IMS Project Anuj Grover
IMS Project Anuj Grover
IMS Project Anuj Grover
On
Product
And
Services
Of
BHEL Pvt. Ltd.
1
DECLARATION
Place:
Date:
2
CERTIFICATE
3
TABLE OF CONTENTS
>Statement of 11
Problem
>objective of Study 12
>Limitation of Study 13
3. Research 15
Methodology
>Research Design 15
>Tools for Data 19
Collection
4. Company Profile 21
>Product Profile 27
5. Review of 36
Literature
6. Analysis & 48
Interpretation
7. Findings 85
Suggestions &
Conclusion
>Bibliography 89
>Questionnaires 90
4
BHEL Pvt. Ltd.
Executive Summary
BHARAT HEAVY ELECTRICALS LIMITED (BHEL) happens to be the largest
engineering and manufacturing company of its kind in India. The establishment of
BHEL in 1964 was the genesis of heavy electrical equipment industry in India. The
company is performing very well in this highly competitive era, earning profits
consistently and paying dividends uninterruptedly. With its top-notch performance
BHEL attained the coveted ‘Maharatna’ status in 2013. Being the largest manufacturing
company operating in energy sector in India and having its presence worldwide,
inventory and its management become most essential part of the company. Inventory
management is considered and recognized as the central process of any manufacturing
unit, this inventory is a matter of concern for all the departments in the company for its
smooth operations. In this highly challenging global market the need for cost control
and cost-cutting is of paramount. This is why inventory management as a tool for
eliminating wastage and controlling inventory cost, is now considered as an integral
part of industrial management. Thus, creating the need for the study. The report titled
“inventory management process or methods of the company. Following report is
divided into two groups: first part, aims at the understanding of the process and methods
of inventory control in the company. Second part, aims at analysing the efficiency of
the inventory control in the company and providing valuable recommendations
accordingly.
5
HISTORY of the COMPANY
6
Development authority in M.P.
3950KW 18 pole synchronous motors and 6nos. 3950 K.W. 6 Pole squirrel cage
Induction motors of ONGC's Santhal Project.
1997 In May joint venture Company named Bhe-Ge Gas turbine service Pvt Ltd.
The Public sector private Bharat Heavy Electrical Limited (BHEL) has won the
National best exporter award for1995-1996 instituted by the engineering Export
Promotion council of the 8th consecutive year from Madurai.
The company undertook supply of 36MW STG for RIL Sancoale-Goa2×4MW &
2 & 4.5 MW Genertaor for Hemavati and Harangi HEP in karnatka etc.
1998 BHEL has sucessfully commisioned the 5th unit 210MW of Gandhinagar Thermal
power station the first project undertaken by Gujrat State Electricity Corporation
Ltd. In KARNATKA BHEL has recently supplied and commisioned hydro
Generting Equipment for chunchunakatte HEP (2*9MW) and Bhadra HEP
(1*6MW).
1999 Bharat Heavy Electrical have achieved yet another milestones by synchronising
The fifth unit of 210 MW capacity at the Raichur Thermal Power Station in
Karnataka, much ahead of schedule, in just 29 months. With this, BHEL has set
A New benchmark in the commissioning of future generating sets in the country,
In the shortest possible time.
2001 Set up a 5th 250MW unit at suratgarh thermal power station in western state of
Rajasthan.
Commissioned the 1st four hydro-power generating unit at kurichu Hydro electric
Project in Bhutan.
2002 Awarded the exporters award by Engineering Export Promotion council for the
year 1999-2000.
BHEL and PFC tie up for joint bids of projects.
Receives Chennai Petroleum Corporation Ltd. (CPCL) contact worth Rs. 174
Crore.
for a 40 MW gas based co-generation power plant for its refinery project at
Chennai.
BHEL in association with IIT Madras launches IT school in Tiruchi.
BHEL unit power sector Northern Region Bags OHSAS-18001 &
ISO-14001 certification.
Gets 63 crore order from NTPC, 41 cr order from NPC, 16-cr from Tisco and 2700
7
cr from NTPC again.
Gets Rs 35 cr grid submission project from Rajasthan Electric Board.
Launches
4th Solar Power Plant in Lakshadweep.
Announces completion of 1000 MW Simhadri thermal power station.
Develops automated storage and Retrieval System
2004 Gets compressor and drive turbine package contact worth Rs. 20-cr Bags Rs 599
cr order to set up 250 MW power project in Maharashtra. Gets Rs 197 cr order
From Gujrat Electricity Board, 36 cr from Bhutan steel and from the
Hydroelectric project in Chhattisgarh.
2005 BHEL and TCS jointly working on marketing initiative ‘Power Pack’ Appoints
Dr V Gopalakrishanan as Chief of the BHEL at Tiruchi.
2006 Agreement with IIT Madras for new courses. Bechtel signs Dabhol
Agreement with BHEL. BHEL target $1.7 bn contract in B’desh.
2007 BHEL and French company Alstom will together produce 1, 50,000 MW of power
over the next 10 years. Appointed Shri N. Gokulram as Part-time official director
on the board of the company w.e.f. January 25, 2007.
2008 BHEL, Trichy has secured order worth Rs. 15,000 crore, all time high. BHEL
Has appointed Shri O.P. Bhutani as Director (Engineering, Research &
Development) on the Board of BHEL w.e.f. December 24, 2009.
2010 BHEL has bagged a Rs 2,665 crore order for supply and installation of the main
Plant package for Dainik Bhaskar Power Ltd. 2X600MW coal-based thermal
Power project at Baradarha, in Chhattisgarh.
2011 BHEL bags Rs 37,289 Million mega Contract for installing 2X600MW
Supercritical Thermal sets.
2012 BHEL receives Rs. 9,500 Million mega contact for 1,020 MW Hydroelectric
Project in Bhutan. The Hon’ble President of India, Shri Pranab Mukherjee,
presenting the National Energy Conservation Award 2012 to Mr B. Prasad Rao,
Chief & Managing Director (CMD), BHEL.
