Mil PRF 46736D PDF
Mil PRF 46736D PDF
Mil PRF 46736D PDF
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METRIC
MIL-PRF-46736D
12 April 1996
SUPERSEDING
MIL-F-46736C(AT)
12 April 1991
PERFORMANCE SPECIFICATION
This specification is approved for use by all Departments and Agencies of the Department
of Defense.
1. SCOPE
1.1 Scope. This specification covers dry type air cleaner filter elements used in single and
multi-stage air cleaners (see 6.1).
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3 and 4 of this
specification. This section does not include documents cited in other sections of this specification
or recommended for addition information or as examples. While every effort has been made to
ensure the completeness of this list, document users are cautioned that they must meet all
specified requirements documents cited in sections 3 and 4 of this specification, whether or not
they are listed.
Beneficial comments (recommendations, additions, deletions) and any pertinent data which may
be of use in improving this document should be addressed to: U.S. Army Tank-automotive and
Armaments Command, ATTN: AMSTA-TR-E/BLUE, Warren, MI 48397-5000 by using the
Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this
document or by letter.
MIL-PRF-46736D
SPECIFICATIONS
FEDERAL
DEPARTMENT OF DEFENSE
(Unless otherwise indicated, copies of the above specifications, standards, and handbooks
are available from the Defense Printing Service Detachment Office (Customer Service),
700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.)
(Applications for copies should be addressed to the Society of Automotive Engineers, 400
Commonwealth Drive, Warrendale, PA 15096.)
2.4 Order of precedence. In the event of a conflict between the text of this document and
the references cited herein, the text of this document takes precedence. Nothing in this document,
however, supersedes applicable laws and regulations unless a specific exemption has been
obtained.
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3. REQUIREMENTS
3.1 First article. When specified (see 6.2), a first article sample shall be subjected to first
article inspection in accordance with 4.2.
3.2 Materials. Materials used shall be in accordance with the manufacturer’s materials
specifications for air filters. The materials shall be capable of meeting all of the operational and
environmental requirements specified herein (see 4.5.1).
3.3.1 Flame resistance. After the filter media of the filter element is exposed to a flame
until it burns or glows, the filter media shall not continue to burn or smolder when the flame is
removed (see 4.5.3).
3.3.2 Crush resistance. Unless otherwise specified (see 6.2), the 1335 Newtons (N)
[300 pounds (lbs)] compressive (end to end) static load shall be applied to the filter element end
caps, excluding gaskets which are molded to the filter element ends or are separately attached.
Upon removal of the load, there shall be no physical evidence of structural damage to any part of
the filter element or reduction in filter element length (end to end, not including filter element end
cap gaskets height) (see 4.5.4).
3.3.3 Seal ozone resistance. The filter element end cap seals shall be capable of
withstanding 7 days exposure to air having ozone concentration of 50 plus or minus (+) 5 parts of
ozone per 100 000 000 parts of air by volume at a temperature of 38 + 3 degrees Celsius (°C)
[100 + 5 degrees Fahrenheit (°F)]. There shall be no evidence of cracks after exposure
(see 4.5.5).
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3.4 Performance. Unless otherwise specified herein, the filter element shall meet the
performance requirements specified below when installed in an air cleaner conforming to
MIL-PRF-62048 (see 4.5.6). The filter element and air cleaner housing is referred to herein as
“air cleaner assembly”. The filter element and assembled components are referred to herein as
“filter element assembly”. Unless otherwise specified herein, performance requirements shall be
met with a clean new element (see 6.2) under the following conditions:
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flow of the actual air flow being flowed through the air
cleaner.
3.4.1 Efficiency. The efficiency of the filter element installed in the air cleaner housing
(assembly) for which it was designed, at rated air flow shall not be less than 99.5% after being fed
fine grade dust for 30 minutes or until 110 grams are fed, whichever results in a greater quantity
of dust, or 60 minutes if the rated airflow face velocity of filter media is 183 cm/min (6 ft/min) or
less (see 4.5.6.1).
3.4.3 Post service airflow restriction. Unless otherwise specified by the procuring
activity/acquisition document (see 6.2), following dust capacity test (termed loaded to capacity
see 6.5.1) and followed by a cleaning, the assembly’s air flow restriction shall not increase by
more than 249 Pa (1 inch of water) (see 4.5.6.3).
3.4.4 Washing durability. The assembly shall evidence no damage and shall meet the
requirements of 3.4.1, after the filter element has been loaded to capacity (see 6.5.1), then washed
with soap conforming to P-D-245, rinsed, and dried. Low/no sudsing commercial detergents may
be substituted for P-D-245 (see 4.5.6.4).
3.4.5 Backfire. Unless otherwise specified (see 6.2), the filter element shall withstand,
without damage, the stresses resulting from an air gage pressure ranging from 69 to
690 kilopascals (kPa) [10 to 100 pounds per square inch gage (psig)] (see 4.5.6.5).
3.4.6 Differential pressure. The filter element shall be capable of withstanding without
damage, a differential pressure of 24.88 kPa (100 inches of water) between the inside and outside
of the assembly (see 4.5.6.7).
3.4.7 Environmental.
3.4.7.1 Vibration. Unless otherwise specified (see 6.2), the filter element shall be
vibration tested when installed in an air cleaner housing, termed “air cleaner assembly” for which
it was designed. The filter element shall show no evidence of structural or assembly damage after
being subjected to vibration for 8 hours in the vertical axis and 4 hours in each of the horizontal
axes (see 4.5.6.6.1).
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3.4.7.2 Efficiency after vibration. The filter element assembly shall meet the requirements
of 3.4.1 after being subjected to vibration in accordance with 3.4.7.1 (see 4.5.6.6.2).
3.5 Marking. The filter element shall be marked with the National Stock Number (NSN),
the manufacturer’s name and part number, and the maximum airflow capacity in m3/min (cfm)
(see 4.5.2).
3.6 Workmanship. Workmanship shall be such that the air cleaner filter element shall be
free of cracked end caps, surfaces out of alignment or out of contour, and missing portions of
material. Sheet metal parts shall be free of burrs, blisters, tears and excessive thinning at drawn
sections; or any condition that might present a safety hazard to operating or maintenance
personnel (see 4.5.2).
4. VERIFICATION
4.1 Classification of inspection. The inspection conditions specified herein are classified
as follows (see table I):
4.2 First article inspection. Unless otherwise specified (see 6.2), first article inspection
shall be performed on preproduction or initial production samples on each of the four samples
listed in table II. The sequence of tests to be performed on individual elements must be per
table II. The order of elements to be tested may not necessarily follow the sequence listed.
4.4 Examination. Each filter element assembly shall be examined for compliance with the
requirements specified in 3.2 through 3.6. Any redesign or modification of the contractor’s
standard product to comply with specified requirements, or any necessary redesign or
modification following failure to meet the specified requirements shall receive particular attention
for adequacy and suitability. This element of inspection shall encompass all visual examinations
and dimensional measurements. Noncompliance with any specified requirements or presence of
one or more defects preventing or lessening maximum efficiency shall constitute cause for
rejection.
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4.5.1 Materials and construction. Conformance to 3.2 and 3.3 shall be determined by
inspection of contractor records providing proof or certification that design, construction,
processing, and materials conform to requirements. Applicable records shall include drawings,
specifications, design data, receiving inspection records, processing and quality control standards,
vendor catalogs and certifications, industry standards, test reports, and rating data.
4.5.2 Defects. Conformance to 3.3, 3.5 and 3.6 shall be determined by examination for
the defects listed in table III. Examination shall be visual or by measurement with standard
inspection equipment (SIE).
4.5.3 Flame resistance. To determine conformance to 3.3.1, one side of filter element
media shall be exposed to a flame until the media burns or glows. Remove the flame and observe
the filter element media.
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4.5.4 Crush resistance. To determine conformance to 3.3.2, the filter element shall be
placed in a device capable of measuring pressure (load) applied to the element from end to end.
The element shall be subjected to a static load of 1335 N (300 lbs) and filter element physically
examined and end to end height recorded both before and after applying static load.
4.5.5 Seal ozone resistance. To determine conformance to 3.3.3, the following test shall
be performed.
4.5.5.1 Test specimens. A minimum of two test specimens shall be subjected to the seal
ozone resistance test. Specimens shall be representative of seal being tested.
