Syllabus 4th Year PDF
Syllabus 4th Year PDF
Syllabus 4th Year PDF
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Manufa..:turing Technology o'.·
Leather-Products-IV
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Manufacturing Technology of
Leather-Products-IV Practical I
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03. LPE-403 Analytical-Chemistry for 3 I 70 25 5 · too
Leather-Products I I
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()4 _ LPE-405
Manufacture- II
Design and Pattern Making
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OS. LPE-406 Design and Pattern Making
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100
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06. LPE-407 Polymer Science and 3 70 25 5 100
Engineering I
07. LPE-408 Polymer Science lnd
.., 40
- 60 100
08. LPE--i09
Engineering Practical
Env ironmental Sciem:e an<l 3
i 70 15 5
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I - 100
Pollution Control I I I
09. LPE-4 10 Environmental Science and I 2 60 40 100
Pollution Control Practical I I
10. LPE-4 1 I Leather Technology-II 3 - 70 25 s 100
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LPE - ~fJI : 'vL\ .' \U· \ CTU<J'\(i ·1l·,C lf.'\fJJ,{ >f ;y <Jf Lt \'J HU< PJ< OIJ CCJ~ -J\
Lining material & their usc: Silk, ~atin. vcl'll·I. r(Jyon, poplin, rr.oire: e. ~tllce te :~on: oi rr:ercer1zec
cotton, printed cotton, dril l, lami n.itc, Polye5ters, woc;I <1nd far, qual ny. Pol:,nc...,a.
Stiffened articlf.'s: Flat stiffened work . gus'>eted pocket. compou:td gth'>e,. s ep gus5et. u rned edged
articles, simple card c,M:, envelope ca:-.e, turned edged •,1,·allru.
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Box work: Hinge~ and fastening'>, box covering, jewel box iining large lx,.'( v. ork.
Assembling component parts on 11:ather gOt>d'> articlc-s: Appl~ng cemer.t adhes ives. A.~serr.blmg
materials and semi- produ ced art icle<;, Trimming edg~ . A, ... embling rigid haz d bag~.
Sewing '.\1achinery : Field of application. Stitch type,, \ 1ater1als fc!ed sy,;tem. Feeding mechani.5m.
Classification of sewing mach ine.
Construction of Gussets: Introduction, types of gu.,~ets. plain gusset. ·· ... gussets. Ila! g'.L'5-eG. r.ree
parts gussets (plain), thrtc part'> gusset (double;.
Bags: types of bag, Materials for bags. tools and equipment for bags manufoctu:e. no-gusse: bag ·hapes.
one -gusset bag shapes, two-gu~set bag shapes, joining one-:ir:d two-gusset bags. amchi:1g s!ra;:is 10
gussets, flap fastening, pockets, pockets, making a one-gu set bag pattern, ma.l<ing stitch holes. :i.m1ch1:1g
gussets. box-type bag, general working order, bag f as1enmg-tongue anc loop. double tJ:1gue and loop.
loop and toggle, loop and bead/toggle/bunon strap and buckle. turn lock. dra·,1,· s:ring. zips . fla;>s J.!Ki
straps.
Wallcts: Introduction. types & use, raw matena1s. perspecti\·e dra•..,·:n2, Its: of compone-n· .
meac; urement instruction, total pattern making, leather consumption, spliuing and ski\·ing instru:uon.
construction and assembling.
Executi..-e bags: Introduct ion. raw materials, perspccuve dr:i·.\·ing. iist of componen--. mc"~:.1rem;:m
instruction, total pattern maki ng. leather consumption. plit!ing and skiv1ng instruct10:1 . .:or.:i!ru.:tion anc
a,sembling.
Passport case: Introduction. ra\v materi.ils. perspccuve drav. ing, !is oi com;x,r.~n- •. rr.e:i.· ure mer.:
in ;truction . total panem making. le.::ther consumption. splmmg ar.d ski v1~g 1~ ·:.ruc!!on . .:onstru.:'!ti:'n ....nc
a: ,embling.
Page 13 cf 27
Gents lunch hag: l111ruductio11 . raw 111a ln1al s. pcr-.pecti ve clr:i w 111g . l1s! 111' c:0 111µ0 11t:11h. mea<i1in.: mcnt
1nstrnctiPn. total p;1ttern 111aki11g. leather comu111pt1on, ~plillill? :ind ..,ki vir,g 11h trnc:ti(Jf1 . L<Hh lructll)n .ind
;1s-;emhlin~
llpholskry : lntroJ11ctio11, tools. materials, t"ra111cs, strippi11g upholstery, U'>e of fo;im, uphohtered WJOh .
