edge count1 func.
RO1 Relay output RO1 (as indicated by 02.02 RO status, bit 0). 1073742338
Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969
Charged Bit 9 of 06.02 Status word2 (see page 127). 1074333186
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
44.11 Edge count1 lim Sets the alarm limit for rising edge counter 1. See parameter
44.09 Edge count1 func.
0 … 2147483647 Alarm limit for rising edge counter 1. 1=1
44.12 Edge count1 div Divisor for rising edge counter 1. Determines how many
rising edges increment the counter by 1.
1 … 2147483647 Divisor for rising edge counter 1. 1=1
44.13 Edg cnt1 alm sel Selects the alarm for rising edge counter 1. See parameter
44.09 Edge count1 func.
Edge count1 Pre-selectable alarm for rising edge counter 1. 0
Main cntactr Pre-selectable alarm for rising edge counter 1. 1
Output relay Pre-selectable alarm for rising edge counter 1. 2
Motor starts Pre-selectable alarm for rising edge counter 1. 3
Power ups Pre-selectable alarm for rising edge counter 1. 4
Dc-charge Pre-selectable alarm for rising edge counter 1. 5
224 Parameters
Bit Function
Counter mode
0 0 = Loop: If alarm is enabled by bit 1, the alarm stays active only for 10 seconds.
1 = Saturate: If alarm is enabled by bit 1, the alarm stays active until reset.
Alarm ena (Alarm enable)
1 0 = Disable: No alarm is given when limit is reached.
1 = Enable: Alarm is given when limit is reached.
44.15 Edge count2 src Selects the signal to be monitored by rising edge counter 2.
See parameter 44.14 Edge count2 func.
RO1 Relay output RO1 (as indicated by 02.02 RO status, bit 0). 1073742338
Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969
Charged Bit 9 of 06.02 Status word2 (see page 127). 1074333186
Const Bit pointer setting (see Terms and abbreviations on page -
109).
Pointer
44.16 Edge count2 lim Sets the alarm limit for rising edge counter 1. See parameter
44.14 Edge count2 func.
0 … 2147483647 Alarm limit for rising edge counter 2. 1=1
44.17 Edge count2 div Divisor for rising edge counter 2. Determines how many
rising edges increment the counter by 1.
1 … 2147483647 Divisor for rising edge counter 2. 1=1
44.18 Edg cnt2 alm sel Selects the alarm for rising edge counter 2. See parameter
44.14 Edge count2 func.
Edge count2 Pre-selectable alarm for rising edge counter 2. 0
Main cntactr Pre-selectable alarm for rising edge counter 2. 1
Output relay Pre-selectable alarm for rising edge counter 2. 2
Motor starts Pre-selectable alarm for rising edge counter 2. 3
Power ups Pre-selectable alarm for rising edge counter 2. 4
Dc-charge Pre-selectable alarm for rising edge counter 2. 5
Parameters 225
Bit Function
Counter mode
0 0 = Loop: If alarm is enabled by bit 1, the alarm stays active only for 10 seconds.
1 = Saturate: If alarm is enabled by bit 1, the alarm stays active until reset.
Alarm ena (Alarm enable)
1 0 = Disable: No alarm is given when limit is reached.
1 = Enable: Alarm is given when limit is reached.
44.20 Val count1 src Selects the signal to be monitored by value counter 1. See
parameter 44.19 Val count1 func.
Speed rpm 01.01 Motor speed rpm (see page 112). 1073742081
Pointer Value pointer setting (see Terms and abbreviations on page -
109).
44.21 Val count1 lim Sets the alarm limit for value counter 1. See parameter 44.19
Val count1 func.
0 … 2147483647 Alarm limit for value counter 1. 1=1
44.22 Val count1 div Divisor for value counter 1. The value of the monitored signal
is divided by this value before integration.
1 … 2147483647 Divisor for value counter 1. 1=1
44.23 Val cnt1 alm sel Selects the alarm for value counter 1. See parameter 44.19
Val count1 func.
Value1 Pre-selectable alarm for value counter 1. 0
Mot bearing Pre-selectable alarm for value counter 1. 1
226 Parameters
Bit Function
Counter mode
0 0 = Loop: If alarm is enabled by bit 1, the alarm stays active only for 10 seconds.
1 = Saturate: If alarm is enabled by bit 1, the alarm stays active until reset.
Alarm ena (Alarm enable)
1 0 = Disable: No alarm is given when limit is reached.
1 = Enable: Alarm is given when limit is reached.
44.25 Val count2 src Selects the signal to be monitored by value counter 2. See
parameter 44.24 Val count2 func.
Speed rpm 01.01 Motor speed rpm (see page 112). 1073742081
Pointer Value pointer setting (see Terms and abbreviations on page -
109).
44.26 Val count2 lim Sets the alarm limit for value counter 2. See parameter 44.24
Val count2 func.
0…2147483647 Alarm limit for value counter 2. 1=1
44.27 Val count2 div Divisor for value counter 2. The value of the monitored signal
is divided by this value before integration.
1…2147483647 Divisor for value counter 2. 1=1
44.28 Val cnt2 alm sel Selects the alarm for value counter 2. See parameter 44.24
Val count2 func.
Value2 Pre-selectable alarm for value counter 2. 0
Mot bearing Pre-selectable alarm for value counter 2. 1
44.29 Fan ontime lim Sets the limit for the cooling fan on-time counter. The counter
monitors signal 01.28 Fan on-time (see page 112). When the
signal reaches the limit, alarm 2056 COOLING FAN is given.
