ASPE Design Guide
ASPE Design Guide
ASPE Design Guide
Description
Indirect storage type vitreous enamelled steel calorifiers
complete with insulation casing.
Sizes 120 to 500 litre.
Sizes 120 to 300 have in-line connections.
Application
Energy efficient and reliable method of providing hot water
for commercial and industrial premises such as schools,
hotels, hospitals, factories, sports and recreation centres
and retail stores. They are also suitable for domestic
dwellings and flats.
Advantages
Indirectly heated storage tanks with permanently welded in
heat exchangers.
Supplied complete with thermostat and T & P valve.
Compatible with all LTHW heating systems.
Connection facility for immersion heater.
Quality enamelling to DIN 4753/Part 3 for hygienic
water supply.
Low tendency to calcination due to smooth enamelling.
Insulation
Minimum heat loss due to CFC free heat insulation.
Sizes 120 to 300 have 35mm hard foam insulation.
Sizes 400 and 500 have 50mm hard foam insulation.
Easy clean outer cover.
Temp/
pressure
Hot water
relief valve Thermometer
supply
Hot water
supply
Mg anode Screw in
Insulation
thermostat
Thermostat Steel (optional)
Primary cylinder, Secondary
flow enamelled return
Mg anode
inside Primary
flow
Steel
Immersion cylinder,
heater enamelled
Primary inside
Insulation Inspection
return flange Primary
return
Note: Drain point made through cold water inlet (see Dia. A) Note: Drain point made through cold water inlet (See Dia.A)
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Specification
Description BOSS BOSS BOSS BOSS BOSS BOSS BOSS BOSS
storage storage storage storage storage storage storage storage
calorifier calorifier calorifier calorifier calorifier calorifier calorifier calorifier
MS 120L MS 150L MS 180L MS 210L MS 250L MS 300L MS 400L MS 500L
BSS Code Vented systems 55720034 55718856 55718867 55720045 55720056 55718878 55718889 55718908
BSS Code Unvented systems 55720089 55720108 55720119 55720130 55720141 55720152 55720163 55720174
Capacity (litres) 120 150 180 210 250 300 400 500
Primary connections flow/return BSP(F) 1” 1” 1” 1” 1” 1” 1” 1”
Cold and hot water connections BSP(M) 1” 1” 1” 1” 1” 1” 1” 1”
Secondary HW return BSP(M) - - - - - - 3/4” 3/4”
Thermostat BSP(F) 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 3/4” 3/4”
Inspection hole DN - - - - - - 180 180
Continuous rating hot water supply kW-l/h (1)
13.9/262 17.3/325 17.3/325 25.8/485 29.4/552 40.2/756 46.2/869 59/1111
Heat up time to 60OC. Mins 44 45 54 41 44 38 45 44
Primary heating flow rate l/h 1200 1400 1500 2100 2400 3100 3400 4400
Primary drop across coil surface m bar 18 35 35 84 136 242 446 835
Heating surface m 2
0.5 0.6 0.6 0.9 1.0 1.4 1.6 2.0
Temperature/pressure relief valve 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 1” 1”
Weight (approx) kg 47 51 55 65 71 77 139 159
Dimension A 915 1015 1165 1315 1565 1815 1530 1730
Dimension B 600 700 850 1000 1250 1500 1150 1350
Dimension C 300 345 345 525 525 615 440 560
Dimension D - - - - - - 540 660
Diameter without insulation øE 480 480 480 480 480 480 650 650
Diameter with insulation 560 560 560 560 560 560 740 740
At 82OC flow temperature and generating hot water from 10OC to 60OC.
(1)
1”
1”
ø560
3/4”
1”
11/4”
ø740 øE
1/2”
80
3/4”
1”
øE
B A B 1”
A
C
2”
100 D
C
70 1”
ø257
1” 105
1”
160
ca. 65 100
ca.110
ø340 1”
Dia.A
Pressure
Heater/
Reducing
Valve Tundish
Drain Cock
Mains Isolating Single
Valve Strainer Check Valve Drain Cock
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Description
Indirect storage type, vitreous enamelled steel calorifiers
complete with insulation. Sizes: 800 to 2000 litres.