4.5.5.2 Apparatus. The apparatus shall include an insulated test chamber, with an ozone-
generating source outside the chamber. Means shall be provided for measuring the ozone
concentration, for controlling the temperature of air in the chamber and for circulating air. The
apparatus shall also include a means for holding and stretching the specimens.
4.5.5.3 Procedure. Specimens shall be elongated 12.5%. The stressed specimens, while
still elongated in the stretching apparatus, shall be conditioned at room temperature for not less
than 45 minutes; and then exposed for 7 days in the test chamber in which air, having an ozone
concentration of 50 + 5 parts of ozone per 100,000,000 parts of air by volume, is circulated at a
temperature of 38 + 3°C (100 + 5°F). The specimens shall be examined frequently.
4.5.6.1 Efficiency. To determine conformance to 3.4.1, the air cleaner assembly shall be
set up in accordance with figures 2 or 3, of MIL-PRF-62048 and the air adjusted to rated flow.
Feed fine dust at 0.883 + 0.176 g/m3 (0.025 + 0.005 g/ft3) air until 110 grams have been fed or
until 30 minutes have been reached, whichever results in a greater quantity of dust. In air cleaners
where the rated airflow face velocity through the filter element media is 183 cm per minute (6
ft/min) or less, the dust shall be fed for 60 minutes. The restriction at the start of the test, and at
10 minute intervals throughout the test shall be recorded. The master filter and conductors shall
be removed from the test setup taking care to retain all the entrapped dust, and reweighed. All
dust and master filter weighing shall be accurate to 0.01 gram whenever possible, but never less
than 0.1 grams. The efficiency shall be computed using the following formula:
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4.5.6.4 Washing durability. To determine conformance to 3.4.4, the filter element shall
be installed in the air cleaner, the efficiency at rated air flow shall be determined and recorded in
accordance with 4.5.6.1. After completing the initial efficiency test, dust shall be fed between a
minimum rate of 1.77 g/m3 (0.050 g/ft3) and a maximum rate of 10 g/m3 (0.283 g/ft3) of constant
rated airflow until a restriction of 4.98 kPa (20 in of water) is reached. The filter element shall be
removed from the housing, cleaned with compressed air, then immersed and water agitated for 6
hours in a solution of warm water 32 + 5.5°C (90 + 10°F) and soap conforming to P-D-245 or a
low sudsing commercial detergent. The filter element shall then be removed from the solution and
flushed with tap water at low pressure until all solution and dirt are removed. The rinse water
shall be flowing clean. Excess water shall be allowed to drain from the filter element for one
hour. The element should be dried in an oven for 6 hours or until there is no change in oven
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weighing of the element over two consecutive 10 minute intervals. The filter element shall then
meet the efficiency requirements of paragraph 3.4.1.
4.5.6.5 Backfire. To determine conformance to 3.4.5, the filter element used in the
efficiency test shall be cleaned, soaked for 5 hours in water, then removed from the water and
allowed to drip for 5 minutes. The element shall be installed in the air cleaner and the assembly
shall be set up as shown in figure 3. The capacity of the compressed air chamber shall equal
579 cm3 for each m3/min [1 cubic inch (in3) for each cfm] of rated airflow of the element. Starting
at 69 kPa (10 psig) in the chamber, the compressed air shall be released instantly to the assembly.
The air pressure in the chamber shall be increased in increments of 69 kPa (10 psig) until 690 kPa
(100 psig) is reached, or until structural damage occurs. The test shall be repeated 5 times at each
pressure.
4.5.6.6 Environmental.
4.5.6.6.2 Efficiency after vibration. To determine conformance to 3.4.7.2, the tests shall
be conducted as follows:
a. The vibration resistance test shall be conducted in accordance with 4.5.6.6.1, but
at a temperature of 21.1 to 32.2 °C (70 to 90 °F) only.
b. The efficiency test of 4.5.6.1 shall be conducted. The efficiency shall be not less
than 99.5%.
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inspect filter element for dust tracking and structural damage. Signs for dust tracking shall be
observed on clean side of filter element. If filter element is installed in air cleaner housing for
differential pressure test, then reference SAE J726 air cleaner test code industrial air cleaner test
procedures, airflow restriction and pressure drop test.