'Drop-in 'loose seats, occasional anJ di11ing chairs. restoration of ;intique ch.iirs. pouffe\ , replacing
springing and webbing. stile and collar cutting. planning aml cutting covering matcri.:il, buttoning, show-
wood upholstery. lluting, refurhishing wing easy chair, re-upholstery of chippendalc period easy chai r.
re-upholstery of a victorian -style bu11oned-back chair, re~toration of a victorian twist-leg chair,
upholstery of bed headboards.
Outer and Inner wear : ladies jacket, Waiste coat, Blazer. Men 's parka, Children wear, Collar and
s leeve construction, Neck line, hem lines variations, Assembling of different components.
Materials handling : Automated handling system, hand push movable trolleys, electromechanically
power conveyors.
Trouble Shooting: Defeels identification in different steps of Leather Products manufacture and their
remedies.
Health and safety: Fire- fire risk & prevention / precaution, types of combustion & risks, fire fighting
methods & equipments, Hazards- Solvent hazards. mechanical & electrical hazards: ventilation &
working environment, ergonomics, fatigue, accidents factors, lighting methods, Occupational safety &
health act.
Page 14 of 27
I.PE - ~U3: .\:\ .- \LYTICAI. CHE.\IISTRY FOi< I.EA Tl I LH l'l<OIHTT~ .\ I -\'.\l F,\( "ll'IU:--II
Chromatography:
Ion-exchange methods: Introduction, ion-ex.change resins. 5 ynthctic org;111ic ion-exchangers. llSL'
or" ion-exchange resins. Anion and cation exchange resins. properties of ion exchange resin .
:ipplication of ion-exchange resins, ion-exchange chromatography. io11-1.:xchangc columns.
application of ion ex.change chromatography. ion -chromatography.
Ga.s chromatography: Introduction, classification. principles of gas -liquid chromatography. gas-
solid chromatography. techniques of gas-liquid chromatography. carrier gas. sample injector. gas
chromatogragh columns and detectors: different types of detectors- them1al conductivity dctcctm
iTCD). flame ionization detector (F1D). electron capture detector (ECO). nitrogen/phosphorus
d~tector ();PD), qual itatiYe and quantitati..,e. Application of gas-liquid chromatography iu leather
industri-!s.
Spectrometry:
Infrared spectrometr~·: Principles. instrumentations and applications.
Page> l :> of 27
Chemical analysis of leather and related chemicals: lntrodllction . Ta m1ing 011.11n i11l.1·-routi11e
analysis of synthetic tanning materials, analysis of alum tanning agents: fo rmaldehyde.
Analysis of k!alher- an;ilysis ol alum tanned leather; formald ehyck tanned kathcr. Leather
auxiliaries: analysis of sulphated oils: moisture, acid value, soaps, organically combined S03
existing as neutralized sulphuric esters and as neutralized sulphonic esters, sodium sulphate,
sodium chloride, unsaponifiahle matter. qualitative identification of surface active groups.
detennination of hydoxyproline in materials containing collagen.
References:
Page 16 of 2 7
I 1•1,: ,W'.' : IIFSlf ;N :\ .'\II> P.\TTl-:Jt'i .\-1/\KJN<;
:\rt,~ D,·sign: d1..'fi11itH,11 , 1<.ka and disrnssion 011 art , design , motif. fashion, style, fad -;, cralc. newnc,, ,
lTal°t:-. .'\pplil·ation of design, styk. foshion , motif in leather products. Exploration of des ign, -;ourcc ~rid
i11tl11e11cc .wailabk for a leather: products design , sketching variety of products ~tylcs and design
l.:'O\'l'rin~ men's and women's wear in 2D and 3D, effecti vc use of line, shape. color. pattern, and texture
(111 kath~er products, presenting design themes. stimulating presentation or balanced, logical and readable
solutions.
Free hand drawing: Line (straight and curve), triangle, circle, ellipse, rectangle, Tone (silver tone. first
tone. second tone, third tone,) Composition, Proponion, Illustration using water colour, Poster colour.
Colour pencil. ~Pastel colour. Different colour terms, Theory, vision, matching, Basic scheme,3-
dimensins. subjective nature of colour vision. Motif analysis, Drawing composition. Design in
dimension. Texture fixation, Colour composition in design creativity analysis. Products sketching
technique.
