Om 933L PDF

△Warning
Driver and maintenance personnel must read and
understand this manual before operating and maintaining
this machine, otherwise, casualty accident may occur. This
manual shall be properly kept for relevant personnel’s
reference and query.
L933 WHEEL LOADER

Operation & Maintenance Manual
February 2017, Version 1, Printed for the second time
SHANDONG LINGONG CONSTRUCTION

MACHINERY CO., LTD
Operation & Maintenance Manual for L933 Wheel Loader
Preface
Welcome to use rubber-tyred loader produced by Shandong Lingong.
The manual can instruct you to correctly use and maintain the machine, which will be placed in the
file pocket behind the seat back in the cab for reference at any time. If the manual cannot be read
due to loss or damage, you will contact our company or distributor for timely supplement or
replacement.
If you sell the machine, you will guarantee that the manual will be also transferred to new user.
Parameters, charts and relevant contents involved in the manual are applicable to basic model. As
for transformed product, you can consult our company or refer to relevant materials. (Note: as for
diagram for figurative description in the manual, product appearance will be subject to actual
product).
When selecting working machine and tool, you will dismantle, install, replace and use as per
operation manuals of working machine and tool.
In addition, you will carefully read technical documents related to operation, use, repair and
maintenance of functional parts such as engine and transmission installed on the machine.
The company has been dedicated to enhancement and improvement of our products so that our
products will be more advanced and reliable. We will reserve the right for making these changes,
but we don’t promise that these changes will also be brought to delivered products. We also reserve
the right for changing data and machine and instructions for maintenance and repair. Design change
and change about instructions for repair and maintenance will be conducted without notification. As
for latest information of machine or questions about the manual, you can consult our company.
If you discover any defect when using our products, please timely feedback information to us so
that we can constantly enhance product quality and better comply with your demands.
The copyright of the manual is owned by Shandong Lingong Construction Machinery Co., Ltd..
The manual cannot be copied or reprinted without written consent of Shandong Lingong.
Warning
Only personnel with corresponding qualification through professional training can
operate and maintain the machine.
Operators shall carefully read the manual before operating or maintaining the
machine. Don’t operate, repair and maintain the machine before reading and
understanding the manual.
Operation instructions and prevention specified in the manual are only applicable to
usage designated for the machine. If it is used in operations beyond the provision
that are not prohibited, you must guarantee that this operation will not cause injury
to you or others.
Operation and behavior that have been prohibited in the manual cannot be
conducted under any circumstance.
II
Contents
Preface ........................................................................................................................... II
Contents ....................................................................................................................... III
Safety matters ............................................................................................................... V
Identification number .................................................................................................... 1
Safety ............................................................................................................................. 2
Pasting position and content of safety sign ............................................................. 2
Safety rules ............................................................................................................ 11
Safe operation ........................................................................................................ 14
Safe starting ........................................................................................................... 20
Safe driving ........................................................................................................... 24
Safe operation ........................................................................................................ 30
Safe parking ........................................................................................................... 36
Safety check and repair ......................................................................................... 37
Safe transportation................................................................................................. 54
Avoid environmental damage ................................................................................ 57
Product introduction .................................................................................................... 58
Appearance and name of all parts ......................................................................... 58
Outline dimensional drawing ................................................................................ 59
Constituent and meaning of product model .......................................................... 61
Scutcheon .............................................................................................................. 61
Function ................................................................................................................. 63
Requirement for working environment ................................................................. 63
Characteristics ....................................................................................................... 64
Technical performances and parameters ............................................................... 65
Product standard .................................................................................................... 65
Operation and utilization ............................................................................................. 66
Get acquaintance with the machine....................................................................... 66
Breaking-in of new vehicle ................................................................................... 83
Use of the loader.................................................................................................... 84
III
Accessory device ................................................................................................. 101
Release pressure .................................................................................................. 102
Signal diagram ..................................................................................................... 103
Repair and maintenance ............................................................................................ 105
Repair position..................................................................................................... 105
Maintenance guide............................................................................................... 107
Clean machine ..................................................................................................... 107
Maintenance of painting surface ......................................................................... 108
Engine .................................................................................................................. 109
Fuel system .......................................................................................................... 112
Air filter of engine ............................................................................................... 115
Electrical system .................................................................................................. 119
Transmission ........................................................................................................ 122
Drive axle ............................................................................................................ 125
Braking system .................................................................................................... 128
Wheel ................................................................................................................... 129
Front window wiper system ................................................................................ 131
Hydraulic system ................................................................................................. 132
Lubricating .......................................................................................................... 135
Detailed utilization rules for oil and coolant ....................................................... 135
Selection of oil ..................................................................................................... 139
Diagram of lubricating part of loader .................................................................. 140
Detailed rules for maintenance of electrical system ........................................... 140
Maintenance tools................................................................................................ 141
Maintenance table ................................................................................................ 141
System principle diagram .......................................................................................... 146
Transmission system............................................................................................ 146
Hydraulic system ................................................................................................. 147
Braking system .................................................................................................... 148
Electrical system .................................................................................................. 148
IV
Safety Matters
Operators shall understand and abide by existing national and local safety provisions. If there are
not national or local provisions, operators shall abide by safety instructions in the manual.
Most of accidents are caused as failing to abide by provisions on operation and maintenance of the
machine. To avoid occurrence of accident, operators will read, understand and abide by all warning
requirements and instructions in the manual and on the machine before operating and maintaining
the machine.
Safety measures are specified in the chapter I “safety”.
As it is impossible to foresee all possible dangers, safety instructions in the manual and on the
machine don’t include all safety preventive measures. If steps and operations that are not
recommended in the manual have been used, you must guarantee safety of you and others and will
not damage the machine. If you cannot confirm safety of some operations, you can consult our
company or distributor.
Preventive measures about operation and maintenance specified in the manual are just applicable to
usage as per provision. If the machine is used in the scope that has not been listed in the manual,
our company will not undertake any safety liability, safety liability in these operations will be
undertaken by the user and operators.
Operations prohibited in the manual cannot be conducted under any circumstance.
The following markers are used to identify safety information in the manual:
Danger—if it is not avoided, the consequence will cause serious injury or death. This
word is also applicable that serious damage will be caused to the machine if the danger is not
avoided.
Warning—if it is not avoided, consequence of potential danger may cause serious

injury or death. This word is also applicable that serious damage will be caused to the
machine if the danger is not avoided.
Attention—if it is not avoided, it may cause slight or intermediate injury. This word is
also applicable that machine damage may be caused or lifetime of the machine may be
shortened if the danger is not avoided.
V
Identification Number
Identification numbers of the machine and the following parts will be input. Identification number
shall be specified when communicating with the manufacturer or purchasing spare parts. Position of
scutcheon is shown in the page P70.
Manufacturer Shandong Lingong Construction Machinery Co., Ltd.
Product identification
number (PIN)
Engine
Transmission
Front axle
Rear axle
Bucket
Cab
1
Safety
Warning
You must read and execute all safety instructions,

otherwise, it may cause serous casualty.
Pasting position and content of safety sign

Pasting position of safety sign of the machine is shown in
the below figure. You will carefully read and abide by all
descriptions about safety sign on the machine. You will
properly keep safety signs. If safety signs are lost, damaged
or unclear, they must be immediately replaced. If
component that is equipped with safety sign need be
replaced, you shall guarantee new component has
corresponding safety sign.
When scrubbing safety signs, cloth and soapy water will be
used. Cleaning agent and gasoline cannot be used for
scrubbing.
2
1 Safety sign at the position of lifting arm is on

two sides of boom.
2. Danger sign of boom is on two sides of boom.
3
3. Lifting eye sign is at the lifting place of front

and rear frames, which is used to fix vehicle
and prohibit traction when transporting.
4. Lifting sign is at the lifting place of front and

rear frames
5. Lubrication chart identification is on the left

side of the front frame.
6. Identification of hinge joint steering graph is at

hinge joint place of front and rear frames.
4
7. Identification of transmission oil is near the

filler of hydraulic transmission oil of
transmission and transfer case.
8. Identification of lock-up is near the frame

locking rod.
9. Identification of water drainage indication of

gas storage tank is on the body of gas storage
tank.
5
10. Identification for water drainage attention of

gas storage tank is on the body of gas storage
tank.
11. Sign of smoke prohibition due to explosion of

storage battery is on the storage battery box.
12. Sign for keeping three-point contact is on the

left and right racks.
13. Sign of fuel tank is on the fuel tank.
14. Sign of hydraulic oil tank is on the hydraulic

oil tank.
15. Identification of oil level of hydraulic oil is

near the liquidometer of hydraulic oil tank.
6
16. Storage battery disconnection identification is

on the storage battery box on the right side.
17. High temperature fluid attention identification

is at water tank of engine hood.
18. Identification for avoiding high temperature

burning is on the engine of the engine hood.
19. Safety distance danger sign is on two sides of

the engine hood.
7
20. Warning sign for contacting machine is on two

sides of the engine hood.
21. Sign of antifreeze is at left door of cab and at

filler of water tank of engine hood.
22. Attention identification for filling antifreeze is

at the water tank cover of the engine hood.
23. Warning sign for contacting fan is on two sides

of the engine hood.
8
24. Operation instruction sign of loader is on the

left glass in the cab.
25. Emergency exit identification is on the right

glass of the cab.
26. Identification of installation position of the fire

extinguisher is left-rear corner of the cab.
9
27. Warning sign of starting switch is above the

starting switch
28. Electric lock indication identification is above

the starting switch.
29. Attention sign of cab gate is outside of the cab

gate.
10
Safety rules
The chapter has included provisions that must be abided by to
guarantee that the loader can be safely used for work. Of course,
these provisions don’t conflict with laws and national provisions
about traffic safety, industrial safety and labor welfare for operators.
To avoid accident, vigilance, judgment and respect for existing
safety provisions are necessary conditions.
Safety provisions
1. Only personnel with corresponding qualification through
professional training can operate and maintain the machine.
2. You must be familiar with and abide by all safety provisions,
instructions and commands when operating and maintaining
the machine. In addition, you must pay attention to statutory
and national provisions or special requirements as well as
possible danger on the working site.
3. You will usually adjust physical condition and don’t operate

when you are in poor health. If you feel uncomfortable or feel
sleepy after eating medicine or drink, you cannot operate the
machine. Under this situation, it will cause wrong judgment
and accident.
4. When you are working together with other operators or

commanders who are responsible for traffic on the construction
site, you must guarantee all personnel understand gesture
signals.
Safety device
1. All shields and protective covers are correct positions.
Damaged parts are repaired.
2. Safety devices such as joy stick of parking brake and safety
belt will be correctly used.
3. Don’t dismantle any safety device and guarantee it is under
good working state.
4. Incorrect use of safety device may cause serious personal
injury or death.
5. If there is danger of fragment splashing as using hydraulic
hammer for operation, protective device such as
impact-resistant material and mesh protection or protective
device with equal protective effect shall be installed.
11
Locking rod of frame
The locking rod 5 of the frame is used to lock front and rear frames
to prevent rotation of front and rear frames when repairing,
maintaining or transporting vehicles. When the locking rod of the
frame is installed at 1 and 2, it is at the opening position; when it is
installed at 2 and 3, it is at the locking position.
After pin roll at 1 or 3 is loosened, locking rod of frame is rotated
around 2 and pin roll 4 is fixed at 3 or 1, locking rod of vehicle
frame is under locking or opening state.
Warning: when repairing, maintaining or

transporting machine, locking rod of front and rear
frames must be used. When normally driving, locking
rod of frame must be opened.
Fire extinguisher
1. Installation hole for installing holder of the fire extinguisher
has been reserved in the left rear side of the seat in the cab.
Fire extinguisher will be installed in accordance with national
laws and local requirements. (All distributors of the company
have prepared holder of fire extinguisher and fire extinguisher
for selection)
2. First-aid case must be prepared on the working site, which will
be regularly checked. If necessary, some medicines will be
prepared. When fire disaster occurs or you are injured, you
shall know how to operate.
3. Telephone numbers of some personnel (such as doctor, first-aid
center, fire station and so on) will be selected for contacting
under emergent situation. These telephone numbers will be
pasted in stipulated place to guarantee all personnel know
these numbers and correct contact methods.
Protective device (Optional)

Mounting plate of protective device of the loader will have
supporting function when the loader is under no-load situation and
boom is lifted to the highest position to prevent boom and bucket
from falling for preventing danger.
Installation method: when the loader is under no-load situation, the
boom will be lifted to the highest position, mounting plate of boom
supporting device is removed from the frame, and bolt is dismantled
and placed on the piston rod of the lifting cylinder. In addition, its
opening is pointed to downside, and four bolts will be placed in two
pairs of long grooves on side of mounting plate. Flat gasket is
installed and nut is tightened.
Bucket
The connection of the bucket will be checked to confirm whether it
is reliable or not and confirm whether pin roll has been extended
enough or not.
12
Other fixation protection device
Relevant tools must be used to dismantle or open fixation protection
device such as protecting wire net of fan and engine hood. Unarmed
operation is prohibited.
Safety protection article

1. When operating or maintaining machine, personal protective
articles shall be confirmed in accordance with specific working
situations such as safety helmet, safety glasses, safety shoes,
reflecting waistcoat or mask, earphone and thick glove that are
made of hard materials.
2. When throwing metal chips and tiny sundries, especially when
removing sundries in the air filter by using compressed air, you
must wear safety glasses and wear safety helmet and thick
gloves that are made of hard materials. In addition, check will
be conducted to guarantee no person is close to the machine.
3. You cannot wear loose clothes and jewelry and cannot have
loose long hair to prevent you from being hooked by control
handle or other moving parts to cause casualty.
4. Don’t wear clothes with too much oil dirt to prevent burning.
5. Compressed air may cause personal injury. When using
compressed air to clean, mask, protective clothes and safety
shoes will be worn. The maximum pressure of clean
compressed air shall be lower than 0.3MPa.
6. Before using all protective articles, check will be conducted to
confirm whether its function is normal or not.
Unauthorized transformation
1. Any transformation without consent of Shandong Lingong
Construction Machinery Co., Ltd. may cause danger.
2. Before transforming machine, you can consult Shandong
Lingong Construction Machinery Co., Ltd. or its designated
distributor.
3. Shandong Lingong Construction Machinery Co., Ltd. will not
undertake liability for any damage due to unauthorized
transformation.
13
Safe operation
Get acquaintance with the machine
1. L933 Operation and Maintenance Manual is on the rear side of
the seat in the cab. Before operating and maintaining the
machine, you must carefully read the manual to learn machine
structure, operation and maintenance and get acquaintance
with positions and functions of all buttons, handles,
instruments and alarming devices of the machine.
2. You must know various rules and regulations about operation
and understand gesture signals of commanders.
3. If oil grease exists in operation position and near the operation
position, it must be immediately removed due to risk of
slipperiness.
4. Various checks must be accurately conducted before operation.

For example: check all safety protective devices to confirm
whether they are under safe conditions or not; check tyre to
confirm whether it has abrasion or not and whether tyre
pressure is normal or not. If ignoring oil leakage, water leakage,
air leakage, deformation, looseness and abnormal sound, there
will be potential hazards of fault and serious accidents.
Therefore, regular check must be conducted.
When driver leaves the seat

1. Parking brake switch is reliably at the brake position.
2. Working device is completely descended to the ground, bucket
is placed horizontally, control handle of the transmission and
control handle of working device will be placed in the center
position, and then the engine will be closed, starting switch is
closed and stop dog will be placed on the front and rear tyres if
necessary.
3. The vehicle must be locked and key will be kept properly.
14
Boarding machine and leaving the machine
1. Handrail or ladder will be checked before boarding the
machine or leaving the machine. If there is oil stains, lubricant
or sludge, it shall be immediately cleared to prevent slipping
when boarding the machine or leaving the machine. In addition,
damaged parts will be repaired and loose bolt will be
tightened.
2. Don’t jump on or off the machine. When the vehicle is moving,
don’t get on and off.
3. You must face to the machine, seize the handrail and stamp the
ladder to guarantee three-point contact (two feet and one hand
or two hands and one foot) and healthy body when boarding
the machine or leaving the machine.
4. Don’t seize any control handle when boarding the machine or
leaving the machine.
5. Don’t enter into the cab from the ladder behind the machine or
get off the machine from tyre near the cab.
6. Don’t climb on or off the machine when carrying tools or other
objects on hands, you shall use rope to lift necessary tools to
the operation platform.
Fire protection
Fuel oil and lubricating oil used by the engine of the loader,
hydraulic oil used by the hydraulic system, hydraulic transmission
oil and gear oil used by the transmission system and antifreeze used
by the cooling system are flammable substances, and it is very
dangerous if smoke is close to the machine. Attention must be paid
to fire protection especially for fuel oil. Therefore, attentions must
be paid to the following matters:
1. Fire source will be kept far away from flammable liquid.
2. The above flammable liquid shall be filled at ventilating place.
In addition, the engine shall be closed. It is prohibited to
smoke and be close to open fire in the oil filling process.
3. All covers of storage tank of the above flammable liquid will
be tightened.
4. The above flammable liquid will be placed in vessel with
corresponding marks, placed in fixed place and stored as per
category to prevent non-working personnel from use.
5. Electric welding or flame cutting will not be conducted for
pipelines containing flammable liquid. Before electric welding
or cutting, electric welding or cutting can be conducted after
using non-inflammable liquid to clean.
6. Flammable substances such as wood bits, leaves and paper on
engine and brake caliper will be completely removed. Fuel oil,
lubricating oil or other mince on the machine will be cleared to
guarantee there is not oil cloth or other flammable substance.
15
7. When the machine is working, if the exhaust port of the
silencer is close to places where there are flammable
substances such as withered grass and paper, special attentions
will be paid.
8. When parking vehicles, attention will be paid to surrounding
environment of the vehicle. In particular, you shall select the
place where there is not flammable substance near high
temperature components such as silencer.
9. Check will be conducted to confirm whether fuel oil,
lubricating oil and hydraulic oil have leakage or not. If there is
leakage, damaged elements shall be immediately repaired or
replaced. Operation can be conducted after repairing and
cleaning.
10. Explosive gas will be generated near the storage battery.
Smoke is prohibited. The storage battery will be repaired,
maintained and used strictly in accordance with product
specification.
11. Dark place will be checked. Open fire (matchstick and lighter)
cannot be used.
12. Fire extinguisher shall be prepared and you shall know how to
use fire extinguisher. The fire extinguisher will be checked and
repaired in accordance with operation instruction.
13. The machine cannot be operated near the open fire.
14. Line short circuit is prohibited.
Safety measures when operating under high

temperature
1. When the work stops, coolant of the engine, engine oil and
hydraulic oil are under high temperature and high pressure
state. If the cover is removed, oil and water is discharged or
filter is replaced at this moment, it may cause serious burning.
After temperature is decreased, operation will be conducted as
per stipulated steps.
2. Before taking out the cover of the radiator, the engine will be
closed. After the radiator is cooled, the cover will be opened
slowly, internal high pressure gas will be released and the
cover will be removed.
Driving and operating (working) on public

road
Operators of the vehicle are also considered as road users. Therefore,
you need know and must abide by existing traffic rules.
You need remember that driving speed of the vehicle driven by you
is slow and vehicle body is wide and large compared with other
vehicles, therefore, it may cause traffic jam. It is very important to
remember this point. What’s more, you need also pay attention to
vehicles behind you and it is prohibited to pass.
SMV plate (slow vehicle plate) can be used. It shall be placed in the
position that is easily seen, but not placed on rear window or other
windows; it is 0.6m to 1.8m higher than the ground (2ft-6ft)
(measured from the bottom of the plate).
16
1. Driving on highway:
a) Accessory device shall be emptied and placed at transfer
position (30cm -40cm above the ground, namely 12ft-16ft).
What’s more, it will be completely reversed. The front end of
cargo boom of materials must be marked with red flag. As the
machine has working device, there is barrier in the front.
Meanwhile, weight is centralized on the front wheel when
loading cargos. When driving on the road, special attentions
will be paid to front and rear stability of the machine.
b) All working lights and warning lights shall be turned off.
c) Danger warning scintillator cannot be used.
d) Accessory devices and buckets shielding sight line cannot be
used to guarantee large accessory device or bucket will not
shield the driving light. Enough lighting must be available in
the area in the front of the equipment in accordance with traffic
rules.
2. Operating on highway (working)
a) When considering vehicle speed and busyness degree as well
as local situation, road sign, restricted traffic arrangement and
other safety equipment must be used.
b) When moving equipment with suspended load, observation
must be conducted. If necessary, you can seek help from signal
personnel.
c) Utilization of warning light
 It is used on vehicle when conducting road maintenance work.
 It is used on auxiliary or connected equipment, when it is
wider than the vehicle body.
 It is used when bringing barrier or danger to other vehicles.
 When working on traffic lane or near traffic lane
d) Observe whether there is flog, dust or smoke that will cause
vision barrier or not.
e) Know working site in advance, observe road situation to
confirm whether there is hole, barrier, sludge, ice and snow or
not.
f) Completely understand various operation requirements to
guarantee meanings of various signal flags, signals and signs.
17
Prevent injury or cutoff
1. Don’t enter or place hand, arm or any other part of the body
among movable parts, such as between working device and oil
cylinder, between vehicle body and working device and at
hinge joints of front and rear frames. With movement of
working device, space at the link mechanism will be increased
or decreased. If you are close to it, it may cause serious
accident or personal injury. If you need to enter among moving
parts of the machine, you must close the engine and lock the
working device.
2. When working below the machine, the equipment or

accessories will be correctly supported. You cannot lean
against hydraulic oil cylinder to support. If the control
mechanism is moving or hydraulic pipeline leaks, the
accessory will fall to cause danger.
3. Unless otherwise stipulated in the manual, any regulation
cannot be conducted when the machine is operating or the
engine is started.
4. All rotating and moving components will be avoided.
5. You will guarantee fan blade of the engine does not have
sundries. Fan blade will throw tools and sundries fallen or
pushed into it away or cut off.
6. It is very dangerous to check and maintain when the engine is
started, which is prohibited in principle.
Instructions for using FOPS&ROPS (falling

object protection system or rolling over
protection system)
Rolling over protection system ROPS and falling object protection
system FOPS of products of Shandong Lingong Construction
Machinery Co., Ltd. are installed outside of the framework of the
cab. Installation of FOPS&ROPS is to prevent heavy object in the
top from falling when the machine is working and protect operators
once the machine is rolled over. ROPS device can not only support
load when the machine is rolling over, but also can absorb impact
energy. Attentions will be paid when using:
1. If the machine is damaged due to object falling or rolling over,
its strength will be reduced, which will not comply with its
normal protection functions. You shall contact Shandong
Lingong Construction Machinery Co., Ltd. or its designated
distributor to obtain new ROPS or FOPS structure under this
situation and you cannot repair on your own.
2. Design requirement of the cab complies with protection
requirement for falling object. The weight of the falling object
is consistent with the testing method of “FOPS”.
18
3. Even if ROPS has been installed, operators can obtain effective
protection only when they have tied safety belts. Operators
must tie safety belt when operating the machine. Even if they
don’t discover abnormality, the safety belt will be replaced
every three years.
4. It is strictly prohibited to arbitrarily drill and electrically weld
inside and outside of ROPS to avoid damaging or reducing
strength of ROPS.
5. The cab can protect operators of the loader. It complies with
requirements of “ROPS” rolling over protection structure as
per testing standard. Therefore, if the loader encounters rolling
over accident, the injury can be reduced by abiding by the
following instructions:
a) Solidly hold the steering wheel;
b) Tilt the body;
c) Use feet to stake the bottom plate of the cab;
d) It is prohibited to jump off from the vehicle.
Attention: if “ROPS” rolling over protection

structure is deformed or damaged due to some reasons
or accident impact, new “ROPS” rolling over protection
structure must be replaced. You can contact distributor
of Shandong Lingong that is the closest to you for
obtaining this equipment.
Diethyl ether (if your machine is equipped with diethyl ether
cold starting device)
1. Diethyl ether is toxic and flammable substance.
2. Person will be injured if absorbing diethyl ether vapor or skin
usually contacts diethyl ether.
3. Place where diethyl ether is used shall have good ventilating
conditions.
4. Smoke is prohibited when replacing diethyl ether.
5. Attention will be paid to fire protection when using diethyl
ether.
6. Diethyl ether cannot be stored in living area or stored in the
cab.
7. The diethyl ether cylinder cannot be placed in place with direct
sunshine or place where temperature is more than 39℃(102F).
8. Waste diethyl ether cylinder will be placed in safe place. You
cannot punch a hole or conduct barbecue on it.
9. The diethyl ether cylinder will be placed in the place that is far
away from working personnel.
19
Prevent danger of asbestos dust
1. It is harmful for health to absorb asbestos dust.
2. Products of Shandong Lingong don’t use asbestos. If you need
to dispose materials containing asbestos fiber, you will abide
by the following rules:
3. Compressed air cannot be used when cleaning.
4. Water will be used to clean so that dust will submerge.
5. If air contains asbestos dust, it is dangerous. The machine shall
be operated at the uptake if possible.
6. If necessary, qualified mask can be used.
Instructions for working machines and tools

