8500
1 0 0 1 6 -5 9 9 0 U.S.A. www.asme.org
AGENDA
SUBCOMMITTEE ON SAFETY VALVE REQUIREMENTS
of the
ASME Boiler and Pressure Vessel Committee
1
BPV SC-SVR Agenda August 13, 2013
13-18 Announcements
The US TAG to ISO TC 185 will not be holding a face-to-face meeting this week
The ASME BPV SC-SVR thanks Alan West for his service as Chairman and Denis DeMichael
for his service as Vice Chairman and welcomes Denis DeMichael as the new Chair and Joe Ball
as the new Vice Chair.
New Appointments
Reappointments
Terminations / Resignations
2
BPV SC-SVR Agenda August 13, 2013
13-22 Ballots
Below is a list of the ballots issued since the last meeting of SC-SVR, please see the
corresponding pages for a copy of the comments which were submitted on them, if any.
Record # SG Title Pages
10-1776 T BPV I; PRV and PARV Capacity Certification……………….. 18-20
Background………………………………………………. 21
Proposal…………………………………………………… 22-31
Subcommittee Ballot #12-2144RC1……………………… 32
11-2106 T BPV VIII; Correct Overpressure Protection Subsections……… 33-35
Background………………………………………………… 36-37
Proposal ………………………………………………… 38-51
Subcommittee Ballot #13-334…………………………… 52-53
Subcommittee Ballot #13-334RC1……………………… 54-55
13-495 D CC to Delay Implementation of #01-061…………………… 56-57
Proposal………………………………………………… 58
Subcommittee Ballot #13-738…………………………. 59-60
3
BPV SC-SVR Agenda August 13, 2013
4
BPV SC-SVR Agenda August 13, 2013
Record #09-885: New BPV XII requirement for maintenance of PRVs by uncertified personnel
August 9, 2011: Currently in Section XII industry, they are taking valves off of tanks, cleaning
them, replacing parts, not modifying the spring that controls the pressure, but replacing different
components for continuous maintenance. There are no rules for this and no rules for who should
do this. They want some rules to be written, but they do not want to impose anything new and to
keep it very open ended. This was put to a vote a while ago and SVR voted against it. BPV XII
wants to go forward with something and the handout is very preliminary. They are looking for
feedback from us, NBIC, or whoever is the most appropriate party to give them guidance on the
rules, the latest proposal can be found on page 363 of the August 9, 2011 Meeting Minutes. This
is going to remain as an item of interest at this committee.
November 8, 2011: Mr. Pittel reported that this was discussed in Section XII. Monte plans to
have something for review by mid-next year.
February 7, 2012: Mr. Pittel reported that this is still being worked on. Mr. Ball said that the
need in the train industry is that they have tanks which they sometimes want to take the valve off
and clean it and put it back together. The proposal from BPV XII was that there could be a valve
that could be designated that anyone could repair.
May 15, 2012: Mr. Pittel reported that he talked with Mr. Ball on this. A joint task group will
likely need to be created between BPV XII and SVR. Mr. Ball reported that first they were going
to propose a type of design with limited adjustment and then mandate that the manufacturer
provide information so that these adjustments could be made.
August 14, 2012: Mr. Pittel noted that they are accepting the fact that there are issues with not
having certificated individuals doing this maintenance; they are working with the NBIC to
develop a resolution. Mr. Ball noted that when this was balloted to BPV XII they got a number
6
BPV SC-SVR Agenda August 13, 2013
of negatives and comments and were going to send it back to whoever was originally working on
it.
November 6, 2012: Mr. Pittel reported that there has been no progress on this.
February 12, 2013: Mr. Pittel reported that this is being worked on and discussions are being
held with the NBIC; they are trying to definite the problem and get consensus on how to
approach this.
BPV IV Interpretation regarding Size of boiler connection and connecting piping between boiler and
Safety or Safety Relief Valve (Record #13-871).
For a copy of the record information, see page 274. On page 275 please find a picture of the
aluminum Isothermic heat exchanger with undersized safety relief valve connection. The
connections on the heat exchanger accept tubing with an inside diameter of approximately 0.669 (one
of which is shown in the attached photo). Also on pages 276-279 is a copy of some typical European
style wall hung copper fin tube boiler sales literature indicating improper placement of a relief valve.
There are several manufacturer's selling similar products based upon this heat exchanger with such
mounting. Mr. Bedeaux from the ASME BPV IV Committee will discuss.
13-14 Errata
None
13-16 Adjournment
Respectfully Submitted,
Colleen O’Brien
Secretary, SC-SVR
212-591-7881
obrienc@asme.org 7
BPV SC-SVR Ballot Participation
Ballots Opened between 7/1/2012 and 7/25/2013
12-1603 12-1604 12-1604RC 12-1605 12-1605RC 12-1605RC 12-1607 12-1635 12-1636 12-1637 12-1637RC 12-1802 12-1802RC 12-1996 12-2041 12-2041RC
BallJ
BurgessJ
CammeresiS
CoxJ
DanzyR
DemichaelD X
DoellingR X X X X
GlaspieJ X
HarrisonS X X X X X X X X X X X X X
HartW X
MillerD
ParrishD X X X
PatelT X
TarbayT X X X X X X X X
WangZ X
WestJ
8
X - Indicates not returned vote
12-2144 12-2144RC 12-2147 12-2363 12-2449 12-2607 12-2885 12-536RC1 12-80RC1 13-118 13-269 13-334 13-334RC1 13-738
BallJ
BurgessJ
CammeresiS X
CoxJ X X
DanzyR X X
DemichaelD X
DoellingR
GlaspieJ
HarrisonS X X X X X X X X X
HartW X
MillerD X
ParrishD
PatelT X X X X
TarbayT X
WangZ X X X
WestJ X
9
SC-SVR attendance record
10
West X X X X X X X
X = Present
R = Representative
blank = Absent
N20160000 Subcommittee on Safety Valve Requirements (SC-SVR) Date Printed: 7/25/2013
As of: 07/25/2013
Page 1 of 2
Denis DeMichael, AW Sidney Cammeresi, AF
Chair Member
Senior Consultant Manager
DuPont Furmanite America
DuPont Engineering Technology 1513 23rd Ave N
12 Tims Lane Texas City, TX 77590-5250
Hockessin, DE 19707-9190 Phone # (409)392-0271
Phone # (302)999-2582 Fax # (713)869-5290
Fax # (302)999-6273 sidneycammeresi@hotmail.com
denis.b.demichael@usa.dupont.com Com. Exp. Date - 06/30/2018
Com. Exp. Date - 06/30/2016
11
N20160000 Subcommittee on Safety Valve Requirements (SC-SVR) Date Printed: 7/25/2013
As of: 07/25/2013
Page 2 of 2
John P. Glaspie, AW Thakor Patel, AK
Member Member
Technology Manager - Stress Analysis Senior Project Engineer
Alstom Power Inc. Farris Engineering
175 Addison Rd 10195 Brecksville Rd
9350-A1S10 Brecksville, OH 44141-3205
Windsor, CT 06095-2176 Phone # (440)838-5090
Phone # (860)285-2556 Fax # (440)838-5194
Fax # (860)285-2579 tpatel@curtisswright.com
john.p.glaspie@power.alstom.com Com. Exp. Date - 06/30/2018
Com. Exp. Date - 06/30/2014
Dean Miller, AK
Member
Director Product Development
Fike Corp
704 S. 10th Street
Blue Springs, MO 64015-4286
Phone # 1(816)655-4729
Fax # (816)229-5082
dean.miller@fike.com
Com. Exp. Date - 06/30/2016
13
N20160200 Subgroup on Testing (SC-SVR) Date Printed: 7/25/2013
As of: 07/25/2013
Page 2 of 2
Zhenggang Wang , PE
Member
Consultant
BS&B Safety Systems
7910 Ashbrook Dr
Haslett, MI 48840-8855
Phone # (517)339-7468
zwangpe@aol.com
Com. Exp. Date - 06/30/2018
Alan Wilson
Member
R&d Manager
Oseco Inc.
1701 W Tacoma
Broken Arrow, OK 74012-1449
Phone # 1(918)259-7150
Fax # 1(918)251-2809
awilson@oseco.com
Com. Exp. Date - 06/30/2017
Robert Doelling
Member
Continental Disc Corporation
13404 Rinehart Lane
Parkville, MO 64152
Phone # 1(816)891-6493
bdoelling@msn.com
Com. Exp. Date - 06/30/2015
18
Item 10-1776: Section I PRV and PARV Capacity Certification
SC-SVR History
October 26, 2010 – This item was opened between meetings by request of the Project
Manager.
November 30, 2010 – Curtis Sharpe will be the PM and the task group will consist of
Jeramy Dickson and David Scallan.
February 1, 2011 – Mr. Sharpe reported that there are changes to 67.5 that need to be
reviewed. There are a few editorial changes that need to be made. A task group was formed
and they plan to develop a proposal and ballot to the SG-T before the next meeting.
April 28, 2011 – Mr. Sharpe reported that the TG is working on a revised proposal. The scope
of this item is broader than the title suggests. This item will be broken into three items, one of
which is #11-453. The main changes will still be under #10-1776. Mr. Dickson will flow chart
the circular reference for this item. Record #11-453 will get a new proposal and another new
item may be established for the economizer portion of this item. Mr. Tuttle noted that this
item started because super critical steam capacities were added. Mr. Tuttle also noted that he
would like to be a part of the working group for this item.
August 9, 2011 - Mr. Sharpe reported that they have a new proposal, which is shown on
pages 249-259 of the August 9, 2011 Meeting Minutes, for the committee to review. The
PM will be uploading the proposal and will notify the Secretary when they have done so
and this will be sent for ballot.
Mr. Danzy noted that there is some urgency for this revision because of the way power
actuated valves are affected by it. Alan West noted that the next edition of the code will
not be until July 2013 so the power actuated portion may need to be issued as a Code
Case/or Intent Interpretation. Mr. Danzy and Mr., Tuttle will create the intent
interpretation request and separate out of the proposal the remaining changes which will
not be included with the Intent Interpretation. – Record #11-1459 was opened for this.
November 8, 2011 – Mr. Hart reported that this item is on hold pending the outcome of the
intent interpretation that is being processed in SG-D.
February 7, 2012 – Mr. Sharpe reported that this item is on hold pending intent interpretation
#11-1459.
May 15, 2012 – This item is loosely linked to #11-1459. As soon as #11-1459 is complete,
this proposal will be modified accordingly and will be sent for ballot.
August 14, 2012 – Mr. Cox reported that there were minor changes made to the proposal by
the subgroup. The proposal was uploaded to the record on CS Connect and the explanation
19
Item 10-1776: Section I PRV and PARV Capacity Certification [Continued]
and summary of changes were updated as well. This item is now ready for ballot to
Subcommittee Safety Valve Requirements.
November 6, 2012 – This item will be sent for a recirculation ballot; the PM will post the
necessary responses and then ballot will be issued before the next meeting.
February 12, 2013 – Mr. Sharpe reported that this item was balloted and was disapproved
with one negative. Mr. Sharpe will be modifying the proposal accordingly and the proposal
will be sent for a recirculation ballot.
20
2. Proposal
Revise paragraph PG-67.5 by moving information from PG-69.2.3 and adding information regarding economizer pressure relief valves
Revise paragraph PG-69.3 replacing all text after “PG-67.4.1” with “the power actuated pressure relieving valve or valves may be certified
either per PG-69.2.2 or PG-69.2.3”.
3. Explanation *
Allow utilization of the Supercritical Correction factor added to the Code per 07-1148 for both pressure relief valves and power actuated
pressure relieving valves.
Add the requirement to use the Napier, Superheat and Supercritical correction factors to valves certified by the three valve and slope method.
Allow a Manufacturer of Power Actuated Pressure Relieving Valves the option of using either the slope or coefficient method of capacity
certification.
Allow the capacity of power actuated pressure relieving valves to be calculated per the requirements of PG-110.
Add requirement for capacity stamping of pressure relief valves per Section PVG.
4. Summary of Changes
PG-67.5 – Revised per 10-1776
21
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the
addition in red text on page 1)
May 15, 2013
Page 1 of 10
22
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the
addition in red text on page 1)
May 15, 2013
Page 2 of 10
23
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the
addition in red text on page 1)
May 15, 2013
Page 3 of 10
24
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the
addition in red text on page 1)
May 15, 2013
Page 4 of 10
25
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the
addition in red text on page 1)
May 15, 2013
Page 5 of 10
26
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the
addition in red text on page 1)
May 15, 2013
Page 6 of 10
27
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the addition in red text on page 1)
May 15, 2013
Page 7 of 10
28
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the addition in red text on page 1)
May 15, 2013
Page 8 of 10
29
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the addition in red text on page 1)
May 15, 2013
Page 9 of 10
power-actuated pressure
relieving valves in accordance with PG-69.4,
or for pressure relief valves for
30
Item 10-1776
Proposal File
Recirculation Ballot
(The only change is the addition in red text
on page 1)
May 15, 2013 Page 10 of 10
31
Ballot#: 12-2144RC1 Opened Date: 07/02/2013 Record(s) Included: 10-1776
Committees Balloted:
BPV SC-SVR
Description:
BPV SC-SVR Recirculation Ballot for BPV I revision item #10-1776, PRV and PARV Capacity Certification and Nameplate Stamping
Explanation:
This is a recirculation ballot to the BPV SC-SVR for BPV I revision item #10-1776, PRV and PARV Capacity Certification and Nameplate
Stamping.
The first consideration ballot received one negative. The PM reviewed the negative, posted a response and revised the proposal
accordingly as shown in red in the proposal.
Please note that this is a reciruclation ballot and disapproved votes shall be limited to:
1) support of first consideration disapproved votes
2) disagreement with any changes introduced to the proposal
GlaspieJ (Approved)
Disapproved w/out
Approved Disapproved Abstained Not Voting Not Returned
Comment
BallJ, BurgessJ, WangZ HarrisonS; PatelT
CammeresiS, CoxJ,
DanzyR,
DemichaelD,
DoellingR, GlaspieJ,
HartW, MillerD,
WestJ
11 0 0 1 0 2
Date Printed:7/26/2013
Page 1 of 1
32
Record Record Level Project Manager Record Sub-Type Pages
11-2106 SC Proposal Frank Richter Revision
Subject
Section VIII, Division 1; Correction of reference paragraphs for Ovepressure Protection in the
Scope and Subsections.
Proposal
Revise paragraph U-1(f) to indicate the correct paragraph references for overpressure
protection (UG-125 through UG-140 and Appendix 11).
Revise all subsections to have similar sentence structure and reference paragraph U-1(f). By
doing so, all subsections will be consistent and if the Overpressure Protection section is
modified, only one paragraph reference, U-1(f), would need to be revised.
Explanation
Section U-1(f) referenced overpressure sections UG-125 through UG-137. Paragraph was
revised to include all overpressure protection sections (UG-125 through UG-140).
In addition, the following subsections were revised to make reference to U-1(f) rather than the
individual subsections for overpressure protection. Subsections: UW-65, UB-60, UCS-125,
UNF-125, UHA-65, UCI-125, UCL-60, UCD-125, UHT-125, ULW-125.
UF-125, ULT-125 and UIG-125 were revised to change references as noted above as well as
the sentence structure was changed to make them the same as UW-65, UB-60, UCS-125,
UNF-125, UHA-65, UCI-125, UCL-60, UCD-125, UHT-125 and ULW-125.
The terminology "Pressure Relief Device" was replaced with "Overpressure Protection"
throughout the affected paragraphs commensurate with the incorporation of overpressure
protection by system design in UG-140.
Summary of Changes
U-1(f): Revised paragraph references
UW-65: Retitled and revised paragraph reference
UF-125: Retitled, revised paragraph reference and incorporated common language
UB-60: Retitled and revised paragraph reference
UCS-125: Retitled and revised paragraph reference
UNF-125: Retitled and revised paragraph reference
UHA-65: Retitled and revised paragraph reference
UCI-125: Retitled and revised paragraph reference
UCL-60: Retiteld and revised paragraph reference
UCD-125: Retitled and revised paragraph reference
UHT-125: Retitled and revised paragraph reference
ULW-125: Retitled and revised paragraph reference
ULT-125: Retitled, revised paragraph reference and incorporated common language
UIG-125: Retitled, revised paragraph reference and incorporated common language
Item History
34
Item 11-2106; BPV VIII; Correct Overpressure Protection Subsections
SC-SVR History
November 8, 2011 – This item was initiated at the meeting and was assigned to Subgroup
Testing. Alton Cox will be the temporary PM until someone else is assigned. This item
will affect sections UW-65, UF-125, UB-60, UCS-125, UNF-125, UHA-65, UCI-125,
UCL-60, UCB-125, UHT-125, ULT-125.
February 7, 2012 – Mr. Cox reported that the PM needs to be changed to Mr. Dickson.
Mr. Dickson then reported that this item was submitted to SC-SVR for review. There are
16 sections within BPV VIII and at the end of each there is a paragraph that refers you to
the relevant UG Section. There have been additions to the UG paragraphs and these
references have not been accordingly revised. The PM will be reviewing each of these
and will determine what the appropriate references are.
May 15, 2012 – Mr. Cox reported that there is a proposal drafted for this item which is
ready for ballot to the BPV SC-SVR SG-Testing. Mr. Dickson will contact the Secretary
to initiate the ballot when the item is ready.
August 14, 2012 – Mr. Cox reported that this item is ready for ballot to SC-SVR, the
secretary will initiate the ballot.
November 6, 2012 – The PM noted that this item received a comment on the latest ballot
indicating that there is a typo in the last two items. He agrees with the commenter and
will be revising the proposal accordingly and will send it for a recirculation ballot.
February 12, 2013 – Mr. Hart reported that this item was disapproved by SC-SVR. Mr.
Nutter provided a handout to the committee which was reviewed at the meeting. Mr.
DeMichael suggested that UG-125 be added to the record as background material. The
Secretary reminded Mr. Nutter that responses need to be posted on C&S Connect before
this item can move forward. Once this is done Mr. Nutter will send a note to the secretary
and a new first consideration ballot will be issued.
35
2011a SECTION VIII — DIVISION 1
complied with shall be indicated on the Data Reports. prevent the pressure from rising more than 16% or 4 psi
(e) Pressure retaining covers and their attaching bolting (30 kPa), whichever is greater, above the maximum allow-
and nuts shall be listed in the Remarks section of the able working pressure.
Manufacturer’s Data Report or on an attached Form U-4 (2) When a pressure vessel can be exposed to fire or
when required. The minimum information shall include other unexpected sources of external heat, the pressure
the material specification, material grade, size, and thread relief device(s) shall be capable of preventing the pressure
designation. from rising more than 21% above the maximum allowable
(f) For sample forms and guidance in their preparation, working pressure. Supplemental pressure relief devices
see Appendix W. shall be installed to protect against this source of excessive
pressure if the pressure relief devices used to satisfy the
capacity requirements of UG-125(c) and UG-125(c)(1)
OVERPRESSURE PROTECTION have insufficient capacity to provide the required protec-
tion. See Nonmandatory Appendix M, para. M-13 for cases
(a) UG-125 GENERAL where the metal temperature due to fire or other sources
(a) Other than unfired steam boilers, all pressure vessels of external heat can cause vessel failure prior to reaching
within the scope of this Division, irrespective of size or the MAWP.
pressure, shall be provided with overpressure protection (3) Pressure relief devices, intended primarily for
in accordance with the requirements of UG-125 through protection against exposure of a pressure vessel to fire or
UG-138 and/or overpressure protection by system design other unexpected sources of external heat installed on ves-
per UG-140. Unfired steam boilers shall be provided with sels having no permanent supply connection and used for
overpressure protection in accordance with the require- storage at ambient temperatures of nonrefrigerated lique-
ments of UG-125 through UG-138. In addition, the follow- fied compressed gases,42 are excluded from the require-
ing shall apply: ments of (c)(1) and (c)(2) above, provided:
(1) It is the user’s or his/her designated agent’s (a) the pressure relief devices are capable of pre-
responsibility to identify all potential overpressure scenar- venting the pressure from rising more than 20% above the
ios and the method of overpressure protection used to maximum allowable working pressure of the vessels;
mitigate each scenario. (b) the set pressure marked on these devices shall
(2) It is the responsibility of the user to ensure that not exceed the maximum allowable working pressure of
the required overpressure protection system is properly the vessels;
installed prior to initial operation. (c) the vessels have sufficient ullage to avoid a
(3) If a pressure relief device(s) is to be installed, it liquid full condition;
is the responsibility of the user or his/her designated agent (d) the maximum allowable working pressure of
to size and select the pressure relief device(s) based on the vessels on which these pressure relief devices are
its intended service. Intended service considerations shall installed is greater than the vapor pressure of the stored
include, but not necessarily be limited to, the following: liquefied compressed gas at the maximum anticipated tem-
(a) normal operating and upset conditions perature43 that the gas will reach under atmospheric condi-
(b) fluids tions; and
(c) fluid phases (e) pressure relief valves used to satisfy these pro-
(4) The overpressure protection system need not be visions also comply with the requirements of
supplied by the vessel Manufacturer. UG-129(a)(5), UG-131(c)(2), and UG-134(d)(2).
(5) Unless otherwise defined in this Division, the (d) Pressure relief devices shall be constructed, located,
definitions relating to pressure relief devices in Section 2 and installed so that they are readily accessible for testing,
of ASME PTC 25 shall apply. inspection, replacement, and repair and so that they cannot
(b) An unfired steam boiler shall be equipped with pres- be readily rendered inoperative (see Appendix M).
sure relief devices required by Section I insofar as they (e) Pressure relief valves or nonreclosing pressure relief
are applicable to the service of the particular installation. devices44 may be used to protect against overpressure.
(c) Other than unfired steam boilers, when a pressure
relief device is provided, it shall prevent the pressure from 42
For the purpose of these rules, gases are considered to be substances
rising more than 10% or 3 psi (20 kPa), whichever is having a vapor pressure greater than 40 psia (300 kPa absolute) at
greater, above the maximum allowable working pressure 100°F (40°C).
43
except as permitted in (1) and (2) below and UG-127(d)(3). Normally this temperature should not be less than 115°F (45°C).
44
(See UG-134 for pressure settings.) A pressure relief valve is a pressure relief device which is designed
to reclose and prevent the further flow of fluid after normal conditions
(1) When multiple pressure relief devices are pro- have been restored. A nonreclosing pressure relief device is a pressure
vided and set in accordance with UG-134(a), they shall relief device designed to remain open after operation.
90
36
TO: SG-T
FROM: Mr. Jeramy W. Dickson
Team:
This item was referred to our committee for review on the discrepancy that each of the sub-
sections of ASME Section VIII-1 referenced the incorrect paragraph ranges that are applicable
to pressure relief devices.
In efforts to keep future revisions of the Standard consistent, I am proposing that each sub-
section be revised to the same sentence structure and refer back to Section U where only one
paragraph has to be revised.
8011 Shreveport Hwy., Pineville, LA 71360 U.S.A.
Office: +1 318 640 2250 Fax: +1 318 640 6041
www.ge.com
Page 1 of 1
37
BC11-2106 PROPOSAL
03/24/2013 Page 1 of 14
2011a SECTION VIII — DIVISION 1
(f) a vessel for containing water1 under pressure, (c) the face of the first flange for bolted, flanged
including those containing air the compression of which connections;
serves only as a cushion, when none of the following (d) the first sealing surface for proprietary connec-
limitations are exceeded: tions or fittings;
(1) a design pressure of 300 psi (2 MPa); U-1(e)(2) where nonpressure parts are welded
(2) a design temperature of 210°F (99°C); directly to either the internal or external pressure retaining
(g) a hot water supply storage tank heated by steam surface of a pressure vessel, this scope shall include the
or any other indirect means when none of the following design, fabrication, testing, and material requirements
limitations is exceeded: established for nonpressure part attachments by the applica-
(1) a heat input of 200,000 Btu /hr (58.6 kW); ble paragraphs of this Division;3
(2) a water temperature of 210°F (99°C); U-1(e)(3) pressure retaining covers for vessel open-
(3) a nominal water containing capacity of ings, such as manhole or handhole covers, and bolted cov-
120 gal (450 L); ers with their attaching bolting and nuts;
(h) vessels not exceeding the design pressure (see U-1(e)(4) the first sealing surface for proprietary fit-
3-2), at the top of the vessel, limitations below, with no tings or components for which rules are not provided by
limitation on size [see UG-28(f), 9-1(c)]: this Division, such as gages, instruments, and nonmetallic
(1) vessels having an internal or external pres- components.
sure not exceeding 15 psi U-1(f) The scope of the Division includes provisions
requirements for(100 kPa); protection in
overpressure
(2) for pressure relief devices necessary to satisfy the require-
UG-125 through UG-140having
combination units an internal
and Appendix 11. or
external pressure in each chamber not exceeding 15 psi ments of UG-125 through UG-137 and Appendix 11.
(100 kPa) and differential pressure on the common ele- U-1(g)(1) Unfired steam boilers shall be constructed in
ments not exceeding 15 psi (100 kPa) [see UG-19(a)]; accordance with the rules of Section I or this Division [see
(i) vessels having an inside diameter, width, height, UG-125(b) and UW-2(c)].
or cross section diagonal not exceeding 6 in. (152 mm), U-1(g)(2) The following pressure vessels in which
with no limitation on length of vessel or pressure; steam is generated shall not be considered as unfired steam
(j) pressure vessels for human occupancy.2 boilers, and shall be constructed in accordance with the
U-1(d) The rules of this Division have been formulated rules of this Division:
on the basis of design principles and construction practices U-1(g)(2)(a) vessels known as evaporators or heat
applicable to vessels designed for pressures not exceeding exchangers;
3000 psi (20 MPa). For pressures above 3000 psi (20 MPa), U-1(g)(2)(b) vessels in which steam is generated
deviations from and additions to these rules usually are by the use of heat resulting from operation of a processing
necessary to meet the requirements of design principles system containing a number of pressure vessels such as
and construction practices for these higher pressures. Only used in the manufacture of chemical and petroleum
in the event that after having applied these additional design products;
principles and construction practices the vessel still com- U-1(g)(2)(c) vessels in which steam is generated
plies with all of the requirements of this Division may it but not withdrawn for external use.
be stamped with the applicable Certification Mark with the U-1(h) Pressure vessels or parts subject to direct firing
Designator. from the combustion of fuel (solid, liquid, or gaseous),
U-1(e) In relation to the geometry of pressure con- which are not within the scope of Sections I, III, or IV
taining parts, the scope of this Division shall include the may be constructed in accordance with the rules of this
following: Division [see UW-2(d)].
U-1(e)(1) where external piping; other pressure ves- U-1(i) Gas fired jacketed steam kettles with jacket
sels including heat exchangers; or mechanical devices, such operating pressures not exceeding 50 psi (345 kPa) may
as pumps, mixers, or compressors, are to be connected to be constructed in accordance with the rules of this Division
the vessel: (see Appendix 19).
(a) the welding end connection for the first circum- U-1(j) Pressure vessels exclusive of those covered in
ferential joint for welded connections [see UW-13(h)]; U-1(c), U-1(g), U-1(h), and U-1(i) that are not required
(b) the first threaded joint for screwed connections; by the rules of this Division to be fully radiographed, which
are not provided with quick actuating closures (see UG-35),
1
The water may contain additives provided the flash point of the and that do not exceed the following volume and pressure
aqueous solution at atmospheric pressure is 185°F or higher. The flash
point shall be determined by the methods specified in ASTM D 93 or in 3
These requirements for design, fabrication, testing, and material for
ASTM D 56, whichever is appropriate. nonpressure part attachments do not establish the length, size, or shape
2
Requirements for pressure vessels for human occupancy are covered of the attachment material. Pads and standoffs are permitted and the
by ASME PVHO-1. scope can terminate at the next welded or mechanical joint.