Design and techniques for leather products: Planning the design and selecting the skin. creating a
design/spec sheet. Elements of design-line, space, value color, texture, composition. Line in leather
design-preparation of leather for line, tracing. Use of body propo1tions, leather and other materials in
garments manufacture, visual and verbal analysis. assignment of finished gannent. Boutique. screen
print, applique techniques
Design Analysis: Subjective judgment taste and aesthetics subjectivity, Objectivity: High a11d )ow
cultural values in design, Means of production Changing language from craft workshops to factory
assembly line, Criticism in Fashion design Issues of luxury and utility. The value of design Costing and
negotrating design project, Market segmentation, Demographic and psychographics design implication
for different customer groups, aspeets of consumer /buyer behavior, Customer profiles, Customer needs
and wants , Pricing strategies. Method of distribution retail , Mail order and future strategies. Designers
problem of a personality perspective.
Concepts of patterns: Introduction, concept of patterns. procedure of making various types pattern.
transferring patterns, placement of pattern. rectangular pattern, curved pattern.
Product development: Procedure of product development, story board, theme board. colour board
preparation, motif analysis, logo design, value addition , research and inspiration. cultural value in
design.
Style and de_sign v~riat.ions: Block pr~~.arations ~f men 's women's an_d children clothing. rand styling
and perspective design 1mplemcnts, D1fterent Sleeves, Collars, Neckl111es, Heml ines. Facings, Button-
stands designing and style variations. ~
Modifications: Lowered armhole adaptation, extend and dropped shoulder adaptation (body with
sleeve and yoke).
Pattern Grading for men's and women's clothing: Introduction, history, size and measurements.
system development, grading mdhodology,
Enlargement: Sy'itcm of enlargement. body rnea-;uremcnt and system analys i-; for enlaroement
::,
procedure and calculations followed by stanlIanl sizing charts.
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Ll'E--l06: l>ESLGN AND PATTERN :\-IAKING PRACTICAL
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2 2 \ Continuous assessment : -io. Course final examination 60 ·
References:
1. Pattern Cutting & Making up- Martin M. Shoben
2. Leather Apparel Design - Francesea Sterlacci
3. Clothing Technology- Europa Lehrmittel
4 . Fashion With Leather- Bastford
5. Making Leather Clothes- Jongensen.
6. Pattern Cutting for Women 's Outerwear- Gerry C ookl in.
7. Metric Pattern Cutting for Children's Wear and Baby Wear- Winifred Aldrich
8. Grading for the Fashion Industry- Taylon Shoben
9. Pattern Drafting and Making up- Bella kapoor
I 0. Pattern Grading for Men· s Cloths- Cooklin
11. Pattern Grading for Women' s Cloths- Cooklin
12. Fabric Form and Flat Pattern Cutting- Winifred Aldrich
I 3. The Clothing Factory- H. C. Carr
14. Computers in the Fashion Industry- Patrick Taylor
15. Leather Goods Handbook.
Pagp 1Snf27
LPE-407: POLYMER SCIE;\CE A~D E:\GINEERI:\G
Marks
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Course final Exam: 70, In-course assessment: 25.
Class Attendance: 5. Total Class: 45
P_~lymeric mater~als_: Definition and classification of polymers. chemistry and mechanis m involved in
d1tferent_po!ymenzat_10n process such as stepwise. addition, ring opening, free radical polymerization,
po_ly~enzation t~ch_mques-Bulk. solution, suspension and emulsion polymerization. Co-polymerization,
aniomc and cat10mc polymerizations. Chemistry & Technology involved in - Natural & synthetic
rubber. PVC, polystyrene, PU, LOPE & HOPE polypropylene, EV A, ABS , acrylics, fibre reinforced
plastics, poromerics /PVC or PU coated fabrics . Polymeric materials as adhesives and binders.
Structure and properties of polymers: Chemical and geometrical strncture of polymer molecules,
glass transition temperature and related topics of polymers properties, crystallinity in polymers.
Polymers, additives, blends and Composites: Additives, plasticizer, filler and reinforcements, other
important additives, polymer blends and interpenetrating networks- polymer blend.
Polymers used in Leather, Footwear and Leather product~ industry: Introduction, important
polymers used in leather industry and application in leather processing.
Polymer processing: Basic processing operations, Plastic technology, Fibre technology, Elastomer
technology.
Page 19 of 27
LPE--m8: POLYMER SCIENCE AND ENGINEER IN(; PRACTICAL
-~---- - - -- - ---
Clas. per week i ('rcdit Marks 1
References:
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3 Course final Exam: 70. In-course 1c;c;e:. r.ient: ~5
Class Attendance: 5. Total Clas ·. 45
Tannery and environment: Tanning process and their environmental implication . major pro:e~~
sequences. chemical inputs ar_1d wastes -curing of hides and skins, beam house oper:itions, tanning, pos:
tanning activity - wet and mechanical processes, and finishing.
Water pollution: Introduction, definitions of water pollution. sources of water pollution, differen types
of water pollution and their harmful impacts on ground and surface water, factors affecting surface waier
pollution, classification of water pollutants and effects of the various types of pollutant .
Air pollution: I~troduction, composition of air, sinks of atmospheric gases. chemical reaction' occur in
different spheres, smog formation in air, major sources of air pollution and impact on the environment.
global and modeling climate change, green house gases and green house effect, acid rain and its effect..
air pollutant and their characteristics, hazardous air pollutant (HAPs).
Soil pollution: Introduction, sources of soil pollution, detrimental effects of soil pollutants. disease
caused by soil pollution, treatment of soil pollutants. control of soil pollution.
Waste management: Definition of waste, integrated waste management, waste generation, separation.
storage. collection, transformation of solid waste.transfer and transport, disposal water and air pollution
control. Purification and reuse of water during leather processing. low float techniques using updated
equipment. recycling of individual process liquors. lntemational standard and exposure limits.
Recovery, regeneration, reuse and disposal of tannery wastes: Recovery of residues of effluenu.
organic materials, dissolved salts, energy, solid waste, recycling of lime /sulphide liquors. dehair, high
chrome exhaustion techniques in chrome tanning, chrome recovery and recycling, oil and grease
recovery, disposal of effluents
Tannery chemicals and waste generated in different tanning operations: Introduction, brief
discussion of different types of chemicals used in leather processing.
Impact of tannery discharge on receiving waters: Introduction, presenration of receiving wmer and
techniques used, results obtained and physico-chemical study. biological study and results obtained.
specific analysis of chromium traces .
Pollution due lo sulfur, chlorine and nitrogen: Introduction, ecotoxicity of chlorine. nitrogen and
sulfur compounds: sulfur, chlorine and nitrogen in tannery eftluems, study of effluents Jnd treatmen;
plants, balance in residual baths, tests for demonstrating nitrification.
Ecotoxicology: Introduction. toxic hazards and their control, control, of substance h,u ardous to heJlth.
hazard evaluation. risk asses5ment and control.
Page 21 of27
Safrt_y m.rnual 011 leather pronssing: lnt1odiictiun. chemical safc:ty. ra w 111atcrial handlin g_. ra11ki[lg rit
chemir:.1ls ba-;cd Pn their hazard potential. storagl' 111stnict1011s fur hazarduu~ and 01_hc:r chemicals. '"<: of
-;:1fc1y ware,; or pt'rs0 1ial protl'Ctivc cquipmc111 , upkeep of working uwl workmg s11rfacc'-
References:
1. Thierry Chambolle-Environment and Tannery
2. DE A.K. · Environmental chemistry
3 . So~iety of Leather Technologists & Chemists . Official Methods of Anal sis ( I 996).
4. UNIDO- Tannery and Enviroment. y. ·
5. Cllhatwal, G.R.-Environmental Analysis.
6. Mensink Ir. J.S.-Environmental Quick Scan L th . p d .
7 Cllhatwal G R . E I • . ea er ro ucts .
. .. ·. . ncy~ oped1a of Environmental Analysis (vol I ,, &3)
8. F1f1eld & Hames. -Environmental Analyt' 1Ch . · •-
9 . Environmental Chemistry-8 K Sharm icda H Kem1stry .
. . . a an . aur
I 0. Roy M . Hamson-Pollution causes Effe t dC .
. •h d
l I . Ric · · c s, an ontrol
ar J. Watts- Hazardous wastes· S . .
12. Thierry Chambolle-E · · ources, Pathways Receptors.
nv1ronmem and Tannery
Page 22 of 27
l.l'E--H I : 1.EATlll•,H TE('J l~OLO<, Y-11
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2 :; Course linal f:xam : 70 . In co11rs<: a','>C'>'> fll Cnt 25 .