0.00 … 35791394.11 Alarm limit for cooling fan on-time. 1 = 1 min
h
44.30 Runtime lim Sets the limit for the drive run-time counter. The counter
monitors signal 01.27 Run-time counter (see page 112).
When the signal reaches the limit, the alarm specified by
parameter 44.31 Runtime alm sel is given.
0.00 … 35791394.11 Alarm limit for the drive run-time counter. 1 = 1 min
h
44.31 Runtime alm sel Selects the alarm for the drive run time counter.
Device clean Pre-selectable alarm for the drive run time counter. 1
Add cool fan Pre-selectable alarm for the drive run time counter. 2
Cabinet fan Pre-selectable alarm for the drive run time counter. 3
Parameters 227
51
51 FBA settings Fieldbus adapter-specific settings.
51.01 FBA type Displays the type of the connected fieldbus adapter module.
0 = Fieldbus module is not found, or it is not properly
connected, or parameter 50.01 FBA enable is set to Disable,
1 = PROFIBUS DP, 32 = CANopen, 37 = DeviceNet,
128 = Ethernet, 132 = PROFINET IO, 135 = EtherCAT,
136 = Ethernet POWERLINK, 485 = RS-485,
62944 = SERCOS interface.
51.02 FBA par2 Parameters 51.02…51.26 are adapter module-specific. For -
more information, see the User’s Manual of the fieldbus
adapter module. Note that not all of these parameters are
necessarily used.
… … … …
51.26 FBA par26 See parameter 51.02 FBA par2. -
51.27 FBA par refresh Validates any changed adapter module configuration
parameter settings. After refreshing, the value reverts
automatically to Done.
Note: This parameter cannot be changed while the drive is
running.
Done Refreshing done. 0
Refresh Refreshing. 1
51.28 Par table ver Displays the parameter table revision of the fieldbus adapter
module mapping file stored in the memory of the drive.
In format xyz, where x = major revision number; y = minor
revision number; z = correction number.
0x0000 … 0xFFFF Parameter table revision. 1=1
51.29 Drive type code Displays the drive type code of the fieldbus adapter module
mapping file stored in the memory of the drive.
0 … 65535 Drive type code of fieldbus adapter module mapping file. 1=1
51.30 Mapping file ver Displays the fieldbus adapter module mapping file revision
stored in the memory of the drive in decimal format.
Example: 0x107 = revision 1.07.
0 … 65535 Mapping file revision. 1=1
51.31 D2FBA comm sta Displays the status of the fieldbus adapter module
communication.
Idle Adapter is not configured. 0
Exec.init Adapter is initializing. 1
232 Parameters
0% 0
58
58 Embedded Modbus Configuration parameters for the embedded fieldbus (EFB)
interface.
See also chapter Control through the embedded fieldbus
interface on page 329.
58.01 Protocol ena sel Enables/disables the embedded fieldbus communication
protocol.
Note: When the embedded fieldbus interface is enabled, the
drive-to-drive link operation (parameter group 76) is
automatically disabled.
Disabled Disabled. 0
Modbus RTU Modbus RTU protocol enabled. 1
58.03 Node address Defines the node address.
0…247 Node address. 1=1
58.04 Baud rate Selects the baud rate of the RS-485 link.
4800 4.8 kbit/s. 0
9600 9.6 kbit/s. 1
19200 19.2 kbit/s. 2
38400 38.4 kbit/s. 3
57600 57.6 kbit/s. 4
76800 76.8 kbit/s. 5
Parameters 235
Bit Information
0 Reserved.
1 Last received packet was not for this node.
2 Reserved.
3 At least one packet has been successfully received after the power up.
4 Reserved.
5 Communication time-out has occured.
6…7 Reserved.
8 Last write was not successful because of a parameter value limit violation.
9 Last read was not successful because only one register was used to read a 32-bit value.
10 Last write was not successful because the parameter was read only.
11 Last parameter access was not successful because the parameter or group did not exist.
12…14 Reserved.
15 Last write was not successful because only one register was used to read a 32-bit value.
16…31 Reserved.
M
3~
3
Outlet P1 Inlet
pipe 1 pipe
M
3~
3
Outlet P2 Sewage
pipe 2 tank
M
3 3~
Outlet P3
Drive P1 pipe 3
Contac-
P2
tors
P3
3-phase
supply 3 3
3
Speed (rpm)
Max. speed.
Start speed 2
Start speed 1
Stop speed 2
Stop speed 1
Min. speed.
33% 66% 100%
Control signal (%)
Parameters 243
Frequency
75.04 Follower
ref
3
e2
1
e
e
iv
iv
iv
Dr
Dr
Dr
Flow demand
Master Follower
Drive 1
Stopped Master
Drive 3
Drive status
Frequency
e1 /2/3
Driv
Flow demand
Master
Drive 1
Follower
Drive 2
Follower
Drive 3
Drive status
Parameters 245
Frequency
e3
1
Drive
e
v
iv
Dri
Dr
Flow demand
Master Follower
Drive 1
Stopped Master
Drive 3
Drive status
Reference
Time
Speed
Drive 1
Time
Status (M = Master; F = Follower; S = Stopped)
M F M
Speed
Time
Status (M = Master; F = Follower; S = Stopped)
F (S) M F M F (S)
Speed
0…32767 rpm Reference setting. This should generally be set at the 1 = 1 rpm
optimal operating point of the pump.
Parameters 247
Speed 75.19
75.21
Max. speed
75.05
75.12
75.20
Min. speed
75.22
Time
ON
Aux. pump 1
Increasing
Stop/Start
OFF flow
Start
ON
Decreasing
OFF flow
Stop
248 Parameters
Speed
0 rpm
Flow demand
Flow demand
Flow demand
Time
SLEEPING
256 Parameters
SLEEPING
Wake > ext If the signal selected by parameter 77.09 Wake up ext src 2
remains below the wake-up level (77.10 Wake up level)
longer than the wake-up delay (77.11 Wake up delay), the
drive wakes up.
Time
SLEEPING
Wake < ext If the signal selected by parameter 77.09 Wake up ext src 3
remains above the wake-up level (77.10 Wake up level)
longer than the wake-up delay (77.11 Wake up delay), the
drive wakes up.
SLEEPING
77.09 Wake up ext src Selects the signal source for parameter 77.09 Wake up ext
src, selections Wake > ext and Wake < ext.
AI1 02.04 AI1 (see page 113). 1073742340
AI1 scaled 02.05 AI1 scaled (see page 113). 1073742341
AI2 02.06 AI2 (see page 113). 1073742342
AI2 scaled 02.07 AI2 scaled (see page 113). 1073742343
Proc act 04.01 Act val (see page 123). 1073742849
Parameters 257
Time
Frequency
Pump 3
79.19 High speed
Time
Frequency
Pump 2
79.19 High speed
Time
Frequency
Pump 1
79.19 High speed
Time
264 Parameters
Time
Frequency
Pump 3
79.19 High speed
Time
Frequency
Pump 2
79.19 High speed
Time
Frequency
Pump 1
79.19 High speed
Time
Parameters 265
H [m]
4
80.13
3
5
1
80.05
Q [m3/h]
80.12 80.04
P [kW]
80.22
5
4
3
80.14
1
Q [m3/h]
80.15 80.23
Measured inlet
pressure
Time
Speed reference
Time
Time
1 08.21 Pump alarm word, bit 2
0
Time
1 08.21 Pump alarm word, bit 4
0
Time
81.02 AI measure inlet Selects the analog input (or signal source) for pump inlet
pressure measurement.
AI1 scaled 02.05 AI1 scaled (see page 113). 1073742341
AI2 scaled 02.07 AI2 scaled (see page 113). 1073742343
AI3 scaled 02.09 AI3 scaled (see page 113). 1073742345
AI4 scaled 02.11 AI4 scaled (see page 114). 1073742347
AI5 scaled 02.13 AI5 scaled (see page 114). 1073742349
Pointer Value pointer setting (see Terms and abbreviations on page -
109).
81.03 AI in low level Pressure limit for primary inlet pressure supervision. See
parameter 81.01 Inlet prot ctrl.
0.00 … 32767.00 Pressure limit. 100 = 1 bar
bar
Parameters 273
Measured outlet
pressure
Time
Speed reference
Time
Time
1 08.21 Pump alarm word, bit 3
0
Time
1 08.21 Pump alarm word, bit 5
0
Time
81.10 AI meas outlet Selects the analog input (or signal source) for pump outlet
pressure measurement.
AI1 scaled 02.05 AI1 scaled (see page 113). 1073742341
AI2 scaled 02.07 AI2 scaled (see page 113). 1073742343
AI3 scaled 02.09 AI3 scaled (see page 113). 1073742345
AI4 scaled 02.11 AI4 scaled (see page 114). 1073742347
AI5 scaled 02.13 AI5 scaled (see page 114). 1073742349
Pointer Value pointer setting (see Terms and abbreviations on page -
109).
Parameters 275
82.05 82.04
Forward
82.02
Time
82.03
82.16 82.17
Reverse
…82.07 82.08…
1 2
Parameters 279
82.02 Fwd step Forward step frequency for the cleaning sequence in percent
of the value of parameter 19.01 Speed scaling.
0.0 … 100.0% Forward step frequency. 10 = 1%
82.03 Rev step Reverse step frequency for the cleaning sequence in
percent of the value of parameter 19.01 Speed scaling.
0.0 … 100.0% Reverse step frequency. 10 = 1%
82.04 Off time Interval between forward and reverse steps during the
cleaning sequence.
0…1000 s Interval between steps. 1=1s
82.05 Fwd step time Duration of each forward step during the cleaning sequence.
0…1000 s Duration of each forward step. 1=1s
82.06 Rev step time Duration of each reverse step during the cleaning sequence.
0…1000 s Duration of each reverse step. 1=1s
82.07 Time trig Time between periodical cleaning sequences. See
parameter 82.01 Pump clean trig, bit 3.
0.00 … 35791394.11 Time between cleaning sequences. 1 = 1 min
h
82.08 Nbr of steps Number of forward-reverse step combinations to be
performed during the cleaning sequence.
0…2147483647 Number of steps. 1=1
82.09 Supervis source Defines a signal that triggers the cleaning sequence when it
remains above the limit defined by parameter 82.10 Supervis
limit for longer than the time set by parameter 82.11 Supervis
delay.
See also parameter 82.01 Pump clean trig, bit 4.
Current A 01.04 Motor current (see page 112). 1073742084
Current % 01.05 Motor current % (see page 112). 1073742085
Pointer Value pointer setting (see Terms and abbreviations on page -
109).
82.10 Supervis limit Defines a limit for the signal selected by parameter 82.09
Supervis source.
0.0 … 32767.0 Cleaning sequence triggering limit. 10 = 1
280 Parameters
7
Additional parameter data
What this chapter contains
This chapter lists the parameters with some additional data. For parameter
descriptions, see chapter Parameters on page 109.