1. When installing and using standby working machines and tools,
you need read operation manuals of relevant working machines
and tools and information related to working machines and
tools.
2. You cannot use working machines and tools that are not
authorized by Shandong Lingong Construction Machinery Co.,
Ltd. or distributors designated by Shandong Lingong
Construction Machinery Co., Ltd. Utilization of working
machines and tools that are not authorized may cause safety
problem and is not favorable for normal operation of the
machine and will affect lifetime.
3. Shandong Lingong Construction Machinery Co., Ltd. will not
be responsible for injury, accident and machine damage as you
use unauthorized working machines and tools.
Safe starting
Before starting the machine
Safety of the working site
1. Before starting the machine, you will carefully check whether
there is any abnormal situation that may cause danger in the
surrounding or not.
2. You will check terrain, soil quality and ground condition of the
construction site and confirm the best and the safest working
method. Before starting working, you shall level and compact
the ground. If the sandy dust on the construction site is heavy,
watering shall be conducted before working.
3. When operating on highway, full-time personnel shall
command traffic. In addition, fence will be set and sign of “No
entry” will be pasted to guarantee safety of pedestrian and
vehicle.
4. You shall contact competent department to confirm positions
of embedded facilities for places where there are embedded
facilities such as water pipe, gas pipe and high voltage cable
pipelines. These facilities cannot be damaged to guarantee
safety of construction.
20
5. When operating in water or bog area or passing embankment,
you will check ground condition, water depth and water flow
speed at first to guarantee water depth is not more than
allowable water depth. The bottom of driving axle housing
cannot be immersed into water. After working is completed,
you will clean and check filler of lubricating oil. Fording depth
is shown in “P71 requirements for working environment”.
6. If working in the indoor, you must guarantee that there is
effective ventilation.
Check before starting the engine

1. The machine will be carefully checked before daily working. If
discovering any abnormality, you will immediately report to
the management personnel and start to work after removing
abnormal situation. If the loader is under good condition,
various faults that will cause accident shall be removed in
advance.
2. You will conduct daily maintenance. If it is in the winter, you
will guarantee freezing point of coolants much lower than cold
weather and lubricating oil is applicable to being used in the
winter.
3. You will check whether there is flammable substance such as
wood chip, leave or paper surrounding the engine and storage
battery or not and remove it to prevent fire disaster.
4. The machine will be checked to confirm whether there is oil
leakage, water leakage, loose bolt, abnormal sound or loss or
damage of component or not.
5. Floor of the cab, rearview mirror, control handle, pedal and
handrail will be checked to confirm whether oil dirt,
lubricating grease, snow or other dirt is on them or not. If
having, it will be immediately removed.
6. Liquid level of cooling solution, oil level of fuel oil and oil
level of engine sump will be checked to confirm whether they
are normal or not. Air filter will be checked to confirm whether
it is blocked or not.
7. Seat of operator will be adjusted to the position where it is
convenient for operation in accordance with “P92 seat
adjustment|. Seat safety belt and fixation position of safety belt
will be checked to confirm whether they are damaged or not.
Safety belt must be replaced after it has been used for three
years.
8. Various instruments will be checked to confirm whether they
work normally or not. Parking position of joy stick (or control
handle) will be checked.
21
9. All dirt on window glasses and all lights of the cab will be
removed to guarantee good visibility.
10. The rearview mirror will be adjusted to suitable position to
guarantee operators have good view. If glass of the rearview
mirror is damaged, it shall be timely replaced with new one.
11. Component or tool cannot be placed or left surrounding seat of
operator. As vibration will be generated when running or
working, these objects may fall off and damage the control
handle or switch; or make the control handle of the working
device move so that the working device is started, which will
cause accident.
12. All lighting and signal lights will be checked to confirm
whether they are normal or not. If check result has any
abnormal situation, they shall be repaired.
13. Locking rod of rear and front frames will be checked to
confirm whether it has been separated from locking or not.
14. Oil grease on handrail and pedal and sludge and fine sand on
shoes will be removed to avoid slipping and affecting
operation when boarding the vehicle.
15. The tyre will be checked to confirm whether it is worn out or
damaged or not. In addition, bolt and nut will be checked to
confirm whether they are loosened or not. Special attention
will be paid to check of rim nut. If discovering any abnormality,
you need timely repair or replace damaged part.
When the engine is starting

1. Before boarding the machine, you will conduct patrol check
for your machine again and check whether there is person or
barrier on the machine, below the machine or in surrounding
area. Attention will be paid to confirming whether there is any
person in the working area or not. If there is any person, you
will ask them to leave.
2. If control handle of the working device or control handle of the

transmission is equipped with the warning label of “don’t
operate”, it is prohibited to start the engine.
3. You need always sit on the seat of operator, tie button-type
safety belt or three-point type safety belt.
4. Hands of the driver will be kept far away from part with risk of
being squeezed such as cover, window and door.
5. Door shall be closed tightly.
6. Accessory device has been correctly connected and locked
through check.
7. You need be familiar with warning device, instrument and
control mechanism on the instrument panel.
8. You need guarantee parking brake switch is at the brake
position and all control mechanisms are in the neutral position.
22
9. You need honk for warning.
10. The engine will be started. Operation for starting the engine is
shown in “P100 engine starting”.
11. The engine can only be started in the cab. It is strictly
prohibited to give short circuit to starting motor to start the
engine, which will damage electrical system of the machine via
bypass starting system. What’s worse, this operation is very
dangerous.
12. When using diethyl ether cooling starter, you shall read the
specification in advance. Diethyl ether is flammable substance,
and attention will be paid to fire protection.
13. If the engine has been equipped with plug preheater, it is
prohibited to use diethyl ether.
Check after starting the engine

1. The following check shall be conducted after starting the
engine and before operating the machine to guarantee there is
not potential safety hazard.
2. When checking, it must be conducted in a vast place without
barrier and no person is close to the machine.
3. Check will be conducted to confirm whether there is abnormal
sound or abnormal vibration when the engine is operating. If
having, the machine may have fault. You shall immediately
report to the management personnel and start to operate after
removing abnormal situation.
4. Speed control of the engine will be tested under neutral
position.
5. Instrument, apparatus and warning light will be observed to
guarantee they can normally work and are within designated
working range.
6. Gear control mechanism will be operated to guarantee front,
middle and rear gears of the machine are accurate and
guarantee all control handles can be operated flexibly.
7. Foot brake value and accelerator operating valve will be tested
in accordance with operation instruction and left and right
steering will be tested under low speed to confirm whether
they are flexible or not.
8. Before the machine driving, you will guarantee parking brake
switch is under the position of brake cancellation.
23
Safe driving
Acoustic signal alarming
1. When danger alarming is sent to other road users who drive
towards the road and leave the road as the machine cannot
work or work at low speed due to fault, danger alarming signal
need be opened.
2. Reversing alarm is in the left rear side of the engine hood.
When the loader is reversing, the alarm will be automatically
started; if the alarm is damaged, the machine will be operated
again after repairing.
Pay attention to safety of yourself and others

1. For personal safety of every one, good operation habit need be
cultivated.
2. Before driving the vehicle, you shall honk to send signal and
drive after confirming it is safe.
3. Particular confirmation will be conducted to confirm that there
is not person or barrier in the surrounding area.
4. Braking effect will be checked on dry, level and solid
pavement.
5. You cannot place your arms and feet on the working device or
extend outside of the vehicle.
6. Door need be closed or fixed when driving. Attention will be
paid to prevent hands from being squeezed.
7. The height of the working device will be adjusted to the

position below pivoted pin of boom that is 400mm to 500mm
(16in to 20in) above the ground. The machine will drive on flat
ground.
8. You need be focused when operating and cannot in the clouds.
You shall pay special attention to driving direction and
surrounding personnel and honk for alarming when there is
danger.
9. When driving, you shall reliably fix the cab door. The machine
cannot be driven when the door leaf is not locked tightly.
10. It is very dangerous to ride some personnel. No one is
allowed in the cab except for operators. Any person cannot sit
on the machine body.
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11. It is strictly prohibited to regard the bucket as the working
platform or load person.
12. You shall abide by traffic rules when driving on common roads
and cannot cause road traffic jam. In particular, you shall
rapidly go through railway opening.
13. You need drive to the road side and need given in other
vehicles and keep suitable vehicle space.
14. If the engine is closed when driving, you shall immediately
brake and stop the machine. Accessory device has falling
danger at this moment. It is strictly prohibited that any
personnel stand close the machine or enter in the scope of the
working device, otherwise, it may cause accident and even
fatal accident.
Warning
 The steering gear cannot work after the engine is

closed.
 Emergency brake may cause personal injury!
 It is very dangerous to conduct conversion of
forward gear and reserving gear when driving at
high speed, operation is prohibited.
Load transportation
1. Operators of the loader will be responsible for loader load
when working on highway or working on the site.
a) The danger of load falling is prohibited when operating.
b) Load with obvious danger cannot be loaded.
2. It is very dangerous to lift bucket with materials for
transportation. When transporting with full load, suitable speed
shall be selected and the bucket shall be lowered down at the
position of reversed stop dog. The machine will operate at
suitable height (400 mm-500mm), which can reduce gravity
center and guarantee stability of the vehicle.
3. Load capacity cannot exceed rated bearing capacity of the
machine. You shall confirm that load of the machine is within
the allowable scope to avoid overload. In addition, you will
pay close attention to influence of different distances on
gravity center and different accessory devices. Shandong
Lingong Construction Machinery Co., Ltd. will not undertake
25
any liability for damage of personnel or machine due to
overload use.
4. When transporting, emergency driving, emergency brake,
emergency turning and driving around are prohibited.
5. It is very dangerous to make working device stop and descend
at high speed. If the working device stops or descends at high
speed, loads on the vehicle may be thrown away or vehicle
may roll over. This operation shall be avoided.
Speeding is strictly prohibited.

1. You need be very familiar with performances of the vehicle
and determine suitable driving speed according to actual
situation of the working site. Meanwhile, you will determine
machinery operation route and working method that need be
known by relevant operators.
2. You need operate at low speed so that the vehicle is under
controlled state all the time.
3. When driving on rough and smooth pavement or slope,
high-speed driving, turning and emergency brake will be
avoided.
4. It may be difficult to control the steering wheel in places that
have not been collated or uneven pavement or pavement where
there are sundries. Improper control may cause rolling over
accident. Therefore, the speed must be reduced when driving.
5. The engine will be operated stably. It is strictly prohibited to
drive at high speed when steering.
Guarantee good visibility

1. The speed will be reduced or you need honk to tell other
vehicles if necessary or you need ask some personnel to guide
to avoid aimless operation in places where front vision is not
good or narrow road intersection.
2. Dust, fog and storm will affect visibility. When the visibility is
reduced, you need decrease your speed. Work need be stopped
if view is not good. Work will be re-started when weather gets
better.
3. Loader is special vehicle. You shall be very careful when
descending, lifting, forwarding, reversing and changing gear if
loading and unloading long object and view is bad. Meanwhile,
any personnel are not allowed to enter the working scope or
full-time personnel will be responsible for guidance.
4. Misconception is easily generated for distance and ground
height in the evening. Therefore, you must maintain lighting
and drive at suitable speed.
5. When working in dark place, front headlight, rear headlight
and work light will be lit.
Attention will be paid to barriers

1. When vehicle is driving or is making turn in places with
barriers (ceiling of buildings or upper part of gate), vehicle
cannot collide with loaded object.
26
2. When driving or steering in narrow place, attention will be
paid to safety of the surrounding area and speed will be
reduced to confirm whether there is barrier in the surrounding
area or not.
3. When the pavement condition is not good, loading and
unloading are not stable, therefore, you shall be cautious about
operation to prevent loaded object from losing stability.
Attention when driving in severe environment

1. Close attention will be paid to safety when driving and
working in severe environment. Independent operation cannot
be conducted in dangerous place. Advance investigation shall
be conducted for condition of driving pavement, bridge
strength, terrain of working site and state of geology. Work
shall be conducted under good ground conditions.
2. When driving in damp place or loose and soft place, you shall
pay attention to wheel submergence and braking effect.
3. When working in the water or bog area, the bottom of driving
axle housing cannot be immersed into water. After the vehicle
is immersed into water or is rained, the loader will be driven at
low speed, braking pedal will be lightly stamped as per certain
interval and the brake need be kept dry.
4. Soil stacked on the ground and soil near ditch are loose, which
may be collapsed under weight of the machine or vibration of
the machine so that the machine is rolled over.
5. Vehicle cannot be operated near suspended object or deep gully.
These places may be collapsed due to weight of the machine or
vibration of the machine, which will cause machine rollover
and personal casualty.
6. When there is risk of rock falling in working place or the
machine may be rolled over, falling object protection system or
rolling over protection system shall be installed.
7. When continuous operation is conducted in rainy days,
operation shall be conducted carefully as working environment
will change. There is debris on the site after earthquake and
blasting, you shall be careful when working.
8. When driving on snowy road, tyre chain will be installed,
vehicle will be driven at low speed and sudden starting,
parking or turning will be avoided; what’s worse, sudden brake
cannot be conducted. Interrupted brake shall be conducted. If
necessary, the bucket will be descended to the ground to stop
the machine.
9. When working on snowy ground, adhesive force of the ground
will be greatly changed due to accumulated snow. Therefore,
load capacity will be correspondingly reduced to prevent the
machine from slipping.
10. When executing the task for removing snow, as the shoulder
cannot be seen or other objects cannot be seen, you shall be
very careful.
27
Driving safely on slope
1. When driving on abrupt slope, dam or inclined slope, improper
operation may cause rollover or slipping. You shall be very
careful.
2. When you are driving along the longitudinal direction on slope,
dam or inclined slope, the bucket will be closed to the ground,
which is about 200 to 300mm above the ground. The bucket
shall be rapidly descended to the ground under emergency
situation to help vehicle to be parked or to prevent rolling over.
3. You cannot make turn on slope and cannot drive along
horizontal direction or change direction on the slope as there is
danger of rolling over. You can conduct these operations after
driving to flat ground.
4. Steering is prohibited in inclined slope. Steering can be
conducted only when the vehicle arrives on flat ground. When
working on hilltop, dam or inclined slope, speed shall be
reduced and small angle steering shall be adopted.
5. If possible, you had better drive up and down the slope rather
than small alley or sidewalk.
6. Suitable gear will be selected when going down the slope. You
cannot change the gear in the process of leaving the slope.
7. When driving on the slope, as the gravity center of the vehicle
is moved to the front wheel or rear wheel, you will be cautious
about operation and cannot use emergency brake.
8. If driving to the slope with full load: gear I will be used for
driving; you will go forward when going up the slope and
drive backwards when going down the slope; turning is
prohibited.
9. If you implement braking when going down the slope, you
cannot place the control handle of the transmission at the
neutral position.
10. You shall drive slowly when going down the slope. It is strictly
prohibited that the engine is closed.
11. If the engine is closed on inclined slope (gradient shall be less
than 15°), you need immediately stamp the braking pedal and
place the bucket on the ground and press the parking brake
switch so that the vehicle is under parking brake state. The
control handle of the transmission will be at the neutral
position and the engine will be re-started.
12. When loading, the bucket will be faced to the slope direction.
Namely, the vehicle will move forward when going up the
slope and move backward when going down the slope.
28
Traction
Warning
Wrong traction method or wrong steel wire rope

may cause injury or death.
1. Operation will be conducted in accordance with instruction in

the “P108 traction operation”. Other wrong traction methods
may cause danger.
2. Leather glove will be worn when disposing steel wire rope.
3. When making preparation for dragging together with other
workers, signal must be determined before working.
4. It is dangerous to drag one set of machine on inclined slope.
You shall select a place whose gradient is flat to the largest
extent.
5. If the machine with fault is dragged by another machine, used
steel wire rope must be adequate to bear weight of the dragged
machine. Used steel wire rope cannot have cutoff piled yarn,
twisted or shortened diameter.
6. When connecting to the machine that need be dragged, any
person is not allowed to stand between the traction machine
and dragged machine.
7. You cannot stride your feet to stand on dragging wire rope or
steel wire rope.
8. Hook of dragged machine and dragging part of the machine are
in the same straight line. In addition, you will guarantee they
are installed at proper positions.
9. If the engine of the machine with fault cannot be started or
braking system has fault, you need contact distributor
designated by Shandong Lingong Construction Machinery Co.,
Ltd. for repair.
29
Safe operation
Keep good operation habit
1. Seat of operator will be regulated and steering wheel will be
regulated (if the loader has this function).
2. You shall sit on the seat and tie safety belt when working. The
vehicle shall be under the controlled state all the time.
3. Casement window will be cleaned before operation to
guarantee clear view.
4. The control handle of the working device will be accurately
operated to avoid maloperation.
5. You need carefully observe and listen to fault. If there is fault,
you shall immediately alarm. You cannot repair components
under working state.
6. Vibration occurred in the operation process (shake) may be
harmful for operators. Vibration can be reduced by:
a) Regulating seat and tightening safety belt.
b) Selecting the flattest operation face for loader (if
necessary, the ground will be leveled).
c) Adjusting your speed.
7. Load cannot exceed its bearing capacity. It is extremely
dangerous to conduct operation beyond vehicle performance.
Therefore, you shall confirm load weight at first to avoid
overload.
8. Shandong Lingong Construction Machinery will not undertake
any liability for injury of machine or personnel due to overload
use.
9. High-speed rushing is a kind of very dangerous and wrong

operation method, which will not only damage the vehicle and
injure operators, but also will damage cargos.
10. It is strictly prohibited to open the door in the process of
driving and working.
11. Vehicle will keep perpendicularity for loaded object. If

operation is conducted along the oblique direction, it will not
only aggravate damage of steering oil cylinder and differential
mechanism, but also make the vehicle lose balance to endanger
safety. This operation cannot be conducted.
12. You shall walk in front of the loaded object to confirm
surrounding condition and commence working.
30
13. You shall check site clearing situation before conducting
operation in narrow areas such as tunnel, overhead bridge and
garage. You cannot damage working device in the operation
process.
14. Materials shall be loaded following the wind in heavy windy
days.
15. Operation must be cautiously conducted when the boom is
lifted to the highest height. Loading operation by lifting the
working device to the highest height may make the vehicle
unstable. Therefore, movement of the vehicle will be slow and
forerake of the bucket shall be conducted slowly.
16. When loading objects to truck or tilting cart, you shall prevent
bucket from colliding with truck or tilting cart. Personnel
cannot stand below the bucket and bucket cannot placed above
the cab of the truck.
17. You shall carefully observe the rear of the vehicle before
reversing.
18. Operation shall be stopped when the visibility is reduced due

to smoke, fog and dust. If lighting is not enough on the
working site, lighting equipment must be installed.
a) Attention will be paid to the following key points when
working in the evening:
b) Suitable lighting equipment has been installed through
confirmation;
c) Work light on the loader works normally.
d) It is not easy to know height and distance of object when
working in the evening.
e) You shall be cautious when working in the evening and
you shall usually observe surrounding situation and check
vehicle by closing the machine.
19. Before crossing bridge or other buildings, you shall guarantee
it is strong enough for vehicle to cross.
31
20. Vehicle cannot be used for other purposes beyond professional
operation. Use of the head end or a part of working device for
lifting, seizing, moving or pushing or use of working device
for traction operation may damage the machine or cause
accident.
Working in dangerous area

Pay attention to the surrounding area
1. Operators of the loader must be responsible for working area
of the loader.
2. Unconcerned person cannot enter the working scope. As the
working device is for lifting, descending, left rotation, right
rotation, moving forward and backward, the area surrounding
the working device (bottom, front, rear, inside and two sides) is
dangerous, no unconcerned person is allowed to enter.
3. Personnel cannot enter or stay in dangerous area (namely, the
scope that is at least 7m (23ft) away from all directions of the
loader under operation). One operator can stay in the
dangerous area, but it need observe and can operate the loader
when it can be seen or its specific position has been specified.
4. It is prohibited that personnel stand below the boom that has
been lifted or walk below it, unless the boom has adopted
safety measures or has been supported.
5. When working on the road side or place where cliff may be
collapsed, methods guaranteeing safety must be adopted and
monitoring personnel must be assigned and operators must
abide by its command.
6. When throwing sandy soil or rock away from height, you shall
pay enough attention to safety of falling place.
7. When loaded object is thrown away from cliff or vehicle
reaches in the top of the inclined slope, load will be suddenly
decreased, and vehicle speed will be suddenly increased.
Therefore, speed must be reduced in advance.
8. When banking or bulldozing or soil dumping, one stack will
be dumped and then the second stack will be used to push the
first stack.
32
Enough ventilation will be guaranteed when
working in closed space
1. If operation must be conducted or fuel oil must be disposed,
component or paint must be cleaned in closed or place with
bad ventilation, door and window must be opened to guarantee
enough ventilation to prevent personal injury. If enough
ventilation can not be provided by opening door and window,
ventilating equipment such as fan shall be installed.
2. When working in closed space, fire extinguisher shall be

configured at first. In addition, you shall remember its storage
position and know utilization methods.
Working in dangerous area
Warning
When working, other work personnel cannot be close

to dangerous area.
1. Working in areas with pipelines, power

transmission line or cable
a) The employer has liability to understand positions of gas
pipeline, water pipe, sewage pipe or power transmission line or
cable on the construction site and make marks. Then, it will
notify operators about relevant situations. If this work has not
been conducted, it will undertake legal liability. If necessary, it
shall contact local authority and (or) telecommunications and
electric power departments about map and suggestions.
b) Power transmission line and cables must be protected in proper
way to avoid damage. What’s more, it shall obtain information
where gas and water can be closed. Once pipeline is broken, it
can rapidly close them.
c) If gas discharged by the silencer is discharged to flammable
substances, or exhaust pipe is close to flammable substances, it
is easy to cause fire disaster. Therefore, special attentions will
be paid to places with oil grease, raw cotton, paper, withered
grass and chemical products.
33
Attention: if excavation operation must be

conducted in places near cable, pipeline or overhead
line, manual excavation may be required.
2. Working in area near high voltage cable
Voltage Minimum safe distance
100-200V 2m 7 ft
Low voltage
6,600V 2m 7 ft
22,000V 3m 10 ft
66,000V 4m 14 ft
154,000V 5m 17 ft
High voltage
187,000V 6m 20 ft
275,000V 7m 23 ft
500,000V 11m 36 ft
When working near high voltage overhead transmission line, you

will carefully observe as electric arc may damage loader and injure
operators in places that are very far away from power transmission
line. Attentions will be paid to the following matters:
a) The safe distance shown in the below table will be kept
between the machine and cable.
Attention: this safe distance is also applicable to

any load. Therefore, lifting positioning of boom (lifting
height) must be adjusted.
b) When the machine may contact cable on the construction site,
you shall query voltage of cable from electrical power
company and consult about relevant existing laws and
regulations to confirm whether action is feasible or not before
operation.
c) The machine cannot contact overhead cables. It may cause
electric shock even if it is close to high voltage cable.
d) Rubber boots will be worn and rubber glove will be worn. One
piece of rubber pad will be placed on the seat of operator. In
addition, any exposed part of your body can not contact metal
chassis.
e) One signal personnel will be designated. If the machine is too
close to cable, it will send alarming signal.
34
f) Once the working device contacts cable, operators cannot
leave the cab and cannot move on the seat and cannot contact
the machine until others on the ground have safely cut off
power supply.
g) When working near the high voltage cable, any personnel
cannot be close to the machine.
3. Operating under the ground

Special equipment such as engine through certification is required
in European countries and countries in European economic area.
You can contact the distributor who is the closest to you to discuss
about this issue.
4. Working in restricted area

a) Check will be conducted to confirm whether there is enough
space for the loader and load to use or not.
b) Slow movement
c) If the passageway is too narrow and two vehicles cannot pass
parallelly, they need rive in the center of the entrance and exit.
5. Working near dangerous area
a) You will carefully observe when working in places with
danger sign.
b) Operation cannot be conducted near the embankment and edge
of the slope.
Operation in cold weather

1. If the temperature is too low, the engine will be difficultly
started; the radiator may be frozen. Therefore, the following
points shall be achieved:
a) Fuel oil, hydraulic oil and lubricating oil with low viscosity
will be used. Antifreeze will be filled. Specific oil is shown in
the “P157 table of oil selection”.
b) Instructions for using antifreeze:
 Antifreeze containing methanal, ethanol and propyl alcohol
cannot be used.
 Any water seal agent cannot be used.
 Different antifreezes cannot be mixed.
 Antifreeze will be replaced in accordance with requirements,
which is shown in the “P132 cooling system”.
2. Requirements for using storage battery
a) When surrounding temperature is decreased, the capacity of
the storage battery will also be decreased. If the charging rate
of the storage battery is low, electrolyte may be frozen. You
shall maintain the charging rate close to 100% as much as
possible and achieve thermal insulation. Therefore, the engine
can be easily started in the following day.
35
Attention
Oil quantity must be checked before operation or 15

minutes after the engine is closed.
b) If the storage battery is frozen, it cannot be charged or the

engine cannot be started. The storage battery shall be
dismantled and placed into greenhouse or warm water (don’t
allow water to enter into the storage battery). Temperature will
be slowly increased to 15℃, otherwise, it may explode.
c) Storage battery that can be resistant to extreme coldness shall
be used in extremely cold regions.
3. Instructions after daily work has been completed
To prevent machine from frozen to affect vehicle operation of the
following day, the following work will be conducted:
a) Sludge and water on the machine will be completely removed
to prevent sludge, water or snow from entering into sealing
place and being frozen and damaging sealing element.
b) The vehicle will be parked on dry hard ground. If it is not
possible, the vehicle will be parked on wooden plate. Use of
wooden plate can prevent vehicle from being frozen on the
ground so that the vehicle can be driven in the following day.
c) The capacity of the storage battery under low temperature will
be obviously decreased, the storage battery shall be covered or
it shall be transferred to warm place and reassembled when
working in the following day.
4. After cold weather is over
After it becomes warm, corresponding parts shall be changed to
engine oil, fuel oil and hydraulic oil that are adapted to ambient
temperature.
Safe parking
Attention will be paid to safety of yourself and others
1. Parking position of the vehicle will be flat ground. In addition,
working device will be descended to the ground for placing
horizontally.
2. The vehicle cannot be parked on inclined slope. If necessary,
the slope of the inclined slope must be less than 20%.
Meanwhile, the wedge block shall be placed below the wheel
to prevent machine from moving. Then, the bucket will be
descended to the ground.
3. When vehicle breaks down or if need be parked in place with
traffic jam, fence, signal, banner or warning light will be
placed. In addition, other necessary signals will be placed to
guarantee passing vehicles can clearly see the machine. What’s
more, machine, fence and banner cannot disturb traffic.
36
4. When parking, materials on the vehicle will be removed. The
bucket will be completely descended to the ground, the engine
will be closed and rest pressure will be released. The parking
brake switch will be pressed and placed at the brake position.
Key will be used to lock all equipment and then removed.
When getting off the vehicle, you need climb down slowly.
You must guarantee three-point contact of handrail and ladder.
Jumping off is prohibited.
Warning
It is strictly prohibited to board the vehicle or get off

the vehicle when the vehicle is driving.
Instructions in cold region

1. After operation is completed, water, snow or sludge on the
wire, connection peg of wire, switch or sensor as well as
covers of these components will be cleared. If these substances
have not been cleared, moisture among them will be frozen,
which will make the machine break down and cause
unexpected accident.
2. Pre-heating operation will be conducted adequately. Before
starting to operate the control handle of the working device, if
the machine has not been preheated adequately, response of the
machine shall be slow, which may cause unexpected accident.
3. The control handle of the working device will be operated to
circulate hydraulic oil in the hydraulic system (increase system
pressure to system setting pressure, and then release pressure,
and oil flows back to the hydraulic oil tank) to heat hydraulic
oil, which can guarantee the machine can have good response
and prevent breakdown.
4. If the electrolyte of the storage battery has been frozen, the
storage battery cannot be charged and other power supply
cannot be used to start the engine, as it is danger and it will
ignite the storage battery. Operation will be conducted in
accordance with “P110 operation in cold weather”.
Safety check and repair

Instructions before maintenance
1. Personnel of machine operation and repair will obtain training
and corresponding qualification; personnel who are not related
to maintenance and repair work cannot enter working area. If
necessary, full-time personnel will be assigned to be on duty.
Personnel who are not related to work cannot be close to
machine or component.
2. Person in charge of operation shall be determined before
repairing the vehicle to formulate operation procedures and
operate as per steps in the procedure. If it does not know how
to operate, it shall seek for help from Shandong Lingong
Construction Machinery Co., Ltd.
37
3. Person in charge of operation shall be determined before
repairing the vehicle to formulate operation procedures and
operate as per steps in the procedure.
4. Working clothes with tight cuff and trouser les shall be worn.
Hard cap, safety glasses, protective shoes and gloves shall be
worn. If necessary, qualification respirator and other protective
articles through review will be worn too.
5. Correct repair tools will be used and damaged and low-quality
tools cannot be used. If tool, lifting device or working methods
that are not specified in the manual, the company will not
undertake any liability.
6. To prevent personal injury, the working device will be
descended to the ground horizontally, the engine will be closed,
parking brake switch will be pressed so that the vehicle is
under parking brake state and the vehicle will be pegged when
repairing; front and rear frames will be fixed with frame
locking rod to prevent injuring personnel due to rotation.
7. You will carefully read Operation and Maintenance Manual”
and nameplate and instructions on the vehicle before repair to
obtain necessary knowledge and information related to the
vehicle. You will strictly abide by instructions on warning sign.
If sign is peeling off or polluted, it will be pasted again or
cleaned.
8. Before implementing repair work, the identification of “Do not
operate” or other similar warning identifications shall be
attached to starting switch and instrument panel to prevent
others from starting the engine or operating control handle of
the working device. Otherwise, it will cause casualty of
operators.
9. The working site will be kept clean and neat. When emptying
or discharging oil or fuel, pump or flexible pipe will be used
and suitable vessel will be used to collect liquid. Splashing will
pollute the environment and cause fire disaster or cause
personnel to slip. Waste oil and other polluted liquid shall be
disposed by the company with special authorization for
conducting similar work.
10. Smoke is strictly prohibited when injecting oil or checking
storage battery. If necessary, the escutcheon of No smoking
shall be set on repair site.
11. Components dismantled from the machine will be placed in a
safe place and guarantee components will not fall off. Handrail
will be placed surrounding it and the sign of “No entry” will be
hanged on it to prevent personnel without consent from entry.
12. Equipment such as strap, sling, ratchet wheel, pulley and
ground supporting that used for supporting parts will be
checked to confirm it can cope with born stress and complies
with existing national provisions. When lifting is required, the
front and rear frames must be locked by using frame locking
rod. What’s more, the loader will lift lifting eye that is used for
purpose.
38
13. If necessary, overhauling and maintenance work will be
conducted when the bucket of the boom is lifted and all control
handles must be at the neutral position and all necessary oil
cylinders of boom and supporting device of rotating bucket oil
cylinder will be used to protect working device from falling. In
addition, safe joy stick must be solidly placed at locking
position and parking brake will be used.
14. Band 2 radio, holding type steering or other similar equipment
must be installed by professional personnel with experience,
which is because that installation error may interfere with
electronic device that is used to control important functions of
the vehicle.
15. Even if the loader stops and the engine are closed, pressure
vessel, flexible pipe, pipeline and quick-change connector may
have pressure. Pressure in pressure pipeline/vessel, part and
system will be carefully released to prevent danger when
maintaining. Dismantling of these parts shall be conducted by
professional personnel through training. Methods for
discharging residual pressure include: the level will be
smoothly operated for three to four times when ignition switch
is at the position of “ON”. Air filter on the hydraulic oil tank
will be slowly opened for discharging residual pressure in the
hydraulic pipelines.
16. When repairing electrical system or conducting electric
welding operation on the machine, the cathode of storage
battery will be removed to prevent current flow.
17. Protective devices such as protecting wire net of fan, hood and
storage battery will be dismantled by using designated tools.
When dismantling, the machine will be placed at repair
position (refer to P, after the machine body is cooled, it will be
dismantled by using designated tools).
Working under special situations

1. Gas discharged by the engine can cause pathopoiesia and even
lethal of personnel. If the engine is started in closed place, air
exhausting device will be used to exhaust gas in the area. If
there is not air exhausting device, adequate ventilation will be
guaranteed.
2. When operating in area with pollution or danger, the loader
must be equipped with special equipment. When operating and
repairing the vehicle in these areas, it will comply with local
special safety provisions.
Maintenance work when the frame is lifted

1. When the special jack is used to lift the frame, personnel
cannot enter into another side.
2. Before lifting, frame locking rod must be used to lock front
and rear frames, control handle is at neutral position and wheel
will be pegged from the opposite side. After lifting, pad will be
placed below the machine.
39
Working below the machine
1. The machine will stop on solid and flat ground. Before
maintenance or repairing below the machine, the working
device will be descended to the ground horizontally.
2. The wedge block will be used to fix tyre.
3. It is very dangerous to work below the machine if the tyre is
only supported by the working device.
4. Don’t work below the machine that is not sufficiently
supported.
Working in the top of the machine

1. When conducting maintenance work in the top of the machine,
you will guarantee cleanliness of foothold and there is not
barrier and comply with the following instructions to prevent
falling.
Attention
 Without falling lubricating oil or lubricating grease.
 Tools cannot be placed surrounding the machine.
 The machine will travel stably.
2. Don’t jump on or off the machine. When boarding or getting

off the machine, you need face to the machine and use ladder
and handrail. In addition, three-point contact will be kept (two
feet and one hand or two feet and one hand).
3. If necessary, protective equipment will be used.
4. As the top of the engine hood is smooth and dangerous,
personnel cannot stand on it.
5. As the top of the tyre is smooth and dangerous, personnel
cannot stand on it.
Maintenance work when the engine is

operating
The engine shall be closed before opening the engine hood.
Maintenance work cannot be conducted when the engine is
operating to prevent injury. If maintenance must be conducted when
the engine is operating, the following instructions must be abided
by:
1. One operator will be arranged on the seat to guarantee all repair
and maintenance personnel can smoothly contact it and prepare
to close the engine at any time.
40
2. High temperature parts including tail pipe and silencer cannot
be contacted to prevent burning.
3. When the operation point is close to the rotating component,
you shall be very careful as there is the danger that you may be
rolled by rotating component.
4. Any control handle cannot be contacted. If the control handle
must be operated, signal will be sent to other personnel to warn
they need go to safe place.
5. Any tool or any part of the body cannot contact fan blade or
belt of the fan. Otherwise, it may cause serious injury.
6. Parts that you don’t understand cannot be adjusted.
Foreign matter cannot fall inside the

machine
1. When opening the overhaul window or the filler of the oil tank
to overhaul, foreign matter that may damage tools (such as nut,
bolt, cotton yarn, tool and so on) cannot fall into the machine.
If these objects fall into the machine, it may cause machine
damage, maloperation and other faults. If any foreign matter
falls into the machine, it must be safely taken out from the
machine.
2. When overhauling, pocket cannot have any unnecessary tools
and components.
Cleaning
1. Anti-skid shoes will be worn to prevent slipping on damp
surface when cleaning the machine. When the machine is
flushed with high pressure water, protective clothes will be
worn.
2. The machine will be timely cleaned, which can prevent dirt or
sludge on the machine from splashing into eyes or avoid
slipping and injury dangers when the machine has oil stain.
3. Non-flammable cleaning agent will be used to clean the
machine.
4. When cleaning the interior of the machine, the engine shall be
closed, the control handle of the working device shall be
placed at the neutral position, control handle of the
transmission shall be placed at the neutral position and the
parking brake switch shall be pressed and at the brake position.
5. Water cannot directly sprayed to electric elements (such as
sensor, electric wire connection peg) or cab. If water enters
into electric system, it may cause operation fault or circuit
damage.
6. When the filter element is cleared by using compressed air,
protective clothes and safety glasses must be worn.
Heavy object
1. When using the hammer, protective clothes, protective shoes,
protective glasses, glove and safety helmet must be worn. In
addition, one copper rod will be placed between the hammer
and the hammered part.
41
2. If the hammer is used to hammer hard component such as pin
or bearing, fragment may splash into eye and cause injury.
3. Tool and heavy object will be used carefully to prevent falling.
Welding repair
Electric welding operation will be conducted by welders with
corresponding qualification and skills in place where suitable
equipment is installed. Electric welding will generate gas, therefore,
it may cause fire disaster and electric shock when operating and
personnel without qualification cannot operate. The following
instructions must be abided by when welding:
1. Protective clothes and recognized respirator must be worn
when conducting electric welding operation.
2. Ventilation on the electric welding site must be adequate.
3. All flammable materials will be cleared and fire extinguisher
must be installed on the working site.
4. Modification that may affect performances, safety and strength
of the vehicle and working device cannot be conducted.
5. Terminal of the storage battery will be disconnected to prevent
explosion of the storage battery.
6. Wire terminal on the computer control panel of the
transmission will be disconnected to prevent impact current
from damaging the computer control panel when conducting
electric welding operation; after repair is completed, the wire
terminal of computer control panel must be connected in
accordance with requirements. Otherwise, the machine cannot
be started and driven.
7. Oil paint of the position that need be welded will be removed
to prevent generation of hazardous gas.
8. If electric welding is conducted on hydraulic equipment or
pipelines or places that are very close to it, it will generate
flammable vapor and spark and there is danger of ignition or
explosion. Therefore, electric welding cannot be conducted in
such places.
9. Splashed spark when welding will directly fall on flexible
rubber pipe, wire or pressure pipelines. These pipes may be
suddenly broken, electric wire insulation will be damaged.
Therefore, they will be covered with fire damper.
10. When conducting electric welding operation in the place near
tyre, special attention shall be paid as tyre may be exploded
when heated.
11. It is strictly prohibited to weld when the complete electrical
system is electrified. Cathode of the storage must be cut off
and all plug connectors on ECU must be removed. Otherwise,
the controller of the machine will be damaged.
42
Overhaul of the cooling system
1. Temperature of hydraulic oil, engine oil and water and oil and
water in the radiator is still very high and pressure is still
existed when operation is completed just now. any operation of
opening cover of oil tank, cover of radiator, pouring oil or
water or replacing filter at this moment may cause serious
burning. The above operations can be conducted in accordance
with stipulated procedures after the temperature has been
decreased.
2. To prevent hot water from erupting, the engine shall be closed
to cool down the water and the cover shall be slowly loosened
to release pressure. When checking to confirm whether water
temperature has been decreased or not, hand can be close to
front of the radiator to check air temperature. Hands cannot
contact radiator.
3. To prevent hot oil from erupting, the engine shall be closed to
cool down the oil and the cover shall be slowly loosened to
release pressure. When checking to confirm whether oil
temperature has been decreased or not, hand can be close to
hydraulic oil and front of the radiator and torque converter to
check air temperature. Hands cannot contact radiator.
4. Don’t contact the engine or silencer, tail pipe and relay to
avoid burning when heating the vehicle.
5. Water temperature sensor of the engine, oil temperature sensor
of torque converter and water pipe of air conditioning cannot
be dismantled to avoid burning when heating the vehicle.
6. As the cooling system contains alkaline matter, your skin and
eyes cannot contact it.
7. Suitable vessel shall be used to accommodate liquid when
replacing cooling solution, engine oil, oil of transmission and
components such as filter. Waste liquid disposal is shown in
“P59 disposal of dangerous materials and waste materials”.
8. When dismantling connecting pipes of air condition
compressor, open fire is strictly prohibited. Otherwise, toxic
gas will be generated to cause poisoning accident.
43
Overhaul of hydraulic system
Attention
Replace these parts if the following conditions exist:

 Connectors are broken or leaking.
 Outside of hose/pipe is cut or cracked, and the
steel wire of the strengthening layer is bare.
 A raised spot on the surface of hose/pipe.
 Position of hose/pipe is twisted or kinked.
 Steel wire of strengthening layer penetrates the
outside layer.
 The end connectors are connected incorrectly.
1. Oil cylinder and other hydraulic devices will be safely locked

when overhauling the hydraulic system and hydraulic oil will
be cooled, pressure of pressure pipeline, vessel, part and every
system will be carefully released to prevent danger when
maintaining. Such pipeline, part and system with pressure shall
be dismantled by professional personnel through training.
2. High pressure pipeline cannot be bent or hammered. Hard pipe
or flexible pipe that has been abnormally bent or damaged
cannot be installed on the machine.
3. Any loose or damaged fuel oil and lubricating oil pipeline,
hard pipe and flexible pipe of the hydraulic system will be
timely repaired. Leakage may cause fire disaster, so, they will
be timely repaired or replaced.
4. To prevent oil leakage and eruption of high pressure liquid
from injuring personnel, pressing type rubber pipe (or flexible
pipe) cannot be repaired and used again after damaging. New
component will be replaced.
5. Pipeline (hard pipe and flexible pipe) will be carefully checked.
All connectors will be tightened as per stipulated torque.
Leakage cannot be checked by bare hands, which need be
checked by using plate or paperboard. Even if pinhole liquid
leakage may penetrate into muscle and even cause casualty. If
solution is sprayed to skin, it shall be handled by surgeon who
is familiar with this injury within several hours.
6. Installation of all pipe clamps, guard plates and heat resistant
covers is correct to avoid vibration or overheating due to
friction with other components.
7. Suitable vessel shall be selected to accommodate liquid when
replacing oil of hydraulic system and components such as filter.
Disposal of waste liquid is shown in “P59 disposal of
dangerous materials and waste materials”.
44
Safely conduct maintenance of air
conditioning system
1. If refrigerant splashed to skin, it may generate local cold
injury.
2. When maintaining air conditioning system, you will refer to
correct utilization method of Freon vessel.
3. Recycling and recirculating system will be used to prevent
Freon emission from entering air.
4. Freon vapor cannot contact skin.
5. When dismantling connecting pipe of air condition compressor,
open fire is prohibited. Otherwise, it will generate toxic gas to
cause poisoning accident. At this moment, mask will be worn.
Air storage tank

Operation methods to discharge water from air storage tank:
the machine will be parked on flat ground, the parking brake
switch will be pressed, brake pedal will be stamped and
loosened continuously, pressure in the air storage tank will be
released and then the water drain valve in the bottom of the air
storage tank will be opened for discharging water.
Attention: water will be discharged from air storage

tank every day. In particular, complete water discharge
will be conducted for at least once in every day in the
winter. The water drain valve must have been closed
before starting the machine.
Air storage tank will be maintained strictly in accordance with
identification on the air storage tank.
1 Water drain valve
As the air storage tank has high pressure gas, external check
2 Safety valve shall be usually conducted for air storage tank, and erosion
resistant coating and weld joint will be checked to guarantee
3 Air charge for tier utilization safety.
When the pressure of air storage tank is too large, the air
storage tank can automatically discharge pressure via the
safety valve on the tank.
Electrical system
Repair and maintenance work of electrical system shall be
conducted by personnel with professional qualification.
When regulating external power supply, the grounding cable
will be connected at last to prevent spark generated
surrounding the battery from explosion.
Key of starting switch must be taken out before repairing
electric system.
45
Avoid fire disaster
1. Fire extinguishing system will be checked to guarantee it is
under good condition all the time. You need know positions
and utilization methods of fire extinguisher and first aid kit.
Once fire disaster occurs, it is helpful for operators to adopt
remedy measures.
2. The engine must be closed when injecting fuel oil or fuel
system is opened to contact surrounding air. Smoke and open
fire are prohibited in the process of oil filling.
3. Fuel oil, lubricating oil or other flammable substances will be
stored in place with low temperature and good ventilation.
They cannot be used together with suction air electric
pre-heating device.What’s more, open fire is prohibited.
4. Condenser will be regularly cleaned by using compressed air
or cold water. It is strictly prohibited to use hot water to clean
the condenser.
5. The site of working, repair and maintenance site will be kept
clean. The ground will become slippery due to oil and water.
What’s more, oil and water are also dangerous to electric
equipment and electrical tools. Clothes containing engine oil
and grease are potential hazard of fire disaster.
6. The loader and equipment will be daily checked to guarantee
there is not oil and ash on the lower plate of the vehicle body;
flammable materials such as fuel oil, lubricating oil or other
fragment and flammable substances stacked on the machine
have been cleared. On in this way, can fire disaster danger be
reduced and can easily figure out fault or loose components.
7. Explosive gas will be generated surrounding the storage battery.
Smoke cannot be close to it. The storage battery will be
repaired, maintained and used strictly in accordance with
product specification.
8. When parking the vehicle, attentions will be paid to the
environment surrounding the vehicle. In particular, flammable
substances such as withered grass and old paper are prohibited
near the high temperature parts such as silencer.
9. Fuel pipeline, hydraulic and braking flexible pipes will be
checked to confirm whether they have been worn out or
whether there is damage risk due to incorrect installation or
being squeezed.
10. Electric wire will be checked to confirm whether there is
leakage or not. If it is damaged, it need be repaired or replaced.
Any damaged wire need be repaired or replaced, which is vital
significant for non-fuse circuit. Its color is red and marked
with R(B+). The line is:
a) Among storage batteries
b) Between storage battery and starting engine
c) Between AC generator and starting motor
Attention: cable cannot be directly leaned against

oil pipe or placed on fuel pipe.
46
11. Component shall be cleaned by using non-flammable solvent,
which cannot be cleaned by using gasoline or other flammable
liquid. Component will be cleaned by using recognized solvent.
You need remember that some solvent will cause rash and
constitute potential hazard of fire disaster. Therefore, special
attention is required when using.
12. Electric welding or flame cutting cannot be conducted for
pipelines or tanks containing flammable liquid. Before electric
welding or cutting, they shall be cleaned by using
non-flammable liquid. Welding operation will be conducted
carefully in places near these areas. Fire extinguisher shall be
at hand all the time.
13. Open fire cannot be used (matchstick, lighter, and so on) when
checking dark place.
14. Measures once fire disaster occurs:
a) If situation permits, and your safety can be guaranteed, the
following steps will be adopted when the smallest sign of fire
disaster occurs:
b) The machine shall be stopped if the machine is being operated.
c) Accessory device is descended to the ground.
d) Control locking rod will be moved to locking position, if it has
been installed.
e) Ignition key is adjusted to the position of “STOP”.
f) Leave the cab.
g) Call fire brigade.
h) Try to put out the fire if possible. If the fire cannot be put out,
you need keep away from the machine and dangerous area.
15. Measures after fire disaster:
a) When disposing machinery equipment suffering from fire
disaster or superheat damage, the protective measures must be
adopted under any circumstance:
b) Thick rubber protective gloves and safety glasses will be worn.
c) Hand cannot directly contact parts to prevent contacting melted
polymeric materials. Lots of whitewash will be used (a solvent
containing calcium hydroxide namely hydrated lime dissolved
in water) to completely flush.
d) As preventive measures, way for disposing seal ring (0-shaped
seal ring and other oil seal) is the same to that for disposing
fluororubber products.
e) As for skin that may have previously contacted fluororubber,
hydrofluoric acid burn cream will be coated and doctor’s
opinions are required. As symptom will occur after several
hours.
f) Gloves and duster cloth that may have contacted burning
fluororubber must be scraped.
47
Attention: heated fluoro-carbon rubber will be

disposed in accordance with the page 59.
Provisions on filling fuel oil or lubricating oil

Fuel oil, lubricating oil, hydraulic oil and antifreeze can be ignited
by open fire. Therefore, the following provisions must be abided by:
1. The engine will be closed when filling furl oil or lubricating
oil.
2. No smoking
3. Overflowed fuel oil, lubricating oil, hydraulic oil and
antifreeze will be immediately cleared.
4. The top covers of vessels of fuel oil, lubricating oil, hydraulic
oil and antifreeze will be tightened.
5. Places for filling or storing fuel oil, lubricating oil, hydraulic
oil and antifreeze will have adequate ventilation.
Maintenance of storage battery

Electrolyte of the storage battery contains sulfuric acid and can
generate hydrogen and oxygen when the storage battery is being
charged. Therefore, wrong disposal of the storage battery will cause
serious injury or fire disaster. Thus, the following instructions must
be abided by:
1. As the storage is strongly corrosive due to sulfuric acid,
children need keep away from it. Users shall wear protective
glasses and rubber gloves when operating the battery. Once
eyes, skin and clothes contact sulfuric acid, they will be
immediately flushed with lots of clean water. If the situation is
serious, they need to get medical treatment.
2. If any personnel drinks electrolyte, it shall drink lots of water
or milk or eat raw eggs or vegetable oil and immediately seek
for help of doctors or emergency center.
3. The engine will be closed before conducing work related to the
storage battery.
4. The storage battery will generate hydrogen and oxygen when
being charged. Explosion will occur once open fire is close or
exhaust port is blocked. Therefore, the storage battery shall be
far away from open fire and short circuit due to careless
contact of metal object (such as tool) will be avoided.
5. When cleaning the top surface of the storage battery, it will be
scrubbed with cloth. Gasoline, solvent, any organic solvent or
cleaning agent cannot be used. Battery housing is flammable
substance, which shall be far away from open fire.
6. The battery cannot be reversed and lay down and cannot
receive any mechanical impact and great pressure.
7. The storage battery shall be stored in dry, clean and ventilated
environment under the temperature of 5-25℃. Direct sunshine
shall be avoided. It shall be at least 2m away from heat source.
If the environmental temperature is too high, it will cause great
influence to performance of the battery. It can be stored for six
48
months under room temperature. Battery can be used without
charging within six months. If the storage period is over six
months, the battery can be used after charging. If battery
installed on vehicle is not used for long time (in general, it
means to over fifteen days), it will be dismantled from the
vehicle and stored in ventilated and dry place and will be
charged for once every three to six months (determined based
on whether the indicator blackens or not).
8. Before installing the battery, attentions will be paid to safety
sign on the battery label to prevent occurrence of unnecessary
accident. In addition, a little Vaseline shall be coated on end
post to prevent corrosion. Wiring shall be solid and reliable. It
is strictly prohibited to knock on end post to prevent end post
from loosening so that battery leaks acid.
9. When installing, the positive pole of the storage battery shall
be connected to the positive pole of the vehicle engine at first
and negative pole of the storage battery will be connected to
the negative pole of the engine. When dismantling the storage
battery, the negative pole will be disconnected (on one side of
the ground wire). If electrolyte of the storage battery is close to
“lower liquid level”, distilled water will be filled. Distilled
water cannot exceed “upper liquid level”.
10. The battery will be solidly placed on the battery rack by means
of upper fixation or lower fixation to avoid battery damage due
to loosening. The top cover of the storage battery will be
tightened.
11. The battery cover is equipped with indicator displaying
electrical charge state of the battery. When the indicator is
green, the battery can be normally used. When the indicator is
black, the battery shall be timely charged. When the indicator
is white, the battery shall be immediately replaced.
12. Power-lack battery due to various reasons in the utilization
process shall be timely charged to prevent performance
reduction due to sulfation of the battery.
Charging of the storage battery

If the storage battery has not been disposed correctly when charging
the storage battery, the storage battery may be exploded. Therefore,
it shall be executed in accordance with disposal regulation of the
storage battery and provisions related to charging in the
specification and the following instructions shall be abided by:
1. Constant voltage charging method is recommended for the
storage battery:
a) Supplementary charging of the battery: the battery will be
charged for 16 hours via 16.0V (maximum current is not more
than 25A).
b) Normal charging of the battery: the battery will be charged for
24 hours via 16.0V (maximum current is not more than 25A).
2. The storage battery will be removed from the machine before
charging. Charging will be conducted in ventilated place. The
top cover will be removed from the storage battery, which can
diffuse hydrogen and prevent explosion.
49
3. When the battery is being charged, positive pole of the battery
charger shall be connected to the positive pole of the storage
battery and the negative pole of the battery charger will be
connected to the negative pole of the storage battery. Reverse
charging is strictly prohibited.
4. The battery will generate gas when charging. Therefore, the
battery shall be regularly checked to confirm the exhaust port
is not blocked to prevent battery from explosion.
5. In the charging process, when the electrolyte temperature of
the battery is over 45℃, the charging voltage or charging
current shall be reduced based on actual situation to prevent
electrolyte from splashing due to high temperature.
6. Excessive charging is strictly prohibited in the utilization
process and in the charging process of the battery to prevent
battery from too early invalidity due to excessive water loss,
production of grid and falling of diachylon.
7. If the charging rate of the storage battery is lower than l/lO,
high-speed charging will be conducted and the value will be
set below the rated capacity of the storage battery. If the
charging current is too large, it may cause electrolyte leakage
or evaporation, which may cause ignition or explosion.
8. If the electrolyte of the storage battery has been frozen, the
storage battery cannot be charged and the engine cannot be
started by using other power supply, which is dangerous and
will ignite the storage battery. When charging or using other
power supply to start the engine, electrolyte of the storage
battery will be melted before starting and check will be
conducted to confirm whether there is leakage or not.
Start with booster cable

If connection method of booster cable has any error, it may cause
fire disaster. Therefore, it shall be conducted as per the following
methods.
1. Two operators are required for conducting starting operation
(one operator sits on the seat of operator).
2. When starting another machine, two machines cannot contact.
3. When connecting booster cable, the starting switches of
normal machine and machine with fault will be closed.
4. When installing booster cable, positive (+) cable must be
connected at first. When dismantling booster cable, ground
wire or negative pole (-) cable will be disconnected at first.
5. At last, the ground wire will be reliably connected to car frame
of machine with fault. Connection will be conducted in place
that is far away from the battery.
6. When dismantling booster cable, clamp of the booster cable
cannot contact each other or clamp cannot contact the machine.
Disposal of dangerous materials and waste

material
1. Heated oil paint
50
Warning: all oil paint will be decomposed when

heating, which may generate thrill compound. These
substances will cause allergy. It is very harmful for
health if any personnel is exposed in it for long time or
frequently exposed in it.
Heated oil paint will release toxic gas. Therefore, oil paint must be
cleared from an area whose radius is at least 10cm (4 in) before
welding, polishing or gas cutting. Except for health hazard, quality
and strength of weld joint will be very poor, which will cause weld
breakage in the future. Therefore, welding operation cannot be
directly conducted on oil paint surface.
Technology and instructions when removing paint surface:
a) Strong air (use respirator and safety glasses);
b) Oil paint remover or other chemicals (use portable air pump,
respirator and safety glasses);
c) Polishing machine (after using portable air pump, respirator,
protective gloves and safety glasses, parts coated with oil paint
cannot be burned. They shall be disposed by a factory with
license);
2. Heated rubber and plastics

Polymeric materials may form compound that is harmful for health
and environment when heating. Therefore, it cannot be burned when
scraping.
If gas cutting or welding is conducted near these materials, the
following safety instructions must be abided by:
a) Prevent these materials from being heated.
b) Protective gloves, safety glasses and respirator will be used.
3. Heated fluororubber
Warning: design of some sealants can bear high

working temperature such as sealant on engine, master
control valve and pump as they may be made of
fluorocarbon compound. When it is heated to high
temperature, fluorocarbon compound rubber will be
decomposed into hydrogen fluoride and hydrofluoric
acid. They are strongly corrosive to skin and
respiratory tract.
The following measures shall be adopted when disposing machine
that has been burned or has been previously exposed in high heat:
a) Thick rubber glove and safety glasses will be used.
b) Gloves, cloth and other objects that have contacted heated
fluorocarbon rubber will be discarded, which will be cleaned
with whitewash (a solvent of calcium hydroxide namely
soluble hydrated lime) at first.
51
c) Hydrated lime shall be used to adequately and completely
eliminate pollution surrounding parts that were very hot and
may be made of fluorine-carbon.
d) As a preventive measure, all seal parts (O-shaped ring or other
oil seal) shall be disposed as fluorine-carbon rubber
e) After fire disaster, hydrofluoric acid may stay on the machine
for several years.
f) If edema, swollen or pricking that may be caused due to
contacting heated fluorine-carbon rubber occurs, you will
immediately contact doctors. Symptom will occur several
hours later and there is not any real-time alarm.
g) Acid cannot be flushed from skin, which shall be disposed by
using hydrofluoric acid gel or similar product. In addition, you
will contact doctors.
4. Refrigerant
Attention: maintenance conducted on air

conditioning unit must be undertaken by personnel
with experience and corresponding qualification
certificates in the qualified repair plant.
Warning: if refrigerant 134a contacts exposed skin,

it is very easy to generate cold injury. It will form gas
after heating, which will harm lung and nervous system.
Air conditioning unit of the machine has been filled with refrigerant
134a in the factory. R134a does not have adverse influence on
ozone layer, but it will increase greenhouse effect. Therefore, it
cannot be released to air on purpose.
Important: R134a cannot be mixed with other

types of refrigerants such as R12, which may cause unit
fault.
If contacting escaped refrigerant, the following measures shall be
adopted:
a) If any leakage, you need leave the dangerous area and contact
a qualified repair plant to understand measures that shall be
adopted.
b) Gas generated by heated refrigerant may harm lung and
nervous system even if the concentration is very low and no
odor cannot be smelt. High concentration will have anesthesia
effect. Personnel exposed in it shall be moved out of dangerous
area and enter into fresh air. If symptom continues, you need
ask for medical treatment.
c) Liquid refrigerant may cause cold injury. Warm water or warm
clothes will be used to warm injured area. If symptom
continues, you need ask for medical treatment.
d) If liquid refrigerant enters into eyes, you need ask for medical
opinions.
52
5. Silicon crystal (quartz) dust
Warning: don’t expose in dust containing silicon

crystal particle. As it will cause serious injury to lung
(silicosis).
Silicon crystal is basic composition of sand and granite Therefore,
many activities conducted on buildings and mining field such as
excavation, saw cutting and drilling will generate silicon crystal
dust. This dust may cause silicosis.
The employer and manager of the working site shall provide
information about existence of silicon crystal in the working place
and special working instructions and preventive measures as well as
necessary personal protective equipment for operators. What’s more,
they shall check local and national provisions on silicon dioxide and
silicosis.
6. Waste that is harmful for the environment

a) Oil discharged by the machine will be placed in the vessel. Oil
cannot be directly discharged to the ground or poured into
underground pipeline and rivers.
b) When disposing hazardous substances such as lubricating oil,
fuel oil, cooling solution, solvent, filter, storage battery and
other substances, relevant laws and regulations will be abided
by.
c) Components to be scraped and that have been painted or
components made of plastic or rubber cannot be burned, which
must be disposed by recycling treatment plant with approval.
Hood
Non-gold-plating metal hood cannot be repaired on your own. Dust
generated due to polishing non-metallic hood may explode: in
addition, dust absorption will be harmful for your health.
Regular replacement of wear-out part and

key safety components
Wear-out part and key safety components shall be regularly
replaced.
1. Details of quick-wear parts
No. Name Quantity Remark

1 Tyre 4
2 Bucket 1
3 Brake 6
53
2. Details of safety parts
No. Name Quantity Remark

1 Locking rod 1
Mounting
2 1 Optional
plate
Triangle shim
3 2
plate
Safe transportation
Loading and unloading machine
1. Loading and unloading of the machine exist potential hazard
all the time, and it shall be handled with care. When loading
and unloading machine, the engine will be operated at low
speed and the machine will be driven at low speed.
2. The machine will be loaded and unloaded on solid flat ground
and kept safe distance away from the roadside.
3. The tyre of the transport vehicle will be fixed when loading
and unloading the machine to guarantee transport vehicle will
not be moved and cushion block will be placed below the
spring board.
4. Cantboard with enough strength will be used. The cantboard
will have enough width and length to provide a safe inclined
slope for loading and unloading. The angle between the
cantboard and the ground cannot be more than 15°. Distance
among cantboards will be adapted to the wheelspan of the
machine.
5. The cantboard will be located solidly and heights on two sides
are the same.
6. The surface of cantboard is clean without oil stain, lubricant,
ice and scattered material. Dirt on the tyre of the machine will
be cleared.
7. Steering cannot be conducted on the cantboard. If necessary,
the machine shall be driven away from the cantboard and drive
1. Frame locking rod on it after the direction is adjusted.
8. After loading, safety locking rod will be used to tighten the
steering mechanism and peg tyre of the machine. The machine
will be tightened with rope via the lifting eye for fixation.
Lifting eye for fixation is shown in the page 3.
Road transportation
Attention: to prevent air from being squeezed into

air exhaust pipe in the process of transportation,
suitable protective articles (non-plastic) shall be used to
1. Support the wheel cover the air exhaust pipe, otherwise, it may damage
2. Tie to the fixation point the turbocharger.
1. When transporting the loader, the bucket direction will be
consistent with the driving direction of transport vehicle.
54
2. When the machine is transported by using trail, provisions of
the local and national laws on weight, height, width and length
will be abided by. In addition, relevant traffic laws and
regulations shall also be abided by.
3. Weight, height, width and length of the machine will be
considered when determining transportation route.
4. When crossing the bridge or structures in private area, the
strength will be checked at first to confirm whether it can
support weight of the machine or not. When driving on public
roads, it need comply with relevant provisions and abide by
these provisions.
5. When considering other ways to transport, the machine may be
dismantled. You need contact Shandong Lingong Construction
Machinery Co., Ltd. or distributor designated by it.
Lifting
When the loader need be moved to the transport equipment, it will
be lifted by using lifting points on the front and rear frames. More
information of lifting point is shown in the page 5.
Suitable lifting machine will be selected as per weight of the
machine. It is very dangerous if exceeding load limit of the lifting
machine. Special attention shall be required.
Instructions for lifting:
1. Before lifting, the loader is under transportation state, front and
rear frames must be centered. In addition, frame locking rod
must have solidly locked the front and rear frames to avoid
mutual rotation of front and rear frames when lifting. More
information about frame locking rod is shown in the page P14.
2. All control handles shall be at the neutral position.
3. The engine will be closed, and key will be used to lock all
equipment and then will be removed.
4. No one is in the cab.
5. It is prohibited to use a section of steel wire rope to connect
two hooks of front frame.
6. Four pieces of steel wire ropes with the same length (not less
than 7m) can be used for lifting.
7. The machine can be under horizontal state after being lifted.
8. Attention will be paid to avoiding hood, cab and hydraulic pipe
from being damaged.
9. When lifting, any personnel or vehicle cannot stand below the
lifted loader.
10. After lifting is completed, the frame locking rod must be
collected before rotating the loader.
55
Tie the machine
1. After loading, frame locking rod will be used to tighten and
connect steering mechanism.
2. Support the wheel (1)
3. Special fixation point (2) will be used to tie the machine to
prevent machine from roll over or reversion.
1. Support the wheel

2. Tie to the fixation point
56
Avoid environmental damage

Attention shall be paid to environmental protection during the
period of maintenance and repair. If oil liquid that is harmful for the
environment is discharged to the environment, it will pollute the
environment. Degradation of oil in water and sediment is very slow.
One liter of oil is enough to pollute millions of liters of drinking
water.
Attention
As for the following points, all wastes must be sent to
officially recognized waste management company for
disposal.
1. When discharging, oil liquid must be collected in suitable
vessel and measures will be adopted for preventing overspill.
2. Before disposing used filter, all working solution must be
discharged. If the machine works in environment containing
asbestos or other dust that is harmful for health, used filter of
the machine will be placed in the seal bag of new filter.
3. As the storage battery contains substance that is harmful for
personal health and environment, used storage battery must be
disposed as waste that is harmful for the environment.
4. Used consumables including duster cloth, gloves and bottle
may also be polluted by oil liquid that is harmful for the
environment. Therefore, they must be disposed as waste that is
harmful for the environment.
57
Product introduction
Appearance and name of all parts
1. Bucket, 2. Boom, 3. Rocker arm, 4. Cab, 5. Hydraulic oil

tank, 6. Engine hood, 7. Balance weight, 8. Rear frame, 9.
Rear wheel, 10. Front wheel
Appearance and name of all parts
58
Outline dimensional drawing
Outline dimensional drawing of the complete machine
59
Parameter
Standard boom Heightened boom Superhigh boom
Item (unit mm)
Vehicle length L1 7100 7324 —
Vehicle width (outside of the wheel)
2310 2310 —
W1
Vehicle height H1 3240 3240 —
Maximum unloading height H2 (-45°
2950 3278 —
unloading angle)
Corresponding unloading distance L3
1050 1020 —
(-45°unloading angle)
Wheel base L2 2850 2850 —
Bucket width W2 2520 2520 —
Minimum ground clearance H3 375 375 —
Horizontal clearance radius R1
6180 6295 —
(outside of bucket)
Minimum turning radius R2 (outside
5375 5375 —
of rear wheel)
60
Constituent and meaning of product

model
Platform number
Number of main parameter
Number of drive mode
Number of product variety
Scutcheon
The left figure has shown positions of all scutcheons on the
machine, the following comes with description. When purchasing
spare parts and conducting telephone consulting or contacting,
model of the machine and product identification number must be
provided.
1. Bucket scutcheon
This scutcheon is installed in the top of the bucket to show serial
number of bucket, part number and rated capacity.
2. Main sign
Product identification number (PIN) of the machine is printed on
the left side of the rear end of the front frame.
3. Product scutcheon
This scutcheon of the machine is on the left side of the rear end of
the front frame showing vehicle type, product identification number,
manufacturing date and manufacturer. The scutcheon type is shown
in the left figure.
61
4. Cab
This scutcheon has shown material number, supplier number and
delivery number of the cab.
5. Engine scutcheon
The scutcheon has shown model name of the engine and part
number.
6. Front axle
Component number, type and production serial number of front
drive axle
7. Transmission
Name and address of the manufacturer and part number of the
transmission
8. Rear axle
Component number, type and production serial number of rear drive
axle
62
Function
Warning
The following operations are prohibited for the loader:

1. Use under overload
2. Use under unbalance loading
3. Excavate hard material
4. Rope is directly hanged to bucket teeth for lifting heavy
object.
5. Excavation is conducted above the machine by lifting the
bucket.
The machine is tyred loader with single bucket, front discharging

and hinge joint. It has been widely applied in operation on mine
field, infrastructure, road construction, enterprise, goods yard and
port. It is a kind of construction machinery with multiple functions
and high efficiency. The machine is mainly engaged in the
following operations:
● Loading operation
● Shoveling operation
● Transportation operation
● Unloading operation
Details are shown in the P105 operation.
Requirement for working environment

The loader is applicable to the following environment:
1. Altitude: ≤2000m；
2. Ambient temperature: -15℃-+40℃；
3. Fording depth: ≤500mm。

The loader is common construction machinery, which is used in
various applications mentioned in the manual under normal
conditions. If it is used for other purposes or in environment with
potential hazard, such as flammable and explosive air or area
containing asbestos dust. At this moment, special safety provisions
must be abided by. What’s more, this machine must be equipped
with corresponding device with corresponding functions.
Attention: please contact our company in advance if it

need be used beyond this environmental condition,
otherwise, incurred consequence will not be undertaken
by the company.
63
Characteristics
1. It is equipped with electric control engine with low speed and
big torque, strong impetus and high reliability; have fault test
interface, which can conveniently achieve test and
maintenance of the engine.
2. Transmission produced by Lingong, reinforced drive axle;
power-driven and gas control parking brake is adopted, which
is safe and reliable.
3. Centering lengthened wheel base is adopted, stability of the
machine is enhanced, tipping load is bigger; superbig lifting oil
cylinder, breakout force of boom is big; abrasive resistance of
bucket wall and bucket bottom has been optimized and
enhanced; tyre of front axle is equipped with 18-grade tyre,
which is more suitable for heavy load construction condition of
mine.
4. New generation of front and rear frames have been optimized,
load distribution is reasonable, which has reduced vibration.
Fatigue lifetime has been doubled.
5. Digital marching type instrument panel is adopted, which is
advanced and reliable. Electric equipment of the complete
machine adopts centralized control, which is convenient for
test and maintenance. Arrangement of electric equipment is
man-machine. Reliability of electrical system of the machine is
high.
6. Adopt totally new streamline appearance design, pattern of the
machine is beautiful; new generation cab is optimized and
designed as per ergonomics, space has been increased by 15%,
safe and comfortable.
64
Technical performances and parameters

Equipped with Equipped with Equipped with
standard boom heightened boom superhigh boom
Bucket capacity (m3) 1.8 1.6 —
Rated load(kg) 3000 3000 —
Lifting time of bucket(full load) (s) ≤5.2 ≤5.2 —
Fall time of bucket (no-load)
≤3.0 ≤3.0 —
(s)
Discharging time of bucket (no-load)
≤0.8 ≤0.8 —
(s)
Gear I 0-8 0-8 —
Gear II 0-14 0-14 —
Forward
Speed Gear III 0-27 0-27 —
(km/h) Gear IV 0-41 0-41 —
Gear I 0-10 0-10 —
Backward
Gear II 0-32 0-32 —
Max. breakout force (kN) ≥96 ≥92 —
Max. tractive force (provided by the
≥96 ≥96 —
engine)(kN)
Tipping load (kN) ≥66 ≥60 —
Max. climbing gradient (︒) — — —
Max. turning angle (︒) 36 36 —
Inflation pressure of Front wheel 0.32±0.01 0.32±0.01 —

tyre (MPa) Rear wheel 0.28±0.01 0.28±0.01 —
Specification of tyre 17.5-25 17.5-25 —
Working mass of the complete
10150 10200 —
machine (kg)
Rated power of the engine (kW) 92 92 —
Note: parameters involved in the manual are applicable to basic configuration. About
parameters of modified product, please contact the company for the latest information.
Product standard
Product execution standard: Q/LGJ 001rubber-tyred loader
65
Operation and utilization

Get acquaintance with the machine
Control mechanism and instrument
No. Name
1 Instrument panel
2 Steering wheel
3 Accelerator pedal
4 Joy stick of boom
5 Joy stick of bucket
6 Seat
7 High and low-speed joy stick
8 Joy stick of parking brake
9 Brake pedal
10 Joy stick of gear
11 Horn button
Introduction of instrument and control

mechanism
The following is description about instrument and control
mechanism that will be used when operating the machine. You must
completely understand their operation methods and functions.
66
Instrument and light of the vehicle
No. Name No. Name

1 Center alarm indicator lamp 12 Low fuel oil level alarm indicator lamp
2 Left steering alarm indicator lamp 13 Fuel oil moisture alarm indicator lamp
3 Right steering alarm indicator lamp 14 Fuel oil rough filtration alarm indicator lamp
4 Engine speed indicator 15 Differential lock indicator light
Low engine oil pressure alarm indicator
5 Liquid crystal display 16 lamp
6 Oil temperature gauge of torque converter 17 Coolant temperature alarm indicator lamp
7 Water temperature gauge of engine 18 engine fault alarm indicator lamp (yellow)
Low transmission oil pressure alarm indicator
8 Low brake pressure alarm indicator lamp 19 lamp (yellow)
9 Charging alarm indicator lamp 20 Preheating indicator light
10 High beam indicator lamp 21 Power shutoff indicator lamp
11 Parking brake indicator light 22 Mute indicator light
67
1 Ceter alarm indicator lamp (red)

Before starting, engine oil pressure and charging indicator lamps
will be lit, this lamp will not alarm. When other faults occur, this
lamp will flicker.
2 Left steering alarm indicator lamp (green)

The symbol will flicker when turning on the alarm lamp or left
steering switch.
3 Right steering alarm indicator lamp (green)

The symbol will flicker when turning on the alarm lamp or right
steering switch.
4 Engine speed indicator

This indicator displays present speed of the engine.
5 Liquid crystal display
Liquid crystal display will display Shandong Lingong “SDLG” logo
in the process of electrification and self-check. Working state is
displayed as below:
a) Normal mode:
 Hourmeter: display format is 00000.0h, maximum display 99999.9h,
the icon of funnel shape timing flickers at 2.5S frequency.
b) Fault mode: liquid crystal display is displayed as per three rows.

 Row 1 displays FMI:12 (effective digital with one bit or two
bits); 1/1 (respectively display present fault /total quantity of
faults);
 Row 2 displays SPN:123456 (effective digital with two to six
bits);
 Row 3 displays: alternately displays WARNING and
hourmeter as per 2S replacement frequency (WARNING is
reverse display), hourmeter sand clock does not flicker.
68
c) Human-computer interface: liquid crystal display is displayed in

four rows
 Row 1 displays: information title;
 Rows 2 -4 display: information contents.
6 Oil temperature gauge of torque converter

When the pointer of oil temperature gauge is within the green range
(40℃-120℃), oil temperature is normal. When the pointer reaches
red area, the machine shall be stopped for check.
7 Water temperature gauge of engine
This gauge indicates temperature of cooling water of the engine.
When the pointer of the water temperature gauge is within the green
range(40℃-103℃) , water temperature is normal.
Attention: if the water temperature of the engine

enters into red area, the machine shall be stopped for
check.
8 Low brake pressure alarm indicator lamp (red)
When the brake pressure is lower than the alarm point (0.4Mpa) or
signal is grounded, it will alarm, this lamp will flicker and the
buzzer will send sound.
9 Charging alarm indicator lamp (red)
The indicator lamp will be lit after opening the starting switch; after
the engine is started, the indicator lamp will go out; otherwise, it
means that the storage battery system breaks down, which shall be
checked and repaired.
10 High beam indicator lamp (blue)
When the front combination lamp turns on high beam lamp, the
symbol will be normally on.
69
11 Parking brake indicator light (red)
After the instrument is electrified, when the speed of the engine is
not more than 1,000n/min and manual braking is not cancelled, this
light will be lit;
After the instrument is electrified, when the speed of the engine is
more than 1,000n/min and manual braking is not cancelled, this
light will be lit and buzzer will alarm, center alarm symbol will
flicker;
The parking brake button will be loosened to cancel brake, this
lamp will go out.
12 Low fuel oil level alarm indicator lamp (red)
When fuel oil level is lower than 1/8, this lamp will flicker.
13 Fuel oil moisture alarm indicator lamp (yellow)

When the key is adjusted to ON, moisture in the oil-water separator
is too much, and switch is closed, the indicator lamp will be lit.
When the lamp is lit, attention will be paid to water discharge of
oil-water separator.
14 Fuel oil rough filtration alarm indicator lamp (yellow)
If the lamp is lit, it means rough filter of fuel oil is blocked, which
shall be cleared or replaced.
15 Differential lock indicator light (yellow)

When the starting switch is adjusted to “ ” position and the switch
is closed, this light will be lit for standby use.
16 Low engine oil pressure alarm indicator lamp (red)
If the starting switch is connected, this indicator lamp will be
immediately lit; after the engine is started, this lamp will
immediately go out, otherwise, it means that lubricating oil level is
too low or lubricating system breaks down, the engine shall be
immediately closed for check.
17 High coolant temperature alarm indicator lamp (red)
When the temperature of coolant of the engine is not less than
103℃, this lamp will be lit, center alarm lamp will be lit and buzzer
will send sound.
If such situation occurs, the engine will be immediately closed for
investigating reasons.
70
18 Engine fault alarm indicator lamp (yellow)

When the engine breaks down and signal is grounded, the symbol
will be normal on, buzzer will alarm.
19 Low transmission oil pressure alarm indicator lamp (red)
After starting, when pressure is low, and switch is closed, signal
will be grounded and symbol will flicker, buzzer will alarm; when
the switch is disconnected, the symbol will not be lit.
20 Preheating indicator light (yellow)

When cold starter is installed, starting switch is adjusted to the
preheat position, this lamp will be lit, the light at the non-preheat
position will go out.
21 Power shutoff indicator light (red)

When cutting off driving power of the transmission, this light will
be lit.
22 Mute indicator light (yellow)

When parts of faults occur, there will be sound alarm; when mute
switch is connected, the sound alarm will stop, indicator light will
be lit.
71
Switch
1. Starting switch
This switch is used to open or close electrical system and starting
engine of the vehicle.
a) position
Key can be inserted into or removed from this position. If the key is
placed at this position, the circuit will be closed.
b) position
When opening electrical system of the vehicle and the engine is
under operation, the key will be at the position of
c) position
It is the position of the starting engine. During the starting period,
key will be kept at this position. After the engine has been started,
the key will be immediately loosened and it will automatically
return to the position /.
2. Control panel of CD player /radio-cassette payer
This control panel is located at right side of the ceiling of the cab.
Its operation method is shown in Utilization and Operation Manual
of CD Player / Radio-cassette Payer.
3. Steering switch
This switch is located on the right side of the instrument panel.
When the switch is pushed forward, left steering light is lit; when
the switch is pushed backward, the right steering light is lit.
Attention: when operating this switch, steering

indicator light on the instrument panel will be lit at the
same time. After steering operation is completed, this
switch will be put back manually.
72
4. Rocker switch
Rocker switch in the front ceiling of the cab is shown in the below
figure.
No. Name No. Name

1 Switch of front headlamp 5 Switch of caution light
2 Switch of Rear illuminator 6 Switch of fan heater
3 Switch of front illuminator 7 Mute switch
4 Switch of backlight 8 Oil-saving switch
1) Switch of front headlamp

When the lower end of the switch is pressed in, lower beams of
front headlamp on the front frame will be lit.
When the upper end of the switch is pressed in, higher beams of
front headlamp on the front frame will be lit.
When the lower and the upper end are not pressed in, the front
headlamp will not be lit.
2) Switch of Rear illuminator
When the lower end of the switch is pressed in, rear illuminator on
the upper end of the cab will be lit; when the upper end of the
switch is pressed in, the illuminator will go out.
3) Switch of front illuminator
When the lower end of the switch is pressed in, front illuminator on
the upper end of the cab will be lit; when the upper end of the
switch is pressed in, the illuminator will go out.
4) Switch of backlight
When the lower end of the switch is pressed in, the backlight and
front and rear clearance lamps will be lit at the same time; when the
upper end of the switch is pressed in, they will go out.
73
5) Switch of caution light

This switch is on the left side of the instrument panel. When the
lower end of the switch is pressed in, all steering lights will glisten
at the same time, which are used under emergency situations for
emitting warning light to cause attention of other vehicles and
pedestrians. When the upper end of the switch is pressed in, all
steering lights will stop glistening at the same time.
6) Switch of fan heater
When the lower end of the switch is pressed in, the fan heater will
work. When the upper end of the switch is pressed in, the fan heater
will stop working.
7) Mute switch
When the instrument panel sends buzzing sound for alarming, this
switch can be pressed for closing sound alarm of the instrument
panel.
8) Oil-saving switch
Gear 0, gear 1 and gear 2 of this switch are respectively
corresponding to no-load, half load and full load construction
conditions of the engine, which will switch over to save oil at these
positions of scroll wheel.
9) Switch of warning top light (option)
When the lower end of the switch is pressed in, the warning top
light in the top of the cab will glisten, which is used to cause
attentions of other vehicles and pedestrians under emergency
situation or situation that visibility is bad; when the upper end is
pressed in, the light will go out.
74
5. Switch of window wiper

The switch of window wiper is located in the front end of the
ceiling of the cab. When the switch is drawn out, the window wiper
will work; when the switch is pressed in, it will stop working;
6. Control lever of parking brake
This control lever is on the left side of the cab, which is used to for
controlling parking brake. When the lever is lifted up, parking brake
will be implemented; when this lever is pressed, the parking brake
will be cancelled.
Attention: after the engine is started, this control

lever must be pressed to cancel parking brake to
prevent seriously damaging the parking brake.
7. Switch of top light
This switch is in the center of the cab. When it is pushed at the
“ON” position, the top light will be lit; when pushing to “OFF”
position, it will go out. When driving, the top light must be turned
off.
8. Switch of electric fan
This fan is located in the upper part of the cab. When the lower end
of the switch is pressed in, the speed is relatively small; when the
upper end of the switch is pressed in, the speed is relatively big;
when the switch is in the middle, the fan will stop revolving.
9. Horn button
The horn will ring after pressing the button in the center of steering
wheel; the horn will stop ringing after releasing the button.
10. Cover of Sprinkler
This filler is on the front interior panel on the left side of the cab.
11. Standby plug and standby socket
This equipment is on the right side of the instrument panel. If
illumination is not enough, standby lamps can be used via it.
Attention: standby lamps must have protective

device such as metal wire cover, and so on.
12. Master power switch
This switch is in the battery compartment. When the switch is
adjusted to “O” position, the power of the vehicle will be closed;
when the switch is adjusted to “ ” position, the power of the
vehicle will be connected. The master power switch will be closed
when the vehicle will be parked for a long time.
Steering wheel
Steering wheel is in the cab. The steering wheel is connected to the
steering gear. When the machine is normally working, the steering
wheel will be revolved by clockwise, the machine will turn right;
75
when the steering wheel is revolved by anti-clockwise, the machine
will turn left.
Its characteristics are as below:
a) Revolving angle of the steering wheel is not equal to the
steering angle of the machine. The steering angle of the
machine will be enlarged until reaching to required steering
position if continuously revolving the steering wheel.
b) The faster when the revolving speed of the steering wheel, the
faster the revolving speed of the machine.
c) The steering wheel will not automatically return to the original
position after steering and steering angle of the machine will
be kept the same. Therefore, after the machine has completed
steering, the steering wheel shall be revolved reversely so that
the machine will drive along the horizontal and straight
direction.
Control lever and pedal

1. Transmission control lever
Attention: when the engine is under operation, the

control lever cannot be at the forward gear at the gear
of the machine or leave the machine when reversing.
This control lever will control driving direction and speed of the
machine.
Gear control
lever
This machine adopts the transmission with four forward gears and
two reverse gears. It is composed of low and high speed control
levers and gear control lever. Low and high speed control lever is
divided into high speed gear (position H), neutral gear (position N)
and low speed gear (position L); gear control lever has gear I
(position 1), gear II (position 2), neutral gear (position N) and
reverse gear (position R). Combined control of them obtains four
forward gears and two reverse gears. Working situations of all
positions are as below:
Low and high speed

control lever
76
Low and high speed Gear control lever

control lever Gear I Gear II Neutral gear Reverse gear
Low speed gear Forward gear I Forward gear II Neutral gear Reverse gear I
Neutral gear Neutral gear Neutral gear Neutral gear Neutral gear
High speed gear Forward gear III Forward gear IV Nneutral gear Reverse gear II
2. Control lever of working device

Refer to “P74 control mechanism and instrument”.
 Control lever of bucket
This lever is used to operate the bucket with three gears.
Rear reverse: collect the bucket.
Neutral position: the bucket is kept at certain position.
Forerake: unloading.
 Control lever of boom
This lever is used to control the boom with four gears.
Lift: the boom is lifted.
Neutral position: the boom is kept at certain position.
Descend: the boom is descended.
Float: boom moves freely under external force.
3. Brake pedal
Brake pedal is used to brake the vehicle, which is shown in “P74
control mechanism and instrument”.
4. Accelerator pedal
This pedal is used to control accelerator of the engine, which is
shown in “P74 control mechanism and instrument”. The speed of
the engine can be regulated between idling and full speed.
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Locking rod of cab door

Outdoor locking rod: when the left and right doors are opened to
180°, the alignment pin will contact lock catch outside of the cab
and be locked, the door will be locked outdoor, and control lever of
the alignment pin is in the middle of the door. If the rod is drawn
downwards, the locking will be cancelled.
Indoor locking rod: it will be automatically locked after closing the
door; key will be inserted outside of the cab and taken out after
revolving by 180°along the clockwise direction. The door can be
opened by pulling the door and pressing the door lock by hand. If
the rod is drawn upwards in the cab, the door will be opened.
Attention: locking of cab door has two states

including semi-locking and full locking. The vehicle can
be locked under two states. However, it can be sealed
only when full locking state. Therefore, if leaving the
cab for a long time, the cab door must be completely
locked.
Emergency exit
The cab has two emergency exits: door and rear window. No matter
the rear window is fixed or slide-type, the hammer hanged on the
rear side in the cab shall be used to break glass to escape from the
cab.
Attention: it can only be used under emergency

situation.
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Fuse
Attention
 Before replacing fuse, the starting switch must be

closed. The fuse is used to protect electric
equipment and cable to prevent burning. If the
fuse is corroded or loosened, it shall be replaced in
time.
 When replacing, specification of the fuse will be
the same.
Fuse box is located in the hood in the bottom left of the instrument
desk of the cab. The box can be opened for checking fuse after
rotating the rotary switch.
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Seat adjustment
1. Suspension setting stroke
The machine is equipped with mechanical suspension seat. Full
suspension mechanism on the seat chassis is protected by rubber
sleeve to prevent erosion of external sewage and pollutant.
Suspension setting stroke is 70mm.
Warning
 When adjusting driving seat, the vehicle will be

parked in safe place and the engine will be closed.
 Before starting operation or replacing driver, the
承
driving seat will be adjusted.
重

调 Your back must lean on the back of the seat to
completely stamp brake pedal.
2
2. Bearing adjustment
Adjusting knob 2 is in the downside center in the front of the seat,
operator will rotate the knob by anti-clockwise to reduce rigidity of
vibration reduction; if rotating the knob by clockwise, the rigidity of
vibration reduction will be increased. Operator can achieve
infinitely variable control between 50 and 120kg by manually
rotating the adjusting knob of vibration reduction rigidity knob until
operator feels comfortable according to its weight.
3. Front and back adjustment
Front and back adjustment handle 3 is on the left side of the seat. It
can be adjusted by lifting up the front and back adjustment handle
along the front and back directions of the seat until it reaches ideal
1 Back adjustment hanle position. It will be automatically locked after releasing the handle.
2 Bearing adjusrment knob 4. Backrest angle adjustment
3 Front and rear adjustment
handle The backrest adjustment handle 1 is lifted up, backrest will be
moved until the backrest angle is suitable, and then the handle will
be loosened for locking the backrest angle.
5. Height adjustment
Seat height has three position heights that are divided into three
card positions. Operator can adjust as per demand. When adjusting,
both hands will hold the substrate below the cushion and stably pull
up. The seat will contact the card position in the lifting process and
cracking sound will be heard. At this moment, the seat will be fixed
at this position if loosening the hand. If the seat position is adjusted
to the highest position, the seat will be descended to the lowest
position after pulling up and pressing. Adjustment scope is 60mm.
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Use of safety belt (when installed)
If the seat is equipped with safety belt, driver shall tie safety belt
when operating the machine. Before using the safety belt, attrition
rate and fastness degree of the safety belt shall be checked. If
necessary, the safety belt will be replaced in time.
The length of the safety belt shall be adjusted before use to
guarantee the safety belt can have safety guarantee function and
certain comfort. Position of spring bolt of the safety belt at the
safety belt can be moved to adjust length of the safety belt. The
locker of the safety belt is on the left side of the seat. The locker
will lock the spring bolt if the spring bolt of the safety belt is
inserted into opening of the locker. There is a red button near the
opening of locker. The spring bolt will jump out of the locker after
pressing the red button. Before using the safety belt, locker of the
safety belt will be checked to confirm whether it is normally locked
and loosened or not.
Rearview mirror
Rearview mirror is located on left side and right side of the cab.
Before operating the machine, the rearview mirror must be adjusted.
Elevation angle of the rearview mirror will be adjusted after
revolving rearview mirror to guarantee drive has good back view.
Fire extinguisher
Installation hole for installing holder of the fire extinguisher has
been reserved in the left rear side of the seat in the cab. Fire
extinguisher will be installed in accordance with national laws and
local requirements. (All distributors of the company have prepared
holder of fire extinguisher and fire extinguisher for selection).
1. Key points for using fire extinguisher:
a) Stand on weather side and keep suitable distance (two to three
meters).
b) Remove the safety pin.
c) Hold the sprayer nozzle by one hand; press the handle by the
other hand.
d) Align at the root of fire source.
2. Daily check and instructions of fire extinguisher:
a) Pressure of the fire extinguisher will be checked for once every
half a year. If the pointer of the pressure gauge is in the red
area, the fire extinguishing agent shall be immediately
supplemented or new fire extinguisher shall be replaced.
b) Hydraulic test shall be conducted every five years or before
supplementing fire extinguishing agent, only after it passes the
test, it can be used.
c) The fire extinguisher is mainly used for preliminary fire
disaster.
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Key
The loader is equipped with two sets of keys:
1. Key of starting switch of the engine (three keys)
2. Key of the cab door of hood doors (left and right) (two keys)
Bucket
Attention
When it is changed to another accessory device, hole of
lock pin of new accessory device shall be cleaned and
lubricated.
Warning
Crushing danger.
Falling accessory device may cause serious personal
casualty. The holder of accessory device must be locked
correctly before operation.
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Breaking-in of new vehicle
New vehicle must conduct breaking-in. Load will be gradually
increased from idling to conduct adequate running-in for all friction
parts to prolong lifetime of the machine. New vehicle will go
through breaking-in for ten hours. The following provisions will be
abided by during the breaking-in period:
1. After the machine is started, it will operate at low speed for
five minutes so that the engine will conduct adequate
preheating operation.
2. The engine cannot suddenly speed up at the preheating stage.
3. Sudden starting, sudden speed-up, sudden steering and sudden
braking will be avoided except for emergency situation.
4. When the machine is driving when idling, all gears will be
conducted from low speed to high speed. Stable left and right
steering and braking shall be conducted in the driving process.
5. During the period of breaking-in, forward gear, reverse gear
and other gears shall be arranged for uniform breaking-in.
6. The loader shall be loaded with loose materials during the
period of breaking in. operation cannot be too rough and
urgent. Loading weight cannot exceed 70% of rated weight.
Driving speed cannot exceed 70% of maximum speed.
7. Attention will be paid to lubrication situation of the machine.
Lubricating oil will be replaced or added as per stipulated time.
8. Attentions must be paid to temperature of transmission, torque
converter, front and rear axles, wheel hub and drum brake. If
there is overheating phenomenon, reasons shall be figured out
and removed.
9. Fastening situation of bolts and nuts of all parts will be
checked.
The following work shall be conducted after new vehicle has
experienced ten hours of breaking-in and the period of breaking in
is due:
10. Fastening situation of bolts and nuts of all parts will be
comprehensively checked. In particular, bolt of air cylinder
cover of diesel engine, bolt of air exhaust pipe, fixed bolts of
front and rear axles, rim nut and connecting bolt of
transmission shaft shall be checked for once.
11. Rough and refined engine oil filters and fuel filter will be
cleaned.
12. Tightness degree of fan belt and belt of engine will be checked.
13. Electro-hydraulic proportion and reserve of storage battery will
be checked. Connector of the storage battery will be tightened.
14. Oil level of the transmission will be checked in accordance
with “P138 oil level check of transmission oil of transmission”.
15. Leakproofness of hydraulic system and braking system will be
checked.
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16. Connection, fixation and flexibility of all control levers will be
checked.
17. Temperature and connection situation of all parts of the electric
system, power supply state of the generator and working
situations of instrument, lamp and steering signal will be
checked.
After the period of breaking in is due, the following work shall be
conducted too:
18. Filter screen of oil sump of the transmission and filter element
of oil filter of the torque converter will be cleaned.
19. Element of scavenge filter of hydraulic oil tank will be
cleaned.
20. Engine oil will be replaced, which is shown in “P124
replacement of engine oil”. In addition, the engine will be
maintained in accordance with Operation and Maintenance
Manual of the Diesel Engine enclosed with the machine.
Use of the loader

Instructions for use
1. Diesel used by the loader must be pure and clean. Diesel mark
number shall comply with requirements.
2. Hydraulic transmission oil used by the transmission and torque
converter and hydraulic oil used by the hydraulic system must
be clean.
3. The loader must be regularly maintained and lubricated in
accordance with provisions.
4. After the engine is started, after water temperature is 55℃ and
braking pressure is 0.4MPa through idling, it will drive again.
5. In general, when the air temperature is less than －5℃, the
engine will be preheated before starting.
6. The vehicle need not be parked and brake pedal need not be
stamped when changing forward gear in the driving process.
The accelerator will be loosened from low speed to high speed
and the transmission handle will be operated. Then, accelerator
will be stamped; when changing from high speed to low speed,
the accelerator will be loosened and gear will be changed after
the speed is reduced slowly.
7. When the boom and rotating bucket reach required position,
control handle of the working device shall be returned to the
middle position.
8. Driving towards front and the rear directions will be changed
when the vehicle is parked.
9. The machine can be operated under full load only when the
water temperature of the engine is higher than 60℃ and oil
temperature of the engine is higher than 50℃. When operating,
water temperature and oil temperature of the engine will not be
more than 95℃, oil temperature of the torque converter will
not be more than 120℃. If the temperature is more than the
allowable value, the vehicle shall be parked for cooling.
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10. The bucket cannot be lifted to the highest position for
transporting materials. The lower hinge joint of the boom shall
be about 400mm to 500mm above the ground when
transporting materials to guarantee stable driving.
11. As for the diesel engine used by the loader, the power will be
decreased with the increase of altitude, environmental
temperature and relative temperature. Therefore, user must pay
attention to local environment and obtain actual power of the
diesel engine under local situation when using the loader.
Starting
Comprehensive check before starting
1. Bottom and periphery of the vehicle will be checked to observe
whether bolt is loosened or not and whether there is dirt, oil
leakage, leakage of coolant and component damage or not.
State of accessories and hydraulic parts will be checked.
2. Check before starting:
a) Oil quantity of fuel tank will be checked, which is shown in
“P157 table of oil selection”.
b) Oil quantity of hydraulic oil tank will be checked, which is
shown in “P157 table of oil selection”.
c) Oil quantity of engine sump will be checked, which is shown
in “the article 3.6.1 Supply of engine oil”.
d) Water level of the water tank will be checked after opening the
water tank cover.
e) Tightness of all oil pipes, water pipes, gas pipes and all parts
will be checked.
f) Tightness of pipelines and surrounding areas of hydraulic
system will be checked.
g) Wiring of the storage battery will be checked;
h) Tyre pressure will be checked. Inflation pressure of tyre is
shown in “P73 technical performances and parameters”.
i) All control handles will be checked to confirm whether they
are flexible and placed in neutral position or not.
j) Seat position will be adjusted to so that you can comfortably
control. Seat adjustment is shown in “P92 seat adjustment”.
k) Safety belt of the seat will be checked (if have) and various
safety devices will be checked;
l) All control levers and caution lights can be used normally.
m) The engine can be started after confirming that battery
disconnecting switch and frame locking rod have been opened
through confirmation; the wheel has not been blocked, covers
of all inspection ports and engine hood have been closed and
fastened, fuel is enough and all parts are normal.
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Engine starting
1. Instructions for starting the engine:
a) The control handle of the working device of the loader must be
at the neutral position, transmission control handle must be at
the neutral gear and switch is at the original position before
starting.
b) The accelerator cannot be adjusted to the largest position at the
starting moment to prevent damaging parts of the diesel
engine.
c) The engine will be started in accordance with correct steps for
starting the engine.
2. Steps for starting the engine:
a) Transmission control handle on the left side below the steering
wheel is at the neutral gear.
b) Starting key is rotated to the position of “ ” as per clockwise
and master power switch is connected.
c) Accelerator is stamped slightly, and the engine can be started
after rotating to the position of as per clockwise
direction. The key of starting switch will be loosened after
starting, the key will automatically return to the position of
“ ”. Starting time per time cannot be more than 5 to 10
seconds (continuous working time of starting motor shall not
be more than 15 minutes).
d) If it cannot be started, and it need be started again, the interval
shall be more than 1 minute. If the engine cannot be started for
three times in succession, the engine can be started after
figuring out reasons and removing faults.
After starting the engine

1. Honk and release parking brake.
2. The engine will be operated at low speed. If the pressure gauge
of engine oil cannot point to normal range within ten seconds,
the engine can be started after figuring out reasons, otherwise,
it will cause engine fault.
3. When the engine oil pressure fails to reach stipulated value, if
the speed of the engine is too fast, the turbocharger will be
damaged.
4. To increase temperature of hydraulic elements, the control
handle of the working device will be used repeatedly so that
hydraulic oil through preheating will flow circularly in all
hydraulic oil cylinders and hydraulic pipelines.
5. After the diesel engine has been started, it will go through
idling for several minutes to guarantee adequate lubrication
(such as turbocharger, and so on); then, the engine will speed
up gradually to 1,000r/min-1,200r/min for partial load
operation. In the operation process, attention must be paid to
change of instrument readings.
6. The engine cannot be operated at high speed in the neutral gear
or at low speed for over 20 minutes in succession.
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7. If necessary, the engine will be operated at the neutral gear. In
addition, load will be constantly added or the engine shall be
operated at medium speed.
8. Accessory device will be checked to confirm whether it has
been locked solidly or not by using the method that is used to
press the accessory device to the ground.
Driving
Starting
1. To prevent accident, unrelated personnel cannot be on the
vehicle or surrounding the vehicle before driving and the
vehicle must be under control all the time.
2. The boom is lifted, bucket is reversed and driving post will be
kept.
3. Transmission control handle is placed at the forward gear I or

reverse gear I.
4. The brake pedal will be stamped, parking brake switch is
released to cancel parking brake.
5. The brake pedal is loosened, accelerator pedal is stamped
slowly, the loader drives forwards or backwards.
6. Driving safety can be guaranteed only when the vehicle
pressure is higher than emergency brake pressure (0.4MPa) .
7. The bucket cannot be lifted to the highest position for
transporting materials. The lower hinge joint of the boom shall
be about 400mm to 500mm (16 in-20 in) above the ground
when transporting materials to guarantee stable driving.
Conversion among transmission, forward and

reverse
Attention
 It is strictly prohibited to drive at high speed when

driving on slope or pavement with poor road
condition.
 Suitable gear will be selected before leaving the
slope and it is prohibited to change gear in the
process of leaving the slope.
 It is strictly prohibited to exceed the stipulated
speed when leaving the slope. Brake pedal can be
used (left brake pedal cannot be used if double
brake pedals are installed) to reduce the speed.
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1. When changing the gear, the accelerator will be stamped
properly to prevent the drive system from obtaining too large
impact.
2. To provide comfort for driver and prolong lifetime of driving
element to the largest extent, change of driving direction will
be conducted after the vehicle is parked (from forward to
reverse and from reverse to forward).
3. If gear is changed when driving, the vehicle needn’t be parked
and brake pedal needn’t be stamped. The accelerator will be
loosened and gear control lever will be controlled for changing
from low speed to high speed, and then the accelerator will be
stamped. When changing from high speed to low speed, the
accelerator will be loosened and gear will be changed after the
speed is reduced slowly.
Steering
Warning
 When the vehicle is under high speed state,

sudden steering or steering on abrupt slope is
prohibited.
 When driving along the straight line, if the engine
is closed, the vehicle cannot steer.
1. The vehicle can make a turn when the steering wheel is rotated
towards change direction when driving.
2. The vehicle is centered on the swivel pin. Front and rear
frames will bend and steer.
88
Braking
Warning
Vehicle when driving cannot use parking brake switch

to reduce speed of vehicle or park the vehicle except for
emergency (such as: service brake loses effect). If it has
been used, friction plate will be checked and replaced
after cancelling brake.
1. Unless it is necessary, the feet cannot be placed on the brake

pedal.
2. Unless it is necessary, the pedal cannot be stamped repeatedly.
3. If the transmission need be at the neutral gear when braking,
the rocker switch of power shutoff will be pressed to shut off
transmission output power. When loosening the rocker switch
of power shutoff, the machine will automatically recover to the
gear used before braking.
4. When leaving the slope, it is prohibited to close the engine.
The gear control lever cannot be placed at the neutral gear.
Parking
Parking steps
1. Speed of the engine is reduced.
2. After the vehicle is parked stably by loosening the accelerator
pedal and stamping brake pedal, all gear control levers will be
adjusted to the neutral gear.
3. Bucket or other working device will be descended to the
ground and placed horizontally.
4. The vehicle is parked safely. Parking brake switch is pressed
so that the machine is under braking state.
5. The machine is parked on the flat ground. There shall not be
rockfall, landslide or flood danger. If the machine must be
parked on inclined slope temporarily, the wedge block shall be
used to block the wheel to prevent machine from moving.
89
Steps for stopping the engine
Attention
Before the engine is cooled, it is prohibited to draw up

the shutdown control flexible axle to shut down the
engine.
1. To maintain lubrication and cooling of turbocharger, the engine

will be operated under idling for about five minutes before
parking so that all parts will be cooled uniformly.
2. Press switch of parking brake.
3. Rotate the key to the position of “ ” and keep it properly
after taking out.
Leave the loader

1. Ladder and handrail will be used when getting off the vehicle.
Operators need face to the loader when getting off. It is
prohibited to jump off.
2. If the engine is under operation, attentions are required when
leaving the cab. Operators cannot unconsciously rotate the
steering wheel.
3. The structure of the engine will be checked to confirm whether
there are fragmental substances or not. If have, they shall be
immediately removed to prevent fire disaster.
4. All flammable substances surrounding the vehicle will be
removed to prevent fire disaster.
5. Door, window and side door will be locked and keys will be
taken out and taken away.
The following work must be conducted after

daily operation is completed:
1. Fuel oil reserve will be checked.
2. Oil level and cleanliness situation of the engine sump will be
checked. If the oil level is too high and it is thin, reason shall
be figured out and removed.
3. All oil pipes, water pipes and all parts will be checked to
confirm whether they have any leakage phenomenon or not.
4. Fixation and seal of transmission, torque converter, hydraulic
oil pump, steering gear, front and rear axles will be checked.
Whether they are overheated or not.
5. Fixation of rim bolt, bolt of transmission shaft and all pins will
be checked to confirm whether they are loose or not.
6. Whether working device is normal or not;
7. Appearance and pressure of tyre will be checked.
8. Grease will be injected into all lubricating points of the
working device.
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9. Appearance of the machine and soil and sundries in the bucket
will be cleared.
Operation
Operation preparation
Working site will be cleared, pit will be leveled and barriers that
will damage and hinder operation such as sharp rock will be
eradicated.
Operation way
1. Loading operation
a) When the loader cooperates with truck, especially when the
transportation distance is relatively far, operation efficiency
will be enhanced.
b) When operating through cooperation, the loader will shovel
material and the truck will be responsible for long-distance
transportation and unloading.
c) Loading ways generally include two ways:
 Crossing loading
The loader will face to material pile and be filled with
materials. The loader will back up, and then the dump
truck will be between the loader and the material pile.
This loading method requires the shortest time, therefore,
it can effectively reduce circulating time to the largest
extent.
 V-type loading
The position of the dump truck will be set so that the
angle between it and the reverse direction of the loader is
about 60°. After the bucket is filled with materials, the
loader will return and drive towards the dump truck after
rotating by certain angle. The smaller the V-type angle
when the loader is operating, the higher the working
efficiency.
2. Shoveling operation
a) Shovel soil block or aggregated rock
When shoveling soil block or aggregated rock, the vehicle will be
pointed to the material pile and operation will be conducted in
accordance with the following requirements:
 When lifting the bucket down when the vehicle is driving
forward, the vehicle shall be parked when the bucket is
30cm above the ground and then the bucket will be lifted
down slowly.
 If the bucket collides with the ground, the front wheel will
leave the ground and slide.
 The speed shall be immediately reduced in front of the
material pile. When completing variable speed,
accelerator pedal shall be stamped and the bucket shall be
inserted into the material pile.
91
 If it is crushed aggregate, the bucket will be kept
horizontal. If it is stone, the bucket shall have an angle.
Attention:
Stone cannot be under the bucket, which will make
the front wheel leave the ground and generate
slipping. The load shall be in the center of the
bucket. If the gravity center is on one side of the
bucket, balance will lose.
 When the bucket is being inserted into the material pile,
the boom shall be lifted so that the bucket will not be
inserted too deeply. Tyre will generate enough traction
force by enhancing the boom.
 When the bucket has enough materials, the control handle

of the bucket will be controlled to collect the bucket so
that it is filled with materials.
Attention:
When the bucket is inserted into the material pile
or it is excavating, the front wheel will leave the
ground and generate slipping.
 If the load in the bucket is too large, the bucket shall be
rapidly reversed and collected and excessive load will be
removed to prevent material from scattering when
transporting.
92
b) Spading material on flat ground
Attention
When conducting shoveling operation, the two sides of

the bucket shall be uniformly fed and try to avoid
conduct lateral feeding operation. The loader will be
directly pointed to the front and front and rear frames
cannot have angle.
In the process of spading material on the flat ground, the edge of the
shovel will be slightly pointed to the ground as shown in the figure.
However, load cannot be centralized on one side to cause imbalance.
Gear I will be used to carefully operate.
 The edge of the shovel will be slightly pointed to the
bottom.
 When the vehicle drives forward, the control handle of the
boom will be controlled so that the boom will be
descended to suitable position and thin soil can be
removed in the execution process.
 When the vehicle drives forward, the control handle of the
boom will be slightly moved forward and backward to
reduce resistance when the vehicle drives forward.
3. Handling operation
Independent handling can be adopted under the following
situations:
a) Truck cannot be used under too soft pavement and unleveled
road.
b) If the distance is within 500 meters, it is not economical to use
truck.
c) Handling speed is determined as per handling distance and
pavement condition.
d) To guarantee safety, stability and good sight line when
handling, the bucket shall be lifted to extreme position (the
bucket contacts the limited block of the boom) and the lower
hinge joint of the boom is at the transportation position (about
400mm to 500mm above the ground).
4. Unloading operation
a) After the truck or the goods yard dumps materials, the boom
shall be lifted to the bucket position (when inclining to the
largest position) until it cannot contact the truck bed and
material pile. Control handle of the bucket will be controlled
so that the bucket inclines and unloads. All or part of materials
can be unloaded via control over the control handle. Action
need be slow when unloading to reduce impact of the material
for the truck.
93
b) When material is adhered to the bucket, the control handle of
the bucket can be controlled repeatedly to make the bucket
incline forwards or backwards and make material fall via
bucket vibration.
c) After unloading operation is completed, the bucket will be
placed horizontally and the control handle of the boom will be
controlled to descend the boom for next cyclic operation.
5. Handling operation
Attention
Close attention will be paid to oil temperature of

working hydraulic oil in the process of handling
operation. If the oil temperature is too high, the
machine shall be shut down and start to work again
after oil temperature is reduced.
The bucket will be pasted to the ground and the vehicle will move
forwards by stamping the accelerator. When discovering that the
vehicle is blocked, the boom can be slightly lifted and move
forward. The control handle shall be conducted between lifting and
descending when controlling the lifting and descending of the boom.
The boom cannot be lifted or descended to any position to
guarantee successful handling operation.
6. Leveling operation
The bucket will be overturned completely so that the cutting board
contacts the ground; as for hard pavement, the control handle of the
boom shall be placed at the floating position. As for soft pavement,
it shall be placed in the center; after connecting the reverse gear, the
cutting board will be used to level the ground.
7. Traction operation
Warning
 Before traction, parking brake must be used and

the wheel will be blocked to prevent the loader
from rolling.
 When dragging, you must be very careful to
avoid serious injury and fatal injury.
a) If possible, the engine of the dragged vehicle shall be kept

operating so that the brake and steering can be operated.
b) If the engine of the dragged vehicle cannot be started, or
pressure for releasing parking brake cannot be established due
to other reasons, it can be loosened by using mechanical
method such as dismantling front and rear transmission shafts.
When steering cannot be operated, the steering oil cylinder will
be dismantled.
Attention: this method is just for allowing traction.

94
Parking brake shall be immediately recovered after
traction is completed.
c) Connecting hole on the rear frame inside the rear wheel is just
used for lifting and binding and cannot be used for traction.
d) If the vehicle to be dragged does not have brake, soft traction
cannot be used, but fixed traction rod. The traction pin 1 will
be inserted into balance weight 2 and the traction rod will be
connected to the traction pin on the rear part of the loader.
e) If the vehicle to be dragged cannot steer or brake, anyone
cannot board the fault vehicle.
f) Guide rope or traction pin will be checked to confirm whether
they have enough strength to bear weight of the dragged
vehicle. If the vehicle need cross muddy land or slope, two
pieces of guide rope or traction rod that can at least bear 1.5
times of machine weight will be used.
g) The angle of the guide rope will be reduced to guarantee angle
between the guide rope and center line of two vehicles is
within 30°. Height of traction points of two vehicles shall be
similar.
h) Connection between dragged vehicle and the vehicle will be
solid.
i) Weight of the dragging vehicle or the machine cannot be
lighter than the dragged loader and must have enough traction
1. Traction pin
force and braking ability so that they can drag and brake two
2. Balance weight vehicles when going up or down the slope.
j) When dragging the vehicle down from the slope, vehicle with
enough traction force and braking ability will be used and
another vehicle will be used to drag behind the dragged vehicle,
which can guarantee dragged vehicle will not lose control and
roll over.
k) Beginning and stopping will be slow and the alarm flashlight
will be turned on when dragging.
l) When dragging the loader, the dragging speed cannot be more
than 10km/h. the vehicle will be dragged to the closest repair
plant as much as possible. If the traction distance is more than
10km, or traction speed is more than 10km/h, front and rear
transmission shafts must be dismantled or the loader must be
placed on the trail for transportation.
Dismantle transmission shaft:
◇ The loader will be parked in flat place. Instructions for
maintenance and repair will be abided by.
◇ All brakes will be loosened.
◇ Bolt of transmission shaft will be dismantled and

transmission shaft will be removed from the drive shaft.
95
Attention: after dismantling drive shaft, function

of parking brake will lose effect; the engine cannot be
started via traction; if there is provision about it in the
country, operation will be conducted in accordance with
these provisions.
m) After traction, before loosening traction rod and steel wire rope,
the vehicle shall be parked on flat ground if possible and the
wheel shall be blocked to prevent it from rolling. If the parking
brake is loosened by means of mechanical method, it will be
recovered.
Attention: if you have not recovered parking brake

before leaving the loader, you must leave a label on the
steering wheel to explain —parking brake has lost
effect.
Operation in cold weather

Instructions in low temperature
If the temperature is too low, the engine will be difficultly
started; the radiator may be frozen. Therefore, the following
points shall be achieved:
Fuel oil, hydraulic oil and lubricating oil with low viscosity
will be used. Antifreeze will be filled. Specific oil is shown in
the “P157 table of oil selection”.
Instructions for using antifreeze:
1. Antifreeze containing methanal, ethanol and propyl
alcohol cannot be used.
2. Any water seal agent cannot be use no matter it is used
independently or used together with antifreeze.
3. Different antifreezes cannot be mixed.
Attention
When filling antifreeze, you must keep far away from

open fire.
 Instructions for using the storage battery:

1. When surrounding temperature is decreased, the capacity
of the storage battery will also be decreased. If the
charging rate of the storage battery is low, electrolyte
may be frozen. You shall maintain the charging rate close
to 100% as much as possible and achieve thermal
insulation. Therefore, the engine can be easily started in
the following day.
2. If the storage battery is frozen, it cannot be charged or
the engine cannot be started. The storage battery shall be
dismantled and placed into greenhouse or warm water
(don’t allow water to enter into the storage battery).
96
Temperature will be slowly increased to 15℃, otherwise,
it may explode.
3. Storage battery that can be resistant to extreme coldness
shall be used in extremely cold regions.
 Instructions after daily work has been completed
To prevent machine from frozen to affect vehicle operation of the
following day, the following work will be conducted:
1. Sludge and water on the machine will be completely
removed to prevent sludge, water or snow from entering
into sealing place and being frozen and damaging sealing
element.
2. The vehicle will be parked on dry hard ground. If it is not
possible, the vehicle will be parked on wooden plate. Use
of wooden plate can prevent vehicle from being frozen
on the ground so that the vehicle can be driven in the
following day.
3. The capacity of the storage battery under low
temperature will be obviously decreased, the storage
battery shall be covered or it shall be transferred to warm
place and reassembled when working in the following
day.
4. If the air temperature is less than 0℃, when antifreeze is
not filled into cooling water, the bottom of the water tank
and all water drain valves on the engine shall be opened
to discharge all cooling water in the cooling system and
evaporator of the air conditioning system to prevent
machine and parts from frost crack. If it has been filled
with antifreeze, it will be executed in accordance with
instructions on the scutcheon of antifreeze.
After cold weather is over

After it becomes warm, corresponding parts shall be changed to
engine oil, fuel oil and hydraulic oil that are adapted to ambient
temperature.
97
Storage
Before storage
If the loader need be stored for a long term, you need abide by the
following steps:
1. If possible, the loader shall be parked on flat ground. If
impossible, the wheel will be blocked to prevent it from rolling
and the accessory device will be descended to the ground. In
addition, all switches and all control handles will be checked to
confirm they are at positions of “close” and in the middle. The
parking brake switch will be pressed so that the vehicle is
under parking brake state. All covers, windows and doors will
be locked.
2. All parts of the vehicle will be cleaned and dried. Exposed
components will be coated with anti-rust agent and the vehicle
will be completely lubricated; surface that has not been painted
(such as exposed part of lifting cylinder and piston rod of
steering cylinder) will be coated with one layer of thin
lubricating grease.
3. Tyre pressure will be checked to prevent tyre from strong
sunshine.
4. Fuel tank and hydraulic oil tank will be filled to the largest
mark.
5. Battery cathode will be dismantled and then covered or
dismantled from the vehicle and then stored separately.
Under storage
1. Daily storage
a) The bucket will keep horizontal grounded state to the ground
via the vehicle. The vehicle will be stored in flat place. It will
be stored in indoor dry place as much as possible. If it is stored
outdoor, it need be covered with cloth.
b) The starting switch will be placed at the position of “ ”.
c) The control handle of the working device will be moved back
and forth for two or three times. In addition, the handle will be
kept for three seconds at its end to remove residual pressure of
oil cylinder and flexible pipe. Then, control handle will be
placed in the middle.
d) Transmission control lever will be placed at the neutral gear
and parking brake switch will be pressed.
e) The starting switch is placed at the “ ” position and then the
key will be removed for proper storage.
f) Fixed lever will be used to connect the front frame and rear
frame.
g) All parts with lock shall be locked tightly and key will be
removed for proper storage.
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2. Long-term storage
The machine storage is divided into long-term storage and
short-term storage. Short-term storage period cannot be more than
two months and long-term storage period is over two months.
Storage site of the loader shall be covered, ventilated and dry and
shall not have corrosive and hazardous substances and gases. Before
storing the loader, exposed part that is easily be corroded (such as
piston rod and axle) shall be coated with anti-rust grease. Before
long-term storage, the surface of the machine body shall be waxed
for corrosion prevention.
a) When the loader is not used for one month
 In addition to instructions for “daily storage”, the following
items will also be implemented:
 The vehicle will be started for once per week and working
device will be controlled at the same time for use at any time.
b) When the loader is not used for over one month
 In addition to instructions for “daily storage”, the following
items will also be implemented:
 Oil feeding place of all parts will be checked to confirm
whether there are stipulated quantity of oil or not.
 Considering storm runoff in the rainy season, the loader shall
be parked on high hard pavement.
 The storage battery will be dismantled.
Attention: even if it is parked indoor, if it is hot or

damp place, the storage battery shall also be stored in
other dry places and charged for once in every month.
 Cover will be covered in place with moisture (ventilating
device, air filter).
 Tyre pressure is adjusted to standard pressure. Abrasion and
damage of tyre will be checked.
 To remove load born by the tyre, it had better to be floated by
lifting the vehicle. If it cannot be lifted, pressure must be
checked for once in every week to maintain suitable pressure.
 Check will be implemented for once in every week so that the
vehicle can be reset to the starting state. After starting the
engine and conducting adequate heating operation, the vehicle
will be moved forwards and backwards. Grease on the piston
rod shall be cleared before operating the working device. After
operation is completed, grease will be coated.
After storage
When the loader completes long-term storage, the following
operations will be conducted:
1. Covering for preventing damp will be removed.
2. Anti-rust grease that is coated on the exposed part will be
cleared.
99
3. Crank case of the engine, transmission and drive axle will be
cleaned and replaced with new oil after discharging oil.
4. Pollutant and water will be discharged from working oil tank
and fuel tank.
5. Cylinder cover of the engine will be removed. Oil will be filled
into valve and rockshaft. Working state of all valves will be
checked.
6. Storage battery that has been dismantled will be reassembled
and connected to cables.
7. Tyre pressure will be adjusted as per stipulated pressure.
8. Check prior to operation will be conducted.
9. Heating operation will be conducted.
10. All hinge joints will be filled with lubricating grease.
Attention: if the loader has not been maintained

and repaired as per month when being stored, you shall
consult Shandong Lingong Construction Machinery Co.,
Ltd. or your distributor of Shandong Lingong.
100
Accessory device
Warning
Risk of fatal accident
Utilization of lifting or transportation accessory device
may cause serious crushing injury or fatal accident such
as death.
Accessory device can not be used to lift or transport
personnel.
As for machine capacity, it is a decisive factor to use suitable
accessory device for specific operation.
Abide by instructions in the operation and maintenance manual.
The machine owner will be responsible for accessory device that is
installed on the machine. The machine owner will also be
responsible for safety of the combination of the machine and
accessory device.
Please contact distributor of Shandong Lingong to obtain duplicate
of accessory device directory for more details about selecting
accessory device.
Stability of the machine will be changed due to difference of
accessory device and material density.
The machine has the function that working device or accessory
device can be descended to the ground when the engine accidently
shuts down. When the engine shuts down, control lever of the
working device will be slowly operated to descend the working
device or accessory device to the ground.
101
Release pressure
Residual pressure in flexible pipes will cause huge difficulty to
closure and trip of quick-change connector.
When disconnecting hydraulic flexible pipe, this problem can be
overcome by releasing pressure of the hydraulic system.
1. Close the engine
2. Ignition switch is at the position of “ ”.
3. Control levers with relevant functions will be moved forth and
back and control levers will be kept at their ends for three
seconds.
After pressure has been released, flexible pipe will become “loose”.
Accessory device must fall down to the ground when releasing
pressure.
Residual pressure in hydraulic accessory device can be released by
loosening locknut between flexible pipe and hydraulic oil pipe and
then tightening. Meanwhile, attention will be paid to observation of
accessory device.
Residual oil liquid will be collected.
102
Signal Diagram
If view of operator is restricted, such as large volume load, signal
personnel will be assigned.
If lifting, descending or moving is faster, moving action of signal
personnel shall also be faster. If two or several operators use the
same signal personnel, they need to confirm how to complete lifting
and how to send signal to every operators in advance.
Start End
Arm is stretched out horizontally Stop
Both hands hold tightly at chest.
and the palm points to the front. Right arm points up and palm
points to the front.
Descend Vertical distance

Lift Right arm points down and palm Both hands indicate corresponding
points to the front, hand marks a distance.
Right arm points up and palm points
to the front, hand marks a round round slowly.
slowly.
Move forward Move backward Danger (emergency stop)

Two arms are bent, palm points up, Two arms are bent, palm points Two arms point up, palm points to
lower arm points to body slowly and down, lower arm leaves away from the front,
moves upwards repeatedly the body slowly and moves
downwards repeatedly.
103
Operating at the specific direction Operating at the specific direction Horizontal distance
The arm is stretched out
The arm is stretched out Both hands indicate corresponding
horizontally, palm points down,
horizontally, palm points down, and distance.
moves forth and back slowly and moves forth and back slowly
towards the right. towards the left.
104
Repair and Maintenance

Warning!
Burning danger!
Hot machine component may cause burning.
Before adjusting or repairing, the machine component
will be cooled down and personal protective equipment
will be worn.
This part introduces some repair and maintenance operations that
can be executed to machine operators. They have been summarized
in “lubricating diagram and maintenance table” that has provided
maintenance periods of relevant oils by means of graphic mode,
which is shown in the page 160.
Other work will be conducted by personnel through training or
special equipment in the repair workshop. As for the work, you
shall contact repair workshop authorized by Shandong Lingong.
Repair position
Before you start maintenance work, the machine must be parked on
the horizontal ground and make preparatory work as per the
following figure.
After you complete maintenance operation, all fenders must be
re-installed and all covers of the engine must be closed and locked.
105
1. Accessory device is placed horizontally on the ground.

2. The engine is closed and ignition key is removed.
3. Decompression shall be conducted for pressure pipeline and oil
tank to release high pressure to prevent accident.
Warning
If pressure is not reduced before opening the hydraulic
system, hydraulic oil will be erupted under high
pressure and may cause serious personal injury
accident.
4. Yellow-black warning banner shall be connected to the
steering wheel (different color warning flag may be used in
different areas).
5. Frame locking rod has been connected.
6. Vehicle is under parking brake state and vehicle will be
pegged.
7. Master power switch will be closed.
8. The machine will be cooled down.
Warning
If you must operate before the machine has been cooled
down, you must be very careful about hot liquid and
machine part to avoid burning.
106
Maintenance guide
You shall carefully read the following contents before repair and
maintenance of the vehicle:
Instructions before repair:
 Repair shall be conducted on solid and flat pavement.
 Working device is close to the ground and bucket will be
placed horizontally.
 All control levers must be placed in the middle.
 Control handle of manual brake valve will be drawn up or
parking brake switch will be pressed to implement braking.
 Stop dog shall be placed in the front and rear of the tyre.
 Frame locking rod will be used to lock front and rear frames.
Clean machine
Traditional automobile maintenance product shall be used to
regularly clean the machine to remove damaged paint surface and
potential hazard of other machine surfaces.
Reminder
Powerful cleaning agent or chemical agent can not be used to
minimize danger for damaging the painting surface.
Attention!
Parts with dust, fragment or similar matters on the machine shall be
cleaned in every day to remove fire disaster risk, which is shown in
the page 113.
Suggestions for cleaning the machine:
 The machine is parked in place that is specially for cleaning.
 Abide by instructions provided in the vehicle maintenance
product.
 Water temperature can not be more than 60℃(140 °F) .
 If using high pressure cleaning device, spray nozzle must be at
least 20 to 30cm (8in to 12 in) away from the machine. If
pressure is too high or distance is too close, the machine may
be damaged. Suitable method will be adopted to protect
electric wire.
Reminder
If you use high pressure cleaning device, you need be careful to
guarantee that the label is not loose.
 Soft sponge will be used.
 At last, the machine will be flushed with water.
 After cleaning, the machine will be lubricated.
 If necessary, the painting surface will be repaired.
 If the label is broken or is difficult to identify, it must be
immediately replaced. You can obtain more information from
107
the page 4.
Maintenance of painting surface

Machine that is used under corrosive conditions is easier corroded.
As preventive measure, the painting surface shall be maintained for
once every six months. If utilization condition can not be confirmed
whether it is corrosive or not, you can contact the distributor.
 The machine will be cleared at first.
 One layer of Dinol 77B whose thickness is 70-80 µ (or
equivalent anti-rust agent of transparent wax) will be coated.
 One Dinol 447 (or equivalent) protective layer shall be coated
at parts that may be abraded under the fender.
Repair coating layer
 The machine will be cleared at first.
 The painting surface will be checked to confirm whether it is
damaged or not.
 Any damaged painting surface will be repaired in professional
way.
108
Engine
Check of engine oil level
Oil level will be checked for once every ten hours.
Attention
Oil quantity must be checked before operation or 15

minutes after the engine is closed.
 The loader will be parked in flat place, transmission control

lever is at the neutral position, the parking brake switch will be
pressed and stop dog will be placed in the front and rear of the
tyre.
 Side door of the engine hood on the right side of the engine
hood will be opened.
 Oil gauge will be removed and inserted after cleaning and then
removed for check (at least twice).
 Oil level shall be between marks on the oil gauge.
 Oil gauge will be placed at original position, side door of the
engine hood will be closed. Engine oil will be selected in
accordance with “P157 table of oil selection”.
Replacement of engine oil

Engine oil will be replaced for once every 250 hours (first time: 100
hours).
 The loader will be parked in flat place, transmission control
lever is at the neutral position, the parking brake switch will be
ressed and stop dog will be placed in the front and rear of the
tyre, the engine will be started for idling operation, after the oil
temperature is between 20℃ and 40℃, the engine will shut
down.
 Purge cock in the bottom of the engine will be loosened and oil
will be discharged and placed in the vessel.
 Old oil will be discharged completely, purge cock will be
tightened, right side door of the engine will be opened, engine
oil will be injected from the engine oil filler, the engine will be
operated under idling state. Purvey cock and engine oil filter
will be checked to confirm whether oil leakage is existed or
not.
 After the engine has been shut down for about 15 minutes,
engine oil will adequately return to the oil pan and oil level of
engine oil will be checked again.
109
Replacement of engine oil filter
Warning
 Burning danger
 Hot engine oil may cause serious burning to
exposed skin.
 When disposing hot engine oil, you must wear
personal protective glove, safety glasses and
protective clothes.
Warning
 Burning danger
 Boiling liquid and machine parts will cause
burning. Overhauling can be conducted after the
machine has been cooled down.
Attention
 After replacing filter element, the engine must be

operated for at least one minute under idling state
to guarantee engine has been lubricated before
working.
 Excessive mechanical screwing may damage
thread or damage seal of engine oil filter.
When replacing engine oil, engine oil filter element will also be
replaced.
Dismantling
 Area surrounding the mounting base of engine oil filter will be
cleared and filter will be dismantled by using filter element
wrench.
110
Installation
 Filter element is filled with diesel and rubber seal ring is
coated with engine oil.
 After seal ring contacts the foundation bed, it will be tightened

for 3/4 to 1 circle.
 The engine is started and seal ring is checked to confirm it has
been sealed. If not, the filter element will be dismantled for
checking the seal face.
111
Fuel system
Filling of fuel
Clean fuel is very important for guaranteeing non-fault operation of
the diesel engine.
 Surrounding area will be carefully cleaned before dismantling
the filler cover.
 Fuel cannot leak when filling. Top of the fuel tank will be kept
clean. Saw dust immersed into diesel and dirt and dust on oil
tank will constitute serious potential hazard of fire disaster!
 Fuel tank will be kept at filled state to prevent water in fuel
tank from coagulation in cold season.
Attention!
1. Filler cover
The machine is equipped with electric control engine.
2. Round oil pointer
Requirement for oil is strict. You shall fill diesel
3. Oil drainage ball valve complying with GB252-2015 standard, otherwise, it will
4. Ventilated steel tube cause fuel system fault.
Discharge of fuel tank

Sediment will be discharged for once every 100 hours.
If low-quality fuel is used to operate the machine, the fuel tank will
be more frequently discharged.
1. Suitable vessel will be placed below the discharge outlet.
2. Shield outside of the discharge ball valve will be opened.
3. Discharge ball valve will be opened.
4. All sediments will be discharged.
Important! Filter/liquid will be disposed by means of

environment-friendly and safe way.
5. Close ball valve.
6. Install shield.
7. Close filler cover.
Replacement of fuel filter, main and grade-II

filters
Fuel filter will be replaced for once every 500 hours.
1. The vessel will be placed below the filter.
2. Primary fuel filter will be dismantled. Filter will be dismantled
by using engine oil filter wrench.
3. Packing cup will be loosened.
4. Grade-II filter will be dismantled.
112
5. Sealing element of new filter will be coated with new engine
oil. Filter will be tightened in accordance with instructions on
the filter.
6. After replacing filter, fuel system must be deflated in
accordance with P128.
Attention!
Old filter will be disposed by using
environment-friendly way.
Deflation of fuel system (Weichai Deutz

engine)
1. The machine is at the maintenance position, which is shown in
P122.
2. Oil soaking screw 1 at oil out of rear pump will be loosened by
half ring. Hand pump 2 on the fuel delivery pump 3 will be
pressed up and down until diesel emits and oil soaking screw
will be tightened.
3. Bleed screw 5 on fuel filter 4 will be loosened; Hand pump on
the pump until diesel emits and bleed screw will be tightened.
4. Bleed screw 6 on fuel injection pump 7 will be loosened, Hand
pump on the fuel delivery pump will be pressed up and down
until diesel emits and bleed screw will be tightened.
5. Hand pump will be pressed up and down to check whether
there is any oil leakage on fuel pipelines and then will be
tightened.
Attention!
Starting motor cannot be used for deflation.
6. Power is opened; engine is started and operated for several
minutes under idling state. If the engine is difficultly started,
hand pump will be used to deflate.
Attention!
Hand pump cannot be used when the engine is under
operation.
Filter and fuel will be disposed by using environment-friendly way,
which is shown in the P66.
Oil-water separator
When display screen shows information, the dehydrator will be
discharged.
Water in fuel must be manually discharged.
One-way valve in the head of the filter is used to prevent fuel from
returning to oil tank. As fuel cannot return, pressure is maintained.
Unless new fuel is pumped, water in fuel will not be discharged.
1. One end of flexible pipe is inserted into vessel.
113
2. Drain pipe is loosened until fuel flows out of flexible pipe and
is pumped to remove water. Bubble in the dehydrator can be
gradually seen.
3. Discharge pipe outlet will be tightened after discharging water.
Filter and fuel will be disposed by using environment-friendly way,
which is shown in the P67.
Attention!
Oil-water separator will be checked and water will be
timely discharged in every shift, otherwise, fuel system
will break down.
114
Air filter of engine
Attrition rate of the engine greatly lies in cleanliness of absorbed air.
Air filter can prevent dust or other impurities from entering the
engine. Therefore, regular check and correct maintenance of air
filter are very important.
Main filter element of air filter of the engine,

cleaning and replacement
Main filter element and safety filter element shall be replaced or
cleaned every 500 hours or when engine air filter blockage warning
signal appears on the instrument panel. Working time between two
adjacent replacements of filter is different due to difference of
working conditions. Filter element need be more frequently
replaced under special environment.
Filter element can be replaced in accordance with instructions of the
repair workshop authorized by Shandong Lingong. However, filter
element must be replaced after it has been cleaned for five times or
if the filter element is damaged.
Mechanical cleaning
1. Pull the snap ring 2 and open the cover 1.
2. Two thumbs are used to press the shell of the filter and air
filter element is pulled outwards.
3. End of the air filter element is carefully beaten by aiming to a
soft and clean surface.
4. Air filter element and cover will be re-installed.
Attention! Don’t knock hard surface.

Clean with compressed air
1. Clean and dry compressed air will be used. Maximum pressure
is 500 kPa (5 bar) (73 psi). The distance from spray nozzle to
the filter element face will be at least 3 to 5 cm (1-2 in).
2. Filter will be blown along the folding part of the interior.
3. Filter will be checked by using a lamp.
4. The filter must be scraped and discarded if there is minimum
hole, crack, scratch or other damages.
5. Air filter element and cover will be installed.
Attention! Damage need be easily discovered. This

check can be conducted in dark room.
Cover of air filter, cleaning
When cleaning air filter element, the cover of the air filter shall be
cleaned.
1. Cover (1) and valve (2) will be removed from the air filter.
2. Cover and valve will be cleaned.
1. Cover
3. They will be installed on the air filter again.
2. Vacuum valve
115
Cooling system
Liquid level of coolant, check
Liquid level of coolant will be checked every 10 hours or when the
display screen displays information.
Replacement of coolant
Coolant will be replaced for once every 2000 hours or one year,
which will be subject to the earlier one.
Warning
Skin without protection has risks of serious burning
and scald.
High pressure hot coolant will rush out of the water
tank and cause serious burning. Before dismantling
cover of the water tank of the radiator:
 The engine is closed.
 Engine is cooled.
 Cover of water tank will be slowly rotated to release pressure.
Attention
Machine damage danger.
Utilization of coolant that exceeds the stipulated
interval will block the cooling system and damage the
engine. Coolant will be replaced as per stipulated
interval.
discharge
1. The engine will be closed for cooling.
2. The cover of the water tank of the radiator will be dismantled.
3. The discharge point of coolant is located in the lower left
corner of the radiator.
4. Flexible pipe is placed into suitable vessel.
1. Drain valve of coolant 5. Drain valve 1 will be opened.

6. The discharge point will be recovered.
116
Filling
Coolant will be filled via the cover of the water tank of the radiator.
1. Coolant is filled into water tank of the radiator.
Attention
Cooling system will operate under high pressure. You
must guarantee that seal ring is not damaged and is
reliable and fixed.
2. The engine will be kept operating until the engine is heated
and all air in the system has been exhausted.
3. The engine will be heated and then cooled. Liquid level will
be checked.
Attention
1. Filler of coolant Coolant cannot be filled when the engine is still hot,
which will cause crack to engine body and air cylinder
cover.
Radiator, cleaning
The radiator shall be regularly cleaned to guarantee cooling effect
of the engine. Radiator will be checked in every day when operating
under conditions with lots of dust.
Attention
The radiator shall be cleaned when the engine is closed.
Attention
Careless operation will easily damage filter of the
radiator.
1. Engine hood will be opened.
2. Compressed air will be used to blow the radiator.
3. The interior of the radiator will be checked and cleaned.
4. Engine hood will be closed.
1. Transmission oil radiator

2. Water radiator
3. Intercooler
117
Fan belt, check
Tensity of fan belt will be checked for once every 50 hours.
Warning
Danger of serious personal injury
Rotating components may cause serious crushing or cut.
The engine will be closed before checking tensity of the
belt.
Check and adjust belt tensity
1. Driving belt of Air condition compressor; tensity and condition
will be checked.
2. Driving belt of AC generator, coolant pump, fuel pump and fan;
condition will be checked; tension roller will be checked to
confirm whether it has been worn out or not.
118
Electrical system
Driving light and control light shall be checked in every day.
Storage battery
Storage battery includes two 12V storage batteries in series to
provide 24V voltage for the system.
Master power switch

Master power switch is in the battery compartment, which is
connected to the storage battery. If the machine need be idled for
certain period, the master power switch shall be closed.
Storage battery, maintenance

The storage battery is free from maintenance.
Cable joint and terminal of the storage battery will be checked
every 250 hours. Cable joint and terminal of the storage battery
must be good and clean. Exterior of them will be coated with
lubricating grease, for example: Vaseline will be coated as
anti-corrosive agent.
Storage battery, charging
Warning
Danger of serious personal injury
Short-circuit, open fire or spark near the rechargeable
battery may cause explosion.
Charging current will be cut off before disconnecting
connection of charging cable clamp. It is strictly
prohibited to charge the storage battery near open fire
or spark. Storage battery will be charged in areas with
adequate ventilation.
Warning
Danger of chemical burning!
Electrolyte of the storage battery contains corrosive
sulfuric acid, which may cause serious chemical
burning. If electrolyte splashes to exposed skin, you
need immediately remove it and use soap or lots of clean
water to flush injured parts. If electrolyte splashes into
eyes or other important parts, they need be cleaned with
lots of clean water and obtain medical treatment at
once.
119
1. Charger will be connected.
Attention
Charging voltage must be the same to voltage of the
storage battery.
2. Two storage batteries will be charged to equal electric quantity.
3. The charger will be disconnected before starting.
Welding
Attention
Welding operation related to the machine can only be
conducted by qualified welders.
Attention
It is strictly prohibited to weld when the electrical
system is electrified. If welding is necessary, the cathode
of the storage battery must be cut off and plug
connectors on all ECU must be removed, otherwise, the
controller of the complete machine will be damaged.
The following operations shall be executed before electric welding
is conducted for the machine or accessory device connected to the
machine:
1. Master power switch will be closed.
2. The storage battery will be disconnected, cathode amphenol
connector will be disconnected at first and then the positive
amphenol connector will be disconnected.
3. Electronic unit will be removed. You can contact repair
workshop authorized by SDLG for more information.
4. Ground joint of welding equipment will be connected and it
need be as close as to the welding point. Current will not go
through the bearing.
You can also refer to the page 49.
Relay and fuse

The relay and fuse are in the lower bottom corner of the steering
column of the instrument desk in the cab. Identification is attached
to the external side of the fuse box, which has provided power
utilization equipment that is connected to all relays and fuses.
Fuse whose current is higher than the rated current specified in the
identification cannot be installed (otherwise, circuit board may be
damaged or ignited).
If one of relays breaks down, another relay whose function is not so
important can be used to replace the relay with fault to temporarily
remove fault.
120
You can refer to the page P90 for more information about relay and
fuse.
Bulb, replacement
Bulb replacement and other operations for working light shall be
conducted by the repair workshop authorized by Shandong
Lingong.
Attention
As bulb contains mercury, after the bulb has been
replaced, it shall be disposed in accordance with local
laws and regulations for dangerous waste.
121
Transmission
Transmission oil level check
Oil level will be checked for once every 50 hours.
1. Vehicle is parked in solid and flat place, transmission control
lever is at the neutral position, and parking brake control lever
is pulled up to implement parking brake. A stop dog will be
placed in the front and rear of the tyre.
2. The engine will be started for idling operation for two to three
minutes. After oil temperature reaches about 50 ℃ ,
transmission filler cap will be opened, oil gauge will be
removed and inserted after cleaning and then removed for
check (at least twice).
3. If oil level is between upper limit of oil gauge and lower limit
of oil gauge, oil quantity is suitable; if oil lever is lower than
the lower limit of the oil gauge, stipulated hydraulic
transmission oil shall be added. Selection of hydraulic
transmission oil is shown in the “P157 table of oil selection”,
similarly in the below.
1. Oil filler
Attention
 If old oil is relatively dirty, oil shall not be directly

filled. Rough filter on the side shall be taken out
and all parts shall be cleaned. If lots of metal
powder or fragment is discovered, you need
contact repair personnel.
 All parts that have been dismantled will be
installed; a little hydraulic transmission oil will be
filled to start the engine for idling operation for
three to five minutes. Oil in oil sump will be
discharged and stipulated oil will be filled again.
122
Replacement of transmission oil

Transmission oil will be replaced for once every 500 hours (first
time: 100 hours)
Warning
Hydraulic transmission oil is under high temperature,

protective articles will be worn and careful operation is
required to avoid personal injury.
1. The vehicle will be parked in flat place, gear control lever is at

the neutral (N) position, the parking brake control lever will be
pulled up, a stop dog will be placed in the front and rear of the
tyre.
2. The transmission is under working temperature. Purge cock on
the right side of the transmission will be opened to discharge
oil that will be collected in the vessel.
Attention
When discharging oil, the oil in the transmission will
not only be discharged completely, but also oil in the oil
radiator of the torque converter will be discharged
completely.
3. Old oil will be discharged completely, and scrap iron on the
purge cock and oil dirt on the transmission body will be
cleared. New PTFE thread seal tape will be twisted on the
1. Purge cock purge cock for installation.
4. Transmission filler cap on the left side of the hinge joint of the
frame will be opened for filling stipulated hydraulic
transmission oil and the filler cap will be tightened again.
5. The engine will be started for idling operation. Transmission
oil level will be re-checked. If necessary, oil will be filled
again.
123
Hydraulic transmission oil filter,

replacement
Filter will be replaced for once every 500 hours (first time: 100
hours).
1. One vessel will be placed under the transmission oil filter.
Filter wrench will be used to dismantle this filter.
2. New filter will be installed. New engine oil will be coated on
sealing element of the filter. Filter will be tightened in
accordance with instructions on the filter.
Filter and oil will be disposed in an environment-friendly way,
which is shown in P66.
Transmission oil suction screen and

replacement
Oil suction screen will be replaced for once every 500 hours.
1. Cover and oil suction screen will be dismantled. No part
indicates bearing fault or similar situation through check and
confirmation.
2. New oil suction screen and a new gasket will be installed
between the cover and transmission.
3. Cover will be installed again.
1. Oil suction screen
124
Drive axle
Oil level check
As it is very difficult for purge cocks of front and rear axles to be
under horizontal position at the same time, oil level of front and rear
axles will be checked separately.
1. The loader will be driven on flat site, which will be moved
slowly so that scale of wheel end face of one of drive axles is
under horizontal position. Purge cock near the wheel shall be
below the scale, which is shown in the figure. Engine is shut
down, and gear control lever is at the neutral position. The
parking brake switch is pressed or parking brake control
handle is pulled up, stop dog is placed in the front and rear of
the tyre.
2. Areas near purge cock near the wheel on two sides of the drive
axle and center purge cock of axle shell will be cleared and
cock will be dismantled for observation. Oil level inside the
drive axle shall be the lower edge of wheel oil discharge port
or bridge shell filler. If oil lever is lower than the lower edge of
the oil port, stipulated gear oil shall be added. Selection of gear
1. Scale oil is shown in the “P157 table of oil selection”, similarly
below.
2. Purge cock near the wheel
3. Oil level check will be conducted for rear drive axle as per the
above operations.
125
Replacement of gear oil

Gear oil will be replaced for once every 1000 hours (first time: 100
hours).
Attention
When checking, maintaining, testing and adjusting the

machine, suitable vessel must be prepared to collect
liquid after dismantling hydraulic oil pipeline or
decomposing parts containing liquid. In addition, all
liquid will be disposed according to local laws and
regulations. Oil drain shall be conducted after the
vehicle has been driven for certain period so that
settled impurities in the axle shell will be adequately
suspended.
Warning
Gear oil may be under high temperature, protective

articles will be worn and careful operation is required
to avoid personal injury.
1. The loader will be driven on flat site for idling operation for
about ten minutes, which will be moved slowly so that purge
cock of wheel end face of front drive axle is under the lowest
position.
2. Engine is shut down; gear control lever is at the neutral
position. The parking brake switch is pressed or parking brake
control handle is pulled up, stop dog is placed in the front and
rear of the tyre.
3. Purge cocks on two wheel end faces of front drive axle and
purge cock in the center bottom of the axle shell will be
opened for discharging oil that will be collected in the vessel.
4. Old oil will be discharged completely. Purge cock in the center
bottom of the axle shell will be tightened.
5. The engine will be started, parking brake will be cancelled, and
the loader will be moved slowly so that oil discharge outlet on
the wheel end face is under horizontal shaft position. Then,
engine will be shut down, and gear control lever is at the
1. Purge cock of axle shell neutral position. The parking brake switch is pressed.
2. Purge cock of axle shell 6. Stipulated gear oil will be filled from oil discharge outlet on
two wheel end faces of front drive axle and oil discharge outlet
in the center of the axle shell. Oil level will be rechecked.
7. Purge cocks on two wheel end faces of front drive axle and in
the center of the axle shell will be tightened.
126
8. Gear oil of rear drive axle will be replaced as per the above
process.
Transmission shaft and supporting bearing,

lubrication
Transmission shaft and supporting bearing will be coated with
lubricating grease for once every ten hours, which is shown in the
P154.
127
Braking system
Service braking system is air over hydraulic disc type brake.
Parking brake system is manual disc type brake.
Brake disc of service braking, check

Thickness of brake disc and residual situation of brake pad will be
checked. If brake pad has been completely worn out, it must be
replaced by repair workshop authorized by Shandong Ligong.
Parking brake and check
Warning
Crushing danger!
Accidental moving of the machine will cause serious
injury.
If some personnel are in dangerous area, parking brake
test cannot be conducted.
128
Wheel
Tyre and check pressure
Warning
Explosion danger
Tyre may be exploded when inflating to tyre. Tyre
explosion may cause fatal injury. Self-locking type
pneumatic chuck with long enough flexible pipe is used
to inflate tyre so that personnel need not stand in front
of the rim and can keep far away from it. During the
inflation period, no one stands in the front of rim or
passes through the rim.
Recommended pressure shall be usually used, which is shown in
P162. Pressure may be regulated under special ground conditions,
which will comply with instructions of tyre manufacturer and
cannot exceed maximum allowable pressure.
Before delivery, tyre pressure may have been increased. Therefore,
tyre pressure will be checked and regulated according to
suggestions before the machine is used for the first time.
Warning
Explosion danger
Rim may be damaged or tyre may be exploded if trying
to repair or weld rim equipped with inflated tyre. Tyre
explosion may cause fatal injury.
Repair work of tyre and rim must be conducted by repair
technicians through training.
Pneumatic tyre that is applicable to pressure rising will be described
in the below. If tyre has lost all pressure, a repair technician through
training shall be assigned.
1. When checking pressure, tyre shall be under cold state and the
machine shall not have load.
2. All other personnel will leave dangerous area (front of the
rim).
3. Stand near the tyre face. Tyre installed on open type rim may
explode and cause injury or cause death under the worst
situation.
4. One piece of long flexible pipe will be used so that you can
stand outside of dangerous area (with self-locking pneumatic
chuck).
5. Tyre on the stock wheel (standby wheel) shall be stored
horizontally and shall be inflated enough so that rim
component will be kept under suitable position.
129
6. If the machine has been operated when the tyre pressure is
lower than the 80% of recommended tyre pressure mentioned
in the specification, or tyre or / and rim has obvious damage or
is suspicious of damage, tyre cannot be inflated again.
Wheel bolt and checking and tightening

If the tyre has been replaced or dismantled due to other reasons and
wheel has been re-installed, tightness of wheel bolt must be checked
after working for ten hours.
130
Front window wiper system(Optional)

Cleaning liquid storage pot
Liquid storage pot of the cleanser is on the left front side of the cab.
1. When there is risk of freezing, cleaning solution shall have
enough antifreeze.
2. It will be filled if necessary.
131
Hydraulic system
Working hydraulic system and steering system use the same
hydraulic oil tank.
Absolute cleanliness is required for any operation of the system.
Even if extremely small particle may also damage or block the
system. Therefore, relevant areas shall be cleaned before executing
any work.
Pressure limiting valve of the hydraulic system has been set correct
value before delivery. If other personnel who don’t belong to repair
workshop authorized by SDLG has changed setting of the valve, the
warranty provided by the manufacturer will become invalid.
Hydraulic oil level and check

Oil level will be checked for once every 50 hours.
a) The loader will be parked on flat site, bucket is horizontally
placed on the ground, front and rear frames don’t have
included angle.
b) Liquidometer on the left side of the hydraulic oil tank will be
checked. If oil level is within the ±2 range of middle scale, oil
quantity is suitable. If oil level is lower than -2 position of
middle scale, stipulated hydraulic oil will be filled. Selection
of hydraulic oil is shown in “P157 table of oil selection”,
similarly below.
Hydraulic oil and replacement
Warning
In the oil replacement process, various operations of

the machine shall be conducted in accordance with
relevant safety
1. Liquidometer
2. Oil drain ball valve
3. Oil drain connector
Attention
4. Oil filter element with
lock
Special attentions shall be paid to cleanliness of
5. Ventilation filter hydraulic oil and foreign matter cannot enter into
6. Scavenge filter element hydraulic system in the oil replacement process.
Warning
Hydraulic oil may be under high temperature,

protective articles will be worn and careful operation is
required to avoid personal injury.
132
1. Sundries in the bucket will be cleared. Loader will be parked
on flat site. Gear control lever is at the neutral position,
parking brake switch will be pressed, and the engine will be
started for idling operation for ten minutes. Boom lifting,
boom descending, and bucket inclining forwards and
backwards will be conducted repeatedly.
2. Boom will be lifted to the highest position, bucket will be
inclined backwards to the largest position, and then the engine
will be closed.
3. Control handle of working device will be controlled so that the
bucket will roll over under dead load and discharge oil liquid
in the rotating bucket cylinder; after the bucket has been
rotated to a suitable position, control handle of working device
will be pushed forward so that the boom will descend under
dead load and discharge oil liquid in the boom cylinder.
4. Oil discharge ball valve in the bottom of hydraulic oil tank will
be loosened to discharge dirt oil that is collected in the vessel.
Meanwhile, filler cap will be loosened to accelerate oil
discharge process.
5. Blind flange in the bottom of the oil tank will be dismantled;
filler and all filter elements of oil suction and return ports in
the oil tank will be cleaned. If filter element is damaged, it
must be replaced.
6. Blind flange and oil discharge ball valve will be tightened
again.
7. Stipulated hydraulic oil will be filled from the filler in the top
of the hydraulic oil tank to the scale 8 position of the
liquidometer. Then the filler cap will be tightened. Filter
element of filler cannot be removed for directly filling oil in
the oil tank.
8. The engine will be started, boom will be lifted and descended
and bucket will be inclined forward and backward for two
times to three times. In addition, it will be steered towards the
left by the largest angle so that hydraulic oil is filled in the oil
cylinder and oil pipe. Then, the engine will be operated for
idling for five minutes to discharge air in the system.
9. The engine will be shut down, oil level will be checked and oil
will be filled if it is not enough.
Ventilation filter of hydraulic system and

replacement
The filter will be replaced for once every 1000 hours.
Filter cannot be cleaned but can be replaced.
Scavenge filter of hydraulic system and

replacement
Scavenge filter will be replaced for once every 1,000 hours.
1. Cover and hood will be dismantled.
2. Filter will be dismantled.
3. New filter will be installed.
133
4. Sealing ring of the hood will be checked when installing.
134
Lubricating
Bearing and lubricating
If the machine has been regularly and correctly lubricated, it can
greatly prolong lifetime of bushing and axle pin.
Bearing lubricating mainly has two purposes:
1. Lubricating grease will be added to bearing to reduce friction
between pin and bushing.
2. Old lubricating grease that may contain impurities will be
replaced. Lubricating grease in the interior space of the outside
seal will absorb dirt. Water and dirt will be prevented from
entering the bearing.
Before lubricating, filler and grease gun of lubricating grease will
be cleaned to prevent dirt and sand from filling in the interior part
via filler of lubricating grease.
The bearing will be lubricated until new lubricating grease is
squeezed from outside seal, which is shown in P155.
Detailed utilization rules for oil and

coolant
Fuel
1. Fuel pump is precision device. If fuel contains water or
sundries, fuel pump cannot work normally.
2. You shall be very careful when replacing or filling fuel.
Sundries cannot enter!
3. Fuel shall be used strictly in accordance with mark number
specified in the manual.
4. Fuel will be solidified under low temperature (especially when
the temperature is lower than -15℃), therefore, fuel shall be
replaced according to different ambient temperature.
5. To prevent water vapor in air from coagulation and entering
into fuel tank, after work is completed, it shall be filled with
fuel.
6. If fuel cannot be absorbed or oil filter has been replaced just
now when starting, air in the circuit shall be discharged at first.
7. Fuel shall be used strictly in accordance with below mark
numbers:
0# diesel (minimum temperature is at least 4℃)
-10# diesel (minimum temperature is at least -5℃)
20# diesel (minimum temperature is at least -14℃)
135
8. There is a filter screen at oil-taking joint of fuel delivery pump,
which is used to filter impurities in the diesel. This filter screen
will be cleaned regularly.
9. Users shall fill qualified diesel in formal gas station, otherwise,
the glib will be easily blocked. Our company will not be
responsible for fault due to utilization of disqualified diesel.
Engine oil
1. As different brands of engine oil have different formulas,
mixed use may cause adverse influence to the engine.
2. It is strictly prohibited to use poor-quality engine oil.
Otherwise, it will cause serious damage to the engine. Incurred
fault will not obtain warranty.
3. When engine oil becomes thin, thickened and black and loses
viscosity, engine oil must be replaced in time. Recommended
replacement cycle is 250 hours.
4. When replacing engine oil, engine oil filter must be replaced at
the same time. Users must use engine oil filter with high
quality.
Coolant
1. To prevent incurred incrustation from blocking the radiator or
affecting cooling performance, antifreeze stipulated by
Shandong Ligong must be used as coolant of the engine all the
year around. It is strictly prohibited to use water as coolant.
2. If the engine is too hot, coolant shall be added after the engine
has been cooled.
3. Coolant will be added to the stipulated height. If the coolant
level is too low, the engine will be too hot and cooling system
will be corroded.
4. As the engine will easily generate overheating phenomenon in
hot weather with the temperature of more than 30℃, vehicle
will be parked in shady and cool place.
5. After operation is completed, low-speed operation must be
conducted for five minutes and the engine can be closed after
water temperature has been reduced to prolong lifetime of the
engine.
6. Anti-freezing agent is flammable product; antifreeze need be
filled away from the open fire.
7. Antifreeze shall be replaced every year.
8. 100% of anti-freezing agent cannot be used as coolant.
9. When filling, different antifreezes will be used according to
environmental conditions. Recommended selection scope:
a) -25 # will be selected when the environmental temperature is at
least -15℃.
b) -35 # will be selected when the environmental temperature is at
least -25℃.
136
c) -45 # will be selected when the environmental temperature is at
least -35℃.
10. Antifreeze is used as coolant especially when environmental
temperature is too low and altitude is high. Antifreeze has
functions of anti-freezing, corrosion prevention, cavitation
erosion prevention, scale prevention, high boiling point and so
on.
11. High-quality antifreeze refers to qualified brand tested by
testing station designated by the nation. Seeing from the
appearance: limpid, transparent, without impurity, not muddy
and without pungent smell. Outer package of the product shall
have name of manufacturer, product specification and specific
instructions.
12. Utilization of poor quality antifreeze cannot prevent freezing
and boiling, but will accelerate corrosion of cooling system.
Brake fluid
1. Brake fluid of different brands cannot be mixed. If replacing
oil that is different from brake fluid that is being used, brake
fluid that is being used will be discharged completely. It can be
replaced and used after conducting feasibility test. Otherwise,
Shandong Lingong Construction Machinery Co., Ltd. will not
be responsible for accidents and brake invalidity due to mixed
use of brake fluid or replacement problem.
2. To better maintain and use your machine, you need use brake
fluid stipulated by Shandong Lingong.
Lubricating oil
1. Lubricating oil can prevent abrasion and noise of the junction
surface.
2. Connector that is not involved in the manual (such as joint,
adapter sleeve) is disposed when overhauling and lubricating
oil is not required. If some parts are not flexible as they have
not been used for a long time, lubricating oil will be used.
3. Lubricating oil that has been leaked will be cleared when
filling lubricating oil.
Storage of oil
1. Water, dirt and other impurities will be avoided.
2. To guarantee quality of long-term stored oil, the principle of
first in first out shall be abided by (oil whose storage period is
the longest and is within the effective period shall be used at
first).
Filter
1. Filter is the important safety part, which can prevent impurities
in fuel from entering important devices to cause fault. Filter
will be regularly replaced. Maintenance cycle of filter is shown
in the “P161 table of maintenance cycle”. When working
environment becomes severe, time interval of replacing filter
will be shortened.
137
2. Paper filter element cannot be cleaned after using, which shall
be replaced with new filter element.
3. When replacing new filter, oil filter shall be checked to
confirm whether there is metal particle or not.
If having, you must contact repair personnel.
4. Package of new filter cannot be opened before use.
5. Special filter accessories of Shandong Lingong will be used.
6. Replacement steps are shown in the instruction on the surface
of the filter or enclosed with the filter.
138
Selection of oil
Table of oil selection
Recommended viscosity at varying ambient temperatures
Oil category Standard -50 -40 -22 -4 14 32 50 68 86 104 122°F Capacity Remark
-50 -40 -30 -20 -10 0 10 20 30 40 50℃
CH-4 5W-40
17L(Yuchai)
Engine oil SAE J183-2013 CH-4 10W-30
18L(Weichai)
CH-4 15W-40
Transmission PTF-2 6#
API and ASTM 45L
oil PTF-1 8#
GL-5 75W/90
GL-5 80W/90 13+2×2.5L Front axle

Gear oil API 1560-2013
GL-5 85W/90 12+2×2L Rear axle
GL-5 85W/140
L-HS32
ISO L-HV46 VG46

Hydraulic oil 136L
11158-2009 L-HM46
L-HV68 VG68
Brake fluid SAE J1703-2012 DOT3 2×2L
NLGI2
Grease ISO 6743-1987 ——
NLGI3
-35
Antifreeze ISO 6743-1987 34±2L
-45
Note: filling quantity listed in the table is just for reference, which will be subject to oil
inspection standard.
139
Diagram of lubricating part of loader
Detailed rules for maintenance of

electrical system
1. If electric wire is under damp environment or insulator is
damaged, electrical system will easily leak electricity to cause
dangerous accident.
2. Maintenance of parts related to electric system:
a) Tightness and damage of fan belt will be checked;
b) Liquid level of electrolyte of the storage battery will be
checked.
c) Electric components that have been installed cannot be
dismantled at will.
3. Any electric component cannot be added unless the company
approves.
4. When cleaning the machine or using under rainy and snowy
environment, electrical system will be kept dry.
5. When constructing by the sea, corrosion of sea water to the
electrical system will be prevented.
140
Maintenance tools
Tools for maintenance are shown in the tools in the packing list of
the product.
Maintenance table
Maintenance conducted every ten hours (day)
Measures Page
Check engine oil level 120
Check coolant level 128
Check oil level of fuel tank
Check sealing of hydraulic system of working device
Check sealing of steering hydraulic system
Check sealing of foot braking system
Check braking reliability and flexibility
Check circuit and electric elements of electrical system to confirm whether they are normal or not
Fill lubricating grease to fan shaft of diesel engine, hinge joints of front and rear frames, transmission 147
shaft, swing hinge joint of rear axle and all hinge joints of working device.
Check other abnormalities
Check oil of torque converter to confirm whether it is damaged or not and whether there is oil
pumping phenomenon or not.
141
Maintenance conducted every 50 hours (week)

Maintenance conducted every ten hours will be conducted at the same time
Measures Page
Check and adjust tightness of fan belt 130
Check transmission oil level 134
Check hydraulic oil level 144
Check brake fluid level of booster pump
Check and tighten connecting bolts of all transmission shafts
Check and tighten connecting bolts of rim 142
Check and tighten connecting bolts of brake caliper
Check and tighten connecting bolts of Bucket teeth
Maintenance conducted every 100 hours

Maintenance conducted every ten hours and every 50 hours will be conducted at the same time
Measures Page
Clean radiator set 129
Clean oil filter of fuel tank
Discharge sediment from fuel tank 123
Replace engine oil 120
Replace engine oil filter element 121
Replace gear oil of front and rear axles 138
Replace transmission oil 135
Replace transmission oil filter element 136
Replace transmission oil suction screen 136
142
Maintenance conducted every 250 hours (month)

Maintenance conducted every ten hours, every 50 hours and every 100 hours will be conducted at the same time
Measures Page
Replace engine oil (first time: 100 hours) 120
Replace engine oil filter element (first time: 100 hours) 121
Check storage battery, clean surface of binding post, coat thin Vaseline.
Check connecting bolt of working device to confirm whether it is loose or not and whether welding
joint has crack or not.
Check connecting bolt of front and rear frames to confirm whether it is loose or not and whether
welding joint has crack or not.
Check connection between front and rear axles and frame to confirm whether it is loose or not.
Check connection between engine and holder or frame to confirm whether it is loose or not.
Check connection between transmission and frame to confirm whether it is loose or not.
Measure tyre pressure Pressure of front tyre (MPa) 0.34±0.01 141
Pressure of rear tyre (MPa) 0.28±0.01
143
Maintenance conducted every 500 hours (quarter)

Maintenance conducted every ten hours, every 50 hours, every 100 hours and every 250 hours will be conducted
at the same time
Measures Page
Replace fuel filter element 123
Replace main filter element and safety element of air filter 125
Replace brake fluid
Replace transmission oil (first time 100 hours) 135
Replace transmission oil filter element (first time 100 hours) 136
Replace transmission oil suction screen (first time 100 hours) 136
Check and clean oil storage screen of booster pump
Check and adjust brake gap of braking system
Check wear situation of brake disc and friction plate of braking system, if necessary, they will be
replaced.
144
Maintenance conducted every 1,000 hours (half year)

Maintenance conducted every ten hours, every 50 hours, every 100 hours, every 250 hours and every 500 hours
will be conducted at the same time
Measures Page
Replace gear oil of front and rear axles (first time 100 hours) 138
Check the braking system to confirm whether there is any leakage or not
Check and clean vent port of the fuel tank
Check and clean vent port of hydraulic oil tank
Replace scavenge filter element of hydraulic oil tank 154
Replace guide filter element of hydraulic oil (guide control)
Replace hydraulic oil of hydraulic system 152
Check the hydraulic system to confirm whether there is any leakage or not
Clean hydraulic oil tank
Check gap and abrasion between axle pin and sleeve of all hinge joints
Maintenance conducted every 2,000 hours

Maintenance conducted every ten hours, every 50 hours, every 100 hours, every 250 hours, every 500 hours and
every 1,000 hours will be conducted at the same time.
Measures Page
Replace hydraulic oil of hydraulic system (first time 1000 hours)
Replace antifreeze (or replace for once in every year, subject to the earlier one) 128
Replace ventilation filter of fuel tank
Check performances of torque converter, transmission, differential mechanisms of front and rear axles
and wheel reducer.
Check sealing of multi-way valve and hydraulic oil cylinder and measure system working pressure by
testing natural settling volume of hydraulic oil cylinder.
Check welding joint and stressing parts of rim and calibrate its deformation.
145
System principle diagram

Transmission system
Transmission system is composed of hydraulic torque converter,
transmission, transmission shaft, front and rear drive axles and
wheel. Principle of transmission system is shown in the below
figure:
14 6
5
15
7 8
1
16 10
9 11
13
12 4
17
1. Input axis, 2. Reverse gear shaft, 3. Intermediate shaft, 4. Output

axis, 5. Big gear wheel of reverse gear shaft
6. Pinion of reverse gear shaft, 7. Input axis I and wheel gear of
gear III, 8. Input axis II and gear wheel of gear IV
9. Intermediate shaft I and gear wheel of gear III 10. Intermediate
shaft II and gear wheel of gear IV 11. Low gear wheel of
intermediate shaft 12. High gear wheel of output axis, 13. Low
gear wheel of output axis, 14. clutch of reverse gear III, 15. Clutch
of gear I and III, 16. Clutch II of gear II and IV, 17. Sliding sleeve
of low and high gear
Transmission system principle diagram
146
Hydraulic system
1. Working pump, 2. Pressure-gradient control valve, 3. Steering

gear,
4. Steering cylinder, 5. Multi-way valve, 6. Boom cylinder,
7. Oil cylinder of rotating bucket, 8. Hydraulic oil radiator, 9.
by-pass oil filter, 10. Hydraulic oil tank
Principle diagram of hydraulic system of working device
As shown in the figure, hydraulic system of working device adopts
mechanical control, which is composed of working pump,
multi-way valve, boom cylinder, oil cylinder of rotating bucket,
hydraulic oil radiator, hydraulic oil tank and pipeline accessories.
DFS-25-16 multi-way valve is duplex valve. Rotating bucket is
divided into unloading (incline forward), neutral position and
collecting bucket (incline backward); boom is divided into floating,
descending, neutral position and lifting to achieve operation control
of working device of the loader. Set pressure of safety valve of
hydraulic system is between 16 and 16.5 MPa, overload pressure of
large cavity of rotating bucket is between 18 and 18.5 MPa, and
overload pressure of small cavity is between 12 and 12.5 MPa.
L933 adopts full hydraulic articulated steering system.
Steering hydraulic system is load-sensing hydraulic system. When
steering, this system will supply oil to the steering hydraulic system
at first, residual oil will flow to working system. Safety valve is set
on the pressure-gradient control valve. Set pressure of the system is
14MPa, which is shown in the figure.
147
Braking system
Braking system is used to reduce speed or park when driving and
park for a long time on flat ground or slope. As shown in the
principle diagram, the braking system includes service braking
system and parking brake system.
1. Air booster pump, 2. Air brake valve, 3. Air storage tank,

4. Oil-water separator, 5. Air compressor
Principle diagram of braking system
Service braking system

As shown in the figure, this system is air over hydraulic disc type
braking system with single pipeline and four wheels.
When the brake pedal is stamped in the driving process, compressed
air in the air storage tank 3 will enter into air chamber of air booster
pump via brake valve 2 to boost piston of the booster pump 1 and
convert to oil way (oil pressure is about 14MPa). The brake fluid
will push piston of disc type brake so that the friction plate will be
pressed on the brake wheel of the brake disc to reach the purpose of
speed reduction or parking.
When the brake pedal is loosened, compressed air of the booster
pump is discharged from the brake valve into air, and brake state is
cancelled.
Parking brake system

As shown in the figure, this system adopts manual disc type braking
system. When braking, the control handle of the parking brake will
be pulled up to reach the purpose of braking by lifting the brake
with flexible shaft. Meanwhile, electric signal will be provided to
control parking brake and the indicator light will be lit to remind
operators that the vehicle is under parking brake state.
Electrical system
Electrical system includes: storage battery, starting motor, charging
generator, automatic flat control system of bucket, instrument,
switch, lamp and other power equipment.
Voltage of the system is DC 24V, minus earth, line adopts single
wire system. You shall carefully read principle diagram of circuit of
electrical system for mutual relationship and working principle of
all power equipment.
148
Principle diagram of electrical system of Weichai engine

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△Warning

Driver and maintenance personnel must read and

understand this manual before operating and maintaining

this machine, otherwise, casualty accident may occur. This

manual shall be properly kept for relevant personnel’s

reference and query.

L933 WHEEL LOADER

SHANDONG LINGONG CONSTRUCTION

Warning—if it is not avoided, consequence of potential danger may cause serious

You must read and execute all safety instructions,

Pasting position and content of safety sign

1 Safety sign at the position of lifting arm is on

2. Danger sign of boom is on two sides of boom.

3. Lifting eye sign is at the lifting place of front

4. Lifting sign is at the lifting place of front and

5. Lubrication chart identification is on the left

6. Identification of hinge joint steering graph is at

7. Identification of transmission oil is near the

8. Identification of lock-up is near the frame

9. Identification of water drainage indication of

10. Identification for water drainage attention of

11. Sign of smoke prohibition due to explosion of

12. Sign for keeping three-point contact is on the

13. Sign of fuel tank is on the fuel tank.

14. Sign of hydraulic oil tank is on the hydraulic

15. Identification of oil level of hydraulic oil is

16. Storage battery disconnection identification is

17. High temperature fluid attention identification

18. Identification for avoiding high temperature

19. Safety distance danger sign is on two sides of

20. Warning sign for contacting machine is on two

21. Sign of antifreeze is at left door of cab and at

22. Attention identification for filling antifreeze is

23. Warning sign for contacting fan is on two sides

24. Operation instruction sign of loader is on the

25. Emergency exit identification is on the right

26. Identification of installation position of the fire

27. Warning sign of starting switch is above the

28. Electric lock indication identification is above

29. Attention sign of cab gate is outside of the cab

3. You will usually adjust physical condition and don’t operate

4. When you are working together with other operators or

Warning: when repairing, maintaining or

Protective device (Optional)

Safety protection article

4. Various checks must be accurately conducted before operation.

When driver leaves the seat

Safety measures when operating under high

Driving and operating (working) on public

2. When working below the machine, the equipment or

Instructions for using FOPS&ROPS (falling

Attention: if “ROPS” rolling over protection

Instructions for working machines and tools

Check before starting the engine

When the engine is starting

2. If control handle of the working device or control handle of the

Check after starting the engine

Pay attention to safety of yourself and others

7. The height of the working device will be adjusted to the

 The steering gear cannot work after the engine is

Speeding is strictly prohibited.

Guarantee good visibility

Attention will be paid to barriers