2
38
BC11-2106 PROPOSAL
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2011a SECTION VIII — DIVISION 1
spot. The locations of these additional spots shall be deter- this Division. SNT-TC-1A11 or CP-18911 shall be used as
mined by the Inspector or fabricator as provided for the a guideline for employers to establish their written practice.
original spot examination in (b)(3) above. National or international Central Certification Programs,
(a) If the two additional spots examined show such as the ASNT Central Certification Program (ACCP),11
welding which meets the minimum quality requirements may be used to fulfill the examination and demonstration
of (c)(1) and (c)(2) above, the entire weld increment repre- requirements of the employer’s written practice. Provisions
sented by the three radiographs is acceptable provided the for training, experience, qualification, and certification of
defects disclosed by the first of the three radiographs are NDE personnel shall be described in the Manufacturer’s
removed and the area repaired by welding. The weld quality control system.
repaired area shall be radiographically examined in accor- (b) NDE personnel shall be qualified by examination.
dance with the foregoing requirements of UW-52. Qualification of NDE Level III personnel certified prior
(b) If either of the two additional spots examined to the 2004 Edition of this Division may be based on
shows welding which does not comply with the minimum demonstrated ability, achievement, education, and experi-
quality requirements of (c)(1) or (c)(2) above, the entire ence. Such qualification shall be specifically addressed
increment of weld represented shall be rejected. The entire in the written practice. When NDE personnel have been
rejected weld shall be removed and the joint shall be certified in accordance with a written practice based on an
rewelded or, at the fabricator’s option, the entire increment edition of SNT TC-1A or CP-189 referenced in Table U-3,
of weld represented shall be completely radiographed and their certification shall be valid until their next scheduled
only defects need be corrected. recertification.
(c) Repair welding shall be performed using a qual- (c) Recertification shall be in accordance with the
ified procedure and in a manner acceptable to the Inspector. employer’s written practice based on the edition of
The rewelded joint, or the weld repaired areas, shall be SNT-TC-1A or CP-189 referenced in Table U-3. Recerti-
spot radiographically examined at one location in accor- fication may be based on evidence of continued satisfactory
dance with the foregoing requirements of UW-52. performance or by reexamination(s) deemed necessary by
the employer.
151
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UF-53 TEST SPECIMENS exceeding in amplitude the indication from the calibrated
notch. Round bottom surface imperfections, such as pits,
When test specimens are to be taken under the applicable
scores, and conditioned areas, producing indications
specification, the Inspector shall be allowed to witness
exceeding the amplitude of the calibrated notch shall be
the selection, place the identifying stamping on them, and
acceptable if the thickness below the indication is not less
witness the testing of these specimens.
than the design wall thickness of the vessel, and its sides
are faired to a ratio of not less than three to one.
UF-54 TESTS AND RETESTS
Tests and retests shall be made in accordance with the
requirements of the material specification. MARKING AND REPORTS
UF-115 GENERAL
UF-55 ULTRASONIC EXAMINATION The rules of UG-115 through UG-120 shall apply to
forged vessels as far as practicable. Vessels constructed of
(a) For vessels constructed of SA-372 Grade J, Class liquid quenched and tempered material, other than austen-
110 material, the completed vessel after heat treatment itic steels, shall be marked on the thickened head, unless
shall be examined ultrasonically in accordance with a nameplate is used.
SA-388. The reference specimen shall have the same nomi-
nal thickness, composition, and heat treatment as the vessel
it represents. Angle beam examination shall be calibrated
with a notch of OVERPRESSURE
a depth equal to 5%PROTECTION
of the nominal section PRESSURE RELIEF DEVICES
thickness, a length of approximately 1 in. (25 mm), and a
UF-125 GENERAL
width not greater than twice its depth.
(b) A vessel is unacceptable if examination results show The provisions for pressure relief devices of UG-125
overpressure which
one or more imperfections protection in U-1(f)
produce indications through UG-136 shall apply without supplement.
to forged pressure vessels
157
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2011a SECTION VIII — DIVISION 1
and Tests in Subsection A and with the specific require- has been preplaced in such a manner that it satisfies
ments for Inspection and Tests in Subsection C that pertain UB-15(b) and (c).
to the class of material used. (b) There shall be evidence that the brazing filler metal
has penetrated the joint. In a butt braze there shall be no
concavity. The braze may be repaired or rebrazed.
UB-41 INSPECTION DURING (c) The presence of a crack in the brazing filler metal
FABRICATION shall be cause for rejection. Dye penetrant inspection may
The Manufacturer shall submit the vessel or other pres- be used if desired. The braze may be repaired or rebrazed.
sure parts for inspection at such stages of the work as may See UB-37.
be designated by the Inspector. (d) The presence of a crack in the base metal adjacent
to a braze shall be cause for rejection even if the crack
is filled with brazing alloy. Such cracking shall not be
UB-42 PROCEDURE repaired.
(e) Pinholes or open defects in the braze shall be cause
The Inspector shall assure himself that the brazing proce-
for rejection. The joint may be rebrazed.
dure for each type of joint being produced is qualified in
(f) Rough fillets, particularly those with a convex
accordance with the requirements of Section IX and when
appearance, are cause for rejection. Such joints may be
necessary the additional requirements of this Section. He
repaired or rebrazed.
shall satisfy himself that each joint has been fabricated in
accordance with the procedure. Where there is evidence
of consistent poor quality, the Inspector shall have the right
UB-50 EXEMPTIONS
at any time to call for and witness tests of the brazing
procedure. Certain brazed joints regardless of their service tempera-
tures may be exempt from the additional mechanical testing
of this Section providing that the design application does
UB-43 BRAZER AND BRAZING OPERATOR not assume any benefit from the brazed joint strength. It
(a) The manufacturer shall certify that the brazing on shall, however, meet the requirements of those qualification
a vessel or part thereof has been done by brazers or brazing tests required by Section IX of the Code.
operators who are qualified under the requirements of Sec-
tion IX and the Inspector shall assure himself that only
qualified brazers or brazing operators have been used.
MARKING AND REPORTS
(b) The manufacturer shall make available to the Inspec-
tor the record of the qualification tests of each brazer and UB-55 GENERAL
brazing operator. The Inspector shall have the right at any
The provisions for marking and reports given in UG-115
time to call for and witness tests of the ability of a brazer
through UG-120 shall apply without supplement to brazed
or brazing operator.
pressure vessels and parts thereof.
164
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number of tests and test results shall be as required by MARKING AND REPORTS
the material specification. The vessel Manufacturer shall
specify the temperature, time, and cooling rates to which UCS-115 GENERAL
the material will be subjected during fabrication, except
as permitted in (h) below. Material from which the speci- The provisions for marking and reports in UG-115
mens are prepared shall be heated at the specified tempera- through UG-120 shall apply without supplement to pres-
ture within reasonable tolerances such as are normal in sure vessels constructed of carbon and low alloy steels.
actual fabrication. The total time at temperature shall be
at least 80% of the total time at temperature during actual
heat treatment of the product and may be performed in a
single cycle. OVERPRESSURE PROTECTION PRESSURE RELIEF DEVICES
UCS-85(d) Thermal treatment of material is not
intended to include such local heating as thermal cutting, UCS-125 GENERAL
preheating, welding, or heating below the lower transfor-
The provisions for pressure relief devices in UG-125
mation temperature of tubing
overpressure and pipe
protection in for bending or
U-1(f) through UG-136 shall apply without supplement to pres-
sizing.
sure vessels constructed of carbon and low alloy steels.
UCS-85(e) An exception to the requirements of (c)
above and UG-85 shall apply to standard items such as
described in UG-11(a). These may be subject to postweld
heat treatment with the vessel or vessel part without the
same treatment being required of the test specimens. This NONMANDATORY APPENDIX CS
exception shall not apply to specially designed cast or
wrought fittings. UCS-150 GENERAL
UCS-85(f) Materials conforming to one of the specifi-
See Appendix A, A-100, of Section II, Part D.
cations listed in P-No. 1 Group Nos. 1 and 2 of QW-422
and all carbon and low alloy steels used in the annealed
condition as permitted by the material specification are
exempt from the requirements of (c) above when the heat UCS-151 CREEP-RUPTURE PROPERTIES OF
treatment during fabrication is limited to postweld heat CARBON STEELS
treatment at temperatures below the lower transformation
temperature of the steel. This exemption does not apply See Appendix A, A-200, of Section II, Part D.
to SA-841.
UCS-85(g) Materials listed in QW-422 as P-No. 1
Group No. 3 and P-No. 3 Group Nos. 1 and 2 that are UCS-160 VESSELS OPERATING AT
certified in accordance with (c) above from test specimens TEMPERATURES COLDER THAN
subjected to the PWHT requirements of Table UCS-56 THE MDMT STAMPED ON THE
need not be recertified if subjected to the alternate PWHT NAMEPLATE
conditions permitted by Table UCS-56.1.
UCS-85(h) The simulation of cooling rates for test spec- (a) Vessels or components may be operated at tempera-
imens from nonimpact tested materials 3 in. and under in tures colder than the MDMT stamped on the nameplate,
thickness is not required for heat treatments below the provided the provisions of UCS-66, UCS-67 and UCS-68
lower transformation temperature. are met when using the reduced (colder) operating tempera-
UCS-85(i) All thermal treatments which precede a ther- ture as the MDMT, but in no case shall the operating
mal treatment that fully austenitizes the material need not temperature be colder than −155°F (−105°C).
be accounted for by the specimen heat treatments, provided (b) As an alternative to (a) above, for vessels or compo-
the austenitizing temperature is at least as high as any of nents whose thicknesses are based on pressure loading
the preceding thermal treatments. only, the coincident operating temperature may be as cold
as the MDMT stamped on the nameplate less the allowable
temperature reduction as determined from Fig. UCS-66.2.
INSPECTION AND TESTS
The ratio used in Step 3 of Fig. UCS-66.2 shall be the
UCS-90 GENERAL ratio of maximum pressure at the coincident operating
The provisions for inspection and testing in Subsections temperature to the MAWP of the vessel at the stamped
A and B shall apply without supplement to vessels con- MDMT, but in no case shall the operating temperature be
structed of carbon and low alloy steels. colder than −155°F (−105°C).
195
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UNF-95 WELDING TEST PLATES This Appendix summarizes the major properties and
fabricating techniques suitable for the nonferrous materials.
If a vessel of welded titanium or zirconium and their
alloys construction incorporates joints of Category A or B
as described in UW-3, a production test plate of the same NF-2 GENERAL
specification, grade, and thickness shall be made of suffi-
cient size to provide at least one face and one root bend The nonferrous materials can be formed and fabricated
specimen or two side bend specimens dependent upon plate into a variety of types of assemblies with the same types
thickness. Where longitudinal joints are involved, the test of fabricating equipment as are used for steel. The details
of some fabricating procedures vary among the several
1
This is defined in Section V, SE-142, 4.1.1 and Appendix A1. nonferrous materials and differ from those used for steel
204
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2011a SECTION VIII — DIVISION 1
217
44
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2011a SECTION VIII — DIVISION 1
(b) The value of the average tensile strength of test MARKING AND REPORTS
specimens in the foregoing equation shall be determined UCI-115 GENERAL
from the test results of three test bars from the same ladle
of iron as used in the part, or from three test specimens The provisions for marking and reports in UG-115
cut from the part. through UG-120 shall apply without supplement to vessels
constructed of cast iron.
(c) All vessels or vessel parts of the same material,
design, and construction, whose maximum allowable work-
ing pressure is OVERPRESSURE
based on a test to destruction
PROTECTION of a sample
PRESSURE RELIEF DEVICES
vessel in accordance with (a) above, shall be considered
to have a design pressure equal to the maximum allowable UCI-125 GENERAL
working pressure thus determined, except as limited by The provisions for pressure relief devices in UG-125
overpressure
the rules of UCI-3, protection
and shall be in to
subjected U-1(f)
a hydrostatic through UG-136 shall apply without supplement to vessels
test pressure in conformity with the rules of UCI-99. constructed of cast iron.
223
45
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2011a SECTION VIII — DIVISION 1
UCL-40 WELDING PROCEDURES between the user and the manufacturer. The test should be
such as to assure freedom from damage to the load carrying
Welding procedures for corrosion resistant weld overlay,
base material. When rapid corrosion of the base material
composite (clad) metals, and attachment of applied linings
is to be expected from contact with the contents of the
shall be prepared and qualified in accordance with the
vessel, particular care should be taken in devising and
requirements of Section IX.
executing the tightness test.
Following the hydrostatic pressure test, the interior of
UCL-42 ALLOY WELDS IN BASE METAL the vessel shall be inspected to determine if there is any
seepage of the test fluid through the lining. Seepage of
Groove joints in base material and parts may be made the test fluid behind the applied lining may cause serious
with corrosion resistant alloy-steel filler metal, or groove damage to the liner when the vessel is put in service. When
joints may be made between corrosion resistant alloy steel seepage occurs, F-4 of Appendix F shall be considered
and carbon or low alloy steel, provided the welding proce- and the lining shall be repaired by welding. Repetition of
dure and the welders have been qualified in accordance the radiography, and heat treatment, or the hydrostatic test
with the requirements of Section IX for the combination of the vessel after lining repairs is not required except
of materials used. Some applications of this rule are base when there is reason to suspect that the repair welds may
metal welded with alloy-steel electrodes, and alloy nozzles have defects that penetrate into the base material, in which
welded to steel shells. case the Inspector shall decide which one or more shall
be repeated.
228
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2011a SECTION VIII — DIVISION 1
232
47
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244
48
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2011a SECTION VIII — DIVISION 1
FIG. ULW-77
b Rg t
(a) The circumference shall be measured at the midpoint MARKING AND REPORTS
between adjacent circumferential joints, or between a cir-
cumferential joint and any nozzle in a shell course. Mea-
surements shall be taken at zero pressure, and following ULW-115 GENERAL (a)
ULW-125 GENERAL
INSPECTION AND TESTING
(a) ULW-90 GENERAL The provisions for pressure relief devices in UG-125
The inspectionoverpressure
and testingprotection
of layeredinpressure
U-1(f) vessels through UG-134 shall apply without supplement to pres-
to be marked with the Certification Mark with the U Desig- sure vessels fabricated in whole or in part of layered con-
nator shall be in accordance with UG-90 through UG-103. struction.