8
2013 BHEL wins India pride award 2013 for Excellence in Heavy Industries- BHEL
wins Rs. 10,230 Million Turbine Generator Package order.
2014 BHEL bags India Today Best Maharatna PSU Award for Global Presence &
Innovation & R&D- BHEL achieves major breakthrough.
9
CHAPTER-1
Introduction to BHEL
BHEL is the largest engineering manufacturing enterprises in India in the energy related
infrastructure sector, today BHEL was established more than 50 years ago, ushering in the
indigenous Heavy Electricals Equipment in India- a dream that has been more than realized
with a well- recognized track record of performance. The company has been earning profit
continuously since 1971-1972 and paying dividends since 1976-77.
BHEL manufactures over 180 product under 30 major products groups and caters to care
Sector of the economy viz. Power generation and transmission, industry,
transportation telecommunication, Renewable Energy etc.
Strategic plan 2017 for ensuring a sustainable profitable growth for the company has been
drawn up to enable the company’s turnover to grow from RS. 1,585 from Rs.628 by 2017-18.
10
The project work consists of the study of job satisfaction of employees. The study was
conducted among the employees of BHARAT HEAVY ELECTRICALS LTD.,Lodhi Road.
The information was gathered from the employees by means of questionnaire and the data
collected tabulated and analysed by using statistical tool. Demand for low horse- power factors
in the international market has cheered the tractors manufacture. Who are facing a tough
situation on the domestic markets?
According to industry data, the export market has been seen a substantial growth of 66%, with
export volumes growing 10 13,511 units in 2002-2009 from 8,144 units in 200-02.
Currently, export of Indian tractors contributes to8% of the total tractors industry. This is
expected to cross the digit mark in the current year”.
Additionally, some Indian companies such as Mahindra & Mahindra (M & M) are setting up
assembly units in high – growth markets. M & M incidentally, already operates two assembling
plants in the U.S and is learnt to be driving its exports to newer markets including Europe and
China.
11
At presents, exports from India are mainly us and SAARC nations .the us alone contributes to
over 60% of the total exports in volume terms, 35% exports go to the SAARC countries with
the balance going to South East Asia and Africa.
12
STATEMENT OF PROBLEM
The need for study has been recognized for more than one reason. This is an increase in the
number of employees in an organization. We need a direct contract to get their opinion on
above titled project. This has given significance to conduct the study. The study has its own
significance. Since job satisfaction plays an important and vital role in the company’s growth.
There is necessity for this study to identify various factors that constitute job satisfaction.
Knowing and highlighting various methods to indicate job satisfaction has necessitated the
study. Awareness of job satisfaction and its related an advantage of an employee’s has given
significance to this study.
Maintaining good relationship with employee and employer in the organization it has necessary
for the study. Welfare schemes are implementing in the organization it has necessary for the
study. This study helps employees to improve and increase the satisfactory level. This study
more importance given to the employees.
13
OBJECTIVES OF STUDY
14
LIMITATION OF THE STUDY
The results of the study depends upon the status of the employees regarding level of
management
The result of the study depends upon the information furnished by the employees.
Hence the information provided by them is subjected to personal bias.
The study was confined to just one branch. So only one branch of company employees
were surveyed
The entire employee under the study where only lower level employee and middle level
employees.
15
RESEARCH METHODOLOGY
DATA SOURCE:
RESEARCH METHODOLOGY
The purpose of the research methodology is to describe the research procedure. This includes
the overall design, the sampling procedure, the data collection method and analysis procedures.
This section is important because it is hard to discuss methodology without using technical
terms. Yet, most of the reader for the report will not understand the technical language.
RESEARCH DESIGN
A research design is the specification of methods and procedures for acquiring the information
needed to structure or to solve problem. it is the overall operational pattern of frame work of
the project that stipulates procedures.
16
A research design is therefore defined as “a plan, structure and strategy of investigation
conceived so as to obtain answers to research question and control variances”.
The design of exploratory studies is characterized by a great amount of flexibility and adhoc
versatility. By definition, the research is involved in investigation an area or subject in
which he is not sufficient knowledgeable to have formulated detailed research question. No
clear hypotheses have been developed about the problem. He is seeking information that
will enable him to formulate specific research question or to state hypothesis about the
problem.
Diagnostic studies determine the frequency with which something occurs or its association
with something else. Hence such studies seek to establish relationship between any two or
more variable.
17
4. Experimental research design:
In an experimental study, the researcher is expected to create an artificial situation with a
view to obtain the relevant data to measure them effectively and accurately. The research
design used for the study was descriptive research design. This type of research design is
concerned with describing the characteristics of the particular individual or group of a
situation. They are concerned with specific prediction with narration of facts and
characteristics are of the unit studies.
SAMPLING TECHNIQUES
Probability sampling:
The probability sampling design offers every item of the population equal chance of
inclusion in the sample.
18
3. Stratified random sampling
The Non – probability sampling design refers to the sampling procedure that does not afford
any basis estimating the probability that each item in the population was given equal chances
to be included in the sampling.
1. Representative sampling
2. Judgement sampling
3. Purposive sampling
4. Accidental sampling
5. Quote sampling
19
Selection of a sample
A sample is a miniature picture or a cross section of an entire group or an aggregate from which
a sample from a given population. It refers to the techniques or procedure the research would
abopt in selecting item for the sample.
Because the population is divided into a number of districts and a district was selected when we
represented all the districts. Considering the purpose of the study, information is however collected
from some units if the district.
Questionnaire
Personal interview
Questionnaire:
Structured Questionnaire was selected as the tool for data collection which included a set of various
types of questions concerning different aspects of the subjects for the study. Several types of question
were included in the questionnaire such as open end questions, dichotomous questions, and multiple
choice questions.
Personal interview
This method was also used to collect data. This had helped to collect valuable information from the
company employees.
20
Collection of data
All the customers were approached on individually by the research question were asked to the
employees and information was collected questions were explained so as to avoid ambiguity. The
employees were found to be co-operative.
