SAFETY SWITCHES FROM SICK

NEW PRODUCTS 2018

NEW PRODUCTS
OVERVIEW

 MLP1  IME2S/IQB2S

 MB1  TR110 Lock

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MLP1
MAGNETIC LOCKING DEVICE FOR PROCESS PROTECTION
PRINCIPLES OF PROTECTION FOR LOCKING DEVICES
BRIEF DIGRESSION

TWO BASIC APPLICATIONS FOR SAFETY SWITCHES WITH LOCKING:

Personnel protection: Process protection:

To protect people from machine if the To protect the process from
danger cannot be stop immediately inappropriate interruptions

Requirements on devices: Requirements on devices:

- Mostly power-to-release principle - Mostly power-to-lock principle
- Locking monitoring (in most cases the device used for personnel protection
can also be used for process protection)

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT DESCRIPTION

What is MLP1?

Trailer: click on picture to start

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT DESCRIPTION

What is MLP1?

STR1 Magnet MLP1

(Magnetic Locking for Process protection)

 Combination of RFID safety switch and electromagnet in one product

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT DESCRIPTION

What is MLP1?

RFID safety switch with OSSDs

 PL e, SIL 3 for door monitoring

• Electromagnet with 500 N magnetic locking force for process protection

• 25 N permanent magnet to prevent doors from opening

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT DESCRIPTION

What are the advantages of such a product?

5 mm

1. „Non-contact“ technologies ensure high tolerance

against misalignment: 5 mm in any direction

2. Flat actuator has no protruding part that could present

the danger by itself

3. Low wear and tear

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT FEATURES

What is unique about MLP1?

1. Two mounting options: surface mounting and flush mounting

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT FEATURES

Standard mounting (same as competitors):

MLP1 can be mounted on top of the machine frame.

 Quick and simple mounting

 Mounting screws can be inserted from the front or back side

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT FEATURES

Flush mounting:
MLP1 can be integrated in the machine frame by a defined cut-out.

 Unobtrusive mounting for good integration into the machine design

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT FEATURES

What is unique about MLP1?

2. Easy series connection:
the version with two pigtails can be easily cascaded directly without T-junctions

 Simple cascading reduces costs and the amount of wiring required

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MLP1: MAGNETIC LOCKING DEVICE
PRODUCT SCOPE

1. Stand-alone version (M12 5 pin): MLP1-SMMA0AC

2. Flexi Loop version (M12 8 pin): MLP1-SMMF0AC

3. Cascadable version (2 x M12 5 pin): MLP1-SMMC0AC

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MLP1: MAGNETIC LOCKING DEVICE
SUMMARY: KEY MESSAGES

MLP1 – MAGNETIC LOCKING DEVICE FOR PROCESS PROTECTION

 Highest safety (PLe) for door monitoring
 Locking for process protection

SURFACE AND FLUSH MOUNTING POSSIBLE

 Simple mounting
 Good integration into the machine design

E ASY SERIES CONNECTION

 Simple cascading reduces costs and the amount of wiring required

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MB1
MECHANICAL BOLT
MB1
PRODUCT DESCRIPTION

DESCRIPTION
Escape release
The MB1 mechanical bolt is the ideal addition to non- prevents actuator breakage. The fault exclusion
contact safety switches and safety locking devices realized in this way enables a high performance level
from SICK. for the overall structure. Additional options such as a
mechanical lock with padlock receptacle or an
Precise guiding of the actuator increases the tolerance
to door offset and ensures correct functioning of an emergency release reliably protect maintenance staff
from accidental entrapment.
installed safety switch at all times. In addition, a
mechanical bolt effectively

FEATURES
• Rugged design
• Variants with ANSI-compliant locking mechanism
• Standardized frame plates suitable for many safety switches from SICK
mechanical lock • Horizontal installation tolerance of 27 mm
with padlock • Compensation of vertical door offset up to ± 7 mm
receptacle • Variants with catch release button and emergency release
(ANSI-compliant)