Application
Energy efficient and reliable method of providing hot water FLEXCON
Advantages
Indirectly heated storage tanks with permanently welded in
heat exchangers.
Supplied complete with thermometer and T & P valve.
Compatible with all LTHW heating systems.
Connection facility for immersion heater.
Quality enamelling to DIN 4753/Part 3 for hygienic water
supply and optimum corrosion protection in connection
with magnesium anode (800 and 1000 litre) and stray
current anode (1500 and 2000 litre).
Low tendency to calcination due to smooth enamelling.
Adjustable feet for accurate levelling.
Insulation
Minimum heat loss due to CFC free heat insulation.
80mm soft foam cover.
Mg Anode
Insulation
Thermometer
Screw in
thermostat
(optional)
Screw in
thermostat Primary flow
(optional)
Secondary return
Steel cylinder,
Inspection flange
enamelled inside
and connection
for immersion
heater
Primary return
Adjustable feet
Note: Drain point 1”
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Specification
Description BOSS BOSS BOSS BOSS
storage storage storage storage
calorifier calorifier calorifier calorifier
MS 800L MS 1000L MS 1500L MS 2000L
(1)
For 82OC primary flow and 60OC storage temperature/hot water temperature.
Maximum temperature 95OC. Maximum working pressure 10 bar.
1.1/4”
1.1/4” D 2”
1/2” 100 D
300 100
1/2”
3/4”
300
1” 3/4”
200
±5 250
3/4”
A 2”
75 øE
1.1/4”
øE
1750 1750
A C
C
50
3/4” 3/4”
ø2 ø28
80 0
50 270 2”
400 ø245 5 250
1.1/4” 185 150 ø24
185 165
D
B
D 2”
B 1”
1” 1.1/4” 80 70
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Description
Economical, high performance vitreous enamelled buffer
vessels for hot and cold water storage.
Sizes: 200 to 2000 litres.
Application
Load storage vessels for use in all closed circuit water
supply systems. Demand peaks satisfied by storage volume.
Supplied in standard form for vented systems. It can be
supplied in unvented form. This requires a correctly sized
T&P Valve to be factory fitted and an unvented kit supplied.
Contact BSS for size of valve required.
Advantages
High quality enamelling to DIN 4753/Part 3 for hygienic hot
water supply and optimum corrosion protection in connection
with magnesium anode (200 to 1000 litre) and stray current
anode (1500 and 2000 litre).
Insulation
Minimum heat loss due to CFC free heat insulation.
80mm soft foam jacket.
Mg anode
Return Thermometer
connection
Adjustable feet
Note: Drain point 1”
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Specification
Description BOSS BOSS BOSS BOSS BOSS BOSS
storage storage storage storage storage storage
vessel vessel vessel vessel vessel vessel
ES 200L ES 500L ES 750L ES 1000L ES 1500L ES 2000L
BSS Code Vented Systems* 55719002 55719013 55719024 55719035 55719046 55719057
Capacity (litres) 200 500 750 1000 1500 2000
Max. operating temperature OC 95 95 95 95 95 95
Max operating pressure bar 10 10 10 10 10 10
Cold/hot water connections BSP(M) 1” 1. 1/4” 1. 1/4” 1. 1/4” 2” 2”
Heat exchanger connections BSP(M) 1” 1. 1/4” 1. 1/4” 1. 1/4” 2” 2”
Circulation connections BSP 3/4” 1” 1” 1” 1” 1”
Thermostat connections BSP(F) 3/4” 1/2” 1/2” 1/2” 1/2” 1/2”
Thermometer connections BSP(F) 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”
Inspection flange connections DN - 110 110 110 110 110
Weight (approx) kg 53 125 160 200 350 420
Dimension A 1060 1400 1900 2160 2250 2295
Dimension B 750 1000 1500 1750 1750 1750
Dimension C - 720 970 1100 1375 1420
Diameter without insulation øD 550 750 750 800 1000 1100
Diameter with insulation 710 910 910 960 1160 1260
*Unvented on application
1 1/4”
1 1/4”
160
100 1/2”
80
1”
11/4”
1 1/4”
200 100 øD
150
1/2” 3/4”
1”
1/2”
1” 1” B
A
B øD
A
3/4”
1 1/4” C
1” 1” 1/2”
200 3/4”
90 1” 80
70
1” 70
185
65 60 1”
1 1/4”
1”
1 1/4” 1 1/4”
2”
160
200
80 1/2”
100 1/2”
1 1/4”
2”
øD
øD
1/2”
1” B 1/2”
1” B
A
A
1 1/4” C
1/2”
2”
C
1/2”
80
100
70
200
70 1 1/4” 1”
2” 1”
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Description
Economical, high performance stainless steel buffer vessels
for hot and cold water storage. Sizes: 300 to 1000 litres.
Application
Load storage vessels for use in all closed circuit water
supply systems. Ideally suitable where hygienic conditions
are required, especially on potable water applications.
Advantages
Load storage vessels for use in all closed circuit water
supply systems. Demand peaks satisfied by storage volume.
Supplied in standard form for vented systems, it can be
supplied in unvented form. This requires a correctly sized
T&P Valve to be factory fitted and an unvented kit supplied.
Contact BSS for size of valve required.
Insulation
Minimum heat loss due to CFC free heat insulation.
80mm soft foam jacket.
Circulation Thermometer
connection
Adjustable feet
Note: Drain point 1”
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Specification
Description BOSS BOSS BOSS BOSS
storage storage storage storage
vessel vessel vessel vessel
SS 300L SS 500L SS 750L SS 1000L
1 1/4”
1” 1 1/4”
1 1/4”
160
80 1/2”
80 1/2”
1 1/4”
1”
øD
øD
1/2”
1/2” 1” B
1” B A
A
1 1/4” C
1/2”
1”
C
1/2”
80
80
70
70
60 1 1/4” 1”
60 1”
1 1/4” 1 1/4”
160
80 1/2”
1 1/4”
øD
1/2”
1” B
A
1 1/4” C
1/2”
80
70
70 1 1/4” 1”
Type SS 1000L
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Description
Mild steel buffer storage vessel for non potable water storage.
Sizes: 200 to 2000 litres.
Application
Buffer storage vessels suitable for closed circuit heating and
chilled water systems.
Advantages
Reduced boiler/chiller usage and improved system
efficiency through the storage of large quantities of water.
Externally painted, uncoated internally.
Insulation
Optional extra - insulation kit available for heating
systems (we do not recommend the use of insulation
jackets for chilled water systems).
Minimum heat loss due to CFC free heat insulation.
80mm soft foam jacket.
System connection
Thermometer
connection Thermostat
connections
Drain Point:
200L to 1000L: 1”
1500L and 2000L: 11/4”
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Specification
Description BOSS BOSS BOSS BOSS BOSS BOSS
storage storage storage storage storage storage
vessel vessel vessel vessel vessel vessel
SV 200L SV 500L SV 750L SV 1000L SV 1500L SV 2000L
100
3/4”
1.1/2” 1.1/2”
100
3/4”
1.1/4” 1.1/4” øE
øE
A B 3/4” B
A 3/4”
1.1/4”
C
3/4”
C
100 1.1/4”
1.1/2” 1.1/2”
3/4” 100
D
D
100
3/4”
2” 2”
øE
A B 3/4”
2” 2”
3/4” 100
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Calorifier type: 150 200 300 400 500 800 1000 1500 2000
Storage volume (litres): 150 200 300 400 500 800 1000 1500 2000
Flow rate (litres/minute): 12 16 25 30 33 58 74 93 108
Maximum system water content
including heater and pipework: 250 430 750 800 1250 1700 1700 2400 4500
BOSS EXPANSION VESSEL
25/3 G
35/3 G
60/3 G
80/3 G
100/3 G
170/3 G G
240/3 G
450/3 G
EXPANSION RELIEF VALVE
1/2”. 6 bar G G
3/4”. 6 bar G G G G G
1”. 6 bar G G
TUNDISH AND BUSH
1/2” x 3/4” G G
3/4” x 1” G G G G G
1” x 3/4” bush G G G G G
1. 1/4” x 1. 1/2” G G
PRESSURE REDUCING VALVE
3/4” PRS. 3 bar G G
1” 315. 3 bar G G G G
1. 1/4” 315. 3 bar G
1. 1/2” 315 3. bar G G