The data used for this study are both primary and secondary data. The source of primary data is the field
where researcher had collected a fresh first-hand information or data from the employees of BHARAT
HEAVY ELECTRICALS LTD., Lodhi Road
Secondary data is also known as documentary data. Secondary sources are those which already been
passed through statistical process.
SELECTION OF SAMPLE
A sample is miniature picture or a cross section of entire group of an aggregate from which is taken. It
is a definite plan for obtaining a sample from a given population. It refers to the techniques or procedure
the researcher would adopt in selecting item from the sample.
The researcher for the study adopted purposive sample procedure, a noon-probability sample design
21
CHAPTER-II
Company
Profile
22
The study was conducted in BHEL Lodhi. Road
Established in 1964, Bharat Heavy Electricals Limited (BHEL) is the largest engineering and
manufacturing enterprise in India in the energy and infrastructure sector with the capability to
manufacture the entire range of power plant equipment. BHEL caters to the core sectors like
Power Generation, Transmission, Industry, Transportation, Renewable Energy, Oil & Gas,
Water, Defence & Aerospace, and e- Mobility & Energy Storage Solutions, and has references
in 82 countries across the globe. BHEL's mammoth size of operations is evident from its
widespread network of 17 Manufacturing Units, 2 Repair Units, 4 Regional Offices, 8 Service
Centres, 1 Subsidiary, 3 Overseas Offices, 5 Joint Ventures, 1 5 Regional Marketing Centres
and more than 150 project sites across India and abroad. Through its strategic partnerships with
global technology leaders, BHEL has been acquiring technologies for the past five decades,
which are adopted and indigenised at its in-house Corporate R&D Division and Research and
Product Development (RPD) centres at manufacturing units that work together to evolve
optimal solutions to suit customer-specific needs. While all the manufacturing units and other
entities of the company have been accredited to Quality Management Systems (1509001 j,
major manufacturing units have also been accredited to Environmental Management Systems
(ISO 14001) and Occupational Health & Safety Management Systems (OHSAS 18001).
23
Skill development
As a dependable name in the engineering sector, BHEL provides a lot of importance to skill
development of its employees as is evident from the various training programmes that are
organised in house regularly. The total number of training man-days per employee every
fiscal, are in the range of 4 to 6, showcasing that the organisation is committed towards
providing the best of training for skill development to its employees. Workshops and training
programmes are organised at regular intervals to develop management skills, functional skills
and also technical skills of the workforce that is an integral part of this employee-oriented
company.
Adhering to its primary objective of keeping the employees motivated at all times, BHEL has
come up with a scheme named 'Executive Coaching Scheme' besides other mentoring
schemes. Training and coaching programmes have been developed here keeping in mind the
fact that these programmes would ultimately benefit the organisation in terms of higher work
performance and more committed workforce. The organisation reckons the fact that these
schemes go a long way in developing new talents and also engaging the workforce. These
schemes at BHEL focus on enhancing individual effectiveness on the job, developing
business related competencies, and sharing best practices.
BHEL, being a leading PSU of the country, has an inherent culture with a timeline of more
than five decades. The parameter on culture and values has been rated the highest in various
internal as well as external surveys. The amount of trust the society has placed in this
organisation is visible from the fact that there are several instances of three generations of the
same family working here. A number of surveys have highlighted the fact that BHEL has,
over the years, remained a preferred employer with the attrition rate being less than 1%.
24
Key HR practices
In line with its commitment towards its human resource, HR policies in BHEL are user-friendly
for its employees. While adopting all contemporary workplace practices, the organisation has
ensured transparency in all HR practices that have instilled two-way trust. Multiple
mechanisms have been adopted for getting employee feedback to ensure that the employees
are content. BHEL introduced an online transparent performance management system way
back in 2001-02. It was a milestone as, at that time, this was not even a norm in the PSUs. Bell-
curve system is utilised for employee appraisals. Plans are evaluated and individual scores are
assigned, which are then converted into ratings through a scientific system-driven process of
normalisation.
With a stable organisation like BHEL, issues like career instability do not crop up for the
employees. Job security, high potential employees' scheme, job rotation, specific growth
processes and succession planning systems are in place since several years.
The entire process of recruitment in BHEL is e-enabled and transparent. Being a central PSU,
all government guidelines on recruitment and selection are adhered to. The vacancies for which
the candidates are invited from all over the country are widely advertised in the prescribed
manner. Besides, notification is also given to recognised SC/ST associations and employment
exchange, wherever required. The selection committee is constituted in the manner prescribed
in government directives and the best suitable candidates are hired. Besides, the reservation
guidelines on recruitment are complied with.
Employees' opinions and perceptions are consolidated and acted upon while framing
organisation's strategies and policies. Career growth-oriented promotion policy provides the
platform for growth and development to all individuals. HR systems are regularly reviewed
and benchmarked with the best-in-class, whether they are HR policies regarding recruitment,
employee benefits or HR systems like online information and claims systems, and employee
centric welfare schemes like medical, housing and insurance.
25
Key HR practices
In line with its commitment towards its human resource, HR policies in BHEL are user-friendly
for its employees. While adopting all contemporary workplace practices, the organisation has
ensured transparency in all HR practices that have instilled two-way trust. Multiple
mechanisms have been adopted for getting employee feedback to ensure that the employees
are content. BHEL introduced an online transparent performance management system way
back in 2001-02. It was a milestone as, at that time, this was not even a norm in the PSUs. Bell-
curve system is utilised for employee appraisals. Plans are evaluated and individual scores are
assigned, which are then converted into ratings through a scientific system-driven process of
normalisation.
With a stable organisation like BHEL, issues like career instability do not crop up for the
employees. Job security, high potential employees' scheme, job rotation, specific growth
processes and succession planning systems are in place since several years.
The entire process of recruitment in BHEL is e-enabled and transparent. Being a central PSU,
all government guidelines on recruitment and selection are adhered to. The vacancies for which
the candidates are invited from all over the country are widely advertised in the prescribed
manner. Besides, notification is also given to recognised SC/ST associations and employment
exchange, wherever required. The selection committee is constituted in the manner prescribed
in government directives and the best suitable candidates are hired. Besides, the reservation
guidelines on recruitment are complied with.
