KENR5128-02

January 2015
Component Locations FLUID POWER SYMBOLS
Description
Part
Number
Machine
Location
Schematic
Location
KK BASIC COMPONENT SYMBOLS
Accumulator Gp - Pilot Oil 200-0750 1 B-6
MAIN AUX

Cooler Gp - Hydraulic Oil 169-3806 2 D-2

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder Gp - Angling Note B 287-1973 3 F-5 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Lift Note A (STD) 227-0844
Note A (LGP) 227-0843
4 F-3 17 HH
Note B (PAT STD) 227-0994
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Note B (PAT LGP) 233-0478 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Ripper Lift 227-0842 5 D-2
VALVE ENVELOPES VALVES VALVE PORTS
Cylinder Gp - Tilt Note A (Dual - Angling) 227-0841 F-4
6
Note A (STD) 233-9134 E-4
Note B (PAT) 227-8893 7 F-5
Filter Element As - Oil (Hydraulic) 1R-0777 8 B-3 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Filter Gp - Oil (Hydraulic Fan, Steering)
Manifold Flexxaire Fan
177-6979
6T-9559 10
9 E-3
D-1 Y2 Y1 AB
CONTROL VALVES
A B
CHECK VALVES

Manifold (For Angle Control) Note B 272-0258 11 A-4

Manifold Gp - Control (Implement Pilot Pressure) 226-4751 12 C-6
20
P T P T
Motor Gp - Piston (Steering Motor) 269-4749 13 E-5 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Pump Gp - Piston (Implement) 280-7137
(with LS and Cut Off) 271-2116 14 C-3 FLUID STORAGE RESERVOIRS
(Winch) 278-1445
Pump Gp - Piston (Steering) 271-2114 15 E-4
Screen (Implement Pilot Oil) 6E-5066 16 C-6
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

D6T Track-Type Tractor

Tank & Filter Gp - Hydraulic 273-6050 17 C-3
Valve Gp - Bank 2 (Dozer Lift / Tilt) 269-8161 F-7
MEASUREMENT ROTATING SHAFTS
Bank 3 (Dozer Lift / Tilt / Ripper) 269-8160 F-7
Bank 3 (Dozer Lift / Tilt / Winch)
Bank 3 (PAT Dozer Lift / Tilt / Angle)
Bank 4 (PAT Dozer Lift / Tilt / Angle / Rip)
269-8157
269-8159
269-8158
18
F-8
D-7
D-7
JJ 9 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Bank 4 (PAT Dozer Lift / Tilt / Angle / Winch) 269-8156 D-8

COMBINATION CONTROLS
JHB1-UP WFH1-UP
Valve Gp - Solenoid Flexxaire Fan
Valve Gp - Bypass (Cooler)
3E-9205
126-0747
19
20
D-1
D-3
HD ZEB1-UP LKJ1-UP
Valve Gp - Pilot (Dozer Pilot Control) 200-0189 21 B-3
(Ripper Pilot Control) 167-1177 22 A-6 2 SMC1-UP KJL1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

(Steering)
(Winch Pilot Control)
9T-8693
160-0766
23
24
E-3
B-6
HC JWD1-UP SKL1-UP MANUAL CONTROL SYMBOLS

Valve Gp - Quick Drop 227-0831 25 F-3 LBD1-UP GCT1-UP

Valve Gp - Relief (Steering Lines Pressure)(Cold Oil) 198-9219 26 D-3
LAE1-UP RLW1-UP
Valve Gp - Solenoid Note B (For Angle Control) 257-0267 27 A-4 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
DJG1-UP LAY1-UP
Winch Ar
(Hydraulic Lockout) 201-0950
Note C
28
29
B-5
F-1
13 WCG1-UP PEZ1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

AccuGrade Option
Valve & Mtg Gp - Bulldozer (Grade Control) (EH Solenoid Valve) 239-5317 30 C-2
Valve (Shuttle Valve) 233-6942 31 C-1 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Note A: For S-Blade Equipped Machine.

15 X2 X1 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Note B: For PAT-Blade Equipped Machine.

Note C: Refer to the Parts Manual for your particular machine.
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Tap Locations
Pressure, Sampling, and Sensor HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Number Location DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
CP Pilot Valve Supply B-6
CPG Accumulator C-6
UNIDIRECTIONAL UNIDIRECTIONAL
HA Implement Pump Discharge at Valve C-6
HB Implement Pump Signal C-4
FLOW IN ONE PARALLEL CROSS FLOW IN
HC
HD
Left Steering Loop at Motor
Right Steering Loop at Motor
D-5
E-5
Standard, Power Angle Tilt, and AccuGrade Options BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

HH Filter Outlet E-3

JJ Cooler Inlet (Backfill) D-2
KK
SOS
Filter Inlet (SOS)
Implement Manifold Oil Sampling Port
E-3
C-6
LINES GP - STEERING © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

X1 Right Steering Actuator E-4

X2 Left Steering Actuator E-4
Y1 Left Steering Pilot D-3
Y2 Right Steering Pilot D-3

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

23 13 14 15 26
12 1 17 G
M
3 3 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
18 21 27 CP (FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

7
22 24 HA

KENR5128-02
25 Power Angle Tilt (PAT) - Option PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

SOS ELECTRICAL SYMBOLS (ELECTRICAL)

2 4
CPG
6 PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH
30 31
HB 18 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

8 17 1 11 12 16 28 20 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
14 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR
21 27 23 1 11 12 16 28 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

25 325-PK-14 B A
22 24
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
6
Standard Dozer Blade
8 17
LINES GP - PILOT BLADES
2

30 31 20
5 19

18 29 10

13 14 15 26

MACHINE COMPONENT LOCATIONS

RIPPER WINCH FLEXXAIRE FAN
 8 7 6 5 4 3 2 1

WINCH AR
CYLINDER GP BLADE TILT (NOTE C)
VALVE GP
TILT (PAT) (NOTE B)
BANK 2
227-8893
(DOZ LIFT / TILT)
269-8161
VALVE GP
BANK 3 BANK 3
LS (DOZ LIFT / TILT / WINCH) LS (DOZ LIFT / TILT / RIP) TOP G
269-8157 269-8160 1
F CYLINDER GP
X F
TILT (DUAL - ANGLING) (NOTE A) T2
2 227-0841
S1 S1 VALVE GP

RELIEF VALVE RELIEF VALVE

3 QUICK DROP
227-0831
S2
PAY OUT
W1
4 CYLINDER GP
HAUL IN
LIFT
W2
LEFT DUAL TILT OPTION NOTE A
B A
FS2
BL1 (STD) 227-0844
LIFT LIFT LEFT SIDE
(LGP) 227-0843
A B C D
OF TRACTOR BLADE ANGLE CYLINDER GP
BL2 NOTE B
ANGLING (NOTE B) (STD) (PAT) 227-0994
VT1 VA2 RIGHT
287-1973 (LGP) (PAT) 233-0478

VT2 VA1 BT1 SINGLE TILT OPTION

LEFT
CYLINDER GP
DR2 DR1 DR2 DR1 TILT (STD) (NOTE A)
BT2 233-9134
RIGHT

LOWER BL2 LOWER BL2

RAISE
BL1 BL1
PAT OPTION BLADE TILT OPTIONS BLADE LIFT
RAISE

TILT TILT

E PUMP GP E
HD PISTON (STEERING) X2 X1
271-2114
STEERING CHARGE FILTER
MOTOR GP
STEERING MOTOR STEERING PUMP
DT3 DT4 DT3 DT4 PISTON (STEERING)
269-4749

LEFT
HH
BT1 BT1
RIGHT LEFT KK
BT2
RIGHT BT2
FILTER GP
WINCH RIPPER STEERING PILOT VALVE
OIL (HYDRAULIC FAN,
STEERING)
177-6979 WINCH OPTION

VALVE GP
PILOT (STEERING)
HP3 RR1 9T-8693 SOLENOID
FLEXXAIRE
RIGHT LEFT 3E-9205
RAISE C1 C2

W1 PAY OUT R2 YI
LOWER HC Y2 S-1 S-2

W2 HAUL IN R1
P T
(HYDRAULIC)
4 WAY 3 POSITION

COVER
JJ MANIFOLD C1=PUSH
COVER FLEXXAIRE
C2=PULL

6T-9559
D D
FLOAT PILOT BOOST SIGNAL FPB T1 FLOAT PILOT BOOST SIGNAL FPB T1 FLEXXAIRE OPTION
VALVE GP
RELIEF
(STEERING LINES
S-BLADE & WINCH S-BLADE & RIPPER PRESSURE) (COLD OIL)
198-9219
COOLER BYPASS VALVE
T2
T
VALVE GP
BANK 3 VALVE GP COOLER GP
(PAT DOZ LIFT / TILT / ANGLE) LS BYPASS HYDRAULIC OIL
269-8159 (COOLER) 169-3806
VALVE GP 126-0747
BANK 4
BANK 4 L S
(PAT DOZ LIFT / TILT / ANG / WINCH) PUMP GP
LS 269-8156
LS (PAT DOZ LIFT / TILT / ANGLE / RIP) PISTON (IMP)
269-8158 MARGIN
280-7137 CYLINDER GP
RIPPER LIFT
(WITH LS AND 227-0842
CUT OFF)
S1 S1
(Dimensions: 39 inches x 28 inches)

RELIEF VALVE RELIEF VALVE 271-2116

X
R1 R2
(WINCH)
HB 278-1445
IMPLEMENT PUMP B
KENR5128-02

LIFT LIFT SCREEN S1

(IMPLEMENT HA RIPPER OPTION
PILOT OIL)
C VACUUM C
BREAKER
MANIFOLD GP VALVE & MTG GP
CONTROL (IMPLEMENT BULLDOZER
PILOT PRESSURE) (GRADE CONTROL)
DR2 DR1 DR2 DR1 226-4751 PS T
AIR RELIEF
239-5317

DR2

DR1

DT3

DT4
LOWER BL2 LOWER BL2 AIR VENT
RAISE RAISE
BL1 BL1
PAT TILT PAT TILT IMPLEMENT
SOS CONTROL
ACCUMULATOR
PRESSURE CPG
VALVE
(CPG) OPTIONS TANK & FILTER GP
HYDRAULIC
DT3 CPG 273-6050
DT4 DT3 DT4
LEFT RIGHT
VT1 VT1
RIGHT LEFT ACC BYPASS
VT2 VT2
30 Page,

VALVE
(SHUTTLE)
ACCUMULATOR GP HYDRAULIC 233-6942
PILOT OIL TANK
200-0750
LIFT / TILT CONTROL
CP
FILTER ELEMENT AS
OIL (HYDRAULIC) ACCUGRADE OPTION
1R-0777

PILOT DRAIN
VALVE GP
B PAT ANGLE PAT ANGLE SOLENOID B
(HYDRAULIC LOCKOUT) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT SUPPLY CP 201-0950
PILOT PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
WINCH CONTROL CIRCUIT
T1 BLADE LIFT CYLINDER CONTROL CIRCUIT
FREE SPOOL HAUL IN/PAY OUT VALVE GP SUPPLY LINE
DA1 DA2 DA1 DA2 S2 FPB DOZ RAISE DOZ TILT
PILOT RIPPER CYLINDER CONTROL CIRCUIT
1 2 3 4 T 1 2 3 4 (DOZER PILOT BLADE ANGLE CYLINDER CONTROL CIRCUIT
LEFT WINCH
VA1 VA1 SUPPLY CONTROL) LOAD SENSING SIGNAL
200-0189 DRAIN / RETURN LINE
RIGHT
STEERING AND CHARGE PUMP OUTPUT
VA2 VA2 BLADE TILT CYLINDER CONTROL CIRCUIT

LINE PATTERNS
PILOT SUPPLY Pressure Line

1 T S 2 3 T S 4 1 T S 2 3 T S 4 Pilot / Load Sensing Pressure

PILOT DRAIN
WINCH RIPPER Drain / Return Lines
FS2 HP3 DR1 DT3 DT4
VALVE GP MANIFOLD Component Group
PILOT ANGLE LEFT (FOR ANGLE CONTROL)
(WINCH PILOT RIPPER RAISE DA2 (NOTE B) Attachment
CONTROL) 1 2 272-0258 DR2 Air Line
160-0766
HP3 RR1 DOZ ANGLE
CALLOUTS
ECM
JOYSTICK
THUMB LIFT / TILT CONTROL
W1
PAY OUT R2 RAISE VALVE GP
SWITCH STANDARD YY Taps (Pressure, Sampling, Sensor - by letter)
HAUL IN LOWER PILOT
A R1 (RIPPER PILOT VALVE GP
A
W2 COVER COVER
CONTROL) SOLENOID Note A: For S-Blade Equipped Machine.
167-1177 (FOR ANGLE CONTROL) Note B: For PAT-Blade Equipped Machine.
DA1 ANGLE RIGHT (NOTE B) Note C: Refer to the Parts Manual for your particular machine.
1 T S 2
257-0267
LOWER RAISE
FLOAT PILOT BOOST SIGNAL FPB T1 FPB T1 THIS SCHEMATIC IS FOR THE D6T TRACK-TYPE TRACTOR (2 PUMPS)
FLOAT PILOT BOOST SIGNAL
RR1 DOZER ANGLE CONTROL
HYDRAULIC SYSTEM
PAT-BLADE & WINCH PAT-BLADE & RIPPER MEDIA NUMBER: KENR5128-02
RIPPER / WINCH CONTROLS SCHEMATIC PART NUMBER: 265-8972, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
IMPLEMENT CONTROL VALVE OPTIONS MAIN SCHEMATIC in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1