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h1 PDF
h1 PDF
General Milling of Steel, Cast Iron, Exotic Alloy & Non-Ferrous Metal Expa
nsio n SEC-Wave Mill WGX Type ……………………………………………… H18
General Milling of Steel, Cast Iron, Exotic Alloy & Non-Ferrous Metal SEC-Wave Mill WGC Type ……………………………………………… H26
General Milling of Steel, Cast Iron, Exotic Alloy & Non-Ferrous Metal Expa
nsio n SEC-Sumi Dual Mill DGC Type ……………………………………… H28
General Milling of Steel and Exotic Alloy SEC-SUMI UFO MILL …………………………………………………… H36
General Milling of Steel and Exotic Alloy SEC-ACE MILL FPG Type ……………………………………………… H39
General Milling of Steel and Exotic Alloy SEC-Multi MILL FPE Type……………………………………………… H40
Face Milling
General Milling of Steel and Exotic Alloy SEC-ACE MILL EHG Type ……………………………………………… H41
High Efficiency Milling of Cast Iron & Cast Steel SEC-DNX(F) / DNH,DNHS Type ……………………………………… H42
General Milling of Steel & Cast Iron SEC-ACE MILL DNF Type ……………………………………………… H46
General Milling of Non-Ferrous Metal SEC-ACE MILL APG Type ……………………………………………… H47
General Milling of Steel, Cast Iron & Stainless Steel SEC-ACE MILL DPG / DPGF Type …………………………………… H48
General Milling of Stainless Steel and Exotic Alloy SEC-MILL GRC Type …………………………………………………… H50
High-Speed, High Efficiency Milling of Hardened Mold Material SUMIBORON Radius Endmills BRC Type ………………………… H51
Radius Milling of Exotic Alloy SEC-Wave Radius Mill RSX Type …………………………………… H52
Milling of Steel, Cast Iron, Stainless Steel & Non-Ferrous Metal SEC-Wave Radius Mill WRCX Type ………………………………… H59
Ultra-High Feed Milling of Steel, Cast Iron & Stainless Steel SEC-Metal Slash Mill MSX Type ……………………………………… H64
Multi-Purpose
Multi-Purpose Endmills SEC-Wave Mill WMM Type …………………………………………… H68
High Efficiency Milling of Cast Iron SEC-Sumi Power Mill PWC(F) Type ………………………………… H70 H
SEC-Sumi Power Mill PWS(F)/PWSR Type ………………………… H71
Cutters
Shoulder Milling of Steel, Cast Iron & Stainless Steel
Milling
Shoulder Milling of Steel, Die Steel, Cast Iron, Stainless Steel & Non-Ferrous Metal Expa
nsion SEC-Wave Mill WFX Type ……………………………………………… H74
High Efficiency Milling of Steel, Cast Iron, Stainless Steel & Non-Ferrous Metal Expa
nsion SEC-Wave Mill WEX Type ……………………………………………… H84
Shoulder
High Efficiency Deep-Step Shoulder Milling Expa
ns ion SEC-WaveRepeater WRX Type ……………………………………… H92
Milling
Shoulder Milling of Steel, Cast Iron & Stainless Steel SEC-ACE MILL CHG Type …………………………………………… H98 Face
Milling
Shoulder Milling of Steel, Cast Iron & Non-Ferrous Metal SEC-Multi Use Endmills CHE Type ………………………………… H99
Shoulder Milling of Steel, Cast Iron & Stainless Steel SEC-ACE MILL CPG Type …………………………………………… H101 Radius
Shoulder Milling of Steel, Cast Iron & Stainless Steel SEC-Light Endmills FMS Type …………………………………… H102 Multi-
Purpose
Shoulder
Radius Milling, Roughing SEC-WaveBall WBMR Type ………………………………………… H103 Milling
3D Profiling Finishing SEC-WaveBall WBMF Type ………………………………………… H105
R/Copying
Groove Milling/ T-Slot Endmilling SEC-T Slot Endmills TSE Type …………………………………… H106 Groove/
T-Slot
T-slot Milling Slotting of Steel & Cast Iron SEC-Slitting Cutter TSM Type ……………………………………… H106
Chamfering
High-Speed Cast High-Speed Finishing of Cast Iron SUMIBORON BN Finish Mill EASY FMU Type …………………… H119
Iron Milling High-Speed, High Efficiency Milling of Cast Iron High-Speed SUMIBORON Mill for Cast lron RM Type ………… H120
M
Milling Cutters
H Modular Tools··· H125
M H ((Special Purpose)···H133
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Stock Indications and Symbols
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Milling Cutter/Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Shank Diameter (mm)
Angle
Application Type
Non-Ferrous Metal
Cast Iron/Ductile Cast Iron
Diameter Description Series Insert Cat.
Ref. Page
Rake
Shoulder Milling
Aluminium Alloy
Max. Depth (mm) No. and
Stainless Steel
of Cut Diagram Angle
Chamfering
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
SEMT13T3AGSR-G
WGX
0
2.
ø40 WGX13000R(S) 20°−20°
6mm
13.4
45° to − WGXM13000R(S) to to G S G G G G G G S H18
ø250 WGXF13000R(S) 22°−24°
→H18 13.4
SEMT13T3AGSR-G
WGX-EW
0
2.
ø32 20°−20°
6mm
13.4
45° to ø32 WGX13000EW to to G S G G G G G G S H18
ø63 22°−24°
→H18 13.4
ø100 −19°
2.
G S G G G G G G G H26
9.525
G S G G G G G G G H27
13.4
ø32 20°−20°
6mm
45° to ø32 WGC4000EW to to
ø63 →H27 13.4 22°−24°
SNMT13T6ANER-G
DGC
6mm
45° ø40
8
DGC13000R(S)
1.
S G G G G G G S
H 3mm
45°
ø250
→H28
DGCF13000R(S)
13.5
Cutters
Milling
SNMT13T6ANER-G
DGC-EW
6mm
Face Milling
45° ø40
8
1.
S G G G G G G S
Face 3mm ø63
Milling 45° 13.5
→H28
Radius ø80 SFKN12T3AZTN(A= 12.70)
UFO
5.5mm SFKN1504AZTN(A=15.875)
27°−7°
Multi- 45° to − UFO4000
2
2.
Purpose ø250
S S S S S S S S S H36
Shoulder ø100
A
7.5mm
B
±0
Milling
45° to − UFO5000 27°−7°
.0
13
5.5mm
45° to to 27°−7°S H38
12.70
Chamfering
UFO4000E S S S S S S S S
B
ø80 ø42
±0
.0
13
Aluminium/ 12.70
Light Alloys →H38
ø80 SDKN42M(A=12.70)
High-Speed FPG
Cast Iron 6.5mm SDKN53M(A=15.875)
15°−4°
45° to − FPG4000
0
ø315
2.
S S S S S S H39
ø100
A
8.5mm
B
ø200 →H39 A
SDKN42MT
FPE
0
2.
ø50 ø32
6.5mm
45° to to 15°−3°S H40
12.70
FPE4000 S S S S S S
ø80 ø42
B
±0
.01
3
→H40 12.70
ø80 SEKN42MT(A=12.70)
EHG
5.5mm SEKN53MT(A=15.875)
20°−3°
45° to − EHG4000
4
1.
ø200
S S S S S S S S H41
ø(80)
B
A
±0
7.5mm
.0
13
H2
Milling Cutter/Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Non-Ferrous Metal
Ref. Page
Description Series Insert Cat. Rake
Shoulder Milling
Aluminium Alloy
Max. Depth (mm)
Stainless Steel
of Cut No. and Angle
Chamfering
Diagram
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
SNMT1205ZNEN
DNX
ø80 DNX12000
12.7
8mm H42
65° to − DNXF12000
−5°−6°S S G
ø250
12.7
→H42
SNMT1205ZNEN
DNH(S)
3mm
24° ø80 DNH12000
12.7
to − −5°−6° S S G H42
ø160 DNHS12000
5mm
24° 12.7
→H42
CSNH43M
DNF
3
01
B ±0.
ø80
6.5mm H46
12.70
2.0
→H46 12.70
SDC(H)42TR
APG 2.
5
ø80
12.70
25° B
12.70
→H47 25°
SPCH42(A=12.70)
ø80 DPG DPG4000
9.5mm SPCH53(A=15.875)
8° 0°
75° to − DPGF4000 15°
.01
3
ø200 B
±0
S S S S S S S S H48
12mm
ø100
H
A
75° to − DPG5000 8° 0°
ø315 →H48 A
Cutters
Milling
RGEN2004SN-S
GRC
ø80
10mm to − GRC6000 25°10°S S S S G G G S H50
ø160
Face
→H50 ø20±0.025 Milling
RDHX0701M0T
BRC-ES Radius
ø12 ø10 G H51 Multi-
0.5mm to to BRC-ES 0° 0° G H H H G Purpose
ø20 ø25 (FC) L118
Shoulder
→H51, L118 7±0.013 Milling
RDHX1003M0T
BRC-R R/Copying
ø42 G H51 Groove/
0.5mm to − BRC-R 0° 0° G H H H G T-Slot
ø66 (FC) L118
Chamfering
Radius Milling
H3
Milling Cutter/Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Application
P M K N S H
Cutting Edge Diameter Shank Diameter (mm)
Non-Ferrous Metal
Diagram
Max. Depth
Shoulder Milling
Aluminium Alloy
Stainless Steel
of Cut
Chamfering
(mm)
Slot Milling
Ramping
Finishing
Copying
Cutting Edge Angle
General Purpose
Boring
High Feed
Radial
Axial
Ref. Page
ø40 WRCX WRCX12000 QPMT120440PPEN(A=12)
6mm to − QPMT160660PPEN(A=16) −3°0° G S G G G G G G S S H59
ø80 WRCXF12000 QPMT200670PPEN(A=20)
O
ø63 WRCX16000
8mm to − −3°0° G S G G G G G G G S S H59
A
ø100 WRCXF16000
ø125
Radius Milling
ø32 ø32
ø40
8mm to ø32 WRCX16000E A 90° −3°0°
ø50 →H59
WDMT0603ZDTR(d=6.35)
MSX-R
1.5 to 2.5mm ø40 MSX08000R WDMT0804ZDTR(d=8.5) −3°
WDMT1204ZDTR(d=12)
to −
20° ø100
MSX12000R WDMT1406ZDTR(d=14)
8° to G S S G G G G S H64
MSX14000R −8°
→H64
Multi-functional Milling
MSX-E ød
H 17 to 35mm
ø20 ø20 WMM
→H64
WMM2000E/EL
APMT103504PDER
APMT160508PDER
7° 15°
90° to to WMM2000ELH
to to
Cutters
Milling
G G G G G G G G G G G G G H68
ø32 WMM3000E/EL R 10 7° 17°
39mm
90° to ø32 WMM3000ELH (16) to to
ø40 →H68 11°19°
Face
Semi-Shouldering
LNMX160608PNSN-G
Milling PWC
ø4.6
G S S G
Multi- ø200 PWCF4000
Purpose 90˚ 16.1
Shoulder →H70
Milling
LNMX170808PNSR-G
PWS
R/Copying ø4.6
ø80 PWS4000
16mm
90° to − H71
Groove/ −6°−15° S G G S G S S S
T-Slot
ø250 PWSF4000 13
Chamfering 17
→H71
sion WFX08000R(S)
Aluminium/ ø40 SOMT080304PZER
Shoulder Milling
WFX
Light Alloys
6mm Expan
High-Speed 90° to − WFXM08000R(S) 12°−6°
Cast Iron ø100 WFXF08000R(S)
S G S G G G G G G S H74
8.0
ø50 WFX12000R(S)
10mm
90° to − WFXF12000R(S) 8.0
8°−8°
ø250 →H74
ø20 ø16 WFX-E sion WFX08000E
SOMT120408PDER
6mm to to Expan 12°−6°
90° WFXM08000E
ø63 ø32
S G S G G G G G G S H74
12.7
ø40 WFX12000E
10mm
90° to ø32 WFXF12000E 12.7
8°−8°
ø80 →H74
H4
Milling Cutter/Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Application
P M K N S H
Non-Ferrous Metal
Diagram
Max. Depth
Shoulder Milling
Aluminium Alloy
Stainless Steel
of Cut
Chamfering
(mm)
Slot Milling
Ramping
Finishing
Copying
Cutting Edge Angle
General Purpose
Boring
High Feed
Radial
Axial
Ref. Page
(3000 Type) 23°16°
ø40 WEX-F/R
10mm AXMT170508PEER-G
90° to − WEX2000F to to
ø63 25°18°
10.2
ø40 WEX3000F 19°12°
14mm
90° to − WEX3000R O 17.54 to to
ø125 →H84 WEXF3000R 24°15°
(2000 Type)
WEX-E 14°10°S G G G G G G G G G G H84
ø14 ø16 WEX2000E AXMT123504PEER-G
10mm
90° to to WEX2000EL
to to
ø63 ø32
7.00
25°18°
O 12.00
ø25 ø20 WEX3000E(-C) 16° 8°
14mm
90° to to WEX3000ES(-C) to to
ø63 ø42 WEX3000EL 24° 5°
→H84
(3000 Type) 16°
ø40 WRX-R
18 to 36mm AXMT170508PEER-G
90° to − WRX2000R 24° to
ø50 17°
10.2
S G G G G G G G G G G H92
ø50° 22°13°
22 to 40mm O 17.54
90° to − WRX3000R to to
ø100 →H92 24°15°
(2000 Type) 16°13°
ø20 ø20 WRX-E
18 to 36mm AXMT123504PEER-G
90° to to WRX2000E to to
ø40 ø42 24°16°
7.00
S G G G G G G G G G G H92
ø40 ø32 20°12°
Shoulder Milling
27 to 53mm
90° to to
ø50 ø42
CHG
→H92
WRX3000E O 12.00
TEKN43TR
to to
22°13° H
Cutters
Milling
12.70
ø80
16mm
90° to − CHG4000 15°4° S S G S S S S G H98
ø200
B±0.025
→H98 Face
TECN22R(A=6.35)
Milling
ø16 ø16 CHE 6° −3°
8mm TECN32R(A=9.525)
90° to to CHE2000 TEEN43R(A=12.70) to to Radius
ø28 ø25 15° 0° Multi-
ø30 A
−3° Purpose
13mm
90° to ø32 CHE3000 15° to S S S S S S S S H99 Shoulder
ø40 0° Milling
0.0
r
ø80 Aluminium/
18mm
B
R10 10
(ø20) ø25 WBMR2000
20 to 43mm to to S S H103
9.76
WBMR2000L
−10° Q G G G G G G
R25 ø50.8
(ø50) 18.00
→H103
ZPGU1551050
WBMF
R5 R±0.015
(ø10) ø16
0.1 to 0.4mm to to WBMF1000 0° Q G G G G G G G S H103
R15 ø32
(ø30) 9
→H103 15.6
H5
Milling Cutter/Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Shank Diameter (mm)
Angle
Non-Ferrous Metal
Application Type
Ref. Page
Shoulder Milling
Aluminium Alloy
Max. Depth (mm) No. and Angle
Stainless Steel
of Cut Diagram
Chamfering
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
BEST160S(L)
BES
Radius Milling, 3D Profiling
R8 R8
(ø16) ø20
0.4 to 0.7mm
6.8
to to BES 0° 0° G G H H H G H L117
R25 ø50
(ø50) 10(13)
→L117 13
SNHG121
TSM
Groove Milling
ø100
12.70
→H107 (12.70)
SPMN422
SMC R
ø7
H 45° to ø32
ø35
SMC
12.70
0° 0° G S S S S H107
Cutters
→H107
Milling
NF-LDEN12T3ZDFR
HF
12.7
ø80 HFM12000 6.0
3mm
Face 90° to − HFF12000
G G H H H H S G H H108
ø125
9.525
Milling
Radius →H108
NF-SNEW1204ADFR
Multi- RF
Purpose 4.7
ø80 H112
Shoulder 3mm
Milling 90° to − RF4000 10°4° G G H H H H S G H
M30
ø200
Milling of Non-Ferrous Metal
R/Copying 12.70
→H112, M30
Groove/ NF-SNEW09T3ADTR
T-Slot SRF
− SRF 9.525
C0.5
Chamfering ø30 6 −2° H114
5mm
Aluminium/ 90° to 6° to G G S H H H H S G H
M32
9.525
H6
Milling Cutter/Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Non-Ferrous Metal
Application Type
Ref. Page
Shoulder Milling
Aluminium Alloy
Max. Depth (mm) No. and Angle
Stainless Steel
of Cut Diagram
Chamfering
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
FABR
FAM
ø80
5.8mm
65° to
26
− FAM 13°4° S S H H H H S S H M34
ø200
Milling of Non-Ferrous Metal
→M34 15
SABR
SAM
ø80
5.7mm
26
90° to − SAM 10°6° S S S H H H H S S H M34
ø100
→M34 15
SABR
SAM-E
ø50 0°
5.7mm
26
L114
High Speed Milling of Cast Iron
SNEN1504ADTR(L)
FM
R300
ø80 FM
H
15.875
0.5mm 45° G
90° to − FMF
8° 2° G H H H
(FC)
H H H H L116
ø160
15.875
Cutters
→L116
Milling
2
SNGN0903
RM
9.525
ø80 −5°−6° G H120
3mm
75° to − RM S G H H H H H H H
9.525
R/Copying
Groove/
T-Slot
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron
H7
Milling Cutter (Special Purpose) Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Shank Diameter (mm)
Angle
Non-Ferrous Metal
Application Type
Ref. Page
Shoulder Milling
Aluminium Alloy
Max. Depth (mm) No. and Angle
Stainless Steel
of Cut Diagram
Chamfering
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
LNMX160608PNSN-G
GRV
ø4.6
12.7
ø315 −6°
16.1
→H134 90˚
LNMX160608PNSN-G
GSV
ø4.6
− GSV16000 G G
12.7
ø347 −5°
16.1
→H134 90˚
LNGX160516PNFN-W
GFX
GFX16000 ø4.2
ø80
1mm 89°∼ to −
9.525
→H134
SNMN433
NRV
5.5mm − NRV4000
SNC535
45°
(15.875)
ø100 R
H
12.70
to −5°−6° G H H H G H H H H H144
ø450
8.5mm − NRV5000
45° 12.70
→H144
Cutters
(15.875)
Milling
SDCN42R(A=12.70)
ø100 DPV
7mm SDCN53R(A=15.875)
65° to − DPV4000 15° 10°5° H144
ø450 C
S G H H H G H H H H
Face ø100
A
Milling 7.5mm
65° to − DPV5000 10°5° H144
Radius ø450 →H144 A 25°
SNEF43W(A=12.70)
Multi- ø100 NFV
0.5mm SNEF53W(A=15.875)
Purpose 90° to − NFV4000 −5°−6° G G H H H G H H H H H145
Shoulder
ø450
Milling
ø100
0.5mm
R/Copying 90° to − NFV5000
A
−5°−6° G G H H H G H H H H145
ø450 →H145
Groove/ SDC53R
T-Slot APV 25° 25° C
Chamfering ø200
10mm
65° to − APV5000 18°−2° G G H H H G S H H145
15.88
Aluminium/ ø450
Light Alloys
High-Speed →H145 15.88
Cast Iron
H8
Modular Tool Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting edge Application
P M K N S H
Angle
Non-Ferrous Metal
Max. Depth (mm) No. and Angle
Aluminium Alloy
Shoulder Milling
Ref. Page
Stainless Steel
of Cut Diagram
(mm)
Chamfering
Slot Milling
Ramping
Finishing
Copying
Cutting edge Angle
High Feed
General Purpose
Radial
Boring
Axial
Ref. Page
to to
ø32 ø32 RSXF10000M -5°
10゚ to G S G G G G H128
RSX12000M
-8°
ø32 ø28
6mm to to
ø40 ø32 RSXF12000M
→H128
WFX-M Modular SOMT080304PZER-G
Shoulder Milling
ø20 ø18
6mm to to WFX08000M 12゚ -6゚ S G S G G G G G G S H129
90° ø40
8.0
ø32
8.0
→H129
AXMT170504PEER-G
ø16 ø15 WEX-M
Modular
Shoulder Milling
10mm
14° 10°
to to
90° ø40 WEX2000M to to
ø32 25° 18°
S G G G G G G G G G G H130
10.2
24° 15°
→H130
ø20 ø18 WRCX-M Modular QPMT10T335PPEN
4mm to to WRCX08000M
Radius Milling
ø25 ø25
ø25 ø23 ε
6mm
ø32
ø40
ø32
ø28
to WRCX12000M A
90
H
Cutters
→H131
Milling
ø32
ø16 ø15 MSX-M Modular WDMT0804ZDTR
1.0mm to to MSX06000M
Milling
R/Copying
Groove/
T-Slot
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron
H9
Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Shank Diameter (mm)
Angle
Non-Ferrous Metal
Application Type
Ref. Page
Shoulder Milling
Aluminium Alloy
Max. Depth (mm) No. and Angle
Stainless Steel
of Cut Diagram
Chamfering
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
SEMT13T3AG SR-G
WGX-EW
6mm
45° ø32
0
2.
20° −20°
to ø32 to to G H18
13.4
WGX13000EW S G G S S
ø63 22° −24°
3mm
45°
→H18 13.4
13.4
ø32 20° −20°
6mm
45° to ø32 WGC4000EW to to
ø63 →H27 13.4 22° −24°
SNMT13T6ANER-G
DGC-EW
6mm
45° ø40
8
Face Milling
1.
−5° −10° G S G G S S
ø63
3mm
45°
→H28 13.5
SFKN12T3AZTN
UFO-E
2
2.
ø50 ø32
5.5mm
12.70
12.70
→H38
SDKN42MT
FPE
0
2.
ø50 ø32
6.5mm
12.70
12.70
→H40
RDHX0701M0T
Cutters
BRC-ES
Milling
Radius
G S G G G G H52
RSX12000ES
Multi-
Purpose 6mm ø32 ø32 10° −5°
→H52 RSXF12000ES
Shoulder
Milling ø20 ø20 WRCX-E QPMT080330PPEN(A=8)
4mm to to WRCX08000E QPMT10T335PPEN(A=10) −3° 0°
R/Copying ø25 ø25 QPMT160660PPEN(A=16)
O
ø25 ø25
Groove/
T-Slot
5mm to to WRCX10000E −3° 0° G S G G G G G G G S S H59
A
ø32 ø32
Chamfering ø40
8mm to ø32 WRCX16000E A 90° −3° 0°
Aluminium/ ø50 →H59
Light Alloys
WDMT0603ZDTR(d=6.35)
High-Speed MSX-E WDMT0804ZDTR(d=8.5)
Cast Iron WDMT1204ZDTR(d=12)
1.0 to 2.5mm ø16 ø16 MSX06000E −3°
Multi-functional Milling
WDMT1406ZDTR(d=14)
to to MSX08000E ø 8° to G S S G G G G S H64
20° ø63 ø42 MSX12000E −8°
→H64 ε
H68
6.60
G G G G G G G G G G G G G
85°
6mm WFX08000E
90° to to
WFXM08000E
12° −6°
ø63 ø32
12.7
S G S G G G G G G H74
ø40 WFX12000E
10mm
90° to ø32 12.7 8° −8°
ø80 →H74 WFXF12000E
H10
Indexable Endmill Selection Guide
G: Best S: Good H: Unsuitable Blank: Not recommended
Work Material
Cutting Edge Application
P M K N S H
Non-Ferrous Metal
Application Type
Ref. Page
Shoulder Milling
Aluminium Alloy
Max. Depth (mm) No. and Angle
Stainless Steel
of Cut Diagram
Chamfering
Slot Milling
(mm)
Ramping
Finishing
Copying
General Purpose
Boring
Cutting Edge Angle
High Feed
Radial
Axial
Ref. Page
WEX-E (2000Type)
ø14 ø16 WEX2000E AXMT123504PEER-G 14° 10°
10mm
90° to to WEX2000EL
to to
ø63 ø32
7.00
15° 18°
S G G G G G G G G G G H84
O 12.00
ø25 ø20 WEX3000E(-C) 16° 8°
14mm
90° to to WEX3000ES(-C) to to
ø63 ø42 WEX3000EL 24° 15°
→H84
ø20 ø20 WRX-E (2000Type) 16° 13°
18 to 36mm AXMT123504PEER-G
90° to to WRX2000E to to
ø40 ø42 24° 16°
H92
7.00
S G G G G G G G G G G
Shoulder Milling
R10
(ø20) ø25
WBMR ZNMT1804100-C
10 H
20 to 43mm WBMR2000
Cutters
Milling
9.76
to to −10° Q G G G G G G S S H103
R25 ø50.8 WBMR2000L
(ø50)
Radius Milling, 3D Profiling
18.00
→H103
ZPGU1551050
WBMF Face
R5 R±0.015 Milling
(ø10) ø16
0.1 to 0.4mm to to WBMF1000 0° Q G G G G G G G S H103 Radius
R15 ø32
(ø30) 9
15.6 Multi-
→H103 Purpose
BEST160S(L) Shoulder
BES Milling
R8 R8
(ø16) ø20
0.4 to 0.7mm R/Copying
6.8
to to BES 0° 0° G G H H H G H L117
R25 ø50 10(13) Groove/
(ø50) 13 T-Slot
→L117
CPMT060204N-US Chamfering
TSE R
Aluminium/
ø21 ø25
T Slot
Light Alloys
9 to 22mm 90° to to TSE 0° 0° S S S S H106 High-Speed
ø50 ø32 Cast Iron
6.35
→H106
SDMA322
SCP R0.8
ø8 ø14
45° to to SCP 0° 0° G S S S S H107
ø32 ø20
Chamfering
9.525
→H107 (12.70)
SPMN422
SMC R
ø7
45° to ø32 SMC 0° 0° G S S S S H107
ø35
12.70
→H107
(4000Type)
ø20 ø20 WAX-E
Milling of Non-Ferrous Metal
H11
Explanation of Milling Grades Selection of Sumitomo Grades (Milling)
General Steel(Carbon Steel, Alloy Steel), Soft Steel Stainless Steel Cast Iron
Application High Speed Cutting Finishing to Light Cutting Medium Cut Rough to Heavy Cutting High Speed Cutting Finishing to Light Cutting Medium Cut Rough to Heavy Cutting High Speed Cutting Finishing Medium Cut
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
ISO Classification - P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30
P
ACM100
ACP100
C
ACK200
C
ACM200
C
P ACP300
A34
T250A T250A
Cermet
T4500A T4500A
A37
Ceramic
A44
NB90M
BNS800
Uncoated CBN
BN7000
H A40
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
ISO Classification - S01 S10 S20 S30 S40 - H01 H10 H20 H30 - N01 N10 N20 N30
Face
Milling
P
ACM100
Radius
Multi-
ACM200
Purpose C
Shoulder
Milling
Coated Carbide P DL1000
R/Copying
Groove/ P ACM300
T-Slot
ACK300
Chamfering
P
Aluminium/
Light Alloys
A34
High-Speed
Cast Iron
Carbide EH520 H1
A38
BN7000
Uncoated CBN
BN350
A40
PCD DA1000
A42
: First recommended grade : Second recommended grade C : CVD coating : PVD coating Blank : Non-coated
P
H12
Characteristic Explanation of Milling Grades
Characteristic
CVD coating
Coating
Classification Grade Hardness(HRA) Toughness(GPa) Coating Type Thickness(μm) Characteristics Old Grades
PSteel
ACP100 89.3 3.1 Super FF Coat 6
A grade that employs a tough carbide substrate and thin-layer Super
FF Coat to provide superior thermal crack and wear resistance in
high-speed milling of steel.
AC230
M
Stainless steel
ACM200 89.8 3.4 Super FF Coat 6
A grade ideal for hardened steel machining that provides excellent
wear and heat resistance by employing a newly developed high
strength carbide and Super FF Coat.
AC230
K
Cast Iron
ACK200 91.7 2.5 Super FF Coat 6
A grade that employs a tough carbide substrate and thin-layer Super
FF Coat to provide superior thermal crack and wear resistance for
high-speed milling.
AC211
PVD coating
Coating
Classification Grade Hardness(HRA) Toughness(GPa) Coating Type Thickness(μm) Characteristics Old Grades
(New)
• A grade that provides excellent wear resistance by employing high
ACM100 91.4 3.3 Super ZX 3 strength fine-grained carbide and New Super ZX Coat. ACZ310
M
Stainless steel
Coat
(New) • The first recommended grade for stainless steel machining that
achieves a good balance between wear resistance and fracture
ACM300 89.8 3.4 Super ZX 3 resistance by employing our newly developed high strength carbide ̶
Coat and New Super ZX Coat.
• General to interrupted machining of cast iron and ductile cast iron.
K
Cast Iron
ACK300 91.4 3.3
(New)
Super ZX
Coat
3 • Employs PVD coating of multiple nanometre-thick layers coupled
with a fine-grained super tough substrate for excellent fracture ACZ310
resistance.
• For machining aluminium alloy, copper alloy, and other non-ferrous
N
Non-Ferrous Metal
DL1000 92.9 2.1
AURORA Coat
(DLC Coat)
0.5 metals, and resin.
• DLC coat with low friction coefficient and excellent adhesion ̶
resistance.
Cermet
Coating
H
Cutters
Classification Grade Hardness(HRA) Toughness(GPa) Coating Type Characteristics Old Grades
Milling
Thickness(μm)
Face
T250A 91.4 2.1 ̶ ̶ Tough cermet grade with enhanced crack spread resistance. ̶ Milling
M
Stainless steel
Radius
Cermet grade with excellent fracture resistance and reduced Multi-
T4500A 91.0 2.3 ̶ ̶
occurrence of thermal cracking.
̶ Purpose
Shoulder
Milling
CBN Layer R/Copying
Classification Grade Binder (%) Grain Size(μm) HardnessHV(GPa) Toughness(GPa) Main Coating Components Coating Thickness(μm)
Content Characteristics Groove/
T-Slot
Improved wear and fracture resistance in
BN7000 Co Alloy 90 to 95 2 41 to 44 1.30 to 1.40 ̶ ̶
rough cutting of cast iron and exotic alloy. Chamfering
Aluminium/
Light Alloys
K
Cast Iron
BNS800 Al Alloy 85 to 90 8 39 to 42 0.95 to 1.10 ̶ ̶
Grade with 100% solid CBN structure and
excellent thermal shock resistance. High-Speed
Cast Iron
H
hardened steel
BN350 TiN 60 to 65 1 33 to 35 1.20 to 1.30 ̶ ̶
High cutting edge strength, suited to heavy
interrupted cutting.
Polycrystalline Diamond
Classification Grade Binder (%)
Content Grain Size(μm) HardnessHV(GPa) Toughness(GPa) Characteristics
Carbide A38
Ceramic A44
H13
Grades for Stainless Steel and Exotic Alloy machining
ACM Series
(m/min)
250
200 ACM100
0
Fracture Resistance Good
Grade
ACM100
A PVD grade that provides excellent wear resistance by employing high strength, fine-grained carbide and our New Super ZX Coat.
ACM200
A CVD grade ideal for hardened steel machining that provides excellent wear and heat resistance by employing a newly developed high strength carbide and Super FF Coat.
ACM300
The first recommended PVD grade for stainless steel machining that achieves a good balance between wear resistance and fracture resistance by employing newly developed high strength carbide and New Super ZX Coat.
Characteristics
50 Super ZX Coat
Laminating cycle up ACM100 / ACM300
40 to 10nm
ZX Coat Compared to conventional PVD grades, the coating hardness has been increased by 40% and the
oxidization starting temperature has been increased by 200°C.
H 30 TiCN
TiAIN
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible
20 TiN
by reviewing the coating layer composition to drastically improve the adhesion resistance.
Cutters
Milling
600 800 1,000 1,200 10nm Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Starting Temperature For Oxidization(℃) Cross Section of Coating(TEM Photo)
Face
Milling
Radius Super FF Coat
Coating Hardness:30% higher
Multi- Super FF Coat (CVD : Chemical Vapor Deposition)
Coating Hardness TiCN (GPa)
Performance
Comp. A 300mm Comp. B 150mm
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Pass(150mm/1Pass) Pass(150mm/1Pass)
Work Material : SUH660 Tool : WGX13100R (SEMT13T3AGSR-G) Work Material : SUS316L Tool : WEX3032E (AXMT170508PEER-E)
Cutting Conditions : vc =150m/min, fz =0.15mm/t, ap=1.0mm, ae=60.0mm, Wet Cutting Conditions : vc =150m/min, fz =0.15mm/t, ap=2.0mm, ae=20.0mm, Wet
H14
Cermet Grade for General Steel Milling
T4500A
A general-purpose cermet grade that provides both wear and fracture
resistance with higher-quality finished surfaces.
T4500A is an uncoated cermet grade for milling that puts emphasis on toughness and is suitable for steel machining.
T4500A enables stable finishing thanks to its excellent cutting edge strength and thermal shock resistance.
Characteristics
●Provides excellent cutting edge strength and fracture resistance.
●Achieves excellent thermal shock resistance and longer, stable tool life.
●Provides beautiful surface finish unique to cermet.
Cutters
Milling
Performance Face
Milling
Radius
● Fracture Resistance Comparison ● Surface Finish Comparison
Multi-
Ra=0.54µm Ra=0.43µm Purpose
Shoulder
Conventional Grade 300mm Milling
R/Copying
T4500A 900mm Groove/
T-Slot
Chamfering
0 250 500 750 1,000
Competitor's Cermet Grade T4500A
Cutting Length(mm) Aluminium/
Light Alloys
Work Material : S50C Interrupted material Tool : WFX12100R (SOMT120408PDER-G) Work Material : S50C Tool : WFX12100R (SOMT120408PDER-G) High-Speed
Cast Iron
Cutting Conditions : vc =200m/min, fz =0.15mm/t, ap=2.0mm, ae=50.0mm, Dry Cutting Conditions : vc=200m/min, fz =0.15mm/t, ap=2.0mm, Center Cut, Dry
H15
(SEC-)
Cutter Identification Table
STANDARD TYPE
DGC (F) 13 100 R (S)
① ② ③ ④ ⑤ ⑥
(2) Pitch (4) Cutter Diameter (6) Mounting
Chart 2 Chart 4 Chart 6
(1) Cutter Series (3) Insert IC: Size Code (5) Feed Direction
Chart 1 Chart 3 Chart 5
Chart 1: Cutter Series Chart 2: Pitch Chart 3: Insert IC:
Size Code Chart 4: Cutter Diameter Chart 5: Feed Direction
Series Code Cutting Edge Pitch Inch IC Dimension (mm) Left Hand (L) Right Hand (R)
DGC F Extra-Fine 3 9.525
WGX M Fine 4 12.70
WGC 5 15.875
UFO 6 20.0
FPG Millimetre IC Dimension (mm) ø c
EHG 12 12.7
DNX 13 13.5
APG 14 14.0
WRCX 16 16.0
MSX 20 20.0 Chart 6: Mounting
PWC Inscribed Circle (IC) Bore Size System
PWS d S Metric
d
WFX
WEX
WRX
H
HIGH FEED
DPV (Z) 4 100 (Q) R
Cutters
Milling
TYPE
① ⑦ ③ ④ ⑧ ⑤
Face
Milling
Radius (1) Cutter Series (7) 2 Piece Set Indication (3)(4)(5) (8) Quick-change Indication
Multi- DPV Z Same as above Q
Purpose GRV
Shoulder
Milling GSV
R/Copying
GFX
GFS
Groove/
T-Slot NRV
Chamfering NFV
APV
Aluminium/
Light Alloys
High-Speed
Cast Iron
H16
(SEC-)
Insert Identification Table
[Ex.]
S E M T 13 T3 A G S N-H
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪
(1) Insert Shape (3) Tolerance (5) Cutting Edge Length (7) Cutting Edge Angle (9) Edge Treatment (11) Supplementary Symbols
Chart 1 Chart 3 Chart 5 Chart 7 Chart 9 Chart 11
(2) Relief Angle (4) Insert Hole of Breaker (6) Thickness (8) Face Relief Angle (10) Feed Direction
Chart 2 Chart 4 Chart 6 Chart 8 Chart 10
Chart 1: Insert Shape Chart 2: Relief AngleShape Chart 3: Tolerance (mm) Chart 4: Insert Hole or Breaker Chart5: Cutting Edge Length
Symbol Insert Shape Angle Symbol Relief Angle Symbol Tolerance of Inscribed Circle
(mm)
Thickness
(mm) Symbol Shape Shape Cutting Edge Length(L)
A Parallelogram 85° N 0° A ±0.025 ±0.025
W S
H Hexagonal 120° A 3° C ±0.025 ±0.025 L
Q Special Q G 30°
T A
X Special Q O Special L
O H
Cutters
Milling
Chart 6: Thickness Chart 7: Cutting Edge Angle Chart 8: Face Relief Angle Chart 9: Edge Treatment Chart 10: Feed Direction
Symbol Thickness(mm) Symbol Cutting Edge Angle Symbol Relief Angle Symbol Shape Symbol Direction
02 2.38 A 45° A 3° N None Face
Milling
03 3.18 D 60° B 5° F R Right Hand
Radius
T3 3.97 E 75° C 7° Sharp Edge L Left Hand
04 4.76 F 85° D 15° Multi-
Purpose
06 6.35 H 87° E 20° E Shoulder
Milling
P 90° F 25° Honed Chart 11: Supplementary Symbols (Ex.)
R/Copying
Z Special G 30° Symbol Description
Thickness
Groove/
N 0° T A Sharp Edge T-Slot
P 11° Negative Land H Strong Edge Chamfering
Cutting
Thickness Edge Z Special W Large Edge Treatment Aluminium/
Angle Light Alloys
S Negative Land Main Insert for
Relief S High-Speed
Angle
+ Honed WBMR Cast Iron
* Exceptions
The above table does not apply to the following insert codes: SPCH42TR, SPCH42R, SPCH53TR, SPCH53R, SDKN42MT, SDKN42M,
SDKN53MT, SDKN53M, SEKN42MT, SEKN42M, SEKN53MT, and SEKN53M.
H17
SEC-Wave Mill
n s io n
WGX Series Ex p a
■ General Features
SEC-WaveMill WGX Type employs unique chipbreaker design to
provide lower resistance and higher quality surface finishes than
conventional tools.
Significant expansion of the insert grades and chipbreakers
lineup and the utilization of the ACM series for stainless steel
and exotic alloys machining.
■ Characteristics
● Low cutting force
・The high-rake chipbreaker designed for use with the WGX type achieves low cutting resistance.
● High Quality
・Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality.
・Addition of chamfer reduces burrs and edge chipping.
● New Grade Coating
・Features high-precision technology that reduces insert run-out variation and a new coating to provide stable and long tool life.
・The new ACM200 and ACM300 grades for exotic alloy machining further expand the range of applications.
❶ Unique Wiper Edge Shape For ❷ Large Rake Angle And Cutting
Improved Surface Roughness Edge Rake Angle Improves
H Cutting Edge Sharpness
C u tte rs
Milling
Cutters
Milling
Radius
Multi-
Purpose ● Low-Burr Design FG Type Chipbreaker
Shoulder
Milling
R/Copying
Groove/
T-Slot
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron Addition of chamfer reduces burrs
on cutting surfaces.
■ Series
Type Cat No. Cutter No. of Teeth Cutter Mounting
Standard Pitch WGX13000R(S) ø40 to ø250 3 to 10 Inch/Metric
Fine Pitch WGXM13000R(S) ø50 to ø250 4 to 14 Inch/Metric
Extra-Fine Pitch WGXF13000R(S) ø50 to ø250 5 to 24 Inch/Metric
Endmill Type WGX13000EW ø32 to ø63 3 to 5 Metric
Sizes ofφ125mm and below have oil holes WGX 13000R(S) WGXM 13000R(S) WGXF 13000R(S) WGX 13000EW
Standard Pitch Fine Pitch Extra-Fine Pitch Endmill Type
H18
SEC-Wave Mill
WGX Series
■ Application Range
Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
ACP100
C
ACK200
C
ACP200 K
Coat
Coat
P P 鋳鉄
Cast Iron
ACK300
鋼
Steel
P ACP300 P
Cermet
T4500A DL1000
Coat
P
ACM200
C N
M
Non-Ferrous
非鉄金属
Metal
Carbide
Coat
Stainless
ステンレス鋼
Steel
ACM300 H1
P
C
The letters "C" and "P" at either end of each grade indicate coating type. :CVD :PVD Blank:
P Non-coated
■ Features of Coating
C Super FF Coat(CVD : Chemical Vapor Deposition)
Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine
coating particles, exhibits excellent wear resistance and high reliability.
Achieves excellent chipping resistance thanks to the smoothness of the coating and coating stress control technology.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Characteristics of Coating Layer Fracture Resistance
Coating Hardness:30% higher
Super ZX Coat Coating surface roughness WGX
Coating Hardness TiCN (GPa)
50
50% reduction. Alumina
ACP100
40
Conventional coating
Competitor's Product
Special surface treatment
improves chipping
resistance H
Cutters
Milling
30 TiCN Conventional Grade
Super FF Coat
20 New ACP100 0 100 200 300 400 500
ACM200
New ACK200 Cutting Length until Breakage(mm)
Substrate
0.05 0.10 0.15 0.20 Face
T
iCN Finished Surface Roughness Ra
(μm) Cross Section of Coating Work Material:S50C Drilled material Tool:WGX13100R(New ACP100)
Milling
Cutting Conditions:vc=200m/min, f =0.45mm/rev, ap=2.0mm, ae=52.0mm Dry Radius
Multi-
Purpose
New Super ZX Coat/Super ZX Coat(PVD : Physical Vapor Deposition)
P Shoulder
Milling
The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating R/Copying
that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter). Groove/
T-Slot
Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C.
Chamfering
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Aluminium/
Light Alloys
Characteristics of Coating Layer Wear Resistance High-Speed
Cast Iron
Super ZX Coat
300
60
WGX
Coating Hardness
250 ■
︵ mm︶
Competitor's Product
50
Super ZX Coat
200
ACP200
Conventional D
Flank wear
F
Laminating cycle 150 Grade
40 ZX Coat up to 10nm
100 D
■
F D
(GPa)30 TiCN F
D
■ D
50 F
D
■ No. of Teeth
TiAIN New Super ZX Coat F
D■
D
F
■
z=1
New ACP200
New ACP300 0 20 40 60 80
20 TiN ACM300 Cutting Time (min)
New ACK300
600 800 1,000 1,200 10nm
Equipment:M/C BT50 Work Material:S50C Tool:WGX13100R(New ACP200)
Starting Temperature For Oxidization(℃) Cross Section of Coating(TEM Photo)
Cutting Conditions:vc=200m/min, fz =0.2mm/t, ap=2.0mm, ae=52.0mm Dry
H19
SEC-Wave Mill
WGX Series
■ Chipbreaker Selection ■ Chipbreaker Map
Good
Work Material
L
Breaker L FG G H W ↑
Light Cutting
Edge Sharpness
FG General Purpose (Standard)
Appearance
Low-Burr Design G
H
Heavy Cutting
Characteristics Low Cutting Force Standard and with Wiper Flat Standard High Strength Wiper
Application Light Cut General Purpose and Low Burr General Purpose Heavy Cut Emphasis on Surface Finish
rce hness
tting Fo e Roug
Low Cu urfac
1.0
Good S Out
Cutting Resistance (N)
R u n - 1/ 2
Face Run-Out ( μ m)
1,500 60
0.8 w
Belo
1,000 0.6 40
0.4
500 20
0.2
0 0 0
WGX WGX Competitor's Product Conventional Grade WGX Conventional Grade
H
Competitor's Product Conventional Grade
Shoulder
Milling Addition of chamfer reduces Location where burrs occur Exit Angle: 70°
burrs on cutting surfaces.
R/Copying
Groove/
T-Slot
● Cutting Surface Comparison
Chamfering
Work Material FG Type G Type Conventional Grade Competitor's Product
Aluminium/
Light Alloys
High-Speed
Cast Iron S50C
Burr Formation
SUS304
SCM440
Machine:M/C BT50 Tool:WGX13100R(ø100) Grade:ACP200
Cutting Conditions:vc=200m/min, fz=0.2mm/t, ap=3.0mm, ae=80mm Dry
H20
SEC-Wave Mill
WGX Series
■ Application Examples
● SCM420 Block Material ● ST-52 Pipe Steel
G G
45 parts
Able to continue
Type 45 Type
No.of Workpieces
32 parts
Severe damage
30
15
0
WGX Conventional Grade
Huge improvement in surface roughness as compared to competitor's. The conventional grade suffered severe damage after 32 parts while
Excellent edge sharpness and low cutting resistance. Stable machining with low cutting load. WGX only had minor wear after 45 parts and is able to continue.
Tool:WGX13125R(ø125) Insert:SEMT13T3AGSR-G(ACP200) Tool:WGXM13125R(ø125) Insert:SEMT13T3AGSR-G(ACP200)
Cutting Conditions:vc=220m/min, fz =0.25mm/t, ap=2.0mm, ae=125mm Dry Cutting Conditions:vc=300m/min, fz =0.12mm/t, ap=4.0mm, ae=100mm Wet
While conventional tool experience chattering with low rigidity machines, In heavy interrupted machining of pocketed plate, WGX achieves longer
the WGX reduces chattering as well as the occurrence of exit burrs. tool life with better surface finish as compared to the competitor's.
Tool:WGX13125R(ø125) Insert:SEMT13T3AGSR-FG(ACP200) Tool:WGX13080R(ø80) Insert:SEMT13T3AGSR-H(ACP200)
Cutting Conditions:vc=200m/min, fz =0.2mm/t, ap=1.0mm, ae=100mm Wet Cutting Conditions:vc=200m/min, fz =0.15mm/t, ap=3.0mm Dry
Cutter:WGX13100RS
(ø100)
Cutters
fz = 0.15mm/t
Milling
ap= 2.0mm
ae= 20.0mm Dry
Competitor's Product
WGX WGX
PVD coating, which has high hardness and excellent oxidation resistance, provides stable tool wear Face
Milling
and a tool life that is over 2 times longer than that of our competitors.
Radius
●SUS630/H900 Machine Component
Cutting Distance:15m Cutting Distance:7.5m G Type
Multi-
Purpose
Shoulder
Tool Milling
Cutter:WGX13100RS
(ø100) R/Copying
Insert :SEMT13T3AGSR-G (ACM200) Groove/
T-Slot
Cutting Conditions:vc= 150m/min
Chamfering
fz = 0.1mm/t
ap= 1.0mm Aluminium/
Light Alloys
ae= 75.0mm Dry
Competitor's Product
WGX WGX High-Speed
Cast Iron
The high wear resistance of CVD coating provides stable tool wear and
a tool life that is over 2 times longer than that of our competitors.
L
● S50C Machine Component Cutting Resistance Comparison
Type
Cutting width ae
10.0mm 20.0mm 30.0mm 40.0mm
BT30
WGX
Competitor's
Product Spindle stoppage Spindle stoppage
Machine:M/C BT30
Tool:WGX13063RS(ø63) Insert:SEMT13T3AGSR-L(ACP200)
Cutting Conditions:vc=300m/min, fz =0.1mm/t, ap=4.0mm Dry
Stable cutting is achieved even with low-rigidity machines.
H21
SEC-Wave Mill
WGX13000R(S)Type Rake
Angle
Radial
Axial
−20° to −24°
20° to 22°
6mm
45°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal sion
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 øDb Fig 6 øDb
Expan
øDb øDb PCD 66.7 PCD 101.6
øDb ød øDb ød ød 4-ø14 ød 4-ø18
ød a ød a a a
b
a a
b
Lf
Lf
Lf
Lf
Lf
Lf
ød1 ød1 ød1
ød2 ø17 ød1
øDc øDc øDc
ød1 ød2 øDc
øDc ød1 øD1 øD1 øD1 øD1
øD1 øDc
øD1
High Speed/Light P K N
13.4
Application General Purpose K N P
20°
Roughing K
13.4 3.97
ACP100
ACP200
ACP300
ACK200
ACK300
Face
Milling
ACM200
ACM300
8
T4500A
Fig 2
1.
Radius
H1
13.4
Light Cutting
20°
Multi-
Purpose
SEET 13T3AGFR-L D D (Non-Ferrous Metal) 1
Shoulder
13T3AGSR-L D D D D D D D D Light Cutting 1 13.4 3.97
Milling 13T3AGSR-G D D D D D D D D general purpose 1 Wiper Insert H9 ( Be careful during
installation.)
R/Copying SEMT 13T3AGSR-L D D D D D D D Light Cutting 1 Fig 3
7.
13T3AGSR-G 1
2
Insert
Seat Screw
Seat
WGX 13 040 R S
(1) (2) (3) (4) (5)
Cutter Insert Size Cutter Direction Metric Bore
Series
Insert Screw
■ Recommended Cutting Conditions
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
■ Parts General Steel 180 to 280HB 150-200-250 0.10- 0.20 -0.30 ACP200
Anti-
Seat Insert Spanner Spanner P Soft Steel ≤180HB 180-265-350 0.10- 0.25 -0.40 ACP200
Seat seizure
Screw Screw (Insert) (Seat)
Cream Die Steel 200 to 220HB 100-150-200 0.15- 0.20 -0.25 ACP200
BFTX03512IP M Stainless Steel − 160-205-250 0.15- 0.23 -0.30 ACM300
WGCS13R BW0507F TRDR15IP LH035 SUMI-P
Nm 3.0 K Cast Iron 250HB 100-175-250 0.15- 0.23 -0.30 ACK200
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H22 Dmark: Standard stocked item (expanded item)
SEC-Wave Mill
Rake Radial −20° to −24°
Angle Axial 20° to 22°
6mm
45°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S WGX13000R(S)Type
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal sion
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 øDb Fig 6 øDb
Expan
øDb øDb PCD 66.7 PCD 101.6
øDb ød øDb ød ød 4-ø14 ød 4-ø18
ød a ød a a a
b
a a
b
Lf
Lf
Lf
Lf
Lf
Lf
ød1 ød1 ød1
ød2 ø17 ød1
øDc øDc øDc
ød1 ød2 øDc
øDc ød1 øD1 øD1 øD1 øD1
øD1 øDc
øD1
■ Body (Fine Pitch)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øD1 øDb Lf ød a b L ød1 ød2 Teeth (kg)
WGXM 13050RS D 50 62 40 40 22 10.4 6.3 20 18 11 4 0.4 1
13063RS D 63 77 50 40 22 10.4 6.3 20 18 11 5 0.6 1
13080RS D *
80 94 55 50 27 12.4 7 25 20 13.5 6 1.1 1
13100RS D 100 114 70 50 32 14.4 8.5 32 46 - 7 1.6 3
Metric
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC Cermet
H
0
Fig 1
2.
High Speed/Light P K N
13.4
Cutters
Milling
Application General Purpose K N P
20°
Roughing K
13.4 3.97
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
8
T4500A
Fig 2
1.
Face
Milling
H1
13.4
Light Cutting
20°
SEET 13T3AGFR-L D D (Non-Ferrous Metal) 1 Radius
13T3AGSR-L D D D D D D D D Light Cutting 1 13.4 3.97 Multi-
Purpose
13T3AGSR-G D D D D D D D D general purpose 1 Wiper Insert H9 (Be careful during
installation.) Shoulder
SEMT 13T3AGSR-L D D D D D D D Light Cutting 1 Fig 3 Milling
7.
13T3AGSR-G 1
2
D D D D D D D general purpose
R/Copying
13.4
Axial
−20° to −24°
20° to 22°
6mm
45°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal sion
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 øDb Fig 6 øDb
Expan
øDb øDb PCD 66.7 PCD 101.6
øDb ød øDb ød ød 4-ø14 ød 4-ø18
ød a ød a a a
b
a a
b
Lf
Lf
Lf
Lf
Lf
Lf
ød1 ød1 ød1
ød2 ø17 ød1
øDc øDc øDc
ød1 ød2 øDc
øDc ød1 øD1 øD1 øD1 øD1
øD1 øDc
øD1
■ Body (Extra-Fine Pitch)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øD1 øDb Lf ød a b L ød1 ød2 Teeth (kg)
WGXF 13050RS D 50 62 40 40 22 10.4 6.3 20 18 11 5 0.4 1
13063RS D 63 77 50 40 22 10.4 6.3 20 18 11 6 0.6 1
13080RS D *
80 94 55 50 27 12.4 7 25 20 13.5 8 1.1 1
13100RS D 100 114 70 50 32 14.4 8.5 32 46 - 10 1.5 3
Metric
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
H Grade
High Speed/Light P
Coated Carbide
K
Carbide DLC
N
Cermet Fig 1
2.
0
13.4
C u tte rs
Milling
Cutters
Milling
20°
Roughing K
13.4 3.97
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
8
T4500A
Fig 2
1.
Face
平 面
Milling
H1
13.4
Light Cutting
20°
Radius
ラジアス SEET 13T3AGFR-L D D (Non-Ferrous Metal) 1
Multi-
Multi- 13T3AGSR-L D D D D D D D D Light Cutting 1 13.4 3.97
Purpose
Purpose
Shoulder
13T3AGSR-G D D D D D D D D general purpose 1 Wiper Insert H9(Be careful during
Shoulder
仕上げ installation.)
Milling
Milling SEMT 13T3AGSR-L D D D D D D D Light Cutting 1 Fig 3
7.
13T3AGSR-G 1
2
R/Copying
R/Copying D D D D D D D general purpose
13.4
Groove/
Groove/
13T3AGSR-H D D D D D D D Heavy Cut 1
T-Slot
T-Slot SEMT 13T3AGSR-FG D D D D D D D Burr prevention 2
17.8 3.97
Chamfering
Chamfering XEEW 13T3AGER-WR D D D Wiper Insert 3
Aluminium/ * The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Light Alloys
High-Speed
High-Speed ■ Identification Details
Cast Iron
Insert
Seat Screw
Seat
WGX F 13 050 R S(1) (2) (3) (4) (5) (6)
Cutter M : Fine Pitched Insert Size Cutter Direction Metric Bore
Series F : Extra-Fine Pitched
Insert Screw
■ Recommended Cutting Conditions
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
■ Parts General Steel 180 to 280HB 150-200-250 0.10- 0.20 -0.30 ACP200
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H24 Dmark: Standard stocked item (expanded item)
SEC-Wave Mill
Rake
Angle
Radial
Axial
−20° to −24°
20° to 22°
6mm
45°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S WGX13000EW Type
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal
on
xE pansi
øD1
øDc
øDs
Lf C
L
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC Cermet
0
Fig 1
2.
High Speed/Light P K N
13.4
Application General Purpose P K N P
20°
Roughing P P K
13.4 3.97
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
T4500A
8
Fig 2
1.
H1
13.4
Light Cutting
SEET 13T3AGFR-L D D 1
20°
(Non-Ferrous Metal)
Cutters
7.
13T3AGSR-G
Milling
D D D D D D D general purpose 1
2
13.4
13T3AGSR-H D D D D D D D Heavy Cut 1
SEMT 13T3AGSR-FG D D D D D D D Burr prevention 2
XEEW 13T3AGER-WR D D D Wiper Insert 3 17.8 3.97
Face
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance. Milling
Radius
■ Identification Details
Multi-
Purpose
Insert
Seat Screw
Seat WGX 13 032 EW (1) (2) (3) (4)
Shoulder
Milling
Cutter Series Insert Size Cutter Endmill Type R/Copying
Groove/
Insert Screw T-Slot
■ Recommended Cutting Conditions
Chamfering
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade Aluminium/
Material Min.- Optimum -Max. Min.- Optimum -Max.
Light Alloys
General Steel 180 to 280HB 150-200-250 0.10- 0.20 -0.30 ACP200 High-Speed
Cast Iron
■ Parts P Soft Steel ≤180HB 180-265-350 0.10- 0.25 -0.40 ACP200
Anti-
Applicable Seat Spanner Spanner Die Steel 200 to 220HB 100-150-200 0.15- 0.20 -0.25 ACP200
Seat Insert Screw seizure
Cutters Screw (Insert) (Seat)
Cream M Stainless Steel − 160-205-250 0.15- 0.23 -0.30 ACM300
Other WGX13000EW types
except the following items WGCS13R BW0507F BFTX03512IP Nm 3.0 TRDR15IP LH035 SUMI-P K Cast Iron 250HB 100-175-250 0.15- 0.23 -0.30 ACK200
WGX13032EW − − BFTX03512IP Nm 3.0 TRDR15IP − SUMI-P N Non-Ferrous Alloy − 500-750-1000 0.15- 0.23 -0.30 DL1000
b
a
b
b
a a
L
31
L
Lf
Lf
Lf
ø13 ø101.6
ød 1 ød 1
ø20 øD c
øD c øD c
■ Body(WGC 3000 Type) Inch Inserts are not included.
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øD1 øDb Lf ød ød1 a b L Teeth (kg)
WGC 3080R D 80 *
89 60 50 25.4 Q 9.5 6 25 6 1.1 1
3100R D 100 109 70 50 31.75 46 12.7 8 32 7 1.5 2
■ Body(WGC 4000 Type) Inch
WGC 4080R D 80 *
93 60 50 25.4 Q 9.5 6 25 4 1.0 1
4100R D 100 113 70 50 31.75 46 12.7 8 32 5 1.5 2
4125R D 125 138 80 63 38.1 56 15.9 10 38 6 2.6 2
4160R D 160 173 100 63 50.8 72 19.1 11 38 7 4.0 2
4200R D 200 213 130 63 47.625 130 25.4 14 35 8 6.6 3
■ Body(WGCF 4000 Type) Inch
WGCF 4080R D 80 *
93 60 50 25.4 Q 9.5 6 25 8 1.0 1
4100R D 100 113 70 50 31.75 46 12.7 8 32 10 1.5 2
4125R D 125 138 80 63 38.1 56 15.9 10 38 12 2.6 2
4160R D 160 173 100 63 50.8 72 19.1 11 38 16 4.0 2
4200R D 200 213 130 63 47.625 130 25.4 14 35 20 6.6 3
*Please use JIS B1176 hexagonal bolt (M12×30∼35mm) for securing ø80/ø100 cutter to the arbor.
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide DLC Carbide Cermet SUMIDIA
Fig 4
High Speed/Light K
1
P N N N
H 2.
Application General Purpose K N P P N N
9.525
Roughing K N N
20°
ACP200
ACP300
ACK200
ACK300
ACP100
DA2200
DA1000
DL1000
Cutters
EH520
T250A
Milling
H1
SEET 0903AGFN-L D D D D D D Q Q D 4
Fig 5
0903AGSN-G D D D D D D Q Q D 4
5
2.
SEMT 0903AGSN-L D D D D D Q Q 4
Radius 0903AGSN-G D D D D D D Q Q 4
20°
Multi- SEET 13T3AGFN-L D D D D D D D D Q Q 5 13.4 3.97
Purpose 13T3AGSN-G D D D D D D D Q Q 5
H9 (Be careful during
Shoulder
Milling
13T3AGSN-N D D D D D D D Q Q 5 Wiper Insert
installation.)
Fig 6
SEMT 13T3AGSN-L D D D D D Q Q 5
WGC 4000 Type
8.
0
R/Copying 13T3AGSN-G D D D D D D Q Q 5
WGCF 4000 Type
13.4
Groove/ 13T3AGSN-H D D D D D Q Q 5
T-Slot NF-SECW 13T3AGTN-N Q Q Q Q Q Q Q Q Q Q D F 5
20°
Aluminium/
XEEW 13T3AGER-W D D Q Q 6
Light Alloys
High-Speed
■ Parts ■ Recommended Cutting Conditions WGC3000 Type
Cast Iron Seat Screw (4000 series only) Work Cutting Speed v(m/min) Feed Rate f(mm/t)
c z
ISO Hardness Grade
Seat (4000 series only) Material Min.- Optimum -Max. Min.- Optimum -Max.
Insert General Steel 180 to 280HB 150-200-250 0.10- 0.15 -0.20 ACP200
P Soft Steel ≤180HB 180-265-350 0.10- 0.18 -0.25 ACP200
Die Steel 200 to 220HB 100-150-200 0.15- 0.18 -0.20 ACP200
M Stainless Steel Q 160-205-250 0.15- 0.18 -0.20 ACP300
Insert Screw K Cast Iron 250HB 100-175-250 0.15- 0.18 -0.20 ACK200
N Non-Ferrous Alloy Q 500-750-1000 0.15- 0.23 -0.30 DL1000
øDsh7
øD1
øDc
ødsH7
øD1
øDc
ød2
a
45° C
Lf
L 45° Lf
Stock
Cat. No. Stock Cat. No.
øDc øD1 øDs Lf C L Teeth øDc øD1 øds ød2 b a Lf L N Teeth
WGC 3020EW D 20 29 20 40 60 100 2 WGC 3032RS D 32 41 16 9 5.6 8.4 40 18 28 4
3025EW D 25 34 20 40 60 100 3 3040RS D 40 49 16 9 5.6 8.4 40 18 28 4
3032EW D 32 41 32 40 85 125 4 3050RS D 50 59 22 11 6.3 10.4 40 20 26 5
3040EW D 40 49 32 40 85 125 4 3063RS D 63 72 22 11 6.3 10.4 40 20 26 6
3050EW D 50 59 32 40 85 125 5
■ Body(WGC 4000RS Type) Metric
WGC 3063EW D 63 72 32 40 85 125 6
WGC 4040RS D 40 52 16 9 5.6 8.4 40 18 28 3
■ Body(WGC 4000EW Type) 4050RS D 50 63 22 11 6.3 10.4 40 20 26 3
4063RS D 63 76 22 11 6.3 10.4 40 20 26 4
WGC 4032EW D 32 44 32 40 85 125 3
4040EW D 40 52 32 40 85 125 3 ■ Body(WGCF 4000RS Type) Metric
4050EW D 50 62 32 40 85 125 4 WGCF 4050RS D 50 63 22 11 6.3 10.4 40 20 26 5
4063EW D 63 76 32 40 85 125 5 4063RS D 63 76 22 11 6.3 10.4 40 20 26 6
Inserts are not included. Inserts are not included.
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide DLC Carbide Cermet SUMIDIA
Fig 4
High Speed/Light K
1
P N N N
2.
Application General Purpose M K N P P N N
H
9.525
Roughing K N N
20°
ACP200
ACP300
ACK200
ACK300
ACP100
DA2200
DA1000
DL1000
EH520
T250A
Cutters
3.18
A30N
9.525
Milling
H1
SEET 0903AGFN-L D D D D D D Q Q D 4
Fig 5
0903AGSN-G D D D D D D Q Q D 4
5
2.
20°
Radius
SEET 13T3AGFN-L D D D D D D D D Q Q 5 13.4 3.97
Multi-
13T3AGSN-G D D D D D D D Q Q 5 Purpose
H9 (Be careful during
13T3AGSN-N D D D D D D D Q Q 5 Wiper Insert
installation.) Shoulder
Fig 6
SEMT 13T3AGSN-L D D D D D Q Q 5
WGC 4000 Type
Milling
8.
0
13T3AGSN-G D D D D D D Q Q 5
WGCF 4000 Type R/Copying
13.4
13T3AGSN-H D D D D D Q Q 5
Groove/
NF-SECW 13T3AGTN-N Q Q Q Q Q Q Q Q Q Q D F 5
20°
T-Slot
NF-XEEW 13T3AGFR-W Q Q Q Q Q Q Q Q Q Q D F 6 18 3.97
Chamfering
XEEW 13T3AGER-W D D Q Q 6
Aluminium/
■ Spare Parts Light Alloys
WGCS13R BW0507F BFTX03512IP Nm 3.0 TRDR15IP LH035 WGC 4000EW / RS Type (Except WGC 4032EW) WGCF 4000RS Type
■ Recommended Cutting Conditions WGC3000EW/RS Type(Common) ■ Recommended Cutting Conditions WGC4000EW/RS・WGCF4000RS Type(Common)
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max. Material Min.- Optimum -Max. Min.- Optimum -Max.
General Steel 180 to 280HB 150-200-250 0.10- 0.15 -0.20 ACP200 General Steel 180 to 280HB 150-200-250 0.10- 0.20 -0.30 ACP200
P Soft Steel ≤180HB 180-250-350 0.10- 0.18 -0.25 ACP200 P Soft Steel ≤180HB 180-250-350 0.10- 0.25 -0.40 ACP200
Die Steel 200 to 220HB 100-150-200 0.15- 0.18 -0.20 ACP200 Die Steel 200 to 220HB 100-150-200 0.15- 0.20 -0.25 ACP200
M Stainless Steel Q 160-200-250 0.15- 0.18 -0.20 ACP300 M Stainless Steel Q 160-200-250 0.15- 0.23 -0.30 ACP300
K Cast Iron 250HB 100-200-250 0.15- 0.18 -0.20 ACK200 K Cast Iron 250HB 100-200-250 0.15- 0.23 -0.30 ACK200
N Non-Ferrous Alloy Q 300-500-1000 0.15- 0.18 -0.20 DL1000 N Non-Ferrous Alloy Q 300-500-1000 0.15- 0.18 -0.20 DL1000
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors. according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
ONMT Type
(Double-Sided, 16 Corners)
ed SNMT
t line up inc ludes double-sid
DGC type inser
ON M T ty pe s. ed economy.
and
rn er s ca n be used for improv SNMT Type
Up to 16 co (Double-Sided, 8 Corners)
■ Characteristics
● Achieves level of cutting edge sharpness and machined surface quality equivalent to
single-sided insert cutter at a maximum cutting depth of ap=3mm or shallower.
●Recommended Cutting Conditions For General Steel Milling ●Cutting Resistance Comparison
3,000
Higher Efficiency
5.0
WGX/WGC Combined Force (N)
2,000
4.0
SNMT 13T6ANER
3.0
DGC
1,000
2.0
ONMT 05T6ANER 0
1.0 DGC DGC WGC
(SNMT) (ONMT)
R/Copying
Groove/
T-Slot
Chamfering
Seat Protects
Body
Aluminium/ SNMT/SNET Type
S ONMT/ ONET Type
Light Alloys ・Stronger than single-sided insert cutters ・Double-sided design with 16
・Economical double-sided design gives double corners for improved economy
High-Speed the number of corners of standard inserts
Cast Iron (Max. Depth of Cut = 3.0mm)
(Max. Depth of Cut = 6.0mm)
H28
DGC Series Expansion
SEC-Sumi Dual Mill
■ Application Range
Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
ACP100
C
ACK200
C
ACP200 K
Coat
Coat
P P Cast Iron
ACK300
Steel
P ACP300 P
Cermet
T4500A DL1000
Coat
P
ACM200
C N
M Non-Ferrous Metal
Coat
Carbide
Stainless Steel
P ACM300 EH520
C
The letters "C" and "P" at either end of each grade indicate coating type. :CVD :PVD Blank:
P Non-coated
■ Features of Coating
C Super ZX Coat(CVD : Chemical Vapor Deposition)
Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine
coating particles, exhibits excellent wear resistance and high reliability.
Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Characteristics of Coating Layer Fracture Resistance
0.7
Coating Hardness:30% higher DGC
Super ZX Coat Coating surface roughness 50% reduction. Alumina 0.6
Coating Hardness TiCN(GPa)
Fracture
50 DGC
f
40
Conventional coating
z 0.5
(mm/t)
0.4
DGC H
Cutters
Milling
DGC
30 TiCN
0
Super FF Coat Competitor's Product Competitor's Product Competitor's Product
20 New ACP100
ACM200
New ACK200
Substrate Work Material:S50C Drilled material Tool:ø100 Face
0.05 0.10 0.15 0.20 Milling
Cross Section of Coating Cutting Conditions:vc=150m/min, ap=3.0mm, ae=75mm, Dry
T
iCN Finished Surface Roughness Ra
(μm)
Radius
Multi-
Purpose
P NEW Super ZX Coat/Super ZX Coat(PVD : Physical Vapor Deposition) Shoulder
Milling
The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating R/Copying
that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter). Groove/
T-Slot
Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer. Chamfering
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Aluminium/
Light Alloys
Characteristics of Coating Layer Wear Resistance High-Speed
Cast Iron
0.30
Comp. A
(GPa)
0.20
Coating Hardness TiCN
0.05
30 TiCN
TiAIN New Super ZX Coat 0
New ACP200 1 3 5 10 20 25
20 TiN New ACP300 Number Of Passes (1Pass=300mm)
ACM300
New ACK300
600 800 1,000 1,200 10nm Work Material:SCM435 Tool:ø100
(℃)
Starting Temperature For Oxidization Cross Section of Coating(TEM Photo) Cutting Conditions:vc=200m/min, fz=0.15m/min, ap=2.0mm, ae=85mm, Dry
H29
SEC-Sumi Dual Mill
Breaker FL L FG G H S W
Appearance
Double-Sided,
4 23゚ 2 Corners
Not Available 30゚ Not Available Not Available Not Available
8 (*)
Characteristics Light Cut and with Wiper Flat Light Cut Standard and with Wiper Flat Standard High Strength High Rake Wiper
Application Low Cutting Force and Low Burr Low Cutting Force General Purpose and Low Burr General Purpose Heavy Cut Non-Ferrous Metal Emphasis on Surface Finish
■ Chipbreaker Map
Good
FL
↑
Light Cutting
L General Purpose DGC
FG
(Standard)
with Low Burr Light Cutting
Edge Sharpness
Low-Burr Design
G
H
Heavy Cutting
H30
DGC Series Expansion
SEC-Sumi Dual Mill
■ Application Examples
Part/Work Material Automotive Component / Cast Steel Part/Work Material Machine Component / S50C
Manufacturer Sumitomo Conventional Tool Manufacturer Sumitomo Conventional Tool
Body DGCM13080R(φ80) φ80 Body DGCM13160R(φ160) φ160
SNMT13T6ANER-G Single-Sided SNMT13T6ANER-FG Single-Sided
Tool Insert Tool Insert
(8 Corners) (4 Corners) (8 Corners) (8 Corners)
No. of Flutes 6 6 No. of Flutes 10 10
Grade ACP200 PVD Positive Type Grade ACP200 PVD Positive Type
Feed Rate (mm/min) 1,184 1,184 Cutting Feed Rate (mm/min) 350 350
Cutting Conditions
Conditions Axial Cutting Depth(mm) 3 3 Axial Cutting Depth(mm) 2.5 2.5
No.of Workpieces 2 2 Dr
y/Wet Dry Dry
Dr
y/Wet Wet Wet
Achieving higher machining quality with less burr as
Can be used under the same conditions as the single-sided inserts.
Improved tool economy with double the number of corners. compared to the conventional tool.
Part/Work Material Machine Component / Cast Steel Part/Work Material Automotive Component / Stainless Steel
Manufacturer Sumitomo Conventional Tool Manufacturer Sumitomo Conventional Tool
Body DGCM13125(φ125) φ125 Body DGC13100R(φ100) φ100
ONMT05T6ANER-G Double-Sided SNET13T6ANER-G Single-Sided
Tool Insert Tool Insert
(16 Corners) (8 Corners) (8 Corners) (4 Corners)
No. of Flutes 8 8 No. of Flutes 5 5
Grade ACP200 PVD Positive Type Grade ACM300 PVD Positive Type
Cutting Speed(m/min) 160 160 Cutting Speed(m/min) 150 150
Feed (mm/t) 0.29 0.29 Feed (mm/t) 0.15 0.15
Cutting Cutting
Conditions Feed Rate (mm/min) 945 945 Conditions Feed Rate (mm/min) 360 360
Cutting Width(mm)
Dr
y/Wet
2.5
Dry
2.5
Dry
Axial Cutting Depth(mm)
Dr
y/Wet
2.0
Wet
2.0
Wet
H
Cutters
Milling
Improved tool economy with double the number of corners. In addition to double the number of corners, each corner
can achieve 3 times longer tool life than the conventional.
■ Recommended Cutting Conditions (SNMT / SNET) ■ Recommended Cutting Conditions (ONMT / ONET) Face
Milling
Work Cutting Speed (m/min) Feed Rate (mm/t) Depth Work Cutting Speed (m/min) Feed Rate (mm/t) Depth
c z c z
ISO Hardness of Cut Grade ISO Hardness of Cut Grade Radius
Material Min.- Optimum - Max. Min.- Optimum - Max. (mm) Material Min.- Optimum -Max. Min.- Optimum -Max. (mm)
ACP200 ACP200 Multi-
General Steel G 150-200-250 0.10- 0.25 -0.40 <4 General Steel G 150-200-250 0.10- 0.30 -0.50 <2 Purpose
ACP300 ACP300
Shoulder
ACP200 ACP200 Milling
P Soft Steel G 180-250-350 0.10- 0.30 -0.45 <4
ACP300
P Soft Steel G 180-250-350 0.10- 0.50 -0.50 <2
ACP300
R/Copying
ACP200 ACP200
Die Steel G 100-150-200 0.15- 0.25 -0.35 <4 Die Steel G 100-150-200 0.15- 0.25 -0.30 <2
ACP300 ACP300 Groove/
T-Slot
M Stainless Steel G 160-200-250 0.15- 0.23 -0.30 <3 ACM300 M Stainless Steel G 160-200-250 0.15- 0.23 -0.30 <2 ACM300
ACK200 ACK200 Chamfering
K Cast Iron G 100-200-250 0.10- 0.25 -0.40 <5
ACK300
K Cast Iron G 100-200-250 0.10- 0.30 -0.50 <2
ACK300
Aluminium/
N Non-Ferrous Metal G 650-700-750 0.10- 0.15 -0.20 <3 DL1000 Note The cutting conditions above are a guide. Actual conditions will need to be adjusted Light Alloys
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted High-Speed
according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Cast Iron
H31
SEC-Sumi Dual Mill
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal pa nsion
'JH 'JH 'JH 'JH 'JH 'JH
Ex
%C %C
%C %C 1$% 1$%
%C E %C E E E
E B E
B B B
C
C
B B
L C
L C
L
L
L
L
-G
-G
-G
-G
-G
E -G E E E E
%D E
%D %D %D %D
% %D % % % %
%
■ Body (Standard Pitch)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
ø Dc ø D1 ø Db Lf ød a b L ø d1 Teeth (kg)
DGC 13040RS D 40 (42.9) 54 36 40 (38.44) 16 8.4 5.6 18 13.5 3 0.3 1
13050RS D 50 (52.9) 64 40 40 (38.44) 22 10.4 6.3 20 18 3 0.4 1
13063RS D 63 (65.9) 77 50 40 (38.44) 22 10.4 6.3 20 18 4 0.5 1
13080RS D *
80 (82.9) 94 60 50 (48.44) 27 12.4 7 25 20 4 1.2 1
Metric
H ■ Inserts
Grade Coated Carbide
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal
Carbide DLC Cermet
S Exotic Alloy H Hardened Steel
C u tte rs
Milling
High Speed/Light P K N
Cutters
Milling
1.
1.
Face
ACM200
ACM300
T4500A
13.5
EH520
Milling
H1
Radius
SNMT 13T6ANER-L D D D D D 1
13T6ANER-FL D D 2
13.5
13.5
Chamfering
13T6ANER-FG D D 2
Aluminium/
Light Alloys
13T6ANFR-S D D 1
XNEU 13T6ANEN-W D D D 3 18.3 6.6 13.5 6.0
High-Speed
Cast Iron ONMT 05T6ANER-L D D D D D 4
05T6ANER-G D D D D D 4
Wiper inserts can be used only in combination with square inserts.
ONET 05T6ANER-L D D 4
05T6ANER-G D D 4
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Insert
■ Identification Details
Insert Screw
Seat Screw
Seat
DGC 13 040 R S
(1) (2) (3) (4) (5)
Cutter Series Insert Size Cutter Direction Metric Bore
(Optional)
Insert ■ Recommended Cutting
Screw(*) Conditions
H31
■ Parts
Seat Insert Anti-seizure
Seat L Type Wrench Spanner
Screw Screw Cream
DGCS13R BW06509F LH040 BFTX0412IP Nm 3.0 TRDR15IP SUMI-P BFTX0418IP
Nm Recommended Tightening Torque(N・m) *Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size φ80 or above.
C
C
B B
L C
L C
L
L
L
L
-G
-G
-G
-G
-G
-G
E E E E E
%D E
%D %D %D %D
% %D % % % %
%
■ Body (Standard Pitch)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
ø Dc ø D1 ø Db Lf ød a b L ø d1 Teeth (kg)
DGCM 13050RS D 50 (52.9) 64 40 40 (38.44) 22 10.4 6.3 20 18 4 0.3 1
13063RS D 63 (65.9) 77 50 40 (38.44) 22 10.4 6.3 20 18 5 0.5 1
13080RS D *
80 (82.9) 94 60 50 (48.44) 27 12.4 7 25 20 6 1.1 1
13100RS D 100 (102.9) 114 70 50 (48.44) 32 14.4 8.5 32 46 7 1.5 3
Metric
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Application
Grade
High Speed/Light P
General Purpose
Coated Carbide
K
K
Carbide
N
N
DLC Cermet
P
H
Cutters
Fig 1 Fig 2
Milling
Roughing K
6
8
1.
1.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
13.5
13.5
DL1000
T4500A
Face
Milling
SNMT 13T6ANER-L D D D D D 1 13.5 6.9 13.5 6.9
13T6ANER-G D D D D D D D 1 Radius
13T6ANER-H D D D D D 1 Multi-
13T6ANER-FL D D D D D 2
Wiper Insert H9 ( Be careful during
Purpose
13T6ANER-FG D D D D D 2 installation.) Shoulder
Milling
SNET 13T6ANER-L D D 1 Fig 3 Fig 4
13T6ANER-G D D 1 R/Copying
7.
5
13T6ANER-FL D D 2 Groove/
13.5
13.5
T-Slot
13T6ANER-FG D D 2
13T6ANFR-S D D 1
18.3 6.6 13.5 6.0
Chamfering
XNEU 13T6ANEN-W D D D 3 Aluminium/
ONMT 05T6ANER-L D D D D D 4 Light Alloys
05T6ANER-G D D D D D 4 Wiper inserts can be used only in combination with square inserts. High-Speed
Cast Iron
ONET 05T6ANER-L D D 4
05T6ANER-G D D 4
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Insert
Seat Screw ■ Identification Details
Insert Screw
Seat
DGC M 13 050 R S
(1) (2) (3) (4) (5) (6)
Cutter Series M : Fine Pitched Insert Size Cutter Direction Metric Bore
F : Extra-Fine Pitched
(Optional)
Insert ■ Recommended Cutting
Screw(*)
Conditions
H31
■ Parts
Seat Insert Anti-seizure
Seat L Type Wrench Spanner
Screw Screw Cream
DGCS13R BW06509F LH040 BFTX0412IP Nm 3.0 TRDR15IP SUMI-P BFTX0418IP
Nm Recommended Tightening Torque(N・m) *Corners can be changed simply by loosening the screw. (Only applies to DGC / DGCM types with body size φ80 or above.
DGCF13000R(S)Type Rake
Angle
Radial −10°
Axial −5°
6mm
45°
3mm
(SNMT/SNET) (ONMT/ONET)
45° G
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G
General Milling for Steel, Cast Iron, Exotic Alloy and Non-Ferrous Metal pa nsion
'JH 'JH 'JH 'JH 'JH 'JH
Ex
%C %C
%C %C 1$% 1$%
%C E %C E E E
E B E
B B B
C
C
B B
L C
L C
L
L
L
L
-G
-G
-G
-G
-G
E -G E E E E
%D E
%D %D %D %D
% %D % % % %
%
■ Body (Extra-Fine Pitch)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
ø Dc ø D1 ø Db Lf ød a b L ø d1 Teeth (kg)
DGCF 13050RS D 50 (52.9) 64 40 40 (38.44) 22 10.4 6.3 20 18 5 0.3 1
13063RS D 63 (65.9) 77 50 40 (38.44) 22 10.4 6.3 20 18 6 0.5 1
13080RS D *
80 (82.9) 94 60 50 (48.44) 27 12.4 7 25 20 8 1.1 1
13100RS D 100 (102.9) 114 70 50 (48.44) 32 14.4 8.5 32 46 10 1.4 3
Metric
H Application
Grade
High Speed/Light P
General Purpose
Coated Carbide
K
K
Carbide
N
N
DLC Cermet
P Fig 1 Fig 2
Cutters
Milling
Roughing K
6
8
1.
1.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
13.5
13.5
DL1000
T4500A
Face
Milling
SNMT 13T6ANER-L D D D D D 1 13.5 6.9 13.5 6.9
Radius 13T6ANER-G D D D D D D D 1
Multi- 13T6ANER-H D D D D D 1
Purpose 13T6ANER-FL D D D D D 2
Wiper Insert H9 ( Be careful during
Shoulder
Milling
13T6ANER-FG D D D D D 2 installation.)
SNET 13T6ANER-L D D 1 Fig 3 Fig 4
R/Copying 13T6ANER-G D D 1
7.
5
Groove/ 13T6ANER-FL D D 2
13.5
13.5
T-Slot
13T6ANER-FG D D 2
Chamfering 13T6ANFR-S D D 1
18.3 6.6 13.5 6.0
Aluminium/ XNEU 13T6ANEN-W D D D 3
Light Alloys ONMT 05T6ANER-L D D D D D 4
High-Speed
Cast Iron
05T6ANER-G D D D D D 4 Wiper inserts can be used only in combination with square inserts.
ONET 05T6ANER-L D D 4
05T6ANER-G D D 4
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance.
Insert
Seat Screw ■ Identification Details
Insert Screw
Seat
DGC F 13 050 R S
(1) (2) (3) (4) (5) (6)
Cutter Series M : Fine Pitched Insert Size Cutter Direction Metric Bore
F : Extra-Fine
Pitched
(Optional)
Insert ■ Recommended Cutting
Screw(*)
Conditions
■ Parts H31
øD1
øDc
øDs
Lf C
L
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC Cermet
High Speed/Light P K N
Application General Purpose K N P Fig 1 Fig 2
Roughing K
6
8
1.
1.
ACP100
ACP200
ACP300
ACK200
ACK300
ACM200
ACM300
13.5
13.5
DL1000
T4500A
SNMT 13T6ANER-L D D D D D 1 13.5 6.9 13.5 6.9
13T6ANER-G D D D D D D D 1
13T6ANER-H D D D D D 1
13T6ANER-FL D D D D D 2
Wiper Insert H9 ( Be careful during
13T6ANER-FG D D D D D 2 installation.)
SNET 13T6ANER-L D D 1 Fig 3 Fig 4
13T6ANER-G D D 1 H
7.
5
13T6ANER-FL D D 2
13.5
13.5
Cutters
13T6ANER-FG
Milling
D D 2
13T6ANFR-S D D 1
18.3 6.6 13.5 6.0
XNEU 13T6ANEN-W D D D 3
ONMT 05T6ANER-L D D D D D 4
05T6ANER-G D D D D D 4 Wiper inserts can be used only in combination with square inserts.
Face
Milling
ONET 05T6ANER-L D D 4
05T6ANER-G D D 4 Radius
* The new ACP100 and new ACK200 may vary in color or luster, but these variations do not affect the performance. Multi-
Purpose
Shoulder
Milling
R/Copying
Insert ■ Identification Details Groove/
Seat Screw T-Slot
Insert Screw
Seat DGC 13 040 EW(1) (2) (3) (4)
Chamfering
Aluminium/
Cutter Series Insert Size Cutter Endmill Type Light Alloys
High-Speed
Cast Iron
■ Parts (Optional)
Seat
Seat
L Type Wrench
Insert
Spanner
Anti-seizure Insert ■ Recommended Cutting
Screw Screw Cream Screw(*) Conditions
H31
Nm
b
a
b
b
a a a
L
L
Lf
Lf
Lf
Lf
ø13
ø20
øDc øDc øDc øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet Fig 5
2
2.
High Speed/Light P K M
25°
12.70
Application General Purpose K P K K P
B
±
0.
H 01
3
Roughing K 12.70 3.97
ACP200
ACP300
ACK200
ACK300
ACP100
T250A
A30N
G10E
H10E
Milling
2
H1
2.
25°
12.70
SFEN 12T3AZTN D D D D 5
B
±
0.
01
12T3AZTN-S
3
D 5 12.70 3.97
Face
Milling 12T3AZTN-W 5 Fig 7
2
2.
Multi- D D D D D
0.
01
3
Purpose
3.97
Shoulder 12T3AZTN-S D 7 12.70
Milling Fig 8
12T3AZTN-W D 7
2
2.
25°
D D D D
B
+0
D D 8
13
Chamfering
UW 12500R D 9
Fig 9
32° 12.2
Insert
Locator
Double
Screw
Clamp
■ Identification Details
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
■ Spare Parts
General Steel 180 to 280HB 100-175 -250 0.15- 0.23 -0.30 ACP200
Applicable Locator Insert Double
Clamp
Seat Locator P Soft Steel ≤180HB 125- 210 -300 0.15- 0.23 -0.30 ACP200
Cutters Clamp Screw Size Nm
Die Steel 200 to 220HB 80-140 -200 0.15- 0.20 -0.25 ACP200
UFO 4000R Type UFKWR UFTWR WB7-15T M7 8.0 UF4SR UF4KR M Stainless Steel Q 160-190 -220 0.15- 0.23 -0.30 ACP300
UFO 4000L Type UFKWL UFTWL WB7-15T M7 8.0 UF4SL UF4KL K Cast Iron 250HB 60-155 -250 0.15- 0.23 -0.30 ACK200
Note: Spanner used is TT25.
N Non-Ferrous Alloy Q 300-550 -800 0.15- 0.23 -0.30 H1
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
Nm Recommended Tightening Torque(N・m) according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H36
SEC-SUMI UFO MILL
Rake
Angle
Radial
Axial
−7°
+27°
7.5mm
45°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S S S S S
UFO5000 Type
General Mil ing for Steel and Hard-to-cut Material
Fig 1 Fig 2 Fig 3 Fig 4
øD1
øD1 øD1 øDb
øD1 øDb
øDb ø177.8
øDb ø101.6
ød ø101.6
ød ød ød ø18 ø22
ø18
b
a
b
a
b
a a
L
L
L
L
Lf
Lf
Lf
Lf
ø13
ø20 øDc
øDc øDc øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet
Fig 5
2
High Speed/Light P K M
2.
25°
15.875
Application General Purpose K P K K P
Roughing K
15.875 4.76
H
ACP200
ACP300
ACK200
ACK300
ACP100
EH20Z
T250A
Cutters
Cat. No. Fig
Milling
A30N
G10E
H10E
SFEN 1504AZTN
2.
25°
D D D D
1504AZTN-S 5 15.875
Face
1504AZTN-W 5 Milling
15.875 4.76
1504AZFN 5 Radius
SFKN 1504AZTN D D D D D 6(7) Fig 7 Multi-
2
2.
25°
Purpose
15.875
1504AZTN-S 7 Shoulder
Milling
1504AZTN-W 7
1504AZFN D D D 6(7) 15.875 4.76 R/Copying
UW 15500R D 8
Fig 8
Groove/
T-Slot
15.3
Aluminium/
20 4.76±0.025 Light Alloys
Double Screw High-Speed
Cast Iron
Engraved Mark
5SR
* -S: Sharp edge, -W: Strong edge
Insert Clamp
Seat
Insert
Locator
Double
Screw ■ Identification Details
Clamp Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
■ Spare Parts General Steel 180 to 280HB 100-175 -250 0.15- 0.23 -0.30 ACP200
Applicable Locator Insert Double P Soft Steel ≤180HB 125- 210 -300 0.15- 0.23 -0.30 ACP200
Clamp
Seat Locator Die Steel 200 to 220HB 80-140 -200 0.15- 0.20 -0.25 ACP200
Cutters Clamp Screw Size Nm
M Stainless Steel Q 160-190 -220 0.15- 0.23 -0.30 ACP300
UFO 5000R Type UFKWR UFTWR WB7-15 M7 8.0 UF5SR UF5KR
K Cast Iron 250HB 60-155 -250 0.15- 0.23 -0.30 ACK200
UFO 5000L Type UFKWL UFTWL WB7-15 M7 8.0 UF5SL UF5KL N Non-Ferrous Alloy Q 300-550 -800 0.15- 0.23 -0.30 H1
Note: Spanner used is TT25. Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Nm Recommended Tightening Torque(N・m)
H37
SEC-SUMI UFO MILL
øDsh7
øDc
øD1
°
45
40 80
120
■ Body
Dimensions(mm) No. of Maximum
Cat. No. Stock Axial Rake Radial Rake
øDc øD1 øDs Teeth Depth of Cut
UFO 4050ER D 50 74 32 4
4050ERS42 50 74 42 4
4063ER D 63 86 32 5 5.5 +27° –7°
4063ERS42 63 86 42 5
4080ER D 80 103 32 6
UFO 4080ERS42 80 103 42 6
4100ER 100 122 32 7 5.5 +27° –7°
4100ERS42 100 122 42 7
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet
Fig 1 Fig 2(ACP/ACK Series Grades)
High Speed/Light P K M 2
25°
2.
2
2.
Application General Purpose K P K K P
25°
12.70
12.70
B
Roughing
B
K
±
±0
0.
.0
01
13
3
EH20Z
T250A
H10E
G10E
H1
Fig 3 25°
Fig 4
SFEN 12T3AZTN
25°
1 2
D D D D 2.
2
2.
12T3AZTN-S D 1
12.70
12.70
Cutters
Milling
B
±
12T3AZTN-W
0.
1
0.
01
01
3
SFKR 12T3AZEN 4
B±
Multi- D D 16 3.97±0.025
Purpose UW 12500R D 5
Shoulder
Milling
H38
SEC-ACE MILL
Rake Radial −4°
Angle Axial +15°
6.5mm
45°
(4000 Type)
8.5mm
(5000 Type)
45° S
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S S S FPG4000 / 5000 Type
General Milling for Steel and Hard-to-cut Material
Fig 1 Fig 2 Fig 3 Fig 4
øD1 øD1 øD1
øD1 øDb øDb
øDb
øDb ø101.6 ø177.8
ød ø101.6
ød ød ø18 ø18 ø22
b
a ød
b
a
b
a a
32
32
L
L
Lf
L
Lf
Lf
Lf
ø13
ø26 ø26 ø32
ø20
øDc øDc øDc øDc
■ Milling Cutter Body Inch
Stock
■ Inserts
Grade Coated Carbide
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal
Carbide Cermet SUMIDIA
S Exotic Alloy H Hardened Steel
Fig 5(ACP/ACK Series Grades)
H
Cutters
Milling
0
N Note:Item
2.
High Speed/Light P K M P P N
B
±0
marked *
12.70±a
.0
13
15°
N N
12.70 3.18 Face
ACP200
ACP300
ACK200
ACK300
ACP100
DA2200
DA1000
T1500A
T1200A
Milling
EH20Z
T250A
0
2.
Radius
B
±0
12.70±a
.0
13
15°
NF-SDKN 42M Q Q Q Q Q Q Q Q Q Q D F 6 Shoulder
12.70 3.18 Milling
SDKN 42MT D D D D D F D Q Q 5(6) Fig 7
0
42MT-W R/Copying
2.
D Q Q 6
B
±0
.05
12.70±a
SDMR 1203AEEN D D D Q Q Q 7
3.18
Chamfering
12.70
1203AETN Q Q Q Q Q Q Q Q Q D Q Q 7
Aluminium/
SDEX 53MT D D Q Q 9 Fig 8(ACP/ACK Series Grades) Light Alloys
0
B
2.
High-Speed
.0
15.875±a
13
øDsh7
øDc
øD1
°
45 40 80
120
■ Body
Dimensions(mm) No. of Max. Depth
Cat. No. Stock Axial Rake Radial Rake
øDc øD1 øDs Teeth of Cut
FPE 4050R D 50 72 32 3
4050RS42 50 72 42 3
4063R D 63 85 32 4 6.5 +15° –3°
4063RS42 63 85 42 4
4080R D 80 100 32 4
FPE 4080RS42 80 100 42 4
4100R 100 118 32 5 6.5 +15° –3°
4100RS42 100 118 42 5
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet SUMIDIA Fig 1(ACP/ACK Series Grades)
0
High Speed/Light P K M P P N N
2.
B
±0
12.70±a
.0
Application General Purpose K P K P N N
13
H Roughing K N N
15°
12.70 3.18
ACP200
ACP300
ACK200
ACK300
ACP100
DA2200
DA1000
T1500A
T1200A
EH20Z
A30N
G10E
T250A
0
Milling
2.
B
±0
12.70±a
.
SDEX 42MT
01
D D F D Q Q 2 3
15°
D D D D Q Q
NF-SDKN 42M Q Q Q Q Q Q Q Q Q Q Q D F 2 12.70 3.18
Fig 3
Face SDKN 42MT D D D D D F D Q Q 1(2)
0
Milling
2.
B
42MT-W
15°
2
±0
D Q Q
.
05
12.70±a
Radius *SDNN 1203AETN D D Q Q Q Q D Q Q Q D Q Q 2
Multi- SDMR 1203AEEN D D D Q Q 3
3.18
12.70
Purpose 1203AETN Q Q Q Q Q Q Q Q Q Q D Q Q 3
Shoulder Note: Item marked * :B ±0.08
Milling
H40 Fmark : To be replaced by new item (Please confirm stock availability) to be replaced by the new T1500A.
SEC-ACE MILL
Rake Radial −3°
Angle Axial +20°
5.5mm
(4000 Type)
45°
7.5mm
(5000 Type)
45° S
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S S EHG4000 / 5000Type
General Mil ing for Steel and Hard-to-cut Material
Fig 1 Fig 2 Fig 3
øDb
øDb øDb ø101.6
ød ød ød
a ø18
b
a a
b
L
L
L
Lf
Lf
Lf
ø13
ø20
øDc øDc øDc
■ Body Inch øD1 øD1 øD1
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet Fig 4
H
1.4
B
20°
±0
.0
High Speed/Light P K M
13
R
A±a
Application General Purpose K P K P
Cutters
Milling
Roughing K
A s
Dimensions
ACP200
ACP300
ACK200
ACK300
ACP100
EH20Z
T250A
A s 1.4
B
20°
±0
.0
Face
13
A±a
42M 12.70 3.18 4 Radius
SEEN 42MT D D D 12.70 3.18 6*
A s
Multi-
SEKN 42MT D D D D D 12.70 3.18 5(6)
Fig 6
Purpose
1.4
B
42MT-W
20°
D 12.70 3.18 6 Shoulder
±0
.0
13
Milling
42M
A±a
Fig 7
2.
Chamfering
B
20°
±0
SECN 53MT
.0
15.875 4.76 4
8
A±a
Note: Aluminium/
53M 15.875 4.76 4 Item marked Light Alloys
B±0.025
SEKN 53MT D D D D D 15.875 4.76 6 Chamfer: 2.0 → 2.2 s
High-Speed
A Cast Iron
53M D D 15.875 4.76 6
* Shape of E class inserts differ slightly from the above figures.
Applicable Insert
Body Inserts Cap Screw Engraved
Mark
SESN42・・ EKR
EHG4000 Type
SESS12・・
Locator
EHG5000 Type SESN53・・
Insert ■ Recommended Cutting Conditions
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
Cap ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
Screw
■ Spare Parts Clamp General Steel 180 to 280HB 160-205-250 0.10- 0.15 -0.20 ACP200
P Soft Steel ≤180HB 160-230-300 0.10- 0.18 -0.25 ACP200
Applicable Cap
Locator Clamp Spanner Die Steel 200 to 220HB 80-100-120 0.10- 0.18 -0.25 ACP200
Cutters Screw Size Nm
M Stainless Steel Q 160-180-200 0.10- 0.20 -0.30 ACP300
EHG4000R Type EHK4R EHW4R K Cast Iron 250HB 80-100-120 0.10- 0.20 -0.30 ACK200
EHBX0512 M5 5.0 TH040
EHG5000R Type EHK5R EHW5R Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Nm Recommended Tightening Torque(N・m)
H41
SEC-
DNX(F)/ DNH,DNHS Type High Efficiency Face Milling Cutters for Cast Iron and Cast Steel
■ Characteristics
●Achieves high efficiency milling with a max. 8 mm depth of cut!
●Employs negative inserts with chipbreakers that have a strong cutting
edge on the double negative type body! Economical, uses 8 corners!
●Supports general to high-efficiency high feed milling with three body types!
Inserts can be shared on all types!
Negative inserts with a rake angle achieve low cutting force and high feed milling!!
■ Series
65°
24° 24°
H Large Large
Cutters
Milling
■ Application Range (Cast Iron) Cut carbon steel at 20 to 30% reduction. ■ Performance Comparison
Face * The below conditions are provided as a general guide. Actual conditions will need
to be adjusted according to tool overhang, machine rigidity, cutting depth, and other factors.
Milling 4,500
Radius (Cutting Conditions)
DNX Reduced 15% vc=200m/min
Multi- Type 4,000 fz=0.3mm/t
Purpose of cutting force ap=5mm
Cutting Force (N)
DNXF
Depth of Cut (mm)
Shoulder Dry
Milling Type 3,500 Work Material:
FC250
R/Copying DNHS Type Tool Diameter:
100mm
Groove/ 3,000
T-Slot
Chamfering 2,500
Aluminium/
Light Alloys
High-Speed 0
Cast Iron DNX Type Competitor's
Product
Table Feed Rate vf (mm/min)
ACK200 ACK200
Cast Iron 250HB 150-225-300 0.10- 0.20 -0.30 Cast Iron 250HB 150-225-300 0.10- 0.55 -1.00
ACK300 ACK300
K ACK200
K ACK200
Ductile Ductile
250HB 150-200-250 0.10- 0.18 -0.25 250HB 150-200-250 0.10- 0.55 -1.00
Cast Iron ACK300 Cast Iron ACK300
Carbon Stee 180 to 280HB 150-175-200 0.10- 0.15 -0.20 ACP200 Carbon Stee 180 to 280HB 150-175-200 0.10- 0.45 -0.80 ACP200
P Alloy Steel 180 to 280HB 150-175-200 0.10- 0.15 -0.20 ACP200
P Alloy Steel 180 to 280HB 150-175-200 0.10- 0.35 -0.60 ACP200
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted Note For the DNHS, insert heights are alternatively located, so the actual feed rate per
according to machine rigidity, work clamp rigidity, cutting depth, and other factors. tooth is doubled. Use with fz=0.5mm/t (actual feed rate 1.0 mm/t) as the upper limit.
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H42
SEC-
Body DNXF 12080R General Purpose Cutter Body DNHS 12100R General Purpose Cutter
Cutting Speed (m/min) 200 200 Cutting Speed (m/min) 140 200
0.069 0.069 0.25 0.095
Feed (mm/t) Feed (mm/t)
(vf=420mm/min) (vf=420mm/min) (vf=450mm/min) (vf=300mm/min)
Cutting Cutting
Conditions Axial Cutting Depth (mm) 1.6 1.6 Conditions Axial Cutting Depth (mm) 3 to 4 3 to 4
Dr
y/Wet Wet Wet Dr
y/Wet Dry Dry
2x longer tool life than conventional tools under the same conditions. Compared to the conventional tool, 1.5x high efficiency milling is possible.
* ( ) indicates no. of effective teeth
Body DNXF 12100R General Purpose Cutter Body DNX 12160R General Purpose Cutter
Cutting Speed (m/min) 314 314 Cutting Speed (m/min) 200 200 H
0.15 0.11 0.15 0.10
Cutters
Milling
Feed (mm/t) Feed (mm/t)
(vf=1,500mm/min) (vf=1,100mm/min) (vf=597mm/min) (vf=398mm/min)
Cutting Cutting
Conditions Axial Cutting Depth (mm) 1.5 1.5 Conditions Axial Cutting Depth (mm) 3.5 3.5
R/Copying
● When attaching the wiper insert, attach it as shown ● Wiper inserts are single-cornered and double-sided.
in Fig 1. When attached as shown in Fig 2, the ● Refer to Technical Guidance page N17 in the General Groove/
T-Slot
normal roughness cannot be obtained. Catalogue for details about wiper inserts.
Chamfering
●Do not use with DNHS and DNH types.
Aluminium/
Light Alloys
High-Speed
Cast Iron
DNX(F) Type DNHS Type DNH Type
Fig 1 Fig 2
H43
SEC-
Max. Depth of Cut
b
a a
b
L
31
b
L
L
Lf
Lf
Lf
Lf
ø13 ød1
ø20 P.C.D66.7 P.C.D101.6
øDc øDc
ød1 ød1
øDc øDc
■ Body(DNX 12000R)Approach Angle 65° General Purpose Type
Dimensions(mm) No. of Effective Weight
Cat. No. Stock Fig
øDc øD1 øDb ød1 Lf ød a b L Teeth Teeth (kg)
DNX 12080RS D *
80 88 60 13.5 50 27 12.4 7 25 6 6 1.2 1
12100RS D 100 108 80 46 50 32 14.4 8.5 29 7 7 1.6 2
Metric
H 12125R
12160R
D
D
125
160
133
168
80
100
56
72
63
63
38.1
50.8
15.9
19.1
10
11
38
38
11
12
11
12
2.7
4.4
2
2
*Cutters with sizes of ø200 mm or above come with locators. Inserts are not included.
Cutters
Milling
*Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing ø80 cutter to the arbor.
■ Identification Details
Face
Milling
Radius
DNX F 12 080 R S
(1) (2) (3) (4) (5) (6)
Cutter Series Fine-Pitch Insert Size Cutter Direction Metric Bore
Multi- Indication
Purpose
Shoulder
Milling
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
R/Copying
Grade Coated Carbide Fig 5 Fig 6 Fig 7 Wiper Insert
Groove/ High Speed/Light K K 12.7
T-Slot
Application General Purpose K K
12.7
12.7
Chamfering
14.5
Roughing K
ACK200
ACK300
ACP200
ACP300
ACK100
■ Spare Parts
Locator Cap Screw L Type Spanner Anti-seizure
(*) (*) (*) Screw Spanner Cream ■ Recommended Cutting Conditions H42
Nm
H44
Max. Depth of Cut Max. Depth of Cut SEC-
Rake
Angle
Radial −6°
Axial −5°
3mm
24°
5mm
24° G
(DNH Type) (DNHS Type)
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G DNH(S)12000 Type
High Efficiency Cast Iron/Cast Steel Milling
Fig 1 Fig 2 Fig 3 øD1 Fig 4 øD1
øD1
øD1 øDb øDb øDb
øDb ød ød ød
a a a a
b
b
L
31
L
L
31
Lf
Lf
Lf
Lf
ød1
ød1 ø20 ød1
ø20 ød1
øDc øDc øDc
øDc
■ Body(DNH 12000R)Approach Angle 24° Small Depth of Cut High Feed Type Inch
■ Body(DNHS 12000R)Approach Angle 24° Medium Depth of Cut High Feed Type Inch
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Fig 5 Fig 6 Fig 7 Wiper Insert
High Speed/Light K K 12.7
Application General Purpose K K H
12.7
12.7
Roughing
14.5
K
Cutters
Milling
ACK200
ACK300
ACP200
ACP300
ACK100
H45
SEC-ACE MILL
b
a a a ø18
b
b
b
L
L
L
Lf
Lf
Lf
Lf
ø26 ø32
ø13 øDc
ø20 øDc øDc ø26
øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet Ceramic CBN Fig 5
3
01
H
B ±0.
High Speed/Light P K P P K H
12.70
Application General Purpose K P P K K P H
Roughing K
Cutters
Milling
2.0
ACP200
ACP300
ACK200
ACK300
ACP100
4.8
T1500A
T1200A
12.70
NB90M
EH20Z
BN250
T250A
G10E
H10E
Fig 6
A30
3
01
B ±0.
Radius 43MT D F D Q 5
Multi-
CSN 43M D D Q 6 2.0
12.70 4.8
Purpose 43MT D F D D 6
Fig 7
3
Shoulder
01
CSNB 43M D D Q 7
B ±0.
Milling
43MT D Q 7
12.70
R/Copying
Groove/ SNC 433 Q Q
T-Slot
434 Q Q 12.70 4.8
Chamfering
SNMN 432 D D D F Q 8 Fig 8 R
Aluminium/
433 D D D D Q 8
12.70
Light Alloys
High-Speed 434 Q 8
Cast Iron
SNMN 432TN-S Q Q 12.70 4.76
Fig 9
433TN-S Q Q
Wiper Insert
9±0.05
434TN-S Q Q R100
14±0.05 5.0±0.02
NW 100 D D F Q 9
■ Spare Parts (*1: To use wiper inserts, please change locators to LNFW40R (L). Spanner and cap screw remain unchanged.) ■ Recommended Cutting Conditions
Applicable Locator Insert Engraved Engraved
Work Cutting Speed v(m/min) Feed Rate f(mm/t)
Mark Mark c z
Cutters ( *1) Clamp ISO Hardness Grade
F40R/F40L F41R/F41L Material Min.- Optimum -Max. Min.- Optimum -Max.
DNF4080R Double
Insert
LNF40R FTW40R Screw Insert General Steel 180 to 280HB 80-100-120 0.10- 0.13 -0.15 T250A
DNF4100R WB8-30T Clamp P Soft Steel ≤180 100-130-160 0.10- 0.18 -0.25 T250A
DNF4125R
LNF40R FTW41R K Cast Iron 250HB 150-200-250 0.10- 0.15 -0.20 ACK200
to DNF4500R Cap Screw
BX0510 The cutting conditions above are a guide. Actual conditions will need to be adjusted
DNF4080L Note
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
LNF40L FTW40L
to DNF4100L Spanner Locator
TT27
DNF4125L LH040
LNF40L FTW41L Double Screw Size Nm
to DNF4500L
WB8-30T M8 8.0 Nm Recommended Tightening Torque(N・m)
øD1
øD1
øDb
øD1 øD1 øDb
ø177.8
øDb øDb ø101.6 ø101.6
ød ød ød ød
a a ø18 a ø18 ø22
b
b
a
b
b
32
32
L
L
L
L
Lf
Lf
Lf
Lf
ø13
ø20 ø26ø32
øDc øDc øDc ø26 øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet DLC SUMIDIA
Application
High Speed/Light P
General Purpose
K
K
M
P
P P
P
N
N
N
N
N
N
Fig 5 2.
5
H
12.70
Cutters
Milling
Roughing K N N 3
15°
.01
±0
B
25°
ACP200
ACP300
ACK200
ACK300
ACP100
DA2200
DA1000
T1500A
T1200A
DL1000
EH20Z
3.18
T250A
12.70
Cat. No. Fig
A30N
H1
25°
Face
SDCH 42TR D Q Q Q 5
Fig 6 2. Milling
5
42TL Q Q Q 5 12.70
Radius
42TR-R D Q Q Q 5
3 Multi-
15°
.01
±0 Purpose
42TL-R Q Q Q 5 25°
B
12.70 3.18 Shoulder
SDC 42R D D Q Q 6 Milling
25°
NF-SDC 42R Q Q Q Q Q Q Q Q Q Q Q Q D F 6 R/Copying
SDC 42L D Q Q Q 6 Fig 7 Wiper Insert Groove/
T-Slot
42TR D Q Q Q 6
12.2±0.05
Chamfering
42TL Q Q Q 6
15°
Aluminium/
42TR-R D Q Q Q 6 ±0
B
.01
3
3.18±0.025 Light Alloys
Recommended Insert
Double Screw Size Nm Nm
Cap Screw
Cap Size Nm
b
ø18
b
L
L
Lf
Lf
Lf
ø13
ø20 ø26
øDc øDc øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet Fig 5 15°
13
ACP/ACK ±0.0
12.70
Application General Purpose K P P K K P
11°
Roughing K
Cutters
Milling
1.4
12.70 3.18
ACP200
ACP300
ACK200
ACK300
ACP100
T1500A
T1200A
EH20Z
T250A
G10E
H10E
Fig 6 15°
A30
13
±0.0
B
Face SPCH 42R D D D 5(6) D
Milling 12.70
42L D D F 6 D
11°
Radius
42TR D D D D D 5(6) 1.4
12.70 3.18
Multi-
Purpose
42TL D D 6
Fig 7
42TR-R D F D 6
12.70
Shoulder
11°
Milling 42TL-R D 6
12.70 3.18
R/Copying SPMN 422 D D D F D 7
Groove/ 423 D D D D D F 7 Fig 8 B
±0.0
13
Wiper Insert
T-Slot
SPG 422 D D D F Q
–0.05
12.2 +0
Chamfering 423 D Q
11°
DPG(F)4080R GLW40R GLWF80R GTW40R GTWF80R WB8-22T General Steel 180 to 280HB 100-125-150 0.10- 0.15 -0.20 ACP200
DPG(F)4100R P Soft Steel ≤180HB 100-175-250 0.10- 0.18 -0.25 ACP200
GL40R GLW41R GLWF41R GTW41R GTWF41R WB8-30T TT27 Die Steel 200 to 220HB 80-120-160 0.10- 0.15 -0.20 ACP200
to DPG(F)4160R
DPG4200R GLW42R Q GTW42R Q WB8-30T M Stainless Steel Q 80-120-160 0.10- 0.15 -0.20 ACP300
K Cast Iron 250HB 80-140-200 0.10- 0.15 -0.20 ACK200
DPG(F)4080L GLW40L GLWF80L GTW40L GTWF80L WB8-22T The cutting conditions above are a guide. Actual conditions will need to be adjusted
Note
DPG(F)4100L according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
GL40L GLW41L GLWF41L GTW41L GTWF41L WB8-30T TT27
to DPG(F)4160L
DPG4200L GLW42L Q GTW42L Q WB8-30T
H48 Fmark :To be replaced by new item (Please confirm stock availability) to be replaced by the new T1500A.
SEC-ACE MILL
Rake
Angle
Radial
Axial
0°
+8°
12mm
75° S
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S
DPG5000 Type
General Milling for Steel, Stainless Steel & Cast Iron
Fig 1 Fig 2 Fig 3 øD1 Fig 4
øD1 øDb
øD1 øD1 øDb ø177.8
øDb øDb ø101.6 ø101.6
ød ød ød ød
a a a a ø18 ø22
b
ø18
b
L
L
Lf
Lf
Lf
Lf
ø13
ø20 ø26 ø26 ø32
øDc øDc øDc øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade
High Speed/Light P
Coated Carbide
K M
Carbide
P
Cermet
P
Fig 5
15°
B
±0.0
13
15.875±0.075
Cutters
Application General Purpose K P P K K P
Milling
11°
Roughing K
2.0
4.76
ACP200
ACP300
ACK200
ACK300
ACP100
15.875
T1500A
T1200A
EH20Z
T250A
G10E
H10E
A30
Fig 6 Face
15.875±0.075
Milling
SPCH 53R-R D D D D 5
11°
Radius
53L-R D 5
15.875 4.76
53TR-R D D D D D F D 5 Multi-
13 Purpose
Fig 7 ±0.0
53TL-R D D D 5 B
Shoulder
Milling
SPMN 532 D D 6
–0.05
15.3 +0
533 D D 6 R/Copying
11°
Wiper Insert
GW 500R D D F 7 4.8±0.025 Groove/
T-Slot
500L 7 15°
Insert
Chamfering
Engraved Mark Insert
Double Screw *1 Clamp *1 Aluminium/
Double Screw Size Nm Engraved Mark
T50R, T50L, T51R, T51L, T52R, T52L
Light Alloys
(Common) M8 8.0 High-Speed
Engraved Mark *2 Cast Iron
*2 Engraved Mark
Nm Recommended Tightening Torque(N・m) L50R, L50L, L51R, L51L, L52R, L52L
Locator
Double Screw
■ Spare Parts Locator Clamp
■ Recommended Cutting Conditions
Applicable Locator Insert Double Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
Locator Spanner ISO Hardness
Min.- Optimum -Max. Min.- Optimum -Max.
Grade
Cutters Clamp Clamp Screw Material
DPG5080R GLW50R GTW50R WB8-22T General Steel 180 to 280HB 100-125-150 0.10- 0.15 -0.20 ACP200
DPG5100R P Soft Steel ≤180HB 100-175-250 0.10- 0.18 -0.25 ACP200
GL50R GLW51R GTW51R WB8-30T TT27 Die Steel 200 to 220HB 80-120-160 0.10- 0.15 -0.20 ACP200
to DPG5160R
DPG5200R M Stainless Steel Q 80-120-160 0.10- 0.15 -0.20 ACP300
GLW52R GTW52R WB8-30T K Cast Iron 250HB 80-140-200 0.10- 0.15 -0.20 ACK200
to DPG5500R
The cutting conditions above are a guide. Actual conditions will need to be adjusted
DPG5080L GLW50L GTW50L WB8-22T Note
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
DPG5100L
GL50L GLW51L GTW51L WB8-30T TT27
to DPG5160L
DPG5200L
GLW52L GTW52L WB8-30T
to DPG5500L
Fmark :To be replaced by new item (Please confirm stock availability) to be replaced by the new T1500A.
H49
SEC-MILL
b
b
a a a
32
L
L
L
Lf
Lf
Lf
ø13 ø26
ø20 øDc øDc
øDc
■ Body Inch
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide
High Speed/Light P K M
Application General Purpose K P
Roughing K
H
ACP200
ACP300
ACK200
ACK300
ACP100
EH20Z
Cat. No.
A30N
30°
C u tte rs
Milling
ø20
Cutters
Milling
4.76
RGEN 2004SN-S D D D
2004SN-I D
2004SN-T D
Face
Milling * -S: For Stainless Steel, -I: For Inconel, -T: For Titanium Alloys.
Button Head Engraved Mark
Radius Cap Screw GRKR
Multi-
Purpose
Shoulder
Milling
Locator
R/Copying Insert Engraved Mark
Groove/ GRWR
T-Slot
Chamfering Clamp
Aluminium/ Double Screw
Light Alloys
High-Speed
Cast Iron ■ Spare Parts ■ Recommended Cutting Conditions
Applicable Double Locator Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z Insert
Locator Clamp Spanner ISO Hardness
Min.- Optimum -Max. Min.- Optimum -Max.
Cutters Screw Screw Material Grade
GRC6080R TT27 P Die Steel 200 to 220HB 80-120-160 0.15- 0.23 -0.30 ACP200
GRKR GRWR WB8-22T BH0410T M Stainless Steel Q 120-150-180 0.15- 0.23 -0.30 ACP200
to GRC6250R (TT15)
Inconel Q 40- 45 -50 0.10- 0.15 -0.20 EH20Z
GRC6080L TT27 S Titanium Alloy 40- 60 -80 0.10- 0.15 -0.20 EH20Z
GRKL GRWL WB8-22T BH0410T Q
to GRC6250L (TT15) Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
H50
SUMIBORON Radius Endmills
Rake
Angle
Radial
Axial
0°
0° 0.5mm
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H H G S G
BRC Type
■ Characteristics
● High speed, high efficiency milling of hardened mold material.
● Cost effective with full-top CBN inserts, multiple corner usage.
● Strong clamping with conical insert screw hole design.
L
Fig 1
øD1
øDs h7
øDc
ød H7
øDc
ød2
a
l
N C
L
ap
Lf
Fig 2
øD2
øD1
Dimensions(mm)
Stock
Group No.
No. of
øDs h7
Cat. No.
øDc
12052R D 52 22 11 6 52 30 10.5 7 5 ❹
øD1
12066R D 66 27 13 6 52 30 12.5 7 6
øDs h7
øDc
l ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
N B C
H
L 15°
Cutters
Milling
Dimensions(mm)
Stock
±0.013 ±0.025
Group No.
No. of
Cat. No. Fig Grade CBN
øDc øDs øD1 øD2 L N B C L Teeth
High Speed/Light K K
BRC 071207ES10 D 12 10 11.0 Q 3.5 23 Q 52 75 2 1 Application General Purpose S S
071207ES12 D 12 12 11.0 11.5 3.5 22 8 45 75 2 2 Roughing H Face
Milling
071208ES16 D 12 16 11.0 15.5 3.5 16 8 48 88 2 3 Dimensions(mm)
BN350
BN700
BN7000
Applicable Endmill
Cat. No. Radius
071210ES16 D 12 16 11.0 15.5 3.5 16 8 48 108 2 3 ❶ A s (Matching Group No.)
071212ES16 D 12 16 11.0 15.5 3.5 16 8 48 128 2 3 Multi-
RDHX 0701M0T D D D 7 1.99 ❶ Purpose
071507ES12 D 15 12 12.5 Q 3.5 16 Q 59 75 3 1 0702M0T D D D 7 2.38 ❷ Shoulder
Milling
071507ES16 D 15 16 12.5 13.0 3.5 19 11 48 78 3 2 1003M0T D D D 10 3.18 ❸
BRC 071508ES16 D 15 16 13.5 15.5 3.5 20 8 48 88 2 12T3M0T D D D 12 3.97 ❹ R/Copying
071510ES16 D 15 16 13.5 15.5 3.5 20 8 48 108 2 ■ Spare Parts Groove/
T-Slot
071513ES20 D 15 20 13.5 19.5 3.5 22 8 50 130 2 3 ❷
Screw Spanner Chamfering
071515ES20 D 15 20 13.5 19.5 3.5 22 8 50 150 2
Applicable Endmill
071517ES25 D 15 25 13.5 24.5 3.5 22 8 56 176 2 (Matching Group No.) Aluminium/
Light Alloys
BRC 102009ES20 D 20 20 17.0 19.5 5.0 20 8 50 90 2 Nm
High-Speed
102011ES20 D 20 20 17.0 19.5 5.0 22 8 50 110 2 Cast Iron
BFTB 025048 1.0 TRD07 ❶
102012ES25 D 20 25 17.0 24.5 5.0 24 8 56 136 2 3 ❸
BFTB 02505 1.0 TRD07 ❷
Nm
102015ES25 D 20 25 17.0 24.5 5.0 24 8 56 156 2 Recommended
BFTB 035074 3.0 TRD15 ❸❹ Tightening Torque(N・m)
102017ES25 D 20 25 17.0 24.5 5.0 24 8 56 176 2
Inserts are not included. ■ Application Examples
■ Recommended Cutting Conditions
y at
fficienc
Work Depth of Cut Insert s h igher e t!
ing os
Cutting Speed v(m/min) Feed Rate f(mm/t) h a c
BRC
c z
machin
ISO Hardness
Min.- Optimum -Max. Min.- Optimum -Max.
Material a(mm)
p Grade half the
40 to 45HRC Up to 0.5 200-500-800 0.1- 0.25 -0.4 BN7000 Coated
H Steel 47 to 55HRC Up to 0.5 150-275-400 0.1- 0.2 -0.3 BN7000 Carbide
58 to 62HRC Up to 0.5 80-140-200 0.1- 0.15 -0.2 BN350 BRC
K Grey Cast Iron Q Up to 0.5 300-900-1500 0.1- 0.25 -0.4 BN7000 (BN350)
* For BRC Type Cutter/Endmill and RDHX Type Inserts, use in combination with applicable group numbers.
Dry cut (Air Blow) and Down cut are recommended. Cost/Workpiece
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Tool:BRC12052R
Work Material:SNCM435(Machine Component)55 to 60HRC
Grade:BN350 vC=250m/min fz=0.1mm/t ap=0.5mm ae=50mm
H51
SEC-WaveRadius Mill
RSX Series
■ General Features
SEC-Wave Radius Mill RSX series is a radius cutter for exotic alloy
machining that enables stable machining even when using equip-
ment with low clamp rigidity thanks to its body design achieving
excellent cutting performance and rigidity.
By employing the ACM series for stainless steel and exotic alloy
machining achieves long tool life in the machining of stainless
steel, Inconel, etc. and drastically improves reliability in exotic alloy
machining.
High Rake Design Significant Increase in Back Metal Thickness Clamp Face
H Stopper
Cutters
Milling
High-Durability Body R-Shaped Pocket * 12/16mm inserts use up to 8 corners while 10mm inserts use up to 4 corners.
Face
Milling
Radius
■ Performance
Multi-
Purpose
Shoulder Tool Life Comparison(Fracture Resistance) Cutting Resistance Comparison
Milling
3,000
R/Copying RSX Principal Force
Cutting Resistance (N)
Feed force
Groove/ Competitor's Product 2,500
Back Force
T-Slot
Conventional Grade 2,000
Chamfering
0 1 2 3 4 5
Aluminium/ 1,500
Light Alloys Cutting Distance(m)
High-Speed Achieves a tool life that is approximately 1.6 times longer than that of our competitors' products. 1,000
Cast Iron
Cutting Vibration Comparison 500
Vibration Amplitude
0
RSX Conventional Grade Conventional Grade
H52
SEC-WaveRadius Mill
RSX Series
■ Stable, Long Tool Life
Achieves long tool life and drastically improves reliability P ACM100/ACM300 NEW Super ZX Coat
in exotic alloy machining by employing the ACM series,
60 Super ZX Coat
exotic alloy machining. ・Compared to conventional grades, the coating hardness
Coating Hardness(GPa)
50
Super ZX Coat has been increased by 40% and the oxidization starting
Laminating cycle
temperature has been increased by 200°C.
40 ZX Coat up to 10nm ・High speed, high efficiency machining of more than 1.5
Work Material Wear Resistance Fracture Resistance 30 TiCN
times that of conventional grades is possible.
TiAIN ・Achieves over 2 times longer tool life compared to
P ACM100 20 TiN
10nm
conventional grades under the same cutting conditions.
M
600 800 1,000 1,200
C Starting Temperature For Oxidization(℃) Cross Section of Coating
Stainless
ステンレス鋼
Steel
ACM200 (TEM Photo)
ACM300 P
C ACM200 Super FF Coat
Coating
Super FF Coat ・Achieves excellent chipping resistance thanks
ACM100 Hardness:
■ Various Applications
Applicable to various types of machining such as Stepped milling, ramping, and helical milling of dies.
Cutters
Milling
E
25 33.0 40 49 10°30’
32 46.0 54 63 6°45’
RDET10・・・ 40 62.0 70 79 4°30’
Standard Diameter or Less 50 82.0 90 99 3°15’
Face
øD Center uncut portion cannot
52 86.0 94 103 3°10’ Milling
be removed by traverse 32 41.5 52 63 12°30’
cutting with the same cutter 40 57.5 68 79 8°00’ Radius
50 77.5 88 99 5°30’ Multi-
52 81.5 92 103 5°15’ Purpose
RDET12・・・
63 103.5 114 125 4°00’ Shoulder
Milling
Standard Diameter or Above 66 109.5 120 131 3°45’
øD 80 137.5 148 159 2°50’ R/Copying
Center uncut portion can be
removed by traverse cutting with
100 177.5 188 199 2°10’
Groove/
the same cutter 63 96.0 110 125 6°00’ T-Slot
80 130.0 144 159 4°10’
RDET16・・・ Chamfering
100 170.0 184 199 3°00’
125 220.0 234 249 2°20’ Aluminium/
Light Alloys
High-Speed
Cast Iron
■ Series
Insert External(mm)
Type Cat No.
Size ø25 ø32 ø40 ø50 ø52 ø63 ø66 ø80 ø100 ø125 ø160
Shell Type 10 RSX 10000 RS D D D
Standard 12 RSX 12000 RS/R D D D D D A A
16 RSX 16000 RS/R D A A A
10 RSXF 10000 RS D D D
H55 Fine Pitch 12 RSXF 12000 RS/R D D D D D A A
16 RSXF 16000 RS/R D A A A S
Shank Type Standard 10 RSX 10000 ES D D
12 RSX 12000 ES D
H58 Fine Pitch 10 RSXF 10000 ES D D
12 RSXF 12000 ES D
Modular Type 10 RSX 10000 M D D
Standard 12 RSX 12000 M D D
H128 10 RSXF 10000 M D D
Fine Pitch 12 RSXF 12000 M D D
D : Only metric in stock, A : Both metric and inch in stock, S:Made-to-order for both metric and inch, Blank: Not available
H53
SEC-WaveRadius Mill
RSX Type
■ Application Examples
Results
Provides a tool life that is approximately 1.2 times longer than
that of our competitors' products.
300 300
Milling
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron
H54
SEC-WaveRadius Mill
Rake
Angle
Radial
Axial
−5°
10°
5mm P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G
RSX(F)10000RS Type
Milling for Stainless Steel and Exotic Alloy
øDb
ød
a
Lf
ød2
ød1
øDc
■ Body(RSX10000RS)
Dimensions(mm) No. of Weight
Cat. No. Stock
ø Dc ø Db Lf ød a b L ød1 ød2 Teeth (kg)
RSX 10040RS D 40 34 40 16 8.4 5.6 18 14 9 4 0.2
Metric
■ Identification Details
RSX (1)
F 10 040 R S
(2) (3) (4) (5) (6)
Cutter Series Fine-Pitch Indication Insert Size Cutter Direction Metric Bore
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel H
Cutters
Milling
Grade Coated Carbide
High Speed/Light
Application General Purpose
A
Roughing Face
A s Milling
Dimensions
ACM100
ACM200
ACM300
R/Copying
Groove/
■ Spare Parts ■ Recommended Cutting Conditions T-Slot
Spanner screw Anti-seizure Cream Chamfering
Work Cutting Speed (m/min)
c Feed Rate (mm/t)
z Insert
ISO Hardness
Material Min.- Optimum -Max. Min. -Optimum -Max. Grade Aluminium/
Light Alloys
Nm Ferritic 200HB 150-180-200 0.15- 0.25 - 0.35 ACM300 High-Speed
Cr
Cast Iron
Stainless Steel
TRDR15IP BFTX03584IP 3.0 SUMI-P Martensitic 200 to 330HB 80-120-180 0.15- 0.25 - 0.35 ACM300
Nm Recommended Tightening Torque(N・m) M Austenitic 200HB 150-180-200 0.15- 0.25 - 0.35 ACM300
Cr-Ni
2 Phase Structures (Austenitic・Ferritic) 230 to 270HB 80-120-180 0.15- 0.25 - 0.35 ACM200
Heat-Resistant Alloy Ni-Based Material 250 to 350HB 20- 30 - 40 0.10- 0.20 - 0.30
ACM100
S Pure Titanium (99.5%) (Rm400) 60- 80 -100 0.10- 0.20 - 0.30
ACM200
Titanium
α+β Alloy (Rm1050) 40- 50 - 60 0.10- 0.20 - 0.30
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H55
SEC-WaveRadius Mill
b
b
b
Lf
Lf
Lf
ø17
ød2 ød2
ød1 ød1 ød1
øDc øDc øDc
■ Body(RSX12000)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øDb Lf ød a b L ød1 ød2 Teeth (kg)
RSX 12040RS D 40 32 40 16 8.4 5.6 18 13.5 9 3 0.2 1
12050RS D 50 40 40 22 10.4 6.3 20 18 11 4 0.3 1
12052RS D 52 40 40 22 10.4 6.3 20 18 11 4 0.3 1
Metric
12100R D *
100 70 63 31.75 12.7 8.0 32.5 46 28 6 1.9 2
■ Body(RSXF12000) Fine Pitch Type
RSXF 12040RS D 40 32 40 16 8.4 5.6 18 13.5 9 4 0.2 1
12050RS D 50 40 40 22 10.4 6.3 20 18 11 5 0.3 1
12052RS D 52 40 40 22 10.4 6.3 20 18 11 5 0.3 1
Metric
H 12100R D *
100 70 63 31.75 12.7 8.0 32.5 46 28 10
Inserts are not included. Check the arbor attachment size (ød) when selecting the cutter.
1.8 2
Cutters
Milling
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
■ Identification Details
Face
Milling RSX (1)
F 12 040 R S
(2) (3) (4) (5) (6)
Radius Cutter Series Fine-Pitch Indication Insert Size Cutter Direction Metric Bore
Multi-
Purpose
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Shoulder
Milling Grade Coated Carbide
R/Copying High Speed/Light
A
H56
SEC-WaveRadius Mill
Rake
Angle
Radial
Axial
−5°
10°
8mm P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G
RSX(F)16000R(S) Type
Milling for Stainless Steel and Exotic Alloy
Fig 1 øDb Fig 2 øDb Fig 3 øDb Fig 4 øDb Fig 5 øDb
ød ød ød ød PCD 66.7
a a a a ød
a
4-ø14
b
b
b
Lf
Lf
Lf
Lf
Lf
ø17
ød2 ød2
ød1 ød1 ød1 ød1 ød1
øDc øDc øDc øDc øDc
■ Body(RSX16000)
Dimensions(mm) No. of Weight
Cat. No. Stock Fig
øDc øDb Lf ød a b L ød1 ød2 Teeth (kg)
RSX 16063RS D 63 50 40 22 10.4 6.3 20 18 11 4 0.5 1
Metric
16080RS D *
80 55 50 27 12.4 7.0 25 20 14 5 0.9 1
16100RS D 100 70 50 32 14.4 8.5 32 46 - 6 1.3 3
16125RS D 125 80 63 40 16.4 9.5 29 52 29 6 2.6 1
RSX 16080R D *
80 55 50 25.4 9.5 6.0 25 20 13 5 0.9 1
Inch
16100R D *
100 70 63 31.75 12.7 8.0 32.5 46 28 6 1.8 2
16125R D 125 80 63 38.1 15.9 10.0 35.5 55 30 6 2.7 1
■ Body(RSXF16000)Fine Pitch Type
RSXF 16063RS D 63 50 40 22 10.4 6.3 20 18 11 5 0.4 1
16080RS D *
80 55 50 27 12.4 7.0 25 20 14 6 0.8 1
Metric
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
Inserts are not included. Check the arbor attachment size (ød) when selecting the cutter.
H
Cutters
Milling
■ Identification Details
RSX (1)
F 16 063 R S
(2) (3) (4) (5) (6)
Face
Milling
Cutter Series Fine-Pitch Indication Insert Size Cutter Direction Metric Bore
Radius
Multi-
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Purpose
Shoulder
Grade Coated Carbide Milling
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
machine rigidity, work clamp rigidity, cutting depth, and other factors.
H57
SEC-WaveRadius Mill
øD2
øDs h7
øDc
Lf s
L
Modular Type H128
■ Identification Details
RSX (1)
F
(2)
10 025 ES
(3) (4) (5)
Cutter Series Fine-Pitch Indication Insert Size Cutter Endmill Type
H ■ Insert Grade
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Coated Carbide
Cutters
High Speed/Light
Milling
Roughing
Face Dimensions A s
ACM100
ACM200
ACM300
Groove/
T-Slot
RSX(F)10000ES Type BFTX03584IP 3.0 Martensitic 200 to 330HB 80-120-180 0.15- 0.25 - 0.35 ACM300
TRDR15IP SUMI-P
RSX(F)12000ES Type BFTX0409IP 3.0 M Austenitic 200HB 150-180-200 0.15- 0.25 - 0.35 ACM300
Cr-Ni 2 Phase Structures
Nm Recommended Tightening Torque(N・m) (Austenitic・Ferritic) 230 to 270HB 80-120-180 0.15- 0.25 - 0.35 ACM200
Deposition Hardened Structures 330HB 60-100-160 0.15- 0.25 - 0.35 ACM200
Heat-Resistant 20- 30 - 40 0.10- 0.20 - 0.30
Alloy Ni-Based Material 250 to 350HB
ACM100
S Pure Titanium (99.5%) (Rm400) 60- 80 -100 0.10- 0.20 - 0.30
Titanium ACM200
α+β Alloy (Rm1050) 40- 50 - 60 0.10- 0.20 - 0.30
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
WRCX Type
■ General Features
The popular WRC type has been redesigned.
The WRCX Type SEC WaveRadius Mill is a versatile, high
efficiency cutter that is suited to carving dies, slant milling,
helical milling, and a variety of other applications.
A full lineup of inserts allows it to handle a wide variety of
work materials from steel to non-ferrous metals.
■ Characteristics ■ Series
● Durable body with special surface treatment offers significantly
External No. of
improved tool life and reliability. Type (mm) Teeth
● Superb vibration resistance with anti-vibration edge design. Shell WRCX(F) 12000R(S) ø40-ø80 4-6
Type WRCX(F) 16000R(S) ø63-ø100 3-6
● All sizes come with coolant holes preventing chip build-up and jamming. H60 WRCX 20000R(S) ø125-ø160 5-6
● Sturdy screw clamp with torx plus insert attachment ensures Endmill WRCX 08000E ø20-ø25 2-3
Type WRCX 10000E ø25-ø32 2-3
stable machining.
H63 WRCX 16000E ø40-ø50 2-3
■ Wide Insert Lineup Modular WRCX 08000M ø20-ø25 2-3
Type WRCX 10000M ø25-ø32 2-3
● In addition to conventional WRC type inserts, the new lineup H131 WRCX 12000M ø40 4
includes non-ferrous metal inserts and surfing inserts. ● Maximum Allowable Revolution Speed when Milling Non-Ferrous Metal (Units: min-1)
Non-Ferrous Metal Insert QPET ○○○○○○ PPFR-S Cutter External Diameter Insert Cat. No.
● Good surface roughness with øDc(mm) QPET10・・・・-S QPET12・・・・-S QPET16・・・・-S
25 28,000
arc-shaped wiper
32 25,000
● Sharp corners
40 22,000 15,000
● Four-cornered insert
Nose Radius
50
63
80
20,000
18,000
16,000
14,000
13,000
12,000
H
Arc-Shaped Wiper
Cutters
Milling
100 10,000
* Even if the speed used is within the maximum allowable revolution speeds listed
above, abnormal vibrations may occur due to machine rigidity or other factors.
Therefore it is advisable to start operation at half the maximum allowable revolution speed and
increase the speed gradually while checking for abnormalities. Face
Surfing Insert QPMT ○○○○○○ PPER-R Milling
B
● Cutting edges feature unique rippled design Radius
● Four-cornered insert A
Multi-
● *Use in combinations that A B A Purpose
alternate cutting edge A Shoulder
Milling
and cutting edge B. B
(Only useable on cutters with an R/Copying
even number of cutting edges) A B A+B B
A Groove/
T-Slot
(0°Position) (Position Rotated 90°) (Shape Created)
Rotate 90°at a time and attach inserts
Chamfering
■ Usage Precautions Aluminium/
Light Alloys
● Helical Milling ● Taper Milling ● Recommended Values for Helical and Taper Milling
High-Speed
Helical (Dimensions mm) Taper Cast Iron
Standard Cutter External Max. Ramping
øD
Insert Cat. No. Diameter
Work Dia. øD Angle
øDc Min. Standard Max. R(max)
●Use atα°or lower. 20 25 32 39 13̊
QP□□08○○○○
25 35 42 49 8̊20'
25 32 40 48 13̊10'
Standard Diameter or Less QP□□10○○○○
α°
32 46 54 62 8̊
øD
40 57 68 79 10̊
50 77 88 99 7̊30'
Center uncut portion cannot be removed by traverse QP□□12○○○○
63 103 114 125 5̊10'
cutting with the same cutter
80 137 148 159 3̊50'
40 49 64 79 19̊30'
Standard Diameter or Above 50 69 84 99 12̊
øD
QP□□16○○○○ 63 95 110 125 8̊
Center uncut portion can be 80 129 144 159 5̊30'
removed by traverse cutting with 100 169 184 199 4̊
the same cutter 125 212 230 248 3̊30'
QP□□20○○○○
160 282 300 318 2̊30'
H59
SEC-WaveRadius Mill
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
øDb
ød
b
a
Lf
ød2
ød1
■ Body(WRCX12000) øDc
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC
O
H High Speed/Light P K N Fig 1
A
Application General Purpose K N
Cutters
K
Milling
Roughing
A s
Dimensions(mm) 90°
ACP200
ACP300
ACK200
ACK300
ACP100
DL1000
Fig 2
Face O
Milling General QPMT 120440 PPEN D D D D Q Q 12 4.0 4.76 1 Non-Ferrous Metal
Purpose
A
Groove/
T-Slot
Chamfering A s
Aluminium/
Light Alloys
*H: Strong edge.
High-Speed
Cast Iron ■ Spare Parts ■ Recommended Cutting Conditions
screw Spanner Anti-seizure Cream External Diameter: ø40 to ø80mm
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
Nm
Carbon Stee 180 to 280HB 100-160-200 0.20- 0.40 -0.60 ACP200
P Alloy Steel 180 to 280HB 100-140-180 0.20- 0.30 -0.40 ACP200
BFTX0409IP 3.0 TRDR15IP SUMI-P
M Stainless Steel Q 80-120-160 0.10- 0.20 -0.30 ACP300
Nm Recommended Tightening Torque(N・m)
K Cast Iron 250HB 80-120-160 0.10- 0.20 -0.40 ACK200
N Non-Ferrous Metal Q 200-500-1000 0.10- 0.30 -0.40 DL1000
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H60
SEC-WaveRadius Mill
Rake
Angle
Radial
Axial
0°
−3°
8mm
(16000 Type)
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G S G G WRCX(F)16000 Type
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
Fig 1 Fig 2
øDb øDb
ød ød
b
a a
L
Lf
Lf
ød2 ød1
ød1 øDc
øDc
■ Body(WRCX16000)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øDb Lf ød a b L ød1 ød2 Teeth (kg)
WRCX 16063RS D 63 50 40 22 10.4 6.3 20 18 11 3 0.4 1
Metric
16080RS D *
80 55 50 27 12.4 7.0 25 20 13.5 4 0.8 1
16100RS D 100 70 50 32 14.4 8.5 32 46 Q 5 1.2 2
WRCX 16080R
Imperial
*
D 80 55 50 25.4 9.5 6.0 25 20 13 4 0.8 1
16100R D *
100 70 63 31.75 12.7 8.0 32 46 17 5 1.4 1
Inserts are not included.
16080RS D *
80 55 50 27 12.4 7.0 25 20 13.5 5 0.7 1
16100RS D 100 70 50 32 14.4 8.5 32 46 Q 6 1.2 2
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbour.
Inserts are not included. H
Cutters
Milling
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC Fig 1 O
A
High Speed/Light P K N
Face
Application General Purpose K N s
Milling
A 90°
Roughing K Radius
Fig 2 11°15'
Dimensions(mm) (CP Type) Multi-
O Purpose
ACP200
ACP300
ACK200
ACK300
DL1000
Shoulder
A
A O s Milling
H1
A s
90° R/Copying
General QPMT 160660 PPEN D D D D Q Q 16 6.0 6.5 1
Purpose Fig 3 Groove/
T-Slot
*1 160660 PPEN-H D D D D Q Q 16 6.0 6.5 1 Non-Ferrous Metal O
A
Chamfering
Anti- QPMT 160608 PPEN D D D D Q Q 16 0.8 6.5 1
A s Aluminium/
Vibration Light Alloys
Fig 4
*2 160608 PPEN-CP D D D D Q Q 16 0.8 6.5 2 Surfing Insert
High-Speed
O Cast Iron
Non-FerrousMetal QPET 160680 PPFR-S Q Q Q Q Q D D 16 8.0 6.5 3
A
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
H61
SEC-Wave Radius Mill
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
Fig 1 øDb Fig 2 øDb
ød ød
b
a a
L
Lf
Lf
ød2 ød1
ød1 øDc
øDc
■ Body(WRCX20000)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øDb Lf ød a b L ød1 ød2 Teeth (kg)
WRCX 20125R
Imperial
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Cermet DLC Fig 1 O
High Speed/Light P K N
A
Application General Purpose K N
Roughing K
A s
90°
Dimensions(mm)
Fig 2 11°15'
Usage Cat. No. Fig (CP Type)
H
O
ACP200
ACP300
ACK200
ACK300
ACP100
DL1000
A O s
H1
A
C u tte rs
Milling
Cutters
Milling
General
QPMT 200670 PPEN D D D D Q Q 20 7.0 6.5 1 A s
Purpose 90°
200670 PPEN-H D D D D Q Q 20 7.0 6.5 1
*1 Fig 3
Face Surfing Insert
Milling
Anti-
QPMT 200608 PPEN D D D D Q Q 20 0.8 6.5 1
O
Radius Vibration
A
*2
200608 PPEN-CP D D D D Q Q 20 0.8 6.5 2
Multi-
Purpose
Shoulder
Surfing QPMT 2006100 PPER-R D D Q Q 20 10.0 6.5 3 A s
Milling
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
R/Copying
Groove/
T-Slot
H62
SEC-Wave Radius Mill
Rake Radial 0°
Angle Axial −3°
4mm
(08000E Type)
5mm
(10000E Type)
8mm
(16000E Type)
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G S G G WRCX08000E / 10000E / 16000E Type
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
øD2
øDs h7
øDc
ap
Lf C
Modular Type H131
L
WRCX 16040ES D
øDc øDs øD2 ap Lf C
40 32 31.3 8 50 120 170
L Teeth (kg)
2 0.9 P
Material
Carbon Stee 180 to 280HB
Min.- Optimum -Max. Min.- Optimum -Max.
100-160-200 0.20- 0.40 -0.60 ACP200
H
Alloy Steel 180 to 280HB 100-140-180 0.20- 0.30 -0.40 ACP200
Cutters
Milling
16040EM D 40 32 31.3 8 50 200 250 2 1.4
WRCX 16050ES 50 32 40.8 8 50 120 170 3 1.0
M Stainless Steel Q 80-120-160 0.10- 0.20 -0.30 ACP300
D
16050EM D 50 32 40.8 8 50 200 250 3 1.5 K Cast Iron 250HB 80-120-160 0.10- 0.20 -0.40 ACK200
N Non-Ferrous Metal Q 200-500-1000 0.10- 0.30 -0.40 DL1000
Inserts are not included. The cutting conditions above are a guide. Actual conditions will need to be adjusted
Note
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Face
Milling
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Radius
Grade Coated Carbide Carbide DLC O Multi-
Fig 1 Purpose
High Speed/Light P K N
Shoulder
A
Chamfering
DL1000
(CP Type)
A O s O Aluminium/
H1
Light Alloys
QPMT 080330 PPEN 8 3.0 3.18 1
A
D D D D Q Q High-Speed
WRCX08000E Type Cast Iron
080330 PPEN-H D D D D Q Q 8 3.0 3.18 1 A s
General QPMT 10T335 PPEN D D D D Q Q 10 3.5 3.97 1 90°
Purpose WRCX10000E Type
10T335 PPEN-H D D D D Q Q 10 3.5 3.97 1 Fig 3
Non-Ferrous Metal O
QPMT 160660 PPEN D D D D Q Q 16 6.0 6.5 1
A
WRCX16000E Type
*1 160660 PPEN-H D D D D Q Q 16 6.0 6.5 1
Anti- A s
QPMT 160608 PPEN D D D D Q Q 16 0.8 6.5 1
Vibration WRCX16000E Type Fig 4
*2 160608 PPEN-CP D D D D Q Q 16 0.8 6.5 2 Surfing Insert
O
Non-Ferrous QPET 10T350 PPFR-S Q Q Q Q Q D D 10 5.0 3.97 3 WRCX10000E Type
A
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
H63
SEC-Metal Slash Mill
MSX Type
■ General Features
The SEC-Metal Slash Mill MSX Type is a multi-purpose cutter capable of roughing
at ultra-high feeds. Its wide application range dramatically boosts efficiency.
Inserts are available in four sizes, ranging from a ø16mm to the large diameter
ø100mm model, to cover a wide variety of milling needs
④
②
■ Characteristics
① Highly Durable Body Special surface treatment improves scratch resistance ③
② Versatile Machining Operations Use for ramping, helical, and drilling work ⑤
③ Double Lock Extra-strong clamping ensures stable cutting performance(Single clamp for ø22mm or thinner MSX06000 Type and MSX08000 Type)
④ With oil hole Improved chip evacuation with air or coolant supply hole and specially shaped pocket design
⑤ Insert Shape Unique tool shape packs cutting performance and cutting edge strength
H Appearance/
Characteristics
Cutters
Milling
Emphasis on Fracture
Sharper Edge Resistance
R/Copying
Groove/
T-Slot
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron
Cutting force is consistent, even when Greater depth of cut increases contact
depth of cut is increased, for stable length which increases cutting force.
Work material:S50C
Cutting Conditions:vc=150m/min, fz=1.0mm/t, ae=25mm, ap=2mm cutting performance.
■ Series
Type Dia.(mm) No. of Teeth Applicable Insert
MSX 08000R ø40 4 WDMT 08 Type
Shell Type MSX 12000R ø50 to ø63 4 to 5 WDMT 12 Type
H66 MSX 14000R ø50 to ø100 3 to 6 WDMT 14 Type
MSX 06000E ø16 to ø25 2 to 3 WDMT 06 Type
MSX 08000E ø20 to ø35 2 to 3 WDMT 08 Type
Endmill Type
MSX 12000E ø32 to ø50 2 to 4 WDMT 12 Type
H67 MSX 14000E ø40 to ø63 2 to 4 WDMT 14 Type
MSX 06000M ø16 to ø25 2 to 3 WDMT 06 Type
Modular Type MSX 08000M ø25 to ø35 2 to 3 WDMT 08 Type
H132 MSX 12000M ø32 to ø40 2 to 3 WDMT 12 Type
H64
SEC-Metal Slash Mill
MSX Type
■ Notes on Corner Finishing * Actual machined corners will have uncut and over-cut portions due to the shape of the inserts.
Centre uncut portion cannot be remove with same cutter. Centre uncut portion can be remove with same cutter.
Cutters
Milling
100 1˚ 00' 173 198
H65
SEC-Metal Slash Mill
High Efficiency Machining for Steel, Cast Iron, and Stainless Steel
øDb øDb
Fig1 Fig2
ød ød
b
b
N a a
N
Lf
Lf
ød2
ød1
ød1 øDc
øDc
MSX 14080R D *
80 76 63 31.75 12.7 8.0 32 28 17 5 1.3 1
14100R D *
100 96 63 31.75 12.7 8.0 32 28 17 6 2.4 1
Inserts are not included.
*Please use JISB1176 hexagonal bolt (ø80: M12 × 30-35mm, ø100: M16 × 40-45mm) for securing the ø80 or ø100 cutter to the arbour.
H Grade
High Speed/Light
Coated Carbide
K
MSX 08 040 R S
(1) (2) (3) (4) (5)
Cutters
Milling
Groove/
T-Slot
Chamfering
■ Spare Parts
Screws Spanner Clamp C Ring Clamp Screw
Aluminium/
Light Alloys
High-Speed Applicable Body
Cast Iron
Nm
H66
SEC-Metal Slash Mill
Rake Radial −3°to−8°
Angle Axial 8°
1.0mm
20°
(06000 Type)
1.5mm
20°
(08000 Type)
2.0mm
20°
(12000 Type)
2.5mm
20°
(14000 Type)
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G S MSX06000E / 08000E / 12000E / 14000E Type
High Efficiency Machining for Steel, Cast Iron, and Stainless Steel
øDsh7
øDsh7
øDc
øDc
Lf C
Lf C モジュラータイプ H000
L
L
Stock
Cat. No. Fig Cat. No. Fig
øDc øDs Lf C L Teeth(kg) øDc øDs Lf C L Teeth(kg)
MSX 06016ES D 16 16 30 80 110 2 0.2 1 MSX 12032ES D 32 32 70 80 150 2 0.8 2
06016EM D 16 16 70 80 150 2 0.2 1 12032EM D 32 32 120 130 250 2 1.4 2
MSX 06017EM D 17 16 20 130 150 2 0.2 1 MSX 12035EM D 35 32 50 200 250 2 1.4 2
MSX 06018EM D 18 16 20 130 150 2 0.2 1 MSX 12040ES D 40 32 50 100 150 3 0.9 2
MSX 06020ES D 20 20 50 80 130 3 0.3 1 12040EM D 40 32 50 200 250 3 1.5 2
06020EM D 20 20 100 80 180 3 0.4 1 MSX 12050EM D 50 42 50 200 250 4 2.6 2
MSX 06022EM D 22 20 30 150 180 3 0.4 1
MSX 06025ES D 25 25 60 80 140 3 0.5 1
06025EM D 25 25 120 130 250 3 0.8 1
Stock
Cat. No. Fig Cat. No. Fig
øDc øDs Lf C L Teeth(kg) øDc øDs Lf C L Teeth(kg)
MSX 08020ES D 20 20 50 80 130 2 0.3 1 MSX 14040ES D 40 32 50 100 150 2 0.9 2
08020EM D 20 20 100 80 180 2 0.3 1 14040EM D 40 32 50 200 250 2 1.5 2
MSX 08022EM D 22 20 30 150 180 2 0.4 1 MSX 14050ES D 50 42 50 100 150 3 1.5 2
MSX 08025ES D 25 25 60 80 140 2 0.4 2 14050EM D 50 42 50 200 250 3 2.5 2
08025EM
MSX 08028EM
D
D
25
28
25
25
120
40
130
210
250
250
2 0.8 2
2 0.9 2
MSX 14063ES
14063EM
D
D
63
63
42
42
50
50
100
200
150
250
4 1.7 2
4 2.8 2
H
Cutters
Milling
MSX 08032ES D 32 32 70 80 150 3 0.8 2 Inserts are not included.
08032EM D 32 32 120 130 250 3 1.4 2
MSX 08035EM D 35 32 50 200 250 3 1.5 2
■ Spare Parts
Screws Spanner Clamp C Ring Clamp Screw
Applicable Body
Nm
H67
SEC-Wave Mill
■ General Features
A single WaveMill performs a variety of operations such as
grooving, shoulder milling, ramping, pocketing, drilling, helical
cutting, etc., and eliminate the need to stock a variety of
application specific tools.
■ Characteristics ● Multi-functional cutter efficiently performs a number of ● Insert Orientation of WMM Type Cutter
and Applications cutting operations
● Excellent for ramping, helical cutting and pocketing Peripheral Insert Central Insert
H
Power Consumption of Spindle (kW)
Radius
3000ELH Long Type w / Oil Hole 32 40 Diameter of Tool Used: ø25
Work Material: S50C
Multi- Cutting Conditions: vc=80,150,200m/min、fz=0.1,0.2mm/t
Purpose
3000EXLH Extra-Long Type w / Oil Hole 35 40 ap=15mm、Overhanging Length of Tool=40mm
Shoulder
Milling
Tool Diameter: ø25 Insert: APMT103504PDER(ACZ350) Tool Diameter: ø25 Insert: APMT103504PDER(ACZ310) Tool Diameter: ø25 Insert: APMT103504PDER(ACZ350)
D.O.C.:ap=25mm 、ae=5mm D.O.C.: ap=15mm 、ae=25mm Cutting Width: ae=25mm、Depth: ap=15mm
Cutting Speed:vc=120m/min、Feed Rate: fz=0.15mm/t Cutting Speed: vc=180m/min、Feed Rate:fz=0.12mm/t Cutting Speed: vc=200m/min、Feed Rate: fz=0.1mm/t
Air Blow Air Blow Ramp Angle: P=15°
Air Blow
H68
SEC-Wave Mill SEC-Wave Mill
WMM 2000 E / EL
ELH / EXLH Type WMM 3000EELH/ EL/ EXLH Type
Rake Radial 15° to 16° 17∼35mm P M K N N S H Rake Radial 17° to 19° 39mm P M K N N S H
Angle Axial 7° to 11° 90° Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S S S S Angle Axial 7° to 11° 90° S Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S S S
ap ap
øDsh7
øDsh7
øDc
øDc
Lf C
Lf C
L L
Stock
Cat. No. Cat. No.
øDc øDs ap Lf C L Teeth Teeth øDc øDs ap Lf C L Teeth Teeth
WMM 2020E D 20 20 17 35 95 130 3 1 WMM 3032E D 32 32 39 50 100 150 4 1
2021E D 21 20 17 35 95 130 3 1 3033E D 33 32 39 50 100 150 4 1
2025E D 25 25 26 40 100 140 4 1 3035E D 35 32 39 50 100 150 4 1
2026E D 26 25 26 40 100 140 4 1 3040E D 40 32 39 55 105 160 4 1
2030E D 30 25 35 50 100 150 5 1 ((Long Type)
((Long Type) WMM 3032EL D 32 32 39 90 140 230 4 1
WMM 2020EL D 20 20 17 60 125 185 3 1 3033EL D 33 32 39 50 180 230 4 1
2021EL D 21 20 17 35 150 185 3 1 3035EL D 35 32 39 50 180 230 4 1
2025EL D 25 25 26 75 145 220 4 1 3040EL D 40 32 39 55 185 240 4 1
2026EL D 26 25 26 40 180 220 4 1 (Long Type with Coolant Hole)
2030EL D 30 25 35 50 180 230 5 1 WMM 3032ELH D 32 32 39 90 140 230 4 1
(Long Type with Coolant Hole) 3033ELH D 33 32 39 50 180 230 4 1
WMM 2020ELH D 20 20 17 60 125 185 3 1 3035ELH D 35 32 39 50 180 230 4 1
2021ELH D 21 20 17 35 150 185 3 1 3040ELH D 40 32 39 55 185 240 4 1
2025ELH D 25 25 26 75 145 220 4 1 (Extra Long Type with Coolant Hole)
2026ELH D 26 25 26 40 180 220 4 1 WMM 3035EXLH 35 32 39 50 320 370 4 1
2030ELH D 30 25 35 50 180 230 5 1 3040EXLH 40 32 39 55 365 420 4 1
(Extra Long Type with Coolant Hole) Inserts are not included.
WMM 2022EXLH 22 20 17 35 215 250 3 1 ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
2027EXLH 27 25 26 40 280 320 4 1
2030EXLH 30 25 35 50 300 350 5 1
9.525
Inserts are not included.
85°
11°
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
5.56
O 16
Grade Coated Carbide Carbide DLC
H
6.60
High Speed/Light N
85°
11°
Cutters
Milling
O 10 3.5 Roughing ACZ350
ACZ330
ACZ310
Grade Coated Carbide DLC Dimensions
DL1000
Carbide
High Speed/Light N Cat. No.
O
Application General Purpose M P K N APMT 160508PDER H1
D D D Q Q 0.8 Face
Roughing 160512PDER D D D Q Q 1.2 Milling
160516PDER D D D Q Q 1.6
ACZ350
ACZ330
ACZ310
Dimensions
DL1000
Radius
Cat. No. APMT 160508PDER-H D D D Q Q 0.8
O
H1
BFTX02506N 1.5
Nm TRD08 WMM2000 Type Tightening Torque ■ Recommended Cutting Conditions(Common)Diameter ø30 to ø40mm(Not for extra long type)
SUMⅠ-P
BFTX03584 Nm
3.0 TRD15 WMM3000 Type (N・m)
Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
ISO Hardness Grade
■ Recommended Cutting Conditions (Common)Diameter ø20 to ø26mm(Not for extra long type) Material Min.- Optimum -Max. Min.- Optimum -Max.
Work Cutting Speed v(m/min) Feed Rate f(mm/t) Shoulder Mil ing 0.05- 0.15 -0.25
ISO Hardness
c z
Grade 180 to
Material Min.- Optimum -Max. Min.- Optimum -Max. P Carbon Steel
280HB
80-120-160 Grooving 0.05- 0.10 -0.15 ACZ330
Drilling 0.05- 0.13 -0.20
Shoulder Mil ing 0.05- 0.13 -0.20
180 to Shoulder Mil ing 0.05- 0.13 -0.20
P Carbon Steel 80-120-160 Grooving 0.05- 0.09 -0.12 ACZ330 Stainless
280HB M Steel
Q 80-100-120 Grooving 0.05- 0.09 -0.12 ACZ350
Drilling 0.05- 0.12 -0.18
Drilling 0.05- 0.12 -0.18
Shoulder Mil ing 0.05- 0.10 -0.15
Stainless Shoulder Mil ing 0.05- 0.15 -0.25
M Steel
Q 80-100-120 Grooving 0.05- 0.08 -0.10 ACZ350
K Cast Iron 250HB 70-150-180 Grooving 0.05- 0.10 -0.15 ACZ310
Drilling 0.05- 0.09 -0.12
Drilling 0.05- 0.13 -0.20
Shoulder Mil ing 0.05- 0.13 -0.20
Shoulder Mil ing 0.10- 0.15 -0.20
K Cast Iron 250HB 70-150-180 Grooving 0.05- 0.09 -0.12 ACZ310 Aluminium
N Q 200-300-500 Grooving 0.05- 0.08 -0.10 DL1000
Drilling 0.05- 0.12 -0.18 Alloy
Drilling 0.05- 0.08 -0.10
Shoulder Mil ing 0.10- 0.15 -0.20
Aluminium Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
N Q 200-300-500 Grooving 0.05- 0.08 -0.10 DL1000 according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Alloy
Drilling 0.05- 0.08 -0.10
H69
SEC-Sumi Power Mill
b
L
L
Lf
Lf
Lf
PCD 101.6
13
ød1 ød1
øDc øDc ød1
øDc
■ Body(Standard Type) Imperial
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Face
184
● General Purpose G Series ● Strong Edge Type H Series
Milling
Fig 4 Fig 5
Radius R0.8
ø4.6 a b
Multi-
Purpose a b
0.2mm
12.7
Shoulder
Milling 20゜ 15゜
R/Copying
Groove/ 90˚ 16.1 6.29 Section a-a Section b-b
T-Slot
H70
SEC-Sumi Power Mill
■ General Features
Highly reliable shoulder milling cutter with tangentially mounted
for never-before-possible high cutting edge strength and sharp
cutting edges.
■ Characteristics ● Tangentially mounted inserts for outstanding cutting edge strength combined with optimised breaker for outstanding edge sharpness and cutting ability.
● Nicked insert design created with high-precision molding technology allows stable milling even in applications with large tool overhang.
● New ACP and ACK milling grades are used to meet the needs of various types of work material.
■ Performance
● Performance Comparison with General-purpose G-type Inserts
■ Cutting Edge Strength Comparison ■ Comparison of Cutting Force
High cutting edge strength for excellent stability! Cutting that is nearly the same as screw-on type!!
1,000 3,000
1st Step Principal Force
2nd Step Feed Force
3rd Step 2,500 Back Force
800
○:No breakage,
Cutting Resistance (N)
Cutting Length (mm)
edge OK
2,000
×:Breakage,
600 unusable
1,500
Cutting Conditions Cutting Conditions
400 vc=150m/min vc=150m/min
fz=0.20mm/t 1,000 fz=0.20mm/t
ae=3mm ae=3mm
ap=10mm ap=10mm
200
Dry 500 Dry
Work Material:S50C Work Material:S50C
0
Sumi Power Mill
PWS Type
Competitor A
(Screw-on)
Competitor B
(Tangential)
Tool Diameter:80mm
0
Sumi Power Mill
PWS Type
Competitor A
(Screw-on)
Competitor B
(Tangential)
Tool Diameter:80mm
Cutters
Milling
● Performance Comparison with Nicked R Type Inserts
Nicked R Type Inserts General-Purpose G Type Inserts ■ Comparison of Cutting Force
Reduced cutting power and excellent vibration resistance!
7,000 Face
R Type Milling
G Type
Reduced 25%!!
Cutting Resistance (Cutting Force) (N)
6,000 Radius
5,000 Multi-
Purpose
s! Shoulder
ll chip 4,000
Sma Milling
3,000
Cutting Conditions
R/Copying
vc=200m/min
2,000 fz=0.15mm/t Groove/
ae=20mm T-Slot
ap=10mm
1,000 Dry Chamfering
Work Material:S50C
Tool Diameter:100mm Aluminium/
0
Nicked R Type General Machining (G-Type) Light Alloys
High-Speed
1)Precautions During Installation Cast Iron
Cautions when Using Nicked R Type Inserts 4 Nicks
(Corners 1 and 4) When using R type nicked indexable inserts, attach them
so that the nicked grooves alternate as shown in the image
to the left.
③ ④ 2)Cutting Condition Precautions
In order to attach as shown in the image to the left, the
feed rate per tooth is double that when attaching the same-
shaped inserts on all teeth. This means that adjustments
④ should be made so the upper feed limit is as shown below.
3 Nicks
(Corners 2 and 3)
fz=0.25mm/t
Example: Use at fz=0.2mm/t
③ ③ Feed when all teeth are normal: 0.2mm/t
Feed when nicked: 0.4mm/t
④ Any incorrect use of inserts may damage tools.
H71
SEC-Sumi Power Mill
b
L
L
L
b
L
L
Lf
Lf
Lf
Lf
Lf
ø30
ø13 ø17 ød1 ød1 ød1
ød1 ød1 øDc øDc øDc
øDc ø46
øDc
H PWSF 4080R
4100R
D
D *
100
*
80 25.4
31.75
60
70
20
28
50
63
9.5
12.7
6
8
25
32.5
6
8
0.9
1.7
1
2
Cutters
Milling
Aluminium/
Light Alloys Cat. No. Application Remarks Fig
High-Speed
13
13
* Included with ø200 mm or larger The cutting conditions above are a guide. Actual conditions will need to be adjusted
Nm Recommended Tightening Torque(N・m) Note
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H72
SEC-Sumi Power Mill
Max. Depth of Cut
Rake
Angle
Radial
Axial
−15°
−6°
31mm
90° G
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S G
PWSR4000 Type
Shoulder Milling for Steel, Stainless Steel & Cast Iron
Fig1 Fig 2 Fig 3 Fig 4
øDb
øDb øDb øDb ø101.6
ød ød ød ød
a a a
a
b
b
b
L
L
Lf
Lf
Lf
Lf
ø13 ød1 ød1 ød1
ød1 øDc øDc øDc
øDc
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Fig 5 R0.8 Fig 6 R0.8
High Speed/Light P K
Application General Purpose K 176 176
Roughing K
ø4.6 ø4.6
H
ACP100
ACP200
ACP300
ACK200
ACK300
Cutters
Milling
13
13
LNMX170808PNSR-L D D D D D Light Cut 5
170808PNSR-G D D D D D General Purpose Recommended 5
17.2 8 17.2 8
170808PNSR-R D D D D D Heavy Cut Nicked 6
Face
Milling
■ Spare Parts ■ Recommended Cutting Conditions
Radius
Stopper Screw Anti-seizure Work Cutting Speed v(m/min)
c Feed Rate f(mm/t)
z
Spanner Seat (*) ISO Hardness
Min.- Optimum -Max. Min.- Optimum -Max.
Grade Multi-
(For Insert/Seat) Cream Material Purpose
Carbon Stee 180 to 280HB 150-250-350 0.10- 0.23 -0.35 ACP200 Shoulder
P Alloy Steel 180 to 280HB 100-175-250 0.10- 0.18 -0.25 ACP200
Milling
Nm Recommended Tightening Torque(N・m) * Included with ø200 mm or larger Note The cutting conditions above are a guide. Actual conditions will need to be adjusted Chamfering
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Aluminium/
Light Alloys
Large diameter (φ200 or above) Inserts Seat High-Speed
Cast Iron
body structure PWSS4R
Safety seat design protects body
H73
SEC-Wave Mill
WFX Series
■ General Features
SEC-Wave Mill WFX series for shoulder milling, is a screw-lock type
cutter using 4-cornered inserts.
Ideal cutting edge design delivers good squareness.
The WFX08000 type has been added
(max. depth of cut: 6.0mm) for small-depth cutting.
Our wide lineup covers a wide variety of applications.
SEC-Wave Mill
WFX 08000 Type
■ Characteristics ■ Series
The insert shape optimized for shoulder milling combined with a Shell Type Metric Imperial
high-precision body leaves a superior machined surface finish. WFX WFXM WFXF
Purpose
WFX12000E →H83 WFXF12000E →H83
Shoulder
Milling
ø40-80mm, 3-4 flutes ø50-80mm, 4-6 flutes
R/Copying
WFX08000 Type WFX12000 Type
Groove/ (Max.6mm) (Max.10mm) Modular Type
T-Slot
Chamfering WFX-M
Aluminium/ ● Optimized Edge Shape
Light Alloys
① ② ③
High-Speed
Cast Iron
Standard Pitch
WFX08000M →H129
Composite Cutting Edge Effect
ø20-40 mm, 2-3 flutes
H74
SEC-Wave Mill
WFX Series
■ Performance
(1) Sguareness of Machined shoulder
24 FMX4100R 24mm
WFX
1st Step
Total Shoulder Height (mm)
Comp AA Comp B
B (8mm)
16 16mm
Total Shoulder
Height
2nd Step
(8mm)
8 8mm
ae ap
3rd Step
(8mm) Work Material:S50C Tool:WFX12100R(ø100×5 flutes)
0 0mm
Cutting Conditions:vc = 200m/min, fz =0.15mm/t,
-80 -30 0 20 Cutting Width 20mm
Deviation ( m)
ap = 8.0mm×3 times, ae = 20mm
Work Material:S50C
1.0 Cutting Conditions:ap = 0.5mm
0.5
Glossy without Clouding Clouded without Gloss
0
(㱘m) WFX Comp. A Conventional Grade Work Material:SUS304
Cutting Conditions:ap = 0.5mm
H
Work Material:SCM440 Tool:WFX12100R(ø100×5 flutes)
Cutting Conditions:vc = 200m/min, fz =0.10mm/t,
ap = 3.0mm, ae = 90mm
WFX Comp. A
Cutters
Milling
(3) Cutting Resistance Comparison (4) Comparison of Wear Resistance
4,000 0.4
Feed force Principal Force Back Force
Breakage Breakage Face
Cutting Resistance
20% Down
Flank Wear (mm)
0.3 Milling
3,000
Comp. A Comp. B
Radius
2,000 0.2 WFX Multi-
Purpose
Shoulder
1,000 0.1 Milling
R/Copying
0 0
3 9 16 25 31 38 47 53 60 66 Groove/
WFX Comp. A Comp. B Cutting Time(min) T-Slot
■ Application Examples
Work(S50C) SEH Product Conventional Grade Work(FCD450) SEH Product Conventional Grade
Tool WFXF08063RS Tool WFXF12100R
Grade ACP200 Grade ACK300
Tool Diameter(mm) ø63 ø63 Tool Diameter(mm) ø100 ø100
No. of Teeth 8 5 No. of Teeth 7 6
vc(mm/min) 220 220 vc(m/min) 200 200
vf(mm/min) 1,100 1,100 vf(mm/min) 446 382
fz(mm/t) 0.15 0.20 fz(mm/t) 0.10 0.10
ap(mm) 3.0 4.0 ap(mm) 0.05 0.05
ae(mm) 50 50 ae(mm) - -
Coolant Wet Wet Coolant Dry Dry
H75
SEC-Wave Mill
WFX Series
■ Insert Grades
The WFX type offers the newly developed multi-layer PVD coating structure
Super ZX Coat on these grades: ACP200, ACP300, and
ACK300. With excellent resistance against wear, fracture, and adhesion,
the grades achieve 1.5 times longer tool life than conventional coating.
In addition to the DL1000 and H1 for non-ferrous metals and T4500A, a
new cermet grade for milling, we have released the ACM200 and ACM300
grades for stainless steel and exotic alloys, thereby covering a wide range
of work materials.
■ Grade Selection
Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
ACP100
C
ACK200
C
K
P
Coat
ACP200
Coat
Cast Iron
Steel P
P ACK300
P ACP300
DL1000
Coat
ACM200
C
N
M Non-Ferrous Metal
Coat
Carbide
H1
Stainless Steel
P ACM300
C
The letters "C" and "P" at either end of each grade indicate coating type. :CVD P
:PVD Blank: Non-coated
H ■ Chipbreaker Selection
Cutters
Milling
Work Material
Milling
Radius
Multi-
Purpose H Characteristic Low Cutting Force General Purpose Strong Edge Wiper Edge Sharp Edge
M Class Insert
Important Notes About Wiper Inserts
● Wiper inserts are single-cornered.
● Attach the wiper insert so that the chamfered
corner is in location 1 shown in the figure.
0.15mm
H76
SEC-Wave Mill
Rake
Angle
Radial
Axial
−6°
12°
6mm
90°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S WFX08000R(S) Type
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
Fig 1 Fig 2 Fig 3
øDb
øDb øDb
ød
ød a ød
a a
b
L
b
b
L
L
Lf
Lf
Lf
ø17 ød1
ød2
ød2 øDc
ød1
øDc ød1 øDc
08100R D *
100 70 63 31.75 12.7 8 32 46 27 8 1.9 2
Inserts are not included. Check the arbor attachment size (ød) when selecting the cutter.
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
■ Identification Details
WFX 08 040 R S
(1) (3) (4) (5) (6)
Cutter Series Insert Size Cutter Direction Metric Bore
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Application
Grade
High Speed/Light P
General Purpose
Coated Carbide
K
K
Carbide DLC Cermet
N
N P
H
Cutters
Milling
Roughing K
ACK300
Dimensions
ACP200
ACP300
Fig 4 ε
ACM200
ACM300
ACK200
(mm)
ACP100
T4500A
DL1000
8.0
Face
Milling
SOMT 080304PZER-L D D D D D D D Q Q 0.4 4
080308PZER-G D D D D D D D Q Q D 0.8 4
Chamfering
080312PZER-G D D D D D D D Q Q D 1.2 4
Aluminium/
SOET 080302PZFR-S Q Q Q Q Q Q Q D D Q 0.2 4 3.3 R0.8 3.175 Light Alloys
080304PZFR-S Q Q Q Q Q Q Q D D Q 0.4 4 High-Speed
080308PZFR-S Q Q Q Q Q Q Q D D Q 0.8 4 Cast Iron
XOEW 080308PZTR-W Q Q Q D Q Q D Q 5
H77
SEC-Wave Mill
WFXM08000R(S)Type Rake
Angle
Radial
Axial
−6°
12°
6mm
90°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S
Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
Fig 1 Fig 2 Fig 3
øDb
øDb øDb
ød
ød a ød
a a
b
L
b
b
L
L
Lf
Lf
Lf
ø17 ød1
ød2
ød2 øDc
ød1
øDc ød1 øDc
08100R D *
100 70 63 31.75 12.7 8 32 46 27 10 1.9 2
Inserts are not included. Check the collet attachment size (ød) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
■ IdentificationDetails
WFX M 08 040 R S
(1) (2) (3) (4) (5) (6)
Cutter Series M : Fine Pitched Insert Size Cutter Direction Metric Bore
F : Extra-Fine
Pitched
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
H Application
Grade
High Speed/Light P
General Purpose
Coated Carbide
K
K
Carbide DLC Cermet
N
N P
Cutters
Milling
Roughing K
ACK300
Dimensions
ACP200
ACP300
Fig 4 ε
ACM200
ACM300
ACK200
(mm)
ACP100
T4500A
DL1000
8.0
Face
Milling
SOMT 080304PZER-L D D D D D D D Q Q 0.4 4
Chamfering
080308PZER-G D D D D D D D Q Q D 0.8 4
080312PZER-G D D D D D D D Q Q D 1.2 4
Aluminium/
Light Alloys SOET 080302PZFR-S Q Q Q Q Q Q Q D D Q 0.2 4 3.3 R0.8 3.175
High-Speed 080304PZFR-S Q Q Q Q Q Q Q D D Q 0.4 4
Cast Iron 080308PZFR-S Q Q Q Q Q Q Q D D Q 0.8 4
XOEW 080308PZTR-W Q Q Q D Q Q D Q 5
H78
SEC-Wave Mill
Rake
Angle
Radial
Axial
−6°
12°
6mm
90°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G S WFXF08000R(S)Type
Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
Fig 1 Fig 2 Fig 3
øDb
øDb øDb
ød
ød a ød
a a
b
L
b
b
L
L
Lf
Lf
Lf
ø17 ød1
ød2
ød2 øDc
ød1
øDc ød1 øDc
08100R D *
100 70 63 31.75 12.7 8 32 46 27 12 1.9 2
Inserts are not included. Check the collet attachment size (ød) when selecting the cutter.
* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
■ IdentificationDetails
WFX M 08 040 R S
(1) (2) (3) (4) (5) (6)
Cutter Series M : Fine Pitched Insert Size Cutter Direction Metric Bore
F : Extra-Fine
Pitched
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade
High Speed/Light P
Coated Carbide
K
Carbide DLC Cermet
N H
Application General Purpose K N P
Cutters
Milling
Roughing K
ACK300
Dimensions
ACP200
ACP300
Fig 4 ε
ACM200
ACM300
ACK200
(mm)
ACP100
T4500A
DL1000
8.0
Milling
SOMT 080304PZER-L D D D D D D D Q Q 0.4 4
Radius
080308PZER-L D D D D D D D Q Q 0.8 4
8.0 3.175 Multi-
SOMT 080304PZER-G D D D D D D D Q Q 0.4 4 Purpose
080308PZER-G D D D D D D D Q Q 0.8 4 Shoulder
080312PZER-G D D D D D D D Q Q 1.2 4 Fig 5 ワイ
Wiper Insert H75(Be careful during Milling
installation.)
SOMT 080308PZER-H D D D D D D D Q Q 0.8 4 8.0 R/Copying
080312PZER-H D D D D D D D Q Q 1.2 4 Groove/
SOET 080304PZER-G D D D D D D D Q Q D 0.4 4 T-Slot
8.1
H79
SEC-Wave Mill
Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys sion
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 øDb
Expan
øDb øDb PCD 101.6
øDb øDb
ød ød ød
ød a ød 4ø18
a a
a a
b
b
b
L
L
L
b
b
L
L
Lf
Lf
Lf
Lf
Lf
ø17 ød1 ød1 ød1
ød2
ød2 øDc øDc øDc
ød1
øDc ød1 øDc
■ Body (Standard Type)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
ø Dc ø Db Lf ød a b L ø d1 ø d2 Teeth (kg)
WFX 12050RS D 50 40 40 22 10.4 6.3 20 18 11 3 0.2 1
Metric
■ Identification Details
WFX 12 050 R S
(1) (2) (3) (4) (5)
Cutter Series Insert Size Cutter Direction Metric Bore
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
H Grade
High Speed/Light P
Coated Carbide
K
Carbide DLC Cermet
N Fig 6 O
Cutters
Milling
Roughing K
Dimensions
ACP200
ACP300
ACK300
(mm)
ACM200
ACM300
12.7 4.76
T4500A
DL1000
Face
Milling O
H1
Radius
SOMT 120408PDER-L D D D D D D D Q Q Q 0.8 6
R/Copying D D D D D D D Q Q Q
SOMT 120408PDER-H D D D D D D D Q Q Q 0.8 6
Groove/
T-Slot SOET 120408PDFR-S Q Q Q Q Q D D Q 0.8 6 R0.8
6.5 4.76
Chamfering
XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 7
Insert Screw Insert Insert Screw
Aluminium/
Light Alloys
High-Speed Seat
Cast Iron
Rake Radial
Angle
Radial
Axial
−8°
8°
10mm
90° G
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G S
WFXF12000R(S) Type
Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys xpansion
øDb
E
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
øDb øDb PCD 101.6
øDb øDb
ød ød ød
ød a ød 4ø18
a a
a a
b
b
b
L
L
L
b
b
L
L
Lf
Lf
Lf
Lf
Lf
ø17 ød1 ød1 ød1
ød2
ød2 øDc øDc øDc
ød1
øDc ød1 øDc
WFX 12 050 R S
(1) (2) (3) (4) (5)
Cutter Series Insert Size Cutter Direction Metric Bore
■ Inserts
Grade Coated Carbide Carbide DLC Cermet
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Fig 6 O
H
Cutters
High Speed/Light P N
Milling
K
Application General Purpose K N P
12.7
Roughing K
ACP200
ACP300
ACK300
Dimensions
(mm) Face
ACM200
ACM300
12.7 4.76
ACK200
ACP100
T4500A
Milling
O
H1
Radius
SOMT 120408PDER-L D D D D D D D Q Q Q 0.8 6
D D D D D D D Q Q Q R/Copying
SOMT 120408PDER-H D D D D D D D Q Q Q 0.8 6 Groove/
SOET 120408PDFR-S Q Q Q Q Q D D Q 0.8 6 T-Slot
6.5 R0.8 4.76
XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 7 Chamfering
Insert Screw Insert Insert Screw Aluminium/
Light Alloys
High-Speed
Seat Cast Iron
Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
øDc
øDs
Lf s
Stock
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Cat. No.
ø Dc ø Ds Lf C L Teeth ø Dc ø Ds Lf C L Teeth
WFX 08020E-16 D 20 16 30 80 110 2 WFXM 08025E D 25 25 30 90 120 3
WFX 08020E D 20 20 30 80 110 2 WFXM 08032E D 32 32 30 90 120 4
08022E D 22 20 30 90 120 2 08040E D 40 32 30 90 120 4
WFX 08025E-20 D 25 20 30 90 120 2 08050E D 50 32 30 90 120 5
WFX 08025E D 25 25 30 90 120 2 08063E D 63 32 30 90 120 6
08028E D 28 25 30 90 120 2 Inserts are not included.
08030E D 30 25 30 90 120 3
WFX 08032E D 32 32 30 90 120 3
■ Identification Details
08033E D 33 32 30 90 120 3
08040E
08050E
D
D
40
50
32
32
30
30
90
90
120
120
3
4 WFX M 08 025 E
08063E D 63 32 30 90 120 5 (1)
Cutter Series
(2)
Fine-Pitched
(3)
Insert Size
(4)
Cutter
(5)
Endmill Type
Inserts are not included.
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC Cermet
H Application
High Speed/Light P
General Purpose
Roughing
K
K
K
N
N P
Cutters
Milling
ACK300
O
ACP200
ACP300
Dimensions Fig 4
(mm)
ACM200
ACM300
ACK200
ACP100
T4500A
DL1000
8.0
080308PZER-L D D D D D D D 0.8 4
Radius 8.0 3.175
SOMT 080304PZER-G D D D D D D D Q Q 0.4 4
Multi- 080308PZER-G D D D D D D D Q Q 0.8 4
Purpose
Shoulder 080312PZER-G D D D D D D D Q Q 1.2 4 Fig 5 Wiper Insert H75(Be careful during
installation.)
Milling SOMT 080308PZER-H D D D D D D D Q Q 0.8 4 8.0
R/Copying 080312PZER-H D D D D D D D Q Q 1.2 4
Groove/
SOET 080304PZER-G D D D D D D D Q Q D 0.4 4
8.1
Aluminium/
SOET 080302PZFR-S Q Q Q Q Q Q Q D D Q 0.2 4 3.3 R0.8 3.175
Light Alloys 080304PZFR-S Q Q Q Q Q Q Q D D Q 0.4 4
High-Speed 080308PZFR-S Q Q Q Q Q Q Q D D Q 0.8 4
Cast Iron
XOEW 080308PZTR-W Q Q Q D Q Q D Q 5
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H82
SEC-Wave Mill
Rake Angle
Radial
Axial
−8°
8°
10mm
90° G
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G S
WFX(F)12000E Type
Shoulder Mil ing for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
ansion
Exp
øDc
øDs
Lf C
L
Stock
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Cat. No.
ø Dc ø Ds Lf C L Teeth ø Dc ø Ds Lf C L Teeth
WFX 12040E D 40 32 30 90 120 3 WFXF 12050E D 50 32 30 90 120 4
12050E D 50 32 30 90 120 3 12063E D 63 32 30 90 120 5
12063E D 63 32 30 90 120 4 12080E D 80 32 30 90 120 6
12080E D 80 32 30 90 120 4 Inserts are not included.
Inserts are not included. ø40 mm sizes do not have a seat.
■ Identification Details
WFX F 12 050 E
(1) (2) (3) (4) (5)
Cutter Series Fine-Pitched Insert Size Cutter Endmill Type
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide DLC Cermet
Fig 1 O
High Speed/Light P K N
Application General Purpose K N P
12.7
Roughing K
Dimensions
H
ACP200
ACP300
ACK300
(mm)
ACM200
ACM300
12.7 4.76
T4500A
DL1000
Cutters
Milling
O
H1
D D D D D D D Q Q Q 1.6 1 Radius
SOMT 120408PDER-H D D D D D D D Q Q Q 0.8 1 Multi-
SOET 120408PDFR-S Q Q Q Q Q Q Q D D Q 0.8 1 Purpose
6.5 R0.8 4.76
XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 2 Shoulder
Milling
R/Copying
Groove/
Insert Screw Insert Insert Screw (Excluding WFX12040E (ø40)) T-Slot
Chamfering
Seat Aluminium/
(Excluding WFX12040E (ø40)) Light Alloys
High-Speed
Cast Iron
WEX Type
*Ramping angle depends on the cutter
illing! or helical milling! For groove milling!
Fo r p o c ke t m F diameter. Please refer to the following table.
Tool Ramp Angle
Dia. 2000 Type 3000 Type
ø14 1°40'
ø16 1°20'
g!
range of millin
ø20 1°
le w it h w id e * ø25 0°45' 1°30'
Compatib Fo r sh o u ld er m ill ing!
Fo r R a m p in g! ø32 0°35' 1°
ø40 0°25' 0°45'
ø50 0°20' 0°30'
ø63 0°15' 0°20'
ø80 0°15'
From ø100 Impossible
■ Characteristics
Precision Insert with Strong Cutting Edge and Low Cutting Force Design Wide Variety of Inserts
● Unique curved cutting edge design lowers cutting force ● 6 types of chipbreakers. (L, G,
yet improves cutting edge strength. H, E, EH, S Types)
● Achieving high quality finish with high precision cutting edge ● 7 new milling grades available
● Smooth cutting even for deep grooves and low rigidity machines. for a wide range of
High Precision Curved Cutting Edge High Rake Wave Cutting Edge work materials.
Large angle
H
Cutters
Milling
Face
Milling
Highly Durable Body Internal Coolant-holes are a Standard Feature for the Whole Series
Radius ● Special surface treatment improves corrosion resistance and scratch resistance. ● Improved chip evacuation with air or coolant supply.
Multi- ● Increased screw size improves clamping force and durability.
Purpose
Shoulder
Milling ■ Product Range
R/Copying External Diameter (mm)
Cat. No. Description Shape
ø10 ø25 ø40 ø50 ø63 ø80 ø125
Groove/
T-Slot
WEX 2000F Standard Type 40 63
Shell Type
Chamfering
WEX 3000F Standard Type 40 63
Aluminium/
Light Alloys
High-Speed
WEX 3000R Standard Type 80 125
Cast Iron
H88 WEXF 3000R Fine Pitch Type 80 125
WEX 3000E
Shank Type
Standard Type 25 63
H84
SEC-Wave Mill
WEX Type
■ Cutting Performance Squareness of Machined Shoulder
25
24mm
Total Shoulder
Total Shoulder
Work Material : SS400
Height (mm)
provide very small step Tool : WEX3032E(ø32)
Height
2nd Step Insert :
marks 10
(8mm) AXMT170508PEER-G
(Less than half of competitor’s) 8mm
Grade : ACP200
5 Cutting Speed : Vc=150m/min
WEX3032E
Feed Rate : fz=0.15mm/t
Competitor's Tool 3rd Step (vf=675mm/min)
Conventional Tool (8mm)
0
0mm Cutting Width : ae=5mm
100 50 0 - 50 - 100
Cutting Depth :
Deviation (μm) Cutting Width 5mm
ap=8mm×3 Passes Dry
Breakage
2.0 400
Breakage
Breakage
200 Breakage
0.0
-1.0 0
WEX Type Conventional Cutter WEX Type Conventional Cutter Competitor’s Cutter
(G Type) Standard Type (G Type) Standard Type General Type
(Cutting Conditions) (Cutting Conditions)
Work Material : S50 Cutting Speed : Vc=100m/min Work Material : SCM440 Cutting Speed : Vc=100m/min
Tool
Insert
(ø32) Feed Rate
: WEX3032E
: AXMT170508
PEER-G
: fz=0.2mm/t
(vf=1,200mm/min)
Cutting Width : ae=8mm
Tool
Insert
Grade
: WEX3032E(ø32) Feed Rate
: AXMT170508PEER-G
: ACP200
: fz=0.4mm/t
(vf=1,260mm/min)
Cutting Width : ae=25mm
H
Cutters
Milling
Grade : ACP200
Cutting Depth : ap=10mm Dry Cutting Depth : ap=3mm Dry
(4) Surface Finish (Aluminum Milling) (5) Burr on Machined Shoulder (Aluminum Milling) Face
Milling
Smooth surface free of white blemishes High rake edge type significantly reduces burr. Radius
Roughness Curve Roughness Curve Multi-
(Vertical magnification: 10,000.00x, Horizontal magnification: 100.00x) (Vertical magnification: 10,000.00x, Horizontal magnification: 100.00x) Burr Purpose
Ra=0.115 Ra=0.208 Shoulder
Milling
R/Copying
Groove/
T-Slot
Chamfering
White blemishes
Aluminium/
Light Alloys
WEX Type Competitor's Product
High-Speed
Cast Iron
(Cutting Conditions)
Work Material : A5052 Cutting Speed : Vc=800m/min
Tool : WEX3032E(ø32) Feed Rate : fz=0.1mm/t
(H1)
Insert : AXET170504PEFR-S (vf=2,400mm/min)
Cutting Width : ae=5mm
Cutting Depth : ap=12mm Dry
(Cutting Conditions)
Work Material : A5052 Cutting Speed : Vc=800m/min
Tool : WEX3032E(ø32) Feed Rate : fz=0.1mm/t
(H1)
Insert : AXET170504PEFR-S (vf=2,400mm/min)
Cutting Width : ae=16mm
Cutting Depth : ap=10mm Dry
H85
SEC-Wave Mill
WEX Type
Chipbreaker Selection
■ Chipbreaker Map
Good
general purpose&Burr(Standard)
Light Cutting For 2000 Type
G E R0.4 / R1.2
EH Exotic Alloy
Strong Edge
Type For Exotic Alloys
H For 3000 Type
R0.4 / R1.2 /
Heavy Cutting
R1.6 / R2.0 / R3.0
Cutting Edge Strength → Good
Work Material P Steel K Cast Iron M Stainless Steel S Exotic Alloy N Non-Ferrous
L Type G Type H Type E Type EH Type S Type
Breaker
Feature Low Cutting Force General Purpose Strong Edge General-Purpose Type For Exotic Alloys Strong Edge Type For Exotic Alloys High Rake Type
H
Stainless Steel・Exotic Alloy+Breaker E / EH Type
Cutters
Milling
H86
SEC-Wave Mill
WEX Type
■ Recommended Cutting Conditions
WEX2000 Type
Cutting Width ae=12.5mm
Grades
Classification
Chipbreaker
Work ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
Work Material Hardness Feed fz (mm/t)
(HB)
0.08 0.15 0.20 0.08 0.15 0.20 0.08 0.15 0.20 0.08 0.15 0.20 0.08 0.15 0.20 0.08 0.15 0.20 0.08 0.15 0.20 0.05 0.15 0.22
ISO
Cutters
Milling
WEX3000 Type
Cutting Width ae=16mm
Grades
Radius
Classification
Chipbreaker
Work ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000 Multi-
Hardness Purpose
Work Material Feed fz (mm/t)
(HB) Shoulder
0.12 0.25 0.35 0.12 0.25 0.35 0.12 0.25 0.35 0.12 0.25 0.35 0.12 0.25 0.35 0.12 0.25 0.35 0.12 0.25 0.35 0.05 0.15 0.25
ISO
Milling
Cutting Speed vc (m/min)
R/Copying
Steel, Carbon Steel S15C 125 G 400
400 370
370 350
350 370
370 350
350 330
330 350
350 330
330 310
310
S45C 190 G 300
300 270
270 250
250 270
270 250
250 230
230 250
250 230
230 210
210 Groove/
T-Slot
S45C Hardened 250 G 250
250 220
220 200
200 220
220 200
200 180
180 200
200 180
180 160
160
S75C 270 G 200
200 170
170 150
150 180
180 160
160 140
140 160
160 140
140 120
120 Chamfering
S75C Hardened 300 G 150
150 120
120 100
100 120
120 100
100 80
80 100
100 80
80 60
60 Aluminium/
P Low Alloy Steel SCM、SNCM 180 G 280
280 250
250 230
230 250
250 230
230 210
210 230
230 210
210 190
190 Light Alloys
SCM、SNCM Hardened 275 G 180
180 150
150 130
130 160
160 140
140 120
120 140
140 120
120 100
100 High-Speed
Cast Iron
SCM、SNCM Hardened 300 G 160
160 130
130 110
110 140
140 120
120 100
100 120
120 100
100 80
80
SCM、SNCM Hardened 350 G 130
130 100
100 80
80 110
110 90
90 70
70 90
90 70
70 50
50
High Alloy Steel SKD、SKT、SKH 200 G 250
250 220
220 200
200 220
220 200
200 180
180 200
200 180
180 160
160
SKD、SKT、SKH Hardened 325 G 130
130 100
100 80
80 100
100 80
80 60
60 80
80 60
60 40
40
Stainless Steel SUS403 and Others (Martensitic/Ferritic) 200 E 185 165 135 185 165 135 165 150 120
M SUS403 and Others (Martensitic, Hardened) 240 EH 170 150 120 170 150 120 150 135 110
SUS304、SUS316(Austenitic) 180 E 200 180 150 200 180 150 180 160 135
K Cast Iron G 300
300 270
270 250
250 270 250 230
270 250 230
Ductile Cast Iron G 200
200 170
170 150
150 170 150 130
170 150 130
Exotic Alloy 300 E 50 30 50 30 45 25
S
(Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 330 E 50 30 50 30 45 25
Aluminium Alloy, Si < 12.6% S 1000 750 500
N Aluminium Alloy, Si > 12.6% S 250 200 170
Copper Alloy S 350 330 300
D The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system).
D For groove milling, adjust feed rate to around 70% of the above values.
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H87
SEC-Wave Mill
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
N
L
b
ød H7
øDc
ød2
a
10
Lf
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
O
Screw Spanner Anti-seizure Cream
7.00
H 12.00 3.58
11°
Nm
Cutters
Milling
Radius
ACP200
ACP300
ACK200
ACK300
ACP100
DL1000
Cat. No.
Multi- O
H1
Purpose
Shoulder AXMT 123504PEER-G D D D D D Q Q 0.4
Milling 123508PEER-G D D D D D Q Q 0.8
R/Copying 123512PEER-G D D D D D Q Q 1.2
Groove/
AXMT 123504PEER-H D D D D D Q Q 0.4
T-Slot 123508PEER-H D D D D D Q Q 0.8
Chamfering
123512PEER-H D D D D D Q Q 1.2
AXMT 123504PEER-E D D Q Q 0.4
Aluminium/ 123508PEER-E F D D Q Q 0.8
Light Alloys
High-Speed
123512PEER-E D D Q Q 1.2
Cast Iron AXMT 123508PEER-EH F D D Q Q 0.8
AXET 123502PEFR-S Q Q Q Q Q Q Q D D 0.2
123504PEFR-S Q Q Q Q Q Q Q D D 0.4
123508PEFR-S Q Q Q Q Q Q Q D D 0.8
H88 D mark : Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
SEC-Wave Mill
Rake Angle
Radial
Axial
12° to 15°
29° to 24°
14mm
90° G
PMKNN SH
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G
WEX 3000F / R WEXF 3000R Type
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy , and Non-Ferrous Metal
N
L
b
ød H7
øDc
ød2
a
14
Lf
3100R D *
100 31.75 17 12.7 8 63 39.5 32.5 5 1.99
3125R D 125 38.1 30 15.9 10 63 42.5 35.5 6 2.89
3100R D *
100 31.75 17 12.7 8 63 39.5 32.5 8 1.91
3125R D 125 38.1 30 15.9 10 63 42.5 35.5 9 2.80
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (φ80: M12x30 to 35mm, φ100: M16x40 to 45mm) for securing φ80/φ100 cutter to the arbor.
■ Inserts (Common) P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
H
Cutters
Milling
Screw Spanner Anti-seizure Cream
10.2
11°
Nm Face
O 17.54 5.59 Milling
Grade Coated Carbide Carbide DLC BFTX0409IP 3.0 TRDR15IP SUMⅠ-P Radius
High Speed/Light P K N Multi-
Application General Purpose K N Nm Recommended Tightening Torque(N・m) Purpose
Roughing K Shoulder
Milling
Dimensions *Cutter body modification is required when R/Copying
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Cat. No.
attaching an R3.0 insert with a 2.0 nose radii. Groove/
O
H1
T-Slot
Rework this edge.
AXMT 170508PEER-L D D D D D Q Q 0.8
Reworking guideines Chamfering
AXMT 170504PEER-G D D D D D Q Q 0.4
For 2.0 nose radii: C1 Aluminium/
170508PEER-G D D D D D Q Q 0.8 Light Alloys
(AXMT170520PEER)
170512PEER-G D D D D D Q Q 1.2 High-Speed
For 3.0 nose radii: C1.5
170516PEER-G D D D D D Q Q 1.6 Cast Iron
(AXMT170530PEER)
170520PEER-G * D D D D D Q Q 2.0
170530PEER-G * D D D D D Q Q 3.0 Standard: C0.5.
AXMT 170508PEER-H D D D D D Q Q 0.8
170512PEER-H D D D D D Q Q 1.2
AXMT 170504PEER-E D D Q Q 0.4
■ Recommended Cutting Conditions H87
170508PEER-E F D D Q Q 0.8
170512PEER-E D D Q Q 1.2
170516PEER-E D D Q Q 1.6
170520PEER-E * D D Q Q 2.0
170530PEER-E * D D Q Q 3.0
AXMT 170508PEER-EH F D D Q Q 0.8
AXET 170502PEFR-S Q Q Q Q Q Q Q D D 0.2
170504PEFR-S Q Q Q Q Q Q Q D D 0.4
170508PEFR-S Q Q Q Q Q Q Q D D 0.8
* Cutter body modification is required.
D mark : Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
H89
SEC-Wave Mill
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
øDs h7
øDc
10 Modular Type H130
Lf C
L
Stock
Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Cat. No.
øDc øDs Lf C L Teeth (kg) øDc øDs Lf C L Teeth (kg)
WEX 2014E D 14 16 25 55 80 1 0.10 WEX 2014EL D 14 16 25 95 120 1 0.14
2016E D 16 16 25 75 100 2 0.13 2016EL D 16 16 25 120 145 2 0.19
2018E D 18 16 25 75 100 2 0.14 2018EL D 18 16 25 120 145 2 0.19
2020E D 20 20 30 80 110 3 0.22 2020EL D 20 20 40 110 150 2 0.32
2022E D 22 20 30 80 110 3 0.23 2022EL D 22 20 30 120 150 2 0.33
WEX 2025E D 25 25 35 85 120 4 0.38 WEX 2025EL D 25 25 50 120 170 2 0.55
2028E D 28 25 35 85 120 4 0.39 2028EL D 28 25 30 140 170 2 0.59
2030E D 30 25 35 85 120 4 0.40 2030EL D 30 25 30 140 170 2 0.60
2032E D 32 32 40 90 130 5 0.70 2032EL D 32 32 60 120 180 2 0.99
2040E D 40 32 30 120 150 6 0.91 2040EL D 40 32 30 150 180 2 1.12
WEX 2050E D 50 32 30 120 150 7 1.02 Inserts are not included.
2063E D 63 32 30 120 150 8 1.22
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
H O
Screw Spanner Anti-seizure Cream
7.00
Applicable Endmill
Cutters
Milling
11°
Nm
12.00 3.58
BFTX0305IP 2.0 WEX2014E(EL)to WEX2018E(EL)
Grade Coated Carbide Carbide DLC TRDR08IP SUMⅠ-P
BFTX0306IP 2.0 WEX2020E(EL)to WEX2063E
Face High Speed/Light P K N
Milling Nm Recommended Tightening Torque(N・m)
Application General Purpose K N
Radius Roughing K
Multi- Dimensions ■ Recommended Cutting Conditions H87
ACM200
ACM300
Purpose
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Cat. No.
Shoulder
O
H1
Milling
H90 D mark:Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
SEC-Wave Mill
Rake Angle
Radial
Axial
8°to 15°
16°to 24°
14mm
90° G
PMKNN SH
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G
WEX 3000 E / ES / EL E-C / ES-CType
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
øDs h7
øDc
Modular Type H130
14
Lf C
L
Stock
Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Cat. No.
øDc øDs Lf C L Teeth (kg) øDc øDs Lf C L Teeth (kg)
WEX 3025E-20 D 25 20 35 85 120 2 0.25 WEX 3025EL D 25 25 50 120 170 2 0.54
3025E D 25 25 35 85 120 2 0.37 3028EL D 28 25 50 120 170 2 0.56
3028E D 28 25 35 85 120 2 0.39 3030EL D 30 25 60 120 180 2 0.60
3030E D 30 25 40 90 130 3 0.42 3032EL D 32 32 60 120 180 2 0.95
3032E-25 D 32 25 40 90 130 3 0.43 3035EL D 35 32 60 120 180 2 0.98
WEX 3032E D 32 32 40 90 130 3 0.67 WEX 3040EL D 40 32 80 140 220 2 1.38
3035E D 35 32 40 90 130 3 0.69
3040E D 40 32 50 120 170 4 1.01 ■ Body(Coarse Pitch Type)
3050E D 50 32 50 120 170 5 1.23 WEX 3040E-C D 40 32 50 120 170 3 1.04
3063E D 63 32 50 120 170 6 1.58 3050E-C D 50 32 50 120 170 3 1.28
3063E-C D 63 32 50 120 170 4 1.64
■ Inserts (Common) P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
Screw Spanner Anti-seizure Cream
H
Cutters
Milling
10.2
11°
Nm
O 17.54 5.59
DL1000
170516PEER-E D D Q Q 1.6
170520PEER-E * D D Q Q 2.0
170530PEER-E * D D Q Q 3.0
AXMT 170508PEER-EH F D D Q Q 0.8
AXET 170502PEFR-S Q Q Q Q Q Q Q D D 0.2
170504PEFR-S Q Q Q Q Q Q Q D D 0.4
170508PEFR-S Q Q Q Q Q Q Q D D 0.8
* Cutter body modification is required.
D mark:Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
H91
SEC-WaveRepeater
■ General Features
The SEC-WaveRepeater WRX type is an endmill that
features cutting edges arranged in a wave-like configuration.
Its long cutting edges are arranged in multiple stages to
enable high efficiency shoulder milling of deep steps.
■ Characteristics
D Cutting edge positions are optimised to provide low cutting resistance and low vibration.
■ Cutting Force Comparison ■ Vibration Comparison
6,000
WRX Type Low
Principal Force
Reduced 30% Vibration
5,000
of Cutting Force
Vibration Amplitude
Feed Force
Time
4,000 Back Force(+)
Cutting Force (N)
Back Force(−)
3,000
Competitor's
2,000 Product
̶1,000
H WRX Type
(Cutting Conditions)
Work Material: S50C
Competitor's Product
(Cutting Conditions)
Work Material: S50C
Cutters
Milling
Face
Milling D Lead groove and special pocket shape provide smooth chip evacuation and high body rigidity.
Radius D Low edge supporting face reduces bottom edge breakage and provides high reliability.
Multi- Lead Groove
Purpose
Shoulder
Milling
R/Copying
Groove/
T-Slot
Chamfering
Special Pocket
Aluminium/ Shape
Light Alloys
High-Speed
Cast Iron
H92
SEC-WaveRepeater
WRX Type
■ Application Examples
WRX2000 Type
Tool: WRX2040E3642 Insert: AXMT123504PEER-G
Cutting Conditions: Depth of Cut 30mm, Cutting Width 8mm
Grades
Classification
Chipbreaker
Work ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
Work Material Hardness Per Edge Feed Rate z (mm/t)
(HB)
0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2
ISO
Cutters
Milling
WRX3000 Type
Tool: WRX3050E5342 Insert: AXMT170508PEER-G
Face
Cutting Conditions: Depth of Cut 50mm, Cutting Width 10mm Milling
Radius
Grades
Classification
Chipbreaker
Work ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000 Multi-
Purpose
Work Material Hardness Per Edge Feed Rate z (mm/t)
(HB) Shoulder
0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2 0.1 0.15 0.2
ISO
Milling
c Cutting Speed (m/min)
R/Copying
Steel, Carbon Steel S15C 125 G 320 300 280 300 280 260 280 260 240
Groove/
S45C 190 G 240 220 200 220 200 180 200 180 160 T-Slot
S45C Hardened 250 G 200 180 160 180 160 140 160 140 120
S75C 270 G 160 140 120 150 130 110 130 110 110 Chamfering
S75C Hardened 300 G 120 100 80 100 80 60 80 60 50 Aluminium/
Light Alloys
P Low Alloy Steel SCM, SNCM 180 G 220 200 180 200 180 170 180 170 150
High-Speed
SCM, SNCM Hardened 275 G 140 120 100 130 110 100 110 100 80 Cast Iron
SCM, SNCM Hardened 300 G 130 110 90 110 90 80 100 80 60
SCM, SNCM Hardened 350 G 100 80 60 90 70 60 70 60 40
High Alloy Steel SKD, SKT, SKH 200 G 200 180 160 180 160 140 160 140 120
SKD, SKT, SKH Hardened 325 G 100 80 60 80 60 50 60 50 30
Stainless Steel SUS403 and Others (Martensitic/Ferritic) 200 E 170 150 130 140 130 110
M SUS403 and Others (Martensitic, Hardened) 240 E 140 120 100 120 100 90
SUS304, SUS316 (Austenitic) 180 E 180 160 140 160 140 130
K Cast Iron G 240 220 200 220 200 180
Ductile Cast Iron G 160 140 120 140 120 100
S Exotic Alloy E 50 30 45 25
Al Alloy Si<12.6% S 1000 750 500
N
Si>12.6% S 250 200 170
● The recommended cutting conditions may not be practical under certain operating conditions (i.e., machine, work shape, clamping system.
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H93
SEC-WaveRepeater
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
Fig1 Fig2
b b
øDb
øDc
øDb
øDc
ød1
ød2
ød1
ød2
ød
ød
a
a
ap ap
Lf Lf
■ Identification Details
H ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
O
■ Spare Parts
* Use peripheral
Spanner Screw
Cutters
Milling
radii of 0.8 mm
11° or below from the
second step and
12.00 3.58
Face above.
Milling Grade Coated Carbide Carbide DLC
Nm
Radius High Speed/Light P K N
Application General Purpose K N BFTX0306IP 2.0 TRDR08IP
Multi-
Purpose Roughing K Nm Recommended Tightening Torque(N・m)
Shoulder Dimensions
Milling
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Cat. No.
R/Copying O
H1
Groove/
T-Slot AXMT 123504PEER-G D D D D D Q Q 0.4
123508PEER-G D D D D D Q Q 0.8 ■ Recommended Cutting Conditions H93
Chamfering
123512PEER-G D D D D D Q Q 1.2
Aluminium/ AXMT 123504PEER-H D D D D D Q Q 0.4
Light Alloys
123508PEER-H D D D D D Q Q 0.8
High-Speed
Cast Iron 123512PEER-H D D D D D Q Q 1.2
AXMT 123504PEER-E D D Q Q 0.4
123508PEER-E F D D Q Q 0.8
123512PEER-E D D Q Q 1.2
AXMT 123508PEER-EH F D D Q Q 0.8
AXET 123502PEFR-S Q Q Q Q Q Q Q D D 0.2
123504PEFR-S Q Q Q Q Q Q Q D D 0.4
123508PEFR-S Q Q Q Q Q Q Q D D 0.8
H94 D mark : Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
SEC-WaveRepeater
Rake Angle
Radial
Axial
13° to 15°
22° to 24°
27 to 53mm
90°G
PMKNN SH
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G
WRX 3000R Type
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
Fig1 Fig2 Fig3
b b b
øDb
øDc
øDc
øDc
øDb
øDb
ød1
ød2
ød1
ød2
ød3
ød1
ød2
ød
ød
ød
a
a
a
ap ap ap
Lf Lf Lf
Inserts are not included.Check the collet attachment size (ød) when selecting the cutter.
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbor.
H
■ Inserts (Common) P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
Cutters
Milling
Spanner Screw
10.2
11°
* Use peripheral
inserts with nose Face
O 17.54 5.59 radii of 0.8 mm Milling
DL1000
T-Slot
AXMT 170508PEER-L D D D D D Q Q 0.8 Rework this edge. Chamfering
AXMT 170504PEER-G D D D D D Q Q 0.4 Reworking guideines
Aluminium/
170508PEER-G D D D D D Q Q 0.8 For 2.0 nose radii: C1 Light Alloys
170512PEER-G D D D D D Q Q 1.2 (AXMT170520PEER) High-Speed
170516PEER-G D D D D D Q Q 1.6 For 3.0 nose radii: C1.5 Cast Iron
170520PEER-G * D D D D D Q Q 2.0 (AXMT170530PEER)
170530PEER-G * D D D D D Q Q 3.0 Standard: C0.5.
AXMT 170508PEER-H D D D D D Q Q 0.8
170512PEER-H D D D D D Q Q 1.2
AXMT 170504PEER-E D D Q Q 0.4
170508PEER-E 0.8
■ Recommended Cutting Conditions H93
F D D Q Q
170512PEER-E D D Q Q 1.2
170516PEER-E D D Q Q 1.6
170520PEER-E * D D Q Q 2.0
170530PEER-E * D D Q Q 3.0
AXMT 170508PEER-EH F D D Q Q 0.8
AXET 170502PEFR-S Q Q Q Q Q Q Q D D 0.2
170504PEFR-S Q Q Q Q Q Q Q D D 0.4
170508PEFR-S Q Q Q Q Q Q Q D D 0.8
* Cutter body modification is required.
D mark : Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
H95
SEC-WaveRepeater
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
øDs h7
øDc
ap
Lf C
L
■ Identification Details
H
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
Cutters
Milling
O
* Use peripheral
Spanner Screw
inserts with nose
7.00
radii of 0.8 mm
11° or below from the
Face
Milling 12.00 3.58 second step and
above.
Radius Grade Coated Carbide Carbide DLC
High Speed/Light P K N Nm
Multi-
Purpose Application General Purpose K N TRDR08IP BFTX0306IP 2.0
Shoulder Roughing K
Milling Nm Recommended Tightening Torque(N・m)
R/Copying Dimensions
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Cat. No.
Groove/ O
H1
H96 D mark : Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
SEC-WaveRepeater
Rake Angle
Radial
Axial
12° to 13°
20° to 22°
27 to 53mm
90°G
PMKNN SH
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G G G G G
WRX 3000E Type
High Efficiency Machining for Steel, Stainless Steel, Cast Iron, Exotic Alloy, and Non-Ferrous Metal
øDs h7
øDc
ap
Lf C
L
■ Identification Details
■ Inserts (Common) P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
Spanner Screw
H
10.2
11°
* Use peripheral
Cutters
Milling
inserts with nose
O 17.54 5.59
radii of 0.8 mm
Grade Coated Carbide Carbide DLC Nm or below from the
High Speed/Light P K N second step and
BFTX0409IP 3.0 TRDR15IP above. Face
Application General Purpose K N Milling
Roughing K Nm Recommended Tightening Torque(N・m)
Radius
Dimensions
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Multi-
DL1000
Shoulder
Milling
AXMT 170508PEER-L D D D D D Q Q 0.8 Rework this edge.
AXMT 170504PEER-G D D D D D Q Q 0.4 Reworking guideines R/Copying
170508PEER-G D D D D D Q Q 0.8 For 2.0 nose radii: C1 Groove/
170512PEER-G D D D D D Q Q 1.2 T-Slot
(AXMT170520PEER)
170516PEER-G D D D D D Q Q 1.6 For 3.0 nose radii: C1.5 Chamfering
170520PEER-G * D D D D D Q Q 2.0 (AXMT170530PEER) Aluminium/
170530PEER-G * D D D D D Q Q 3.0 Standard: C0.5. Light Alloys
AXMT 170508PEER-H D D D D D Q Q 0.8 High-Speed
Cast Iron
170512PEER-H D D D D D Q Q 1.2
AXMT 170504PEER-E D D Q Q 0.4
170508PEER-E F D D Q Q 0.8
■ Recommended Cutting Conditions H93
170512PEER-E D D Q Q 1.2
170516PEER-E D D Q Q 1.6
170520PEER-E * D D Q Q 2.0
170530PEER-E * D D Q Q 3.0
AXMT 170508PEER-EH F D D Q Q 0.8
AXET 170502PEFR-S Q Q Q Q Q Q Q D D 0.2
170504PEFR-S Q Q Q Q Q Q Q D D 0.4
170508PEFR-S Q Q Q Q Q Q Q D D 0.8
*Cutter body modification is required.
D mark : Standard stocked item (expanded item) F mark : To be replaced by new item (Please confirm stock availability)
H97
SEC-ACE MILL
Shoulder Milling for Steel, Stainless Steel, Non-Ferrous & Cast Iron
Fig 1 Fig 2 Fig 3 Fig 4
øD1
øD1
øD1 øDb
øD1 øDb
øDb ø177.8
øDb ø101.6
ød ø101.6
ød ød ød
a a ø18
a ø18 ø22
b
a
32
32
b
L
L
Lf
Lf
Lf
Lf
ø13
ø20 ø26 ø32
øDc øDc ø26
øDc øDc
■ Body Inch
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Stee
Grade Coated Carbide Carbide Cermet SUMIDIA
H Application
High Speed/Light P
General Purpose
K
K
M
P K P
N
N
N
N
N
N
Fig 5 Fig 6
ACP/ACK Series Grades
Roughing
Cutters
K N N N 12.70 12.70
Milling
ACP100
ACP200
ACP300
ACK200
ACK300
DA1000
DA2200
EH20Z
DA150
T250A
H1
20°
20°
Face
Milling TEEN 43R * D D D Q F 5-A
Radius NF-TEEN 43R Q Q Q Q Q Q Q Q Q Q Q D F 5-A 0.5 1.
4 R0.8 1.4
Multi- TEEN 43TR D D D D D Q Q Q 6(5)-B
Purpose
Shoulder TEKN 43R D D D D Q Q Q 6(5)-A Type A Type B
Milling
43TR D D D D D Q Q Q 6(5)-B
R/Copying
*TEEN43R can be made-to-order in grade DL1000.
Groove/
T-Slot ・Upper side and wiper edge of H1 have mirrored finish.
Locator Locator Screw
・Some E class precision inserts have different shapes.
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron
Insert
Clamp Screw
Clamp
CHG 4080R General Steel 180 to 280HB 80-115 -150 0.10- 0.18 -0.25 ACP200
FBX0811 P Soft Steel ≤180HB 100-125 -150 0.10- 0.15 -0.20 ACP200
to CHG 4125R TH030
LCH4R CHWR FBH0512 Die Steel 200 to 220HB 60- 80 -100 0.10- 0.15 -0.20 ACP200
CHG 4160R TH040 M Stainless Steel Q 80-115 -150 0.05- 0.10 -0.15 ACP300
FBX0817
to CHG 4315R K Cast Iron 250HB 60- 90 -120 0.10- 0.18 -0.25 ACK200
* TH030: for locator screw TH040: for clamp screw DA1000
N Non-Ferrous Q 300-650 -1000 0.10- 0.20 -0.30
H1
Clamp Size Nm
Locator Size N m NmRecommended Tightening Torque
(N・m) Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
Screw M8 8.0 Screw M5 5.0 according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
øDs h7
øDs h7
øDc
øDc
8 13
Lf C Lf C
L L
■ Body ■ Body
Dimensions (mm) No. of Teeth Dimensions (mm)
No. of Teeth
Axial Radial Axial Radial
Stock
Stock
Cat. No. Cat. No.
øDc øDs Lf C L Rake Rake øDc øDs Lf C L Rake Rake
CHE 2016R D 16 16 25 75 100 1 +6° –3° CHE 3030R D 30 32 45 115 160 2 +15° –3°
2018R D 18 20 30 80 110 1 +8° –2° 3032R D 32 32 45 115 160 2 +15° –2°
CHE 2020R D 20 20 30 80 110 2 +10° –2° 3036R D 36 32 45 115 160 2 +15° –1°
2022R D 22 20 30 80 110 2 +12° –1° 3040R D 40 32 45 115 160 2 +15° 0°
2025R D 25 25 35 85 120 2 +15° –1° Inserts are not included.
2028R D 28 25 35 85 120 2 +15° 0°
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
ø6.35 0.5 0.5
R0.8 ø9.525 R0.8
0.8 0.8 1.0 1.0
20°
Cermet SUMIDIA
TypeB
Cermet SUMIDIA
TypeB
H
Cutters
High Speed/Light N N High Speed/Light K N N
Milling
Application General Purpose P K P N N Application General Purpose K P K P N N
Roughing N N Roughing N N
ACP200
ACP200
ACK200
DA1000
DA2200
DA1000
DA2200
Cutting Cutting
T250A
G10E
A30N
A30N
H1
Milling
NF-TEEN 22R Q Q Q Q Q D F A NF-TEEN 32R Q Q Q Q Q Q D F A
Radius
TECN 22R D D Q Q A TECN 32R D D Q Q A
22TR D Q Q B 32TR D Q Q B Multi-
Purpose
TEKN 22R D Q Q A TEKN 32R D D Q Q A
Shoulder
22TR D D Q Q B 32TR D D D Q Q B Milling
R/Copying
Groove/
■ Spare Parts ■ Spare Parts T-Slot
Chamfering
Clamp Screw Ring Spanner Clamp Screw Ring Spanner
Aluminium/
Light Alloys
High-Speed
Cast Iron
Nm Nm
CCH4R BHE0407 1.8 ER03 TH025 CCH5R BHE0510 2.7 ER04 LH030
Nm Recommended Tightening Torque(N・m) Nm Recommended Tightening Torque(N・m)
øDs h7
øDc
40 80
120
■ Body
Dimensions (mm) No. of Axial Radial Approach
Stock
Cat. No.
øDc øDs Teeth Rake Rake Angle
CHE 4050R D 50 32 3 +15° +2° 0°
CHE 4063R D 63 32 4 +15° +3° 0°
4080R D 80 32 4 +15° +4° 0°
4080RS42 80 42 4 +15° +4° 0°
CHE 4100R 100 32 5 +15° +4° 0°
4100RS42 100 42 5 +15° +4° 0°
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Fig 1 Fig 2
(For ACP/ACK Series Grades)
12.70 0.5 1.4
12.70 R0.8 1.4
20°
20°
Type A Type B
Roughing K N N
ACP100
ACP200
ACP300
ACK200
ACK300
DA1000
DA2200
T250A
Face
平 面
Milling NF-TEEN 43R Q Q Q Q Q Q Q Q D F 1-A
Radius
TEEN 43R D Q F 1-A
ラジアス
43TR D D D D D Q Q 2(1)-B
Multi-
多機能
Purpose
TEKN 43R D D D Q Q 2(1)-A
Shoulder
43TR D D D D D Q Q 2(1)-B
隅
仕上げ
削り
Milling H1, DA150, and DL1000 grades are also available for TEEN43R
R/Copying
R・倣い
Groove/
溝・ T溝
■ Spare Parts
T-Slot
Applicable
Locator Clamp Clamp Screw Locator Screw Spanner
Chamfering
面 取り Endmills
Aluminium/
アルミ
Light
軽Alloys
合金
CHE4050R
High-Speed Size N m Size N m
鋳鉄高速
Cast Iron CHE4063R
LCE4R CEWR WB8R-16T M8 8.0 FBH0512 M5 5.0 TT27
CHE4080R
CHE4100R
Size N m Size N m CHE4080RS42
LCH4R CHWR FBX0811 M5 5.0 FBH0512 M5 5.0 TH040 CHE4100RS42
Nm Recommended Tightening Torque(N・m)
Rake Angle
Radial
Axial
0°
+6°
18mm
90° S
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S
CPG 4000 Type
Shoulder Milling for Steel, Stainless Steel & Cast Iron
Fig 1 Fig 2 Fig 3
øD1
øD1 øDb
øDb øD1 ø101.6
ød øDb ød
a ød a ø18
b
a
b
L
L
Lf
Lf
Lf
ø13
ø20 ø26
øDc øDc øDc
■ Body Inch
Dimensions (mm) No. of Weight
Stock
Stock
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet Fig 4
(For ACP/ACK Series Grades) (Close-up of Edge for Fig. 4 & 5)
High Speed/Light P K M P P P 0.5 1.
3
°
.01
13 4
Application General Purpose
Roughing
K
K
P P K K P
B ±0
H
11°
Cutters
ACP100
ACP200
ACP300
ACK200
ACK300
Milling
T1500A
T1200A
EH20Z
T130A
T250A
4.76
A30
Fig 5
3
°
.01
B ±0
43L D 5 Face
11°
Milling
43TR D D D D D D F D 4(5) Radius
ø12.70 4.76
43TL D 5
Fig 6 Multi-
Purpose
11°
Chamfering
Locator
Insert Aluminium/
Insert Clamp Light Alloys
Cap Screw
■ Spare Parts
Applicable Insert Double Cap
Locator Spanner
Cutters Clamp Screw Screw
TT27
CPG4080R LCP40R PTW40R WB8-22T BX0508 ■ Recommended Cutting Conditions
LH040
CPG4100R TT27 Work
LCP40R PTW41R WB8-22T BX0510 Cutting Speed vc (m/min) Feed Rate fz (mm/t)
to CPG4125R LH040 ISO Hardness Grade
Material Min. - Optimum - Max. Min. - Optimum - Max.
CPG4160R TT27
LCP40R PTW41R WB8-30T BX0510
to CPG4500R LH040 General Steel 180 to 280HB 80-110-140 0.10- 0.18 -0.25 ACP200
TT27 P Soft Steel ≤180HB 100-125-150 0.10- 0.15 -0.20 ACP200
CPG4080L LCP40L PTW40L WB8-22T BX0508 LH040 Die Steel 200 to 220HB 60- 80 -100 0.10- 0.15 -0.20 ACP200
CPG4100L TT27
to CPG4125L LCP40L PTW41L WB8-22T BX0510 M Stainless Steel Q 100-125-150 0.10- 0.18 -0.25 ACP300
LH040
CPG4160L TT27 K Cast Iron 250HB 60- 90 -120 0.10- 0.18 -0.25 ACK200
LCP40L PTW41L WB8-30T BX0510
to CPG4500L LH040 Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
TT27-Double Screw Spanner, LH040-Cap Screw Spanner
øDs h7
øDc
≒ ap
B
L
■ Body
Dimensions (mm)
Cat. No. Stock No. of Teeth Axial Rake Radial Rake Applicable Insert
øDc L øDs ap B
FMS 216 D 16 70 16 8 50 1 +3° – 6°
220 D 20 100 20 8 75 2 +3° – 4° TPKN 22TR
225 D 25 110 25 8 80 2 +7° – 4°
FMS 330 D 30 160 32 13 120 2 +7° – 4°
332 D 32 160 32 13 120 2 +7° – 4° TPKN 32TR
335 D 35 160 32 13 120 2 +7° – 4°
FMS 440 D 40 160 32 19 120 2 +7° – 4°
450 D 50 160 32 19 120 2 +7° – 4°
TPCH 43TR
460 D 60 160 32 19 120 3 +7° – 4°
440B 40 160 42 19 120 2 +7° – 4°
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Recommended Cutting Conditions
Common for
Diameter ø16 to ø25 mm
3
°
.01
13
B ±0
30°
Low Carbon Steel 180 to 280HB 50- 75 -100 0.03- 0.06 -0.10 ACP200
øA s
P Alloy Steel 180 to 280HB 50- 65 -80 0.03- 0.05 -0.08 ACP200
Fig 1 Fig 2 Fig 3 Fig 4 O K Cast Iron 250HB 40- 70 -100 0.03- 0.10 -0.15 ACK200
0.8 1.0 0.5 1.4
H ε ε øA
11°
T1500A
T1200A
Applicable
T250A
(mm)
O Fig
A30N
G10E
Purpose A s Endmil
Shoulder TPKN 22TR D 6.35 3.18 0.8
D 1 FMS Diameter ø40 to ø60 mm
Milling 216
22R 6.35 3.18 0.8 D 1 ∼ Work Cutting Speed vc (m/min) Feed Rate fz (mm/t)
FMS ISO Hardness Grade
R/Copying TPMN 222 6.35 3.18 0.8D D 4 225 Material Min. - Optimum - Max. Min. - Optimum - Max.
TPKN 32TR D D 9.525 3.18 0.8 2 FMS
Groove/ 330 Low Carbon Steel 180 to 280HB 60-100 -150 0.05- 0.15 -0.20 ACP200
T-Slot 32R D 9.525 3.18 0.8 2 ∼ P Alloy Steel 180 to 280HB 60- 90 -120 0.05- 0.12 -0.18 ACP200
FMS
Chamfering TPMN 322 D D D F 9.525 3.18 0.8 4 335
K Cast Iron 250HB 60- 90 -120 0.05- 0.15 -0.25 ACK200
TPCH 43TR D D D D D F D 12.70 4.76 Q 3 FMS The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
Aluminium/ Note
Light Alloys 43R D D D 12.70 4.76 Q 3 440(B) machine rigidity, work clamp rigidity, cutting depth, and other factors.
∼
High-Speed TPMN 432 D D D F 12.70 4.76 0.8 4 FMS
Cast Iron 460
433 D D 12.70 4.76 1.2 4
■ Spare Parts
Clamp Double Screw Shim Spring Pin Spanner Nm Recommended Tightening Torque(N・m)
Applicable
Endmill
size Nm
WBMR Type
■ General Features
Indexable ballnose endmill series for 3-dimensional
roughing to finish copy milling of die molds and machine
parts.
Roughing series WBMR type is avaliable from ø20 to
50mm.
Finishing series WBMF type is avaliable from ø10 to
30mm.
(WBMR2500SL)
c=200m/min
observed.
z=0.15mm/t
H
2 WBMR2200S (ø20)
Axial Cutting Depth 5mm Grade ACZ350
Radial Cutting Depth 5mm Cutting Conditions
1 =2200min-1
f=500mm/min
Cutters
Milling
D.O.C. 0.3 to 2mm
㪇 Non-water Soluble Cutting Oil
Back Force Feed Force Vertical Force
■ Spare Parts
Long Edge Type Nm Recommended Tightening Torque(N・m) Face
Endmill Cat. No. Parts Name Short Edge Type (-£L)
Milling
¨ indicates S/M/L type Radius
Main Insert Main Insert Main Insert
Screw BFTX0307N N m 2.0 Multi-
WBMR2200□(L) Purpose
Wrench TRX10
Screw BFTX0409N N m 3.0 Shoulder
WBMR2250□(L) Milling
Wrench TRD15
Screw BFTX0511N N m 5.0 BFTX0407N N m 3.0 R/Copying
WBMR2300□(L)
Wrench TRD20 TRD15 Groove/
T-Slot
Screw BFTX0619N N m 7.5 BFTX0409N N m 3.0
WBMR2400□(L)
Wrench TRD25 TRD15 Chamfering
WBMR2500□(L) Screw BFTX0619N N m 7.5 BFTX0409N N m 3.0 Aluminium/
WBMR2500□(L)-C Wrench TRD25 TRD15 Light Alloys
Anti-seizure cream SUMI-P included in the package. High-Speed
Cast Iron
0.1 ~ 0.2Dc
0.3 ~ 0.5Dc
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
Note Note
machine rigidity, work clamp rigidity, cutting depth, and other factors. machine rigidity, work clamp rigidity, cutting depth, and other factors.
H103
SEC-WaveBall (Roughing Short Edge Type) SEC-WaveBall (Roughing Long Edge Type)
øDs h7
øDsh7
øDc
øDc
Lf C
Lf C
L
ap L
Fig 2 Note: Fig. 2 shows ap Note: Fig. 4 shows
Fig 4
øDs h7
combination combination
øDc
øDsh7
øDc
shank diagram shank diagram
Lf C
L
(2500□-C). Lf C (2500□-C).
L
■ Body ■ Body
Dimensions (mm) Dimensions (mm)
Cat. No. Stock Fig Cat. No. Stock Fig
øDc øDs ap Lf C B L øDc øDs ap Lf C B L
WBMR 2200S D 20 25 20 60 80 40 140 1 WBMR 2200SL D 20 25 30 60 80 40 140 3
2200M D 20 25 20 60 140 40 200 1 2200ML D 20 25 30 60 140 40 200 3
2200L D 20 25 20 80 170 40 250 1 2200LL D 20 25 30 80 170 40 250 3
WBMR 2250S D 25 32 23 70 80 50 150 1 WBMR 2250SL D 25 32 38 70 80 50 150 3
2250M D 25 32 23 73 147 50 220 1 2250ML D 25 32 38 73 147 50 220 3
2250L D 25 32 23 100 200 50 300 1 2250LL D 25 32 38 100 200 50 300 3
WBMR 2300S D 30 32 28 80 80 60 160 1 WBMR 2300SL D 30 32 42 80 80 60 160 3
2300M D 30 32 28 85 155 60 240 1 2300ML D 30 32 42 85 155 60 240 3
2300L D 30 32 28 120 230 60 350 1 2300LL D 30 32 42 120 230 60 350 3
WBMR 2400S D 40 42 35 100 100 Q 200 1 WBMR 2400SL D 40 42 50 100 100 Q 200 3
2400M D 40 42 35 180 100 Q 280 1 2400ML D 40 42 50 180 100 Q 280 3
2400L D 40 42 35 250 100 Q 350 1 2400LL D 40 42 50 250 100 Q 350 3
WBMR 2500S D 50 42 47 100 100 Q 200 1 WBMR 2500SL D 50 42 69 100 100 Q 200 3
2500M D 50 42 47 180 100 Q 280 1 2500ML D 50 42 69 180 100 Q 280 3
2500L D 50 42 47 250 100 Q 350 1 2500LL D 50 42 69 250 100 Q 350 3
WBMR 2500S-C D 50 50.8 47 100 100 Q 200 2 WBMR 2500SL-C D 50 50.8 69 100 100 Q 200 4
2500M-C D 50 50.8 47 180 100 Q 280 2 2500ML-C D 50 50.8 69 180 100 Q 280 4
2500L-C D 50 50.8 47 250 100 Q 350 2 2500LL-C D 50 50.8 69 250 100 Q 350 4
H Inserts are not included. Inserts are not included.
Cutters
Milling
■ Inserts (Common) P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Face
Milling
Fig 5 Fig 6 Fig 7 Fig 8 O Fig 9 O
O O
Radius
B
B
B
Multi-
Purpose
Shoulder A s A s A s A s A s
Milling
Aluminium/ Applicable
Light Alloys Cat. No. Fig Remarks
A B s O Endmill
High-Speed
Cast Iron
ZNMT 1804100-C D D D 18.00 9.76 4.76 10 5
WBMR ・Main inserts are Fig. 5 & 6.
2004100-S D D D 20.00 7.50 4.37 10 6
2200 ・Additional insert Fig. 7 for 2200□L
SPMT 070308 D D D 7.94 Q 3.18 Q 7
ZNMT 2205125-C D D D 22.50 12.20 5.70 12.5 5
WBMR ・Main inserts are Fig. 5 & 6.
2305125-S D D D 23.00 9.38 5.56 12.5 6
2250 ・Additional insert Fig. 7 for 2250□L
SPMT 09T308 D D D 9.53 Q 3.97 Q 7
ZNMT 2706150-C D D D 27.00 14.64 6.75 15 5
WBMR ・Main inserts are Fig. 5 & 6.
2806150-S D D D 28.00 11.25 6.35 15 6
2300 ・Additional insert Fig. 7 for 2300□L
SPMT 09T308 D D D 9.53 Q 3.97 Q 7
ZNMT 3608200 D D D 36.00 19.5 8.65 20 8 WBMR ・Main inserts are Fig. 8 x 2pcs.
SPMT 09T308 D D D 9.53 Q 3.97 Q 7 2400 ・Additional insert Fig. 7 for 2400□L
ZNMT 4310250 D D D 43.00 25.7 10.15 25 8 ・Main inserts use Fig. 8 x 2pcs / Fig. 9 (nicked)
WBMR
4310250-N D D D 43.00 25.7 10.15 25 9 x 2pcs.
2500 ・Additional insert Fig. 7 for 2500□L
SPMT 120408 12.70 Q 4.76 Q 7
H104
SEC-WaveBall SEC-WaveBall for Finishing
Lf C
B
øDs h6
øDc
ap
L
■ Body
Dimensions (mm)
Stock
Cat. No.
øDc øDs ap Lf C B L
■ General Features WBMF 1100S D 10 16 9 30 70 17 100
Indexable ballnose endmill series for 3-dimensional roughing 1100M D 10 16 9 35 95 17 130
to finish copy milling of die molds and machine parts. 1100L D 10 16 9 50 130 17 180
Roughing series WBMR type is avaliable from ø20 to WBMF 1120S D 12 16 10.5 40 70 19.5 110
1120M D 12 16 10.5 40 110 19.5 150
50mm. Finishing series WBMF type is avaliable from ø10 1120L D 12 16 10.5 60 140 19.5 200
to 30mm. WBMF 1160S D 16 20 12 50 80 25.5 130
1160M D 16 20 12 50 130 25.5 180
1160L D 16 20 12 70 150 25.5 220
3-D Finish Copy Milling WBMF 1200S D 20 25 15 60 80 32 140
1200M D 20 25 15 60 140 32 200
■ WBMF1000 Type (ø10 to 30mm) 1200L D 20 25 15 80 170 32 250
● Simple but precise clamping design. WBMF 1250S D 25 32 18.5 70 80 36 150
● Original large screw design. 1250M D 25 32 18.5 73 147 36 220
● Sharp cutting edge that produces good finishing. 1250L D 25 32 18.5 100 200 36 300
● Excellent wear resistance with Super ZX Coat. WBMF 1300S D 30 32 22.5 80 80 43 160
1300M D 30 32 22.5 85 155 43 240
● WBMF Assembly 1300L D 30 32 22.5 120 230 43 350
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
H
High Precision Screw
WBMF1000 øD ±0.02 R ±0.015
Cutters
Milling
Insert Guide Faces
Insert
ap
s L
Grade Coated Carbide
Face
High Speed/Light P Milling
Application General Purpose Radius
Roughing
■ Performance Multi-
Purpose
ACZ120
H105
SEC-T Slot Endmills SEC-Slitting Cutter
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
S S S
T Slot Milling Slotting for Steel & Cast Iron
Lf
W
øDs h7
øDc
øD1
a
N B C ød
b
øDb
øD1
L
■ Body ■ Body
Dimensions (mm) No. of Dimensions (mm) No. of Weight
Cat. No. Stock Cat. No.
øDc øD1 øDs N B C L Teeth Teeth (kg)
øD1 øDb W Lf ød a b
TSE 2125 D 21 10.5 25 9 20 80 109 2
2525 D 25 12.5 25 11 21 80 112 2 TSM 1004 100 48 4 8 31.75 7.92 35.2 10 0.15
3232 D 32 16.5 32 14 26 80 120 2 1005 100 48 5 8 31.75 7.92 35.2 10 0.20
4032 D 40 20.5 32 18 32 80 130 2 1006 100 48 6 8 31.75 7.92 35.2 10 0.30
TSE 5032 D 50 26.5 32 22 38 80 140 4
Inserts are not included.
