Yamaha RX135i - Parts Catalog

SPARK RX135i
T135FI (5D63) EUROPE

1H5D6-300E1
( )
T135FI
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, October 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code

MLEUG011000054469 5D63 5D63
Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q’ty Column Model Code
Abbreviation Colour Name Colour Code G364E-054469 5D63 5D63
BMC(*) BLUE METALLIC C 0775

DRMK(*) DEEP RED METALLIC K 0918
MBL2 MAT BLACK 2 0582
SL SILVER 0035
SMX(*) BLACK METALLIC X 0903
CONTENTS
ENGINE
CYLINDER HEAD ................................................................. 1 ELECTRICAL 1 ..................................................................... 49
CRANKSHAFT & PISTON .................................................... 2 ELECTRICAL 2 ..................................................................... 50
VALVE ................................................................................... 3 INDEX
CAMSHAFT & CHAIN ........................................................... 4
WATER PUMP ...................................................................... 5 NUMERICAL INDEX ............................................................. 51
RADIATOR & HOSE ............................................................. 6
OIL PUMP ............................................................................. 7
INTAKE ................................................................................. 8
EXHAUST ............................................................................. 10
CRANKCASE ........................................................................ 11
CRANKCASE COVER 1 ....................................................... 12
STARTER .............................................................................. 13
STARTER CLUTCH .............................................................. 14
CLUTCH ................................................................................ 15
TRANSMISSION ................................................................... 17
SHIFT CAM & FORK ............................................................. 19
SHIFT SHAFT ....................................................................... 20
CHASSIS
FRAME .................................................................................. 21
FENDER ................................................................................ 22
SIDE COVER ........................................................................ 23
REAR ARM & SUSPENSION ............................................... 25
STEERING ............................................................................ 26
FRONT FORK ....................................................................... 27
FUEL TANK ........................................................................... 28
SEAT ..................................................................................... 29
FRONT WHEEL FOR SPOKE WHEEL ................................. 30
FRONT BRAKE CALIPER .................................................... 31
REAR WHEEL FOR SPOKE WHEEL ................................... 32
STEERING HANDLE & CABLE ............................................ 34
FRONT MASTER CYLINDER ............................................... 36
STAND & FOOTREST .......................................................... 37
LEG SHIELD ......................................................................... 39
GENERATOR ........................................................................ 42
STARTING MOTOR .............................................................. 43
FLASHER LIGHT .................................................................. 44
METER .................................................................................. 45
HEADLIGHT .......................................................................... 46
TAILLIGHT ............................................................................ 47
HANDLE SWITCH & LEVER ................................................ 48
FIG. 1 CYLINDER HEAD
REF.
5D63
PART NO. DESCRIPTION REMARKS
NO.
1 2S5–E1102–00 CYLINDER HEAD ASSY 1
2 5YP–E1133–10 .GUIDE, VALVE 1 4
3 90153–06803 .SCREW, HEXAGON 1
4 90430–06817 .GASKET 1
5 95617–08620 .BOLT, STUD 2
6 2S5–E1191–00 COVER, CYLINDER HEAD 1 1
7 95027–06020 BOLT, FLANGE 5
8 90430–06817 GASKET 1
9 5YP–E1193–00 GASKET, HEAD COVER 1 1
10 90105–08850 BOLT, FLANGE 4
11 90201–08609 WASHER, PLATE 4
12 94700–00874 PLUG, SPARK (NGK CPR9EA) 1
13 5YP–E1181–00 GASKET, CYLINDER HEAD 1 1
14 99530–10114 PIN, DOWEL 2
15 99530–10114 PIN, DOWEL 2
16 91317–06100 BOLT 2
17 5YP–E1311–00 CYLINDER 1 1
18 5YP–E1351–00 GASKET, CYLINDER 1
19 90153–06803 SCREW, HEXAGON 1
20 90430–06817 GASKET 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
5D63
NO.
1 1S8–WE140–00 CRANKSHAFT ASSY 1
2 5YP–WE141–00 .CRANK SUB ASSY 1 1
3 5YP–E1650–01 .CONNECTING ROD ASSY 1
4 1S7–E1681–00 ..PIN, CRANK 1 1
5 93310–528X7 ..BEARING 1
6 5YP–E1422–00 .CRANK 2 1
7 93306–305X7 BEARING 1
8 90280–03017 KEY, WOODRUFF 1
9 5YP–E1630–02 PISTON ASSY (STD) 1
10 5YP–E1633–00 .PIN, PISTON 1
11 93450–16115 .CIRCLIP 2
12 5YP–E1603–00 .PISTON RING SET (STD) 1
2
FIG. 3 VALVE
REF.
5D63
NO.
1 5YP–E2111–00 VALVE, INTAKE 2
2 5YP–E2121–00 VALVE, EXHAUST 2
3 5YP–E2119–00 SEAL, VALVE STEM 4
4 5YP–E2113–00 SPRING, VALVE INNER 4
5 1WG–12118–00 COTTER, VALVE 8
6 5YP–12117–00 RETAINER, VALVE SPRING 4
7 5YP–E2126–00 SEAT, VALVE SPRING 2 4
8 5YP–E2151–00 ARM, VALVE ROCKER 1
9 5YP–E2159–00 SCREW, VALVE ADJUSTING 2
10 90170–05302 NUT 2
11 5YP–E2161–00 ARM, VALVE ROCKER 2 1
12 5YP–E2159–00 SCREW, VALVE ADJUSTING 2
13 90170–05302 NUT 2
14 5YP–E2156–00 SHAFT, ROCKER 2 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
5D63
NO.
1 5YP–E2170–01 CAMSHAFT ASSY 1 1
2 93210–09805 .O-RING 1
3 93306–001X2 BEARING 1
4 99480–05010 PIN 2
5 1B9–E2280–02 DECOMPRESSION ASSY 1
6 5YP–E2288–00 CAM, DECOMPRESSION 1
7 5YP–E2157–00 BOLT 1
8 5YP–E111F–00 PLATE 1
9 95027–06010 BOLT, FLANGE 2
10 94568–A8096 CHAIN 1
11 5YP–E2231–00 GUIDE, STOPPER 1 1
12 5YP–E2241–00 GUIDE, STOPPER 2 1
13 90149–06829 SCREW 1
14 5YP–E5598–00 COLLAR 1
15 5MX–E2210–00 TENSIONER ASSY, CAM CHAIN 1
16 5VV–E2213–00 GASKET, TENSIONER CASE 1
17 91317–06016 BOLT 2
4
FIG. 5 WATER PUMP
REF.
5D63
NO.
1 5YP–E2422–00 COVER, HOUSING 1
2 93103–10800 OIL SEAL 1
3 5YP–E2428–00 GASKET, HOUSING COVER 2 1
4 5YP–E1185–01 COVER, CYLINDER HEAD SIDE 1 1
5 5YP–E1196–00 GASKET, CYLINDER HEAD SIDE 1
6 93210–84800 O-RING 1
7 5YP–E2450–00 IMPELLER SHAFT ASSY 1
8 5YP–E1951–00 PLATE 1
9 5YP–E1952–01 PLATE 1
10 93306–000Y2 BEARING 1
11 95027–06025 BOLT, FLANGE 4
12 95027–06012 BOLT, FLANGE 2
13 95027–06025 BOLT, FLANGE 2
14 95027–06050 BOLT, FLANGE 1
15 93210–19809 O-RING 1
5
FIG. 6 RADIATOR & HOSE
REF.
5D63
NO.
1 5YP–12411–00 THERMOSTAT 1
2 5YP–E2413–00 COVER, THERMOSTAT 1
3 2S5–E2491–00 CLAMP 1 1
4 90105–06848 BOLT, FLANGE 2
5 5YP–E240A–00 RADIATOR ASSY 1
6 5YP–E2461–00 .RADIATOR ASSY 1
7 5YP–E2405–00 .BLOWER ASSY 1
8 5YP–E2675–00 .BOLT, BLOWER HOLDING 2
9 5YP–E2671–00 .NUT 1 2
10 5YP–E2462–00 CAP, RADIATOR 1
11 90480–15363 GROMMET 2
12 95827–06016 BOLT, FLANGE 1
13 90201–06817 WASHER, PLATE 1
14 2S5–E2443–00 STAY 1
15 90480–01803 GROMMET 1
16 5YP–E2481–00 PIPE 1 1
17 90450–28801 HOSE CLAMP ASSY 2
18 5YP–E2482–00 PIPE 2 1
20 5YP–E2576–00 HOSE 1 1
21 90467–10804 CLIP 2
6
FIG. 7 OIL PUMP
REF.
5D63
NO.
1 5YP–E3300–00 OIL PUMP ASSY 1
2 5YP–E3329–00 GASKET, PUMP COVER 1
3 92017–05025 BOLT, BUTTON HEAD 2
4 5YP–E5351–00 PLUG, DRAIN 1
5 5YP–E3411–00 STRAINER, OIL 1
6 90501–18576 SPRING, COMPRESSION 1
7 93210–34801 O-RING 1
8 5YP–E3440–00 ELEMENT ASSY, OIL CLEANER 1
9 2S5–E3447–00 COVER, OIL ELEMENT 1
10 9502M–06020 BOLT, FLANGE 3
11 93210–59800 O-RING 1
12 5YP–E3327–00 COVER, PUMP GEAR 1
13 9502L–06012 BOLT, FLANGE 2
7
FIG. 8 INTAKE
REF.
5D63
NO.
1 2S5–E3585–00 MANIFOLD 1
2 2S5–E3595–00 JOINT 1
3 93210–32801 O-RING 2
4 90149–06039 SCREW 2
5 2S5–13930–00 PIPE INLET ASSEMBLY 1
6 5CA–14147–00 .O-RING 1
7 9582M–06025 BOLT 1
8 95807–06012 BOLT, FLANGE 1
9 2S5–E3750–00 THROTTLE BODY ASSY 1
10 5JW–14104–00 .AIR SCREW SET 1
11 1S4–14216–00 .SCREW 2
12 2S5–1410H–00 .FUEL CUT SOLENOID VALVE 1
13 90460–46206 CLAMP, HOSE 1
14 5YP–E4411–01 CASE, AIR CLEANER 1 1
15 5YP–E4412–00 CAP, CLEANER CASE 1 1
16 5YP–E4450–00 ELEMENT ASSY, AIR CLEANER 1
17 2S5–E4453–00 JOINT, AIR CLEANER 1 1
18 5YP–E4452–00 SEAL 2
19 5VV–E443E–00 PIPE, DRAIN 1
20 90467–12800 CLIP 1
21 5YP–E4437–00 DUCT 1
22 90163–05803 SCREW, TAPPING 4
23 5YP–E4425–00 DAMPER 1 1
25 90183–06023 NUT, SPRING 2
26 90119–06051 BOLT, WITH WASHER 2
27 5YP–E1166–00 PIPE, BREATHER 1 1
8
FIG. 8 INTAKE
REF.
5D63
NO.
28 90467–13064 CLIP 2
29 2S5–E4803–00 AIR INDUCTION SYSTEM ASSY 1
30 92017–06012 BOLT, BUTTON HEAD 2
31 2S5–E4882–00 HOSE, BEND 2 1
32 2S5–E4883–00 HOSE, BEND 3 1
33 90467–14015 CLIP 3
34 90467–13805 CLIP 1
35 90467–170A2 CLIP 1
36 2S5–E4877–00 RESONATOR 1
37 90480–14869 GROMMET 2
38 90387–0600V COLLAR 2
39 90201–06057 WASHER, PLATE 2
40 91317–06020 BOLT 2
9
FIG. 9 EXHAUST
REF.
5D63
NO.
1 5D6–E4703–20 MUFFLER COMP. 1 1
2 5YP–E4728–00 PROTECTOR, MUFFLER 2 1
3 2S5–E4758–00 PROTECTOR, SILENCER 1
4 98980–06012 SCREW, BIND 4
5 90201–05820 WASHER, PLATE 4
6 90201–05821 WASHER, PLATE 4
7 5YP–E4737–00 DAMPER, MUFFLER 2
8 5YP–E4613–00 GASKET, EXHAUST PIPE 1
9 95707–08500 NUT, FLANGE 2
10 95707–10500 NUT, FLANGE 1
11 95827–10045 BOLT, FLANGE 1
12 90201–10141 WASHER, PLATE 2
13 95807–08035 BOLT, FLANGE 1
14 90201–08612 WASHER, PLATE 1
15 5TN–E4747–00 DAMPER, MUFFLER 1
16 90387–08812 COLLAR 1
10
FIG. 10 CRANKCASE
REF.
5D63
NO.
1 5YP–E5150–00 CRANKCASE ASSY 1
2 5YP–E5111–00 .CRANKCASE 1 1
3 5YP–E5121–00 .CRANKCASE 2 1
4 99530–10114 PIN, DOWEL 2
5 9502L–06060 BOLT, FLANGE 3
6 9502L–06050 BOLT, FLANGE 2
7 9502L–06045 BOLT, FLANGE 9
11
FIG. 11 CRANKCASE COVER 1
REF.
5D63
NO.
1 2S5–E5411–00 COVER, CRANKCASE 1 1
2 5YP–E5451–00 GASKET, CRANKCASE COVER 1 1
3 99530–10114 PIN, DOWEL 2
4 9502M–06040 BOLT, FLANGE 4
5 9502M–06050 BOLT, FLANGE 4
6 90462–08805 CLAMP 1
7 90340–14816 PLUG, STRAIGHT SCREW 1
8 93210–14899 O-RING 1
9 90340–32819 PLUG, STRAIGHT SCREW 1
10 93210–32803 O-RING 1
11 2S5–E5418–00 COVER, CHAIN CASE 1
12 9580M–06025 BOLT, FLANGE 2
13 90480–13568 GROMMET 2
14 90387–06063 COLLAR 2
15 5YP–E5377–00 GUIDE, INLET 1
16 2S5–E5421–00 COVER, CRANKCASE 2 1
17 5YP–E5461–00 GASKET, CRANKCASE COVER 2 1
18 99530–10114 PIN, DOWEL 2
19 9502M–06040 BOLT, FLANGE 8
20 9502M–06050 BOLT, FLANGE 2
21 5YP–E5362–00 PLUG, OIL LEVEL 1
22 93210–198F0 O-RING 1
23 93101–10841 OIL SEAL 1
24 9502M–06060 BOLT, FLANGE 2
12
FIG. 12 STARTER
REF.
5D63
NO.
1 5YP–E5661–00 AXLE, KICK 1
2 5YP–E5641–00 GEAR, KICK 1
3 5YP–E5671–00 WHEEL, RATCHET 1
4 5YP–E5664–00 GUIDE, SPRING 1
5 5YP–E5767–00 SPRING 1
6 90201–16803 WASHER, PLATE 1
7 5YP–E5696–00 WASHER 2 1
8 5YP–E5555–00 SPRING, RETURN 1
9 5YP–E5674–00 GUID, RATCHET WHEEL 1
10 91317–06016 BOLT 2
11 5YP–E5620–00 KICK CRANK ASSY 1
12 2A1–E5618–10 .COVER, KICK LEVER 1
13 90179–10017 NUT 1
14 93102–16800 OIL SEAL 1
13
FIG. 13 STARTER CLUTCH
REF.
5D63
NO.
1 5YP–E5514–00 GEAR 2 1
2 5YP–E5521–00 SHAFT 1 1
3 5YP–E5524–00 WHEEL, STARTER 1
4 90201–25021 WASHER, PLATE 1
5 5YP–E5580–00 STARTER CLUTCH OUTER ASSY 1
6 5HV–E5583–00 .CAP, STARTER CLUTCH SPRING 3
7 5YP–E5614–00 .PIN, DOWEL 3
8 90501–030A0 .SPRING, COMPRESSION 3
9 91317–06016 BOLT 3
14
FIG. 14 CLUTCH
REF.
5D63
NO.
1 5YP–E6116–00 COLLAR 1 1
2 5YP–E6182–00 SPACER 2 1
3 5YP–E6611–00 CLUTCH HOUSING COMP. 1
4 5YP–E6131–00 GEAR, PRIMARY DRIVE 2 1
5 5YP–E6539–00 SPRING 1
6 93602–08810 PIN, DOWEL 1
7 5YP–E6144–00 WASHER 1
8 99009–28400 CIRCLIP 1
9 5YP–E6620–00 CLUTCH CARRIER ASSY 1
10 90201–167P7 WASHER, PLATE 1
11 5YP–E6512–00 BOSS, CLUTCH HOUSING 1
12 5YP–E6586–00 CAGE 1
13 5YP–E6143–00 PIN, ROLLER 3
15 90201–12019 WASHER, PLATE 1
16 90179–12659 NUT 1
17 5YP–E6181–00 SPACER 1 1
18 5YP–E6150–00 PRIMARY DRIVEN GEAR COMP. 1
19 5YP–E6371–00 BOSS, CLUTCH 1
20 5YP–E6324–00 PLATE, CLUTCH 1 3
21 5YP–E6321–00 PLATE, FRICTION 3
22 5YP–E6331–00 PLATE, FRICTION 2 1
23 5YP–E6383–00 SPRING, CLUTCH BOSS 1
24 5YP–E6384–00 PLATE, SEAT 1
25 5YP–E6351–00 PLATE, PRESSURE 1 1
26 5YP–E6333–00 SPRING, CLUTCH 1 4
27 5YP–E6777–00 BOLT 4
15
FIG. 14 CLUTCH
REF.
5D63
NO.
28 5YP–E6628–00 WASHER 1
29 5YP–E6135–00 WASHER, LOCK 1
30 90179–14001 NUT 1
31 5YP–E6357–00 ROD, PUSH 2 1
32 5YP–E6356–00 ROD, PUSH 1 1
33 93503–16807 BALL 1
16
FIG. 15 TRANSMISSION
REF.
5D63
NO.
1 5YP–E7411–00 AXLE, MAIN (12T) 1
2 5YP–E7131–00 GEAR, 3RD PINION (17T) 1
3 5YP–E7141–00 GEAR, 4TH PINION (22T) 1
4 90209–17285 WASHER 1
5 93410–20809 CIRCLIP 1
6 5YP–E7121–00 GEAR, 2ND PINION (16T) 1
7 90201–15700 WASHER, PLATE 1
8 99009–15400 CIRCLIP 1
9 93306–004XF BEARING 1
10 93306–202XX BEARING 1
11 5YP–E7471–00 PLATE, COVER 1
12 98517–06012 SCREW, PAN HEAD 2
13 5YP–E7421–00 AXLE, DRIVE 1
14 5YP–E7221–00 GEAR, 2ND WHEEL (30T) 1
15 5YP–E8561–00 PLATE, SIDE 1 1
16 5TN–E8545–00 SPRING 1
17 90201–26802 WASHER, PLATE 1
18 90209–18208 WASHER 1
19 93410–22820 CIRCLIP 1
20 5YP–E7241–00 GEAR, 4TH WHEEL (23T) 1
21 5YP–E7231–00 GEAR, 3RD WHEEL (23T) 1
22 5YP–E7211–00 GEAR, 1ST WHEEL (34T) 1
23 90201–15700 WASHER, PLATE 1
24 99009–15400 CIRCLIP 1
25 93306–002X5 BEARING 1
26 93306–204YF BEARING 1
27 93102–20881 OIL SEAL 1
17
FIG. 15 TRANSMISSION
REF.
5D63
NO.
28 93822–15811 SPROCKET, DRIVE (15T) 1
29 5YP–E7456–00 HOLDER, SPROCKET 1
30 95027–06010 BOLT, FLANGE 1
18
FIG. 16 SHIFT CAM & FORK
REF.
5D63
NO.
1 5YP–E8540–00 SHIFT CAM ASSY 1
2 5YP–E8185–00 SEGMENT 1
3 5YP–E8549–00 STOPPER 1
4 91317–06025 BOLT 1
5 93604–12831 PIN, DOWEL 2
6 4TT–E8542–00 POINT, NEUTRAL 1
8 5YP–E8120–00 SHIFT LEVER ASSY 1
9 5YP–E8123–00 .SPRING 1
10 90508–29007 .SPRING, TORSION 1
11 5TN–E8531–00 BAR, SHIFT FORK GUIDE 1 1
13 5YP–E8511–00 FORK, SHIFT 1 1
14 5YP–E8512–00 FORK, SHIFT 2 1
19
FIG. 17 SHIFT SHAFT
REF.
5D63
NO.