267
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2011a SECTION VIII — DIVISION 1
(2) the following markings shall be used instead of (13 mm); nameplates are preferred in all thicknesses.
those in UG-116(a)(3) and UG-116(b)(1)(a): (1) The materials shall be limited to aluminum as
Maximum Allowable Working Pressure: psi at 150°F follows: SB-209 Alloys 3003, 5083, 5454, and 6061;
Minimum Allowable Temperature: Minus °F SB-241 Alloys 3003, 5083, 5086, 5454, 6061, and 6063;
Service Restricted to Operating
and SB-247 Alloys 3003, 5083, and 6061.
the Following Temperature
Liquid Minus °F (2) The minimum nominal plate thickness shall be
Liquid Minus °F 0.249 in. (6.32 mm), or the minimum nominal pipe thick-
Liquid Minus °F ness shall be 0.133 in. (3.38 mm).
Liquid Minus °F
278
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2011a SECTION VIII — DIVISION 1
of all joints and connections shall be made at a pressure of the multiple pieces have been used, and shall then oblit-
not less than the design pressure. erate the Certification Mark with the U Designator from
the nameplate. Obliteration of the Certification Mark with
the U Designator stamping shall be witnessed by the
(a) UIG-112 QUALITY CONTROL Authorized Inspector.
REQUIREMENTS
NOTE: Permanent shall mean any method of marking that will ensure
The Manufacturer’s quality control manual shall, in
that the marking is present until the item is incorporated into a completed
addition to the provisions of Mandatory Appendix 10, vessel, and the Authorized Inspector has signed the data report.
include the following:
(a) The Authorized Inspector may, with cause, call for
the requalification of procedures and personnel.
UIG-120 DATA REPORTS (a)
(b) The Manufacturer shall include sufficient provision
for material control to ensure that all material is traceable (a) Form U-1B, Manufacturer’s Supplementary Data
to the manufacturing lot number. The Manufacturer shall Report for Graphite Pressure Vessels, shall be completed
maintain traceability of all materials used in construction and certified by the Manufacturer, and shall be signed by
of vessels and vessel parts until such time that the Manufac- the Authorized Inspector for each graphite pressure vessel
turer’s Data Report has been completed and the Certifica- marked with the Certification Mark with the U Designator.
tion Mark applied. Form U-1B shall be completed as otherwise required for
Data Reports as specified in UG-120.
UIG-115 MARKINGS AND REPORTS (b) Form U-1B shall be attached to and referenced on
the applicable Data Report specified in UG-120.
The provisions of UG-115 through UG-120 shall apply
to complete graphite pressure vessels or parts except as
modified in UIG-116 through UIG-121.
UIG-121 RECORDS (10)
361
51
Ballot#: 13-334 Opened Date: 02/21/2013 Record(s) Included: 11-2106
Committees Balloted:
BPV SC-SVR
Description:
BPV SC-SVR Ballot for BPV VIII-1 revision item #11-2106, Correction of reference paragraphs for Ovepressure Protection in the Scope
and Subsections
Explanation:
This is a new first consideration ballot to the BPV SC-SVR for BPV VIII-1 revision item #11-2106, Correction of reference paragraphs
for Ovepressure Protection in the Scope and Subsections
Date Posted: 03/14/2013 Thank you for your comment and proposed improvement.
In my opinion, the wording of ULT-125 is confusing. I We will incorporate your suggestion and offer the item for
suggest the following: "The provisions for overpressure recirculation ballot.
protection in U-1(f) shall apply to vessels constructed to
this Part with the additional requirement that the safety
relief device be suitable for low temperature service and
installed to remain at ambient temperature except when
relieving."
Disapproved w/out
Approved Disapproved Abstained Not Voting Not Returned
Comment
BallJ, BurgessJ, WestJ DanzyR; HarrisonS;
CammeresiS, CoxJ, WangZ
DemichaelD,
DoellingR, GlaspieJ,
HartW, MillerD,
PatelT
10 1 0 0 0 3
Date Printed:7/26/2013
Page 1 of 2
52
Committee for Review and Comment: BPV SC-SVR SGT
Comment No Comment
BrittJ, DicksonJ,
NutterB, SharpeC
0 4
Date Printed:7/26/2013
Page 2 of 2
53
Ballot#: 13-334RC1 Opened Date: 04/03/2013 Record(s) Included: 11-2106
Committees Balloted:
BPV SC-SVR
Description:
BPV SC-SVR Recirculation Ballot for BPV VIII-1 revision item #11-2106, Correction of reference paragraphs for Ovepressure Protection
in the Scope and Subsections
Explanation:
This is a recirculation ballot to the BPV SC-SVR for BPV VIII-1 revision item #11-2106, Correction of reference paragraphs for
Ovepressure Protection in the Scope and Subsections
Since this is a recirculation ballot, your vote from the last ballot will be carried over. Disapproved votes on this ballot shall be limited
to:
1) support of first consideration disapproved votes
2) disagreement with any changes introduced to the proposal
()
Date Posted:
Disapproved w/out
Approved Disapproved Abstained Not Voting Not Returned
Comment
BallJ, BurgessJ, DanzyR; HarrisonS
CammeresiS, CoxJ,
DemichaelD,
DoellingR, GlaspieJ,
HartW, MillerD,
PatelT, WangZ,
WestJ
12 0 0 0 0 2
Date Printed:7/26/2013
Page 1 of 2
54
Committee for Review and Comment: BPV SC-SVR SGT
Comment No Comment
BrittJ, DicksonJ,
NutterB, SharpeC
0 4
Date Printed:7/26/2013
Page 2 of 2
55
Record Record Level Project Manager Record Sub-Type Pages
13-495 SC Approved Dean Miller Code Case
Subject
Code Case to delay implementation of record #01-061
Proposal
Adopt a new Code Case to postpone the requirement for rupture disk devices to carry the
ASME Certification Mark and applicable Designator as described in KR-200(a) until January
1, 2015
Explanation
The 2013 Edition of ASME Section VIII, Division 3 will incorporate item 01-061 into the
Code. This change requires all bursting disk devices used on Division 3 vessels to be marked
with the ASME Certification Mark and applicable Designator. By default this requirement will
become mandatory on January 1, 2014. This provides only six months for manufacturers to
identify designs that are used on Division 3 vessels, submit application to the ASME Designated
Organization and get production testing scheduled and performed. With some devices being
manufactured by differing rupture disk and holder manufacturers this process will be even more
time consuming. Since this item also includes the creation of new ASME Scopes of
Authorization and there are many manufacturers of these devices it is very likely that many of the
devices used today will not have completed the certification process by January 1, 2014. The
objective of the Code Case is to delay the mandatory implementation of these requirements to
allow manufacturers sufficient time to pursue the necessary device certifications and prevent
users from being put in the position of having to knowingly violate Code rules by applying
non-certified devices.
Summary of Changes
Item History
SG-HPV (11/7/12): Proposal currently being balloted, 13-738, to SC-SVR. Proposal
unanimously approved by SG-HPV.
Sub-Tier Committees Involved
BPV SC-SVR SGD
Latest Ballot Information
Ballot: 13-738
Ballot Level: Subcommittee
Final Record Status :Approved
Date Opened: 04/03/2013
Date Closed: 05/13/2013
56
Item 13-495: Code Case to Delay Implementation of #01-061
SC-SVR History
February 12, 2013 – Mr. Miller reported that this item is a byproduct of #01-061. It
entails establishment of new scopes of authorization as well as a new process for
manufacturers to have time to prepare and implement some of the devices. As written
now, the code would require that all devices to be stamped on Jan 1, 2014 and this is to
delay that mandate by one year.
Mr. West requested that the proposal for this item be developed and balloted prior to the
May BCW.
57
Case XXXX
Inquiry: In the 2013 Edition of the ASME Section VIII, Division 3 paragraph KR-200(a)
adds a new requirement for rupture disk devices to carry the ASME Certification Mark
with the applicable UD or UD3 Designator. May rupture disk devices for use on
Division 3 vessels without the ASME Certification Mark continue to be used beyond the
six-month period after which revisions to the Code published in the 2013 Edition become
mandatory?
Reply: It is the opinion of the Committee that the implementation of the requirement for
rupture disk devices to carry the ASME Certification Mark and applicable Designator as
described in KR-200(a) may be postponed until January 1, 2015.
58
Ballot#: 13-738 Opened Date: 04/03/2013 Record(s) Included: 13-495
Committees Balloted:
BPV SC-SVR
Description:
BPV SC-SVR Ballot for record #13-495 Code Case to delay implementation of record #01-061
Explanation:
This is a first consideration ballot to the BPV SC-SVR for proposed code case item #13-495 to delay the implementation of record
#01-061.
Date Printed:7/26/2013
Page 1 of 2
59
Committee Balloted: BPV SC-SVR
Disapproved w/out
Approved Disapproved Abstained Not Voting Not Returned
Comment
BallJ, BurgessJ, CoxJ; HarrisonS
CammeresiS,
DanzyR,
DemichaelD,
DoellingR, GlaspieJ,
HartW, MillerD,
PatelT, WangZ,
WestJ
12 0 0 0 0 2
Comment No Comment
BeairC
0 1
Date Printed:7/26/2013
Page 2 of 2
60
Record Record Level Project Manager Record Sub-Type Pages
08-1594 Stds Comm Frank Richter Revision
Approved
Subject
Section VIII, Division 1; Revision to paragraph UG-136(d)(2), UG-137(d)(2), and
UG-38(d)(2) Hydrostatic Pressure Test
Proposal
To revise paragraphs UG-136(d)(2), UG-136(d)(3), UG-137(d)(2), and UG-38(d)(2).
Explanation
The paragraphs UG-136(d)(2), UG-136(d)(3), UG-137(d)(2),and UG-138(d)(2) Hydrostatic
Pressure Test of Section VIII, Division 1 needs to be revised to clarify: a) clarify that pressure
testing is required and not restricted to hydrostatic testing, b) state what components require
pressure testing; c) the conditions for exempting components from pressure testing; d) the
option of either testing hydrostatically or pneumatically and, e) remove visible as a requirement
for test acceptance.
Summary of Changes
Revised paragraphs UG-136(d)(2), UG-137(d)(2), and UG-138(d)(2) changing the subject
from "hydrostatic testing" to "pressure testing", revised content to better define the parts
exempted from testing and deleted the word "visible" with regards to acceptance criteria.
SC-SVR, February 3, 2009 - Passed SVR and is now at Section VIII SG-GR
SC-SVR, November 3, 2009 – This item is currently being worked on within Section VIII-1.
Sub-Tier Committees Involved
BPV SC-SVR
BPV SC-SVR SGGR
BPV SC-VIII SGGR
Latest Ballot Information
Ballot: 11-2814
Ballot Level: Subcommittee
Final Record Status :Pending
Date Opened: 12/05/2011
Date Closed: 01/10/2012
61
Item 08-1594: BPV VIII-1; Revision to para UG-136(D)(2), UG-137(D)(2),
and UG-138(D)(2) Hydrostatic Pressure Test
SC-SVR History
November 3, 2009 – This item is currently being worked on within Section VIII-1.
February 2, 2010 – Mr. Doelling reported that they are trying to get the requirements in
Section I to be the same as those in Section VIII. This item is currently at BPV VIII SG-GR.
November 30, 2010 – This item is still at the BPV VIII SG-GR. Mr. Patel is still shown as the
Project Manager. He has updated the proposal, approved by this committee, from the 2007
Edition of the Code to the 2010 Edition. As a courtesy Mr. Patel will forward this to BPV VIII
SG-GR however, once an item has left SC-SVR we do not have the responsibilities to update the
proposal to current Code.
February 1, 2011 – Mr. Patel reported that this item is with BPV VIII SG-GR and there is no
progress since the last meeting.
April 28, 2011 - This item is at BPV VIII SG-GR and there has been no action to date.
August 9, 2011 - Mr. Patel reported that this item is currently within BPV VIII SG-GR. It
was balloted in July and was approved. There were some negatives because the proposal
said 2007 over the 2011 edition. Mr. Patel created a new proposal with the same revisions
using the 2011 Edition. There was not much difference between the 2007 and 2011
wording except that para 136(d)(2)(d) was removed in the 2011 edition and there were
objections to removing the word “visible” in subparagraph (e). Visible was already
removed in Section I and we are trying to match the wording in Section VIII.
Mr. Patel will give copies of the new proposal to Mr. DeMichael or Mr. Danzy to provide to
the BPV VIII PM. It was also suggested that the word “may” be removed.
November 8, 2011 – Mr. Danzy reported that this item is currently in Section VIII. This item
was discussed at the August meeting of Section VIII SG-GR and they felt that the wording
was confusing. This item will be discussed at the meeting tomorrow, both Mr. West and Mr.
Danzy plan to attend.
February 7, 2012 – Mr. Danzy reported that this item was approved by the SC-SVR and was
referred to BPV VIII. The Standards Committee balloted and revised the proposal, approved it
and sent it back to SC-SVR for review. This item will be dropped back down to Items in
Progress. There will be a new ballot to SC-SVR regarding this item before the next meeting.
May 15, 2012 – This item has been returned to SC-SVR to rework and will be moved back to
items in progress on the agenda. The proposal in CS Connect is correct and is ready for ballot
to BPC SC-SVR.
62
Item 08-1594: BPV VIII-1; Revision to para UG-136(D)(2), UG-137(D)(2),
and UG-138(D)(2) Hydrostatic Pressure Test [Continued]
August 14, 2012 – Mr. Danzy reported that this item was balloted and received some
comments which have been resolved. He will post responses to all of the comments on CS
Connect and will notify the secretary when this has been completed so that the item can move
forward.
