IRI Manual PDF

INTELLISYS
REMOTE
INTERFACE
OPERATORS/
INSTRUCTION MANUAL
PARTS LIST
Before installation or starting the compressor for the

first time, this manual should be studied carefully to
obtain a clear knowledge of the unit and of the duties
to be performed while operating and maintaining the
unit.
RETAIN THIS MANUAL WITH UNIT.

This Technical manual contains IMPORTANT SAFETY
DATA and should be kept with the Intellisys Remote
Interface at all times.
More Than Air. Answers.

Online answers: http://www.air.irco.com
Phone: 1-800-526-3615
APDD 635B
CCN: 80440985 REV.B
May 2003
AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in mate-
rial and workmanship for a period of twelve months (see extended airend warranty) from the date of placing the
Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson,
NC, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this war-
ranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformi-
ty, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser
has stored, installed maintained and operated such Equipment in accordance with good industry practices and has com-
plied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manu-
factured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be
passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the
Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are lim-
ited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such performance war-
ranties are limited to specified tests, the Company’s obligation shall be to correct in the manner and for the period of time
provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time pro-
vided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on con-
tract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in
writing of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability.
Note that this is Ingersoll-Rand’s standard warranty. Any warranty in force at the time of purchase of the compressor or
negotiated as part of the purchase order may take precendence over this warranty.
© COPYRIGHT 1998 INGERSOLL-RAND COMPANY

This unit was purchased from:
_______________________________________________
_______________________________________________
_______________________________________________
Ingersoll-Rand Company reserves the right to make

changes or add improvements without notice and without
incurring any obligation to make such changes or add such
improvements to products sold previously.
Number of units on order: __________________________
Customer Order Number: __________________________
Ingersoll-Rand Company Order Number: ______________
For ready reference, record the serial number and

model number of your unit here:
Serial Number: ___________________________________
Model Number:___________________________________
2.72" (69mm)
6.69" (170mm)
5.12" (130mm)
1
TABLE OF CONTENTS
0.0 SAFETY AND WARNINGS . . . . . . . . . . . . . . . .3 6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . .76
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .3 7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . .77
2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . .4 GENERAL INFORMATION
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .4 Operating Temperature . . . . . . . . . . . . . . . .0° to 50°C

3.1 Intellisys Remote Interface Mounting . . . .4 Operating Humidity . . . . .0 to 95% (non-condensing)
3.2 IRI To Intellisys Controller Wiring . . . . . . .6 Power . . . . .9-18 Volt DC, 500mA maximum @ 9VDC
3.3 IRI To Network Wiring . . . . . . . . . . . . . . . . .7
3.4 Terminating Resistors . . . . . . . . . . . . . . . . .8 Communication:
3.5 Power Supply Connections . . . . . . . . . . . .9 Network Port - 2400, 4800, 9600, or 19200 Baud using
3.5.1 Wall Adaptor Connections . . . . . . . . .9 Modbus Protocol
3.5.2 Chassis Mount Power Supply
Connections . . . . . . . . . . . . . . . . . . . . . . . . .10 Service Port - 2400, 4800, 9600, or 19200 Baud using
3.6 Power On Confirmation . . . . . . . . . . . . . .11 Modbus Protocol and address “F0”
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Ingersoll-Rand Port - Proprietary Information

4.1 Operator Panel Layout . . . . . . . . . . . . . . .11
4.1.1 Pushbutton . . . . . . . . . . . . . . . . . . . . .12 Dimensions: . . . . . . . . . . . . . . . . . .2.72" (69mm) High
4.1.2 "POWER" LED . . . . . . . . . . . . . . . . . .12 x 5.12" (130mm) Wide
4.1.3 "NETWORK PORT" LED (1) . . . . . . .12 x 6.69" (170mm) Deep
4.1.4 "INGERSOLL-RAND PORT" LED (2) 12
4.1.5 "SERVICE PORT" LED (3) . . . . . . . . .12
4.1.6 Two Character Display . . . . . . . . . . .12
4.1.7 Setting Up The IRI . . . . . . . . . . . . . . .12
4.1.8 Address [Ad] . . . . . . . . . . . . . . . . . . . .12
4.1.9 Baud Rate [b1] . . . . . . . . . . . . . . . . . .12
4.1.10 Baud Rate [b3] . . . . . . . . . . . . . . . . .12
4.1.11 Communications Mode [CO] . . . . . .12
4.1.12 Call Up [Cu] . . . . . . . . . . . . . . . . . . . .13
4.1.13 Display Check [dc] . . . . . . . . . . . . . .13
4.2 IRI Communications . . . . . . . . . . . . . . . . .13
4.2.1 Modbus Read Command . . . . . . . . . .13
4.2.2 Modbus Write Command . . . . . . . . . .14
4.3 Register Listing . . . . . . . . . . . . . . . . . . . . .15
4.3.1 SSR Controller . . . . . . . . . . . . . . . . . .15
4.3.2 SSR SG Controller . . . . . . . . . . . . . . .18
4.3.3 SE 15-100 HP Controller . . . . . . . . . . .24
4.3.4 SIERRA 50-100 HP Controller . . . . . .27
4.3.5 SIERRA 100-200 HP Controller . . . . .30
4.3.6 SIERRA 125-400 HP SG Controller . .33
4.3.7 SIERRA SS Booster 125-200 HP SG
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4.3.8 RECIP Controller . . . . . . . . . . . . . . . . .41
4.3.9 RECIP SG Controller . . . . . . . . . . . . . .46
4.3.10 RECIP Booster controller . . . . . . . . .50
4.3.11 NIRVANA SGN Controller . . . . . . . . .55
4.3.12 NIRVANA SGNe Controller . . . . . . . .61
4.3.13 Pegasus SE Controller . . . . . . . . . . .67
4.3.14 ESA SE 22-150 KW Controller . . . . .70
5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . .74
2
0.0 SAFETY AND WARNINGS Communication
Before you install the Intellisys Remote Interface (IRI)

you should take the time to carefully read all the instruc-
tions contained in this manual, and the compressor man- Port 1 IRI Port 2
RS-485
Port 3 INTELLISYS
ual. NETWORK
CONTROLLER
RS-232
Electricity and compressed air have the potential to

cause severe personal injury or property damage. The Communication
operator should use common sense and good working
practices while operating and maintaining this unit. All SERVICE
applicable codes should be strictly adhered to.
Maintenance should be done by qualified personnel, FIGURE 1-2 IRI COMMUNICATION LINKS
adequately equipped with proper tools.
and receive data with a Network. The second port pro-
vides communication with an Intellisys controller. The
1.0 INTRODUCTION third port provides RS-232 communication for Service
personnel.
The Intellisys Remote Interface (IRI) is a device to allow
electronic communication with an Intellisys controller The IRI receives commands from the Network port (Port
through a serial communication link (See FIGURE 1-1). 1) and passes the commands to the Intellisys controller
through the Ingersoll-Rand port (Port 2). In return, the
Intellisys controller responds back to the Network port by
sending the response to the IRI (via Port 2), which in
turn, relays the response back to the Network (via port
1).
2.72" (69mm)
In addition to communication taking place between the

Network port and the Intellisys controller, communication
is allowed to take place between the Service port and
the Intellisys controller. Communication between the
Service port and the Intellisys controller is transparent to
the operation of the communication taking place
6.69" (170mm)
5.12" (130mm)
between the Network port and the Intellisys controller.
The IRI receives commands from the Service port (Port
3) and passes them to the Intellisys controller through
the Ingersoll-Rand port (Port 2). In return, the Intellisys
controller responds back to the Service port by sending
FIGURE 1-1 INTELLISYS REMOTE INTERFACE the response to the IRI (via Port 2), which in turn, relays
the response back to Service (via port 3)
The IRI allows 2 different paths of communication. First,
the IRI allows communication between a Network port The Network port is the main communication port for
and an Intellisys controller port . Second, the IRI allows Intellisys control. The Network port allows both read and
communication between a Service port and an Intellisys write operations to the registers of the Intellisys con-
controller port (See FIGURE 1-2) troller, allowing control functions to be performed via the
Network port. The Service port provides only the abil-
The IRI has three communication ports. The first port is ity to read registers from the Intellisys controller.
an RS-485 serial communication link to transmit There is no ability to control the Intellisys controller
through the Service port. Write commands sent
through the Service port to registers are ignored by the
IRI. The Service port is provided to allow only reading of
registers, transparent to the Network port operations.
3
Each Intellisys controller must have its controller
software revision at or above a certain minimum
level to work with the IRI. The machine types and
required software EPROM minimum version levels are
listed below. Check the machine to be connected to an
Two Character
Display
IRI for the appropriate EPROM. If the EPROM is not of
the correct minimum version level, the appropriate
Power LED
Service Port LED
Intellisys Controller Port LED
EPROM may be ordered from your local IngersollRand
Network Port LED Distributor or Air Center.
FIGURE 1-3 FRONT PANEL OF IRI Machine Type EPROM Minimum

Version Level
FIGURE 1-3 shows the front view of the IRI. Indicators
SSR 50-450 Horsepower - 1 stage (Red Eye) . . . . . . . . . . . . . .2.3
consisting of 4 LEDs and a two character display provide
SSR 50-450 Horsepower - 2 stage (Red Eye) . . . . . . . . . . . . . .2.3
status on the operating conditions of the IRI. An amber
SSR SG Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
LED luminates to show that input power is applied.
15-50 Horsepower SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
Three dual color (red/green) LED's provide information
Sierra 50-100 Horsepower (SE) . . . . . . . . . . . . . . . . . . . . . . . . .1.2
on the operating status of each of the three serial com-
Sierra 100-200 Horsepower (Red Eye) . . . . . . . . . . . . . . . . . . .2.5
munication ports. A two character display provides vari-
Sierra 125-400 HP SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
ous information depending upon the current mode of the
Recip (Red Eye) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
IRI.
Recip SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Nirvana SGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Nirvana SGNe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0
Pegasus SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
9-18 VDC ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
Switch Input
When monitoring compressor data only, no options are
Power Input required to be installed in the Intellisys controller. If
Service Port machine control is desired, the Remote Start/Stop and
Intellisys Controller Port Sequence options must be installed and turned "On".
Network Port
Perform the following tasks to install the IRI. Each task is
FIGURE 1-4 REAR VIEW OF IRI
described in steps that can be checked off to help insure
trouble-free installation.
FIGURE 1-4 shows the rear view of the IRI. The rear
has a power input port - PWR, the Network communica-
IRI Mounting
tion port - COM1, the Intellisys Controller communication
IRI to Intellisys Controller Wiring
port - COM2, the Service communication port - COM3,
IRI to Network Wiring
and a switch input - SW1.
Terminating Resistors
Power Supply Connection
Power On Confirmation
2.0 RECEIPT OF EQUIPMENT
3.1 INTELLISYS REMOTE INTERFACE MOUNTING
When you receive the Intellisys Remote Interface (IRI)
please inspect it closely. Any indication of careless han- The IRI can be installed on any suitable surface in the
dling by the carrier should be noted on the delivery general vicinity of the Intellisys controller and the
receipt especially if the IRI will not be immediately Network computer. NOTE the MAXIMUM lengths that
unboxed. Obtaining the delivery person's signed agree- the cables can be for proper operation is shown in FIG-
ment to any noted damages will facilitate any future URE 3-1.
insurance claims.
4000 Ft. Max. 1000 Ft. Max.
(1219m) (305m)
Port 1 IRI Port 2
INTELLISYS
3.0 INSTALLATION NETWORK
50 Ft. Max.
Port 3
(15.2m)
CONTROLLER
Before beginning Intellisys Remote Interface installation

and system operation, the following requirements and
recommendations must be satisfied: SERVICE
4 FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS

A location should be selected that provides access for should be provided for the IRI if mounting in harsh envi-
connection of the IRI's external power supply. Additional ronments.
consideration should be given for accessibility of the
Service port and wire routing for the Network port and Use FIGURE 3-2 to locate the four mounting holes for
Ingersoll-Rand port. A NEMA 4 type enclosure the IRI.
CUT HERE AND REMOVE FROM MANUAL
FIGURE 3-2 IRI DRILL TEMPLETE

5
3.2 IRI TO INTELLISYS CONTROLLER WIRING
IPE The IRI is connected to the Intellisys controller using 22

STR
GE
EO
RAN
RIPE
gauge, 4 conductor twisted pair (only 1 pair of conduc-
IR
EW E ST
WHIT E WHIT tors is utilized) telephone type wire (P/N 39204508
WIR
NGE Cable, Communication 1000 Feet). This wire should be
ORA
routed in grounded electrical conduit. This wire should
6
be the only wire in the conduit(s), e.g. do not mix this

5
wire with other high voltage conductor in the conduit.

4
3
This wire should not be any longer than 1000 feet.

2
1
BOT
TOM Install one modular plug (P/N 39204466 Plug, Modular)
N
AB O on each end of the wire using a hand crimping tool
SE T
RE LEA
(P/N 39204458 Tool, Hand Crimping). Refer to FIGURE
3-3 and FIGURE 3-4 for instructions on the tool and for
FIGURE 3-3 MODULAR PLUG CONNEC-
proper wire color codes and pin numbers. Be careful
TIONS FOR INTELLISYS CONTROLLER
to match color codes and pin numbers.
WIRING
FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR
For IRI connections to an SGN or Nirvana controller,

the P7 port will be used. P7 is a 6 position, pluggable
screw terminal connection like other sensor inputs on
the SG and SGN controllers. A 6 position plug, IR Part
Number 39186093, or a 2 position plug, IR Part
Number 39242367, is required to make connections
to this port. P7 pin 1 should be connected to the mod-
ular phone plug terminal #2 using the orange wire
white stripe. P7 pin 2 should be connected to the
modular phone plug terminal #4 using the white wire
orange stripe.
6
3.3 IRI TO NETWORK WIRING
The connection of the IRI to the Network is dependent

upon the particular Network being used at the installation
site. The following instructions are suggested for con-
necting the IRI to the Network. Adaptations may be
needed to match the IRI's Network port to the installation
site's Network.
The IRI's Network port is an RS-485 interface that can

be used in a full-duplex or half-duplex mode. The
Network port pinout on the IRI is configured as shown in
FIGURE 3-6. The Network connector on the IRI is a 6
conductor RJ-11 style connector. 123456
The IRI Network port can be connected to the installa-

tion site's Network port using 22 gauge, 4 conductor
twisted pair telephone type wire (only 1 pair of conduc-
tors is needed for half-duplex mode; P/N 39204508
Cable, Communication 1000 Feet). This wire should be
routed in grounded electrical conduit. This wire should
be the only wire in the conduit(s), e.g. do not mix this
wire with other high voltage conductor in the conduit.
The length of this wire should not exceed 4000 feet.
For both full-duplex and half-duplex operation, Pin 2 A(+)

COM1
Full-Duplex Receiver / Half-Duplex Transceiver and Pin
4 B(-) Full-Duplex Receiver / Half-Duplex Transceiver BACK VIEW OF IRI NETWORK PORT
should be a twisted pair, e.g. Pin 2 Orange wire with
white stripe paired with Pin 4 white wire with orange PIN 1: . . . .IRI Ground (Normally No Connection)
stripe. Optionally, for full-duplex operation, Pin 3 A(+) PIN 2: . . . .Orange Wire White Stripe
Full-Duplex Transmitter and Pin 5 B(-) Full-Duplex A(+) Full-Duplex Receiver/
Transmitter should be a twisted pair, e.g. Pin 3 Blue wire A(+) Half-Duplex Transceiver
with white stripe paired with Pin 5 white wire with blue PIN 3: . . . .Blue Wire White Stripe
stipe. Following this wiring scheme, the connections A(+) Full-Duplex Transmitter
would appear as shown in FIGURE 3-5. PIN 4: . . . .White Wire Orange Stripe
B(-) Full-Duplex Receiver/
B(-) Half-Duplex Transceiver
E
TRIP IPE
PIN 5: . . . .White Wire Blue Stripe
UE S R
IR E BL NGE ST E B(-) Full-Duplex Transmitter
EW ORA RIP E
WHIT WIRE HITE ST STRIP
E
WHIT WIRE
W
E WHIT
E PIN 6: . . . .RESERVED - No Connection
E WIR
BLU
NGE
ORA
FIGURE 3-6 PINOUT OF IRI RS-485
6
NOTE: NO CONNECTION TO PIN 1 OR PIN 6. NET-WORK PORT

5
4
3
Install a modular plug (P/N 39204466 Plug, Modular)

2
1
using a hand crimping tool (P/N 39204458 Tool,

TOM
N BOT Hand Crimping) on the IRI end of the wire as de-
AB O
SE T
LEA
RE scribed in the FIGURE 3-4 and using FIGURE 3-5 for
the wiring guideline. Be careful to match color
WHITE WIRE BLUE STRIPE
WHITE WIRE ORANGE
codes and pin numbers as shown in FIGURE 3-5.
FIGURE 3-5 MODULAR PLUG CONNECTIONS
Refer to the installation site's Network manuals for prop-
FOR NETWORK WIRING
er mating and connections to the site's network port.
7
As an example, FIGURE 3-7 shows-the configuration of
three IRIs connected to a single Network set to operate
in full-duplex mode.
Pin 2 A(+)
J6
485
R1
A(+) Pin 2 A(+) Pin 4 B(-)
485 B(-) Pin 4 B(-) 485
INTELLISYS
A(+) Pin 3 A(+) CONTROLLER INTELLISYS
485
T* Pin 5 B(-) 485 CONTROLLER
B(-)
NETWORK IRI Pin 3 A(+)

COMPUTER
J7
485
R7
Pin 2 A(+) Pin 5 B(-)
Pin 4 B(-) 485
INTELLISYS
Pin 3 A(+) CONTROLLER
Pin 5 B(-) 485
IRI
IRI
FULL-DUPLEX
Pin 2 A(+)
Pin 4 T*
485
B(-) INTELLISYS
Pin 3 A(+) CONTROLLER FIGURE 3-9 FULL-DUPLEX TERMINATING RESISTOR
Pin 5 B(-) 485
ORIENTATION
IRI
T*-Terminating Resistor 3.4 TERMINATING RESISTORS

FIGURE 3-7 MULTIPLE IRI's CONFIGURED FOR
FULL-DUPLEX MODE The IRI is delivered with termination resistors already
installed. Under normal circumstances these termination
As an example of half-duplex configuration, FIGURE 3-8 resistors will work properly as shipped, however, if your
shows the configuration of three IRIs connected to a sin- configuration demands extra attention, the termination(s)
gle Network set to operate in haif-duplex mode. can be removed, as needed, by removing jumper(s) on
the IRI circuit board. Jumper J6 provides a 1K Ohm
resistor (R1) across A(+) and B(-) of pins 2 and 4 of the
FIGURE 3-8 MULTIPLE IRI's CONFIGURED FOR IRI's Network port. Jumper V provides a 1K Ohm resistor
HALF-DUPLEX MODE (R7) across A(+) and B(-) of pins 3 and 5 of the IRI's
Network port
A(+) Pin 2 A(+)

T
485
T* Pin 4 B(-)
T
485
The orientation of terminating resistors for a full-duplex
B(-) INTELLISYS configuration is shown in FIGURE 3-9. A terminating
CONTROLLER
resistor should be in place on the receiver of the last IRI
on the bus. A terminating resistor resides on the receiver
NETWORK IRI of the Network port side as well (refer to FIGURE 3-7).
COMPUTER
Pin 2 A(+)
T
Access may be gained to the termination jumpers by
Pin 4 B(-) 485
INTELLISYS
removing the four screws of the rear enclosure plate of
CONTROLLER the IRI, exposing the IRI circuit board. To remove the ter-
minating resistor from the A(+) and B(-) lines, remove
IRI
the appropriate jumper(s). FIGURE 3-10 on the next
page shows the location of the terminating jumpers.
Pin 2 A(+)
T
Pin 4 T*
485
B(-) INTELLISYS
CONTROLLER
IRI
T*-Terminating Resistor
8
FIGURE 3-10 LOCATION OF TERMINATING RESISTOR JUMPERS
Proper termination for a half-duplex configuration is 3.5.1 WALL ADAPTOR CONNECTIONS

shown in FIGURE 3-11 with a terminating resistor in
place at the transceiver of the last IRI on the bus. A ter- Insert the female plug, FIGURE 3-12, of the wall adaptor
mination resistor resides on the tranceiver of the power supply into the back jack of the IRI labeled "9-
Network port as well (refer to FIGURE 3-8). 18VDC". Next, connect the wall adaptor power supply to
the appropriate wall connector.
3.5 POWER SUPPLY CONNECTIONS
Connect the power supply according to the appropriate

instructions for the type power supply supplied with the
IRI.
INTELLISYS
Pin 2 A(+) CONTROLLER
J6
485
R1
Pin 4 B(-)
IRI
HALF-DUPLEX
FIGURE 3-11 HALF-DUPLEX TERMINATING FIGURE 3-12 EXTERNAL POWER SUPPLY

RESISTOR ORIENTATION FEMALE PLUG
9
3.5.2 CHASSIS MOUNT POWER SUPPLY
CONNECTIONS
FIGURE 3-13 may be used to locate 2 mounting holes for

the chassis mount power supply
2 x 0.13” (3.3mm) DIA.
FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE
10
FIGURE 3-14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS
With power disconnected from the power source, attach 3.6 POWER ON CONFIRMATION
the stripped ends of the female plug cable to the chassis
mount power supply. Attach the wire connected to the After all physical installation and wiring is complete,
outside of the female plug to "-V" on the chassis mount apply power to the external power supply, confirm the
power supply. Attach the wire connected to the inner tip "Power” LED is on.
of the female plug cable to "+V" on the chassis mount
power supply (Refer to schematic shown on FIGURE 3- If problems are encountered with any part of the IRI
14). operation, refer to Section 5.0 IRI TROUBLE SHOOT-
ING CHART.
Attach an 18 gauge wire between a chassis ground point
of the chassis and the chassis ground of the power sup-
ply, G.
With power disconnected from the power source, con- 4.0 OPERATION
nect the chassis mount power supply to the power
source connections. Attach an 18 gauge wire between This section of the manual describes the panel controls
VAC-NEUTRAL of the power source to the "N" connec- of the IRI, detailed instructions of how to use these con-
tion of the chassis mount power supply. Attach an 18 trols to setup the IRI, and commands for communicating
gauge wire between VAC-HOT of the power source to with the IRI.
the "L" connection of the chassis mount power supply.
The adjustment screw on the power supply is factory 4.1 OPERATOR PANEL LAYOUT
set. If an adjustment is necessary, adjust screw so that
12 Volt DC signal is measured on the output of the The IRI has one push button, four LED (light emitting
power supply between "+V" and "-V". diode) lamps and two seven-segment displays. The
push button is used for operator input, the LED's provide
Insert the female plug, FIGURE 3-12 , into the back jack continuous status information, and the display exhibits
of the IRI labeled "9-18VDC". the IRI address and set point information.
11
The following sections outline the function of the button To alter any of the set points, go into the set point mode
and the meaning of the LEDs. The display information is by performing a "long" depress on the push button. The
described in Section 4.1.7, SETTING UP THE IRI, where IRI will display a two character code showing which set
detailed instructions are provided for each IRI function. point the menu is on. To move through the set points,
perform a series of "short" depresses. To change one of
4.1.1 PUSH BUTTON the set points, select the set point to alter and perform a
"long" depress. The IRI will display the current value of
The push button on the IRI is a multi-functional input. It the set point. To alter a set point, perform a series of
allows the operator to enter the set point mode, move "short" depresses which will allow the user to move
within the set points, and alter set points. There are two through the choices for that particular set point. To enter
methods for using the push button, the "short" depress a particular choice for a set point, perform a "long"
and "long" depress. The "short" depress is defined as depress which will cause the display to flash the display
depressing the button for less than two seconds. In con- as a way to indicate acceptance of the set point, The IRI
trast, the "long" depress is defined as depressing the will then exit the set point mode and display the current
button for longer than two seconds. "Long" depresses address. The IRI will automatically exit the set point
are used to enter the menu structure, select set points to mode if the push button is not depressed within ten sec-
alter and accept new set points. "Short" depresses are onds. Note: When changing the address, the most signif-
used to cycle through the various set points and the icant digit (MSD) is changed first. To accept it, perform a
selections of each set point. long depress. The MSD will flash then the least signifi-
cant digit( LSD) can be changed. Perform a "long"
4.1.2 "POWER" LED depress to accept the new address.
This amber LED lights to indicate there is power sup- The following sections provide descriptions on all the set
plied to the IRI. points within the IRI. The letters within the brackets are
the two letter designations exhibited on the IRI display.
4.1.3 "NETWORK PORT" LED (1)
4.1.8 ADDRESS [Ad]
This LED flashes a green light whenever bytes are
received on the network port. The operator uses this set point to give the IRI and its
corresponding Intellisys controller a unique device
4.1.4 "INGERSOLL-RAND PORT" LED (2) address that the Network will use in order to communi-
cate with it. Addresses range from 0 to 255 (00 - FF
This LED flashes a green light whenever bytes are hex).
received on the Ingersoll-Rand port. Also, this LED will
light up red if the IRI does not receive status information 4.1.9 BAUD RATE [bl]
from the Intellisys controller after several status
requests. The baud rate for the Network port is set through this set
point. The user can select a 2400, 4800, 9600, or 19200
4.1.5 "SERVICE PORT" LED (3) baud rate.
This LED flashes a green light whenever bytes are 4.1.10 BAUD RATE [b3]
received on the service port.
The baud rate for the Service port is set through this set
4.1.6 TWO CHARACTER DISPLAY point. The user can select a 2400, 4800, 9600, or 19200
baud rate.
This multifunction display is used to show the device
address during normal operations. The display is also 4.1.11 COMMUNICATIONS MODE [CO]
used when setting parameters.
The communications mode for the Network port can
4.1.7 SETTING UP THE IRI either be RTU mode (8 data bits, no parity, two stop bits)
or ASCII mode (7 data bits, no parity, two stop bits).
Setting up the IRI is done by entering chosen values for Refer to Modicon Modbus Protocol Reference Guide (PI-
the IRI operating parameters, which are called set MBUS-300 Rev. E) for more information on Modbus
points. Section 6 displays a chart of all the IRI set points transmission modes.
and the range of values for each one.
12
4.1.12 CALL UP [Cu]
The form of the query is: (Hex)
IRI address = XX
This menu function is used to control the ICU function of
Function =03
the IRI. This function is only used in conjunction with
Starting Address Hi = XX
IntelliGuard. Consult the factory for further information.
Starting Address Lo = XX
"OF" = Call up Off. "on" = Call up On.
Number of points Hi = XX
Number of points Lo = XX
4.1.13 DISPLAY CHECK [dc]
Error check (CRC or LRC) = XX
This menu function will perform a display check by light-
The form of the response is: (Hex)
ing up the display with "88" and the IRI software version
IRI Address = XX
number. In addition, the LEDs cycle from green to red
Function =03
then off.
Byte Count = XX
Data 1Hi = XX
Data 1 Lo = XX
4.2 IRI COMMUNICATIONS
Data 2 Hi = XX
Data 2 Lo = XX
The IRI uses Modbus protocol to communicate with per-
sonal computers or Programmable Logic Controllers
(PLCs) over the Network port. The IRI only responds to
two Modbus commands, Read Holding Register (03)
Here is an example of a request to read offline pres-
and Preset Single Register (06) (See Modicon Modbus
sure (register 40112 and online pressure (register
Protocol Reference Guide, PI-MBUS-300 Rev. E, for
40113 from IRI address 22(Hex) using RTU mode:
more details on Modbus). There are several types of
Intellisys controllers with each having its own unique set
points and sensors. All the values are stored within reg-
isters in the controllers. The register listings for each
IRI address =22
Intellisys controller are in section 4.3.
Function =03
Starting Address Hi =00
Starting Address Lo =6F
4.2.1 MODBUS READ COMMAND
Number of points Hi =00
Number of points Lo =02
To read the registers from an Intellisys controller, a Read
Error check (CRC hi) =F3
Holding Registers command (03) needs to be sent to the
Error check (CRC lo) =45
IRI. A maximum of 32 registers can be read at one time.
The formats for the query and response are as follows:
IRI Address =22
Function =03
Byte Count =04
Data 1 Hi =00
Data 1 Lo =5F
Data 2 Hi =00
Data 2 Lo =55
Error check (CRC hi) =18
Error check (CRC lo) =DC
13
4.2.2 MODBUS WRITE COMMAND
To write to the registers in an Intellisys controller, a Preset

