The Construction Manager: The Contractor:

King Abdul-Aziz International Airport

Development Project (Phase I) Jeddah, KSA
RCI Stage. Facility / Sub-Facility Reference and Name Floor Plant Location (Room Number) Plant Ref.
--
A TSE polishing plant ELECTRICAL ROOM MCP 01
System / Sub System. Test Description. Test Sheet Ref. Sheet. Of. Rev.

LV SWITCHGEAR MAIN BUSBAR TEST LVSG-12 1 6 0

0

BUSBAR TESTING

1. Main Busbar Details:

Panel Ref. MCP 01 Short Time Withstand kA

Manufacturer ABB Peak Withstand Current

Type FRONT Dimensions of Phase Bars
Rated Voltage 400V Dimensions of Neutral Bar
Rated Current 630A Dimensions of Earth Bar

2. Mechanical and Visual Inspection Checklist:

S/N Description of Test / Remarks

1 Compare bus bar details with drawings and specifications.  OK

2 Inspect physical and mechanical condition of the entire  OK

length of the bus bars

3 Inspect for correct mounting and adequate clearances  OK

4 Check phase and neutral bus bars for any damage in 

insulation OK

5 Check the bus bar for any damage and they are bolted  OK
correctly

Reviewed By Reviewed By Approved By

Test Information
(S/C) (Cx Team) (CM)
Readings by: Name /
Company / Signature ASHFAQ AHMAD/ ABB Name:

Dates: Started/
Completed 25/04/2018 Signature:

Instruments Used: MEGGER MIT/ MOM Date:

 The Construction Manager: The Contractor:
King Abdul-Aziz International Airport
Development Project (Phase I) Jeddah, KSA
RCI Stage. Facility / Sub-Facility Reference and Name Floor Plant Location (Room Number) Plant Ref.
--
A TSE polishing plant ELECTRICAL ROOM MCP 01
System / Sub System. Test Description. Test Sheet Ref. Sheet. Of. Rev.

LV SWITCHGEAR MAIN BUSBAR TEST LVSG-12 2 6 0

0

3. Torque Test

Table 3.1 – Torque Test Values

Torque Test Values on Each Bus bar

Bolt Details Bolted Joints
(N-m) Test
S/N Results
Req’d. (/)
Diameter
Location Type Torque R Y B N E
(mm)
(N-m)

STEEL
1 +SA.1 10mm 40Nm 40Nm 40Nm 40Nm 40Nm 40Nm 
8.8G
STEEL
2 +SA.2 10mm 40Nm 40Nm 40Nm 40Nm 40Nm 40Nm 
8.8G
STEEL
3 +SA.3 10mm 40Nm 40Nm 40Nm 40Nm 40Nm 40Nm 
8.8G
STEEL
4 +SA.4 10mm 40Nm 40Nm 40Nm 40Nm 40Nm 40Nm 
8.8G

Notes:
 Perform and check the torque for all the interconnection joints of the busbar which are
made at site
 The torque should be checked as per the values on NETA ATS Table 100.12.1 or as
per manufacturer recommendations.

Reviewed By Reviewed By Approved By

Test Information
(S/C) (Cx Team) (CM)
Readings by: Name /
Company / Signature ASHFAQ AHMAD/ ABB Name:

Dates: Started/
Completed 25/04/2018 Signature:

Instruments Used: MEGGER MIT/ MOM Date:

 The Construction Manager: The Contractor:
King Abdul-Aziz International Airport
Development Project (Phase I) Jeddah, KSA
RCI Stage. Facility / Sub-Facility Reference and Name Floor Plant Location (Room Number) Plant Ref.
--
A TSE polishing plant ELECTRICAL ROOM MCP 01
System / Sub System. Test Description. Test Sheet Ref. Sheet. Of. Rev.

LV SWITCHGEAR MAIN BUSBAR TEST LVSG-12 3 6 0

0

4. Continuity Test

Table 4.1 – Continuity Test Result

Continuity Test Results

(/) Test
S/N Busbar Results
From Main Incomer 1 From Main Incomer 2 (/)
to Extreme End to Extreme End

1 Phase R OK OK 

2 Phase Y OK OK 

3 Phase B OK OK 

4 Neutral (N) OK OK 

5 Earth (E) OK OK 

Reviewed By Reviewed By Approved By

Test Information
(S/C) (Cx Team) (CM)
Readings by: Name /
Company / Signature ASHFAQ AHMAD/ ABB Name:

Dates: Started/
Completed 25/04/2018 Signature:

Instruments Used: MEGGER MIT/ MOM Date:

 The Construction Manager: The Contractor:
King Abdul-Aziz International Airport
Development Project (Phase I) Jeddah, KSA
RCI Stage. Facility / Sub-Facility Reference and Name Floor Plant Location (Room Number) Plant Ref.
--
A TSE polishing plant ELECTRICAL ROOM MCP 01
System / Sub System. Test Description. Test Sheet Ref. Sheet. Of. Rev.