November 6, 2012 – This item was approved by SC-SVR with comments. The PM will post
the final responses and will notify the secretary and the item will be transferred to the
Standards Committee.
February 12, 2013 – This item has been approved by SC-SVR and has been forwarded to
BPV VIII SG-GR for consideration. This item can be moved to items referred.
63
64
65
08‐1594
7 November 2012
Section VIII, Div. 1 Page 1 of 3
Proposed Code Revision:
EXISTING CODE : UG‐136(d)(2) Pressure Testing
(a) The pressure containing parts of
UG‐136(d)(2) Hydrostatic Pressure Test the shell of each valve are subject to pressure
testing. The valve shell is defined as parts, such
(a) Hydrostatic testing shall be
as the body, bonnet, and cap, that isolates
performed on the pressure containing parts of
primary or secondary pressure from
the shell of each valve at a pressure at least 1.5
atmosphere.
times the design pressure of the parts. The
(b) A valve shell part is exempt from
valve shell is defined as parts, such as the body,
pressure testing if:
bonnet, and cap, which isolates primary or
(1) the stress that would be
secondary pressure from atmosphere. Parts
applied under hydrostatic test conditions
meeting the following criteria shall be exempt
does not exceed 50% of the allowable
from hydrostatic testing:
stress; and
(1) the applied stress under
hydrostatic test conditions does not (2) the part is not cast or
exceed 50% of the allowable stress; and welded.
(2) the part is not cast or (c) A valve shell part requiring pressure
welded. testing shall be tested either:
(1) Hydrostatically at a minimum
(b) Testing may be performed 1.5 times the design pressure of the part;
pneumatically at a pressure of 1.25 times the or
design pressure of the part. Pneumatic testing (2) Pneumatically at a minimum
can be hazardous; it is therefore recommended 1.25 times the design pressure of the part.
that special precautions be taken when Pneumatic testing can be hazardous; it is
conducting a pneumatic test. therefore recommended that special
precautions be taken when conducting a
(c) Testing may be done in the
pneumatic test.
component or assembled condition.
(d) Pressure testing may be done in the
(d) These tests shall be conducted after part or assembled condition.
all machining and welding operations on the (e) Pressure testing shall be conducted
parts have been completed. after all machining and welding operations
have been completed.
(e) There shall be no visible sign of (f) Parts subjected to pressure testing
leakage. shall not exhibit a sign of leakage.
UG‐136(d)(3) (last sentence) UG‐136(d)(3) (last sentence)
There shall be no visible sign of
Parts subjected to pressure testing shall not
leakage.63
exhibit a sign of leakage.63
Super script
PROPOSED CODE REVISION:
66
Section VIII, Div. 1 08‐1594
7 November 2012
EXISTING CODE :
Page 2 of 3
PROPOSED CODE REVISION:
UG‐137(d)(2) Hydrostatic Pressure Test
UG‐137(d)(2) Pressure Testing
(a) The pressure containing parts of each rupture
disk holder shall be hydrostatically tested at a pressure at (a) The pressure containing parts of each rupture
least 1.5 times the design pressure of the parts. Holders disk holder are subject to pressure testing.
meeting the following criteria shall be exempt from
hydrostatic testing: (b) A rupture disk holder part is exempt from
pressure testing if:
(1) the applied stress under hydrostatic test
conditions does not exceed 50% of the allowable (1) the stress that would be applied under
stress; and hydrostatic test conditions does not exceed 50% of the
allowable stress and the part is not cast or welded; or
(2) the holder is not cast or welded.
(2) the part is downstream of the rupture
(b) Testing may be performed pneumatically at a disk when the outlet of the rupture disk device is not
pressure of 1.25 times the design pressure of the part. designed to contain pressure; or
Pneumatic testing can be hazardous; it is therefore
recommended that special precautions be taken when (3) the part is fully contained within the
conducting a pneumatic test. holder.
(c) Testing may be done in the component or
(c) A rupture disk holder part requiring pressure
assembled condition.
testing shall be tested either:
(d) When the outlet of the device is not designed to
contain pressure, holder components downstream of the (1) Hydrostatically at a minimum 1.5 times
the design pressure of the part; or
rupture disk are exempt from hydrostatic testing.
(2) Pneumatically at a minimum 1.25 times
(e) Holder components fully contained within the
holder are exempt from hydrostatic testing. the design pressure of the part. Pneumatic testing can
be hazardous; it is therefore recommended that
(f) These tests shall be conducted after all special precautions be taken when conducting a
machining and welding operations on the parts have been pneumatic test.
completed.
(d) Pressure testing may be done in the part or
(g) There shall be no visible sign of leakage. assembled condition.
(e) Pressure testing shall be conducted after all
machining and welding operations have been completed.
(f) Parts subjected to pressure testing shall not
exhibit a sign of leakage.
67
08‐1594
Section VIII, Div 1
7 November 2012
Page 1 of 3
EXISTING CODE : PROPOSED CODE REVISION:
UG‐138(d)(2) Hydrostatic Pressure Test UG‐138(d)(2) Pressure Testing
(a) The pressure containing parts of each pin device (a) The pressure containing parts of each pin
shall be hydrostatically tested at a pressure at least 1.5 device are subject to pressure testing.
times the design pressure of the parts. Parts meeting the
following criteria shall be exempt from hydrostatic testing: (b) A pin device part is exempt from pressure
testing if:
(1) the applied stress under hydrostatic test
conditions does not exceed 50% of the allowable (1) the stress that would be applied under
stress; and hydrostatic test conditions does not exceed 50% of the
allowable stress and the part is not cast or welded; or
(2) the holder is not cast or welded.
(2) the part is downstream of the pressure
(b) Testing may be performed pneumatically at a containing element for a device designed for
pressure of 1.25 times the design pressure of the part. discharging directly to atmosphere; or
Pneumatic testing can be hazardous; it is therefore
recommended that special precautions be taken when (3) the part is downstream of the pressure
conducting a pneumatic test. containing element and fully within the holder.
(c) Testing may be done in the component or
assembled condition. (c) A pin device part requiring pressure testing
shall be tested either:
(d) When the device is designed for discharging
directly to atmosphere, the device components (1) Hydrostatically at a minimum 1.5 times
downstream of the pressure containing element are the design pressure of the part; or
exempt from hydrostatic testing.
(2) Pneumatically at a minimum 1.25 times
(e) Device components downstream of the pressure the design pressure of the part. Pneumatic testing can
containing element and fully contained within the holder be hazardous; it is therefore recommended that
are exempt from hydrostatic testing. special precautions be taken when conducting a
pneumatic test.
(f) These tests shall be conducted after all
machining and welding operations on the parts have been (d) Pressure testing may be done in the part or
completed. assembled condition.
(g) There shall be no visible sign of leakage. (e) Pressure testing shall be conducted after all
machining and welding operations have been completed.
(f) Parts subjected to pressure testing shall not
exhibit a sign of leakage.
68
Record Record Level Project Manager Record Sub-Type Pages
10-1412 Out for SC Ballot John W Richardson Revision
Subject
BPV XII: Use of the "TV’ and "TD" Designators in accordance with CSP-53
Proposal
Changes are proposed for Section XII article TR-5, adding a new paragraph TR 550 to define
responsibilities, duties and qualifications of the CI for application of the code symbol stamp with
TV or TD designator.
Explanation
BPV XII record #04-20 consisted of a list of requests to the BPV SC-SVR, this item is
regarding the use of the "TV’ and "TD" Code Symbol Stamps in accordance with CSP-53, in
response to item #12.
Summary of Changes
Item History
SC-SVR 8/3/2010: Item requested at meeting
69
Item 10-1412: Section XII; Use of the “TV” and “TD” Designators in
accordance with CSP-53
SC-SVR History
August 3, 2010 – This item was opened regarding the use of the “TV” and “TD” Code
Symbol Stamps, in accordance with CSP-53, in response to item #12 of list of requests to the
BPV SC-SVR from BPV XII via record #04-20.
February 1, 2011 - Mr. DeMichael reported that items 10-1409, 10-1410, 10-1411and 10-
1412 will be included in note to BPV XII for clarification with Modal Appendices.
April 28, 2011 - This and several other items have to do with comments from Mr. Tanner that
came from #04-20. The PM’s of these items sent notice to Mr. DeMichael. Nothing has been
received yet. However, Mr. DeMichael is arranging to discuss these items with members of
Section XII at the Las Vegas meeting.
August 9, 2011 - Mr. DeMichael noted that there is no reason to hold this item up due to
the Modal Appendixes and the PM will move forward with a proposal for this.
November 8, 2011 – Mr. Richardson reported that this item was generated in response to a
comment by Mr. Tanner. They were delayed for a while pending clarification regarding the
modal appendices. However, they will now be moving forward and providing general
requirements. A proposal was provided to the subgroup for review and the PM plans to have a
proposal for action by SG-GR by the next meeting.
February 7, 2012 – Mr. Ball reported that John Richardson and Dave Parrish have been
working on this item. A proposal was distributed at the SG-GR meeting. Once the PM
incorporates the comments from the SG meeting it will be uploaded to CS Connect and a
request will be sent to the secretary to initiate a ballot to SG0GR. Mr. Richardson noted that
the forms will need to be added to Section XII.
May 15, 2012 – Mr. Richardson reported that this item was initiated in response to Mr.
Tanners comments. The proposal has been completed and updated on CS Connect. This
was discussed at SG-GR and they feel that it is ready for ballot. The secretary will initiate
a ballot to SG-GR.
August 14, 2012 – Mr. Richardson reported that this item came from Mr. Tanners comments
on Section XII. A proposal was put forward and balloted in SG-GR and was approved with a
comment. There is one word in the current proposal which needs to be corrected, the PM will
do so and will notify the secretary when the record has been updated. This item will then
proceed to the SC-SVR for ballot.
November 6, 2012 – Mr. Richardson reported that this item is currently out for ballot and has
not received any comments so far.
70
Item 10-1412: Section XII; Use of the “TV” and “TD” Designators in
accordance with CSP-53 [Continued]
February 12, 2013 – Mr. DeMichael reported that this item has passed BPV SC-SVR and was
referred to BPV XII where it is awaiting action. This item can be moved to items referred.
71
Item 10-1412 ASME 2011a SECTION XII
10-24-2012
(a) TR-SOO GENERAL REQUIREMENTS (g) Certification Mark with TV Designator as shown
in Fig. TR-S10
Each pressure-relief device to which the Certification
Mark in Figs. TR-S10 and TR-S20 will be applied shall be:
(a) manufactured, fabricated, and/or assembled in TR-S20 MARKING AND CERTIFICATION OF (a)
accordance with the requirements of Part TR of this RUPTURE DISK DEVICES
Section by a Manufacturer or Assembler holding a valid
Certificate of Authorization Every rupture disk shall be plainly marked by the
(b) capacity tested and certified in accordance with the Manufacturer in such a way that the markings will not be
requirements of Article TR-4 of this Section obliterated in service. The rupture disk markings may be
placed on the flange of the disk, a tab that satisfies TS-130
requirements or, if neither of these will be visible when
(a) TR-SI0 MARKING AND CERTIFICATION OF the disk is in service, a tab attached as close as possible to
the discharge side of the disk and visible when installed.
PRESSURE-RELIEF VALVES
The markings shall include the following:
Each pressure-relief valve meeting the requirements of (a) name or identifying trademark of the Manufacturer
this Section shall be plainly marked by the Manufacturer (b) Manufacturer's design or type number
or Assembler with the required data in such a way that the (c) lot number
markings will not be obliterated in service. The markings (d) disk material
may be placed either on the valve or on a tag attached to (e) size (NPS or nominal diameter, in. or mm)
the valve. The minimum markings required are (f) marked bursting pressure, in psig; in bars where
(a) the name, or an acceptable abbreviation, of the applicable
Manufacturer or Assembler (g) specified disk ternperature.T, and °C where applic-
(b) Manufacturer's design or type number and date of able
manufacture (h) minimum net flow area, in.2 (em")
(c) nominal seat and inlet connection diameters (i) certified flow resistance coefficient, K;
(d) set pressure, in bars (psig) (j) Certification Mark with TO Designator, as shown
(e) Certified Flowing Capacity at full open pressure, in in Fig. TR-S20
standard cubic feet per minute, SCFM (at 60°F (k) year built or, alternatively, a date code that enables
and 14.7 psia) of air, or in standard cubic meters/hour the disk Manufacturer or disk Assembler to identify the
(at 16°C and 101 kPa) of air where applicable year the disk was manufactured or the disk and holder
(f) year built or alternatively, a date code that enables assembly was assembled
the valve Manufacturer or Assembler to identify the year Items specified in (a), (b), and (e), and the flow direction
the valve was assembled or tested shall also be marked on the rupture disk holder.
-
)
180
72
Item 10-1412
10-24-2012 ASME 2011a SECTION XII
73
Item 10-1412
10-24-2012 ASME 2011a SECTION XII The Quality Control Systems of Certificate
Holders with TV, or TD Designators shall
include duties of a Certified Individual, as
required by this Section. The Certified
Individual authorized to provide oversight
may also serve as the Certificate Holder’s
MANDATORY APPENDIX I authorized representative responsible for
signing data reports or certificates of
QUALITY CONTROL SYSTEM conformance.
241
74
Item 10-1412
10-24-2012 ASME 2011a SECTION XII
245
75
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Item 10-1412 SECTION XII
10-24-2012 20 1b SECT IO:\' VII I _ 1JI \' I S I O~ 1
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FORM UD· ' MANUFACTURER'S CERTIFICATE OF CONFORMANCE FOR NONRECLOSING PRE SSURE REU EF DEVICE S lal
As R<lq ui,od by tho Provi """, of tho ASME BoOlg, a M p ,g .... ,g V<>SMf Cod<> Rul.... s..ctioo VIII , D;"'ioion 1 Section XII
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01111 77
Item 10-1412
10-24-2012 101la SECTION \ ' 11 1_ I)I VISIO:-" I
SECTION XII
,., TABLE W-3.2
SUPPLEMENTARY INSTRUCTI ONS FOR THE PREPARATION OF MAN UFACTURER 'S
OR ASSE MBLER 'S CERTIFIC ATE OF CO NFORMANCE FORM S UV-l ANO UD·l
CD P, ....,,,, 'rlid dr>iicr Matlulact u",.·, or A, <rmblrr', uniqur iclrntificatioo nurOOrr. <u<h as "';a l
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with thr """'"" units.
