Iqan-Xs Uk Instructionbook
Iqan-Xs Uk Instructionbook
Iqan-Xs Uk Instructionbook
Instruction book
Publ no HY33-8331-IB/UK
Edition August, 2009
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IQAN-XS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
System Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IQAN-XS addressing/terminating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Voltage inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
IQAN-XS Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Error codes, messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dimensioning of the IQAN-XS module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1 Introduction
These instructions are to be used as a reference tool for the vehicle manufacturer’s
design, production, and service personnel.
The user of these instructions should have basic knowledge in the handling of
electronic equipment.
Safety symbols
Sections regarding safety, marked with a symbol in the left margin, must be read and
understood by everyone using the system, carrying out service work or making changes
to hardware and software.
The different safety levels used in this manual are defined below.
W ARNING
Sections marked with a warning symbol in the left margin, indicate that a hazardous
situation exists. If precautions are not taken, this could result in death, serious injury or
major property damage.
C AUTION
Sections marked with a caution symbol in the left margin, indicate that a potentially
hazardous situation exists. If precautions are not taken, this could result in minor injury
or property damage.
N OTICE
Sections marked with a notice symbol in the left margin, indicate there is important
information about the product. Ignoring this could result in damage to the product.
Contact the manufacturer if there is anything you are not sure about or if you have any
questions regarding the IQAN product and its handling or maintenance.
The term "manufacturer" refers to Parker Hannifin Corporation.
2 Precautions
W ARNING
Mounting, modification, repair and maintenance must be carried out in accordance
with the manufacturer's regulations. The manufacturer has no responsibility for any
accidents caused by incorrectly mounted or incorrectly maintained equipment. The
manufacturer does not assume any responsibility for the system being incorrectly
applied, or the system being programmed in a manner that jeopardizes safety.
W ARNING
Damaged product may not be used. If the control system shows error functions or if
electronic modules, cabling or connectors are damaged, the system shall not be used.
W ARNING
Electronic control systems in an inappropriate installation and in combination with
strong electromagnetic interference fields can, in extreme cases, cause an unintentional
change of speed of the output function.
N OTICE
As much as possible of the welding work on the chassis should be done before the
installation of the system. If welding has to be done afterwards, the electrical
connections on the system must be disconnected from other equipment. The negative
cable must always be disconnected from the battery before disconnecting the positive
cable. The ground wire of the welder shall be positioned as close as possible to the
place of the welding. The cables on the welding unit shall never be placed near the
electrical wires of the control system.
Construction regulations
C AUTION
The vehicle must be equipped with an emergency stop which disconnects the supply
voltage to the control system's electrical units. The emergency stop must be easily
accessible to the operator. The machine must be built if possible, so that the supply
voltage to the control system's electrical units is disconnected when the operator leaves
the operator’s station.
3 Product description
IQAN-XS
The IQAN-XS is one out of several expansion modules designed for controlling
hydraulic systems in vehicles and machinery.
I/O overview
+BAT ADDR-H
-BAT ADDR-L
+VRE F CAN-H
-VREF CAN-L
XS
VIN DOUT
DIN
Inputs
The IQAN-XS module has ten (10) voltage inputs VIN-A thru VIN-J for connecting of
0-5 Vdc signals. The module has sixteen (16) digital inputs.
(10) Voltage inputs VIN-A, VIN-B, VIN-C....VIN-J
Outputs
The IQAN-XS module has four (4) digital outputs (on/off) for controlling solenoid
valves or relays.
(4) Digital outputs DOUT-A ... DOUT-D
4 Safety
General
In order to fulfil high safety demands, the XS module uses a real-time operating system
for fault tolerant embedded systems. The XS module has an internal watchdog
function. If the watchdog detects any software errors, necessary precautions will be
activated.
Polarity reversal
The XS module is protected against power supply polarity reversal, provided an
external fuse, max 10 A (Fast) is being used. Polarity reversal can damage the unit if
the fuse is not used.
CAN-bus interruption
The XS module has special safety functions if the CAN-bus is interrupted. Each
module checks for any interruptions in the CAN-bus communication. If an error occurs
the master will present a related message on the display. The XS module will also
indicate the error with an error code.
System Diagnosis
The green firm LED on the top of the module indicates power on. If there is an error
detected, the module will present a status indication through a green blinking LED.
This gives an immediate diagnosis as to the nature of the error that has occurred.
To get further information about the error messages, see Appendix B, on page 22.
5 Mounting
N OTICE
The IQAN-XS module must not be placed in any marine related or similar
continuously damp environment without external protection.
6 Installation
Connector C1
Pin typesa AMP no. 962945-2 (MT) AMP no. 927777-1 (JPT)
a.The connector contains two types of terminals; MT (Micro Timer) and JPT (Junior Power Timer).
b.Further information about IQANtool kit, see datasheet, IQAN accessories.
+BAT ADDR-H
-BAT ADDR-L
+VRE F CAN-H
-VREF CAN-L
XS
VIN DOUT
DIN
DOUT
20 O DOUT-A
21 O DOUT-B
35 O DOUT-C
36 O DOUT-D
NC 6 Not connected
7
8
19
29
33
34
42
Shaded positions are Micro Timer pins. Unshaded positions are Junior Power Timer pins. See above for wire, seal, pin
number and crimping tool information.
Supply Voltage
Before any installation of the IQAN system can take place, make sure the ignition lock
is turned off and the battery is disconnected.
Emergency stop
Make sure an Emergency Stop disconnecting the power supply, is easily accessible at
any time. The figure below shows how to connect the emergency stop.
Emergency stop
42 29
28 15
14 1
10 A
+ -
N OTICE
Do not use the chassis as the negative terminal.
EXAMPLE
10 A 10 A 10 A 10 A
IQAN-XS addressing/terminating
Addressing
Each XS module will have a specific address, enabling the master module to
communicate with the modules through the CAN-bus. When operating, the system
distinguishes between different modules by first verifying the module type and
secondly, through the modules having unique addresses.
EXAMPLE
If having an XS module with address 0, the system will denote this one as
XS-0.
Addressing is carried out by putting a jumper in the connector for the cabling of the
CAN-bus. There can be a maximum of four modules of the same type in a system,
address 0, 1, 2, 3.
CAN2 CAN1
Address 0
Address 1
Address 2
Address 3
Terminating
To eliminate interference in the communication, through the CAN-bus, the CAN-bus
must be terminated. If an IQAN-XS is located at the end of the CAN-bus, the CAN-bus
must be terminated in the connector (CAN1 or CAN2) at IQAN-XS. The terminator is
connected to pin 2 and 6 in connector CAN1 or CAN2. The terminator is ordered from
the manufacturer, part no 5030082. It is the terminators task to end the signals on the
CAN-bus to eliminate interference in the system’s communication. If there is no
terminator, there can be complete or partial interference with the communication on the
CAN-bus.
CAN1 or CAN2
12
0
Termination of IQAN-XS.
N OTICE
The CAN-bus should not be terminated using an external regular terminating resistor.
Voltage inputs
Connecting sensors to the voltage inputs
The sensor signal range must be 0-5 Vdc. To detect signal errors such as short circuits
or interruptions the active signal range be within 0.5-4.5 Vdc.
[V
5 Error detection range
Active signal
EXAMPLE
Connect the positive and negative terminals of the position sensor to
+VREF-A, position 15, and -VREF-A, position 1, respectively. Then
connect the sensor signal to VIN-A, position 2.
VIN-A
+VREF
-VREF
N OTICE
The negative terminal of the sensor must not be connected to the chassis.
Maximum load for VREF position, see Appendix A, on page 20.
EXAMPLE
Connect the negative terminal of the temperature sensor to -VREF,
position 1, and the signal to VIN-A, position 2. The pull up resistor will be
connected between VIN-A, position 2 and +VREF, position 15.
+VREF
4,7k Pull up
-VREF
VIN-A
Pull up
+VREF
-VREF
EXAMPLE
Connect the positive and negative terminals of the switch to +VREF,
position 15, and VIN, e.g. position 31, respectively.
+V REF pin 15
N OTICE
Maximum load for VREF position, see Appendix A, on page 20.
Do not connect switches to +BAT to supply VIN.
Digital inputs
For the current range, see Appendix A, on page 25. The supply voltage to the switch is
taken from +BAT.
EXAMPLE
The switch signal is connected to its respective DIN input.
+ -
Digital outputs
The digital outputs are activated by e.g the control levers’ switches (built-in or
connected). For the maximum load per output see Appendix A, on page 25.
Connection as per the figure. Each digital output, DOUT, is connected to its load. The
ground connection on the load is connected to chassis. The load must be provided with
a quenching diode.
The diode shall be mounted as close the load as possible, i.e not close to the IQAN-XS.
Use diode d1: 1N4004
The diodes must be mounted in the right direction.
EXAMPLE
d1
If the load is controlled in parallel with another system, the digital output shall be
protected with a diode connected in series with the output.
Use diode d2: 1N4004.
EXAMPLE
+BAT
d2
d1
7 Start-up
Start-up procedures
This chapter contains instructions for action to be taken in connection with the initial
start.
W ARNING
Risk of injury!
If the control system is not fitted properly, the machine could move uncontrollably. The
machine’s engine shall not be started before the control system is completely fitted and
its signals are verified.
Emergency stop
Dump valve
Emergency stop.
Alternatively, the emergency stop may also shut off the diesel engine or a dump
valve, and with that depressurize the hydraulic system.
Appendix A
Environmental ratings
Parameter Limit values Unit Remark
min. typ. max.
EMI
ISO 11452-2 50 V/m
ISO 11452-4 75 V/m
ISO 14982
EN 50022 Ref. EMC
ISO 7637-2, -3 requirement spec.
(DMS30521)
ESD
IEC/EN 61000-4-2 15 kV Air contact
6
Mechanical environment
IEC 68-2-64 Fh (random, 10 - 250 Hz) 0.1 g2/Hz 10 - 250 Hz
IEC 68-2-27 Ea (shock, 11ms) 40 g
IEC 68-2-29 Eb (bump, 6ms) 40 g
Climate environment
IEC 68-2-18 Ra1 (water) 10 min 10 mm/h
IEC 68-2-30 Db (var1: damp, cyclic) 72 hour 25-55°C, 95% RH
IEC 68-2-3 Ca (damp, heat steady state) 21 days 44°C, 93% RH
IEC 68-2-2 Bb (heat) 72 hour 70°C
IEC 68-2-1 Ab (cold) 16 hour -30°C
IEC 68-2-14 Nb (change of temperature) 10 x 6 hour -30 - 70°C
Operation
-25 °C < TA <+70 ° C (unless otherwise specified)
I/O
-25 °C < TA< +70 °C (unless otherwise specified)
Appendix B
W ARNING
Don’t use the machine if an error message is activated.
A
B
C
The following sections will present what measures to take for different error situations
put into appropriate context.
Error Error Blink (LED for heart (B) is out and LED for arrow (C)
code flashes with a green light)
1 I/O and
voltage errors
2 High
temperature
3 CAN error
4 Hardware
error
The XS unit does not have current outputs nor temperature sensing, so therefore only
supports Codes 3 and 4.
MODULE IS OFFLINE
Error Situation Action XS Comment
code
OUTPUT HIGH
Appendix C
Unit = mm
54
207
197
75
75
6 mm/M5
Publ no HY33-8331-IB/UK
Edition 08/2009
Parker Hannifin Parker Hannifin
Electronic Controls Division Electronic Controls Division
SE-435 35 Mölnlycke 1651 N. Main Street
Sweden Morton, IL 61550 USA
Tel +46 31 750 44 00 Tel +1 309 266 2200
Fax +46 31 750 44 21 Fax: +1 309 266 6674
www.parker.com