Actual signal Signal measured or calculated by the drive. Can usually only be monitored
but not adjusted; some counters can however be reset by entering a 0.
Bit pointer Bit pointer. A bit pointer can point to a single bit in the value of another
parameter, or be fixed to 0 (C.FALSE) or 1 (C.TRUE).
FbEq Fieldbus equivalent: The scaling between the value shown on the panel
and the integer used in serial communication.
Pb Packed boolean.
Type Data type. See enum, INT32, Bit pointer, Val pointer, Pb, REAL, REAL24,
UINT32.
Fieldbus addresses
Refer to the User’s Manual of the fieldbus adapter.
For example, the value that should be written into parameter 33.02 Superv1 act to
change its value to 01.07 Dc-voltage is
0100 0000 0000 0000 0000 0001 0000 0111 = 1073742087 (32-bit integer).
When a value pointer parameter is connected to an application program, the format is
as follows:
Bit
30…31 24…29 0…23
Name Source type Not in use Address
Value 2 - 0 … 224-1
Description Value pointer is - Relative address of
connected to application program
application program. variable
When a bit pointer parameter is connected to a bit value of another parameter, the
format is as follows:
Bit
30…31 24…29 16…23 8…15 0…7
Name Source type Not in use Bit sel Group Index
Value 1 - 0…31 2…255 1…255
Description Bit pointer is - Bit selection Group of Index of
connected to source source
signal bit parameter parameter
value.
Note: Bit pointer parameters connected to an application program are read-only via
fieldbus.
290 Additional parameter data
Data Update
No. Name Type Range Unit Notes
length time
02.16 AO1 REAL 16 0 … 22.7 mA 2 ms
02.17 AO2 REAL 16 0 … 22.7 mA 2 ms
02.18 AO3 REAL 16 0 … 22.7 mA 2 ms
02.19 AO4 REAL 16 0 … 22.7 mA 2 ms
02.20 Freq in REAL 32 -32768…32768 - 250 µs
02.21 Freq out REAL 32 0…32767 Hz 250 µs
02.22 FBA main cw Pb 32 0x00000000 … - 500 µs
0xFFFFFFFF
02.24 FBA main sw Pb 32 0x00000000 … - 500 µs
0xFFFFFFFF
02.26 FBA main ref1 INT32 32 -2147483647 … - 500 µs
2147483647
02.27 FBA main ref2 INT32 32 -2147483647 … - 500 µs
2147483647
02.34 Panel ref REAL 32 -32768…32768 rpm or 10 ms
%
02.36 EFB main cw Pb 32 0x00000000 … - 10 ms
0xFFFFFFFF
02.37 EFB main sw Pb 32 0x00000000 … - 10 ms
0xFFFFFFFF
02.38 EFB main ref1 INT32 32 -2147483647 … - 10 ms
2147483647
02.39 EFB main ref2 INT32 32 -2147483647 … - 10 ms
2147483647
02.40 FBA setpoint REAL 32 0 … 32768 % -
02.41 FBA act val REAL 32 0 … 32768 % -
02.42 Shared DI Pb 32 0x00000000 … - 10 ms
0xFFFFFFFF
02.43 Shared signal 1 REAL 32 0…32767 - 10 ms
02.44 Shared signal 2 REAL 32 0…32767 - 10 ms
03 Control values
03.03 SpeedRef unramp REAL 32 -30000…30000 rpm 250 µs
03.05 SpeedRef ramped REAL 32 -30000…30000 rpm 250 µs
03.06 SpeedRef used REAL 32 -30000…30000 rpm 250 µs
03.07 Speed error filt REAL 32 -30000…30000 rpm 250 µs
03.08 Acc comp torq REAL 16 -1600…1600 % 250 µs
03.09 Torq ref sp ctrl REAL 16 -1600…1600 % 250 µs
03.13 Torq ref to TC REAL 16 -1600…1600 % 250 µs
03.14 Torq ref used REAL 16 -1600…1600 % 250 µs
03.17 Flux actual REAL24 16 0…200 % 2 ms
03.20 Max speed ref REAL 16 0…30000 rpm 2 ms
03.21 Min speed ref REAL 16 -30000…0 rpm 2 ms
04 Appl values
04.01 Act val REAL 32 0…32768 % 2 ms
04.02 Setpoint REAL 32 0…32768 % 2 ms
04.04 Process PID err REAL 32 -32768…32768 - 2 ms
04.05 Process PID out REAL 32 -32768…32768 - 2 ms
04.06 Process var1 REAL 32 -32768…32768 - 10 ms
04.07 Process var2 REAL 32 -32768…32768 - 10 ms
04.08 Process var3 REAL 32 -32768…32768 - 10 ms
04.09 Counter ontime1 UINT32 32 0…2147483647 s 10 ms
04.10 Counter ontime2 UINT32 32 0…2147483647 s 10 ms
04.11 Counter edge1 UINT32 32 0…2147483647 - 10 ms
292 Additional parameter data
Data Update
No. Name Type Range Unit Notes
length time
04.12 Counter edge2 UINT32 32 0…2147483647 - 10 ms
04.13 Counter value1 UINT32 32 0…2147483647 - 10 ms
04.14 Counter value2 UINT32 32 0…2147483647 - 10 ms
04.20 Act val 1 out REAL 32 0…32768 % 10 ms
04.21 Act val 2 out REAL 32 0…32768 % 10 ms
04.22 Act val % REAL 16 0…100 % 10 ms
04.23 Setpoint val 1 REAL 32 0…32768 % 10 ms
04.24 Setpoint val 2 REAL 32 0…32768 % 10 ms
04.25 Setpoint val % REAL 16 0…100 % 10 ms
04.26 Wake up level REAL 32 -32768…32768 - 10 ms
04.27 Shared source UINT32 16 0…8 - 10 ms
04.28 Pump runtime INT32 32 0…35791394.1 h 10 ms
04.29 Trad 1 runtime INT32 32 0…35791394.1 h 10 ms
04.30 Trad 2 runtime INT32 32 0…35791394.1 h 10 ms
04.31 Trad 3 runtime INT32 32 0…35791394.1 h 10 ms
04.32 Trad 4 runtime INT32 32 0…35791394.1 h 10 ms
04.33 Trad 5 runtime INT32 32 0…35791394.1 h 10 ms
04.34 Trad 6 runtime INT32 32 0…35791394.1 h 10 ms
04.35 Trad 7 runtime INT32 32 0…35791394.1 h 10 ms
04.36 Trad 8 runtime INT32 32 0…35791394.1 h 10 ms
05 Pump values
05.01 MF status UINT32 16 0…3 - 2 ms
05.02 Trad pump cmd Pb 16 0b00000000 … - 10 ms
0b11111111
05.03 Trad master UINT32 16 0…8 - 10 ms
05.04 Nbr aux pumps on INT32 32 0…65535 - 10 ms
05.05 Flow act REAL 32 0…32767 m3/s 10 ms
05.06 Flow by head REAL 32 0…32767 m3/s 10 ms
05.07 Flow by power REAL 32 0…32767 m3/s 10 ms
05.08 Total flow UINT32 32 0…2147483647 m3 10 ms
05.09 Bypass ref REAL 32 -32768…32768 rpm 10 ms
05.10 Speed ref REAL 32 -32768…32767 rpm 10 ms
05.20 kWh current read UINT32 32 0…2147483647 kWh 10 ms
05.21 kWh prev read UINT32 32 0…2147483647 kWh 10 ms
05.22 kWh posprev read UINT32 32 0…2147483647 kWh 10 ms
05.23 kWh cur mon read UINT32 32 0…2147483647 kWh 10 ms
05.24 kWh January UINT32 32 0…2147483647 kWh 10 ms
05.25 kWh February UINT32 32 0…2147483647 kWh 10 ms
05.26 kWh March UINT32 32 0…2147483647 kWh 10 ms
05.27 kWh April UINT32 32 0…2147483647 kWh 10 ms
05.28 kWh May UINT32 32 0…2147483647 kWh 10 ms
05.29 kWh June UINT32 32 0…2147483647 kWh 10 ms
05.30 kWh July UINT32 32 0…2147483647 kWh 10 ms
05.31 kWh August UINT32 32 0…2147483647 kWh 10 ms
05.32 kWh September UINT32 32 0…2147483647 kWh 10 ms
05.33 kWh October UINT32 32 0…2147483647 kWh 10 ms
05.34 kWh November UINT32 32 0…2147483647 kWh 10 ms
05.35 kWh December UINT32 32 0…2147483647 kWh 10 ms
05.36 First in order UINT32 16 0…8 - 10 ms
05.37 Time autochg UINT32 32 0…2147483647 h 10 ms
05.39 Next start node UINT32 16 0…8 - 10 ms
Additional parameter data 293
Data Update
No. Name Type Range Unit Notes
length time
06 Drive status
06.01 Status word1 Pb 16 0x0000…0xFFFF - 2 ms
06.02 Status word2 Pb 16 0x0000…0xFFFF - 2 ms
06.03 Speed ctrl stat Pb 16 0x0000…0xFFFF - 250 µs
06.05 Limit word1 Pb 16 0x0000…0xFFFF - 250 µs
06.07 Torq lim status Pb 16 0x0000…0xFFFF - 250 µs
06.12 Op mode ack enum 16 0…11 - 2 ms
06.13 Superv status Pb 16 0b000…0b111 - 2 ms
06.14 Timed func stat Pb 16 0b00000…0b11111 - 10 ms
06.15 Counter status Pb 16 0b000000…0b111111 - 10 ms
06.20 Pump status word Pb 16 0x00000000 … - 2 ms
0xFFFFFFFF
06.21 Level status Pb 16 0x00000000 … - 10 ms
0xFFFFFFFF
06.22 MF status word Pb 16 0x00000000 … - 2 ms
0xFFFFFFFF
08 Alarms & faults
08.01 Active fault enum 16 0…65535 - -
08.02 Last fault enum 16 0…2147483647 - -
08.03 Fault time hi INT32 32 -231…231 - 1 (date) -
08.04 Fault time lo INT32 32 00:00:00 … 24:00:00 (time) -
08.05 Alarm word1 UINT32 16 0x0000…0xFFFF - 2 ms
08.06 Alarm word2 UINT32 16 0x0000…0xFFFF - 2 ms
08.07 Alarm word3 UINT32 16 0x0000…0xFFFF - 2 ms
08.08 Alarm word4 UINT32 16 0x0000…0xFFFF - 2 ms
08.09 Alarm word5 UINT32 16 0x0000…0xFFFF - 2 ms
08.10 Alarm word6 UINT32 16 0x0000…0xFFFF - 2 ms
08.20 Pump fault word Pb 16 0x0000…0xFFFF - 2 ms
08.21 Pump alarm word Pb 16 0x00000000 … - 2 ms
0xFFFFFFFF
09 System info
09.01 Drive type INT32 16 - - -
09.02 Drive rating ID INT32 16 0…65535 - -
09.03 Firmware ID Pb 16 - - -
09.04 Firmware ver Pb 16 - - -
09.05 Firmware patch Pb 16 - - -
09.10 Int logic ver Pb 32 - - -
09.20 Option slot1 INT32 16 0…25 - -
09.21 Option slot2 INT32 16 0…25 - -
294 Additional parameter data
8
Fault tracing
What this chapter contains
The chapter lists the alarm (warning) and fault messages including possible causes
and corrective actions.