Pressure gauge G G G G G G G G G
SINGLE CHECK VALVE
3/4” G G
1” G G G G
1. 1/4” G
1. 1/2” G G
LINE STRAINER
3/4” G G
1” G G G G
1. 1/4” G
1. 1/2” G G
BSS Code: 55719249 55719260 55719271 55719282 55719293 55719301 55719312 55719323 55719334
T & P VALVE
3/4”. 25kW G G G
1”. 70kW G G
1. 1/4”. 80kW
1. 1/2”. 173kW G G G
2”. 184kW G
**Please note that the T&P valve is only suitable for the stated kW ratings. If the unit is to be connected to a heat source greater than
the stated kW rating, please refer back to BSS.
The T&P valve is factory fitted when unvented kit is ordered with the BOSS vessel, and is not supplied as part of the unvented kit.
(Drain cock and isolating valve are not included in the unvented kit).
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Installation
Full installation instructions are supplied with each
Correx anode.
Immersion Elements
BSS Code Description Voltage Thread Length Suitable for capacities of (litres)
55719186 3kW immersion element 1Ph/230V-50Hz 2” 350mm 120 to 500
55719197 3kW immersion element 3Ph/400V-50HZ 2” 280mm 120 to 500
55719205 4.5kW immersion element 3Ph/400V-50HZ 2” 280mm 120 to 500
55719216 6kW immersion element 3Ph/400V-50HZ 2” 450mm 120 to 500 without coil/400 to 500 with coil
55719227 9kW immersion element 3Ph/400V-50HZ 2” 450mm 400 to 500 without coil
55719238 12kW immersion element 3Ph/400V-50HZ 2” 450mm 400 to 500 without coil
Pressure
Heater/
Reducing
Valve Tundish
The temperature probe will safely open the relief valve at 90 to 95 C.
O
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BSS Storage Calorifiers 1/7/2003 2:02 pm Page 14
Our technical service centres have comprehensive equipment, and technical advice is offered on site by
resources and experience to provide the most professional qualified technical engineers and systems designers. BSS
service to meet customer requirements. A design service lead our industry in backup technical literature and are
for heating and hot water generation solutions is available constantly updating our customers with the latest advances
along with a flue installation service and boiler in the heating & ventilating market.
commissioning. Site surveys for all types of HVAC
DHW
Outlets
T P Booster Set
T
Storage
Boiler P.H.E. Cold
Feed
T P
Drain
Drain
Drain
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Index
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COPPER SPECIALISTS - EAST LONDON, CHESSINGTON, READING, BIRMINGHAM PROCESS VALVE SPECIALISTS - ABERDEEN, BIRMINGHAM, BRENTFORD, BRISTOL,
GRIMSBY, MANCHESTER, NEWCASTLE, ROMFORD, SHEFFIELD, STOCKTON
SPECIALISTS - BELFAST, BIRMINGHAM (CENTRAL), BOURNEMOUTH, BRENTFORD, BRISTOL, SPECIALISTS - BELFAST, BIRMINGHAM, BIRMINGHAM (CENTRAL), BRISTOL, CARDIFF,
CARLISLE, DUNDEE, EDINBURGH, GLASGOW, KINGS CROSS, LEICESTER, SHEFFIELD, WIGAN DUNDEE, EDINBURGH, GLASGOW, LEICESTER, LINCOLN, LUTON, MANCHESTER, NEWCASTLE,
NOTTINGHAM, PETERBOROUGH, PLYMOUTH, ROMFORD, STOCKTON