Single Register command (06) needs to be sent to the IRI.
Note: Writing to registers can only be executed when the
compressor is stopped. The formats for the query and
response are as follows:

IRI address = XX
Function =06
Starting Address Hi = XX
Starting Address Lo = XX
Number of points Hi = XX
Number of points Lo = XX

IRI Address = XX
Function =06
Byte Count = XX
Data 1 Hi = XX
Data 1 Lo = XX
Data 2 Hi = XX
Data 2 Lo = XX
Here is an example to set offline pressure (register

40112 to 95 through IRI address 22(Hex) using RTU
mode:

IRI address =22
Function =06
Data Hi =00
Data Lo =5F
Error check (CRC hi) =FE
Error check (CRC lo) =BC

IRI Address =22
Function =06
Data 2 Hi =00
Data 2 Lo =5F
Error check (CRC hi) =FE
Error check (CRC lo) =BC
14
4.3 REGISTER LISTING
The following sections contain register definitions for the various Ingersoll-Rand Intellisys Controllers.
4.3.1 SSR CONTROLLER
Register Variable Read/ Range Notes

(40XXX) Write
001 Status/Control R/W See FIGURE 4-2

003 Discharge Pressure R
004 Sump Pressure R
005 Inlet Vacuum R Divide Value by 10
006 Coolant Temperature R
007 Airend Temperature R
008 Discharge Temperature R
009 Low Ambient Coolant Temp. R Low Ambient Option
064 Total Hours (hours) R
065 Loaded Hours (hours) R
096 Language Selection R See FIGURE 4-3
097 Units of Measure R See FIGURE 4-3
098 Rated Pressure R
099 Rated Horse Power R See FIGURE 4-3
112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Display Timer (seconds) R/W 10-600
115 Star-Delta Time (seconds) R
116 Auto Start/Stop (AS/S) Time (minutes) R/W 2-60 No Write if AS/S is off
117 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1=On
118 Sequence Control On/Off R 0 or 1 0=Off, 1=On
119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
120 Mod Only On/Off R/W 0 or 1 0=Off, 1 =On
121 Power Out Restart Option
(PORO)On/Off R 0 or 1 0=Off, 1=On
122 PORO Time (seconds) R/W 10-120 No Write if PORO is off
123 Load Delay Time (seconds) R/W 0-60
124 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option
125 Unloaded Stop Time R/W 10-30
255 Warning Code R See FIGURE 4-5
256-270 Alarm Code History R See FIGURE 4-5
272-286 Inlet Vacuum Alarm History R
288-302 Sump Preisure Alarm History R
304-318 Dischage Pressure Alarm History R
320-334 Coolant Temperature Alarm History R
336-350 Airend Temperature Alarm History R
352-366 Discharge Temperature Alarm
History R
368-382 Low Ambient Coolant Temp. History R Low Ambient Option
8-8 Run Hours Alarm History R
400-414 Load Hours Alarm History R
512-526 Status Alarm History R See FIGURE 4-4
999 IRI Version Number R Reads from IRI only
FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE
15
Bit 0: Host/Local (R/W) Bit 6: Alarm (R)
0 = Local 0 = No Alarms
1 = Host 1 = Alarms
Bit 1: Run/Stop (R/W) Bit 7: Warning (R)
0 = Stop 0 = No Warnings
1 = Run 1 = Warnings
Bit 2: Load/Unload (R/W) Bit 8: On/Off Line Mode (R)
0 = Unload 0 = Not in On/Off Line Mode
1 = Load 1 = On/Off Line Mode
Bit 3: Modulating (R) Bit 9: Mod/ACS or Mod Only (R)
0 = Not Modulating 0 = Not in Mod/ASC Mode
1 = Modulating 1 = Mod/ASC Mode
Bit 4: Unused Bits 10-12: Unused
Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)
0 = Not Stopped in Auto Restart 001 = SSR controller
1 = Stopped in Auto Restart
FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Languane Register 097: Units of Measure

0 = English 0 = °F and PSI
1 = Spanish 1 = °C and PSI
2 = French 2 = °C and Bar
3 = Portuguese 3 = °C and kPa
4 = °C and kg/cm2
Register 99: Rated Horse Power
0 = 50 6 = 200
1 = 60 7 = 250
2 = 75 8 = 300
3 = 100 9 = 350
4 = 125 10 = 400
5 = 150 11 = 450
FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)

0 = Stop 0 = Not Stopped in Auto Restart
1 = Run 1= Stopped in Auto Restart
Bit 1: On/Off Line Mode (R) Bit 5: Unused
0 = Not in On/Off Line Mode
1 = On/Off Line Mode
Bit 2: MOD/ACS Mode (R) Bit 6: Unused
0 = Not in Mod/ACS Mode
1 = Mod/ACS Mode
Bit 3: Load/Unload (R) Bit 7: Unused
0 = Unload
1 = Load
FIGURE 4-4 INTELLISYS SSR CONTROLLER STATUS ALARM HISTORY

16
Code Description
01 Sensor Failure 1AVPT

02 Sensor Failure 3APT
04 Sensor Failure P4 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
12 Sensor Failure 3CTT (Optional)
13 Sensor Failure T5 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 Door Open (Starter)
21 Stepper Limit Switch
22 Check Motor Rotation
23 Check Inlet Control System
25 Remote Stop Failure
26 Remote Start Failure
27 Check Inlet Control
28 Low Unload Sump Pressure
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 1AVPT Sensor Error (Calibration)
37 Memory Fault
FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES
17
4.3.2 SSR SG CONTROLLER

(40XXX) Write

004 Sump Pressure R
005 Inlet Vacuum R Divided by 10
009 Low Ambient Coolant Temp. R Low Ambient Option
010 Separator Pressure Drop R
011 Coolant Pressure R Spare Pressure Input #4 if
no coolant pressure option
012 Dry Side Sump Pressure R Spare Pressure Input #5 if

no separator delta-p
sensor option
013 Spare Pressure Input 6 R
016 Spare Temperature Input 5 R
064 Total Hours (hours) R 0-9999 Less Than 10000
065 Loaded Hours (hours) R 0-9999 Less Than 10000
066 Ten Thousand Total Hours R Multiply by 10000
067 Ten Thousand Loaded Hours R Multiply by 10000
096 Language Selection R 0-11 See FIGURE 4-8
097 Units of Measure R 0-4 See FIGURE 4-8
099 Rated Horse Power/Kilowatt R 0 - 21 See FIGURE 4-8
100 Starter Type R 0-4 See FIGURE 4-8
101 Service Level R 0 or 1 0=Level 1, 1 =Level 2
102 Service Type R 0 or 1 0=Hours, 1 =Months
103 Service Interval R 0-3 3, 6, 9, or 12 months
104 Coolant Pressure Sensor R 0 or 1 0=Off, 1 =On
114 Mode of Operation R/W 0-2 See FIGURE 4-8
115 Star-Delta Time (seconds) R 5-20
116 Auto Start/Stop (AS/S) Time (minutes) R/W 2-60 No Write if AS/S is off
117 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1 =On
118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On
119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On
120 Solenoid Delta-P R 0 or 1 0=Off, 1 =On
121 Power Out Restart Option (PORO)On/Off R 0 or 1
123 Auto Start/Stop Delay Time (seconds) R/W 0-60
125 Unloaded Stop Time R/W 10-30
126 Low Ambient Option On/Off R 0 or 1 0=Off, 1 =On
127 Contrast R 0-10
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)
18
(40XXX) write
128 Lead/Lag R/W 0 or 1 0=Off, 1 =On

129 Lag Offset R/W 0-10
130 Max Modulation Pressure R/W (Online+10) -
(Offline + 7)
131 Lead/Lag Cycle Length (Hours) R/W 0-750
132 Scheduled Start (Hour) R/W 0-23
133 Scheduled Start (Minute) R/W 0-59
134 Scheduled Stop (Hour) R/W 0-23
135 Scheduled Stop (Minute) R/W 0-59
136 Modbus Protocol R 0 or 1 0=Off, 1 =On
137 Modbus Address R 1-247
138 High Dust Filter R 0 or 1 0=Off, 1 =On
139 Integral Sequencing Lead R/W 0-3 0=Off, 1 =On, 2=Always,
3=Never
140 Integral Sequencing Address R/W 1-4
141 Integral Sequencing Total R/W 2-4
142 Integral Sequencing Load Delay R/W 10-60
143 Integral Sequencing Lead Change (Hours) R/W 0-750
144 Integral Sequencing Lead Change - Day R/W 0-9 See FIGURE 4-8
145 Integral Sequencing Lead Change - Hour R/W 0-23
146 Integral Sequencing Lead Change - Min R/W 0-45 Steps of 0, 15, 30, 45
147 Separator Delta-P Sensor R 0 or 1 0=Off, 1 =On
250 Options R See FIGURE 4-8
251 Unloaded Inlet Vacuum R
252 Software Part Number - Most Significant R High Digits
253 Software Part Number - Least Significant R Low Digits
254 Software Version Number R
288-302 Sump Pressure Alarm History R
304-318 Discharge Pressure Alarm History R
352-366 Discharge Temperature Alarm History R
368-382 Low Ambient Coolant Temp. History R Low Ambient Option
384-398 Total Hours Alarm History R Less Than 10000 Hours
400-414 10000 Total Hours Alarm History R Multiply by 10000
416-430 Loaded Hours Alarm History R Less Than 10000 Hours
432-446 10000 Loaded Hours Alarm History R Multiply by 10000
448-462 Unloaded Inlet Vacuum Alarm History R
464-478 Coolant Pressure Alarm History R
480-494 Dry Side Sump Pressure Alarm History R
528-542 Real Time Clock Alarm History - Hours R
544-558 Real Time Clock Alarm History - Minutes R
560-574 Real Time Clock Alarm History - Month R
576-590 Real Time Clock Alarm History - Date R
592-606 Real Time Clock Alarm History - Year R
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE
19
1 = Host 1 = Alarms


