Cummins Engine QST30-G4 PDF
Cummins Engine QST30-G4 PDF
Cummins Engine QST30-G4 PDF
Displacement : 30.48 litre (1860 in3 ) Bore : 140 mm (5.51 in) Stroke : 165 mm (6.50 in)
No. of Cylinders : 12 Aspiration : Turbocharged and Low Temperature Aftercooled
CONVERSIONS: (litres = U.S. Gal x 3.785) (Engine kWm = BHP x 0.746) (U.S. Gal = litres x 0.2642) (Engine BHP = Engine kWm x 1.34)
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations.
Generator drive engines are not designed for and shall not be used in variable speed D.C. generator set applications.
Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should not exceed a 70% average of the Prime Power rating
during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a
period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.
Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for use in situations where power outages are contracted,
such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to exceed the Prime Power rating.
The customer should be aware, however, that the life of any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the
Prime Power rating should use the Continuous Power rating.
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.
25
40 / 104
20 STANDBY / PRIME
15
25 / 77
10
50 / 122
30 40 / 104
CONTINUOUS
Percent Derate of Rated Power (%)
25
20
15
10
0
0 500 1000 1500 2000 2500 3000
Altitude (m)
Reference Standards:
For sustained operation above these conditions, derate an additional 9% per 500 m (1640 ft) and 15% per 10°C (18°F)
Note: Derates shown are based on 15 in H20 air intake restriction and 2 in Hg exhaust back pressure.
Basic Engine Model: Date:
CUMMINS ENGINE COMPANY, INC 8May00
G-DRIVE
QST30-G4 QST
Columbus, Indiana 47201 Engine Critical Parts List: Curve Number:
3
CPL: 2499 (2 Pump / 2 Loop) FR-5160 (2P / 2L)
ENGINE PERFORMANCE CURVE FR-5162 (Air-to-Air)
CPL: 2548 (Air-to-AIr)
Displacement : 30.48 litre (1860 in3 ) Bore : 140 mm (5.51 in) Stroke : 165 mm (6.50 in)
No. of Cylinders : 12 Aspiration : Turbocharged and Low Temperature Aftercooled
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set installations.
Generator drive engines are not designed for and shall not be used in variable speed D.C. generator set applications.
Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should not exceed a 70% average of the Prime Power rating
during any operating period of 250 hours. The total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a
period of 1 hour within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.
Limited Time Prime Power is available for a limited number of hours in a non-variable load application. It is intended for use in situations where power outages are contracted,
such as in utility power curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to exceed the Prime Power rating.
The customer should be aware, however, that the life of any engine will be reduced by this constant high load operation. Any operation exceeding 750 hours per year at the
Prime Power rating should use the Continuous Power rating.
25 STANDBY / PRIME
Percent Derate of Rated Power (%)
50 / 122
20
40 / 104
25 / 77
15
10
0
0 500 1000 1500 2000 2500 3000
Altitude (m)
30
50 / 122
25
Percent Derate of Rated Power (%)
CONTINUOUS
20
40 / 104
15
10
0
0 500 1000 1500 2000 2500 3000
Altitude (m)
Reference Standards:
For sustained operation above these conditions, derate an additional 9% per 1000 ft (300 m) and 15% per 10°C
(18°F).
Note: Derates shown are based on 15 in H20 air intake restrictions and 2 in Hg exhaust back pressure.
Cummins Engine Company, Inc. G-DRIVE
Engine Data Sheet QST
DATA SHEET : DS-5160 5
ENGINE MODEL : QST30-G4 CONFIGURATION NUMBER : D573001GX03 DATE : 8May00
PERFORMANCE CURVE : FR-5160 (2P / 2L)
FR-5162 (A - A)
INSTALLATION DIAGRAM CPL NUMBER
• Fan to Flywheel (2 Pump / 2 Loop): 3170314 • Engine Critical Parts List (2 Pump / 2 Loop) :2499
• Fan to Flywheel (Air-to-Air): 3170341 • Engine Critical Parts List (Air-to-Air) :2548
ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block..................................................... — N • m (lb • ft) 3100 (2286)
EXHAUST SYSTEM
Maximum Back Pressure............................................................................................... — mm Hg (in Hg) 51 (2)
LUBRICATION SYSTEM
Oil Pressure @ Idle Speed .................................................................................................... — kPa (psi) 166 (24)
@ Governed Speed.......................................................................................... — kPa (psi) 310 - 386 (45 - 56)
Maximum Oil Temperature.......................................................................................................... — °C (°F) 121 (250)
Oil Capacity with OP 5133 Oil Pan : High - Low............................................................... — litre (US gal) 133 - 114 (35 - 30)
Total System Capacity (Including Bypass Filter).............................................................. — litre (US gal) 154 (40.7)
FUEL SYSTEM
Type Injection System................................................................................................ Bosch P8500 LLA Direct Injection
Maximum Restriction at Lift Pump — with Clean Fuel Pre-Filter......................................................— mm Hg (in Hg) 102 (4.0)
— with Dirty Fuel Pre-Filter ........................................................— mm Hg (in Hg) 203 (8.0)
Maximum Allowable Head on Injector Return Line (Consisting of Friction and Static Head)...........— mm Hg (in Hg) 508 (20)
Maximum Fuel Flow to Injection Pumps (Left and Right Banks Combined) 1500 / 1800 rpm..... — litre / hr (US gph) 550 / 570 (145 / 150)
Maximum Fuel Inlet Temperature .....................................................................................................................— °C (°F) 71 (150)
Maximum Return Flow..................................................................................... 1500 / 1800 rpm ....— litre / hr (US gph) 530 / 550 (140 / 145)
G-DRIVE
QST
6
ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... — volt 24
Battery Charging System, Negative Ground................................................................................................................ — ampere 35
Maximum Allowable Resistance of Cranking Circuit ........................................................................................................ — ohm 0.002
Minimum Recommended Battery Capacity
• Cold Soak @ 10 °C (50 °F) and Above............................................................................................................. — 0°F CCA 1200
• Cold Soak @ 0 °C to 10 °C (32 °F to 50 °F)...................................................................................................... — 0°F CCA 1280
• Cold Soak @ -18 °C to 0 °C (0 °F to 32 °F)....................................................................................................... — 0°F CCA 1800
PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%
Air Intake Restriction : 254 mm H2O (10 in H2O) Exhaust Restriction : 51 mm Hg (2 in Hg)
Steady State Stability Band at any Constant Load .............................................................................................................. — % +/- 0.25
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); @1500 / 1800 rpm ................................................. — dBA 91 / 93
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45° @1500 / 1800 rpm......... — dBA 128 / 131