Employees' opinions and perceptions are consolidated and acted upon while framing
organisation's strategies and policies. Career growth-oriented promotion policy provides the
platform for growth and development to all individuals. HR systems are regularly reviewed
and benchmarked with the best-in-class, whether they are HR policies regarding recruitment,
employee benefits or HR systems like online information and claims systems, and employee
centric welfare schemes like medical, housing and insurance.
26
Attractive employee benefits
BHEL fosters a culture of recognising and incentivising the best work done at all
levels. Therefore, to reward its employees, in addition to the best employee of the
quarter, the company has started the Excel Awards scheme, besides a number of
other recognitions.
27
Product
Profile
Steam Generators, Steam Turbines, Turbo Generators along with regenerative feed cycle up to
1000 MW capacities for fossil-fuel and combined-cycle applications. Capability to design and
manufacture Steam Generators, Steam Turbines with supercritical steam cycle parameters and
matching Turbo Generators of up to 1000 MW unit size. • Condensers, Condensate Extraction
Pumps, Boiler Feed Pumps, Valves and Heat Exchangers meeting above requirement of TG
Sets up to 1000 MW.
BHEL can engineer, manufacture and supply Reactor side Components like Steam generator,
Reactor header, End Shield, special purpose Heat Exchangers, Pressure Vessels, Motors etc.
for PHWR based Nuclear Power plants up to 700 MWe capacity. BHEL also provides complete
solution to Secondary Side of Nuclear Power Projects and has capability to supply Turbines,
Turbo Generators and Condensers etc. for Nuclear Power plants up to 700 MWe capacity. •
BHEL has the capability to design, manufacture and supply various components of both
Reactor side and Secondary side for Nuclear Power Plant Projects up to 500 MWe rating based
Fast Breeder Reactors (FBR)
Gas turbines and matching generators ranging up to 299 MW (ISO) rating tailored to meet specific
needs with regard to plant layout, type of fuels, emission and noise requirements. The features of
these machines include:
Capability to burn a variety of fuels, both gaseous and liquids.
Mixed firing of many of these combinations of gases and liquids.
Low exhaust emission levels up to 15ppm of NOx with DLN combustors.
Gas turbine-based co-generation and combined cycle systems for industry and utility
applications.
28
SOLAR POWER PLANTS
DG POWER PLANTS
HSD, LDO, FO, LSHS, natural gas based diesel generator power plants, unit rating of up to 20
MW and voltage up to 11 kV, for emergency, peaking as well as base load operations on
turnkey basis
WATER MANAGEMENT
Complete Water Treatment Solutions for Power Plants, Industrial applications and other
utilities with different treatment technologies which include:-
Pre Treatment plants (PT)
Sea Water Reverse Osmosis (SWRO) plants
Demineralization (DM) Plants
Membrane based treatment for industrial applications
Effluent Treatment Plants (ETP)
Sewage Treatment plants (STP)
Zero Liquid Discharge (ZLD) System
DEFENCE
Super Rapid Gun Mount (SRGM) 76/62 gun for naval ships
Integrated Platform Management system (IPMS) for naval ships
Integrated Bridge System (IBS)
Training Simulator for Vehicles, platforms, radars, weapons, missiles and CBT for all
defence and para-military forces
Turret Casting for T72 Tanks
Casting for ships
Castings and Forgings for Defence application
Strategic equipment, etc.
29
SYSTEMS AND SERVICES
Power Generation Systems
Turnkey power stations/ EPC contracts.
Combined-cycle power plants.
Cogeneration systems.
Captive power plants.
Concept to Commissioning solutions for Solar Photovoltaic systems
Modernization and renovation of power stations and RLA studies.
Software packages including simulators for utilities.
Erection, commissioning, support services, spares management and consultancy
services for all the above systems.
Transmission Systems
EHV & UHV Sub-stations/switchyards both AIS & GIS type ranging from 33 kV to 765 kV.
HVDC transmission systems.
Flexible AC Transmission system (FACTS) solutions
Fixed Series Compensation (FSC)
Static VAR Compensation (SVC)
STATCOM
Controlled Shunt Reactor (CSR)
Phase Shifting Transformer (PST)
BOILERS
Steam generators for utilities, ranging from 30 to 800 MW capacity, using coal, lignite,
oil, natural gas or a combination of these fuels; capability to manufacture boilers with
supercritical parameters up to 1000 MW unit size.
Fuel Flexible boilers capable of all combination of blending / co-firing diverse qualities
of imported/ indigenised coals, blending of lignite, petcoke, etc.
Steam generators for industrial applications of the following types ranging from 40 to
450 T/Hour capacity, using coal, natural gas, industrial gases, biomass, lignite, oil,
Bagasse or a combination thereof.
Pulverized coal / lignite fired boilers
Stoker fired boilers
Bubbling fluidized bed combustion (BFBC) boilers.
Circulating fluidized bed combustion (CFBC) boilers up to 250 MW.
Heat-recovery steam generators (HRSG).
Chemical recovery boilers for paper industry, ranging from capacity of 100 to
1000 T/Day of dry solids.
30
BOILERS AND AUXILIARIES
Fans
Axial reaction fans of single stage and double stage for clean air application and dust laden hot
gases applications up to 200°C, with capacity ranging from 40 to 1300m3 /s and pressure
ranging from 400 to 1,500 mmwc.
Axial impulse fans for both clean air and flue gas applications up to 200°C, with capacity
ranging from 25 to 600m3 /s and pressure up 300 to 700 mmwc
Single and double-suction radial fans (plate aerofoil bladed) for clean air and dust-laden hot
gases applications up to 400°C, with capacity ranging from 4 to 660m3 /s and pressure ranging
from 200 to 3000 mmwc
Air-preheaters
Tubular Air Preheaters for industrial and utility boilers
Rotary regenerative Air-Preheaters for boilers and process furnaces.
Large rotary regenerative Air-Preheaters for utilities of capacity up to 800 MW.
