DD20013, Rev 0

2/13

CROFT TOW DOLLY

MODELS CG850T76, CG850TDB76 & CP85076

OWNERS MANUAL
Towing Instructions, Assembly, Parts Breakdown and Options

Galvanized
Torsion Axle

READ COMPLETE MANUAL CAREFULLY

BEFORE ATTEMPTING OPERATION.

CROFT TRAILER SUPPLY, INC.

P.O. Box 300320 • Kansas City, MO 64130
816-861-1001 • 1-800-426-8159 • FAX
2 816-861-1881 • www.crofttrailer.com
1

! WARNING Exceeding weight limitations or not using a towing vehicle larger and at least
1,000 lbs. heavier than the tow dolly and the towed vehicle combined can result in loss of towing vehicle
control, separation of the tow dolly from the towing vehicle, or separation of the towed vehicle from the
tow dolly, causing severe personal injury, death, or property damage.
All vehicles to be towed on tow dollies must be towed with the front axle on the dolly.

It is recommended that two people set-up and load this piece of equipment
TABLE OF CONTENTS
General information................................................................................................................................. 2
Safety, Signal Words................................................................................................................................ 3
Equipment Safety Guidelines.................................................................................................................. 4
Lighting and Marking............................................................................................................................... 4
Safety Sign Locations.............................................................................................................................. 5
Safety Sign Care..................................................................................................................................... 6
Tire Safety............................................................................................................................................... 6
Remember............................................................................................................................................... 6
Before Operation..................................................................................................................................... 7
During Operation.................................................................................................................................. 7-8
Following Operation................................................................................................................................. 8
Highway and Transport Operations...................................................................................................... 8-9
Performing Maintenance.......................................................................................................................... 9
Bolt Torque............................................................................................................................................. 10
Tow Dolly Load Limitations.................................................................................................................... 11
Forged Spindle Arm Alignment & Lever Ratchet Assembly.................................................................. 12
Tow Dolly Instructions............................................................................................................................ 13
Parts List and Breakdown CG850T76 and CG850TDB76............................................................... 14-15
Parts List and Breakdown CP85076................................................................................................. 16-17
Assembly Instructions....................................................................................................................... 18-19
Croft Coupler Assembly Instructions..................................................................................................... 20
Surge Brakes (optional) Parts Breakdown and List............................................................................... 21
DA91DBZ6K Brake Actuator Parts Breakdown and List....................................................................... 22
Disc Brake Parts Breakdown and List................................................................................................... 23
WIRING OF THE TOWING VEHICLE TESTING CIRCUITRY
Connect the wiring to the towing vehicle keeping in mind 1. Check that the WHITE (ground) wire is connected
the color code indicated below. to the frame of the towing vehicle.

1. Make certain the towing vehicle lights are “OFF”. 2. With headlights in “ON” position, the tail lights should
2. Connect YELLOW wire to left turn signal and stop be lighted.
wire in the left rear of towing vehicle with the wire
splicer supplied. 3. Start engine and have someone depress brake
3. Connect GREEN wire to the right turn signal and pedal. Brake lights of the tow dolly and towing
stop wire. vehicle should come “on” and “off” simultaneously
4. Connect BROWN wire to tail light wire. with each application.
5. VERY IMPORTANT - connect WHITE wire to frame
or body of towing vehicle.This is the common ground 4. Put left turn signal on. Left turn light of tow dolly and
and a clean metal-to-metal contact must be made. towing vehicle should flash simultaneously. Should
the turn signal light of the tow dolly function opposite
CAUTION: Many flashers for vehicle turn signals will to those of the towing vehicle, it is probable that the
not carry the additional load of tow dolly turn signals. YELLOW and GREEN wires have been reversed.
If normal operation does not occur when connected to Check the plug connection under the tongue of the
the tow dolly, a heavy duty replacement flasher may be tow dolly to make sure wire colors are not crossed
obtained through an auto parts outlet store. at that point. If this plug connection is correct, cor-
rect problem by reversing yellow and green wire
connection on the towing vehicle.

2
 SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO
FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

ATTENTION

BECOME ALERT

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS: warning:

Note the use of the following signal words Indicates a potentially hazardous situation that, if
DANGER, WARNING, and CAUTION with the not avoided, could result in death or serious injury,
safety messages. The appropriate signal word and includes hazards that are exposed when
for each has been selected using the following guards are removed. It may also be used to alert
guidelines: against unsafe practices.

DANGER: caution:
Indicates an imminently hazardous situation that, Indicates a potentially hazardous situation that,
if not avoided, will result in death or serious injury. if not avoided, may result in minor or moderate
This signal word is to be limited to the most extreme injury. It may also be used to alert against unsafe
situations typically for tow unit components which, practices.
for functional purposes, cannot be guarded.

3
 SAFETY...you can live with it

Equipment safety guidelines

Every year many accidents occur which could have been avoided by a few seconds of thought
and a more careful approach to handling equipment. You, the operator, can avoid many accidents
by observing the following precautions in this section. To avoid personal injury, study the following
precautions and insist those working with you, or you yourself, follow them.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing.
Location of such decals is indicated in this booklet.

Do not attempt to operate this tow unit under the influence of alcohol or drugs.

Review the safety instructions with all users.

Operator should be a responsible adult. Do not allow persons to operate or
assemble this unit until they have developed a thorough understanding
of the safety precautions and how it works.

Do not paint over, remove, or deface any safety signs or warning decals on your tow unit . Observe
all safety signs and practice the instructions on them.

Never exceed the limits of a tow unit. If its ability to do a job safely is in question
don’t try it.

Lighting and marking

It is the responsibility of the owner to know lighting and marking requirements of local highway
authorities and to install and maintain equipment to provide compliance with regulations.

Light bar kits and magentic tow lights are available from Croft Trailer Supply Inc.

4
 SAFETY sign locations

Types of safety signs and locations on a Croft Tow Dolly are shown in the illustration below.
Good safety requires that you familiarize yourself with various safety signs, type of warning,
and particular functions related to that area, that requires your SAFETY AWARENESS.

D D. DD21012 Instruction Decal

A

A. NA21007 55 MPH Speed Limit B. NP21007 Tilt Bed

C. DA21001 Tire Pressure/Torque

5
 Safety sign care

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

• Replacement parts that displayed a safety sign should also display current sign.

• Safety signs are available from Croft Trailer Supply.

How to install safety signs:

• Be sure installation surface is clean and dry.

• Decide on exact position before you remove backing paper.

• Remove smallest portion of split backing paper.

• Align decal over specified area and carefully press small portion with exposed sticky
backing in place.

• Slowly peel back remaining paper and carefully smooth remaining portion of decal
into place.

• Small air pockets can be pierced with a pin and smoothed out using piece of decal
backing paper.

Tire safety

• Failure to follow proper procedures when mounting a tire on a rim can produce an
explosion which may result in serious injury or death.

• Do not attempt to mount a tire unless you have proper equipment and experience to
do the job.

• Inflating or servicing tires can be dangerous. Whenever possible, trained personnel

should be called to service and/or mount tires.

• Tow unit tires must be inflated to recommended P.S.I. . See decal on tow unit for
correct pressure.

• Always order and install tires and wheels with appropriate type and load capacity to
meet or exceed gross weight of unit.

Remember
Your best assurance against accidents is a careful and responsible operator. If there is any
portion of this manual or function you do not understand, contact Croft Trailer Supply.

6
Before operation:
• Carefully study and understand this manual.
• Keep wheel and lug nuts tightened to specified torque.
• Assure tires are inflated evenly.
• Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make
necessary repairs. Follow maintenance safety instructions included in this manual.
• Be sure there are no tools lying on or in tow unit.
• Do not use unit until you are sure that area is clear, especially around children and
animals.
• Don’t hurry learning process or take unit for granted. Ease into it and become familiar
with your new tow unit.
• Practice operation of your tow unit and its attachments. Completely familiarize yourself
and other operators with its operation before using.
• Make sure that brakes are evenly adjusted (if equipped with brakes)
• Securely attach to towing vehicle. Use an appropriately sized and rated hitch ball and
attach safety chains.
• Do not allow anyone to stand between tongue or hitch and towing vehicle when
backing up to unit.
• Make sure tow rating on vehicle is high enough for what it is towing.