0 = Not Modulating 0 = Not in Mod/ASC Mode
1 = Modulating 1 = Mod/ASC Mode
FIGURE 4-7 INTELLISYS SSR SG CONTROLLER REGISTER 01-STATUS/CONTROL
20
Register 096: Language Register 097: Units of Measure
0 = English 6 = German 0 = °F and PSI
1 = Spanish 7 = Danish 1 = °C and PSI
2 = Portuguese 8 = Norwegian 2 = °C and Bar
3 = French 9 = Swedish 3 = °C and kPa
4 = Italian 10 = Finnish 4 = °C and kg/cm2
5 = Dutch 11 = Turkish
Register 99: Rated Horse Power/Kilowatt
0 = 50hp 8 = 300hp 15 = 110kw

1 = 60hp 9 = 350hp 16 = 132kw
2 = 75hp 10 = 400hp 17 = 150kw
3 = 100hp 11 = 450hp 18 = 200kw
4 = 125hp 12 = 500hp 19 = 250kw
5 = 150hp 13 = 75kw 20 =300kw
6 = 200hp 14 = 90kw 21 = 250kw
7 = 250hp
Register 100: Starter Type Register 114: Mode of

Operation
0 = Star-Delta 0 = MOD/ACS
1 = Full Voltage 1 = On/Off Line
2 = Remote Star-Delta 2 = Modulation Only
3 = Remote Full Voltage
4 = Soft Starter
Register 144: Integral Sequencing Lead Change - Day
0= Sunday 4 = Thursday 7 = Daily

1 = Monday 5 = Friday 8 = Weekdays
2 = Tuesday 6 = Saturday 9 = Weekends
3 = Wednesday
Register 250: Options

Bit 0: Power Out Restart and Scheduled Start/Stop
0 = Off
1 = On
FIGURE 4-8 INTELLISYS SSR SG CONTROLLER REGISTER CODES
21
1 = Run 1 = Stopped in Auto Restart
0 = Not in Mod/ACS Mode
1 = Mod/ACS Mode
0 = Unload
1 = Load
FIGURE 4-9 INTELLISYS SSR SG CONTROLLER STATUS ALARM HISTORY
22
Code Description

04 Sensor Failure 5CPT (Optional)
05 Sensor Failure 6APT (Optional)
12 Sensor Failure 3CTT (Optional)
17 Starter Fault
20 Control Power Loss
21 Stepper Limit Switch
23 Check Inlet Control System
27 Check Inlet Control
28 Low Unload Sump Pressure
32 Emergency Stop
36 1AVPT Sensor Error (Calibration)
37 Memory Fault
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm - Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Line/Sump Differential
44 Communication Failure 1
48 Low Coolant Pressure
FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES
23
4.3.3 SE 15-100 HP CONTROLLER

(40XXX) Write

004 Sump Pressure R
098 Rating Indicator R
099 Starter Type R See FIGURE 4-13
100 Star-Delta Timer (seconds) R
101 Contrast R
102 Modulation On/Off R/W 0 or 1 0=Off 1=On
112 Offline Pressure R/W 75 - (rated+3)
113 Online Pressure R/W 65-(offline-10)
116 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1 =On
117 Auto Start/Stop Time (minutes) R/W 2-20 No Write if AS/S is off
120 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1 =On
123 Lead/Lag On/Off R/W 0 or 1 0=Off 1=On
124 Lag Offset R/W 0-10
125 Low Ambient On/Off R/W 0 or 1 0=Off 1=On
252 Software Part Number High Word R
253 Software Part Number Low Word R
320-334 Separator Pressure Alarm History R
FIGURE 4-11 INTELLISYS SE 15-100 HP CONTROLLER REGISTER STRUCTURE
24
1 = Host 1 = Alarms



0 = Not Modulating 0 = Not in Mod/ASC or Mode
1 = Modulating 1 = Mod/ASC or Mod Mode
Bit 4: Sump Pressure (R/W) Bits 10-12: Unused

1 = Get Sump Pressure
0 = Not Stopped in Auto Restart 010 = SE controller
FIGURE 4-12 INTELLISYS SE 15-100HP CONTROLLER REGISTER 01-STATUS/CONTROL

0 = English 0 =°C and Bar
1 = Spanish 1 =°C and PSI
2 = French 2 =°C and kPa
3 = Portuguese 3 =°F and PSI
4 =°C and kg/cm2
Register 099: Starter Type Register 114: Mode of

Operation
0 = Full Voltage 0 = MOD/ACS
1 = Star-Delta 1 = Modulation Only
2 = No Starter 2 = On/Off Line
FIGURE 4-13 INTELLISYS SE 15-100HP CONTROLLER REGISTER CODES



0 = Not Modulating
1 = Modulating

0 = Unload
1 = Load
FIGURE 4-14 INTELLISYS SE 15-100HP CONTROLLER STATUS ALARM HISTORY
25
Code Description
01 Pressure Sensor Failure

02 Temperature Sensor Failure 1
04 Starter Fault
05 Motor Overload
06 Reverse Rotation
09 Calibration Error
10 High Airend Discharge Temperature
12 High Pressure
15 Separator Element
18 Emergency Stop
19 Low Sump Pressure
20 Memory Fault
21 Low Unloaded Sump Pressure
FIGURE 4-15 INTELLISYS SE 15-100HP CONTROLLER ALARM & WARNING CODES
26
4.3.4 SIERRA 50-100 HP CONTROLLER

(40XXX) Write

004 Package Discharge Temp. R
005 Bearing Oil Temp. R
006 2nd Stage Inlet Temp. R
007 2nd State Discharge Temp. R
008 1st Stage Discharge Temp. R
100 Star-Delta Timer (seconds) R
101 Contrast R
112 Off line Pressure R/W 75 - (rated+3)
113 Online Pressure R/W 65-(offline-10)
115 Auto Start/Stop On/Off R 0 or 1 0=Off, 1 =On
117 Condensate Switch On/Off R 0 or 1 0=Off, 1=On
120 PORO On/Off R 0 or 1 0=Off, 1=On
123 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag
124 Lag Offset R/W 0-45 psi
125 Condensate Discharge Time (seconds) R/W 2-10
126 Condensate Interval Time (seconds) R/W 90-270
252 Part Number R High 16-bits
253 Part Number R Lower 16-bits
254 Software Version R
288-302 Package Disch. Temp. Alarm History R
304-318 Bearing Oil Temp. Alarm History R
320-334 2nd Stage Inlet Temp. Alarm History R
336-350 2nd Stage Disch. Temp. Alarm History R
352-366 1st Stage Disch. Temp. Alarm History R
FIGURE 4-16 INTELLISYS SIERRA 50-100HP CONTROLLER REGISTER STRUCTURE
27
1 = Host 1 = Alarms
Bit 3: Unused Bit 9: Unused
Bit 4: Sump Pressure (R/W) Bits 10-12: Unused
0 = Not Stopped in Auto Restart 110 = Sierra SE controller
FIGURE 4-17 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER 01-STATUS/CONTROL

0 = English 0 = °C and Bar
2 = French 2 = °C and kPa
3 = Portuguese 3 = °F and PSI
4 = °C and kg/cm2
Register 099: Starter Type
0 = Full Voltage
1 = Star-Delta
2 = No Starter
FIGURE 4-18 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER CODES

Bit 1: OnlOff Line Mode (R) Bit 5: Unused
0 = Unload
1 = Load
FIGURE 4-19 INTELLISYS SIERRA 50-100 HP CONTROLLER STATUS ALARM HISTORY
28
Code Description

02 Package Disch. Temp. Sensor Failure
03 Bearing Oil Temp. Sensor Failure
04 Starter Fault
05 Motor Overload
06 2nd Stage Inlet Temp. Sensor Failure
10 2nd Stage Disch. Temp. Sensor Failure
11 1st Stage Disch. Temp. Sensor Failure
12 High Pressure
13 Oil Pressure Switch
14 Condensate Level
15 High Package Disch. Temp.
17 High Bearing Oil Temp.
18 Emergency Stop
19 High 2nd Stage Inlet Temp.
20 Memory Fault
21 High 1st Stage Disch. Temp.
22 High 2nd Stage Disch. Temp.
FIGURE 4-20 INTELLISYS SIERRA 50-100HP CONTROLLER ALARM & WARNING CODES
29
4.3.5 SIERRA 100-200 HP CONTROLLER

(40XXX) Write

004 2nd Stage Inlet Pressure R
005 2nd Stage Discharge Pressure R
006 Inlet Vacuum R
007 Oil Filter In Pressure R
008 Bearing Oil Pressure R
009 1 st Staqe Discharge Temp. R
010 1st Stage lnlet Temp. R
011 2nd Stage Discharge Temp. R
013 Packaqe Discharge Temp. R
064 Running Hours (<10,000 hours) R
065 Ten Thousand Running Hours R Multiply value by 10,000
066 Load Hours (<10,000 hours) R
067 Ten Thousand Load Hours R Multiply value by 10,000
098 Ratinq Pressure R
115 Condensate Time (seconds) R/W 90-270
116 Start-Delta Time (seconds) R 10-20
118 Max. 1st Stage Temperature R/W 310-410
119 Max. 2nd Stage Temperature R/W Variable Refer to Sierra's Manual
121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=Cn
125 Condensate Level On/Off R 0 or 1 0=Off, 1=On
126 Water Unit Yes/No R 0 or 1 0=No, 1=Yes
288-302 2nd Stage Inlet Pressure Alarm History R
304-318 2nd Stage Discharge Press. Alarm History R
320-334 Package Discharge Press. Alarm History R
336-350 Oil Filter In Pressure Alarm History R
352-366 Bearing Oil Pressure Alarm History R
368-382 1st Stage Discharge Temp Alarm History R
384-398 2nd Stage Inlet Temp Alarm History R
400-414 2nd Stage Discharge Temp Alarm History R
512-526 Bearing Oil Temp Alarm History R
528-542 Package Discharge Air Temp Alarm History R
560-574 Run Hours, Ten Thosand, Alarm History R
592-606 Load Hours, Ten Thousand, Alarm History R
FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE
30
1 = Host 1 = Alarms

Bit 3: Unused Bit 9:Unused
0 = Not Stopped in Auto Restart 100 = Sierra controller
FIGURE 4-22 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES

2 = Portuguese 2 = °C and Bar
3 = °C and kPa
4 = °C and kg/cm2
FIGURE 4-23 INTELLISYS SIERRA 100-200 HP CONTROLLER REGISTER CODES

0 = Unload
1 = Load
FIGURE 4-24 INTELLISYS SIERRA 100-200 HP CONTROLLER STATUS ALARM HISTORY
31
Code Description

05 Sensor Failure 5OPT
12 Sensor Failure 5OTT
17 Starter Fault
20 High 1st Stage Discharge Temp.
21 High 2nd Stage Discharge Temp.
23 High I/C Air Temp,
24 Unused
27 High Vacuum
28 High Loaded Vacuum
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
34 High I/C Pressure (Unloaded)
36 High 2nd Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
FIGURE 4-25 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES
32
4.3.6 SIERRA 125-400 HP SG CONTROLLER

(40XXX) Write

004 2nd Stage Inlet Pressure R
005 2nd Stage Discharge Pressure R
006 Inlet Vacuum R Value Divided by 10
009 2nd Stage Inlet Temp R
014 P6 Spare Pressure Input R 0-1023 0 volts = 0, 5 volts = 1023
065 Ten Thousand Running Hours R Multiply value by 10, 000
093 Service Level R 0 or 1 0=Level 1, 1=Level 2
094 Service Type R 0 or 1 0=Hours, 1=Months
098 Rating Pressure R
100 Power Type R 0-1 0=50 Hz, 1=60 Hz
114 Condensate Release Time (seconds) R/W 2-10
115 Condensate Inteval Time (seconds) R/W 90-270
118 Max. 1st Stage Temperature R/W 310-410
119 Max. 2nd Stage Temperature R/W Variable Refer to Sierra’s Manual
121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On
128 Lag Offset R/W 0 - 45 psi
129 Contrast R 0-10
131 Scheduled Start (Hours) R/W 0-23
132 Scheduled Start (Minutes) R/W 0-59
133 Scheduled Stop (Hours) R/W 0-23
134 Scheduled Stop (Minutes) R/W 0-59
135 Real Time Hours R 0-23
136 Real Time Minutes R 0-59
137 Month of Year R 1-12
138 Day of Month R 1-31
139 Year R 0-99
FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE (CONTINUED)
33
(40XXX) Write
140 Integral Sequencing Lead R/W 0-3 0=Off, 1=On, 2=Always,

3=Never
141 Integral Sequencing Total R/W 2-4
142 Integral Sequencing Address R/W 1-4
143 Integral Sequencing Load Delay (Seconds) R/W 10-60
144 Integral Sequencing Lead Change (Hours) R/W 0-750
145 Integral Sequencing Lead Change - Day R/W 0-9 See FIGURE 4-28
146 Integral Sequencing Lead Change - Hour R/W 0-23
147 Integral Sequencing Lead Change - Min R/W 0-45 Steps of 0, 15, 30, 45
288-302 2nd Stage Inlet Pressure Alarm History R
304-318 2nd Stage Discharge Press. Alarm History R
384-398 2nd Stage Inlet Temp Alarm History R
608-622 Status Alarm History R SEE FIGURE 4-29
FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE
34
1 = Host 1 = Alarms
FIGURE 4-27 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER 01- STATUS/CONTROL

Register 099: Starter Type Register 145: Integral Seq. Lead Change - Day
0 = Star-Delta 0 = Sunday 4 = Thursday 7 = Daily
1 = Full Voltage 1 = Monday 5 = Friday 8 =Weekdays
2 = Remote Star-Delta 2 = Tuesday 6 = Saturday 9 = Weekends
3 = Remote Full Voltage 3 = Wednesday
4 = Soft Starter
FIGURE 4-28 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER CODES

1 =Run 1= Stopped in Auto Restart
0 = Unload
1= Load
FIGURE 4-29 INTELLISYS SIERRA 125-400HP SG CONTROLLER STATUS ALARM
35
Code Description

17 Starter Fault
20 High 1st Stage Discharge Temp.
21 High 2nd Stage Discharge Temp.
23 High I/C Air Temp.
24 2nd Stage Over Ratio
27 High Vacuum
28 High Loaded Vacuum
32 Emergency Stop
33 Change Inlet Filter/Inlet Restriction
36 High 2nd Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
40 Auxiliary 1
41 Auxiliary 2
42 Service Required
43 100 Hours To Service
44 14 Days To Service
45 Alarm Service Required
46 No Control Power
47 Invalid Calibration
FIGURE 4-30 INTELLISYS SIERRA 125-400HP SG CONTROLLER ALARM/WARNING

CODES
36
4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER

(40XXX) Write

003 Package Discharge Pressure R
004 Airend Inlet Pressure R Value Divided by 10
005 Airend Discharge Pressure R
009 Airend Inlet Temp. R
011 Airend Discharge Temp. R
065 Ten Thousand Running Hours R Multiply value by 10,000
098 Rating Pressure R
099 Starter Type R 0-4
114 Condensate Release Time (seconds) R/W 2-10
115 Condensate Inteval Time (seconds) R/W 90-270
119 Max. Airend Temperature R/W 328-428
121 Aut Start/Stop On/Off R 0 or 1 0=Off, 1=On
122 PORO On/Off R 0 or1 0=Off, 1=On
123 Remote Start/Stop OR/Off R 0 or 1 0=Off, 1=On
128 Lag Offset R/W 0-45 psi
129 Contrast R 0-10
131 Scheduled Start (Hours) R/W 0-23
132 Scheduled Start (Minutes) R/W 0-59
133 Scheduled Stop (Hours) R/W 0-23
134 Scheduled Stop (Minutes) R/W 0-59
135 Real Time Hours R 0-2
136 Real Time Minutes R 0-59
137 Month of Year R 1-12
138 Day of Month R 1-31
139 Year R 0-99
FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER

REGISTER STRUCTURE (CONTINUED)
37
(40XXX) Write

288-302 Airend Inlet Pressure Alarm History R
304-318 Airend Discharge Press. Alarm History R
384-398 Airend Inlet Ternp Alarm History R
400-414 Airend Discharge Temp Alarm History R
999 IRI Version Number R Reads from IRI Only
FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER

REGISTER STRUCTURE
38
1 = Host 1 = Alarms

REGISTER 01-STATUS/CONTROL

0 = English 0 = °C and Bar
1 = Spanish 1 =°C and PSI
2 = French 2 = °C and kPa
3 = Portuguese 3 = °F and PSI
4 = °C and kg/cm2
Register 099: Starter Type
0 = Full Voltage
1 = Star-Delta
2 = No Starter

REGISTER CODES


0 = Unload
1 = Load

STATUS ALARM HISTORY
39
Code Description

05 Sensor Failure 5OPT (Warn)
10 Sensor Failure 3ATT (Warn)
13 Sensor Failure 7ATT (Warn)
17 Starter Fault
21 High Airend Discharge Temp.
23 Hi I/C Air Temp.
32 Emergency Stop
35 Change Oil Filter (Warn)
36 Airend Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
FIGURE 4-35 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SGCONTROLLER

ALARM/WARNING CODES
40
4.3.8 RECIP CONTROLLER

(40XXX) Write

003 1st Stage Discharge Pressure R
005 Air Filter Pressure Drop R
006 Frame Oil Pressure R
007 Package Water In Pressure R
008 Package Water Out Pressure R
009 Pressure AA R
010 Pressure BB R
013 Frame Oil Temperature R
014 Package Water In Temp. R
015 2nd Stage Air In Temp. R
016 1st Stage Out Temp. R
017 2nd Stage Water Out Temp. R
018 Unused R
064 Run 10,000 Hours R
065 Run Hours (<10,000) R
066 Load 10,000 Hours R
067 Load Hours (<10,000) R
068 Load 75% 10,000 Hours R
069 Load 75% Hours (<10,000) R
070 Load 50% 10,000 Hours R
071 Load 50% Hours (<10,000) R
072 Load 25% 10,000 Hours R
073 Load 25% Hours (<10,000) R
074 Unload 10,000 Hours R
075 Unoad Hours (<10,000) R
097 Recip Type R See FIGURE 4-38
098 Regulation Type R See FIGURE 4-38
112 Offline Pressure R/W 30 - rated rated=rated pressure
113 Online Pressure R/W 20-(offline-10) offline=offline pressure
114 Data View Time R/W 10-600
115 Load Delay Time R/W 15-60
116 Star-Delta Time R 3-19 Star-Delta Units Only
117 Auto Start/Stop Time R/W 10-180
118 Remote Start/Stop R 0 or 1 0=Off, 1 =On
119 Sequence Control R 0 or 1 0=Off, 1=On
120 1st Stage Discharge Temp. (max) R/W 150-500
121 2nd Stage Discharge Temp, (max) R/W 150-500
122 Frame Oil Temp. (Max) R/W 120-210
123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1 =Yes
124 Packaqe Water In Temp. (Min) R/W 25-45
125 Packaqe Water In Temp. Shutdown R 0 or 1 0=No, 1 =Yes
126 Package Water In Temp. (Max) R/W 50-150
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)
41
(40XXX) Write
127 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes

128 2nd Stage Air In Temp. (Max) R/W 80-160
129 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1 =Yes
130 1 st Stage Water Out Temp. (Max) R/W 80-155
131 1 st Stage Water Out Temp. Shutdown R 0 or 1 0=No, 1=Yes
132 2nd Stage Water Out Temp. (Max) R/W 80-155
133 2nd Stage Water Out Temp Shutdown R 0 or 1 0=No, 1 =Yes
134 Package Discharge Pressure (Max) R/W 30-X X=rated + 10% of rated
135 Package Discharge Press. Shutdown R 0 or 1 0=No, 1 =Yes
136 Air Filter Pressure Drop (Max) R/W .2-1.0
137 Frame Oil Pressure (Min) R/W 8-60
138 Package Water In Pressure (Max) R/W 50-76
139 Package Water In Press. Shutdown R 0 or 1 0=No, 1=Yes
140 Package Water In Pressure (Min) R/W 6-40
141 Package Water In Press. Shutdown R 0 or 1 0=No. 1 =Yes
142 Package Water Pressure Loss (Min) R/W 0-30
143 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1 =Yes
144 Pressure AA (Min) R/W 0-200
145 Pressure AA Shutdown R 0 or 1 0=No, 1 =Yes
146 Pressure BB (Max) R/W 0-200
147 Pressure BB Shutdown R 0 or 1 0=No, 1 =Yes
148 Lubricator Failure Shutdown R 0 or 1 0=No, 1 =Yes
149 Intercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes
150 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes
151 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1 =Yes
152 Frame Oil Level Shutdown R 0 or 1 0=No, 1 =Yes
153 Switch AA Shutdown R 0 or 1 0=No, 1 =Yes
154 Switch BB Shutdown R 0 or 1 0=No, 1 =Yes
155 Condensate Time R/W 5-60
157 PORO Time R/W 10-120
272-286 1st Stage Disch. Press. Alarm History R
304-318 Air Filter Press. Drop Alarm History R
320-334 Frame Oil Press. Alarm History R
336-350 Package Water In Press Alarm History R
352-366 Package Water Out Press Alarm Hist. R
368-382 Pressure AA Alarm History R
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)
42
(40XXX) Write
384-398 Pressure BB Alarm History R

432-446 Frame Oil Temp. Alarm History R
448-462 Package Water In Temp. Alarm Hist. R
464-478 2nd Stage Air In Temp. Alarm History R
480-494 1st Stage Water Out Temp Alarm Hist. R
496-510 2nd Stage Water Out Temp Alarm Hist. R
512-526 Run Hours >10,000 Alarm History R
528-542 Run Hours <10,000 Alarm History R
544-558 100% Load Hours >10,000 Alarm Hist. R
560-574 100% Load Hours <10,000 Alarm Hist. R
672-686 Unload Hours >10,000 Alarm Hist. R
688-702 Unload Hours <10,000 Alarm Hist. R
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)
43
1 = Host 1 = Alarms
Bit 2: Load/Unload (R/W) Bit 8: Constant Speed Mode (R)
0 = Unload 0 = Not in Const. Speed Mode
1 = Load 1 = Constant Speed Mode
Bits 3-4: Load Level (R/W) Bit 9: Auto/Dual Mode (R)
00 = 25% 0 = Not in Auto/Dual Mode
01 = 50% 1 = Auto/Dual Mode
10 = 75%
11 = 100%
Bit 5: Stopped in Auto Restart (R) Bits 10-12: Unused
0 = Not Stopped in Auto Restart Bits 13-15: Unit Type (R)
1 = Stopped in Auto Restart 111 = Recip controller
FIGURE 4-37 INTELLISYS RECIP CONTROLLER REGISTER 01-STATUS/CONTROL
Register 097: Recip Type Register 098: Regulation Type

1 = LLE 0 = 2 step
2 = XLE 1 = 3 step
3 = PHE 2 = 5 step (4 output)
3 = 5 step (3 output)
FIGURE 4-38 INTELLISYS RECIP CONTROLLER REGISTER CODES

Bit 1: Constant Speed Mode (R) Bits 5-6: Load Level
0 = Not inConstant Speed Mode 00 = 25% Load
1 = Constant Speed Mode 01 = 50% Load
Bit 2: Auto Dual Mode (R) 10 = 75% Load
0 = Not in Auto Dual Mode 11 = 100% Load
1 = Auto Dual Mode
0 = Unload
1 = Load
FIGURE 4-39 INTELLISYS RECIP CONTROLLER STATUS ALARM HISTORY
44
Code Description
01 1st Stage Disch. Press. Sensor Failure

02 Package Disch. Press. Sensor Failure
03 Air Filter Press. Drop Sensor Failure
04 Frame Oil Press. Sensor Failure
05 Pkg. Water In Press. Sensor Failure
06 Pkg. Water Out Press. Sensor Failure
07 Pressure AA Sensor Failure
08 Pressure BB Sensor Failure
19 Frame Oil Temp. Sensor Failure
20 Pkg. ater In Temp. Sensor Failure
21 2nd Stage Air In Temp. Sensor Failure
22 1st Stg. Wtr. Out Temp. Sensor Failure
23 2nd Stg. Wtr. Out Temp. Sensor Failure
33 Emergency Stop
34 Starter Fault
35 Main Motor Overload
36 Motor Not Synchronized
37 Lubricator Failure
38 Intercooler Condensate
39 Aftercooler Condensate
40 Lubricator Oil
41 Frame Oil
42 Switch AA
43 Switch BB
46 1st Stage Discharge Temp.
47 2nd Stage Discharge Temp.
48 Frame Oil Temp.
49 Package Water In Temp. (Low)
50 Package Water In Temp. (High).
51 2nd Stage Air In Temp.
52 1st Stage Water Out Temp.
53 2nd Stage Water Out Temp.
61 Package Discharge Pressure
62 Air Filter Pressure Drop
63 Frame Oil Pressure
64 Package Water In Pressure (Low)
65 Package Water In Pressure (High)
66 Package Water Pressure Loss
67 Pressure AA
68 Pressure BB
77 High Disch. Press. caused by host
FIGURE 4-40 INTELLISYS RECIP CONTROLLER ALARM & WARNING CODES
45
4.3.9 RECIP SG CONTROLLER

(40XXX) Write

003 Oil Pressure R
004 Water In Pressure R
005 1 Water Out Pressure R
008 2nd Stage Discharge Pressure R 3 Stage Units Only
009 Suction Pressure R Booster Units Only
010 Inlet Vacuum R Air Filter Press Drop Option
011 Oil Temperature R
012 Water In Temperature R
013 2nd Stage Inlet Tem2erature R
014 3rd Stage Inlet Temperature R 3 Stage Units Only
015 Package Discharge Temperature R
016 1st Stage Discharge Temperature R
017 2nd Stage Discharge Temperature R
018 3rd Stage Discharge Temperature R 3 Stage Units Only
066 100% Loaded Hours (hours) R 0-9999 Less Than 10000
067 Ten Thousand 100% Loaded Hours R Multiply by 10000
098 Recip Type R 0-5 See FIGURE 4-43
100 Sensor 2APT R 0-2 0=225,1=500,2=1000
101 Sensor IAPT R 0-2 0=225,1=500,2=1000
102 Sensor 7APT R 0-2 0=225,1=500,2=1000
103 Sensor 3AP R 0-2 0=225,1=500,2=1000
104 Regulation R 0-4 See FIGURE 4-43
112 Offline Pressure R/W 30 - rated rated = rated pressure
116 Star-Delta Time (seconds) R
117 Auto Start/Stop (AS/S) Time (minutes) R/W 2-20
118 Condensate Time (seconds) R/W 3-60
119 Contrast R 0-10
120 Condensate Interval (seconds) R/W 60-300
121 Inlet Regulation Time (10ths of seconds) R/W 0-5.0
122 Minimum lst Stage Discharge Pressure R/W 50-300
123 Auto Start Delay Time (seconds) R/W 0-60
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 1 OF 2 CONTINUED)
46
(40XXX) Write

130 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On
131 PORO Time (seconds) R 10-120
132 Air Filter Pressure Drop On/Off R 0 or 1 0=Off, 1=On
133 Air Filter Pressure Drop Value (I Oth of psi) R .2-1.0
134 CI sed Loop Water System R 0 or 1 0=Off, 1=On
144 High I st Stage Discharge Temperature R/W 150-500
145 High 2nd Stage Discharge Temperature R/W 150-500
146 High 3rd Stage Discharge Temperature R/W 150-500
147 High Oil Temperature R/W 120-210
148 Low Water In Temperature R/W 30-50
149 High Water In Temperature R/W 50-150
150 High 2nd Stage In Temperature R/W 80-160
151 High 3rd Stage In Temperature R/W 80-160
152 High Package Discharge Temperature R/W 80-500
153 High Ist Stage Discharge Pressure R/W 100-400
154 High 2nd Stage Discharge Pressure R/W 100-400
155 Low Suction Pressure R/W 30-400
156 High Suction Pressure R/W 35-405
157 Low Oil Pressure R/W 8-60
158 Low Water In Pressure R/W 25-45
159 High Water In Pressure R/W 50-76
160 Low Water Pressure Drop R/W 0-40
253 Software Part Number -Least Significant R Low Digits
254 Software Version Number R
272-286 Oil Pressure Alarm History R
288-302 Water In Pressure Alarm History R
304-318 Water Out Pressure Alarm History R
320-334 Package Discharge Press Alarm History R
336-350 1st Stage Discharge Press Alarm History R
352-366 2nd Stage Discharge Press Alarm History R
368-382 Suction Pressure Alarm History R
400-414 Oil Temperature Alarm History R
416-430 Water In Temperature Alarm History R
432-446 2nd Stage In Temperature Alarm History R
448-462 3rd Stage In Temperature Alarm History R
464-478 Package Discharge Temp Alarm History R
512-526 3rd Stage Discharge Temp Alarm History R
528-542 Run Hours Alarm History R Less Than 10000 Hours
544-558 10000 Run Hours Alarm History R Multiply by 10000
560-574 100% Loaded Hours Alarm History R Less Than 10000 Hours
576-590 10000 100% Loaded Hours Alarm History R Multiply by 10000
592-606 50% Loaded Hours Alarm History R Less Than 10000 Hours
608-622 10000 50% Loaded Hours Alarm History R Multiply by 10000
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 2 OF 2)
47
1= Host 1 = Alarms
1 =Run 1 = Warnings
Bits 3-4: Load Level (R/W) Bit 9: Auto/Dual Mode (R)
10 = 75%
11 = 100%
FIGURE 4-42 INTELLISYS RECIP SG CONTROLLER REGISTER 01-STATUS/CONTROL

1 = Spanish 1= °C and PSI
2 = Portuguese 2 = °C and Bar
3 = °C and kPa
4 = °C and kg/cm2
Register 098: Recip Type Register 104: Regulation
0 = ESV 0 = 2 Step
1 = ESV Booster 1 = 3 Step
2 = PHE, LLE, XLE 2 Stage 2 = 5 Step 1
3 = PHE, DXE 3 Stage 3 = 5 Step 2
4 = PHE 2 A/E Booster 4 = Inlet Regulation
5 = PHE 2 Stage Booster
Register 105: Starter Type Register 114: Mode of Operation
0 = Star-Delta 0 = Constant Speed
1 = Full Voltage 1 = Auto/Dual
2 = Remote Star-Delta
3 = Remote Full Voltage
FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER REGISTER CODES

1 =Run 1 = Stopped in Auto Restart
0 = Not in Constant Speed Mode 00 = 25% Load
1= Constant Speed Mode 01 = 50% Load
1 = Auto Dual Mode
0 = Unload
1 = Load
FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER STATUS ALARM HISTORY
48
Code Description

05 Sensor Failure 5WPT
06 Sensor Failure 6WPT
10 Sensor Failure 7WTT
17 Starter Fault
18 Motor Overload
19 High Vibration
21 Lubricator Line Alert
22 Low Lubricator Oil Level
23 Low Frame Oil Level
28 High Package Inlet Temperature
29 High Water Out Temperature
30 High Frame Oil Temperature
31 Low Water In Temperature
32 Emergency Stop
33 High 2nd Stage In Temperature
34 High 3rd Stage In Temperature
35 High Package Discharge Temp
36 High 1st Stage Discharge Temp
37 High 2nd Stage Discharge Temp
38 High 3rd Stage Discharge Temp
39 High Water In Temp
40 Low Frame Oil Pressure
41 Low Water In Pressure
42 High Water In Pressure
43 Low Water Pressure Loss
44 High Package Discharge Pressure
45 High 1st Stage Discharge Pressure
46 High 2nd Stage Discharge Pressure
47 Low Suction Pressure
48 High Suction Pressure
50 High Discharge Pressure by Host
52 Memory Fault
FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES
49
4.3.10 RECIP BOOSTER CONTROLLER

(40XXX) Write

005 Package Suction Pressure R
006 Frame Oil Pressure R
007 Package Water In Pressure R
008 Package Water Out Pressure R
009 Pressure AA R
010 Pressure BB R
013 Frame Oil Temperature R
014 Package Water In Temp. R
015 2nd Stage Air In Temp. R
016 Package Inlet Air Temp. R
017 Package Water Out Temp- R
018 Unused R
064 Run 10,000 Hours R
065 Run Hours (<101000) R
066 Load 10,000 Hours R
067 Load Hours (<10,000) R
068 Load 75% 10,000 Hours R
069 Load 75% Hours (<10,000) R
070 Load 50% 10,000 Hours R
071 Load 50% Hours (<10,000) R
072 Load 25% 10,000 Hours R
073 Load 25% Hours (<10,000) R
074 Unload 10,000 Hours R
075 Unoad Hours (<10,000) R
097 Recip Type R See FIGURE 4-49
098 Regulation Type R See FIGURE 4-49
099 Language R See FIGURE 4-49
09A Unit of Measure R See FIGURE 4-49
112 Offline Pressure R/W 30 - rated rated=rated pressure
113 Online Pressure R/W 20-(offline-10) offline=offline pressure
114 Data View Time R/W 10-600
115 Load Delay Time R/W 15-60
116 Star-Delta Time R 3-19 Star-Delta Units Only
117 Auto Start/Stop Time R/W 10-180
118 Remote Start/Stop R 0 or 1 0=0ff, 1=On
119 Sequence Control R 0 or 1 0=0ff, 1=On
120 1st Stage Discharge Temp. (Max) R/W 150-500
121 2nd Stage Discharge Temp. (Max) R/W 150-500
122 Frame Oil Temp. (Max) R/W 120-210
123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1=Yes
124 Package Water In Temp. (Min) R/W 25-45
126 Packaqe Water In Temp. (Max) R/W 50-150
FIGURE 4-45 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE

(PART 1 OF 3 CONTINUED)
50
(40XXX) Write

128 2nd Stage Air In Temp. (Max) R/W 80-160
129 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1=Yes
130 Package Inlet Air Temp. (Max) R/W 50-200
131 Package Inlet Air Temp. Shutdown R 0 or 1 0=No, 1=Yes
132 Package Water Out Temp. (Max) R/W 80-200
133 Package Water Out Temp Shutdown R 0 or 1 0=No, 1=Yes
134 Low 1st Stage Discharge Pressure R/W 80-320
135 High 1st Stage Discharge Pressure R/W 100-400
136 High 1st Stage Discharge Shutdown R 0 or 1 0=No, 1=Yes
137 Low Package Discharge Pressure R/W 15-558
138 High Package Discharge Pressure R/W 500-715
139 High Package Discharge Shutdown R 0 or 1 0=No, 1=Yes
140 Low Package Suction Pressure R/W 50-180
141 High Package Suction Pressure R/W 50-180
142 Low Frame Oil Pressure R/W 8-60
143 Low Package Water In Pressure R/W 6-40
144 Low Pkg Water In Press. Shutdown R 0 or 1 0=No, 1=Yes
145 High Package Water In Pressure R/W 50-76
146 Hgih Pkg Water In Press. Shutdown R 0 or 1 0=No, 1=Yes
147 Package Water Pressure Loss (Min) R/W 0-30
148 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1=Yes
149 Pressure AA (Min) R/W 0-200
150 Pressure AA Shutdown R 0 or 1 0=No, 1=Yes
151 Pressure BB (Max) R/W 0-200
152 Pressure BB Shutdown R 0 or 1 0=No, 1=Yes
153 Lubricator Failure Shutdown R 0 or 1 0=No, 1=Yes
154 Intercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes
155 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes
156 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1=Yes
157 Frame Oil Level Shutdown R 0 or 1 0=No, 1=Yes
158 Switch AA Shutdown R 0 or 1 0=No, 1=Yes
159 Switch BB Shutdown R 0 or 1 0=No, 1=Yes
160 Condensate Time R/W 5-60
272-286 1st Stage Disch. Press. Alarm History R
304-318 Package Suction Press. Alarm History R
320-334 Frame Oil Press. Alarm History R
336-350 Package Water In Press Alarm History R
352-366 Package Water Out Press Alarm Hist. R
368-382 Pressure AA Alarm History R

(PART 2 OF 3 CONTINUED)
51
(40XXX) Write
384-398 Pressure BB Alarm History R

432-446 Frame Oil Temp. Alarm History R
448-462 Package Water In Temp. Alarm Hist. R
464-478 2nd Stage Air In Temp. Alarm History R
480-494 Package Inlet Air Temp Alarm Hist. R
496-510 Package Water Out Temp Alarm Hist. R
512-526 Run Hours >10,000 Alarm History R
528-542 Run Hours <10,000 Alarm History R
672-686 Unload Hours >10,000 Alarm Hist. R
688-702 Unload Hours <10,000 Alarm Hist. R