Pulverisers
Bowl mills of slow and medium speed for coal fired thermal stations with capacity from
10 T/Hour to 120 T/Hour catering to 60 MW to 1000 MW thermal power stations
Ball Tube mills for pulverizing low-grade coal with high ash content from 30 T/ Hour
to 110 T/ Hour catering to 110 MW to 500 MW thermal power stations
Apart from strong presence in the Indian market for utility thermal power stations,
BHEL also caters to the requirement of:
31
Other systems
Guillotine gates with electric / pneumatic actuator. Sizes up to 6m height & 7m
width (with split) 100% leak proof with seal air.
Bi-plane dampers with electric actuator. Sizes up to 7m height & 5m width. 100%
leak proof with seal air.
Louver dampers (Open close / Regulating) with electric / pneumatic actuator.
Sizes up to 7m height & 5m width.
Control dampers (Regulating) with pneumatic actuator. Sizes up to 11m height
(split construction) & 4.5m width.
Flue gas desulphurization (FGD) systems with sea water/ limestone slurry scrubber.
Steel Chimneys for Heat Recovery Steam Generators (HRSG), Industrial Boilers, auxiliary
boilers and other flue gas exhaust applications.
SOOT BLOWERS
VALVES
High and Low-pressure Turbines Bypass Valves & hydraulic system for utilities
And industrial application
High and medium-pressure Valves, Cast and Forged Steel Valves of Gate,
Globe, Non-Return (Swing-Check and Piston Lift-Check) types for steam, oil
and gas duties up to 950 mm diameter, maximum pressure class 4500 (791
kg/cm2 ) and 650°C temperature.
Hot reheat and cold reheat Isolating Devices up to 900 mm pipe size class 1500
and steam of 650°C temperature.
High capacity Spring Loaded Safety Valves for set pressure up to 372 kg/cm2
and temperature up to 630°C, and automatic electrically operated pressure relief
valves for set pressure up to 210 kg/cm2 and temperature up to 593° C
32
Safety relief valves for applications in power, process and other industries for
set pressure up to 421 kg/cm2 and temperature up to 537° C.
Reactive cum absorptive type vent Silencers maximum diameter of 2700 mm.
Direct Water Level Gauges
Angle Drain Valves - Single & Multi Stage for Turbine Drain Application
Severe Service Control Valves for RH & SH Spray Lines
Quick Closing Non return Valves for Extraction
lines and Cold Reheat Non Return valves, up to 800mm diameter, 158 kg/cm2
pressure and 540°C temperature.
Butterfly Valves( Fabricated/ cast body & door)
PIPING SYSTEMS
Hot-finished and cold-drawn seamless steel tubes with a range varying from outer
diameter of 19 to 133 mm and wall thickness of 2 to 14 mm, in carbon steel and low-alloy
steels to suit ASTM/API and other international specifications including Rifled tubes and
Spiral finned tubes.
STEAM TURBINES
Steam Turbines of higher ratings upto 1000 MW for thermal Sets
conforming to international Specifications.
Steam turbines for 500 MW Nuclear Power Plants.
TURBOGENERATORS
Turbo generators of higher rating upto 1000 MW supercritical parameters.
Turbo generators for 270MW, 540 MW and 700 MW Nuclear Power Plants.
33
INDUSTRIAL SETS
Industrial turbo-sets of rating from 1 to 200 MW.
Industrial steam turbines and gas turbines for drive applications and co-
generation applications.
Reheat steam turbines and matching generators ranging from 120 to 200 MW
captive, utility and combined cycle power plants
Sophisticated heavy castings and forgings of creep resistant alloy steels, stainless steel
and other grades of alloy steels meeting stringent international specifications for
components of sub critical, supercritical and ultra-super critical technology.
Surface Condenser:
• 236 MW, 500 MW & 700 MW for Nuclear power plants
• 12.5 MW Marine applications
• Industrial Condensers
• Feed Water Heaters (HP Heaters, LP Heaters, Drain Coolers, Duplex Heater, etc.)
• Thermal: 7 to 500 MW (sub-critical) & 300- 800 MW (super critical with single stream)
• Nuclear 236 MW, 500 MW and 700 MW rating
• Moisture Separator & Preheater (MSR):
• 236 MW, 500 MW & 700 MW Nuclear sets
• Live Steam preheater (LSR):
• 500 MW FBR Nuclear sets
• Auxiliary Heat Exchangers for Turbo and Hydro Generators:
• Air Coolers (Frame & Tube Type)
• Oil Coolers (Shell & Tube Type and Plug in Type)
• Hydrogen Coolers (Frame & Tube Type)
• Auxiliary Heat Exchangers for Transformers:
34
• Oil Coolers (Shell & Tube Type Single Tube or Concentric Double Tube Type) (Frame
& Tube Type)
• Auxiliary Heat Exchangers for General Application
• Water - Water Coolers (Shell & Tube Type)
• Industrial Heat Exchangers for Refineries, Petrochemicals & Fertilizers industries.
• Flash Tanks for thermal & nuclear sets
• Service Tanks, Storage Tanks & Pressure vessels for Thermal, Nuclear sets of all ratings
& industrial applications
• CS/SS/Non-ferrous shell and tube heat exchangers and pressure vessels (For all
applications irrespective of rating)
• Air-cooled heat exchangers for GTG up to Fr-9E, and Compressor applications • Steam
jet air ejectors for all condensers up to 150 MW
• Desecrators from 7 MW to 800 MW
• Gland steam condensers 7 MW to 150 MW
• Gas coolers for compressor applications
• Oil coolers- STG up to 150 MW, GTG up to Fr-9E,
PUMPS
Pumps for various utility power plant applications up to a capacity of 1000 MW:
Boiler feed pumps (motor or steam turbine driven) and Boiler feed booster pumps.
Condensate extraction pumps.
Circulating water pumps (also known as Cooling water Pumps)
COMPRESSORS
Multi stage Centrifugal compressors along with auxiliary system for various applications are
manufactured and supplied with following configuration & parameters o Model – o Horizontally
split type up to 40 bar design pressure o Vertically split type up to 350 bar design pressure o
Capacity – up to 300000 m3 /hr o Gas – Air, CO2, N2, H2, NH3 , Natural Gas, Wet Gas,
Propylene etc., o Sealing system – Dry Gas Seal o Industry–Refineries, Fertilizers, Oil & Gas,
Steel, Power and Natural Gas Transportation. International standard – API 617 o Testing
capability – MRT, Performance test, Full load, full pressure full speed test, Complete Unit Test o
Driver – Steam Turbine, Gas Turbine, Motor
35
SOLAR PHOTOVOLTAICS
36
CHAPTER-III
REVIEW OF
LITERATURE
37
INTRODUCTION OF JOB SATISFACTION
“Job satisfaction does seem to reduce absence, turnover and perhaps accident rates”.
Job satisfaction is a pleasure or positive emotional state resulting from the appraisal of one’s
job experience. A number of factors influence job satisfaction some of the major one’s are the
work itself, pay promotion supervision, the work group and working condition. There are a
number of outcomes of job satisfaction. For e.g.: Although the relationship with productivity
is not clear job satisfaction tends to lead to both turn over and absenteeism while high job
satisfaction often results in fewer on-the-job accidents and workers have been found to exhibit
desirable prosaically “ Citizenship” behaviour and activities considering all the facts. I went to
BHARAT HEAVY ELECTRICALS LTD, RANIPET to test the level of job satisfaction
among the employees.
38
DEFINITION:
1. Du Brins has defined job satisfaction in terms of pleasure and contentment when he says
that:
2. The term “Job satisfaction” was brought to limelight by Hop pock. He reviewed 32 studies
on job satisfaction. Conducted prior to 1933.
3. Job satisfaction is in regard to one’s feeling or state- of-mind regarding the nature of their
work. Job satisfaction can be influenced by a variety of factors. E.g. The quality of one’s
relationship with their supervisions, the quality of the physical environment in which they work
degree of fulfilment in their work.
4. Job satisfaction is a function of or is positively related to the degree to which one’s personal
needs are fulfilled in job satisfaction
39
CONCEPT OF JOB SATISFACTION
Job satisfaction is the end feeling of a person after performing a task job satisfaction
is plays vital in the organization for achieving their goals. Job satisfaction of employees is helps
to increase the productivity level and making more profit. To the extent that a person’s job
fulfils his dominant needs and is consistent with his expectations and values. The job will be
satisfying. The feeling would be positive or negative depending upon whether need is satisfied
or not.
Not only satisfied in his job and also satisfied in their needs and values. Employees
are motivated by superiors. Job satisfaction is different from motivation and morale.
Motivation refers to general attitude towards work by an individual worker. A given individual
may be satisfied with a variety of factors like salary, healthcare, canteen facility, co-worker his
own contribution.
Satisfaction on the other hand implies a partie's emotional state, morale implies a
general attitude towards works and work environment. It is a group phenomenon whereas job
satisfaction is an individual feeling. Job satisfaction may be considered a dimension of moral
and a moral could also be a source of satisfaction, Attitudes are predict – positions that make
the individual behave in a particular way. Job satisfaction on the contrary is the end feeling
which may influence subsequent behaviour, thus, job satisfaction is an employee’s general
attitude towards the job.
40
NEED FOR JOB SATISFACTION:
To increase productivity
MEANING:-
Job satisfaction is one of the important factors that have drawn attention of managers in the
organization as well as academicians. Various studies have been conducted to find out the
factors which determine job satisfaction and the way it influences productivity of the
organization. Through there is no conclusive evidence that job satisfaction effects productivity
directly because productivity depends on so many variables, it is still a prime concern foe
managers.
41
MEASURE THE JOB SATISFACTION
According to Mirza generally questionnaires are used to measure satisfaction with various
aspects of work and the resultant behaviours aspects of work and the resultant behaviour of
score is called job satisfaction. The intelligence can be measured by job satisfaction
questionnaire.
Most studies of job satisfaction have been concerned with operationalizing it rather
than defining it. According to Locke (1969) such an approach describes that a certain works
but tells nothing as to why it works.
This seems to be the case with job satisfaction. Researchers have been found to be
interested in choosing the unit of measurement from the several available but little way a define
of job satisfaction has been attempted. One would assume that acceptance of a definition of job
satisfaction as a precursor for the choice of the unit of measurement.
Nature of job
Type of management
Social environment
Personal attributes
42
Job satisfaction improves the productivity and reduces the absenteeism and labour
turnover
In his study on America “Hop pock” 1935) identified six factors that contributed to job
satisfaction among them, these are as follows.
Job satisfaction has a variety of effects. These effects may be seen in the context of
an individual’s be seen in the context of a physical and mental health Productivity, absenteeism
and turnover.
The degree of job satisfaction affects an individual physical and mental health. Since
job satisfaction is a type of mental feeling, its favourableness or unfavourableness affects the
individuals psychological which ultimately affects his physical health.
Productivity:
There are two views about the relationship between job satisfaction and
productivity.
43
The first view establishes a direct cause-effect relationship between job satisfaction
and productivity; when job satisfaction increase, productivity increase; when job satisfaction
decreases, productivity decrease. The basic logic behind this is that a happy worker will put
more effects for job satisfaction.
However, this may not be true in all cases, for example, a worker having low expectations
from his jobs feel satisfied but he may not put his efforts more vigorously because of his low
expectation from the job. Therefore, the view does not explain fully the complex relationship
between job satisfaction and productivity.
The other view, that is, a satisfied worker is not necessarily a productive worker
explain the relationship between job satisfaction and productivity. Various research studies also
support this view. This relationship may be explained in terms of the operation of two factors:
effect of job performance on satisfaction and organizational expectations from individuals for
job performance,
1. Job performance leads to job satisfaction and not the other way round. The basic factor for
this phenomenon is the rewards attached with performance. These are two types of rewards-
intrinsic and extrinsic. The intrinsic reward steams from the job itself which may be in the form
of growth potential, challenging job, etc., the satisfaction on such a type of reward may help to
increase productivity. The extrinsic reward is subject to control by management such as salary,
bonus, etc. any increase in these factors does not help to increase productivity though these
factors increase the job satisfaction.