78
Record Record Level Project Manager Record Sub-Type Pages
10-1784 Stds Comm Denis DeMichael Code Case
Proposal
Subject
Section VIII, Division 1; Code Case regarding Multiple Marking of Certified Capacities for
Pressure Relief Valves
Proposal
Adopt the Code Case as shown in the Proposal file.
Explanation
There are many capacity certified direct spring loaded and pilot operated pressure relief valves
that are certified for steam, gas (air) and/or liquid (water) that will perform to all ASME Section
VIII Div 1 requirements when set and tested for one capacity certification and without
adjustments or changes to their parts will perform to all ASME Section VIII, Div 1
requirements for their other capacity certifications. At present even under the performance
capabilities noted, only one of the capacity certifications can be marked on the valve or its
nameplate and the end user can only apply the pressure relief valve to applications related to the
marked capacity certification.
It is noted that rupture disks may be marked for all applicable capacity certifications, see
UG-129(e)(9).
Summary of Changes
New Code Case.
Item History
Code Case updated based on SGGR (BPV VIII) reveiw during May 2013 meeting.
79
Item 10-1784: Section VIII Code Case regarding Multiple Marking of Certified
Capacities for Pressure Relief Valves
SC-SVR History
November 30, 2010 – This item was assigned to Dave Tuttle. Mr. Tuttle reported that he
expects to have a proposal for review at the next meeting.
February 1, 2011 – Mr. DeMichael provided a progress report. The Subgroup went through
each item of the Code Case and provided comments to the Project Manager for consideration.
Any comments should be sent to Dave Tuttle for consideration.
April 28, 2011 – Mr. Tuttle reported that this Code Case is to allow marking of multiple
capacities on the relief valves. His basis for his proposal comes from what was done on
rupture discs for multiple capacities.
Mr. Tuttle’s proposal was reviewed by the subgroup and was revised by them. The proposal
was shown to the members as a progress report and was discussed. This item will be revised
by the subgroup at their next meeting and will then be brought to SC-SVR for ballot after
their review.
Jeramy Dickson noted that something in the code case needs to be added regarding what will
be written on the UV-1 form.
Mr. Tuttle requested that everyone with comments or concerns with this proposal send their
suggestion to him for consideration of inclusion in the next revision of this case.
August 9, 2011 - Mr. Tuttle reported that at the last meeting, the item was held because
Roger hadn’t seen the proposal yet. He has reviewed it and the subgroup reaffirmed the
proposal. Alan West noted two revisions to the code case request that he would like made
before this item proceeds to ballot. At the last meeting, Mr. Dickson also wanted to know
where the media was to be included on the stamp. Mr. Tuttle will revise the proposal and
this item will then be sent for ballot.
November 8, 2011 – Mr. Tuttle reported that this ballot received several disapprovals. The
negatives were discussed and Mr. Tuttle noted that he will make revisions to the proposal
based on the negatives he received. He will be updating the record and will get it ready for
another round of balloting.
February 7, 2012 – Mr. Ball reported that ballot #12-80 closed with three negatives. Mr.
DeMichael plans to withdraw his negative and the other comments will require editorial
revisions; this item will be recirculated when the proposal is revised.
May 15, 2012 – Mr. DeMichael reported that this item has been through a first consideration
ballot to SC-SVR. It received negatives which have been addressed. The record on CS
Connect needs to be cleaned up and will then be sent for a recirculation ballot.
80
Item 10-1784: Section VIII Code Case regarding Multiple Marking of Certified
Capacities for Pressure Relief Valves [Continued]
August 14, 2012 – Mr. Tuttle reported that this item is currently out for recirculation ballot
and is scheduled to close on August 20, 2012.
November 6, 2012 – Mr. Tuttle reported that this item was referred to BPV VIII for action but
does not currently appear on the SG-GR agenda.
February 12, 2013 – Mr. DeMichael reported for Mr. Tuttle that this item has been forwarded
to BPV VIII but is not yet on their agenda; Mr. DeMichael will resolve this at the meeting
tomorrow.
81
82
Record Record Level Project Manager Record Sub-Type Pages
10-1877 SC Proposal John P. Glaspie Revision
Subject
Section VIII, Division 1; UG-131(d)(2) and (e)(2) Capacity Certification
Proposal
Approve the Code changes shown in the proposal.
Explanation
The no longer utilized log-log plotting process in UG-131(d)(2)(b) is replaced with current
industry method of flow factor capacity certification for liquid pressure relief valves.
The format of slope certification in UG-131(d)(2)(a) is revised to mirror the flow factor
incorporation. Redundant equations for rated capacity based on set and overpressure are also
removed from UG-131(d)(2)(a).
A code rule located in a note in UG-131(e)(2) is incorporated into body text of UG-131(e)(2).
>> UG-131(e)(2) capacity formulas proposed by original inquirer will be handled under a
separate item.
Summary of Changes
Revised paragraph UG-131(d)(2)(a).
11/6/12: SVR approved the revisions to UG-131 and transferred the item to BPV VIII for
action.
Sub-Tier Committees Involved
BPV SC-SVR
BPV SC-SVR SGD
BPV SC-VIII SGGR
Latest Ballot Information
Ballot: 12-2041RC1
Ballot Level: Subcommittee
Final Record Status :Approved
Date Opened: 10/15/2012
Date Closed: 11/06/2012
83
Item 10-1877: Section VIII-1 UG-136(d)(2)(b) and UG-136(e)(2) Liquid
Capacity Certification
SC-SVR History
November 30, 2010 – PM was changed to Mr. Wang and the task group will consist of
Greg Goodson and Sid Cammerisi.
February 1, 2011 – Mr. Cox reported that the PM needs to be changed to Brandon Nutter. Mr.
Nutter then reported that this item is a change from what’s required in the code to what’s
actually practiced in industry. The subgroup received a proposed revision to the code (Feb.
2011 minutes pages 256-258). Brandon noted that there are a few things that need to be
worked on before the item moves forward. The task group will consist of J. Dickson, Z. Wang,
J. Goodson and S. Cammerisi. There will be a ballot before then next meeting.
April 28, 2011 – Mr. Nutter provided a handout for the committee to review. Mr. Nutter
reviewed the rationale of this revision to bring the code in line with current industry practices.
The proposal provided was a revised draft created by the subgroup on Testing. The committee
reviewed the proposal. Mr. Nutter noted that h would like to have Joe Ball review the
proposal before it goes out for ballot to the entire committee. After Mr. Ball reviews the
proposal, Mr. Nutter will send a request to the secretary to initiate the ballot before the next
meeting.
August 9, 2011 - There have been some Task Group meetings and they have requested to
bring this item back to the Task Group level. The Task Group plans to revise the scope of this
item and do some further work on it before it is presented again to the Subcommittee.
Mr. Nutter noted that, during discussions with several of the interested parties, it came to
light that the coefficient of discharge method for all device certifications might be
something they want to look at. Any members who would like to be a part of the TG
should notify Mr. Nutter.
November 8, 2011 – There have been a lot of comments received on the latest proposal and
has been brought back to the task group for further work.
February 7, 2012 – Mr. Nutter reported that this item began with an inquiry from Mr. Danzy.
The proposal that he supplied incorporated several things including the log-log plotting
method for liquid capacity certification. He proposed that we incorporate the industry
standard flow factor certification method. He also proposed that we change the liquid capacity
certification to a volumetric certification rather than the mass. The TG will be work on a
proposal to correct the rules as they are now and then go back to the additional information on
volumetric and coefficient of discharge methods on another item. They plan to have a
proposal by the next meeting.
May 15, 2012 – There was a task group teleconference and they agreed to revise the scope of
record #10-1877 to address UG-136(d)(2)(b) only to eliminate the log-log and to instead
84
Item 10-1877: Section VIII-1 UG-136(d)(2)(b) and UG-136(e)(2) Liquid
Capacity Certification [Continued]
describe the actual practice. Mr. Nutter will send a request to the Secretary to open new items
for the inquiry as well as new items to address the issues that came up during the review of
the proposal.
August 14, 2012 – Mr. Nutter reported that he has further revised the proposal, a copy of the
revised proposal can be found on pages 292-397 of the August 14, 2012 Meeting Minutes. Mr.
Nutter reviewed the proposal with the committee and they agreed to open a new item at the
subgroup level to review the other portion of Mr. Danzy’s issues. Mr. Danzy added that this
item can go forward for the flow factor portion. Mr. Danzy further noted that the statement
being removed about failure to meet the requirements is in the wrong location and that it
shouldn’t be deleted all together. Mr. Nutter will revise the proposal to avoid the issue of the
failure to meet the requirements.
November 6, 2012 – On the first ballot for this item (#12-204), there were a few comments
made which were corrected in a recirculation ballot. During the recirculation ballot, Mr.
Glaspie noted that there was a missing subscript which is a typographical error.
MOTION was made to add subscript M to the S as shown in the proposal as
shown on pages 66-71 of the November 6, 2012 Meeting Minutes. Motion
was seconded and APPROVED.
The corrected proposal will be uploaded to CS Connect and this item will be referred to the
Standards Committee.
February 12, 2013 – This item was approved by the subcommittee and some editorial changes
were introduced; it is currently listed as standards committee proposal.
85
NO CHANGES - FOR REFERENCE ONLY BC10-1877 PROPOSAL
10/19/2012 Page 1 of 6
2011a SECTION VIII — DIVISION 1
(b)(1) Capacity certification tests for pressure relief (2) If a Manufacturer wishes to apply the Certification
devices for compressible fluids shall be conducted on dry Mark to a design of pressure relief devices, four devices
saturated steam, or air, or gas. When dry saturated steam of each combination of pipe size and orifice size shall be
is used, the limits for test purposes shall be 98% minimum tested. These four devices shall be set at pressures which
quality and 20°F (10°C) maximum superheat. Correction cover the approximate range of pressures for which the
from within these limits may be made to the dry saturated device will be used or covering the range available at
condition. Pressure relief devices for steam service may the certified test facility that shall conduct the tests. The
be rated as above, but at least one device of each series capacities based on these four tests shall be as follows:
shall be tested on steam to demonstrate the steam capacity (a) For compressible fluids, the slope W /P of the
and performance. actual measured capacity versus the flow pressure for each
(2) Capacity certification tests for pressure relief test point shall be calculated and averaged:
devices for incompressible fluids shall be conducted on
W measured capacity
water at a temperature between 40°F (5°C) and 125°F slope p p
P absolute flow pressure, psia
(50°C).
(c)(1) Capacity certification tests shall be conducted at All values derived from the testing must fall within ±5%
a pressure which does not exceed the pressure for which of the average value:
the pressure relief device is set to operate by more than
minimum slope p 0.95 average slope
10% or 3 psi (20 kPa), whichever is greater, except as
provided in (c)(2) below. For pressure relief valves, mini- maximum slope p 1.05 average slope
mum pressure for capacity certification tests shall be at
If the values derived from the testing do not fall between
least 3 psi (20 kPa) above set pressure. The reseating
the minimum and maximum slope values, the Authorized
pressure shall be noted and recorded.
Observer shall require that additional devices be tested at
(2) Capacity certification tests of pressure relief
the rate of two for each device beyond the maximum and
devices for use in accordance with UG-125(c)(3) may be
minimum values with a limit of four additional devices.
conducted at a pressure not to exceed 120% of the stamped
The relieving capacity to be stamped on the device shall
set pressure of the device.
not exceed 90% of the average slope times the absolute
(3)(a) Pressure relief valves for compressible fluids
accumulation pressure:
having an adjustable blowdown construction shall be
adjusted prior to testing so that the blowdown does not rated slope p 0.90 average slope
exceed 5% of the set pressure or 3 psi (20 kPa), whichever
(U.S. Customary Units)
is greater.
(b) The blowdown of pressure relief valves for stamped capacity ≤ rated slope (1.10 set pressure
incompressible fluids and pressure relief valves for com- + 14.7) or (set pressure + 3 psi
pressible fluids having nonadjustable blowdown shall be
noted and recorded. + 14.7), whichever is greater
(4) Capacity certification of pilot operated pressure (SI Units)
relief devices may be based on tests without the pilot
devices installed, provided prior to capacity tests it has been stamped capacity ≤ rated slope (1.10 set pressure
demonstrated by test to the satisfaction of the Authorized + 100 kPa) or (set pressure + 20 kPa
Observer that the pilot device will cause the main device
to open fully at a pressure which does not exceed the set + 101 kPa), whichever is greater
pressure by more than 10% or 3 psi (20 kPa), whichever For devices certified in accordance with (c)(2) above,
is greater, and that the pilot device in combination with
the main device will meet all the requirements of this (U.S. Customary Units)
Division. stamped capacity ≤ rated slope (1.20 set pressure
(d)(1) A capacity certification test is required on a set
+ 14.7) or (set pressure + 3 psi
of three devices for each combination of size, design, and
pressure setting. The stamped capacity rating for each com- + 14.7), whichever is greater
bination of design, size, and test pressure shall not exceed
90% of the average capacity of the three devices tested. (SI Units)
The capacity for each set of three devices shall fall within stamped capacity ≤ rated slope (1.20 set pressure
a range of ±5% of the average capacity. Failure to meet
+ 100 kPa) or (set pressure + 20 kPa
this requirement shall be cause to refuse certification of
that particular pressure relief device design. + 101 kPa), whichever is greater
97
86
BC10-1877 PROPOSAL
10/19/2012 Page 2 of 6
2011a SECTION VIII — DIVISION 1
(b)(1) Capacity certification tests for pressure relief (2) If a Manufacturer wishes to apply the Certification
devices for compressible fluids shall be conducted on dry Mark to a design of pressure relief devices, four devices
saturated steam, or air, or gas. When dry saturated steam of each combination of pipe size and orifice size shall be
is used, the limits for test purposes shall be 98% minimum tested. These four devices shall be set at pressures which
quality and 20°F (10°C) maximum superheat. Correction cover the approximate range of pressures for which the
from within these limits may be made to the dry saturated device will be used or covering the range available at
condition. Pressure relief devices for steam service may the certified test facility that shall conduct the tests. The
be rated as above, but at least one device of each series capacities based on these four tests shall be as follows:
(a)shall
For compressible fluids,tothe
be tested on steam slope Sm ofthe
demonstrate thesteam capacity (a) For compressible fluids, the slope W /P of the
and performance.
measured capacity versus the absolute flow-rating pressure actual measured capacity versus the flow pressure for each
shall be determined for each
(2) Capacity test point as
certification follows:
tests for pressure relief test point shall be calculated and averaged:
devices for incompressible fluids shall be conducted on
W measured capacity
water at a temperature between 40°F (5°C) and 125°F slope p p
P absolute flow pressure, psia
(50°C).
where, (c)(1) Capacity certification tests shall be conducted at All values derived from the testing must fall within ±5%
Sm = slope, lb/hr/psia
a pressure which (kg/hr/kPa) or SCFM/psia
does not exceed (M3/min/
the pressure for which of the average value:
kPa) the pressure relief device is set to operate by more than
minimum slope p 0.95 average slope
10% or 3 psi (20 kPa), whichever
Pf = absolute flow-rating pressure, psia (kPa) is greater, except as
provided in (c)(2) below. For pressure relief 3valves, mini-
W = measured capacity, lb/hr (kg/hr) or SCFM (M /min) maximum slope p 1.05 average slope
mum pressure for capacity certification tests shall be at
If the values derived from the testing do not fall between
least 3 psi (20 kPa) above set pressure. The reseating
The average slope Savg shall be the arithmetic mean of all the minimum and maximum slope values, the Authorized
pressure shall be noted and recorded.
calculated slope values Sm. All experimentally determined Observer shall require that additional devices be tested at
(2) Capacity certification tests of pressure relief
slope values Sm shall fall within a range of ±5% of the the rate of two for each device beyond the maximum and
devices for use in accordance with UG-125(c)(3) may be
average slope Savg. If all slope values Sm are not within minimum values with a limit of four additional devices.
conducted at a pressure not to exceed 120% of the stamped
±5% ofsetthe averageofslope
pressure Savg, two additional devices shall
the device.
The relieving capacity to be stamped on the device shall
be tested for each Pressure
(3)(a) device beyond the ±5%forrange
relief valves up to a fluids
compressible
not exceed 90% of the average slope times the absolute
limit of four additional devices.
having an adjustable blowdown construction shall be
accumulation pressure:
adjusted prior to testing so that the blowdown does not rated slope p 0.90 average slope
The average 5% ofSthe
exceed slope avg shall be multiplied
set pressure or 3 psiby(20
0.90,
kPa),andwhichever
this
product shall be
is greater. taken as the rated slope S for that design (U.S. Customary Units)
and orifice size
(b)combination.
The blowdown The relieving
of pressure capacity
relief tovalves
be for stamped capacity ≤ rated slope (1.10 set pressure
stamped on the device shall not exceed the rated
incompressible fluids and pressure relief valves for com-slope S
multiplied by the
pressible absolute
fluids havingrelieving pressure.blowdown shall be
nonadjustable
+ 14.7) or (set pressure + 3 psi
97
87
BC10-1877 PROPOSAL
10/19/2012 Page 3 of 6
2011a SECTION VIII — DIVISION 1
For direct spring loaded valves, the results may be where actual flow is determined quantitatively by test, and
extrapolated to valves with set pressures higher than the theoretical flow is calculated by the appropriate formula
highest set pressure used in the capacity certification tests, which follows:
if the spring in the valve with the higher set pressure meets
For tests with dry saturated steam,
the requirements of UG-136(a)(2).
(b) For incompressible fluids, the capacities shall (b) For incompressible
WT p 51.5fluids,
AP the flow factor Fm shall
be plotted on log–log paper against the differential (inlet be determined from the ratio of the measured volumetric
minus discharge pressure) test pressure and a straight line capacity versus the square root of the differential flow-
NOTE: For dry saturated steam pressures over 1500 psig (10.9 MPa
gage) and up to 3200 psig (22.1 MPa gage), the value of WT, calculated
drawn through these four points. If the four points do not by therating
above pressure for each
equation, shall test point
be corrected as follows:
by being multiplied by the
establish a straight line, two additional devices shall be following factors, which shall be used only if it is 1.0 or greater.
tested for each unsatisfactory point, with a limit of two
(U.S. Customary Units)
unsatisfactory points. Any point that departs from the
where,
冢 ___
冣 ___
straight line by more than 5% should be considered an 0.1906P − 1000
unsatisfactory point. The relieving capacity shall be deter- Fm = flow factor, gal/min/√psid
0.2292P − 1061
(l/min/√kPa)
mined from this line. The certified capacity shall not exceed Pd = absolute discharge pressure, psia (kPa)
(SI Units)
90% of the capacity taken from the line. Pf = absolute flow-rating
27.6P − pressure, psia (kPa)
冢 冣
1 000
For direct spring loaded valves, the results may be Q = measured volumetric
33.2P − 1capacity,
061 gal/min (l/min),
extrapolated to valves with set pressures higher than the corrected to 70°F (20°C)
highest set pressure used in the capacity certification tests, For tests with air,
if the spring in the valve with the higher set pressure meets The average flow factor Favg shall be the arithmetic mean of
the requirements of UG-136(a)(2).
(e) Instead of individual capacity certification as pro-
all calculated flow
WT p factors
356AP
冪
Fm. AllM
T
experimentally
determined flow factors Fm shall fall within a range of ±5%
vided in (d) above, a coefficient of discharge K may be of thewith
For tests average flow
natural factor Favg. If all the flow factors Fm are
gas,
established for a specific pressure relief device design not within ±5% of Favg, two additional devices shall be
according to the following procedure.
(1) For each design, the pressure relief device Manu-
tested for each device
WT p CAP
four additional devices. 冪
beyond theM ±5% range up to a limit of
ZT
facturer shall submit for test at least three devices for each For tests with water,
of three different sizes (a total of nine devices) together The average flow factor Favg shall be multiplied by 0.90,
with detailed drawings showing the device construction. and this product
WT pshall be 冪
2407A taken
(P −as ) w flow factor F for that
Pdthe
Each device of a given size shall be set at a different design and orifice size combination. The relieving capacity
pressure. whereto be stamped on the device shall not exceed the flow factor
For each valve design intended to be restricted in lift, F
Ap multiplied by the square
actual discharge root of the
area through the device
differential relieving
at devel-
the Manufacturer shall have capacity tests conducted on pressure.
oped lift, sq in.
three valves of different sizes. Each size valve shall be C p constant for gas or vapor based on the ratio of
tested for capacity at the minimum lift for which certifica- specific heats
tion is required, and at two intermediate lift points between k p cp /cv (see Fig. 11-1)
the full rated lift and minimum lift certification points. M p molecular weight
Each of the three test valves shall be set at a different P p (set pressure 1.10) plus atmospheric pressure,
pressure. psia, or set pressure plus 3 psi (20 kPa) plus
For each restricted lift valve tested, it shall be verified atmospheric pressure, whichever is greater
that actual measured capacity at restricted lift will equal Pd p pressure at discharge from device
or exceed the ASME rated capacity at full rated lift T p absolute temperature at inlet, °F + 460°F (273°C)
multiplied by the ratio of measured restricted lift to full w p specific weight of water at device inlet conditions
rated lift. WT p theoretical flow
Z p compressibility factor corresponding to P and T
(2) Tests shall be made on each pressure relief device
to determine its capacity-lift (if applicable), set pressure The average of the coefficients KD of the nine tests required
and blow-down pressures (for pressure relief valves), and shall be multiplied by 0.90, and this product shall be taken
actual capacity in terms of the fluid used in the test. A as the coefficient K of that design. The coefficient of the
coefficient KD shall be established for each test run as design shall not be greater than 0.878 (the product of 0.9
follows: 0.975).
NOTE: All experimentally determined coefficients KD shall fall within
actual flow a range of ±5% of the average KD found. Failure to meet this requirement
KD p p coefficient of discharge
theoretical flow shall be cause to refuse certification of that particular device design.
98
88
BC10-1877 PROPOSAL
10/19/2012 Page 4 of 6
2011a SECTION VIII — DIVISION 1
For direct spring loaded valves, the results may be where actual flow is determined quantitatively by test, and
extrapolated to valves with set pressures higher than the theoretical flow is calculated by the appropriate formula
highest set pressure used in the capacity certification tests, which follows:
if the spring in the valve with the higher set pressure meets
For tests with dry saturated steam,
the requirements of UG-136(a)(2).
(b) For incompressible fluids, the capacities shall WT p 51.5 AP
be plotted on log–log paper against the differential (inlet
NOTE: For dry saturated steam pressures over 1500 psig (10.9 MPa
minus discharge pressure) test pressure and a straight line
gage) and up to 3200 psig (22.1 MPa gage), the value of WT, calculated
drawn through these four points. If the four points do not by the above equation, shall be corrected by being multiplied by the
establish a straight line, two additional devices shall be following factors, which shall be used only if it is 1.0 or greater.
tested for each unsatisfactory point, with a limit of two
(U.S. Customary Units)
unsatisfactory points. Any point that departs from the
冢 0.2292P − 1061 冣
straight line by more than 5% should be considered an 0.1906P − 1000
unsatisfactory point. The relieving capacity shall be deter-
mined from this line. The certified capacity shall not exceed (SI Units)
90% of the capacity taken from the line.
冢 33.2P − 1 061 冣
27.6P − 1 000
For direct spring loaded valves, the results may be
extrapolated to valves with set pressures higher than the
highest set pressure used in the capacity certification tests, For tests with air,
if the spring in the valve with the higher set pressure meets
the requirements of UG-136(a)(2).
(e) Instead of individual capacity certification as pro-
WT p 356AP
冪 M
T
vided in (d) above, a coefficient of discharge K may be For tests with natural gas,
established for a specific pressure relief device design
according to the following procedure.
(1) For each design, the pressure relief device Manu-
WT p CAP
冪 M
ZT
facturer shall submit for test at least three devices for each For tests with water,
of three different sizes (a total of nine devices) together
with detailed drawings showing the device construction. WT p 2407A 冪 (P − Pd ) w
Each device of a given size shall be set at a different
pressure. where
For each valve design intended to be restricted in lift, A p actual discharge area through the device at devel-
the Manufacturer shall have capacity tests conducted on oped lift, sq in.
three valves of different sizes. Each size valve shall be C p constant for gas or vapor based on the ratio of
tested for capacity at the minimum lift for which certifica- specific heats
tion is required, and at two intermediate lift points between k p cp /cv (see Fig. 11-1)
the full rated lift and minimum lift certification points. M p molecular weight
Each of the three test valves shall be set at a different P p (set pressure 1.10) plus atmospheric pressure,
pressure. psia, or set pressure plus 3 psi (20 kPa) plus
For each restricted lift valve tested, it shall be verified atmospheric pressure, whichever is greater
that actual measured capacity at restricted lift will equal Pd p pressure at discharge from device
or exceed the ASME rated capacity at full rated lift T p absolute temperature at inlet, °F + 460°F (273°C)
multiplied by the ratio of measured restricted lift to full w p specific weight of water at device inlet conditions
rated lift. WT p theoretical flow
Z p compressibility factor corresponding to P and T
(2)All
Tests shall be made
experimentally on each
determined pressure
coefficients relief
KD shall falldevice
within aits
to determine range of ±5% of the(if
capacity-lift average KD found. set
applicable), The pressure The average of the coefficients KD of the nine tests required
and blow-down pressures (for pressure relief valves), and shall be multiplied by 0.90, and this product shall be taken
actual capacity in terms of the fluid used in the test. A as the coefficient K of that design. The coefficient of the
coefficient KD shall be established for each test run as design shall not be greater than 0.878 (the product of 0.9
follows: 0.975).
NOTE: All experimentally determined coefficients KD shall fall within
actual flow a range of ±5% of the average KD found. Failure to meet this requirement
KD p p coefficient of discharge
theoretical flow shall be cause to refuse certification of that particular device design.
98
89
NO CHANGES - FOR REFERENCE ONLY BC10-1877 PROPOSAL
10/19/2012 Page 5 of 6
2011a SECTION VIII — DIVISION 1
To convert lb /hr of water to gal /min of water, multiply PG-69.1.2 of Section I with capacity ratings at a flow
the capacity in lb /hr by 1 /500. pressure of 103% of the set pressure, for use on pressure
(3) The official relieving capacity of all sizes and vessels, without further test. In such instances, the capacity
pressures of a given design, for which K has been estab- rating of the valve may be increased to allow for the flow
lished under the provisions of (e)(2) above, that are manu- pressure permitted in (c)(1) and (c)(3) above, namely,
factured subsequently shall not exceed the value calculated 110% of the set pressure, by the multiplier,
by the appropriate formula in (e)(2) above multiplied by
the coefficient K (see Appendix 11). (U.S. Customary Units)
(4) The coefficient shall not be applied to devices 1.10p + 14.7
whose beta ratio (ratio of valve throat to inlet diameter) 1.03p + 14.7
lies outside the range of 0.15 to 0.75, unless tests have
demonstrated that the individual coefficient of discharge (SI Units)
KD for devices at the extreme ends of a larger range is 1.10p + 100
within ±5% of the average coefficient K. For designs where 1.03p + 100
the lift is used to determine the flow area, all devices shall
where
have the same nominal lift-to-seat diameter ratio (L /D).
(5) The coefficient shall not be applied to direct p p set pressure, psig(kPa gage)
spring loaded valves with springs that do not meet the Such valves shall be marked in accordance with UG-129.
requirements of UG-136(a)(2). This multiplier shall not be used as a divisor to transform
(6) For direct spring loaded valves the results may test ratings from a higher to a lower flow.
be extrapolated to valves with set pressures higher than For steam pressures above 1500 psig (10.3 MPa gage),
the highest set pressure used in the capacity certification the above multiplier is not applicable. For pressure relief
tests if the spring in the valve with the higher set pressure valves with relieving pressures between 1500 psig (10.9
meets the requirements of UG-136(a)(2). MPa gage) and 3200 psig (22.1 MPa gage), the capacity
(7) For direct spring loaded valves the results may shall be determined by using the equation for steam and
be extrapolated to valves larger or smaller than the valves the correction factor for high pressure steam in (e)(2) above
used in the capacity certification tests providing all dimen- with the permitted absolute relieving pressure (for Custom-
sions of the flow path and all dimensions of the parts that ary units, 1.10p + 14.7; for SI units, 1.10p + 101) and the
can affect the overall thrust exercised by the medium on coefficient K for that valve design.
the moving parts are scaled with the corresponding dimen- (i) Rating of nozzle type pressure relief valves, i.e.,
sions of the valves used in the capacity certification testing. coefficient KD, greater than 0.90 and nozzle construction,
(f) Tests shall be conducted at a place where the testing for saturated water shall be according to 11-2.
facilities, methods, procedures, and person supervising the (j) When changes are made in the design of a pressure
tests (Authorized Observer) meet the applicable require- relief device in such a manner as to affect the flow path,
ments of ASME PTC 25. The tests shall be made under lift, or performance characteristics of the device, new tests
the supervision of and certified by an Authorized Observer. in accordance with this Division shall be performed.
The testing facilities, methods, procedures, and qualifica- (k) The certified flow resistance KR of the nonreclosing
tions of the Authorized Observer shall be subject to the pressure relief device used in UG-127(a)(2) or (b)(2) shall
acceptance of the ASME on recommendation of a represen- be either KR p 2.4, or as determined in accordance with
tative from an ASME designated organization. Acceptance (l) through (r) below.
of the testing facility is subject to review within each 5 (l) Flow resistance certification tests for nonreclosing
year period. pressure relief device for air or gas service KRG shall be
(g) Capacity test data reports for each device model, activated and flow tested with air or gas. Flow resistance
type, and size, signed by the Manufacturer and the Author- certification tests for liquid service KRL shall be activated
ized Observer witnessing the tests shall be submitted to with water and flow tested with air or gas. Nonreclosing
the ASME designated organization for review and accept- pressure relief device for air or gas and liquid service KRGL
ance.60 Where changes are made in the design, capacity may be certified with air or gas as above, but at least one
certification tests shall be repeated. device of the number required under (o) below for each
(h) For absolute pressures up to 1500 psia (10 MPa size of each series shall be activated with water and flow
absolute), it is permissible to rate safety valves under tested with air or gas to demonstrate the liquid service flow
resistance.
60
Pressure relief device capacities and flow resistances are published in (m) Flow resistance certification tests shall be conducted
“Pressure Relief Device Certifications.” This publication may be obtained
from the National Board of Boiler and Pressure Vessel Inspectors, 1055 at an inlet pressure which does not exceed 110% of the
Crupper Avenue, Columbus, Ohio 43229. device set pressure.
99
90
FOR REFERENCE ONLY BC10-1877 PROPOSAL
10/19/2012 Page 6 of 6
91
Record Record Level Project Manager Record Sub-Type Pages
11-311 Out for SC Ballot Brian Pittel Revision
Subject
Section XII, TR-100 through TR-140 – General Requirements
Proposal
To harmonize the Section XII general requirements and definitions for pressure relief devices
with those in Section VIII, Division 1 and PTC-25
Explanation
Item numbers 03-1388 and 03-1389 required that paragraphs TR-310.5, TR-400, and
TR-410 be revised so that the requirements of these paragraphs are harmonized with Section
VIII, Division 1. When performing these revisions, it was determined that the requirements of
other paragraphs of Section XII also required revisions. Due to the scope of the project, all of
Section XII, Part TR was reviewed and revised to harmonize these requirements for pressure
relief devices with the requirements of Section VIII, Division 1 and other applicable sections of
ASME Boiler and Pressure Vessel codes, including PTC-25. Item numbers 03-1388 and
03-1389 will be closed and new item numbers addressing the changes required by 03-1388
and 03-1389 and all necessary changes to TR-1 through TR-5 will be developed.
Summary of Changes
The following changes were made to update ASME Section XII with the applicable information
within the current revision and addenda of ASME Section VIII Division 1:
TR-100(a) - Updated in its entirety
TR-100(d) - Updated in its entirety
TR-130(a) - Added last two sentences to paragraph
TR-130(b) - Updated in its entirety
TR-130(c) - Updated in its entirety
TR-130(d) - Updated in its entirety
TR-130(e) - Updated in its entirety
TR-130(f) - Updated in its entirety
TR-130(g) - Was TR-130(e)
TR-130(h) - Was TR-130(f)
Item History
92
Item 11-311: Section XII, TR-100 through TR-140 – General Requirements
SC-SVR History
April 28, 2011 – Mr. Pittel noted that the original proposal for this was reviewed and
commented on. This will be revised and submitted at the next meeting for voting.
August 9, 2011 - Mr. Pittel reported that this item is for general updates for PRV and RD.
This item is not a large update and it is currently being voted on. When the ballot closes
the PM will take the comments into consideration including how to handle the Modal
Appendixes.
November 8, 2011 – Mr. Pittel reported that this item was sent for ballot and was reviewed by
members of the SC-SVR SG-GR which came back with comments and disapprovals. The
item will be revised in response to those comments as well as some additional changes
allowing the modal appendices to override the TR sections. He hopes to have this proposal
balloted to SG-GR prior to the next meeting.
February 7, 2012 – Mr. Ball reported that this item considers some General Requirements
fixes in BPV XII. Mr. Pittel reported that he has the SG review his markup and he made some
further changes to it. The new mark-up is posted on CS Connect and there is one additional
issue that needs to be revised. Once the proposal is ready for ballot the PM will request that
the secretary initiate a ballot to SG-GR and then that will hopefully be followed by a ballot to
SC-SVR.
May 15, 2012 – Mr. Pittel reported that this item was balloted to and APPROVED by SG-GR.
This is now ready to be sent for ballot to SC-SVR.
August 14, 2012 – Mr. Pittel reported that he has reviewed all of the comments and negatives
associated with the ballot and only formatting changes are necessary to the proposal. Mr.
Pittel will modify the proposal and upload it to CS Connect. He will then notify the Secretary
and the item will move forward.
November 6, 2012 – Mr. Tuttle reported that this item has passed SG-GR and has been
sent up to the BPC XII Standards Committee for action.
February 12, 2013 – Mr. Pittel reported that he will be working with the BPV XII
Secretary to get this item out for ballot.
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Page 1 of 3 Item #: 11-311 Rev.: 05-10-2012 (header added 08-13-2012)
(a) All transport tanks within the scope of this Section, irrespective
of size or pressure, shall be provided with overpressure protection in
accordance with the requirements of this Part, as set forth in Articles
TR-1 through TR-5, except as permitted by the applicable Modal
Appendix, and the following shall apply. It is the user’s or his/her
designated agent’s responsibility to identify all potential overpressure
scenarios and the method of overpressure protection used to mitigate
each scenario. It is the responsibility of the user to ensure that the
required overpressure protection system is properly installed prior to
initial operation. It is the responsibility of the user or his/her
designated agent to size and select the pressure relief device(s) based
on its intended service. Intended service consideration shall include,
but not necessarily be limited to, the following: (a) normal operating
and upset conditions, (b) fluids, (c) fluid phases. The overpressure
protection system need not be supplied by the vessel Manufacturer.
Transport tank or tank is an all-inclusive term comprising pressure
vessel, service equipment, and external structural components.
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Page 2 of 3 Item #: 11-311 Rev.: 05-10-2012 (header added 08-13-2012)
95
Page 3 of 3 Item #: 11-311 Rev.: 05-10-2012 (header added 08-13-2012)
(g)
(h)
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Record Record Level Project Manager Record Sub-Type Pages
11-312 Out for SC Ballot Brian Pittel Revision
Subject
Section XII, TR-200, TR-210.3, TR-300, TR-310, TR-310.3, TR-310.4, TR-310.6,
TR-320, TR-310.3, TR-310.4, TR-320.6, TR-510, TR-520, TR-530, TR-540
Proposal
To harmonize the Section XII general requirements for pressure relief valves with those in
Section VIII, Division 1 and to address Tanner's negative #9 for Item #:04-20.
Explanation
Item numbers 03-1388 and 03-1389 required that paragraphs TR-310.5, TR-400, and
TR-410 be revised so that the requirements of these paragraphs are harmonized with Section
VIII, Division 1. When performing these revisions, it was determined that the requirements of
other paragraphs of Section XII also required revisions. Due to the scope of the project, all of
Section XII, Part TR was reviewed and revised to harmonize these requirements for pressure
relief devices with the requirements of Section VIII, Division 1 and other applicable sections of
ASME Boiler and Pressure Vessel codes, Item numbers 03-1388 and 03-1389 will be closed
and new item numbers addressing the changes required by 03-1388 and 03-1389 and all
necessary changes to TR-1 through TR-5 will be developed.
Summary of Changes
The following changes were made to update ASME Section XII with the applicable information
within the current revision and addenda of ASME Section VIII Division 1:
TR-200(b) – Updated in its entirety
TR-200(c) – Updated in its entirety
TR-210.3 (a) – Changed “capacity certification testing” to “Capacity Certification”
TR-210.3 (b) – Changed “(including capacity tests)” to “including capacity”
TR-210.3(c) - Updated in its entirety
TR-210.3(c)(1) - Updated in its entirety
TR-210.3(c)(2) - Updated in its entirety
TR-210.3(c)(3) – Added “pressure relief” in front of “valve” in two places
TR-210.3(c)(4) - Updated in its entirety
TR-210.3(c)(4)(d) - Updated in its entirety
TR-300(a) – Added last sentence
TR-300(b) – Updated in its entirety
TR-310.3 – Added “and pressure parts” between “holders” and “shall”
TR-310.4 – Added “the” between “samples and” and “performance of”
TR-310.4(c) – Changed “fifth” to “sixth” and “5” to “6”
TR-310.4(c)(3) – Added “or exceed” between “meet” and “the performance”
TR-300(c)(4) – Updated in its entirety
TR-320 – Updated in its entirety
Added TR-320.1, TR-320.2, TR-320.3, TR-320.4, TR-320.5, TR-320.6
TR-510 - Updated in its entirety
TR-510(a) – Changed “Manufacturer or Assembler” to “ Manufacturer and the Assembler”
TR-510(c) - Updated in its entirety
TR-510(d) - Updated in its entirety
TR-510(e) - Updated in its entirety
TR-510(g) - Updated in its entirety
TR-520(a) - Updated in its entirety
TR-520(e) - Updated in its entirety 97
TR-520(f) - Updated in its entirety
TR-520(g) - Updated in its entirety
TR-520(h) - Updated in its entirety
TR-520(j) - Updated in its entirety
TR-520(k) - Changed “(a),(b), and (e),” to “(a),(b),(e),(j), and (k),”
Added TR-520.1
TR-530 - Updated in its entirety
TR-540 - Updated in its entirety
Item History
12/17/12: Transferred from SC-SVR to BPV XII
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Item 11-312: Section XII, TR-200, TR-210.3, TR-300, TR-310, TR-310.3, TR-
310.4, TR-310.6, TR-320, TR-310.3, TR-310.4, TR-320.6, TR-
510, TR-520, TR-530, TR-540
SC-SVR History
April 28, 2011 – A list will be put together of the issues that the group needs to look at.
Hopefully a proposal will be able to be formulated for the November meeting.
August 9, 2011 - Mr. Pittel reported that this is a work in progress and that they are still
working to bring the Section VIII requirements into the proposal. The bulk of the work
has already been completed. Hopefully it will be ready for vote at the subgroup level by
November.
November 8, 2011 – Mr. Pittel reported that this item needs a proposal; some changes to the
proposal will need to be made based on the comments received on record #11-311. He hopes
to have this ready for ballot to the SG-GR before the next meeting.
February 7, 2012 – Mr. Pittel reported that he is continuing to work with this proposal. Based
on the discussions in Section XII, he found that he omitted marking for breaking pin devices
which will need to be incorporated into this proposal. He will be composing a new proposal
and will hopefully have a ballot to SG-GR in the next few weeks.
May 15, 2012 – Mr. Pittel reported that the proposal was updated, see pages 246-261 of
the May 15 ,2012 Meeting Minutes for the revised proposal provided at the meeting. The
PM will update the record on CS Connect and this item will be balloted to SC-SVR. He
will send the request to the secretary when they are ready to be balloted.
August 14, 2012 – Mr. Pittel reported that this item is currently out for ballot and is scheduled
to close on August 17, 2012.
November 6, 2012 – Mr. Pittel reported that this item went for ballot and received several
negatives. A new version was posted to CS Connect and is ready for a recirculation ballot.
February 12, 2013 – Mr. Pittel reported that this item has been approved by SC-SVR and
was forwarded to BPV XII. He is working with the BPV XII Secretary to get this item
out for ballot. This item can be moved to items referred.
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(b) The set pressure of a pressure relief device shall not be
adjusted outside the range of set pressure specified by the device
Manufacturer. The initial adjustment shall be performed by the
Manufacturer, his authorized representative, or an Assembler, and a
valve data tag shall be provided that identifies the set pressure
capacity and date. The valve shall be sealed with a seal identifying
the Manufacturer, his authorized representative, or the Assembler
performing the adjustment.
(c) The set pressure tolerances of pressure relief valves shall not
exceed ±15 kPa (±2 psi) for pressures up to and including 500 kPa
(70 psi) and ±3% for pressures above 500 kPa (70 psi).
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