TSM 1254 125 58 4 8 31.75 7.92 35.2 12 0.35
1255 125 58 5 8 31.75 7.92 35.2 12 0.40
1256 125 58 6 8 31.75 7.92 35.2 12 0.45
1258 125 58 8 10 31.75 7.92 35.2 12 0.60
TSM 1604 160 58 4 8 38.10 9.52 42.3 16 0.50
1605 160 58 5 8 38.10 9.52 42.3 16 0.60
1606 160 58 6 8 38.10 9.52 42.3 16 0.70
1608 160 58 8 10 38.10 9.52 42.3 16 0.95
Inserts are not included.
* All the above items are made-to-order.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Inserts
H O
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
C0.
15 C0
.15
Cutters
Milling
A±0.013
11°
A s
Roughing
G10E
Milling A s O Endmill
Dimensions (mm)
A30
CPMT 060204N-US D D D 6.35 2.38 0.4 TSE 2125 Cat. No. Applicable Cutters
R/Copying A s
080308N-US D D D 7.938 3.18 0.8 TSE 2525
Groove/
T-Slot 09T308N-US D D D 9.525 3.97 0.8 TSE 3232 SNHG 121 12.7 2.2 TSM1004 / TSM1254 / TSM1604
Chamfering
CPMH 120408N-US D D D 12.7 4.76 0.8 TSE 4032,5032 122 12.7 2.7 TSM1005 / TSM1255 / TSM1605
Aluminium/
123 12.7 3.2 TSM1006 / TSM1256 / TSM1606
Light Alloys ■ Spare Parts 124 12.7 4.3 TSM1258 / TSM1608
High-Speed
Cast Iron Screw Nm
Spanner Applicable Endmill ■ Spare Parts
Applicable Spanner
BFTX02506N 1.5 TRX08 TSE2125 Screw Spanner
Cutters Support Nm
BFTX0307N 2.0 TRX10 TSE2525
BFTX0407N 3.0 TRX15 TSE3232 TSM1004
TSE4032 TSM1254 TP43 BFNX0303 2.0 TRX10
BFN0511T 5.0 TRX20
TSE5032 TSM1604
Nm Recommended Tightening Torque(N・m) TSM1005
TSM1255 TP53 BFNX0304 2.0 TRX10
■ Recommended Cutting Conditions TSM1605
Work Cutting Speed c (m/min) Feed Rate fz (mm/t) TSM1006
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
TSM1256 TP64 BFNX0405 3.5 TRD20
Low Carbon Steel 180 to 280HB 100-125 -150 0.05- 0.08 -0.10 AC630M
P Alloy Steel 180 to 280HB 60- 80 -100 TSM1606
0.03- 0.05 -0.08 AC630M
K Cast Iron 250HB 60- 80 -100 0.05- 0.08 -0.10 G10E TSM1258
TP84 BFNX0407 3.5 TRD20
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted TSM1608
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Nm Recommended Tightening Torque(N・m)
H106
SEC-Chamfering Endmills SEC-Chamfering Endmills
ø32h7
øDc
øD1
øD1
øDc
øDs
°
45
5 40 80
45° 18 120
L
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
R0.8 O
11°
:
A s 12.70 3.18
H
ACP200
ACK200
ACK300
Dimensions Dimensions
T1500A
T1200A
Applicable
ST20E
T250A
G10E
G10E
A30N
A30
A s : Endmill O
SDMA 322 D 9.525 3.18 15° SPMN 422 D D D D F D 0.8
Cutters
Milling
SCP 308
322T D 9.525 3.18 15° 423 D D D D D F 1.2
SPMA 432 D 12.70 4.76 11° SCP 419 SPG 422 D D D D F 0.8
432T D 12.70 4.76 11° SCP 432
Face
Milling
R/Copying
Nm Size Nm Groove/
T-Slot
BFTX 0407N 2.0 TRX 10 SCP 308
CCM6BR WB6-16 M6 5.0 LH030 Chamfering
BFTX 0511N 5.0 TRX 20 SCP 419,SCP 432
Nm Recommended Tightening Torque(N・m) Aluminium/
Nm Recommended Tightening Torque(N・m) Light Alloys
High-Speed
Cast Iron
■ Arbor Units: (mm) ■ Usage
(1) Single Side (2) Double Side (3) Hole Chamfering (4) Stepping (5) Milling
ød 1h7
ød
① ②
M B L3
N
Dimensions Applicable
Cat. No. Stock
ød ød1 M N B L3 Endmill
SCP308
SCA 20 D 14 20 M12 105 20 85 SCP419
32 20 32 M16 130 20 110 SCP432
HF Series
■ General Features
The high-efficiency cutter HF series for aluminum utilizes
an unique insert design that eliminate burrs.
Work Material
● The wedge clamp with anti-scattering mechanism ensures safety and operability.
Shape and structure that prevents insert fly-out. When Clamping When Unclamping
Insert fly-out caused by centrifugal force is
prevented even when loosened by vibration.
Anti-scattering Anti-scattering
H
Ensure that the maximum allowable spindle speed Stopper Stopper
(n max) specified for each cutter diameter is not
exceeded. Failing to do so is very dangerous.
(*See the table on the upper right.)
6.0
Cutters
Nm
Milling
Chamfering ● Reduces running costs by significantly increasing the insert regrinding amount (to 1.8mm).
Aluminium/ Assuming the amount of regrinding
Light Alloys
Max. Regrinding Amount
Regrinding Portion The regrinding amount has been significantly increased compared to conventional screw-lock types.
4
HF (10 teeth)
3
2
1
0
-1
-2
(μm) -3
-4
Enables Easy Run-Out Correction -5
1 2 3 4 5 6 7 8 9 10
HFJ Teeth (Numbering)
H108
High-Efficiency Cutter for Aluminum
HF Series
■ Edge Selection Guide
Work Material
Type L G GX H W
Edge treatment
Cutting Edge 25° 25° 25° 25° 25°
R200
FA15’
R200
R200
R200
Insert Figure
L W
0.03-0.05 mm
general purpose(Standard)
G GX
Toughness
Roughing
H
Emphasis on
Fracture Resistance
0.55 mm
øDc 1.0 mm
øD1
Strong Cutting edge Large
Cutters
Milling
Loosen the screw by one turn
Clamp before removing the insert.
HFW
Clamp Bolt Take note that if the insert is Face
Milling
WB6-13T forcibly removed in a wrong direction,
the equipment may be Radius
damaged. Multi-
Adjustment screw Purpose
Shoulder
HFJ Milling
Insert R/Copying
NF-LDEN Groove/
T-Slot
Chamfering
Aluminium/
Light Alloys
High-Speed
Cast Iron
■ Application Examples
● Work:Crankcase Cover SEH Product Competitor's Product ● Work:Engine Component SEH Product Competitor's Product
Work Material: Aluminium Alloy Tool HFF12080R ø80 Work Material: Aluminium Alloy Tool HFF12100R ø100
Grade DA1000 PCD Grade DA1000 PCD
No. of Teeth 10 8 No. of Teeth 12 8
vc (m/min) 2,510 2,510 vc (m/min) 2,000 2,000
n (min-1) 10,000 10,000 n (min-1) 6,370 6,370
vf (mm/min) 8,000 6,400 vf (mm/min) 4,585 3,060
fz (mm/t) 0.08 0.08 fz (mm/t) 0.06 0.06
a p (mm) 1.2 1.2 a p (mm) 0.8 0.8
Coolant Wet Wet Coolant Wet Wet
H109
High-Efficiency Cutter for Aluminum
b
b
Lf
Lf
Lf
ød2
ød1 ød1 ød1
øDc øDc øDc
øD1 øD1 øD1
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade SUMIDIA Fig 4 Fig 5
12.7 12.7
High Speed/Light N 6.0 3.962 9.0 3.962
Application General Purpose N 15°
15°
H
9.525
9.525
Roughing N Units(mm)
DA1000
15°
6 Arc general purpose 4
Face 12T3ZDTR-H D 6 Arc Strong edge 4
8.525
Milling
12T3ZDFR-GX 9 Arc Long Edge 5
Radius 12T3ZDFR-W Q Arc Wiper 6
Multi-
Purpose
Shoulder
Milling
■ Parts (Optional)
R/Copying Clamp Clamp Bolt Adjustment screw Adjusting Wrench Spanners Assembling Wrench
Groove/
T-Slot
Chamfering
Aluminium/
Light Alloys Nm (Sold Separately)
High-Speed HFW WB6-13T 6.0 HF J TTX20 RFT HFVT
Cast Iron
Nm Recommended Tightening Torque (N·m)
ISO
Work
Hardness
Cutting Speed vc (m/min) Feed Rate fz (mm/t)
Grade
HF M 12 080 R S -22
(1) (2) (3) (4) (5) (6) (7)
Material Min.- Optimum -Max. Min.- Optimum -Max. Cutter Series M: Course Pitch Insert Size Cutter Direction Metric Bore Oil Hole
F : Fine Pitch
Aluminium
N Alloy
Q 2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H110
High-Efficiency Aluminum Cutter
すくい角
半径方向
軸 方 向
+4°
+10°
3mm
90° H
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H H S G H H
HF Type
Fig 1 Fig 2 Fig 3
øDb øDb øDb
ød ød ød
a a a
b
b
Lf
Lf
Lf
ød2
ød1 ød1 ød1
øDc øDc øDc
øD1 øD1 øD1
■ Body(Fine:3 Flutes/Inch)
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
ø Dc ø D1 ø Db Lf ød a b L ø d1 ø d2 Teeth (kg)
HFF 12080RS-22 D 80 82 50 40 22 10.4 6.3 20 18 11 10 1.0 1
12080RS-27 D 80 82 55 50 27 12.4 7 22 20 14 10 1.2 1
Metric
■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade SUMIDIA Fig 4 Fig 5
12.7 12.7
High Speed/Light N 6.0 3.962 9.0 3.962
Application General Purpose N
15°
15°
H
9.525
9.525
Roughing N Unit(mm)
DA1000
Cutters
Milling
Length wiper edge
NF-LDEN 12T3ZDFR-L D 6 Straight general purpose 4 Fig 6 12.381 3.962
Wiper Insert
12T3ZDFR-G D
15°
6 Arc general purpose 4
12T3ZDTR-H D
8.525
6 Arc Strong edge 4 Face
Milling
12T3ZDFR-GX 9 Arc Long Edge 5
12T3ZDFR-W Q Arc Wiper 6 Radius
Multi-
Purpose
■ Parts (Optional) Shoulder
Milling
Clamp Plate Clamp Bolt Adjustment screw Adjusting Wrench Spanners Assembling Wrench R/Copying
Groove/
T-Slot
Chamfering
Aluminium/
Nm (Sold Separately) Light Alloys
HFW WB6-13T 6.0 HF J TTX20 RFT HFVT High-Speed
Cast Iron
Nm Recommended Tightening Torque (N·m)
ISO
Work
Hardness
Cutting Speed vc (m/min) Feed Rate fz (mm/t)
Grade
HF F 12 080 R S -22
(1) (2) (3) (4) (5) (6) (7)
Material Min.- Optimum -Max. Min.- Optimum -Max. Cutter Series M: Course Pitch Insert Size Cutter Direction Metric Bore Oil Hole
F : Fine Pitch
Aluminium
N Alloy
Q 2000- 2500 -3000 0.05- 0.13 -0.20 DA1000
Note The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H111
High Speed Aluminum Cutter
RF Type
■ General Features
The RF type cutter has a special light weight Aluminium body, designed for high speed,
high efficiency roughing to finish milling of Aluminium and other non-ferrous metals.
■ Work Material
Aluminium and aluminium alloy Not suited for cast
( )
●
■ Characteristics
● From Roughing to Finishing Processes:Roughing : Economical carbide insert / High-precision finishing with SUMIDIA
● Strong and Light Cutter Body:Special Aluminium body /40% lighter than steel cutters / Hard-anodized plated body /
Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time
● Safe Design:Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max. recommended conditions)
/Non-wedge design to prevent deformation
● Easy Run-out Adjustment:External setting gauge is used for easy tool presetting / High precision cutter construction, units fitted are within 10 μm even before setting
■ Application Examples ● Maximum Allowable Spindle Speed
Cutting Conditions n max
Work Cutter Insert Cat. No.
vc = Cutting Speed (m/min)
Results (min -1)
(Work Material) (Grade) vf = Feed Rate (mm/min)
RF4080R 17,000
ap = Depth of Cut (mm)
RF4100R 15,900
RF4160R vc = 3,000 Surface Finish: Ra=0.2μm
Case RF4125R 13,500
SUMIDIA Blade vf = 5,730 Output: 30,000 units
(ADC12) RF4160R 11,000
(DA2200) ap = 0.10 30x tool life of carbide tool
RF4200R 9,000
Contact Surface of RF4125R vc = 3,000
Surface Finish: Ra=0.3μm RF4250R 7,600
Transmission Case SUMIDIA Insert vf = 7,640
Output: 20,000 units RF4315R 6,000
(ADC12) (DA1000) ap = 1.5
Contact Surface RF4250R vc = 2,000
Rough Cutting
of Cylinder Head Carbide Insert vf = 7,535
Output: 10,000 units
H (AC4C) (H1) ap = 3.5
Cutters
Milling
Cartridge
RFR, RFF, RFFH
Screw
0.5
Set Screw
(Sub-clamp)
BTD0510 CAUTIONS (For more details, refer to the instruction manual included with the product)
As it is possible to mix different types of inserts / blades, it is important
Cover to take note of the following.
RFC ● Do not mix reground and new inserts or even inserts with different
regrinding amount on the same cutter.
● Carbide and SUMIDIA inserts must be arrange in an alternate manner.
H112
High Speed Aluminum Cutter
Rake Angle
Radial +4°
Axial +10°
3mm
90°
SUMIDIA Inserts Carbide Inserts
10mm
87° H
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H H S G H H RF 4000 Type
RF4080R only
High-speed Finishing for Non-Ferrous Metal
60
øDb
ø101.6
Fig 1 øDb Fig 2
ød ød ø18
a
a
b
b
32
L
L
Lf
Lf
ø32
øDc øDc
■ Body Inch øD1 øD1
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
ø Dc ø D1 ø Db Lf ød a b L Teeth (kg)
RF 4080R D 80 82 60 50 25.40 9.5 6 30 6 0.7 1
4100R D 100 102 75 50 31.75 12.7 8 38 6 1.0 1
4125R D 125 127 75 63 38.10 15.9 10 38 8 1.6 1
4160R D 160 162 100 63 50.80 19.1 11 38 10 2.6 1
RF 4200R D 200 202 130 63 47.625 25.4 14 42 12 3.6 2
4250R 250 252 130 63 47.625 25.4 14 42 16 6.0 2
4315R 315 317 240 80 47.625 25.4 14 42 18 11.0 2
Cartridges, blades and inserts are sold separately
* Please use a collar bolt for securing the cutter to the arbour.
■ Inserts / Cartridges P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
SUMI
Grade Carbide DLC-Coat SUMIDIA CRYSTAL
Cartridge
High Speed/Light N N N N N Refer to page M44 for
Fig 8 Fig 9
Application General Purpose N N N N details of SUMICRYSTAL.
Roughing N N N N
DA1000
DA2200
DL1000
Cartridge
SC10
Cutters
Milling
Fig
Fig 3
3 Fig
Fig 4
4 Fig
Fig 5
5 Fig
Fig 6
6 Surfing Insert
ワイパーチップ Fig
Fig 7 Surfing Insert
7 ワイパーチップ
12.7 12.7 12.7 12.75 12.75
4.76 4.8 4.78 9.5 4.78 2.3 4.78 4.76
11.7 11.70
11.7 11.70
12.7 12.7
12.7 12.7
12.7 12.7
15°15°
20°
15°15°
15°15°
15°15°
20°
Face
Milling
12.7 4.76 4.8 4.78 9.5 4.78 2.3 4.78 12.75 4.76
Radius
12.7 12.7 12.75
Multi-
Purpose
■ Spare Parts Nm Recommended Tightening Torque(N・m) ■ Blades / Dummy Blades
Shoulder
Milling
TH050 RFB RFBW RFD
R/Copying
TH025
Groove/
T-Slot
T
RF
SRF Type
■ General Features
Small diameter milling cutter SRF type is most suited for
high-speed aluminium machining on small machines.
Multi-
Purpose SRF50R n =15,000 Improved efficiency of
Computer Case
Shoulder NF-SNEW09T3ADTR vf =7,500 endmill operation by 2.5
Milling (ADC12)
(DA1000) ap=0.2 times.
R/Copying
No obstructions on tool
Groove/ SRF63R n =8,000
T-Slot Differential Case magazine when mounting
NF-SNEW09T3ADTR vf =4,000
(ADC12) ø63mm cutter on small
Chamfering (DA1000) ap=0.5
machines.
Aluminium/
Light Alloys
High-Speed
Cast Iron ■ Recommended Cutting Conditions
Si content of 12.6% or less.
Work Cutting Speed vc (m/min) Feed Rate fz (mm/t)
ISO Hardness Grade
Material Min.- Optimum -Max. Min.- Optimum -Max.
Aluminium
N Q 2,000- 3,000 -4,000 0.05- 0.13 -0.20 DA1000
Alloy
H114
Aluminum Milling Cutter
Rake Angle
Radial
Axial
−2° to +4°
+6°
5mm
90°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H H H S G H H
SRF Type
High-speed Finishing for Non-Ferrous Metal
Fig 1 Fig 2 Fig 3 Fig 4
ø25.4
ø25.4
(ø15.5)
øDc
øDc
ø13
ø20
ø19
øDb
øDb
øDc
øDc
9.5
9.5
40 60
38 20 BT30 6
100 26 6
60 (刃先とボルト 13 (12) 23
頭部間距離)
45 50
H
C0.5 C0.5 R0.5
6 6 6
15°
R100
9.525
9.525
9.525
Cutters
Milling
Nm
Cutting
DA1000
WAX Type
■ General Features
SEC-WaveMill WAX type is a high speed and high efficiency
cutter capable of rough milling to finishing of Non-Ferrous
Metals such as Aluminium alloy.
H R
50
63
80
7°
5°
3°
9°30’
7°
5°
Cutters
ap
Milling
100 3° 4°
125 2° 3°
Face
Milling ■ Helical Milling Diameter
Radius
■ Helical Milling
Cutter Diameter WAX3000 Type WAX4000 Type
Multi- øD
øDc(mm) Minimum Diameter Maximum Diameter Minimum Diameter Maximum Diameter
Purpose
20 22 33
Shoulder
Milling 25 29 43 27 43
R/Copying 32 43 57 38 57
40 59 73 54 73
Groove/
T-Slot 50 79 93 74 93
Chamfering 63 105 119 100 119
80 139 153 134 153
Aluminium/
Light Alloys øDc 100 179 193 174 193
High-Speed 125 229 243 224 243
Cast Iron
H116
SEC-WaveMill SEC-WaveMill
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H H H S G H H H H H S G H H
N
L
b
øDs h7
øDc
ød H7
øDc
ød2
a ap
Lf C
L
ap
Lf See insert table for "ap". See insert table for "ap".
■ Body (For inserts with nose radius 3.2mm and below) ■ Body (For inserts with nose radius 3.2mm and below)
Stock
Stock
Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Cat. No.
øDc ød Lf ød2 a b L N Teeth(kg) øDc øDs L Lf C Teeth (kg)
WAX 3050-3.2 50 22 50 11 10.4 6.3 21 26 4 0.34 WAX 3020E -3.2
Metric
D D 20 20 130 60 70 1 0.25
3063-3.2 D 63 22 50 11 10.4 6.3 21 26 5 0.6 WAX 3025E -3.2 D 25 25 140 60 80 2 0.42
WAX 3080-3.2 D 80 25.4 50 14 9.5 6 25 31 5 1.0 3025EL-3.2 D 25 25 200 60 140 2 0.63
Inch
Stock
Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Cat. No.
øDc ød Lf ød2 a b L N Teeth(kg) øDc øDs L Lf C Teeth (kg)
WAX 3050-4.0 50 22 50 11 10.4 6.3 21 26 4 0.34 WAX 3020E -4.0
Metric
D D 20 20 130 60 70 1 0.25
3063-4.0 D 63 22 50 11 10.4 6.3 21 26 4 0.6 WAX 3025E -4.0 D 25 25 140 60 80 2 0.42
WAX 3080-4.0 D 80 25.4 50 14 9.5 6 25 31 5 1.0 3025EL-4.0 D 25 25 200 60 140 2 0.63
Inch
Cutters
Milling
Inserts are not included.
■ Spare Parts (3000 Type common) ■ Inserts (3000 Type common)
Anti-seizure P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Screw Spanner
Cream ap Face
Applicable Milling
O
Endmill Radius
Nm Multi-
ød1
Purpose
20° Shoulder
B
Dimensions (mm)
Cat. No.
H1
ap A B O s ød1
AECT 160404PEFRA D D 18 16.4 1.4 0.4 5 4.4
160408PEFRA D D 18 16.4 1.0 0.8 5 4.4
160412PEFRA D D 18 16.4 0.6 1.2 5 4.4
160416PEFRA D D 17.5 16.4 0.5 1.6 5 4.4
160420PEFRA D D 17.5 16.4 0.5 2.0 5 4.4
160430PEFRA D D 17 16.4 0.7 3.0 5 4.4
160432PEFRA D D 17 16.4 0.5 3.2 5 4.4
AECT 160440PEFRA D D 16.5 16.4 0.5 4.0 5 4.4
160450PEFRA D D 16 16.4 0.4 5.0 5 4.4
rε=4.0 or greater are for use with bodies that have a -4.0 cat. no. suffix.
H117
SEC-WaveMill SEC-WaveMill
N
L
b
øDs h7
øDc
ød H7
øDc
ød2
ap
Lf C
L
ap
Lf See insert table for "ap". See insert table for "ap".
■ Body (For inserts with nose radius 3.2mm and below) ■ Body (For inserts with nose radius 3.2mm and below)
Dimensions (mm) No. of Dimensions (mm) No. of
Stock
Stock
Weight Weight
Cat. No. Cat. No.
øDc ød Lf ød2 a b L N Teeth (kg) øDc øDs L Lf
Teeth C (kg)
WAX 4050-3.2 D 50 16 50 9 8.4 5.6 18 23 2 0.37 WAX 4025E -3.2 D 25 25 140 60 80 1 0.41
Metric
Stock
Weight
Cat. No. Cat. No.
øDc ød Lf ød2 a b L N Teeth (kg) øDc øDs L Lf C Teeth (kg)
WAX 4050-4.0 D 50 16 50 9 8.4 5.6 18 23 2 0.37 WAX 4025E -4.0 D 25 25 140 60 80 1 0.41
Metric
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Screw Spanner Anti-seizure Cream
ap
Applicable Endmill O
Face
Milling
Nm
ød1
Radius
BFTX0509N 5.0 TRD20 SUMI-P ø25 to ø32 20°
B
Multi-
Purpose
Shoulder BFTX0511N 5.0 TRD20 SUMI-P ø40 to ø125 s
A
Milling
Nm Recommended Tightening Torque(N・m)
R/Copying
Groove/ Grade Carbide DLC
T-Slot
High Speed/Light N
Chamfering Application General Purpose N
Aluminium/ Roughing
Light Alloys
DL1000
Dimensions (mm)
High-Speed Cat. No
H1
H118
SUMIBORON BN Finish Mill EASY
Rake Angle
Radial
Axial
+2°
+8°
0.5mm
90° H
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H G H H H H BN Finish Mill EASY FMU
FMU-E Type
* Refer to L114 for technical information.
High-speed Finishing for Cast Iron
■ Max. D.O.C. ■ Assembly
Stopper Screw
Depth-of-cut 0.5mm
Engraved Mark
最大切込み0.5mm
Inserts FMUUE/FMUU
Cartridge
øDc
Button Head
Max.
øD1 Cap Screw
a
80
a
b
L
b
b
L
32
32
L
L
Lf
Lf
Lf
Lf
ø26
Lf
■ Body Inch
Dimensions (mm) No. of Weight
Cat. No. Stock Fig
øDc øD1 øDb Lf ød a b L Teeth (kg)
FMU 4040ER D 37 40 Q 63 Q Q Q Q 2 1.0 1
4050ER
4063ER
D
D
47
60
50
63
Q
60
63
63
Q
25.4
Q
9.5
Q
6
Q
25
3
4
1.2
1.0
1
2
H
Cutters
Milling
FMU 4080R D 80 82.8 60 63 25.4 9.5 6 25 6 1.7 2
4100R D 100 102.8 75 63 31.75 12.7 8 38 8 2.5 3
4125R D 125 127.8 75 63 38.1 15.9 10 38 10 3.9 3
4160R D 160 162.8 100 63 50.8 19.1 11 38 12 6.3 3
Face
4200R D 200 202.8 130 63 47.625 25.4 14 40 16 9.3 4 Milling
4250R 250 252.8 130 63 47.625 25.4 14 40 20 14.5 4 Radius
4315R 315 317.8 240 80 47.625 25.4 14 40 24 25.0 5 Multi-
Inserts are not included. Purpose
■ Inserts ■ Parts for Cartridge Shoulder
Milling
°
15
R300
12.70
2
H119
High-Speed SUMIBORON Mill for Cast lron
Fig 1 øD1
Fig 2 øD1
øDb
øDb
ød
ød
a
a
b
b
L
L
Lf
Lf
75
75
°
°
ø13
ød2
ø20
øDc øDc
■ Body Inch
Milling SRFJ
9.525
9.525
R/Copying Insert
Groove/
T-Slot Shim
RMS
Chamfering Grade CBN Shim Screw
Aluminium/ High Speed/Light K BFTX0307N
Light Alloys Application General Purpose K Double Screw
High-Speed Roughing K WB6-16T Clamp
Cast Iron
RMW
Cat. No. BNS800 Fig
SNGN 090308 D 3 ■ Spare Parts
090312 D 3
SNEN 090308W D 4 Clamp Double Screw Shim Shim Screw
RMW WB6-16T RMS BFTX0307N N m 2.0
CAUTION Adjustment Screw Spanner (For Clamp) Spanner (For Adjustment Screw) Spanner (For Adjustment Screw)
・ Do not mix standard and wiper inserts on same cutter. SRF J TTX20 TH015 TH020
・ Do not mix new and reground inserts on same cutter. Nm Recommended Tightening Torque(N・m)
・Inserts can only be reground once (inscribed circle dimension
must be at least 9.125mm)
■ Recommended Cutting Conditions
Work Cutting Speed vc (m/min) Feed Rate fz(mm/t)
ISO Hardness Grade
Material Min. - Optimum - Max. Min. - Optimum - Max.
For hardened steel machining use the SEC ACE Mill DNF Type.
BNS800
Milling Cutter Body… Page H46 Insert… Page L96 K Grey Cast Iron 250HB 800- 1150 -1500 0.05- 0.13 -0.20
(Dry)
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H120
Inserts and Parts for Discontinued Series
SEC-Shell Endmill SEC-Shell Endmill
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel (Unit: mm) ■ Spare Parts (WEM 2000E/E-C/EL/EL-C Type)
Fig 1 Fig 2 Fig 3 Screw Spanner
R0.8 R0.8 ø12.7
ø9.525 R0.8 Applicable Endmill
3°
Diameter (øD)
Nm
11°
°
11°
11°
30
Applicable Nm
A30N
G10E
Cutters
Milling
Insert
SEC-Multi Use Endmill
Multi-
Purpose
Fig1 Fig2 Shoulder
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel 2. 2. Milling
0 0
(10°)
2.2 R/Copying
15.88
15.88
°
25
° B±0.075
0.015 ±0.0
90
Close-up View
B± B Groove/
T-Slot
11°
12° 12°
3
75
Chamfering
R1.2 A
(5°) Grade Carbide Aluminium/
Grade Coated Carbide Carbide Light Alloys
High Speed/Light
High Speed/Light High-Speed
Application General Purpose P K K Cast Iron
Application General Purpose P
Roughing Roughing
Dimensions (mm) Applicable
ACP200
A30N
G10E
H10E
A B s Endmill
EPMW 433T D 12.70 9.525 4.76 HKE1025 CSP53R D D D 1
433 D 12.70 9.525 4.76 HKE2030 53L D 1
543T D 15.875 12.70 6.35 HKE2040 CSPH53R D 2
543 D 15.875 12.70 6.35 HKE2050 53L 2
* EH20Z (Coated Carbide) grade can also be produced.
■ Spare Parts ■ Spare Parts
Parts Applicable Double Locator
Spanner Locator Clamp Spanner
Screw Cutters Screw Screw
Applicable Endmill PGM5080R
PGMKR PGMWR
to PGM5315R TH030
WB8-20 FBH0512
Nm PGM5080L TH040
PGMKL PGMWL
BFTX0409N 3.0 TRX15 HKE1025,HKE2030 to PGM5315L
BFTX0511N 5.0 TRX20 HKE1040,HKE2050
Nm Recommended Tightening Torque(N・m)
Fmark : To be replaced by new item (Please confirm stock availability)
H121
Inserts and Parts for Discontinued Series
SEC-Metal Slash Mill
MS 1400 Type
*Production of this cutter body is on a made-to-order basis only.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
14
15°
Application General Purpose K
Roughing K 14 6
Fig 2 R2
ACP200
ACP300
ACK200
ACK300
ACP100
CS3000
Cat. No. Fig R5
14
15°
SDMW 1406ZDTR F F F F F 1
14 6
SDEW 1406ZDTR F F F F F 2
■ Spare Parts
Applicable Insert Anti-seizure
Spanner
Cutters Screw Cream
MS 1400 Type Nm
H SEC-Linear Mills
PF 5000 Type
Cutters
Milling
Face
Milling
Radius
Multi-
Purpose
Shoulder
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
5
Milling Grade Cermet Carbide Ceramic 0.
02
Fig 3 ±
R2
B
R/Copying High Speed/Light P P K K
15.875
NB90M
Light Alloys
15.875
High-Speed
Cast Iron SNEN 535W F F 3 Wiper Insert
SNEF 53W D 4
53WT F F 4 15.875 4.76
PF5100
PFC WB6-20 PFB PFW PFP PFS BH0408 TH030
~ PF5250
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel ■ Spare Parts
Screw Seat Set Screw Spanner Spanner
12.70
Applicable
Endmills
R0.8 12.70 4.76 Nm
T250A
Cat. No. A30N
G10E
Anti-seizure cream SUMI-P included in the package.
Nm Recommended Tightening Torque(N・m)
XDMT 120408PDEN-G F F F F F
120408PDER-S F F F
120408PDEN-H F F F
120408PDEN F F F
-G: General purpose, -S: Sharp edge, -H: Strong edge
SEC-WaveMills
Cutters
Milling
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet
High Speed/Light P K Face
Milling
Application General Purpose K P K P R0.8 Radius
Roughing K
Multi-
ACP200
ACP300
ACK200
ACK300
ACP100
Purpose
12.70
T250A
Cat. No.
A30N
G10E
Shoulder
Milling
XDMT 120408PDEN F F F
12.70 4.76 R/Copying
120408PDER-S F F F Groove/
T-Slot
120408PDEN-H F F F
Chamfering
120408PDEN-G F F F F F
Aluminium/
-S: Sharp edge, -H: Strong edge, -G: General purpose Light Alloys
High-Speed
Set Screw
■ Spare Parts Cast Iron
Applicable Set
Seat Screw Spanner Spanner
Engraved Mark Cutters Nm Screw
4R
WFM(F) 4000R WFMS4R BFTX
Seat 3.0 BT0506 TRD15 TH025
WFM(F) 4000L WFMS4L 0414
Insert
Screw Nm Recommended Tightening Torque(N・m)
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide Carbide Cermet
High Speed/Light P K
Application General Purpose K P K P R0.8
Roughing K
15.875
ACP200
ACP300
ACK200
ACK300
ACP100
T250A
Cat. No.
A30N
G10E
XDMT 150408PDEN F F F 15.875 4.76
150408PDEN-H F F F
150408PDEN-G F F F F F
-G: General purpose, -H: Strong edge
CNP(F)13000 Type
Cutters
Milling
Face
Milling
Radius
Multi-
Purpose
Shoulder
Milling
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Grade Coated Carbide 80゜
R/Copying Fig1
High Speed/Light P K
Groove/
(13)
Aluminium/
Light Alloys Cat. No. Fig 6.35 9.525
High-Speed
Cast Iron 80゜
CNMU 130608N-G F F F F 1 Fig2
130608N-H F F F F 1
(13)
CNMQ 130608N F 2
130616N F 2
6.35 9.525
130608N F 2
-G: General purpose, -H: Strong edge
■ Spare Parts
Applicable Anti-seizure
Screw Spanner SIDE-CUTTER CONFIGURATIONS
Cutters Cream
■ Possible Side-Cutter Sizes
CNP(F)13000 Grooving Width w (mm) 16 to 24
Nm
Cutter Diameter ø Dc (mm) Above ø80
BFTX0412N 3.0 TTX15W SUMI-P
Nm
* These are made-to-order, please consult our sales representatives for more information
Recommended Tightening Torque(N・m)