The alarm/fault code is displayed on the control panel of the drive, as well as the
DriveStudio PC tool. An alarm or a fault message indicates abnormal drive status.
Most alarm and fault causes can be identified and corrected using the information in
this chapter. If not, an ABB representative should be contacted.
In this chapter, the alarms and faults are sorted by the four-digit code. The
hexadecimal code in brackets that follows the alarm/fault message is for fieldbus
communication.
Safety
WARNING! Only qualified electricians are allowed to maintain the drive. The
Safety Instructions on the first pages of the appropriate hardware manual
must be read before you start working with the drive.
How to reset
The drive can be reset either by pressing the RESET key on the control panel or PC
tool, or by switching the supply voltage off for a while. When the fault has been
removed, the motor can be restarted.
A fault can also be reset from an external source selected by parameter 10.10 Fault
reset sel.
314 Fault tracing
Fault history
When a fault is detected, it is stored in the fault logger with a time stamp. The fault
history stores information on the 16 latest faults of the drive. Three of the latest faults
are stored at the beginning of a power switch-off.
Parameters 08.01 Active fault and 08.02 Last fault store the fault codes of the most
recent faults. Selected active faults are shown by 08.20 Pump fault word.
Alarms can be monitored via alarm words 08.05 Alarm word1 … 08.08 Alarm word4
and 08.21 Pump alarm word. Alarm information is lost at power switch-off or fault
reset.
9
Control through the
embedded fieldbus interface
What this chapter contains
The chapter describes how the drive can be controlled by external devices over a
communication network (fieldbus) using the embedded fieldbus interface.
330 Control through the embedded fieldbus interface
System overview
The drive can be connected to an external control system through a serial
communication link using either a fieldbus adapter or the embedded fieldbus
interface.
The embedded fieldbus interface supports the Modbus RTU protocol. The drive
control program can receive and send cyclic data from and to the Modbus master on
10 ms time level. The actual communication speed depends on other factors as well,
such as the baud rate (a parameter setting in the drive).
The drive can be set to receive all of its control information through the fieldbus
interface, or the control can be distributed between the fieldbus interface and other
available sources, for example, digital and analogue inputs.
Fieldbus controller
Fieldbus
Data flow
Control word (CW)
References
Process I/O (cyclic)
Status word (SW)
Actual values
Parameter R/W Service messages (acyclic)
requests/responses
1
BGND 3
2
BGND 3
BGND 3
1
T
T
B
COMMUNICATION INITIALIZATION
50.15 Fb cw used P.02.36 (default) Selects the address of the Fieldbus control
word in use (02.36 EFB main cw).
58.01 Protocol ena Modbus RTU Initializes embedded fieldbus communication.
sel
REFERENCE SCALING
50.04 FBA ref1 Raw data Defines the fieldbus reference REF1 scaling.
modesel Speed Selects also the fieldbus actual signal act1
when set to Speed.
50.05 FBA ref2 Raw data Defines the fieldbus reference REF2 scaling.
modesel Speed Selects also the fieldbus actual signal act2
when set to Speed.
ACTUAL VALUE ACT1 AND ACT 2 SELECTION (if 50.04 or 50.05 has value Raw data).
50.06 FBA act1 tr src Any Selects the source for fieldbus actual value
act1 when parameter 50.04 FBA ref1
modesel is set to Raw data.
Control through the embedded fieldbus interface 335
Fieldbus network
1)
SEL
CW 2) 0 02.36 EFB main cw
REF1 1 02.38 EFB main ref1
2
REF2 3 02.39 EFB main ref2 10.01
58.06 10.04
SEL
SW 02.37 EFB main sw Speed REF1 sel
2) 0
1
ACT1 2 Actual 1 3)
ACT2 3 Actual 2 3)
58.06
DATA I/O
I/O 1 selection 21.01
I/O 2 SEL
I/O 3 2) 0
… 1 Par. 01.01…99.99 Speed REF2 sel
I/O 24 2
58.06
Group 58
21.02
Acyclic communication
Parameter
table
The Fieldbus control word (CW) is a 16-bit or 32-bit packed boolean word. It is the
principal means of controlling the drive from a fieldbus system. The Control word is
sent by the fieldbus controller to the drive. The drive switches between its states
according to the bit-coded instructions of the Control word. In the embedded fieldbus
communication, the CW is written to drive parameter 02.36 EFB main cw from where
it can be used in the control of the drive. The Fieldbus CW is either written to the drive
Control word as it is, or the data is converted. See section About the EFB
communication profiles on page 338.
The Fieldbus status word (SW) is a 16-bit or 32- bit packed boolean word. It contains
status information from the drive to the fieldbus controller. In the embedded fieldbus
communication, the SW is read from drive parameter 02.37 EFB main sw. The Drive
status word is either written to the fieldbus SW as it is or the data is converted. See
section About the EFB communication profiles on page 338.