2. A happy worker does not necessarily contribute to higher productivity because he has to
operate under certain technological constraints and, therefore, he cannot go beyond certain
output. Further, this constraint affects the management’s expectations from the individual in
the form of lower output. Thus, the work situation is pegged to minimally acceptable level of
performance.
It does not mean the job satisfaction has no impact on productivity. A satisfied worker may not
necessarily lead to increased productivity but a dissatisfied worker leads to lower productivity.
44
Absenteeism
Absenteeism refers to the frequency of absence of a job holder form the workplace either
unexcused absence due to some avoidable reasons or long absence due to some unavoidable
reasons. If it is the former type of absence which is a matter of concern. This absence is due to
lack of situation from the produces a “lack of will to work” and alienates a worker from work
as far as possible. Thus, job satisfaction is related to absenteeism.
Employee turnover:
Turnover of employees is the rate at which employees leave the organization with in a given
period of time. When an individual feels dissatisfaction in the organization, he tries to
overcome this through various ways of defence mechanism. If he is not able to do so, he adopts
to leave the organization. Thus, in general case, employee turnover is related to job satisfaction.
However, job satisfaction is not the only cause of employee turnover is related to job
satisfaction. However, job satisfaction is not the only cause of employee turnover, the other
cause being better opportunity elsewhere.
Job satisfaction plays significant role in the organization. Therefore, mangers should take
concentrate steps to improve the level of satisfaction. These steps may be in the form of job
redesigning to make the job more interesting and challenging, improving quality of work life,
linking rewards with performance, and improving overall organizational climate.
45
TYPE OF JOB SATISFACTION SURVEY
Job satisfaction data are collected through surveys these surveys may be conducted
by questionnaire or by interview techniques and can classified in three categories according to
the forms of question asked,
Objectives surveys
Descriptive surveys
Projective surveys
Objectives surveys:
Descriptive surveys:
Just contrary to objectives surveys, employees are given the opportunity to express
their opinion in detail about the questions set the management in descriptive surveys. The
questions may pertain to their job or the organization. The question may be directed or
undirected. The descriptive survey may be a combination of the two techniques.
Projective survey:
It is one of the survey techniques for interpreting job satisfaction. These devices are
personality probes developed by psychiatrists and psychologists for studying mental health.
46
The projective techniques present and abstraction that is incomplete and meaningless. The
employee’s projects and abstraction that is incomplete.
2. Communication:
3. Improved attitudes
The attitudes of works are improved through job satisfaction study it acts as a safety value
release one’s emotions by expressing their emotions during the course of survey on the and it
show an expression of management interest in employees welfare which gives employees a
better feeling towards management.
It determines the training needs of the employees and the supervisors during the course of
survey. It can be well established in what areas, the employees are dissatisfied or not satisfied.
5. Benefits of unions:
Generally, executive and union office bears discuss about the various wants of the
employees but surveys verify such arguments union rarely oppose the survey results and in
most of the cases support them, especially when they know that they will share the results.
47
CHAPTER-IV
ANALYSIS
&INTERPRETATION
48
Table no.1
YEAR OF EXPERIENCE
YEAR OF EXPERIENCE
Interpretation:
From the above table 1, it was inferred that 40% of the employee falls under 4
years and above category, 34% of the employee falls under below 1 year.26%
of employee are from 1-3 year of experience.
Maximum number of employee falls under 4 years and above experience
Minimum number of employee falls under 1-3 year experience
49
Table no 2:-
Interpretation:
From the above table 2, it was inferred that 50% of the employee strongly agree, 30% of the
employee disagree.20% of employee are disagree to nature of work affects satisfaction level.
.
Maximum numbers of employee agree
Minimum numbers of employee disagree
50
Table no. 3: -
Interpretation:
From the above table NO.3, it was inferred that 56% of the employee agree,
40% of the employee strongly agree.4% of employee are disagree with
relationship between productivity & job satisfaction.
Maximum numbers of employee agree.
Minimum numbers of employee strongly agree
51
Table no 4:-
Yes No
Interpretation:
From the above table no.4, it was inferred that 82 % Maximum numbers of
employee have good relationship with co- workers and about 18% minimum
of the employee don’t have good relationship with their co- workers.
52
Table no 5:-
Yes No
Interpretation:
From the above Table no.5, it was inferred that 92 % Maximum numbers of
employee have good relationship with management and about 8% minimum of
the employee don’t have good relationship with their management.
53
Table no 6:-
ENTERTAINMENT PROGRAM
Entertainment Program
Yes NO
Interpretation:
From the above Table no.6, it was inferred that 100 % Maximum numbers of
employee agree that they have entertainment program.
54
Table no. 7:-
JOB SATISFACTION REDUCE LADOUR TURNOVER &
ABSENTEEISM
Yes No
Interpretation:
From the above Table no.7, it was inferred that 74 % Maximum numbers of
employee agree that job satisfaction reduce labour turnover & absenteeism and
minimum numbers of employee disagree.
55
Table no 8:-
DEGREE OF INDIVIDUAL PHYSICAL & MENTAL HEALTH
Attributes Number of Percentage
respondents
Yes 45 90
No 5 10
Total 50 100
Yes No
Interpretation:
56
Table no 9: -
SATISFACTION OF RULES & REGULATION
Yes No
Interpretation:
57
Table no 10: -
Interpretation:
From the above Table no.10, it was inferred that 46% of the employee are less
productive, 34% of the employee are routine work, and 20% of the employee
are tiredness which make them dissatisfied.
Maximum numbers of employee are dissatisfied by routine work.
Minimum numbers of employee are dissatisfied by tiredness.
58
Table no 11: -
Interpretation:
From the above Table no.4.11, it was inferred that 54% of the employee are less satisfied and
46% of the employee are highly satisfied with the level of job security.
Maximum numbers of employee are dissatisfied
Minimum numbers of employee are satisfied
59
Table no.12:
Yes No
Interpretation:
From the above Table no.4.12, it was inferred that 90 % Maximum numbers of employee are
satisfied and 10% of them are not satisfied with medical facility.
60
Table no.13:-
Yes No
Interpretation:
From the above Tableno.4.13, it was inferred that 100 % Maximum numbers of employee are
satisfied with the transport facility.
61
Table no 4. 14:-
Yes No
Interpretation:
From the above Table no 4. 14, it was inferred that 100 % Maximum numbers of employee
are not satisfied with the availability of rest room facility.
62
Table no 15:-
Interpretation:
From the above Table no.4.15, it was inferred that 40 % Maximum numbers employees are
Feedback, 28% of employees are Performance Appraisal, 16% of the employees are
Individual attention, 8% Nothing special,8% Official report.
63
Table no.16:-
Interpretation:
From the above Table no 4.16, it was inferred that 50 % Maximum numbers employees of them
are production of quality work,38% of the employees are feel good relationship,12% of the
employees are feel regular attendance
Maximum numbers of employees are satisfied with Production of quality work
Minimum numbers of employees are satisfied with regular Attendance.
64
Table no. 4. 17:-
SATISFACTION LEVEL
Attributes Number of Percentage
respondents
Healthy interaction 20 40
Entertainment 10 20
Training 20 40
Total 50 100
SATISFACTION LEVEL
Interpretation:
From the above Table no 17, it was inferred that 40 % of the employees are healthy
interaction,40% of the employee are training,20% of the employees are entertainment steps
that adds job satisfaction.
Maximum numbers of employees are satisfied with healthy interaction & training
Minimum numbers of employees are satisfied with entertainment
65
Table no. 18:-
SATISFACTION LEVEL
Interpretation:
From the above Table no. 4.18, it was inferred that 70 % of the employees are consider
salary,14% employee consider freedom of participation,10% of the employees consider good
work condition healthy interaction,6% of the employee are motivation.
Maximum numbers of employees are considering salary is important.
Minimum numbers of employees are considering motivation.
66
CHAPTER-IV
FINDING, SUGGESTIONS
AND CONCLUSION
67
FINDINGS:
1. 40% of the employees are from 4 years and above category, 34% of the are from below 1
year.26% of employee are from 1-3 year of experience.
2. 50% of the employees feel that nature of work affects job
3. 56% of the employees agree with relationship between productivity & job satisfaction.
4. 82% of employees have good relationship with co- workers
5. 92 % of employees have good relationship with management
6. 100 % of employee agrees that they have entertainment program
7. 74 % of employee agree that job satisfaction reduce labour turnover & absenteeism
8. 90 % of employees agree that the degree of job satisfaction affects an individual physical
& mental health.
9. 50 % of employees are satisfied and 50% of them are not satisfied with the rules regulation.
10. 46% of employees are less productive, 34% of them are routine work, and 20% of them are
tiredness which makes them dissatisfied during work time.
11. Most of the employees are less satisfied with level of job security
12. 90 % of employees are satisfied with medical facility.
13. 13 .100 % of employees are satisfied with the transport facility.
14. Most of the employees are not satisfied with the availability of rest room facility.
15. 40 % of employees said Feedback should be counter by the company to know the
satisfaction level.
16. 50 % of employees are production of quality work which makes them satisfied
17. 40 % of the employees are healthy interaction to be added to their job satisfaction.
18. 70 % of the employees are considering salary as factor for job satisfaction.
68
SUGGESTIONS:
The various factors of job satisfaction could be studied in depth to increase productivity
and efficiency.
Maintaining good relationship between employees and management is essential for job
satisfaction.
Rules & regulation of the company can be changed in order to satisfy employees
The company should provide job security for employees to increase the rate of
satisfaction
69
CONCLUSION
I had enjoyed the opportunities given to me for taken up a job satisfaction of employees.
BHARAT HEAVY ELECTRICALS LTD., is a large company and it has many (division) in
Italy, Germany and Poland) BHEL is a government undertaking company and has number of
major subsystem on improvement towards satisfaction of employees. I strongly feel and hope
that suggestion given as outcome of the study may be used for further improving the level of
job satisfaction of employees. There is a no end for reviews and improvement this study has
its specific limitation and hence the results. In BHEL they follow the systematic planning and
review process to evaluate the performance of employee. From analysis it was also observed
that there is a scope for the improvement of working conditions in BHEL. Finally I would like
to conclude that employees of BHEL are satisfied with their work and Organization. Number
of employees accepted that at times there is a considerable flexibility in coordinating with work
and they are satisfied with the existing inter personal communication.
70
BIBLIOGRAPHY
Books:-
3. Personal management
71
Questionnaires
1. Name:
2. Designation:
a. below 1 year
b. 1-3 year
a. Strongly agree
b. Agree
d. Disagree
72
3) Do you agree that there is relationship between productivity and job satisfaction?
a. Strongly agree
b. Agree
c. Disagree
a. Yes
b. No
a. Yes
b. No
a. Yes
b. No
73
7) Do you think job satisfaction reduce labour turnover & absenteeism in your company?
a. Yes
b. No
8) Do you feel that the degree of job satisfaction affects an individual physical and mental
health?
a. Yes
b. No
a. Yes
b. No
10) When do you feel person is not satisfied during his work time?
a. Routine work
b. Tiredness
c. Less productivity
74
11) The level of job security in your company?
a. Highly satisfied
b. Less satisfied
12) Do you satisfied with the medical facilities provided by the company?
a. Yes
b. No
13) Are you satisfied with the transport facilities provided by the company?
a. Yes
b. No
a. Yes
b. No
75
15) Through which way your satisfaction level counter parted by your company?
a. Feedback
b. Official report
c. Performance appraisal
d. Individual attention
e. Nothing special
16) What makes you to feel that you have job satisfaction?
a. Regular attendance
b. Good relationship
17) What steps do you think it would add to your satisfaction level?
a. Healthy interaction
b. Entertainment
c. Training
76
18) What are the various factors you consider for job satisfaction?
a. Salary
b. Freedom of participation
c. Motivation
d. Welfare schemes
77
78