1 Sean Balfe

I.S.
EN 1090
Execution of steel structures and
aluminium structures.
Seán Balfe
Director, Sustainability and Built
Environment
Construction Products Regulation
• Came into effect on 1st

July 2013.
• Primary purpose is to break

down barriers to trade and
ensure free movement of
goods.
• S.I. 255/2013 makes it a

criminal offence not to
comply and allows fines of
up to €500,000 and/or up
to 1 year imprisonment.
2 April 24, 2015

What is driving I.S. EN 1090?
• All public contracts

• Engineers, Architects
• Building Contractors
• Building Control
Amendment
Regulations 2013
• Competitors
3 April 24, 2015

How does the CPR operate?
• System of harmonised
technical specifications.
• A framework of notified
bodies (NB)
• Mandatory CE marking.
• Mandatory Declaration of
Performance.
• Surveillance authorities.
4 April 24, 2015

CPR and Steel Fabrication
• I.S. EN 1090-1 Execution

of steel structures and
aluminium structures-Part
1 Requirements for
conformity assessment of
structural components.
• Came into effect on 1st July

2014
• Factory production control

requirements.
5 April 24, 2015
When does EN 1090-1 apply?
 The product is covered by the scope of EN 1090-

1:2009+A1:2011,
 The product is a structural construction product within
the meaning of the Construction Products Regulation
which means:
the product is intended to be incorporated in a
permanent manner in construction works (buildings or
civil engineering works), and
the product has a structural function in relation to the
construction work (i.e. its failure will affect the
satisfaction of Basic Work Requirement 1.)
 The product is not covered by a dedicated European
product specification.
6 January 19, 2015

CPR Basic Requirements EN1090
1. Mechanical resistance and stability.

2. Safety in case of fire.
3. Hygiene health and the environment.
4. Safety and accessibility in use.
5. Protection against noise.
6. Energy economy and heat retention.
7. Sustainable use of natural resources.
7 January 19, 2015

Factory Production Control
Cl. 6.3 of I.S. EN 1090-1
ISO 3834-3
ISO 9001
8 April 24, 2015

Aim of FPC audit
Control of Essential Characteristics

• Tolerances on dimensions and shape.
• Weldability.
• Fracture toughness, Impact resistance.
• Load bearing capacity.
• Deformation at serviceability limit state.
• Fatigue strength.
• Resistance to fire.
• Reaction to fire.
• Release of cadmium and its compounds.
• Emission of radioactivity.
• Durability
9 January 19, 2015

Execution Classes
• I.S. EN 1090-2: 2008 Sets out four execution

classes.
1. EXC1 – e.g. Agricultural Buildings
2. EXC2 – e.g. Residential or Commercial Buildings
3. EXC3 – e.g. Bridges
4. EXC4 – e.g. Special Structures (long span bridges)
Customer specifies the execution class, if not

specified then EXC2 shall be applied. (EN1090-2 cl. 4.1.2)
10 January 19, 2015

Structural Design
In the case where structural design is

carried by the manufacturer and design
characteristics are declared as part of CE
Marking, the manufacturer needs to
establish procedures to control and
verify compliance with the design brief,
for checking calculations and for
ensuring the competence of individuals
responsible for the design.
11 April 24, 2015

Component Specification
Table A.1 – Manufacturer’s declaration of properties of structural components in connection with CE marking,
depending on method of declaration.
Manufacturers’ tasks and delivery

Method 1 Method 2 Method 3b Method 3a
Structural design Yes Yes
calculations for the
component Based on a Based on a None
requirement to use a requirement to use
product standard the purchaser’s
referring to relevant design brief to meet
parts of Eurocodes client’s order.
Basis of Manufacturer MPCS MPCS MPCS PPCS
Declaration of Geometrical and Delivered Delivered component Delivered component

component material information components to be in to be in accordance to be in accordance
properties and any other accordance with this with MPCS and with PPCS
information needed European Standard traceable to
for others to perform referring to relevant purchaser’s order.
structural evaluation parts of Eurocodes
and calculations with resistances given
as characteristic
value(s) or design
value(s)
12 January 19, 2015

Product Evaluation
Manufacturer shall establish

procedures to ensure that
declared values and classes
of all the characteristics are
maintained.
13 April 24, 2015

Personnel
The manufacturer shall

document the
responsibility, authority
and relationship between
personnel that manage
perform and verify work
affecting the characteristics
of the manufactured
product. Including sub-
contractors.
14 April 24, 2015