(PART 3 OF 3)
52
1 = Host 1 = Alarms
Bit 3-4: Load Level (R/W) Bit 9: Auto/Dual Mode (R)
10 = 75%
11 = 100%
FIGURE 4-48 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER 01-STATUS/CONTROL
Register 097: Recip Type Register 098: Regulation Type

1 = LLE 0 = 2 step
2 = XLE 1 = 3 step
3 = PHE 2 = 5 step (4 output)
3 = 5 step (3 output)
Register 099: Language Register 09A: Units of Measure
1 = Other language 1 = °C and PSI
2 = °C and Bar
3 = °C and kPa
4 = °C and kg/cm2
FIGURE 4-49 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER CODES

0 = Not inConstant Speed Mode 00 = 25% Load
1 = Constant Speed Mode 01 = 50% Load
1 = Auto Dual Mode
0 = Unload
1 = Load
FIGURE 4-50 INTELLISYS RECIP BOOSTER CONTROLLER STATUS ALARM HISTORY
53
Code Description
01 1st Stage Disch. Press. Sensor Failure

02 Package Disch. Press. Sensor Failure
03 Package Suction Sensor Failure
04 Frame Oil Press. Sensor Failure
05 Pkg. Water In Press. Sensor Failure
06 Pkg. Water Out Press. Sensor Failure
07 Pressure AA Sensor Failure
08 Pressure BB Sensor Failure
19 Frame Oil Temp. Sensor Failure
20 Pkg. Water In Temp. Sensor Failure
21 2nd Stage Air In Temp. Sensor Failure
22 Package Inlet Air Temp. Sensor Failure
23 Package Wtr Out Temp. Sensor Failure
33 Emergency Stop
34 Starter Fault
35 Main Motor Overload
37 Lubricator Failure
40 Lubricator Oil
41 Frame Oil
42 Switch AA
43 Switch BB
46 1st Stage Discharge Temp.
47 2nd Stage Discharge Temp.
48 Frame Oil Temp.
49 Package Water In Temp. (Low)
50 Package Water In Temp. (High)
51 2nd Stage Air In Temp.
58 Low 1st Stage Discharge Pressure
59 High Ist Stage Discharge Pressure
60 Low Package Discharge Pressure
61 Package Discharge Pressure
63 Frame Oil Pressure
64 Package Water In Pressure (Low)
65 Package Water In Pressure (High)
66 Package Water Pressure Loss
67 Pressure AA
68 Pressure BB
77 High Disch. Press. caused by host
FIGURE 4-51 INTELLISYS RECIP BOOSTER CONTROLLER ALARM & WARNING CODES
54
4.3.11 NIRVANA SGN CONTROLLER

(40XXX) Write

004 Sump Pressure R
005 Dry Side Sump Pressure R
020 Percent Capacity R
021 Percent Energy Savings R
025 Motor Speed R
026 Motor Current R
027 Input Voltage R Volts AC
028 DC Bus Voltage R
029 Remote Pressure R
030 Motor Voltage R Amps
031 Package kW R
032 kW Hours R 0-999 Add to (mW hours 1000)
033 mW Hours R
048 Average Package kW-hr R
049 Average % Capacity R
050 Average Capacity R CFM or M3
051 Package Energy Cost (Low) R 0-99.99 Divide by 100
052 Package Energy Cost (High) R Multiply by 100
053 Energy Savings (Low) R 0-99.99 Divide by 100
054 Energy Savings (High) R Multiply by 100
055 Lifetime Energy Saving (Low) R 0-99.99 Divide by 100
056 Lifetime Energy Saving (High) R Multiply by 100
098 Kilowatt Rating R 0-12 See FIGURE 4-54
099 Service Level R 0 or 1 0=Level 1, 1 =Level 2
100 Service Type R 0 or 1 0=Hours, 1 =Months
112 Target Pressure R/W 65-145
113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure
114 Immediate Stop Pressure R/W ASP-(ASP+1 0) 1 ASP= auto stop pressure
115 Blowdown Mode R/W 0 or 1 0=Off, 1 =On
116 Energy Rate R Divide by 1000
117 Compare Savings To R/W 0-2 0=Mod,1=On/Off,2=Geo
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 2 CONTINUED)
55
(40XXX) Write
120 Remote Sensor R 0 or 1 0=Off, 1 =On

123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1 =On
124 PORO Time (seconds) R/W 10-600 No Write if PORO is of
125 Low Ambient Option On/Off R 0 or I 0=Off, 1 =On
127 Scheduled Start - Day R/W 0-9
128 Scheduled Stop - Day R/W 0-9
129 Scheduled Start (Hour) R/W 0-23
130 Scheduled Start (Minute) R/W 0-59
131 Scheduled Stop (Hour) R/W 0-23
132 Scheduled Stop (Minute) R/W 0-59
133 Modbus Protocol R 0 or 1 0=Off, 1 =On
134 Modbus Address R 1-247
251 VSD Software Version Number R Divide by 10
253 Software Part Number - Least Significant R Low Digits
254 Software Version Number R Divide by 100
320-334 Remote Pressure Sensor Alarm History R
416-430 Percent Capacity Alarm History R
448-462 Package kW alarm History R
464-478 Motor Voltage Alarm History R
480-494 Motor Speed Alarm History R
496-510 Motor Current Alarm History R
512-526 Input Voltage Alarm History R
528-542 DC Bus Voltage Alarm History R
608-622 Real Time Clock Alarm History - Date R
624-638 Real Time Clock Alarm History - Year R
640-654 IGBT U Temperature Alarm History R Modular Drive Only
656-670 IGBT V Temperature Alarm History R Modular Drive Only
672-686 IGBT W Temperature Alarm History R Modular Drive Only
688-702 Input Rectifier Temperature Alarm History R Modular Drive Only
704-718 VSD Ambient Temperature Alarm History R Modular Drive Only
999 IRI Version Number R Reads from IRI Only
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 2)
56
1 = Host 1 = Alarms
Bit 2: Load/Unload (R/W) Bits 8 - 9: Normal/Unloaded
0 = No Load 00 = Unloaded Operation
1 = Load 11 = Normal Operation
Bit 3: Operating at Minimum Speed (R) Bit 12: Nirvana Compressor (R)
0 = Operating above Minimum Speed 0 = Not Nirvana
1 = Operating at Minimum Speed 1 = Nirvana
Bit 4: Operating at Maximum Speed (R) Bit 13-15: Unit Type (R)
0 = Operating below Maximum Speed 001 SSR controller
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
FIGURE 4-53 INTELLISYS NIRVANA SGN CONTROLLER REGISTER 01-STATUS/CONTROL

5 = Dutch 11 =Turkish
Register 98: Compressor Type
0 = 37kW / 50HP
1 = 45kW / 60HP
2 = 55kW / 75HP
3 = 75kW / 100HP
Register 144: Integral Sequencing Lead Change - Day
0 = Sunday 4 = Thursday 7 = Daily

3 = Wednesday

0 = Off
1 = On
Bit 1: Remote Start/Stop
0 = Off
1 = On
FIGURE 4-54 INTELLISYS NIRVANA SGN ONTROLLER REGISTER CODES
57
Bits 1-3: Unused Bits 5-7: Unused
FIGURE 4-55 INTELLISYS NIRVANA SGN CONTROLLER STATUS ALARM HISTORY
58
Code Description

17 Sensor Failure Remote (Optional)
18 High VSD Temperature
20 VSD Communication Failure
21 VSD Initialization Fault
23 Stop Failure
27 Incorrect VSD Type
28 Replace Coolant Filter (Idle Mode)
32 Emergency Stop
37 Check Set Points
39 Service Required
40 Alarm - Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Start Pressure
100 VSD Fault 0
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES
(CONTINUED)
59
Code Description
107 VSD Fault 7

108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES
60
4.3.12 NIRVANA SGNe CONTROLLER

(40XXX) Write

004 Sump Pressure R
005 Dry Side Sump Pressure R
006 Interstage Pressure R Only in 2-stage units.
014 Inlet Temperature R
020 Percent Capacity R
021 Percent Energy Savings R
025 Motor Speed R
026 Motor Current R
027 Input Voltage R Volts AC
028 DC Bus Voltage R
029 Remote Pressure R
030 Motor Voltage R Amps
031 Package kW R
032 kW Hours R 0 – 999 Add to (mW hours * 1000)
033 mW Hours R
048 Average Package kW-hr R
049 Average % Capacity R
050 Average Capacity R CFM or M3
051 Package Energy Cost (Low) R 0 – 99.99 Divide by 100
052 Package Energy Cost (High) R Multiply by 100
053 Energy Savings (Low) R 0 – 99.99 Divide by 100
054 Energy Savings (High) R Multiply by 100
055 Lifetime Energy Saving (Low) R 0 – 99.99 Divide by 100
056 Lifetime Energy Saving (High) R Multiply by 100
064 Total Hours (hours) R 0 – 9999 Less Than 10000
096 Language Selection R 0 – 11 See FIGURE 4-59
097 Units of Measure R 0–4 See FIGURE 4-59
098 Kilowatt Rating R 0 – 12 See FIGURE 4-59
112 Target Pressure R/W 65 - 145
113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure
114 Immediate Stop Pressure R/W ASP–(ASP+10) ASP = auto stop pressure
115 Blowdown Mode R/W 0 or 1 0=Off, 1=On
116 Energy Rate R Divide by 1000
117 Compare Savings To R/W 0-2 0=Mod, 1=On/Off, 2= Geo
FIGURE 4-57 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER STRUCTURE

(PAGE 1 OF 2 CONTINUED)
61
(40XXX) Write
118 Condensate Release Time R 2 - 20

119 Condensate Interval Time R 90 - 270
120 Remote Sensor R 0 or 1 0=Off, 1=On
123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On
124 PORO Time (seconds) R/W 10 - 600 No Write if PORO is off
125 Low Ambient Option On/Off R 0 or 1 0=Off, 1=On
126 Min. Cooler Out Load Temp R/W 30 - 150 Low Ambient Option
127 Scheduled Start - Day R/W 0-9
128 Scheduled Stop - Day R/W 0-9
129 Scheduled Start (Hour) R/W 0 – 23
130 Scheduled Start (Minute) R/W 0 – 59
131 Scheduled Stop (Hour) R/W 0 – 23
132 Scheduled Stop (Minute) R/W 0 – 59
133 Modbus Protocol R 0 or 1 0=Off, 1=On
134 Modbus Address R 1 – 247
251 VSD Software Version Number R Divide by 10
252 Software Part Number – Most Significant R High Digits
253 Software Part Number – Least Significant R Low Digits
254 Software Version Number R Divide by 100
320-334 Remote Pressure Sensor Alarm History R
416-430 Percent Capacity Alarm History R
432-446 Inlet Temperature Alarm History R
448-462 Package kW alarm History R
464-478 Motor Voltage Alarm History R
480-494 Motor Speed Alarm History R
496-510 Motor Current Alarm History R
512-526 Input Voltage Alarm History R
528-542 DC Bus Voltage Alarm History R
560-574 Real Time Clock Alarm History – Hours R
576-590 Real Time Clock Alarm History – Minutes R
592-606 Real Time Clock Alarm History – Month R
608-622 Real Time Clock Alarm History – Date R
624-638 Real Time Clock Alarm History – Year R
640-654 Interstage Pressure Alarm History R Only in 2-stage units.
656-670 IGBT U Temperature Alarm History R
672-686 IGBT V Temperature Alarm History R
688-702 IGBT W Temperature Alarm History R
704-718 Input Rectifier Temperature Alarm History R
720-734 VSD Ambient Temperature Alarm History R
FIGURE 4-57 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER STRUCTURE
62
1 = Host 1 = Alarms
Bit 2: Load/Unload (R/W) Bits 8 - 9: Normal/Unload Operate (R)
0 = No Loaded Operation 00 = Unloaded Operation
1 = Loaded Operatoin 11 = Normal Operation
Bit 3: Operating at Minimum Speed (R) Bits 10 – 11: Unused
0 = Operating above Minimum Speed Bit 12: Nirvana Compressor (R)
1 = Operating at Minimum Speed 0 = Not Nirvana
Bit 4: Operating at Maximum Speed (R) 1 = Nirvana
0 = Operating below Maximum Speed
1 = Operating at Maximum Speed
FIGURE 4-58 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER 01- STATUS/CONTROL
63
Register 98: Compressor Type

0 = 37kW/50HP 9 = 200HP 18 = 160kW-2S
1 = 45kW/60HP 10 = 160kW 19 = 90kW-2S XP
2 = 55kW/75HP 11 = 75kW/100HP-2S 20 = 125HP-2S XP
3 = 75kW/100HP 12 = 90kW-2S 21 = 110kW-2S XP
4 = 90kW 13 = 125HP-2S 22 = 150HP-2S XP
5 = 125HP 14 = 110kW-2S 23 = 132kW-2S XP
6 = 110kW 15 = 150HP-2S 24 = 200HP-2S XP
7 = 150HP 16 = 132kW-2S 25 = 160kW-2S XP
8 = 132kW 17 = 200HP-2S
Register 144: Integral Sequencing Lead Change – Day

0 = Sunday 4 = Thursday 7 = Daily
3 = Wednesday

0 = Off
1 = On
Bit 1: Remote Start/Stop
0 = Off
1 = On
FIGURE 4-59 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER CODES

Bits 1-3: Unused Bits 5-7: Unused
FIGURE 4-60 INTELLISYS NIRVANA SGNe CONTROLLER STATUS ALARM HISTORY
64
Code Description

04 Sensor Failure 2APT (2-stage units)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Blower Fault
20 VSD Communication Failure
21 VSD Initialization Fault
23 Stop Failure
27 Incorrect VSD Type
28 Replace Coolant Filter (Idle Mode)
32 Emergency Stop
37 Check Set Points
39 Service Required
40 Alarm – Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Start Pressure
44 Condensate Drain Error
45 High Interstage Pressure
100 VSD Fault 0
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
FIGURE 4-61 INTELLISYS NIRVANA SGNe CONTROLLER ALARM & WARNING CODES
(CONTINUED)
65
Code Description
107 VSD Fault 7

108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-61 INTELLISYS NIRVANA SGNe CONTROLLER ALARM & WARNING CODES
66
4.3.13 PEGASUS SE CONTROLLER

(40XXX) Write

004 Sump Pressure R
007 Spare Temperature R
097 Kilowatt Rating R 0 = 22 - 50 kW
1 = 55 - 150 kW
100 High Temperature R
102 Contrast R
103 Coolant Type R 0 = Ultraplus,
1 = Ultracoolant
112 Offline Pressure 1 R/W 75 - (rated +3)
113 Online Pressure 1 R/W 65-(offline-10)
117 Star-Delta Timer (seconds) R/W 4-15
118 Auto Start/Stop Time (minutes) R/W 0, 2-60 0 = Off
121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On
320-334 Spare Temperature Alarm History R
FIGURE 4-62 PEGASUS SE CONTROLLER REGISTER STRUCTURE
67
Bit 0: Host/Local (R/W) Bit 6: Alarm
1 = Host 1 = Alarms
Bit 2: Load/Unloadl (R/W) Bit 8: On/Off Line Mode (R)
1 = Load 1 = Mod/ASC or Mod Mode
Bit 4: Sump Pressure (R/W) Bit 10-12: Unused
Bit 5: Stopped in Auto Restart (R) Bit 13-15: Unit Type (R)
FIGURE 4-63 PEGASUS SE CONTROLLER REGISTER 01-STATUS/CONTROL

4 = Dutch 4 = °C and kg/cm2
5 = Danish
6 = Italian
7 = Norwegian
8 = Swedish
9 = Finnish
10 = German
11 = Turkish

FIGURE 4-64 PEGASUS SE CONTROLLER REGISTER CODES

1 = On/Off Line Mode Bit 6: Unused
Bit 2: MOD/ACS Mode (R)
0 = Not Modulating Bit 7: Unused
1 = Modulating
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-65 PEGASUS SE CONTROLLER STATUS ALARM HISTORY

68
Code Description

02 Temperature Sensor Failure
04 Starter Fault
05 Motor Overload
06 Reverse Rotation
12 High Pressure
18 Emergency Stop
20 Check Set Points
21 Service Required
FIGURE 4-66 PEGASUS SE CONTROLLER ALARM & WARNING CODES
69
4.3.14 ESA SE 22-150 KW

(40XXX) Write

004 Sump Pressure R
007 Spare Temperature R
097 Kilowatt Rating R 0 = 22 - 50 kW
1 = 55 - 150 kW
100 High Temperature R
102 Contrast R
103 Coolant Type R 0 = Ultraplus,
1 = Ultracoolant
117 Star-Delta Timer (seconds) R/W 4-15
118 Auto Start/Stop Time (minutes) R/W 0, 2-60 0 = Off
121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On
320-334 Spare Temperature Alarm History R
FIGURE 4-67 INTELLISYS ESA SE 22-150 KW CONTROLLER REGISTER STRUCTURE
70
Bit 0: Host/Local (R/W) Bit 6: Alarm
1 = Host 1 = Alarms
Bit 2: Load/Unloadl (R/W) Bit 8: On/Off Line Mode (R)
1 = Load 1 = Mod/ASC or Mod Mode
Bit 4: Sump Pressure (R/W) Bit 10-12: Unused
Bit 5: Stopped in Auto Restart (R) Bit 13-15: Unit Type (R)
FIGURE 4-68 ESA SE 22-150 KW CONTROLLER REGISTER 01-STATUS/CONTROL

4 = Dutch 4 = °C and kg/cm2
5 = Danish
6 = Italian
7 = Norwegian
8 = Swedish
9 = Finnish
10 = German
11 = Turkish

FIGURE 4-69 ESA SE 22-150 KW CONTROLLER REGISTER CODES

1 = On/Off Line Mode Bit 6: Unused
Bit 2: MOD/ACS Mode (R)
0 = Not Modulating Bit 7: Unused
1 = Modulating
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-70 ESA SE 22-150 KW CONTROLLER STATUS ALARM HISTORY
71
Code Description

04 Starter Fault
05 Motor Overload
06 Reverse Rotation
11 High Separator Temperature
12 High Pressure
13 Air Filter
14 Collant Filter
18 Emergency Stop
20 Check Set Points
21 Service Required
FIGURE 4-71 ESA SE 22-150 KW CONTROLLER ALARM & WARNING CODES
72
NOTES:
73
5.0 IRI TROUBLE SHOOTING CHART
TROUBLE CAUSE AND/OR DISPLAY WHAT TO DO
Power light is off. No number in display, no lights Check power supply con-
on. nections to IRI and power
source.
No communications with LED 2 is lit red. 1 .Check connections be-

Ingersoll-Rand controller tween IRI and Intellisys
controller.
2. Check connector wiring.
3. Check EPROM in Intelli-
sys controller to insure a
compatible version is installed.
4. Check the Intellisys controller
to insure power is applied.
No communication with Net- LED 1 does not flicker when 1 . Check connections between
work. network communicates. IRI and Network.
2. Check connector wiring.
3. Check IRI address to in-
sure Network is commu-
nicating to the correct IRL.
4. Check Network port baud
rate (b1) to insure the
baud rate matches with
Network setting.
5. Check communications
mode (CO) to insure it
matches with the Net-
work.
Network cannot load or un- 1. The Network is not in control. 1. The Network must issue a
load the compressor 2. The compressor is not in a host control command (Bit
load mode. 0 =1).
3. The compressor has not 2. The operator must select
completed its start. a load mode at the com-
4. The sequence control set pressor.
point on the compressor 3. Refer to the compressor's
set to "ON". operator manual for timing
information.
4. Set sequence control setpoint
to "ON".
74
TROUBLE CAUSE AND/OIR DISPLAY WHAT TO DO
Network cannot start or stop 1 . The Network is not in control. 1 . The Network must issue a
the compressor 2. The sequence control set point host control command (Bit
on the compressor is not set to 0 =1).
"ON".
2. Set sequence control set
3. The remote start/stop option is point to "ON".
not installed.
3. Install the remote start/stop
4. The remote start/stop set point option.
on the compressor is not set to Note: If the remote start/stop
“ON”. option is installed and remote
5. The timing is wrong for starting start/stop swiches are not con-
the unit. nected to the compressor, a
wire jumper must be installed
in the remote stop connection
on the cmpressor.
4. Set remote start/stop set

point to “ON”.
5. Refer to the compressor

operating manual for start and
stop timing information.
75
76
Normal Display
Short
6.0 IRI SET POINT MAP
(< 2 Second) Long (>2 Seconds)
Short Short Short Short Short
Address (Ad) Baud Rate (b3) Baud Rate (b3) Comm mode Call Up (CU) Display Check
(CO) (dc)
Long Long Long Long Long
Enter Data Select Baud Select Baud Select mode Select On/Off Long
Rate Rate Call Up
Long Long Long Long Long 'On'=ON
'OF'=OFF
Address Baud Rate (b1) Baude Rate (b3) Comm Mode

‘00’ - ‘FF’ ‘24’ = 2400 ‘24’ = 2400 ‘ru’ = RTU Mode
‘48’ = 4800 ‘48’ = 4800 ‘AC’ = ASCII mode
‘96’ = 9600 ‘96’ = 9600
‘19’ = 19200 ‘19’ = 19200
7.0 PARTS LIST
SUPPLIED:
IRI with Chassis Mount Power Supply
BOM 42412122
QTY PART NO. DESCRIPTION
1 39866629 Assembly, Intellisys Remote

Interface
1 39237979 Power-Supply, Chassis Mount,
85-265 VAC 47-440 Hz Input,
12 VDC 850 mA Output
1 39238001 Cable, Power Supply IRI
IRI with Wall Adaptor Power Supply

BOM 42412130
1 39866629 Assembly, Intellisys Remote

Interface
1 39237987 Power-Supply, Wall Adaptor
120 VAC 60 Hz Input, 9 VDC
500 mA Output
NOT REQUIRED, HOWEVER, REFERRED TO IN

MANUAL:
1 39204458 Tool, Hand Crimping

A/R 39204508 Cable, Communication 1000
Feet
A/R 39204466 Plug, Modular (RJ-11)
77

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INTELLISYS

Before installation or starting the compressor for the

RETAIN THIS MANUAL WITH UNIT.

More Than Air. Answers.

© COPYRIGHT 1998 INGERSOLL-RAND COMPANY

Ingersoll-Rand Company reserves the right to make

Number of units on order: __________________________

Customer Order Number: __________________________

Ingersoll-Rand Company Order Number: ______________

For ready reference, record the serial number and

Serial Number: ___________________________________

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .3 7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . .77

2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . .4 GENERAL INFORMATION

3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .4 Operating Temperature . . . . . . . . . . . . . . . .0° to 50°C

4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Ingersoll-Rand Port - Proprietary Information

5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . .74

Before you install the Intellisys Remote Interface (IRI)

Electricity and compressed air have the potential to

In addition to communication taking place between the

FIGURE 1-3 FRONT PANEL OF IRI Machine Type EPROM Minimum

Before beginning Intellisys Remote Interface installation

4 FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS

FIGURE 3-2 IRI DRILL TEMPLETE

IPE The IRI is connected to the Intellisys controller using 22

be the only wire in the conduit(s), e.g. do not mix this

wire with other high voltage conductor in the conduit.

This wire should not be any longer than 1000 feet.

FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR

For IRI connections to an SGN or Nirvana controller,

The connection of the IRI to the Network is dependent

The IRI's Network port is an RS-485 interface that can

The IRI Network port can be connected to the installa-

For both full-duplex and half-duplex operation, Pin 2 A(+)

NOTE: NO CONNECTION TO PIN 1 OR PIN 6. NET-WORK PORT

Install a modular plug (P/N 39204466 Plug, Modular)

using a hand crimping tool (P/N 39204458 Tool,

NETWORK IRI Pin 3 A(+)

T*-Terminating Resistor 3.4 TERMINATING RESISTORS

A(+) Pin 2 A(+)

Proper termination for a half-duplex configuration is 3.5.1 WALL ADAPTOR CONNECTIONS

3.5 POWER SUPPLY CONNECTIONS

Connect the power supply according to the appropriate

FIGURE 3-11 HALF-DUPLEX TERMINATING FIGURE 3-12 EXTERNAL POWER SUPPLY

FIGURE 3-13 may be used to locate 2 mounting holes for

2 x 0.13” (3.3mm) DIA.

FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE

To write to the registers in an Intellisys controller, a Preset

The form of the query is: (Hex)

The form of the response is: (Hex)

Here is an example to set offline pressure (register

The form of the query is: (Hex)

The form of the response is: (Hex)

4.3.1 SSR CONTROLLER

Register Variable Read/ Range Notes

001 Status/Control R/W See FIGURE 4-2

FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE

FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Languane Register 097: Units of Measure

FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES