Pareto Analysis

700 100%
Re je ct on Q ty

90%
600
80%
500 70%
60%
400
50%
300 40%

C um ualt ve %
200 30%
20%
100
10%

We lc o m e p a g e d ou b le s h a d e p r intin g
0%
A lig n m e n t p r o b le m

P a s tin g P r o b le m
P in n in g p r o b le m
B a s e p r o b le m

P r in tin g e r a s e

B la c k s h a d e
O il p r o b le m
b la c k d o ts

B la c k lin e

Cumulative Percentage Cutoff: 80%

Sl no Block Rejction Qty Persentage Cumulative % Cut off %

1 Base problem 577 0.270 27% 80%

2 Alignment problem 462 0.216 49% 80%
3 Pinning problem 300 0.141 63% 80%
4 black dots 173 0.081 71% 80%
5 Welcome page double shade printing 170 0.080 79% 80%
6 Pasting Problem 117 0.055 84% 80%
7 Black line 107 0.050 89%
80%
8 Printing erase 92 0.043 94%
80%
9 Oil problem 77 0.036 97% 80%
10 Black shade 60 0.028 100% 80%
2135
We lc o m e p a g e d ou b le s h a d e p r intin g

P a s tin g P r o b le m

B la c k lin e
eto Analysis

P r in tin g e r a s e

O il p r o b le m

B la c k s h a d e

0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%

C um ualt ve %
Sl.No Defects
1 Base problem
2 Alignment problem
3 Pinning problem
4 Black dots

5 Welcome page double shade printing

Actions
Base problem Action to be taken in manipal
To be focus in printing section
Pinning machine serviced by ETD team
Base problem Action to be taken in manipal

Particular batch welcome sheet was double shade printed in Moz offset printing
machine. Now the machine down, Welcome sheets are purchased from outsourcing.