LV SWITCHGEAR MAIN BUSBAR TEST LVSG-12 4 6 0

0

5. Contact Resistance Test

Table 5.1 – Contact Resistance Test Values (100A DC test current)

Test Values
Test Points Location Test
(mΩ)
S/N Results
(/)
From To R Y B N

1 +SA.1 +SA.2 12µΩ 11µΩ 12µΩ 11µΩ 

2 +SA.2 +SA.3 11µΩ 10µΩ 11µΩ 10µΩ 
3 +SA.3 +SA.4 11µΩ 12µΩ 12µΩ 10µΩ 

Notes:
 Measurement will be carried out from terminals of main incomer breaker to all the
outgoing breaker terminals with all the breakers are in close position. The test will be
performed from both incomers.
 Compare contact resistance values to similar phase/ pole. Investigate values which
deviate from those of similar phase/ pole by more than 50% of the lowest value.

Reviewed By Reviewed By Approved By

Test Information
(S/C) (Cx Team) (CM)
Readings by: Name /
Company / Signature ASHFAQ AHMAD/ ABB Name:

Dates: Started/
Completed 25/04/2018 Signature:

Instruments Used: MEGGER MIT/ MOM Date:

 The Construction Manager: The Contractor:
King Abdul-Aziz International Airport
Development Project (Phase I) Jeddah, KSA
RCI Stage. Facility / Sub-Facility Reference and Name Floor Plant Location (Room Number) Plant Ref.
--
A TSE polishing plant ELECTRICAL ROOM MCP 01
System / Sub System. Test Description. Test Sheet Ref. Sheet. Of. Rev.

LV SWITCHGEAR MAIN BUSBAR TEST LVSG-12 5 6 0

0

6. Insulation Resistance Test

Table 6.1 – IR Test Parameters (As per Table 100.1 of NETA ATS 2009)

Test Voltage 1000 V DC

Test Duration 1 Minute
Test Acceptance >100 MΩ

Table 6.2 – IR Test Values Before High Voltage Test (Main Incomers, Bus coupler, Outgoing
breakers closed)
Test No. Test Points Test Values (MΩ) Test Results (/)
1 R–E 60 GΩ 
2 Y–E 60 GΩ 
3 B–E 63 GΩ 
4 N–E 71 GΩ 
5 R–N 63 GΩ 
6 Y–N 75 GΩ 
7 B–N 87 GΩ 
8 R–Y 94 GΩ 
9 Y–B 94 GΩ 
10 B–R 86 GΩ 

Table 6.3 – IR Test Values After High Voltage Test (Main Incomers, Bus coupler, Outgoing
breakers closed)
Test No. Test Points Test Values (MΩ) Test Results (/)
1 R–E
2 Y–E
3 B–E
4 N–E
5 R–N
6 Y–N
7 B–N
8 R–Y
9 Y–B
10 B–R

Reviewed By Reviewed By Approved By

Test Information
(S/C) (Cx Team) (CM)
Readings by: Name /
Company / Signature ASHFAQ AHMAD/ ABB Name:

Dates: Started/
Completed 25/04/2018 Signature:

Instruments Used: MEGGER MIT/ MOM Date:

 The Construction Manager: The Contractor:
King Abdul-Aziz International Airport
Development Project (Phase I) Jeddah, KSA
RCI Stage. Facility / Sub-Facility Reference and Name Floor Plant Location (Room Number) Plant Ref.
--
A TSE polishing plant ELECTRICAL ROOM MCP 01
System / Sub System. Test Description. Test Sheet Ref. Sheet. Of. Rev.

LV SWITCHGEAR MAIN BUSBAR TEST LVSG-12 6 6 0

0

6. High Voltage Test

Table 7.1 – HV Test Parameters

Test Voltage 80% of Factory Test Voltage

Test Duration 1 Minute using Power Frequency HV Tester

Table 7.2 – High Voltage Test Values (Main Incomers, Bus coupler, Outgoing breakers closed)

Leakage Current Test Values for Every 15

Seconds Interval in 1 Minute Test Duration
Test Results
S/N Test Points (mA)
(/)
15 secs. 30 secs. 45 secs. 60 secs.

1 R – Y+B+N+E

2 Y – B+R+N+E

3 B – R+Y+N+E

Reviewed By Reviewed By Approved By

Test Information
(S/C) (Cx Team) (CM)
Readings by: Name /
Company / Signature ASHFAQ AHMAD/ ABB Name:

Dates: Started/
Completed 25/04/2018 Signature:

Instruments Used: MEGGER MIT/ MOM Date: