B.

TECH
4​th​ SEMESTER SYLLABUS

S.No Sub Code Subject Name L T P Hrs. Credits

1 MET-521 Physical Metallurgy and Heat Treatment 3 0 0 3 3
2 MET-526 Conventional Welding Processes 3 0 0 3 3
3 MET-523 Strength of Materials 3 1 0 4 4
4 MET-527 Safety in Welding 3 0 0 3 3
5 MET-525 Kinematics of Machines 3 1 0 4 4
6 MEP-521 Physical Metallurgy and Heat Treatment 0 0 2 2 1
Lab
7 MEP-526 Conventional Welding Processes Lab 0 0 6 6 3
8 MEP-523 Strength of Materials Lab 0 0 2 2 1
9 MEP-525 Kinematics of Machines Lab 0 0 2 2 1
Total 15 2 12 29 23
Title of the course :​ Physical Metallurgy and Heat Treatment
Subject Code : ​MET-521
Weekly load :5 LTP 3-0-2
Credit : 4 (Lecture 3 , Practical 1)

Theory

Course Description Lecture(s)

Unit-I
Structure of solids 06
Introduction to metals, non metals and alloys, crystal structure, solid solutions and its types,
component, solubility limit, diffusion in solids.
Plastic deformation and work hardening 08
Crystal defects and their classifications, edge and screw dislocations, stress strain
relationship, plastic deformation by slip & twinning, review of strengthening mechanisms.
Phase Transformation I 10
Phase diagram: Introduction, importance and objectives of phase diagram, unary & binary
phase diagrams, Allotropic transformation of iron and steel, cooling curves, Gibbs’s phase
rule, Lever rule, common types of phase diagram: eutectic and eutectoid systems, peritectic
and peritectoid systems, Properties of austenite, ferrite, pearlite, martensite.
Unit-II
Phase Transformation II 10
Introduction, Nucleation and Growth, Ingot structure, solidification and crystallization,
recovery, re-crystallization and grain growth, Iron carbon equilibrium diagram,
Transformation of austenite to pearlite , Transformation of austenite at constant temperature:
time temperature transformation (TTT), continuous cooling transformation (CCT).
Heat Treatment: 08
Heat Treatment: Principles, purpose, classification of heat treatment processes, annealing,
normalizing, stress relieving, hardening, tempering. harden ability.
Surface Hardening 06
Carburizing: Gas, Pack, Liquid, Nitriding, cyaniding, flame and induction hardening.
Surface hardening applications

​Total=48

Recommended Books:

Title Author(s) Publisher

1. Engg. Phy. Metallurgy &Heat Treatment Yuri Lakhtin Mir Publishers

2. Physical Metallurgy Donalk S Clark East West Press

3. Material Science and Engineering Raghvan PHI

4. Heat treatment principles and Rajan and Sharma PHI

applications
5. Physical metallurgy handbook
 McGRAW Hill Anil Kumar Sinha

List of Experiments(ME-521)

1. Introduction to the crystal lattice of solids.

2. Familiarization and specimen preparation with the following examinations
i. Macro examination of specimens of ferrous materials.
ii. Micro examination of specimens of ferrous materials
iii. Macro examination of specimen of non-ferrous material.
iv. Micro examination of specimen of non-ferrous material.
3. To carry out microstructural studies on different steel specimens e.g. cast specimens, welded
specimens etc.
4. Study the effect of varying cooling rate on the microstructure of steel and comparing in terms of grain
size and mechanical properties.
5. To carry out following heat treatments of the given steel specimen
i. Annealing.,
ii. Normalizing
iii. Hardening
6. To conduct following case hardening treatment of the given specimen.
i. Carburizing.
ii. Flame hardening.
7. Analysis of the microstructural changes in the specimens after giving different heat treatments as
above.
8. Familiarization with the codification of steels and other alloys.
Title of the course : ​Conventional Welding Processes
Subject Code : ​MET-526
Weekly load :5 LTP 3-0-2
Credit : 4 (Lecture 3; Practical 1)

Theory

Course Description Lecture(s)

Unit-I
Introduction to Welding Processes
Definition, Terms used in welding, Advantages, Classification of welding processes 04
and their principles in brief with applications.
Gas Welding
Introduction & principle of gas welding, Different gases used & their properties, 04
Types of flames, Welding technique and safety Applications of the process.
Brazing and Soldering
Difference between brazing and soldering, braze welding, Wetting and spreading 06
characteristics, surface tension and contact angle concept, introduction to different
brazing and soldering methods (torch, furnace, brazing and soldering consumables,
application of brazing and soldering.
Shielded metal arc Welding
Electric arc, arc starting methods, Arc stability, arc efficiency, arc blow, power 10
sources, VI characteristics of power source, electrode polarity, duty cycle,
classification and coding of SMAW electrodes.
Unit-II
Gas tungsten arc welding
Gas tungsten arc welding- Principle, Equipments used and welding parameters, 06
Shielding gases and their effect, Advantages, Disadvantages and Applications of the
process.
Gas metal arc welding
Gas metal arc welding- Principle, Equipments used and variables, Shielding gases and 06
their effect on bead geometry, Mode of metal transfer and pulse MIG, Flux core arc
welding and CO​2 Welding, Applications of the process.
Submerged Arc Welding
Submerged arc welding- Principle, equipments used, welding parameters, SAW 06
fluxes, classification, flux- wire combination, Multi wire, strip cladding and narrow
gap welding Applications of the process.
Resistance Welding
Basic principle, brief introduction to spot, seam, projection and flash butt welding, 06
welding variables, resistance welding equipments, heat balance, applications.
​Total=48
Recommended Books:
1. Welding Processes and Technology by R.S Parmar (Publisher: Khanna Publishers)
2. Modern Arc Welding Technology by S.V. Nadkarni (Publisher: Oxford & IBH)
3. Modern Arc Welding Technology by Hobart B. Cary (Publisher; Prentice Hall Cambridge
Univ. Press)

List of experiments (MET-526)

(8-10 experiments from the following list)

1. Introduction to lab and safety aspects regarding arc and gas welding.
2. To study the equipment for gas welding.
3. Identification of various flames in gas welding.
4. To practice with gas welding equipment.
5. To practice soldering and brazing.
6. To study the power sources for arc welding processes.
7. To practice bead on plate experiment using SMAW process.
8. To study the effect of electrode polarity on bead characteristics.
9. To practice bead on plate experiment using GMAW process.
10. To practice bead on plate experiment using GTAW process.
11. To practice bead on plate experiment using SAW process.
12. To study the equipment for resistance welding. (spot/projection/flash butt etc.)
13. To perform nugget test for spot welding.
14. To perform flash butt welding.
Title of the course :​ Strength of Materials
Subject Code : ​MET-523
Weekly load :7 LTP 3-2-2
Credit : 5 (Lecture 3; Tutorial 1 ;Practical 1)

Theory

Course Description Lecture(s

)

Unit-I

PROPERTIES OF MATERIAL​: 03

Introduction, uni-axial tension test, idealized stress-strain diagrams, isotropic linear

elastic, visco-elastic and plastic materials, compression test, impact test, fatigue test,
torsion and bending test

SIMPLE STRESS & Strain 05

Concept of stresses and strains, relationship between elastic constants, Modulus of

elasticity stresses and strains in bars subjected to axial loading, , stress produced in
compound bars subjected to axial loading.Temperature stress and strain calculations
due to applications of axial loads and variation of temperature in single and compound
walls. Extension of uniform bar & tapered bar under its own weight and due to load
applied,

COMPOUND STRESSES AND STRAIN 04

​Two dimensional system, stress at a point on a plane, principal stresses and principal
planes, Mohr’s circle of stress, ellipse of stress and their applications. Two dimensional
stress-strain system, principal strains and principal axis of strain, circle of strain and
ellipse of strain. Relationship between elastic constants.​ ​principal stresses determined
from principal strain​

SHEAR FORCE AND BENDING MOMENT IN BEAMS 08

Relation between unit load, Force and Moment. Shear Force and Bending Moment
diagram of beams under various types of loadingfor cantilevers, simply supported and
fixed beams with or without overhangs. Calculation of maximum BM and SF and the
point of contra flexure under concentrated loads, uniformly distributed loads over the
whole span or part of span, combination of concentrated loads (two or three) and
uniformly distributed loads, uniformly varying loads, application of
moments.​

Theory of bending stresses 06

simple bending theory, derivation of bending formula: its application to beams of

various sections (rectangular, circular and channel, etc ) Shear Stresses- Derivation of
formula ‚Shear stress distribution across various beams sections like rectangular,
circular, triangular, I, T angle sections, Composite beams, bending and shear stresses in
composite beams

Unit-II

Slope & DEFLECTION OF Beams 06

Relationship between moment, slope and deflection​ ​Deflection by calculus,

Macaulay’s methods, Moment area method, method of deflection coefficient,
deflection due to shear of various beams under the action of various loading
conditions; built in and propped
beam. ​

Torsion 04

Derivation of torsion equation and its assumptions. Applications of theequation of the

hollow and solid circular shafts, Torsional rigidity., Combined torsion and bending of
circular shafts, principal stress and maximum shear stresses under combined loading of
bending and torsion. Analysis of close-coiled-helical springs.

Thin Cylinders and Spheres 04

Derivation of formulae and calculations of hoop stress, longitudinal stress in a

cylinder, and sphere subjected to internal pressures.

Columns and Struts 08

Definitions and examples of instability; criteria for stability of equilibrium, Euler’s

theory of columns, Slenderness ratio. equivalent length Columns under uni-axial load,
buckling, Euler’s equation for various end restraints, Rankine formula, eccentrically
loaded struts, struts with initial curvature, lateral stability of beams; struts with lateral
loading Buckling of Columns,.Rankine Gordon‟s empirical formula
 Recommended Books:

.
Recommended Books

Title Author(s) Publisher

Mechanics of Solids Popov PHI

Strength of Materials Sadhu Singh Khanna

Strength of Materials Ryder G.H ELBS

Mechanics of Solids Gambhir PHI

Strength of Materials R. S. Lehri Kataria

Strength of Materials Pytel A H and Singer F L Harper Collins, New Delhi.

List of Experiments ( MET-523)

1. Tension test
2. Bending tests on simply supported beam / Cantilever beam.
3. Torsion test
4. Hardness tests (Brinell and Rockwell)
5. Tests on closely coiled and open coiled springs
6. Compression test on wood or concrete
7. Impact test
8. Shear test

9. Fatigue Test
Title of the course : ​Safety in welding LTP 3-0-0
Sub code :MET-527
Weekly load :3
Credit :3

Course Description Lecture(s)

Unit -1
Concept of safety 05
Introduction, Definitions, Need of safety, Importance of safety, Factors affecting
safety, safety and productivity.
Safety regulations 07
Safety act, laws of safety, Introduction to The Factories Act 1948, Factories act
amendments in 1987
First Aid 04
Concept of first aid, Essential features of first aid, Training in first aid, first aid
kits, qualified first aider.
Safety in welding 08
Causes of hazard associated with gas and arc welding processes. Protections
against electric shock, arc radiations, fumes and dust, compressed gases, fire and
explosions.
Unit-II
Safety precautions against fire 06
Causes of industrial fire, elements of fire, preventive measures to be taken against
fire, handling of the fire accidents, fire fighting equipments.
Safety management technique 06
Safety inspections, procedures, periodicity, checklist, report form, planning for
safety, Safety engineer, responsibilities of safety engineer, safety committee.
Safety equipments 04
Various safety equipments, constructural features, handling, maintenance and
repairs of safety equipments, Personnel protective equipments.
Safety during Welding operations 08
Special precautions to be taken during welding and cutting operations like welding
in confined spaces, welding of used containers, under water welding, plasma
welding, welding of non ferrous metals.

Recommended Books:

Title Author Publisher

1. Manufacturing management Moore MGH

2. Industrial Engineering OP Khanna Dhanpat Rai
3. Hand Book of Industrial Engineering Maymard MGH
4. Welding Process and Tech. RS Parmar Khanna
Title of the course :​ Kinematics of Machines
Subject Code : ​MET-525
Weekly load :7 LTP 3-2-2
Credit : 5 (Lecture 3; ​Tutorial 1​; Practical 1)

Theory

Course Description Lecture(s)

Unit-I

Review of Mechanism & Machine

Concepts and classification of links, pairs, kinematic symbols, kinematic chains, plane 08
motion; Constraints and degrees of freedom, mechanism and machines, inversion,
conversion of mechanisms.
Kinematic Analysis
Kinematic quantities and their relationships, absolute and relative motions and their 10
vector representation, instantaneous centers, Kennedy’s theorem; Relative velocity
method, method of instantaneous centres, resolution and orthogonal velocity methods;
Acceleration analysis, Coriolis acceleration, mathematical analysis of slider crank
mechanism, special graphical methods; Klein’s construction, Ritterhau construction &
Bennet construction for velocity & acceleration analysis of single slider crank
mechanism.
Motion Synthesis
Graphical methods of synthesis, Chebyshev spacing, two position synthesis, application 06
to four bar mechanism, analytical synthesis using complex algebra, Freudensteins
method.
Unit-II
Applied Linkages
Radial engines and mater crank, straight line motion and indicator mechanisms, 06
steering mechanisms, quick return mechanisms, intermittent motion mechanisms,
Geneva mechanism, analog computing mechanisms, various types of ingenious
mechanisms and their functioning.

Cams
Classification, types of motion curves and their analytical expressions, graphical 08
construction of cam profiles for different types of followers, pressure angle and cam
size, cams with specified contours.
Belt, Rope & Belt Drive
Introduction, flat and V-belt drive, velocity ratio, Creep, slip in belt drive, velocity law, 06
compression in belt, tension in belt, and angle of contact, power transmission. Belt,
chain and rope drive.
Gears
Introduction, Classification. Terminology. Law of Gearing Spur Gear; velocity of 04
sliding in mating teeth. Involute and Cycloidal teeth & their construction and
comparison. Involute Profile Gears; Length of path of contact, Contact Ratio,
Interference, number of teeth on wheel, pinion & rack to avoid interference.
Introduction to helical and worm gears.
Recommended Books:

1. Martin, G.H., “Kinematics and Dynamics of Machines”, 3rd Ed., McGraw-Hill, 1982
2. Ghosh, A., and Mallik, A.K., “Theory of Mechanisms and Machines”, 2nd Ed., Affiliated
East-West Press, 2003.
3. Bevan, T., “Theory of Machines”, 3rd Ed., CBS Publishers 2003.
4. Vicker, J.J., Shigley, J.E., and Penock, G.R., “Theory of Machines and Mechanisms”, 3rd Ed.,
Oxford University Press, 2003.
5. Hannah, J., and Stephens, R.C., “Mechanics of Machines: Elementary Theory and Examples”,
4th Ed., Viva Books, 2004.
6. Rattan S.S., “Theory of Machines”, TMH, New Delhi, 2010.

List of Experiments ( MET-525)

1. Study of kinematic pairs and kinematic chain.

2. Study of different kinds of planar mechanism; four bar mechanism, single slider crank
mechanism, double slider mechanism.
3. Construction of velocity and acceleration diagram for planar mechanism.
4. Demonstration of different kinds of CAM and Follower arrangements.
5. Construction of CAM with different types of followers for various kind of motion.
a. Knife edge follower with various kind of motion.
b. Roller follower with various kind of motion.
c. Flat faced follower with various kind of motion.
d. Spherical faced follower with various kind of motion.
6. Demonstration of different types of Gears.
7. Generation of profile of Gear teeth
a. For Involute profile
b. For Cycloidal profile.