Equipment
All weighing, measuring

and testing equipment that
may have an influence on the
characteristics of the steel or
aluminium frames/members
must be calibrated,
regularly maintained and
inspected.
15 April 24, 2015

Purchasing
The manufacturer shall

implement a written
inspection procedure for
checking and recording that
constituent products
conform to the
specification and that
traceability of these
products is in accordance
with I.S. EN 1090-2 to the
appropriate execution class
16 April 24, 2015

Component Specification
The manufacturer of
components shall be
controlled using a
component specification
giving all the necessary
information in sufficient
detail to enable it to be
manufactured and for its
conformity to be
evaluated.
Written inspection and test

plan.
17 April 24, 2015
Non-conforming products (NCP)
The manufacturer shall have

written procedures
specifying how to deal with
NCP.
Such events shall be

recorded as they occur and
these records shall be kept
for a period defined in the
manufacturer’s written
procedures.
18 April 24, 2015

Welding QMS ISO 3834
19 April 24, 2015

Welding Quality Management System (WQMS)
• Responsible Welding Coordinator

• Qualification of weld process
specifications
• Qualification of welders
• Welding inspectors
• NDT
• Record keeping
20 January 19, 2015

Information on CE mark symbol
• I.D. number of the certification body.

• Name or I.D. mark of manufacturer + address
• Last two digits of year which label was attached
• Number of EC FPC certificate
• Reference to EN 1090-1:2009+A1:2011
• Description of components; generic name,
materials, dimensions and intended use.
• Information on essential characteristics.
• Execution class
• Reference to component specification.
21 January 19, 2015

CE Mark
0050
Big Steel Co. Cootehill Co. Cavan
15
CPR-0050-1234
EN 1090-1:2009+A1:2011
Welded steel beam – M 324
First floor support Virginia Library
Tolerances on geometrical data: EN 1090-2
Weldability: Steel S355J0 according to EN 10025-2.
Fracture Toughness: 27J at 00C
Reaction to fire: Material classified: Class A1
Release of cadmium: NPD
Emission of radioactivity: NPD
Durability: Surface preparation according to EN 1090-2, preparation grade P3. Surface painted
according to EN ISO 12944-5, S.1.09.
Structural characteristics:
Design: NPD
Manufacturing: According to component specification CS-034/2015 and EN 1090-2, execution class
EXC2
22 January 19, 2015

How to CE mark your product
1. Implement FPC as described.
2. Apply to NB for certification
3. Undergo FPC audit
4. Draft declaration of performance (DOP)
5. Affix CE mark
23 April 24, 2015

Contact NSAI
Seán Balfe Director

Sustainability and the Built Environment
Email: sean.balfe@nsai.ie
Tel: 01 8073943
NSAI
1 Swift Square, Northwood, Santry, Dublin 9.
Tel: 01 8073800
Email: info@nsai.ie
Web: www.nsai.ie (apply online for certification)
Purchase Standards from www.standards.ie
24 January 19, 2015

Thank You
25 January 19, 2015

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I.S.

• Came into effect on 1st

• Primary purpose is to break

• S.I. 255/2013 makes it a

2 April 24, 2015

• All public contracts

3 April 24, 2015

4 April 24, 2015

• I.S. EN 1090-1 Execution

• Came into effect on 1st July

• Factory production control

 The product is covered by the scope of EN 1090-

6 January 19, 2015

1. Mechanical resistance and stability.

7 January 19, 2015

8 April 24, 2015

Control of Essential Characteristics

9 January 19, 2015

• I.S. EN 1090-2: 2008 Sets out four execution

Customer specifies the execution class, if not

10 January 19, 2015

In the case where structural design is

11 April 24, 2015

Manufacturers’ tasks and delivery

Basis of Manufacturer MPCS MPCS MPCS PPCS

Declaration of Geometrical and Delivered Delivered component Delivered component

12 January 19, 2015

Manufacturer shall establish

13 April 24, 2015

The manufacturer shall

14 April 24, 2015

All weighing, measuring

15 April 24, 2015

The manufacturer shall

16 April 24, 2015

Written inspection and test

The manufacturer shall have

Such events shall be

18 April 24, 2015

19 April 24, 2015

• Responsible Welding Coordinator

20 January 19, 2015

• I.D. number of the certification body.

21 January 19, 2015

22 January 19, 2015

1. Implement FPC as described.

2. Apply to NB for certification

3. Undergo FPC audit

4. Draft declaration of performance (DOP)

23 April 24, 2015

Seán Balfe Director

24 January 19, 2015

25 January 19, 2015

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