During operation
• SAFETY CABLES - Always follow state and local regulations regarding safety chains and
auxiliary lighting when towing. Be sure to check with local law enforcement agencies for
your own particular regulations. Only safety chains (not elastic or nylon/plastic tow straps)
should be used to retain connection between towing vehicle and towed unit in event of
separation.
• Do not load towed vehicle with cargo. Towed vehicles exceeding weight limits will
overload tow unit and may cause serious injury and damage.
• Criss cross safety cables under tongue, secure to mounting loops on towing vehicle.
• Secure emergency brake actuator cable to mounting loop on towing vehicle.
• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure
it is safe to start engine of towing vehicle or move unit. This is particularly important
with higher noise levels, as you may not hear people shouting.
• NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in towed unit.
• When halting operation, even periodically, set towing vehicle parking brake, shut off engine,
and remove ignition key.
• Be extra careful on inclines.

7
• MANEUVER TOWING VEHICLE AT SAFE SPEEDS. DO NOT EXCEED 55 M.P.H.

• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious
injury or death.

• Avoid loose gravel, rocks, and holes; they can be dangerous for unit operation or movement.

• Allow for unit length when making turns.

• Do not work under raised components or attachments unless securely positioned and blocked.

• Keep all bystanders and pets clear of work area.

• Operate towing vehicle from operators seat only.

• As a precaution, recheck hardware on tow unit every 50 miles, and correct all
problems. Follow maintenance safety procedures.

Following operation

• Following operation, or when unhitching, stop towing vehicle, set parking brake, shut off
engine and remove ignition key.

• Store tow unit in area away from human activity.

• Do not permit children to play on or around stored tow unit.

• Make sure parked tow unit is on hard, level surface.

• Wheel chocks may be needed to prevent unit from rolling.

Highway and transport operations

• Adopt safe driving practices:

- Always drive at safe speed relative to local conditions and ensure that your speed is low
enough for an emergency stop. Do not exceed 55 M.P.H.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep towing vehicle in gear to provide engine braking when going downhill. Do not
coast.

- Do not drink and drive!

• Comply with state and local laws governing highway safety.

• Local laws should be checked for all highway lighting and marking requirements.

8
 • Plan your route to avoid heavy traffic.

• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including
narrow bridges, intersections, etc.

• Watch for obstructions overhead and to both sides while transporting.

• Operate with maximum visibility at all times. Make allowances for increased length and
weight of tow unit when making turns and stopping.

Performing maintenance

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.

• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed
building. Exhaust fumes may cause asphyxiation.

• Before working on tow unit, stop towing vehicle, set parking brake, turn off engine and
remove ignition key.

• Always block wheels and never use a jack as sole support.

• Always use proper tools or equipment for job at hand.

• Use extreme caution when making adjustments.

• Follow torque chart in this manual when tightening bolts and nuts.

• Openings in skin and minor cuts are susceptible to infection from brake fluid.
Without immediate medical treatment, serious infection and reactions can occur.

• After servicing, be sure all tools, parts and service equipment are removed.

• Do not allow grease or oil to build up on any step or platform.

• When replacing bolts, refer to owners manual for proper size and grade.

• Refer to bolt torque chart for head identification marking.

• Where replacement parts are necessary for periodic maintenance and servicing, genuine
factory replacement parts must be used to restore your tow unit to original specifications.
Manufacturer will not claim responsibility for use of unapproved parts and/or accessories
or other damages as a result of their use.

• If tow unit has been altered in any way from original design, manufacturer does not accept
any liability for injury or warranty.

• A fire extinguisher and first aid kit should be kept readily accessible while performing
maintenance on this tow unit.

9
 BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as
guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

Torque Specifications

Bolt Torque for Standard Bolts * Bolt Torque for Metric Bolts *
GRADE 2 GRADE 5 GRADE 8 GRADE 8.8 GRADE 9.8 GRADE 10.9
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) “A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4” 6 (8) 9 (12) 12 (16) 6 9 (13) 10 (14) 13 (17)
5/16” 10 (13) 18 (25) 25 (35) 7 15 (21) 18 (24) 21 (29)
3/8” 20 (27) 30 (40) 45 (60) 8 23 (31) 25 (34) 31 (42)
7/16” 30 (40) 50 (70) 80 (110) 10 45 (61) 50 (68) 61 (83)
1/2” 45 (60) 75 (100) 115 (155) 12 78 (106) 88 (118) 106 (144)
9/16” 70 (95) 115 (155) 165 (220) 14 125 (169) 140 (189) 170 (230)
5/8” 95 (130) 150 (200) 225 (300) 16 194 (263) 216 (293) 263 (357)
3/4” 165 (225) 290 (390) 400 (540) 18 268 (363) -- -- 364 (493)
7/8” 170 (230) 420 (570) 650 (880) 20 378 (513) -- -- 515 (689)
1” 225 (300) 630 (850) 970 (1310) 22 516 (699) -- -- 702 (952)
24 654 (886) -- -- 890 (1206)

Torque figures indicated are valid for non-greased or

non-oiled threads and heads unless otherwise specified.
Therefore, do not grease or oil bolts or cap screws unless
otherwise specified in this manual. When using locking
elements, increase torque values by 5%.

* GRADE or CLASS value for bolts and capscrews are

identified by their head markings.

GRADE-2 GRADE-5 GRADE-8 CLASS 8.8 CLASS 9.8 CLASS 10.9

A 8.8 9.8 10.9

10
 TOW DOLLY LOAD LIMITATIONS

Read Tow Dolly Instructions Before Loading

Maximum Tire Tread Width or Outside Body Width:
42” Min. - 76” Max.

Maximum Towed Vehicle Weight

CP85076 & CG850T76 CG850TDB76
Front Wheel Drive 4,330 lbs 4,550 lbs

Rear Wheel Drive or

Four Wheel Drive 4,330 lbs 4,960 lbs

• ­Vehicle must be centered with front end on tow dolly facing

forward.
• ­Vehicles with low front end or air dams may not have enough
ground clearance to drive up on tow dolly platform.
• Vehicle must have lockable steering.
• ­Rear-wheel or four-wheel drive vehicles must have drive shaft
disconnected.
• Do not tow mid or rear engine mounted vehicles

• ­Towed vehicles must not be loaded with possessions, people,

pets, etc.

TOW DOLLIES ARE ILLEGAL ON THE:

NEW JERSEY TURNPIKE
NEW JERSEY GARDEN STATE PARKWAY

BACKING UP
The tow dolly is not a trailer and cannot be backed up because
it swivels both at the coupler and car platform. If you must back
up, unload car first, disconnect the coupler, and move car and
dolly separately.
Play It Safe: Park where you can pull out going forward.

11
 FORGED SPINDLE ARM ALIGNMENT

30°
5 Teeth

30°

Old Style
New Style

The end view drawing of the tow dolly axle and hub mount forging
shows the location of the axle spline shaft divot marks and the
casting marks. Casting location should be 5 teeth up from level
as shown above.Approx. 30° upward.

Left Side Shown

5
2
2
1

7 3
4
28
1

3
9
6 3
8 10

REF.
PART
NO.
NO. QTY. DESCRIPTION
- 5422 - Tie Down Ratchet Kit
1. 03383X 1 Mounting Bracket (plated)
LEVER RATCHET ASSEMBLY PARTS LIST 2. 03423X 1 Ratchet
3. B1235G5ZC 1 1/2” -13UNC x 3-1/2” Hex Head Bolt Gr.5
- 5432 - Left Lever Ratchet 28. LN12G5ZC 1 1/2” -13UNC Nylon Insert Locknut
- 5433 - Right Lever Ratchet
1. FW14Z 1 1/4”Flat Washer Please order replacement parts by PART NO. and DESCRIPTION.
2. B14075G5ZC 1 1/4”-20 UNC x 3/4” Hex Head Bolt
3. 01864 2 Spring
4. 02772X 2 1/4”-20 UNC Nylon Insert Locknut
5. 05337X 1 Lock Pin w/ Cable
6. FW516Z 2 5/16” Flat Washer
7. 02243X 1 Black Vinyl Hand Grip
8. 05444X 1 3/8”-16 UNC x 3/4” Hex Head Bolt w/ Epoxy
9. 05449X 1 Winch Pawl Bushing (Stainless Steel)
10. 05450 1 Winch Pawl
Please order replacement parts by PART NO. and DESCRIPTION.

12
 Tow DollY The tow dolly may only be used with a vehicle that is equipped with a 2”, 5,000 lb. capacity ball. When used

! WARNING INSTRUCTIONS
properly, the tow dolly can provide a safe and effective means to transport a vehicle within the following limitations.
WARNING: Read all Tow Dolly instructions and load limitations before using Tow Dolly.

Read the following information completely before IMPORTANT

Tow dolly must be attached to the towing vehicle before loading the towed vehicle onto the tow dolly. Do not back
hooking up, loading, using, unloading or unhooking the vehicle with the tow dolly attached, as this will damage the towed vehicle and tow dolly. If in a situation where
the tow dolly. Failure to abide by the following can backing is necessary, disconnect the towed vehicle from the tow dolly, and the tow dolly from the towing vehicle
result in damage to property, severe personal injury and move separately.

and/or death. HOOK-UP OF THE TOW DOLLY

IMPORTANT DO’S & DON’TS 1. ­Loosen coupler loop nut. Place the coupler of the tow dolly over the 2” hitch
ball on the truck. Be sure the coupler is fully seated down over the ball.
• Read the towing instructions in the towed vehicle’s owner’s manual. ­Make sure that the hitch and hitch ball are in good condition and not rusted,
• ­Use a 2”, 5000 lb. (or greater) capacity ball for a Tow Dolly without surge brakes and a 2”, loose or stripped. Both the hitch and hitch ball must be securely attached to
6000 lb. (or greater) capacity ball for a Tow Dolly with surge brakes. the towing vehicle.
• ­Make sure the towing vehicle’s parking brake is fully engaged before starting hookup,
2. ­Completely tighten the coupler loop nut. Pull up on the tow dolly tongue to be sure it is properly secured.
loading, unloading or unhooking of the Tow Dolly.
• ­Do not load the towed vehicle onto the Tow Dolly until the Tow Dolly is completely and 3. ­Connect the color coded wires from the tow dolly to the corresponding color coded posts on the towing
properly hooked up to the towing vehicle and setting on a level surface. vehicle’s electrical box.
• ­Always drive the front wheels of the towed vehicle onto the Tow Dolly. Do not load back- 4. ­Crisscross the safety chains under tongue and secure to towing vehicle frame. Allow some slack in the
wards. chains for movement during turns made by the towing vehicle and tow dolly.
• ­Tail lights and stop lights must be hooked up and operating properly at all times.
• ­Do not load a towed vehicle that exceeds the weight or size limits onto the Tow Dolly. HOOK-UP OF THE TOWED VEHICLE TO TOW DOLLY
• ­Always have someone safely guide you when driving the towed vehicle onto the Tow
1. ­Be sure that the towing vehicle and tow dolly are straight and on level ground.
Dolly.
• ­Be sure the tires of your towed vehicle and the Tow Dolly are in good condition and inflated 2. ­Make sure that the tow dolly platform is straight.
to the proper pressures. Tire pressure may increase during travel - do not bleed off this 3. ­Lift ratchet handle to full extended position and unroll straps from ratchet.
increase in pressure. Return ratchet handle to the down position.
• ­Do not back up your towing vehicle when the Tow Dolly is attached. The Tow Dolly swivels
4. ­Lay straps along fender side of tow dolly, off of tow dolly platform.
both at the coupler and at the car platform. If you must back up, unload the towed vehicle
first, disconnect the Tow Dolly and move the vehicle and tow dolly separately. Play It Safe... 5. ­Allow tow dolly platform to tilt back by releasing the locking pin.
park where you can pull ahead when leaving. 6. ­Slowly drive the front end of the towed vehicle onto the tow dolly until tires on the towed vehicle are resting
• ­Do not exceed 55 miles per hour, or any lower posted speed limit. against the tow dolly wheel stops. The platform will go into upright position.
• ­Avoid sharp turns or swerves.
• ­Braking distance increases when using a Tow Dolly. Use caution and always allow sufficient ­Make certain that the towed vehicle is centered on tow dolly platform since the platform swivels during
distance for braking. turns. Adequate space is required between the tow dolly fenders and towed vehicle.
• ­Do not transport passengers or cargo in the vehicle being towed. ­CAUTION: NEVER BACK A TOWED VEHICLE ONTO A TOW DOLLY.
• ­Do not unhook the Tow Dolly from the towing vehicle until the towed vehicle is completely
unloaded from the Tow Dolly. 7. ­Locking pin on platform must go into the locked position.

8. ­For safety reasons, engage the parking brake of the towed vehicle (see item #13) and place transmission in

IMPORTANT INFORMATION low gear (standard) or park (automatic).

9. ­Center the tie down ratchets in front of the towed vehicle tires and pull the tow dolly tire straps forward over
Customer Responsibilities the tires.
The customer assumes all risks inherent in the operation, use, or possession of the Tow
0. ­Tighten each strap securely by pulling up and down as many times as necessary on the tie down ratchet
1
Dolly. Towing a vehicle is the customer’s responsibility and it is the customer who must assembly handle until the tire flattens slightly against the tire stop. Place handle in down position.
ensure that the weight and size limits of the Tow Dolly rented will not be exceeded by the
vehicle being towed. Any injury or damage that results from exceeding weight or size limits 1. ­Hook up safety chains from tow dolly platform to the frame of towed vehicle
1
is the sole responsibility of the customer. directly above the area where chains are mounted on tow dolly. Allow slight slack
in the chains to provide for suspension movement on the towed vehicle.

Towing Vehicle Requirements 2. ­Disconnect the drive shaft on the towed vehicle if rear-wheel or four-wheel drive.
1
Consult your dealer if you are uncertain of above. TOWING ABOVE VEHICLE
The customer assumes all responsibility for the towing vehicle’s fitness and suitability to WITHOUT DISCONNECTING DRIVE SHAFT WILL DAMAGE TOWED VEHI-
perform the towing task in a safe, legal, and reliable manner. These responsibilities may CLE’S TRANSMISSION EVEN IF TRANSMISSION IS PLACED IN NEUTRAL. SAFETY CHAIN
include, but are not limited to:
3. ­Release parking brake on towed vehicle and be sure the steering is LOCKED in the straight position.The
1
• ­The towing vehicle’s weight being at least 1000 lbs. greater than the weight of the tow
towed vehicle must have lockable steering. Remove keys from ignition and lock vehicle.
dolly and the towed vehicle.
• ­Compliance with towing restrictions as stated by the towing vehicle’s owner’s manual 4. ­Check the towing system after hook-up, tow about 100 feet, then stop and perform a safety check. Check
1
and/or manufacturer. the bolts, chains, coupler, ramps, tire straps, and other items to make sure they are in the right position and
secure. Repeat the safety check after the first 5 miles and then every 50 miles thereafter.
• ­The towing vehicle having, as a minimum, a 5000 lb., Class 3 hitch and hitch ball for a Tow
Dolly without surge brakes. Or a 6000 lb. hitch, class 3 and hitch ball for a Tow Dolly with 15. ­Towed vehicle is now safely connected and ready to be towed.
surge brakes. (Hitch ball must be 2”. Do not use any other size hitch ball.)
­CHECK THE TOW DOLLY BOLTS, COUPLER, SAFETY CHAINS, ELECTRICAL HOOK-UP, AND TIRE
• The towing vehicle being in good condition.
STRAPS AFTER 100 FEET, AFTER THE FIRST 5 MILES OF TRAVEL, AND THEN EVERY 50 MILES
• ­The towing vehicle having a current federal and/or state inspection where applicable, and
THEREAFTER.
complying with any applicable laws.
­DO NOT EXCEED 55 MILES PER HOUR OR ANY LOWER POSTED SPEED LIMIT.
• ­Making sure all lights are properly hooked up and operating at all times.
• ­The towing vehicle’s hitch being approximately 20 inches to the top of the ball. Make sure
that the hitch and the hitch ball are in good condition and not rusted, loose or stripped. UNLOAD TOWED VEHICLE FROM TOW DOLLY
Both the hitch and the hitch ball must be securely attached to the towing vehicle. 1. ­Park towing vehicle and tow dolly straight and on level ground. Apply parking brake of towing vehicle.
2. ­Fully apply towed vehicle parking brake.
3. ­Install drive shaft on rear-wheel or four-wheel drive towed vehicle.
Load Weight and Size Limits 4. ­Remove wheel straps and safety chains from towed vehicle.
Load Limits (total weight of towed vehicle). A towed vehicle exceeding the weight limit
5. ­Release tow dolly platform locking pin.
will overload the tow dolly and may cause serious injury and damage to both the towed
6. ­Release parking brake on towed vehicle.
vehicle and the Tow Dolly.
For Tow Dolly without surge brakes: 7. ­SLOWLY back towed vehicle off of tow dolly to prevent bottom of vehicle from contacting ramps.
- Front-Wheel-Drive Vehicles: 4330 lbs. max. ­CHECK TRANSMISSION FLUID LEVEL ON TOWED VEHICLE IF DRIVE SHAFT WAS REMOVED AS FLUID
- Rear-Wheel-Drive Vehicles: 4330 lbs. max. MAY HAVE LEAKED OUT DURING TOWING.
For Tow Dolly with surge brakes:
- Front-Wheel-Drive Vehicles: 4550 lbs. max. 8. ­Return tow dolly platform to the up position and engage locking pin.
- Rear-Wheel-Drive Vehicles: 4960 lbs. max. 9. ­Take up excess slack on tow dolly straps in ratchet assembly.
Size Limits. A towed vehicle exceeding the width limit will obstruct the platforms swivel action
10. ­Store all safety chains in storage position.
when towing and could damage the towed vehicle’s tires and the fenders.
• ­Maximum Vehicle Tread & Body Width: 76” from outside of left tire to outside of right tire 11.­ Wrap tow dolly electrical wires around tow dolly tongue handle.
on the front axle.
13
 CG850T76 & CG850TDB76 PARTS BREAKDOWN
REF.
NO. PART NO. QTY. DESCRIPTION
- 5422 2 Tie Down Ratchet Kit
1. 03383X 1 Mounting Bracket (plated)
REF.
NO. PART NO. QTY. DESCRIPTION
2. 03423X 1 Ratchet
79. B347G5ZC 1 3/4”-10UNC x 7” Hex Hd. Bolt (Gr.5)
5
3. B1235G5ZC 1 1/2”-13UNC x 3-1/2” Hex Head Bolt (Gr.5)
28. LN12G5ZC 1 1/2”-13UNC Nylon Insert Locknut 80. FW34Z 1 3/4” Flatwasher
81. NLN34G2ZC 1 3/4”-10UNC Nylon Insert Locknut
02383X 5433
4. 5432 1 Left Lever Ratchet 82. 2 36” Safety Chain with hook
5. 5433 1 Right Lever Ratchet - 04194X - 7/16” “S” Hook for safety chains
6. NLN716G2ZC 6 7/16”-14 UNC Nylon Insert Locknut 83. 03528X 2 Removable 3-point Strap w/Buckle 2
- NLN716G2ZC 4 Brake Units - 02729X 2 Buckle only (plated)
7. 03574X 1 Latch Handle (plated) 84. FW716Z 12 7/16” Flatwasher
8. 02243X 1 Black Vinyl Hand Grip 85. 07167X 1 Spring Sleeve (plated) 32
9. 03381X 1 Latch Catch (plated) 86. HN716G8ZF 2 7/16”-20UNF Hex Nut (Gr.8) (Brake Unit)
10. 03382X 1 Handle Bushing (plated) 87. 12229-95 2 Safety Cable Mounting Washer
11. FW12Z 4 1/2” Flatwasher 91. 03379X 1 Latch Block 28
12. B12125G5ZC 1 1/2”-13UNC x 1-1/4” Hex Head Bolt (Gr.5) 92. 12925 1 Coupler (eZ-Latch)
93. 02917X 10 Replacement 12mm x 1.5” Stud Bolt
13. 02189X 1 Hand Grip 1
14. 05444X 1 3/8”-16 UNC x 3/4” Epoxied Hex Bolt (Gr. 5) - 04508X 2 Amber Fender Reflector (not shown) 3
15. FW38Z 5 3/8” Flatwasher - 04804X 2 Red Fender Reflector (not shown)
16. 05449X 1 Spacer Bushing - Stainless Steel - 04944 2 Strain Relief (not shown)
17. 03434X 1 5/16”-18 UNC x 5-1/4” Eye Bolt - 5452 1 Tilt Bed Spring and Sleeve Assembly
18. 03433X 1 Latch Cable 38. 07166X 1 Tilt Bed Spring
19. 03435X 1 Roll Pin (5/16” x 2-1/4”) 85. 07167X 1 Spring Sleeve (plated)
20. 03499X 1 Latch Spring - Stainless Steel
21. HN516G2ZC 1 5/16”-18 UNC Hex Nut
22. B51625G5ZC 1 5/16”-18 UNC x 2-1/2 Hex Head Bolt (Gr. 5)
23. NLN516G2ZC 1 5/16”-18 UNC Nylon Insert Locknut
24. FW516Z 1 5/16” Flatwasher
25. 03769X 1 Tongue (galvanized) Please order replacement parts by PART NO. and DESCRIPTION.
26. H3BOS 1 Coupler (Cast)
27. B1245G5ZC 4 1/2”-13UNC x 4-1/2” Hex Head Bolt (Gr.5)
28. NLN12G2ZC 10 1/2”-13UNC Nylon Insert Locknut
29. 02288-95 1 Lift Handle (units without brakes) (plated)
- 04017X 1 Lift Handle (units with brakes) (plated)
30. 03503X 2 5/8” -11UNC x 1-1/4” Hex Epoxied Bolt(Gr.5)
31. 5841 2 24” Safety Cable with Hardware
- 5842 2 36” Safety Cable with Hardware (Brake Unit) 88
32. B716125G5ZC 4 7/16”-14UNC x 1-1/4” Hex Head Bolt (Gr.5)
33. 11590X 1 Wiring Harness (Front Half) 46
34. 11591X 1 Wiring Harness (Rear Half)
35. 03394X 2 Bracing Strut (8’-6” wide unit) (galvanized)
36. B1215G5ZC 2 1/2”-13UNC x 1-1/2” Hex Head Bolt (Gr.5) 90
37. 02579X 2 Pivot Bushing (plated)
66 89
38. 07166X 1 Tilt Bed Spring 15
39. B5845G5ZC 1 5/8”-11UNC x 4-1/2” Hex Head Bolt (Gr.5)
40. NLN58G2ZC 1 5/8”-11UNC Nylon Insert Locknut
42. 01863X 3 5/8” Grommet
43. B71615G5ZC 2 7/16” -14UNC x 1.5” Hex Head Bolt (Gr. 5)
44. 12068X 1 Undercarriage (galvanized)
45. 12986-30 1 Cartridge Insert Left
46. 12987-30 1 Cartridge Insert Right
47. 03500X 4 1/2”-13UNC x 1” Socket Hd. Set Screw
3-Point Non-removable Tie-Down Straps
51. 04369X 2 Hub (5 on 115mm Bolt Circle) REF. PART 37
52. 02377X 8 7/16”-20UNF x 1-1/2” Epoxied Hex Bolt (Gr.8) NO. NO. QTY. DESCRIPTION 11
- 02377X 10 Brake Units 15. FW38Z 8 3/8 Flatwasher
53. 04366X 2 14” x 5.5” Rim (5 on 115mm Bolt Circle) 66. NLN38G2ZC 8 3/8-16 UNC Nylon Insert Locknut 35
54. 04826X 2 ST205/75R 14” x “C” Radial Tire 88. 05898X 2 Non-Removable 3-Point Strap w/Buckle
- CTD4ST - Replacement Wheel/Tire 89. 05892X 4 Tie-Down Bracket
55. 02213X 10 12mm zinc Lug Nut 90. B381G5ZC 8 3/8-16 UNC x 1 Hex Head Bolt (Gr 5)
56. 11971 2 Nut Plate
57. 07092X 2 48” Ramp (galvanized)
Please order replacement parts by PART NO. and DESCRIPTION. 30 56
58. B716075G8ZF 20 7/16”-20UNF x 3/4” Hex Head Bolt (Gr.8) 28 26
59. LN716G5ZF 20 7/16”-20UNF Hex Punch Locknut 92
60. 03377X 2 Wear plate (four hole)
61. 07082X 8 1/4”-20 UNC x 1” Flat Hd Torx Cap Screw 25
63. 04424X 2 Back-Up Plate for Fender (plated)
64. B3815G5ZC 4 3/8”-16UNC x 1” Hex Head Bolt (Gr.5)
65. 03526X 2 3/8”-16UNC x 1-1/2” Flat Hex Hd Socket Bolt 33 42 13
66. NLN38G8ZC 6 3/8”-16UNC Nylon Insert Locknut
29
67. 14124 1 Right Poly Fender Grey
68. 14123 1 Left Poly Fender Grey
70. 04425X 6 Wire Retaining Clip 31
71. 426-18 2 Rubber Mounting Grommet for light
72. 11209 2 Sealed “LED” Round Tail Light 6 or 86
73. 11206 2 Wire Harness for LED light
74. 12049X 1 Top Platform (galvanized) 31 87 52 (Brake 27
75. B12225G5ZC 1 1/2”-13UNC x 2-1/4” Hex Hd. Bolt (Gr.5) Units)
76. 02578X 1 Metal Pivot Washer (plated)
77. 00698X 1 Top Pivot Bushing (plated) 43 (Non-
78. 03370X 1 UHMW Pivot Washer Brake
Units)

14
 Figure A
18
19 91
9
22 21
12 24
20
75 79 14 23
11
15
76 83 10
80 16 17
7
77
6
78
15
32 74

11 “auto-latch”
82 ASSEMBLY
28
72
71
67
4

REF.
NO.
PART
NO. QTY. DESCRIPTION
73 5422 - 5511 - Auto Latch Rebuilt Kit
5432 91. 03379X 1 Latch Block (plated)
32 17. 03434X 1 5/16”-18 UNC x 5-1/4” Eye Bolt
70 18. 03433X 1 Latch Cable
19. 03435X 1 Roll Pin (5/16” x 2-1/4”)
20. 03499X 1 Latch Spring -Stainless Steel
63 21. HN516G2ZC 1 5/16”-18 UNC Hex Nut
24. FW516Z 1 5/16” Flatwasher
73
66
65
Please order replacement parts by PART NO. and DESCRIPTION.
34
64 57
61 71 72
61
59
58 28 84 68
66
60 59 63 73

58
28
27 39 15
85 44
36 42
38

40 28
34 27 65
81
33 64
36
56 8 11 93
37 28 45
47 54
51
35
30

52

WHITE Ground
55
BROWN Tail lights
YELLOW Left Turn and Stop Red on Fender 53
GREEN Right Turn and Stop Red on Fender

15
 CP85076 PARTS BREAKDOWN
REF. REF.
NO. PART NO. QTY. DESCRIPTION NO. PART NO. QTY. DESCRIPTION
- 5422 2 Tie Down Ratchet Kit 48. 02729X 2 Buckle Only (plated)
1. 03383X 1 Mounting Bracket (plated) 84. FW716Z 12 7/16” Flatwasher
2
2. 03423X 1 Ratchet 85. 07167X 1 Spring Sleeve (plated)
3. B1235G5ZC 1 1/2” - 13UNC x 3-1/2” Hex Head Bolt (Gr.5) 87. 12229-95 2 Cable Mounting Washer
28. LN12G5ZC 1 1/2” - 13UNC Nylon Insert Locknut 90. B381G5ZC 8 3/8” - 16UNC x 1” Hex Bolt (Gr.5)
91. B381G5ZC 1 Latch Block 28
4. 5432 1 Left Lever Ratchet 92. 12925 1 Coupler (eZ-Latch)
5. 5433 1 Right Lever Ratchet  93. 02917X 10 Replacement 12mm x 1.5 Stud Bolt 3
6. NLN716G2ZC 6 7/16” - 14UNC Nylon Insert Locknut - 04508X 2 Amber Fender Reflector (not shown) 1
7. 03574X 1 Latch Handle (plated) - 04804X 2 Red Fender Reflector (not shown)
8. 02243X 1 Black Vinyl Hand Grip - 04944 2 Strain Relief (not shown)
9. 03381X 1 Latch Catch (plated) - 5452 1 Tilt Bed Spring & Sleeve Assembly
10. 03382X 1 Handle Bushing (plated) 38. 07166X 1 Tilt Bed Spring 32
11. FW12Z 4 1/2” Flatwasher 85. 07167X 1 Spring Sleeve (plated)
12. B12125G5ZC 1 1/2”-13UNC x 1-1/4” Hex Head Bolt (Gr.5) 
5
13. 02189X 1 Hand Grip
14. 05444X 1 3/8”-16 UNC x 3/4” Epoxied Hex Bolt (Gr. 5)
15. FW38Z 21 3/8” Flatwasher
Please order replacement parts by PART NO. and DESCRIPTION. 5433
16. 05449X 1 Spacer Bushing - Stainless Steel
17. 03434X 1 5/16” - 18UNC x 5-1/4” Eye Bolt
18. 03433X 1 Latch Cable
19. 03435X 1 Roll Pin (5/16” x 2-1/4”)
20. 03499X 1 Latch Spring - Stainless Steel
21. HN516G2ZC 1 5/16” - 18UNC Hex Nut
22. B51625G2ZC 1 5/16” - 18UNC x 2-1/2” Hex Head Bolt (Gr.5)
23. NLN516G2ZC 1 5/16” - 18UNC Nylon Insert Locknut
24. FW516Z 1 5/16” Flatwasher
25. 12696-80 1 Tongue (painted)
26. H3BOS 1 Coupler (Cast)
27. B1245G5ZC 4 1/2”-13UNC x 4-1/2” Hex Head Bolt (Gr.5)
88
28. NLN12G2ZC 10 1/2”-13UNC Nylon Insert Locknut
29. 02288-95 1 Lift Handle (plated)
30. 03503X 2 5/8”-11UNC x 1-1/4” Hex Hd. Epoxied Bolt(Gr.5)
31. 5841 2 24” Safety Cable with Hardware 90
32. B716125G5ZC 4 7/16”-14UNC x 1-1/4” Hex Head Bolt (Gr.5) 89
33. 11590X 1 Wiring Harness (Front Half) 66 15
34. 11591X 1 Wiring Harness (Rear Half)
35. 03394X 2 Bracing Strut (8’-3” wide unit) (galvanized)
36. B1215G5ZC 2 1/2”-13UNC x 1-1/2” Hex Head Bolt (Gr.5)
37. 02579X 2 Pivot Bushing (plated)
38. 07166X 1 Tilt Bed Spring
39. B5845G5ZC 1 5/8”-11UNC x 4-1/2” Hex Head Bolt (Gr.5) 3-Point Non-removable Tie-Down Straps
40. NLN58G2ZC 1 5/8”-11UNC Nylon Insert Locknut 45
42. 01863X 3 5/8” Grommet REF. PART
43. B71615G5ZC 2 7/16” x 14UNC x 1.5” Hex Head Bolt  NO. NO. QTY. DESCRIPTION
44. 12068-80 1 Undercarriage 15. FW38Z 8 3/8 Flatwasher
45. 11204-30 1 Right Axle 66. NLN38G2ZC 8 3/8-16 UNC Nylon Insert Locknut
46. 11203-30 1 Left Axle 88. 05898X 2 Non-Removable 3-Point Strap w/Buckle
47. 03500X 4 1/2”-13UNC x 1” Socket Hd. Set Screw 89. 05892X 4 Tie-Down Bracket
49. 03388-80 2 Rear Tire Stop 90. B381G5ZC 8 3/8-16 UNC x 1 Hex Head Bolt (Gr 5)
51. 04369X 2 Hub (5 on 115mm Bolt Circle)
52. 02210X 8 7/16”-20UNF x 1-1/4” Epoxied Hex Bolt (Gr.8) Please order replacement parts by PART NO. and DESCRIPTION.
53. 04366X 2 14” x 5.5” Rim (5 on 115mm Bolt Circle)
54. 04826X 2 ST205/75R 14” x “C” Radial Tire
- CTD4ST - 14” Replacement Wheel/Tire
55. 02213X 10 12mm zinc Lug Nut
35
56. 11971 2 Nut Plate
57. 07092X 2 48” Ramp (galvanized)
58. B716075G8ZF 20 7/16”-20UNF x 3/4” Hex Head Bolt (Gr.8)
59. LN716G5ZF 28 7/16”-20UNF Hex Punch Locknut 30
60. 03377X 2 Wear plate (four hole) 28
61. 07082X 8 1/4”-20 UNC x 1” Flat Hd Torx Cap Screw 92
63. 04424X 2 Back-Up Plate for Fender (plated)
64. B3815G5ZC 4 3/8”-16UNC x 1-1/2” Hex Head Bolt (Gr.5) 25
65. 03526X 2 3/8”-16UNC x 1-1/2” Flat Hex Head Socket Bolt
66. NLN38G8ZC 14 3/8”-16UNC Nylon Insert Locknut 26
33 42
67. 03771X 1 Right Poly Fender Black 13
68. 03372X 1 Left Poly Fender Black
70. 04425X 6 Wire Retaining Clip
71. 426-18 2 Rubber Mounting Grommet for Light 29
72. 11209 2 Sealed “LED” Round Tail Light 27
73. 11206 2 Harness Wire Fender 31 6
74. 12085-80 1 Top Platform (painted)
75. B12225G5ZC 1 1/2” - 13UNC x 2-1/4” Hex Hd. Bolt (Gr.5) 87
76. 02578X 1 Metal Pivot Washer (plated) 31 43
77. 00698X 1 Top Pivot Bushing (plated)
78. 03370X 1 UHMW Pivot Washer
79. B347G5ZC 1 3/4” - 10UNC x 7” Hex Hd. Bolt (Gr.5)
80. FW34Z 1 3/4” Flatwasher
81. NLN34G2ZC 1 3/4” - 10NC Nylon Insert Locknut
82. 02383X 2 36” Safety Chain with Hook
- 04194X 2 7/16” “S” Hook for Safety Chains
83. 03528X 2 Removable 3-Point Strap w/Buckle
16
 Model CP85076
90 Figure A
15
18
19 91
49 9
22 21
12 24
20
15 14 23
11
66 15
79 10
75 16 17
7
76 83
80
77
6 78
15
32 74 11 “auto-latch”
28 ASSEMBLY
82
72
71
67 48
REF.
NO.
PART
NO. QTY. DESCRIPTION
- 5511 - Auto Latch Rebuilt Kit
32 5432 91. 03379X 1 Latch Block (plated)
73 5422 17. 03434X 1 5/16”-18 UNC x 5-1/4” Eye Bolt
70 4 18. 03433X 1 Latch Cable
70 19. 03435X 1 Roll Pin (5/16” x 2-1/4”)
20. 03499X 1 Latch Spring -Stainless Steel
21. HN516G2ZC 1 5/16”-18 UNC Hex Nut
63 24. FW516Z 1 5/16” Flatwasher

65 66 Please order replacement parts by PART NO. and DESCRIPTION.

64 57 72
61
61 71
60 59
28 84 68
58
66 63 73
59
58
37 28
11 39 15
27
36 85
44
38 42 28

40
34 81 27 65
56
64
33
56 8 36
11 37 59 93
28 47 54
35 51
30
46

52
WHITE Ground
55
BROWN Tail lights
YELLOW Left Turn and Stop Red on Fender
GREEN Right Turn and Stop Red on Fender
53

17
 ASSEMBLY INSTRUCTIONS
12 14 57
11 15
10
7 1618
59
59
58 84
8
59
11 Latch Handle 37 58
Installation 28 39
28
11 36 85
92 35 38
40
30 56
28
26 36
25 56 11
37 28
35
13 30
29
31
6 or 86
27
87 52 or 43
31
Tools Needed forward or back in the slot in the mounting plate. Slide black vinyl
· End Wrenches - 9/16”, 5/8”, 11/16”, ¾”, 15/16” & 1-1/8”. hand grip (#8) onto the latch handle (#7).
· Sockets – 7/16”, 9/16”, 5/8”, 11/16”, ¾”, 15/16” & 1-1/8”
· Ratchet
5. Bolt the coupler (#26 or #92) and lift handle (#29) to the front of
· Torque Wrench
the tongue with two ½”-13UNC x 4-1/2” grade 5 bolts (#27) and
· 12” Adjustable Wrench
· 7/32” Allen Wrench
two ½”-13UNC nylon lock nuts (#28). Torque to 75-80 ft. lbs. Slide
· #25 Torx Bit vinyl grip (#13) onto the lift handle. Note: If assembling a unit with
· Small Hammer surge brakes, see page 21 for actuator mounting instructions.
· Pliers
6. Attach the two 24” transport safety cables (#31) (cables are 36”
1. Remove top platform to expose mainframe by removing bolts (#75) if assembling a surge brake unit) to the two holes in the safety
and (#79). Place the mainframe on blocks or some other sturdy chain mounting bracket located under the tongue using two 7/16”-
support so that the frame rest approximately 8” – 10” off the ground. 20UNC x 1-1/2 grade 5 bolts (#43 for Non-Braking Units) or two
Note: Save the fasteners for later use. 7/16” -20UNF x 1-1/2” grade 8 bolts (#52 for Braking Units), two
cable mounting washers (#87) and two 7/16”-UNC nylon lock nuts
2. Hold the tongue (#25) up to the Pigtail (#6 for Non-Braking Units) or two 7/16” -UNF lock nuts grade 8
front of the tow dolly and plug the (#86 for Braking Units). Torque bolts to 50 ft. lbs.
four bullet connectors extending out White Brown/Yellow
of the back of the tongue into the Brown
Yellow 7. Remove two ¼”-20UNC x 1” flat head Torx cap screws (#61) from
connector protruding from under Green the rear most hole in each wear plate (#60). (These Torx screws
Brown/Green
the mainframe channel. will be re-installed after the ramps are secure). Attach the ramps
(#57) as shown using twenty 7/16”-20UNF x ¾” grade 8 bolts
3. Insert the tilt bed spring (#38) and spring sleeve (#85) into the (#58) and twenty 7/16”-20UNF hex punch lock nuts (#59). Bolts
hole provided at the top rear of the tongue. Mount the tongue to on the side of ramps use 7/16” flat washers (#84). Bolts on
the front of the tow dolly using one 5/8”-11UNC x 4-1/2” grade 5 top of ramps must be inserted from the top side for clearance.
bolt (#39) and one 5/8”-11UNC nylon lock nut (#40) and torque to Tighten top bolts before tightening side bolts. Torque the
50 ft. lbs. Do not torque over 50 ft. lbs. or the bed will not tilt. Make 7/16” bolts to 80 ft. lbs. Re-install flat head Torx screw in wear
sure that the spring and spring sleeve remain aligned with the hole plate at this time.
in the tongue and the latch catch (#9, Figure A, Page 15) is in the
up position during the latching process. You may now latch the tilt 8. Lay the bracing struts (#35) out along the tow dolly tongue with
bed to the tongue. The tilt bed should remain latched through the the back end (the end with the larger hole) toward the mainframe.
balance of the assembly process. Note: If assembling a unit with Loosely bolt the back end of each bracing strut to the dolly frame
surge brakes, attach the rubber brake hose to the brake tee at this as shown using ½”-13UNC x 1-1/2” grade 5 bolt (#36), ½” flat
time and tighten. See page 21. washer (#11), pivot bushing (#37) and ½-13UNC nylon lock nut
(#28). Slide the two threaded nut plates (#56) into mounting bracket
4. Mount the latch handle (#7) to the mounting plate using ½”-13UNC located on each side of the tongue below the latch handle. Hold
x 1-1/4” grade 5 bolt (#12), two ½” flat washers (#11), bushing (#10), up the front end (the end with the smaller hole) of each bracing
and ½”-13UNC nylon lock nut (#28). Put stainless steel bushing strut and secure in the threaded hole of the nut plates (#56) with
(#16) into latch cable (#18) and secure handle using 3/8”-16UNC two 5/8”-11UNC x 1-1/2” grade 5 epoxied bolts (#30). Torque the
x ¾” epoxied grade 5 bolt (#14) and 3/8” flat washer (#15). Adjust rear bolts (the ones with pivot bushing) to 75 ft. lbs. and the front
latch so cable is snug by loosening bolt and nut and sliding handle bolts to 100 ft. lbs.
18
 74
75 79
2 76
77 80
28 32 6 78
1 3 15

82 5432

82
5422

72
66 71
73
63

15
28

81 65 53-54
64

55

9. Replace the top platform (#74) and attach using one ¾”-10UNC back-up plate (#63), one 3/8” flat washer (#15) and three
x 6” grade 5 bolt (#79), ¾” flat washer (#80) and ¾”-10UNC nylon 3/8”-16UNC nylon lock nuts (#66). Flat washer is to be placed
lock nut (#81). Install top pivot bushing (#77) in hole in the UHMW between the fender mounting bracket and the fender on the
pivot washer (#78) and attach using one ½”-13UNC x 2-1/4” 3/8”-16UNC x 1-1/2 flat head hex socket drive bolt. Mount
grade 5 bolt (#75), special washer (#76) and ½”-13UNC nylon the fenders with the light pocket toward the rear of the dolly.
lock nut (#28). Note: New ½” lock nut (#28) and ¾” lock nut (#81) When tightening the fender bolts, tip fenders forward as far
are provided in hardware package to replace the ones removed as possible. Torque fender bolts to 30 ft. lbs.
in Step 1. Torque the ½” lock nut to 75 ft. lbs. Caution: Do not
torque the ¾” nut. Tighten until snug and then back off one 12. Fish the three wires from the main unit through the hole in
full turn. If over tightened, the platform will not pivot. the fender lip. Fish the plug pigtail (#73) through the light
10. Remove the two 7/16”-14UNC x 1-1/4 bolts (#32), 3/8” flat washers housing on the black fenders and out the wire hole. On grey
(#15) and 7/16”-14UNC nylon lock nuts (#6) located on the front fenders, fish the wire between the light housing and the body
of each wheel platform tire stop. Slide the tie down ratchets 5432, of the fender. Insert the grommet (#71) into the light housing
5433 or 5422 into the channel at the front of the wheel platforms on the fender. Plug the pigtail into the back of the light (#72)
as shown. Attach the 36” long towed vehicle safety chains (#82). and snap light into the grommet. On the left side, plug in the
Secure one chain to each wheel platform stop with the 7/16” bolt, bullet plugs with white to white, black to brown, and yellow to
flat washer and lock nut that was previously removed. Torque the red. On the right side, plug in bullet plugs with white to white,
bolts to 50 ft. lbs. Note: If assembling a surge brake unit, bleed black to brown and green to red. Route the wires down the lip
the brakes now before installing the fenders. See page 22 for of fender. Secure wire in the lip by using pliers and wire clamps
instructions on bleeding the system (not shown). From the rear of the fender lip, install one clamp
at 5-1/2” and one at 8”.
11. Bolt each fender on using two 3/8”-16UNC x 1-1/2” bolts (#64), 13. Attach the wheel and tire assemblies (#53-54) to the hub using
one 3/8”-16 x 1-1/2” flat head hex socket drive bolt (#65), one the 12 mm lug nuts (#55) and torque to 75-80 ft. lbs.
14. Attach right side rear tire stop (#49) using four 3/8” - 16UNC x
1” Hex Head Bolt Grade 5 (#90), eight 3/8” flat washers (#15)
and four 3/8” - 16UNC Nylon Insert Locknut (#66). Repeat for
left side rear tire stop.

19
 CROFT COUPLER ASSEMBLY INSTRUCTIONS
Note: Applies to the following couplers, H-3, H3BOS Series, AH3, AH4 & H3LA Series
PARTS FUNCTION: There is a definite purpose for each part. Use MAINTENANCE: Oil threads of bolt and loop nut or hand wheel
ALL the parts for safest use and to prolong useful life. Install parts as periodically. Check ribs around bolt hole for wear. Replace any
shown. The body and parts shown comprise a positive locking device missing, broken, damaged or worn parts. DO NOT SUBSTITUTE
in Croft, K.C., MO couplers. The square bolt head cannot turn in the regular nuts or other loop nuts or hand wheels for Croft, K.C. MO.
C-3 Lip (ball clamp), thus the N-3 Loop Nut (or K-3 Hand wheel Knob) N-3 Loop Nuts or K-3 Hand wheel Knob. DO NOT use Hex head
must turn uphill against gravity and ratchet up and down over the ribs bolts in place of square head B-3 Bolt. DO NOT leave out W-3
around the bolt hole in order to loosen. Both the W-3 Washer and the Washer or S-3 Spring. Check coupler to make sure the C-3 Lip and
S-3 Spring exert pressure down, joining the ribs and notches securely. all parts are in place correctly before using or renting. DO NOT use
A safety chain may be passed through the N-3 Loop Nut handle for a wrench or bar to tighten couplers. Over-tightening strains and
added safety and to keep the chain from dragging. All these features wears bolt and nut threads, and may cause the coupler to seize
prevent loosening. Do not ignore them. on the ball and turn it’s own nut, thus loosening the ball on right
hand turns. HAND TIGHTEN couplers snug on ball.
INSTALLATION: Coupler steel is ASTM A 27-80, Class 65-35. Weld
at least entire bottom edge of both sides with good penetration using
mild steel electrode or wire welder. If bolted, use 1/2” grade 5 bolts
with H3BOS series couplers. Use 5/8” bolts with AH3/AH4 series
adjustable couplers.

No wrench or ILLUSTRATED PARTS ASSEMBLY H-3 Cutaway Photos Showing Parts

Loop Handle on nut to bar needed (Shown on H-3 coupler. Also applies to Installed
pass safety chain through to tighten nut AH3/AH4 couplers, H3LA series ring- S-3
for added safety down snug to-coupler adapters, and H3BOS series N-3 Loop Nut
Spring
bolt on couplers)
N-3 Loop Nut
N-3 nut
or K-3 Hand Cutaway photo of coupler with parts in-
secured stalled. Top photo at right showing ball
wheel
by notches in coupler socket and installed parts.
C-3 Lip (Ball Clamp)
joining ribs Photos below at right show the sequence
and position of parts. W-3 Tension Washer
on body
B-3 Square Head Bolt
Coupler Body
Coupler Install C-3 Lip up in between the ledges
socket Weld to trailer inside the coupler body by hooking the
hooks rear flat surface over the horizontal ledge,
tongue or drill
below then swing the lip forward. The lip hinges
and bolt on top of horizontal ledge and is held by
middle of
both ledges when swung forward.
ball
S-3 Spring
Put the S-3 Spring between the lip
2” or and inside of coupler under the bolt
1-7/8” hole. Put the W-3 Washer on the bolt,
Ball C-3 Lip (ball then push the bolt up through the lip,
clamp) Fits spring and body bolt hole. The W-3
W-3 Tension up in be- Washer provides extra spring tension
Washer (Loop Nut tween body to allow the notches in either the N-3
or Hand wheel may Loop Nut or K-3 Hand wheel Knob to
ledges
join and ratchet up and down over the
Jam without W-3
ribs around the body bolt hole.
Washer
B-3 Bolt
Underneath view of coupler showing lip,
(square head (spring), washer & bolt in place. Note
and special that the square head of the bolt fits into
length thread) the square cavity of the lip.
TO INSTALL ON BALL:
Loosen loop nut or hand wheel. The spring will
push the lip down. Put coupler socket down over Screw either the N-3 Loop Nut or K-3
ball. While tightening, feel under coupler to make Hand wheel Knob on the bolt. Note how
sure the square bolt head is up in the square lip notches in them join the ribs around the
cavity and the lip is under the ball head. Jiggle
body hole as lip is drawn up.
the coupler up and down on the ball to make sure
it is snug while tightening.
20
 SURGE BRAKE SYSTEM PARTS BREAKDOWN

10

7 8

8669113 Actuator 9

1 6
19
18
2
19 10
18
3 4
19

22
5
17
16
21

20

20
7
10

Brake Tee/Hose Assembly

BRAKE LINES PARTS LIST

REF.
NO. PART NO. QTY. DESCRIPTION assembly instructions
1. SB5045 1 4” Brake Line
2. SBD10 1 Brake Line Union Push the rubber brake line (#6) through the hole in the top of
3. 01863X 1 Rubber Grommet the tongue channel and attach the brake hose to the bottom of
4. SB563 1 63” Brake Line (metal w/ stone guard) the brake tee (#7). Install the 5/16”x3/4” grade 5 bolt (#8) and
5. B1245G5ZC 1 1/2”-13 UNC x 4-1/2” Hex Head Bolt 5/16-18 UNC nylon insert locknut (#9) to secure brake tee and
6. SB7H67 1 7” Rubber Brake Hose tighten. Make sure all connections are tight on the tee. Secure
7. SB7785 1 3/16” Brake Tee the brake actuator, lift handle (#16) and brake return spring
8. B516075G5ZC 1 5/16-18 UNC x 3/4” Hex Head Bolt (Gr 5) system (#21) to the front end of the tongue with two ½”x5” gr. 5
9. NLN516G2ZC 1 5/16-18 UNC Nylon Insert Locknut bolts (#20) and ½”-13 UNC nylon insert locknuts (#19). Secure
10. SB540 2 40” Brake Line (metal) rear of actuator using one ½”x4-1/2” gr. 5 bolt (#5), two ½” flat
11. 03384X 2 Brake Line/Hose Protector Plate washers (#18) and one ½”-13 UNC nylon insert locknut (#19).
12. SB7764 4 Retainer Clip Note: The spring return system has a small nut wedged in the
13. SB7H66 2 7” Rubber Brake Hose
spring area for pre-load installation. Do Not remove nut. Nut
14. 00496X 2 5/8” x 14 Gauge NR Machine Washer
15. SB508 2 8” Brake Line (metal) will automatically drop out during the first braking period.
16. 04017X 1 Lift Handle (plated) Use the 4” metal brake line (#1) and the brake line union (#2) to
17. 02189X 1 Hand Grip make the connection between the brake actuator and the brake
18. FW12Z 2 1/2” Flat Washer line (#4) coming out the top front of the tongue. Make sure all
19. LN12G5ZC 3 1/2”-13 UNC Nylon Insert Locknut brake line connections are tight. Follow the bleeding procedure
20. B125G5ZC 2 1/2”-13 UNC x 5” Hex Head Bolt as outlined on the following page.
21. 12445-30 1 Spring Return System
22. 12925 1 Coupler (eZ-Latch)
Please order replacement parts by PART NO. and DESCRIPTION.

21
 MODEL 8669113 ACTUATOR PARTS BREAKDOWN

13
17
8
23 14
14 18
5482D Master Cylinder
Repair Kit (disc) **16 15
(gasket 09153 & 05681 included) **10 **12
REV. ECN # DATE DFTM

25
A 3533 11/26/2007 GG

B 3685 1/30/2008 GG 4
C 4493 4/2/2010 BVDP

2
6

D
U DE 28
CL
IN
N OT 29
26
6
3
ITEM PART # DESCRIPTION QTY 20 22
8
C
1
2
3
02802
05694
12020
NUT, .313 NC NYLON LOCK
.188 DOWEL GROOVED ROLL PIN
2-5/16" LEVER SPRING
1
1
1
7
21
4 12021 2.313 LEVER HANDLE ASSEMBLY 1

5876 eZ-Latch
5 12265 2" BALL CLAMP 1
5 6 12266 2" CLAMP BOLT 1
8 13426 COUPLER SPACER BLOCK 1
DRAWN BY DATE
BVDP 02/09/07 DESCRIPTION

Repair Kit 4
THIRD ANGLE
PROJECTION APPOV. BY DATE 2" BALL COUPLER WELD ON AL LL
BVDP 04/02/10
1

25876
UNLESS OTHERWISE SAVED BY DATE DRAWING. NO. REV
NM 10/10/11
C
4010 320TH ST. PO BOX 189 SPECIFIEDALL DIMENSIONS
BOYDEN, IOWA 51234 ARE IN INCHES
TOLERANCES

5
WEIGHT
THE DRAWING AND ALL 3.92 .X = .060 MIN. MACHINE SURFACE 250
INFORMATION THERE
.XX = ±.030 BREAK ALL SHARP EDGES
ON ARE THE PROPERTY OF
DEMCO
VOLUME
31 .XXX = ±.010 BEND AND DRAFT ±1° SCALE: 1:3 SHEET 1 OF 1

19
9 19
24
2
11

27
3

Model 91 ACTUATOR PARTS LIST

EF.
R
1 NO. PART NO. QTY. DESCRIPTION
1. 12925 1 10000# 2” eZ-Latch Coupler (zinc plated)
2. B124G5ZC 3 1/2”-13UNC x 4” Hex Head Bolt (gr.5)
2” eZ-Latch Coupler 3. NLN12G2ZC 3 1/2”-13UNC Nylon Insert Lock Nut
4. 05426X 1 Front Shock Pin (drop tube actuators)
RATED AT 10000# 5. 11079 1 Drop Tube Actuator Slider (plated)
6. 12426 1 Damper/ Shock
Bleeding the System 7. 11164-95 1 3 Bolt Mount Outer Case (plated)
The first requirement for safe, sure hydraulic braking is the use 8. 05424X 2 5/16” External Tooth Lock Washer
9. 12396 1 Rue Ring Lock Collar, 5/8” Shaft
of quality brake fluid. Use only DOT-3 or DOT-4 brake fluid from
**10. 05408X 1 3/32” Cable with hooks
a sealed container. 11. 10967X 2 Side Spacers
If pressure bleeding equipment is available, follow the manu- **12. 05693-95 1 Emergency Lever Spring (plated)
13. B5160625G5ZC 2 5/16”-18UNC x 5/8” Hex Head Bolt (gr.5)
facturer’s instruction in bleeding the system. 14. B142G5ZC 4 1/4-20UNC x 2” Hex Head Bolt (gr.5)
If system must be bled manually, proceed as follows: Fill 15. LW14Z 4 1/4” Lock Washer
**16. 05951X 1 Emergency Lever Assembly
master cylinder with fluid. Install bleeder hose on first wheel 17. 03876X 1 Master Cylinder Cap w/ Diaphragm & O-ring
cylinder to be bled. Raise tongue of dolly before bleeding. - 05849X 1 O-Ring Only (not shown)
18. 07132X 1 Push Rod Assembly
Have loose end of hose submerged in brake fluid in glass
19. HN14G2ZC 4 1/4”-20 UNC Hex Nut
container to observe bubbling. **20. 09153X - Plastic Master Cyl. Gasket ONLY
By loosening the bleeder screw located in the wheel cylinder 21. 5672 1 Master Cylinder Kit
22. 05679X 1 Inverted Flare Adapter (Disc Brakes)
one turn, the system is open to the atmosphere through the **23. 03866-95 1 Lever Guide (plated)
passage drilled in the screw. Pump actuator with long steady 24. 05687X 1 Master Cylinder Protective Boot
strokes. The bleeding operation is completed when bubbles 25. 05986X 1 Connecting Pin (plated)
no longer rise to the surface of the fluid. Be sure to close 26. 10965X 1 Upper Slider
bleeder screw securely. 27. 10966X 1 Lower Slider
28. 12397 1 Rue Ring Lock Collar, 7/8” Shaft
Repeat bleeding operation at each wheel cylinder. During the 29. 12557 1 Master Cylinder Cover Plate
bleeding process, replenish the brake fluid, so the level does
not fall below the 1/2 full level in the master cylinder reservoir. - 5401 - Lever Replacement Kit (incl. items w/**)
After bleeding is complete, make sure master cylinder reservoir - 5482D - Master Cyl. Replacement Kit (disc)
is filled and filler cap is securely in place. - 5876 - Coupler Repair Kit
After the bleeding operation has been completed, apply pressure
to the system and check the whole brake system for leaks.
Please order replacement parts by PART NO. and DESCRIPTION

22
 DISC BRAKE PARTS BREAKDOWN AND PARTS LIST

Hub Assembly

7
10

9 1 5
2

6
lt
Bo
xy
Epo
3

PARTS LIST
ASSEMBLY REF. PART reqd
1. Begin by mounting the Hub Assembly and NO. NO. QTY. DESCRIPTION
the Caliper Mounting Bracket (#1) to the 1. 13920-92 2 Caliper Mounting Plate
Forged Arm using the (#6) 7/16” Epoxied 2. 03927-92 2 Rotor
3. 13825-92 2 Disc Brake Caliper Complete
Bolts (as shown).
4. 13824 1 Brake Pads (for one complete axle)
2. Now place the Rotor (#2) onto the Hub 5. 05982X 2 19” Brake Hose
Assembly as shown in the diagram. 6. 02377X 8 7/16”-20UNF Gr8 x 1-1/2” Epoxy Hex Hd Bolt
3. Make sure the Brake Pads (#4) are 7. 04369X 2 Hub (5 on 115mm Bolt Circle)
correctly placed in the Caliper (#3). - 02917X - 12mm x 1-1/2” Replacement Stud Bolt
4. Place Caliper (#3) over the Rotor (#2), 8. 02933X 10 12mm Lug Nut Chrome
and secure it to the Mounting Bracket
9. 04366X 2 14x5.5” White Rim (115mm Bolt Circle)
(#1) using the Caliper Mounting Bolts (not 10 CTD4ST 2 Rim and Tire Assembly
shown). - 14179 - Kit Disc Brake Fitting (includes items listed below)
- - 1 90 Degree Fitting
5. When mounting left caliper only, rotate
- - 2 Bleeder Valve
elbow fitting 1/4 turn tighter (clockwise) - - 2 Rubber Bushing
to position elbow fitting correctly. Hook - 14487 2 Stainless Steel Bushing
up Brake Hoses (#5) and replace the Rim - 14486 2 Stainless Steel Bolt
and Tire.

Please order replacement parts by PART NO. and DESCRIPTION.

23
 CROFT TOW DOLLY
PART S & A C C E S S O R I E S
Lights
Magnetic Tow
Bolt On Croft 1481B
Coupler H3BO
S

Winc
h
Strap T2005 x CTD
TB
Remo W
vable S202HD Tool Bo
Brack
et WB
9 6

Tire Carrier CTDSTM T ire & Wheel

re C
a

TD
Sp

4S
T

Light & Grommet

11209 & 426-18 Ratchet
5422

y Fenders
Pol Tie-Down Straps
ATS1315

Swing-Away Repair Kits

HV3 & KHV-3
Jack
TJ1500

11/08-F-TDM N-3 K-3 S-3 C-3 W-3 B-3

CROFT TRAILER SUPPLY

816-861-1001 • 1-800-426-8159 • FAX 816-861-1881 • www.crofttrailer.com
24