References
Fieldbus references (REF1 and REF2) are 16-bit or 32-bit signed integers. The
contents of each reference word can be used as the speed, frequency, or process
reference. In the embedded fieldbus communication, the REF1 and REF2 are written
to 02.38 EFB main ref1 and 02.39 EFB main ref2 from where you can use them in the
control of the drive. The references are either written to the drive references as they
are, or the values are scaled. See section About the EFB communication profiles on
page 338.
Actual values
Fieldbus actual signals (ACT1 and ACT2) are 16-bit or 32-bit signed integers. They
convey selected drive parameter values from the drive to the master. The drive
values are either written to the fieldbus actual values as they are, or the values are
scaled. See section About the EFB communication profiles on page 338.
Data inputs/outputs
Data input/output (I/O) are 16-bit or 32-bit words containing selected drive parameter
values. Parameters 58.35 Data I/O 1 … 58.58 Data I/O 24 define the addresses from
which the master either reads data (input) or to which it writes data (output).
338 Control through the embedded fieldbus interface
Profile selection
SEL
Data
conv. & 0
Fieldbus scaling 1 Drive
2
3
58.06
NOT READY TO
SWITCH ON (SW Bit0=0) CW = Control word
A B C D
SW = Status word
n = Speed
I = Input Current
(CW=xxxx x1xx xxxx x110)
RFG = Ramp Function
(CW Bit3=0)
Generator
READY TO f = Frequency
OPERATION SWITCH ON (SW Bit0=1)
INHIBITED (SW Bit2=0)
from any state
operation (CW=xxxx x1xx xxxx x111)
inhibited Fault
READY TO
FAULT (SW Bit3=1)
from any state OPERATE (SW Bit1=1)
OPERATION
C D
ENABLED (SW Bit2=1)
A
(CW Bit5=0) (CW=xxxx x1xx xxx1 1111)
D RFG: OUTPUT
ENABLED
B
(CW Bit6=0) (CW=xxxx x1xx xx11 1111)
RFG: ACCELERATOR
state
ENABLED
C
(CW=xxxx x1xx x111 1111) condition
rising edge
OPERATION
(SW Bit8=1) of the bit
D
344 Control through the embedded fieldbus interface
• If you select value Raw data, the fieldbus reference is scaled as shown in the
table below.
Fieldbus reference REF1 or REF2 Corresponding reference
[integer] in the drive [rpm]
32 767 k × 0.5
(k = value of parameter 58.11)
0 0
-32 768 k × -0.5
(k = value of parameter 58.11)
Control through the embedded fieldbus interface 345
• If you select value Raw data, the drive parameters 50.06 FBA act1 tr src and
50.07 FBA act2 tr src select the drive values for fieldbus actual value ACT1 and
ACT2. The table below shows the scaling.
Drive value Corresponding fieldbus actual value
ACT1 or ACT2 [integer]
k × 0.5 32 767
(k = value of parameter 58.11)
0 0
k × -0.5 -32 768
(k = value of parameter 58.11)
346 Control through the embedded fieldbus interface
1)
If the reference value is used as the speed reference, it will be the motor speed in rpm. If the reference
value is used as the torque reference, it will be the motor torque in percent of the motor nominal torque.
• If you select value Speed, the fieldbus reference can be used as a speed
reference in the drive. The table below clarifies the relation between the fieldbus
reference and drive reference (no scaling).
Fieldbus reference REF1 or REF2 Corresponding speed reference
[integer and fractional part] in the drive [rpm]
32767.65535 32767.65535
0 0
-32768.65535 -32768.65535
ACT1 and ACT2 respectively. The table below clarifies the relation between the
value of drive parameter and fieldbus actual value (no scaling).
Value of the selected drive signal Corresponding fieldbus actual value
ACT1 or ACT2 [integer and fractional
part]
32767.65535 32767.65535
0 0
-32768.65535 -32768.65535
• If you select value Speed, the drive parameter 01.01 Motor speed rpm will be
written to fieldbus actual value. The table below clarifies the relation between the
value of drive parameter value and the fieldbus actual value (no scaling).
Value of the selected drive signal Corresponding fieldbus actual value
ACT1 or ACT2 [integer and fractional
part]
32767.65535 32767.65535
0 0
-32768.65535 -32768.65535
Control through the embedded fieldbus interface 353
10
Control through a fieldbus
adapter
What this chapter contains
The chapter describes how the drive can be controlled by external devices over a
communication network (fieldbus).
358 Control through a fieldbus adapter
System overview
The drive can be connected to a fieldbus controller via a fieldbus adapter module.
The adapter module is installed into drive Slot 2.
ACQ810
Fieldbus
controller
Fieldbus
Other
devices
Data Flow
Control Word (CW)
References
Process I/O (cyclic)
Status Word (SW)
Actual values
The drive can be set to receive all of its control information through the fieldbus
interface, or the control can be distributed between the fieldbus interface and other
available sources, for example digital and analog inputs.
Fieldbus adapters are available for various serial communication protocols, for
example
• DeviceNet (FDNA-xx adapter)
• EtherNet/IP (FENA-xx adapter)
• LONWORKS® (FLON-xx adapter)
• Modbus (FSCA-xx adapter)
• PROFIBUS DP (FPBA-xx adapter)
Control through a fieldbus adapter 359
51.27 FBA par (0) Done Validates any changed adapter module
refresh (1) Refresh configuration parameter settings.
51.28 Par table ver – Displays the parameter table revision of the
fieldbus adapter module mapping file stored
in the memory of the drive.