BENEFITS
• Reliable and cost-optimized solution for door locking
catch release • Increased productivity thanks to the rugged design and protection of the sensor
button • High performance level due to fault exclusion, prevents actuator breakage
• Flexible mounting: Bolt can be used for right- or left-hinged doors
• Protection of employees from accidental entrapment thanks to locking function with padlock
• Protection from unwanted actuation for variants with catch release button

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MB1
APPLICATION BASED USP DESCRIPTION

1. USP

1. ANSI-conform mechanical locking

• no possibility to lock someone
inside the hazardous area
• comfortable to reach and easy to
apply padlock or lockout hasp
• symmetrical – same ease of use on
left and right hinged doors

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 MB1
ANSI-CONFORM MECHANICAL LOCKING

symmetrically – ease to
mechanical lock with
access in left- and right-
padlock receptacle
hinged installations

more safety for maintenance staff, because

unwanted machine restart is prevented

By rotating the mechanical lock when the bolt is in the open

position, its movement is locked. By inserting a padlock, the lock
cannot be deactivated. Therewith an unwanted locking of the
door and machine start is prevented.
complies with ANSI B11.19
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MB1
APPLICATION BASED USP DESCRIPTION

2. USP
together with
TR10 Lock

2. energy-saving locking
solution
• due to bistable functional
principle of TR10 Lock,
power is only consumed
during switching locking
state
• prevention of trapping
people in unpowered state

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MB1
APPLICATION BASED USP DESCRIPTION

3. USP

3. Simple and Reliable

Door Safeguarding System
with:
• ANSI-conform mechanical
locking
• PL d for locking function
• high installation tolerances

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MB1
PRODUCT PORTFOLIO

installable safety switches:

Price

• non-contact: STR1, RE1

• guard locking (w/o RFID): i10 Lock, i110 Lock MB1-Bx11
• guard locking (with RFID): TR10 Lock, TR110 Lock Mechanical Bolt variants
with
 catch release
 mechanical lock
 escape release

MB1-Bx10
Mechanical Bolt variants
with
 catch release
 mechanical lock
MB1-Bx00
without
Mechanical Bolt variants
without  escape release
 catch release
 mechanical lock
 escape release

Performance

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MB1
SUMMARY: KEY MESSAGES

EFFICIENT – DUE TO MATURED DESIGN AND DURABILITY

 Permanent protection of installed safety switches due to actuator guidance
 Decreased downtime and costs as well as increased productivity

SAFE – BY COMBINATION OF DIFFERENT TECHNOLOGIES

 Exclusion of actuator breakage through combination of safety switch and MB1
 High performance level for locking function (PL d)

INNOVATIVE – WITH ANSI-COMPLIANT LOCKING MECHANISM

 Easy to access and symmetrical designed mechanical lock with padlock receptacle
 Prevents closing of the door, machine restart and accidental entrapment of
employees within the hazardous area

TIME-SAVING AND VERSATILE – DUE TO FLEXIBLE MOUNTING POSSIBILITIES

 Individual mounting options of the 8 different variants meets various requirements
 Suited for left- and right-hinged doors and with high mounting tolerance

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TR110 LOCK
SAFETY LOCKING DEVICE
 TR110 LOCK
PRODUCT DESCRIPTION: BEST OF PROVEN TECHNOLOGIES
TR110 Lock is a locking device with RFID monitoring of actuator. Reliable mechanical locking allows achieving up to 3900 N an d is suitable for
person and process protection. High coding of actuator due to RFID technology minimizes defeat possibilities and fulfills the requirements of
ISO 14119.

Transponder safety switch

• Mechanical locking • Coded RFID actuator • Mechanical locking (up to 3900 N)

• (PL c) • OSSD outputs • Coded RFID actuator
• PL e • OSSD outputs
• PL e
• Optional escape release

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TR110 LOCK
PRODUCT DESCRIPTION

Versions with escape release

 Suitable for full body applications
Escape release gives the possibility to unlock the locking device from inside. This is crucial for applications where people can step inside (e.g.
robot cells) and remain unnoticed from the outside. In case someone locks the door, it is still possible for the trapped people to get out.
Pushing emergency release unlocks the locking device and stops the machine.

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TR110 LOCK
PRODUCT DESCRIPTION

Easy mounting

• Three approach directions of actuator, rotatable

locking head.

• Same footprint as i10 Lock, i110 Lock

 easy upgrade to high coded PL e locking device

or

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TR110 LOCK
PRODUCT SCOPE

Basic version: with and w/o escape release

• 1 x M12 connector for stand alone use

• 1 x M12 connector compatible with Flexi Loop
• 2 x M12 connectors for series connection of OSSDs

Version with command buttons: with and w/o escape release

(will be available later in 2019)
• 2 x M12 connectors for series connection of OSSDs

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TR10 LOCK
PRODUCT FEATURES

At a glance (Features)

 PL e for door and locking monitoring (EN ISO 13849)

 Locking force: up to 3,900 N

 Actuator with high coding level (EN ISO 14119)

 Enclosure rating: IP67, IP69K

 Power to lock or power to release variants

 Three actuation directions

 Optional emergency release

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TR10 LOCK
PRODUCT BENEFITS

Customer benefits
 Highest level of safety for door and locking monitoring with just one device
 High level of machine availability due to a rugged metal locking head and high
locking force
 High coding level of the actuator fulfills the requirements of EN ISO 14119 on
manipulation protection without additional measures
 Easy mounting thanks to three actuation directions
 The emergency release enables use of the locking device in applications in which
the hazardous area is not completely visible
 Additional application diagnostic outputs simplify diagnostics

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IME2S & IQB2S
SAFE INDUCTIVE SENSORS MADE BY SICK
IME2S & IQB2S
TARGET INDUSTRIES

Machine Building

Automotive Electronics & Solar

Industries

Consumer Goods Intralogistics Transportlogistic

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IME2S & IQB2S
OPERATING PRINCIPLE

HOW DOES IT WORK

A coil at the detection head of the sensor generates a magnet field which is changing due to the
presence of a ferromagnetic object (metal). The internal signal processing unit recognizes that
change and transforms it into an output signal.

Coil Signal processing unit

magnetic field
Output signal

Metal

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IME2S & IQB2S
PRODUCT SHORT DESCRIPTION
WHAT ARE THE REASONS TO USE AN INDUCTIVE SAFETY SENSOR?
The inductive safety switch IME2S & IQB2S are the right decision when a machine needs a safe position- or area
monitoring to protect the safety of persons. The main characteristic of the inductive safety sensor is the non-
contact detection of different metals – a defined actuator is not necessary.
The sensor can be connected via two outputs directly to a suitable electronic evaluation system such as a safe
control solution. The compact design of the sensors as well as the various connection variants offers furthermore
an easy integration into the machine design.
The applicability of the switches are for application up to performance level PL d and show compare to alternative
products a cost effective solution for safe position- and area monitoring.

FEATURES
• Types: M12 to M30 Cuboid type: 12 mm x 26 mm x 40 mm
• Extended sensing ranges: 4 mm to 15 mm
• Two OSSD safety outputs
• Enclosure rating: IP 67 / IP68 (Cuboid type)
• Temperature range: –25 °C to +70 °C
• Nickel-plated brass housing, plastic sensing face by cylindrical type and Rugged VISTAL™ housing by Cuboid type
• Up to performance level PL d (EN ISO 13849)
• connection possibility of M12- plug, cable with M12- plug and cable versions

BENEFITS
• High machine availability thanks to low susceptibility to dirt and moisture
• Long product service life due to low-wear and low-maintenance workings
• Compact design for easy and ergonomic integration into the machine design without separate actuator
• Fast diagnostics via LED status indicator
• High reliability and precise switching behavior due to proven ASIC technology
• Safe, direct connection to a safe control solution by means of OSSDs
• Easy and flexible connection options thanks to variants with male connector, cable or cable with male connector

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 IME2S & IQB2S
TARGET APPLICATIONS

APPLICATION AREA:
The sensor can be used for a wide range of
safety relevant applications.
• Safe position monitoring
• Safe area monitoring
• Safe presence monitoring

TARGET CUSTOMERS:
Customer who need a safety monitoring of a
hazardous movements - especially to fulfill the
Safe area monitoring Safe position monitoring safety requirements.