4 Efficiency 4.5.6.1
Vibration resistance 4.5.6.6.1
Efficiency 4.5.6.1
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5. PACKAGING
5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified
in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DoD
personnel, these personnel need to contact the responsible packaging activity to ascertain requisite
packaging requirements. Packaging requirements are maintained by the Inventory Control Point’s
packaging activity within the Military Department of Defense Agency, or within the Military
Department’s System Command. Packaging data retrieval is available from the managing Military
Department’s or Defense Agency’s automated packaging files, CD-ROM products, or by
contacting the responsible packaging activity.
6. NOTES
(This section contains information of a general or explanatory nature that may be helpful,
but is not mandatory.)
6.1 Intended use. Filter elements covered by this specification are intended for use in
intake air cleaners conforming to MIL-PRF-62048 used with internal-combustion engines for
automotive applications.
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6.4 Changes from previous issue. Marginal notations are not used in this revision to
identify changes with respect to the previous issue due to the extensiveness of the changes.
6.5 Definitions.
6.5.1 Load capacity and loaded to capacity. “Load capacity” and “loaded to capacity”
mean that the dust load has caused the air cleaner restriction to reach 4.98 kPa (20 in of water).
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APPENDIX A
A.1 SCOPE
A.1.1 Scope. This appendix details the special test equipment necessary for the validation
of the filter elements. This appendix is a mandatory part of this specification.
A.3 PROCEDURE
A.3.2 Absolute filter. The absolute filter shall consist of a 1.3 cm (0.5 in) batt of
fiberglass installed in a holder in such a manner as to filter all air passing through the outlet of the
air cleaner. The absolute filter shall be as specified in SAE J726.
A.3.2.1 Preparation of absolute filter. The fiberglass batting shall be hung in an air oven
and dried for 6 hours at a temperature of 93.3 to 115.5°C (200 to 240°F), and then weighed to
the nearest 0.01 gram. This drying time may be reduced and the batting considered as dry if there
is no change in weight of the batting at two consecutive 10 minutes intervals. A similar drying
and weighing (conducted in oven) shall be performed after each test.
A.3.3 Dust feeder. The dust feeder shall be as specified in SAE J726, without the
required use of a dust injection nozzle in the dust feeding system.
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APPENDIX A
A.3.4 Air cleaner preparation. Unless otherwise specified herein, a clean unused filter
element shall be installed in the air cleaner for each test (the filter element is not considered “used”
after use in a restriction test). Further, the air cleaner assembly (less filter element) shall be
cleaned thoroughly with compressed air if it has been subjected previously to a test in which dust
was used.
A.3.5 Filter element mounting. Unless otherwise specified the filter element shall be
tested in an air cleaner housing intended for its application which shall be mounted in its normal
operating attitude and shall be electrically grounded.
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MIL-PRF-46736D
APPENDIX A
0.0508 (0.020) R
0.1016 (0.040)
3.02 R
(1.1875)
* THROAT DIA.
1.27 (0.50)
Throat Throat
Diameter Airflow Diameter Airflow
3 3
cm in m /min cfm cm in m /min cfm
16.03 6-5/16 56.63 2000 8.89 3-1/2 19.82 700
15.56 6-1/8 53.80 1900 8.57 3-3/8 16.99 600
15.24 6.0 50.97 1800 7.94 3-1/8 14.16 500
14.76 5-13/16 48.14 1700 6.99 2-3/4 11.33 400
14.29 5-5/8 45.31 1600 6.03 2-3/8 8.495 300
13.81 5-7/16 42.48 1500 4.92 1-15/16 5.663 200
13.34 5-1/4 39.64 1400 4.45 1-3/4 4.672 165
12.70 5.0 36.81 1300 3.81 1-1/2 3.398 120
12.22 4-13/16 33.98 1200 3.49 1-3/8 2.832 100
11.75 4-5/8 31.15 1100 3.18 1-1/4 2.407 85
11.11 4-3/8 28.32 1000 2.54 1.0 1.557 55
10.48 4-1/8 25.49 900 2.06 13/16 0.991 35
9.53 3-3/4 22.65 800 1.59 5/8 0.566 20
1.11 7/16 0.283 10
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APPENDIX A
PRESSURE GAGE
COMPRESSED AIR
ADAPTER LIKE VALVE
PIPE CAP
10.16 cm (4 inch) STOP COCK
PRESSURE CHAMBER OR REDUCER
(HEAVY WALL PIPE)
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