I Class t\ttc:11d:rnce: 5. Total Cla~~ : -15
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Tanning: Introduction. vegetabk tanning- hyclroly-.able tanning and condensed talln ing. rc,lll
tanning. synthetic tanning, aluehyde tanning, chrome-vegetable combination tanning.
:\lcchanical operation prior to post tanning operation: Sammying, spl iuing , ~having,
Finishing techniques: Shoe upper leather, nappa leather, glaze kid leather, nubuck leather. suede
leather, patent leather, corrected grain leather, pull-up leather, clothing leather.
Sole leather: Vegetable tanned sole leather, chrome tanned sole leather, and combination tanncJ
sole leather.
Credit
Productiviry concept:
Introduction, productivity of materials, land, building, machine and manpower, factors contributing 10
productivity improvement.
Work study:
Introduction, basic procedure, prerequisites of conducting a work study, human factors, the influence 0i
working condition, Ergonomics. ·
Method study:
Introduction, objectives, procedure, record, examine. Develop, flow and handlin!! of materials, tools for
recording the movement of worker. ~
\Vork measurement:
Introduction. objective~. basic procedure, the techniques. time study. rating. standard time.
P.igr 24 of 27
Quality: Definition of qu:ility and quality control in .
. a1 · I . . - , 1po11ant tem11nolol!v u . 1 . 1· .
function. qu· tty p arrnmg and improvement. paramet . f .. . . -- ~ec 111 qua 1ty control , quality
ers or 1ttness !or use.
Stan~ards fo~ l:a th er_.product~ testing: International Standards, national standards, Testing soling
matenals, Test m.::, a~hesive~. Testmg other products components, Using computers for quality control in
the leather products mdustnes.
Qu~lity co~trol for different stages of leather-products manufacturing: Quality control in pattern
cutt1_ng- cuttmg ?f bags_, ':allets, belts, jackets, dresses etc: quality control during skiving and splitting.
clo:mg -~e~entmg, p~unmg. sewing, decoration creating with different accessories; quality control
dunng firnsh111g- spraying, ironing, polishing, handing, storage, preservation, packaging and delivery.
Recommende8 quality requirements: For leathers or non-leather materials, cotton lining materials,
other hidden quality requirement.
Health and safety in leather products manufacture: Hazards and potential accidents. safety measures.
Quality assurance in leather products manufacture: Quality assurance, quality control, raw
materials, design department, production planning and control in cutting department, during preparation
for sewing, in the sewing room, intem1ediate inspection, final inspection, cost of quality. cost of
conformance, cost of non-conformance.
Quality management systems: Perceptions of quality, development of lSO-9000 series, content and
application field of ISO-9000-9004 series.
Environmental management systems: Introduction. ISO 14000 series: structure of the ISO 14001
standard, occupational health hazards and industries, environmental impact assessment (EIA) and audit,
environmental audit (EA), environmental management plan.
References
01 . European Organization of Quality Control; Glossary of Terms Used in Quality Control. Berne.
Switzerland.
02. Juran J.M, Gryna F.M - Juran ·s Quality Control Hand Book. McGraw-Hill Book Company.
03. Ott ; Process Quality Control. . McGraw-Hill Book Company.
04. Taylor - Quality Control Systems. McGraw-Hill Book Company.
05. Juran J. M.- ]1tran on Planning for Q1tality. The Free Press, New York.
06. UNIDO, Acceptable Quality standards in the Leather and Footwear Industry.
07. Roland Kilgus - Clothing Technology
LPE-4J5: E:\TREPRENELRSHIP A~D BUSINESS DEVELOP!\'U:~T
Business method and Business organization - Meaning, importance. distinction. rypcs, principles.
evolution. factors influence
Sole proprietorship business - Meaning, features , advantages, impo11ance. fields suitable for sole
proprietorship business
Reference:
* Business systems & commercial letter- Md. Khalekhuzaman
* W. H. Newman - Business Policies Management.
* B. I. B Ghosh - Business organization. A. Mukherjess Co.
* M. C. Shukla - Business organization & Management.
Page 2G o f 27
l.PF-416 PROJECT WORK ,\Nil SE\-11\AU
E:ich student is required to submit a report on the project assigned to him/her by 1hc department. Prior to
the submi ssion of the project report, each student should present a seminar based on the work done.
Credit:2 Marks: 50
Duration -2 months
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