51.29 Drive type – Displays the drive type code of the fieldbus
code adapter module mapping file stored in the
memory of the drive.
360 Control through a fieldbus adapter
52.01 FBA data in1 4…6 Defines the data transmitted from drive to
… 52.12 FBA data 14…16 fieldbus controller.
in12 101…9999 Note: If the selected data is 32 bits long,
two parameters are reserved for the
transmission.
53.01 FBA data out1 1…3 Defines the data transmitted from fieldbus
… 53.12 FBA data 11…13 controller to drive.
out12 1001…9999 Note: If the selected data is 32 bits long,
two parameters are reserved for the
transmission.
Note: In the User’s Manual of the fieldbus adapter module, the parameter group number is 2
or B for parameters 52.01…52.12 and 3 or C for parameters 53.01…53.12.
After the module configuration parameters have been set, the drive control
parameters (see section Drive control parameters below) must be checked and
adjusted when necessary.
The new settings will take effect when the drive is powered up the next time (before
powering off the drive, wait at least 1 minute), or when parameter 51.27 FBA par
refresh is activated.
Control through a fieldbus adapter 361
10.01 Ext1 start func (3) FBA Selects fieldbus as the source for the start
and stop commands when EXT1 is selected
as the active control location.
10.04 Ext2 start func (3) FBA Selects fieldbus as the source for the start
and stop commands when EXT2 is selected
as the active control location.
21.01 Speed ref1 (3) FBA ref1 Fieldbus reference REF1 or REF2 is used
sel (4) FBA ref2 as speed reference.
16.07 Param save (0) Done Saves parameter value changes (including
(1) Save those made through fieldbus control) to
permanent memory.
362 Control through a fieldbus adapter
Fieldbus network
1)
Fieldbus adapter FBA Profile
EXT1/2
Start func
DATA Profile
OUT 2) selection
4) FBA MAIN CW
4)
FBA REF1
1
DATA OUT FBA REF2
2 10.01
selection 10.04
Fieldbus-specific interface
3
3)
… Speed ref.
selection
12 Par. 10.01…99.99
DATA Profile
IN 2) selection
Group 53
FBA MAIN SW 21.01
5)
5) FBA ACT1
1
DATA IN FBA ACT2
2 selection
3
3)
…
12 Par. 01.01…99.99
Cyclic communication
Group 52
Acyclic communication
See the manual of the fieldbus Parameter
adapter module. table
Actual values
Actual values (ACT) are 16/32-bit words containing information on selected
operations of the drive.
Fieldbus references
References (FBA REF) are 16/32-bit signed integers. A negative reference
(indicating reversed direction of rotation) is formed by calculating the two’s
complement from the corresponding positive reference value. The contents of each
reference word can be used as torque or speed reference.
When torque or speed reference scaling is selected (by parameter 50.04 FBA ref1
modesel / 50.05 FBA ref2 modesel), the fieldbus references are 32-bit integers. The
value consists of a 16-bit integer value and a 16-bit fractional value. The
speed/torque reference scaling is as follows:
State diagram
The following presents the state diagram for the FBA communication profile. For
other profiles, see the User’s Manual of the appropriate fieldbus adapter module.
READY TO
(FBA SW Bit 0 = 1) from any state
START
B C D E Emergency OFF
(FBA CW = xxxx xxxx xxxx xxx0 xxxx 1xxx 1xxx xx10) OFF2 (FBA CW Bit 2 = 1
and FBA CW Bit 0 = 1)
(FBA CW Bit 12 = 0)
OFF2
(FBA SW Bit 4 = 1)
ACTIVE
C D RUNNING (FBA SW Bit 3 = 1)
A
(FBA CW Bit 13 = 0) (FBA CW = xxxx xxxx xxxx xxx0 xxx0 1xxx 1xxx xx10)
D RFG: OUTPUT
ENABLED from any state
B Emergency Stop
OFF3 (FBA CW Bit 3 = 1
(FBA CW Bit 14 = 0) (FBA CW = xxxx xxxx xxxx xxx0 xx00 1xxx 1xxx xx10) and FBA CW Bit 0 = 1)
OFF3
RFG: ACCELERATOR ACTIVE (FBA SW Bit 5 = 1)
ENABLED
C
n(f)=0 / I=0
(FBA CW = xxxx xxxx xxxx xxx0 x000 1xxx 1xxx xx10)
D
366 Control through a fieldbus adapter
Control block diagrams 367
11
Control block diagrams
What this chapter contains
The chapter contains a graphical representation of the control program.
Speed feedback
ABS a a>b
ABS b a<b
a a>b
Zero
AI1 scaled
AI2 scaled 21.01 Speed ref1 sel
FBA ref1
FBA ref2 Zero
( 0 ÷ 100 %) AI1 scaled
D2D ref1
D2D ref2 AI2 scaled
Panel FBA ref1
FBA ref2 ( rpm )
4.5 Process PID out Freq in
D2D ref1
PID D2D ref2
Scaling Scaling Panel
27.36 Pump scal speed Freq in
27.36 Pump scal speed
Ext1
SPEED
SPEED
SPEED
SPEED
06.01 bit 9 Local fb SPEED
SPEED
SPEED
06.01 bit 11 Panel local
SCALAR
Last speed command
12.01 Ext1/Ext2 sel
Safe speed command
06.02 bit 14 Ramp out zero
06.02 bit 12 Ramp in zero
99.05 Motor ctrl mode
Control block diagrams 371
Process PID control setpoint and actual value selection
Act unit sel
28.06
28.06
Product training
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Training courses.