LIMITATIONS:
• The sensor can be manipulated and have to
be installed in hard to access areas.
• Is not resistant against specific fluids.
Especially not applicable by cleaning agents
in the F&E industry.

Safe presence monitoring

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IME2S & IQB2S
PRODUCT PORTFOLIO - IME2S
Size Sn Installation type Material Connection Type
Cable with M12 male connector -
Non-flush IME2S12-04N4DQ9
cable length 0,3 m

Cable with M12 male connector -

Flush IME2S12-04B4DQ9
cable length 0,3 m

Flush M12 male connector IME2S12-04B4DC0

4mm
M12 Flush Nickel-plated brass Cable – cable length 2 m IME2S12-04B4DW2

Non-flush M12 male connector IME2S12-04N4DC0

Non-flush Cable – cable length 2 m IME2S12-04N4DW2

8mm Non-flush M12 male connector IME2S12-08N4DC0

5mm Flush IME2S18-05B4DC0

M18 Non-flush Nickel-plated brass M12 male connector IME2S18-08N4DC0

8mm
Flush IME2S18-08B4DC0

Flush IME2S30-15B4DC0
M30 15mm Nickel-plated brass M12 male connector
Non-flush IME2S30-15N4DC0

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IME2S & IQB2S
PRODUCT RANGE - IQB2S

Size Sn Installation type Material Connection Type

M8 male connector IQB2S12-04B4DT0

Plastic
Rectangular design VISTAL® Cable – cable length 2 m IQB2S12-04B4DW2
Flush
(12mm x 26mm x 40mm) 4mm

Cable with M12 male

IQB2S12-04B4DQ9
connector - cable length 0,3 m

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 IME2S & IQB2S
HIGHLIGHTS

What are the highlights of the new switches?

1
Unique cubical inductive safety switch
Compact cubic design for easy and ergonomic integration

9
M12 - different connection possibilities
(M12- plug, Cable with M12- plug and cable version)
2 EMC - optimized electronics
The new connection possibilities allow the customer to 8 Tested above the standard test. It is more robust against
be more flexible with connection type 7 noise and useable in different electrically noisy environment

3
8
M12 - sensing distance of 8 mm 3 Improved capacity load – 80 nF
Ideal for application were small space is an
Allow a higher series connection and support a
issue 4
higher compatibly to more types of relays and PLCs
6
5
1

9 4
7 2 Wide PL d portfolio
M12 - flush and non-flush Version (12 cylindrical versions and 3 cubical versions)
Ideal for application were space and flush mounting Larger selection and able to choose its
is an issue switch suitable or nearly suitable for its requirement

6 5
Switch have no blind zone Switch have two pulsed outputs
New switch don´t have the blind zone to minimize Not only one pulsed output like competitors. Therefore more
the incorrect machine stop and rise the machine failure detection. New switch can detect OSSD short to high,
availability short to low plus additionally cross short on each OSSD.

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PRODUCT IME2S & IQB2S
SUMMARY
… technology? … highlights?
 Very small cuboid version
 Inductive safety switch
 Different connection possibilities
 Two pulsed outputs
… safety data?  No blind zone
 M12 with sensing distance of 8 mm
 PLd
 Capacity load – 80 nF
 SIL2
 EMC improved products
 Category – up to cat.3
 PFHd - 6x10–8
… variants?
… developed?  IME2S:
▸ 12 different variants.
… industries?  Made by SICK ▸ Sizes: M12,M18 and M30.
▸ Connections: M12 male connector
for all variants
… family name? ▸ Additionally for M12: cable or cable
with M12 male connector
 2 new families: IME2S and IQB2S
 IQB2S:
▸ 3 different variants
… differentiation? ▸ Size: 12 mm x 26 mm x 40 mm.
▸ Only flush version.
 IME2S are the cylindrical versions and ▸ Connections: M8 male connector,
IQB2S are the cuboid versions. cable or cable with M12 male
connector

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NEW PRODUCTS
LAUNCH DATES

 MLP1  IME2S/IQB2S

available available starting Dec’18

 MB1  TR110 Lock

available Oct’18 available starting Dec’18

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