1 5YP–E8101–00 SHIFT SHAFT ASSY 1
2 5YP–E8179–00 GUIDE 1
3 5YP–E8172–00 GUIDE, SHIFT 1
4 5YP–E8181–00 HOLDER, PAWL 1
5 93102–12883 OIL SEAL 1
6 5YP–E8127–00 STOPPER, SCREW 1
7 5YP–E8140–00 STOPPER LEVER ASSY 1
8 95827–06014 BOLT, FLANGE 1
9 5YP–E8175–00 SPACER 1
10 5YP–E8337–00 SPRING 1
11 90201–12817 WASHER, PLATE 2
12 93340–212Y2 BEARING 1
13 93604–10837 PIN, DOWEL 1
14 90501–125E9 SPRING, COMPRESSION 1
15 90201–126A7 WASHER, PLATE 1
16 5HV–E8173–00 PIN, SHIFT 1
17 5YP–E817A–00 ARM, SHIFT 3 1
18 5YP–E8186–00 SCREW, ADJUSTING 1
19 93210–068E9 O-RING 1
20 95707–06500 NUT, FLANGE 1
21 5HV–E6346–00 HOOK, SPRING 1
22 5YP–E8110–00 SHIFT PEDAL ASSY 1
23 2A1–E8113–20 .COVER, SHIFT PEDAL 1
24 97027–08020 BOLT, HEXAGON 1
20
FIG. 18 FRAME
REF.
5D63
NO.
1 5D6–F1110–00 FRAME COMP. 1
2 91317–10100 BOLT 1
3 95817–10140 BOLT, FLANGE 1
4 90105–088B9 BOLT, FLANGE 1
5 90105–08863 BOLT, FLANGE 2
6 90201–086P8 WASHER, PLATE 3
7 90201–101J1 WASHER, PLATE 3
8 90179–08674 NUT 3
9 90179–10658 NUT 2
10 5YP–F1315–00 STAY, ENGINE 2 1
11 5YP–F1316–00 STAY, ENGINE 3 1
12 5YP–F139R–00 COVER 2 2
13 5YP–F139X–00 DAMPER 1
14 90480–01868 GROMMET 1
15 5YP–F117G–00 PROTECTOR 1
16 2S5–F117G–00 PROTECTOR 1
17 2S5–F1287–00 BRACKET, REGULATOR 1
18 95807–06010 BOLT, FLANGE 2
19 5YP–F8100–00 TOOL KIT 1
21
FIG. 19 FENDER
REF.
5D63
NO.
1 5YP–F1511–01–P2 FENDER, FRONT 1 UR FOR SMX
5YP–F1511–01–P4 FENDER, FRONT 1 UR FOR BMC
5YP–F1511–01–P1 FENDER, FRONT 1 UR FOR DRMK
2 95827–06016 BOLT, FLANGE 4
3 90201–06072 WASHER, PLATE 4
4 90387–06804 COLLAR 4
5 5R7–F1518–10 HOLDER, CABLE 1
6 5D6–F1611–00 FENDER, REAR 1
8 90183–05807 NUT, SPRING 2
9 90160–05009 SCREW, ROUND TAPPING 2
10 90480–01807 GROMMET 1
11 5D6–F1685–00 BRACKET, LICENSE 1
13 2S5–F160E–00 BOX 1
15 5HV–F6199–00 PLUG, BLIND 3
16 90159–06848 SCREW, WITH WASHER 4
17 5VV–H2131–00 BAND, BATTERY 1
22
FIG. 20 SIDE COVER
REF.
5D63
NO.
1 5YP–F1711–00–P3 COVER, SIDE 1 1 MBL2
2 5YP–F1721–00–P3 COVER, SIDE 2 1 MBL2
4 97707–50012 SCREW, TRUSS HEAD TAPPING 6
5 90201–05725 WASHER, PLATE 2
6 90183–04005 NUT, SPRING 2
7 5YP–F1731–00–P0 COVER, SIDE 3 1 SMX
8 5YP–F1691–00 FLAP 1
9 5YP–F1741–00–P0 COVER, SIDE 4 1 SMX
10 5YP–F177F–00 FLAP 1
12 90183–05807 NUT, SPRING 6
13 5YP–F171E–00–P0 COVER, SIDE 5 1 SMX
14 5YP–F1871–00 TANK, RECOVERY 1
16 5YP–F172K–00 BRACKET 1 1
17 95807–06020 BOLT, FLANGE 1
18 90480–13018 GROMMET 1
19 5YP–F1875–00 CAP 1
20 5YP–F172L–00 BRACKET 2 1
21 5YP–F172M–00 BRACKET 3 1
22 5YP–F1173–00 BOSS, WIRE HOLDER 1
23 5YP–F172W–00 COVER 1
24 90445–09823 HOSE 1
25 5YP–F1817–00 PIPE 2 1
26 90467–08003 CLIP 1
27 90467–09006 CLIP 2
23
FIG. 20 SIDE COVER
REF.
5D63
NO.
28 2S5–F177G–00 BOX, BATTERY 1
29 90183–05807 NUT, SPRING 2
31 5YP–F124E–00 COVER, BATTERY 1
32 2S5–H2131–00 BAND, BATTERY 1
33 5YP–F1746–00 DAMPER 1
34 5YP–F1717–00 DAMPER 2
35 5YP–F1747–00 DAMPER 1
36 5MY–F153E–30 EMBLEM, YAMAHA 1
37 5D6–F1781–00 EMBLEM 1 1 UR FOR SMX
5D6–F1781–10 EMBLEM 1 1 UR FOR BMC
5D6–F1781–20 EMBLEM 1 1 UR FOR DRMK
38 5D6–F1782–00 EMBLEM 2 1 UR FOR SMX
5D6–F1782–10 EMBLEM 2 1 UR FOR BMC
5D6–F1782–20 EMBLEM 2 1 UR FOR DRMK
39 5D6–F174J–00 GRAPHIC, 5 1 UR FOR SMX
5D6–F174J–10 GRAPHIC, 5 1 UR FOR BMC
5D6–F174J–20 GRAPHIC, 5 1 UR FOR DRMK
40 5D6–F174K–00 GRAPHIC, 6 1 UR FOR SMX
5D6–F174K–10 GRAPHIC, 6 1 UR FOR BMC
5D6–F174K–20 GRAPHIC, 6 1 UR FOR DRMK
24
FIG. 21 REAR ARM & SUSPENSION
REF.
5D63
NO.
1 5YP–F2110–10 REAR ARM COMP. 1
2 5NM–F2123–00 BUSH 1 2
3 5YP–F2151–00 SEAL, GUARD 1
4 9580M–06012 BOLT, FLANGE 1
5 90387–06681 COLLAR 1
6 4NP–F5381–00 AXLE, WHEEL 1
7 90201–12023 WASHER, PLATE 1
8 95614–12100 NUT, U 1
9 5YP–F2311–00 CASE, CHAIN 1
10 95827–06014 BOLT, FLANGE 2
11 90387–09803 COLLAR 2
12 5YP–F2210–02 SHOCK ABSORBER ASSY, REAR 1
13 90105–10323 BOLT, FLANGE 2
14 95607–10200 NUT, U FLANGE 2
25
FIG. 22 STEERING
REF.
5D63
NO.
1 156–F3412–00 RACE, BALL 2 1
2 156–F341E–01 RETAINER, BALL BEARING 1
3 22F–F3412–00 RACE, BALL 2 1
4 22F–F3411–00 RACE, BALL 1 1
5 22F–F341E–01 RETAINER, BALL BEARING 1
6 5VV–F3416–00 COVER, BALL RACE 2 1
7 90179–25033 NUT 2
8 5YP–F3461–00 BRACKET, HANDLE 1
9 90105–10036 BOLT, FLANGE 1
10 90185–10808 NUT, SELF-LOCKING 1
11 5D6–F331A–00 STAY 1
12 5D6–F8366–00 BRACKET 1
13 95807–06012 BOLT, FLANGE 1
14 95827–08030 BOLT, FLANGE 2
15 5YP–F5875–00 HOLDER, BRAKE HOSE 1 1
16 95807–06012 BOLT, FLANGE 1
17 5YP–F5876–00 HOLDER, BRAKE HOSE 2 1
18 95807–06012 BOLT, FLANGE 1
19 5YP–F587A–00 HOLDER, BRAKE HOSE 1
20 95807–06012 BOLT, FLANGE 1
26
FIG. 23 FRONT FORK
REF.
5D63
NO.
1 5D6–F3100–20 FRONT FORK ASSY 1
2 5YP–F3136–20 .TUBE, OUTER (RIGHT) 1
3 4XC–F3145–00 ..OIL SEAL 1
4 1T8–F3156–00 ..RING, SNAP 1
5 5YP–F3126–20 .TUBE, OUTER (LEFT) 1
6 4XC–F3145–00 ..OIL SEAL 1
7 1T8–F3156–00 ..RING, SNAP 1
8 5YP–F3110–00 .INNER TUBE COMP.1 2
9 5YP–F3170–00 .CYLINDER COMP., FRONT FORK 2
10 2JG–F3157–00 .RING, PISTON 2
11 5NM–F3152–00 .SPRING, SUB 2
12 509–F3158–L0 .GASKET 2
13 278–F3181–50 .BOLT, HEXAGON SOCKET HEAD 2
14 4XC–F3144–00 .SEAL, DUST 2
15 5D6–F3141–00 .SPRING, FRONT FORK 2
16 5YP–F3340–00 .UNDER BRACKET COMP. 1
17 156–F3411–00 ..RACE, BALL 1 1
18 5YW–F3346–00 .BOLT 1 4
19 4VK–F3111–10 .BOLT, CAP 2
20 2JG–F3147–00 .O-RING 2
27
FIG. 24 FUEL TANK
REF.
5D63
NO.
1 5D6–F4110–00 FUEL TANK COMP. 1
2 5YP–F4339–00 GROMMET 4
3 5YP–F4638–00 COLLAR 2
4 5YP–F4397–00 COLLAR 2
5 97007–06030 BOLT 2
7 2S5–F4141–00 PROTECTOR, FUEL TANK 1
8 4D0–F4610–00 CAP ASSY 1
9 4M1–F4612–02 .PKG, CAP 1
10 2S5–E3907–01 FUEL PUMP COMP. 1
11 2S5–F4491–00 BRACKET, FUEL PUMP 1
12 2S5–F414G–00 SEAL 1
28
FIG. 25 SEAT
REF.
5D63
NO.
1 2S5–F4730–00 DOUBLE SEAT ASSY 1
2 5TN–F4723–00 .DAMPER, SEAT 1
3 2JK–F4741–00 .PAD, SEAT 2
4 5YP–F4726–00 HINGE, SEAT 1
5 5YP–F4742–00 GROMMET 1
6 90201–068N7 WASHER, PLATE 3
7 95307–06600 NUT 3
8 5VV–F4727–00 PIN, SEAT FITTING 1
9 5YP–F4780–00 SEAT LOCK ASSY 1
10 98507–06012 SCREW, PAN HEAD 2
11 5YP–F4728–00 BRACKET, SEAT 1
12 90480–14872 GROMMET 2
13 90201–06071 WASHER, PLATE 2
14 95307–06600 NUT 2
15 5YP–F117K–00 STAY, LOCK 1
16 5YP–F4799–00 ROTOR ASSY 1
18 5YP–F478E–00 CABLE, SEAT LOCK 1
19 5YP–F4773–00–P2 HANDLE, SEAT 1
20 95827–06020 BOLT, FLANGE 4
21 5YP–F4768–00 STOPPER 1
29
FIG. 26 FRONT WHEEL FOR SPOKE WHEEL
REF.
5D63
NO.
1 4TT–F5111–10–35 HUB, FRONT 1 SL
2 90560–10292 SPACER 1
3 93106–20808 OIL SEAL 1
4 93306–300X4 BEARING 2
5 5YP–F5104–00 SPOKE SET, FRONT 1
6 94106–17805 TIRE (60/100-17M/C 33P NF63B) 1 INOUE
7 94222–17806 TUBE (2.25/2.50-17 TR4) 1 INOUE
8 94322–17858 BAND, RIM (1.20-17) 1 INOUE
9 94412–17802 RIM (1.20-17) 1
10 90387–10277 COLLAR 1
11 3NA–F5181–01 AXLE, WHEEL 1
13 90201–101J1 WASHER, PLATE 1
14 90201–10817 WASHER, PLATE 1
15 5XV–F5188–01 CAP 1
16 5TN–F5190–00 GEAR UNIT ASSY 1
30
FIG. 27 FRONT BRAKE CALIPER
REF.
5D63
NO.
1 5TN–F582U–00 DISK, BRAKE (RIGHT) 1
2 90111–08807 BOLT,HEX. SOCKET BUTTON 4
3 4C9–F580U–10 CALIPER ASSY (RIGHT) 1
4 5YP–W0057–00 .PISTON ASSY, CALIPER 1
5 5YP–W0047–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 5YP–F5937–00 .BOOT 2 1
8 5YP–W0048–50 .BLEED SCREW KIT 1
9 4C9–W0045–00 .BRAKE PAD KIT 1
10 5YP–F5925–01 .CLIP 2
11 5YP–F5919–00 .SUPPORT, PAD 1
12 5YP–F5924–00 .PIN, PAD 1
13 5YP–F5939–00 .CLIP, PAD 1
14 90105–10824 BOLT, FLANGE 2
31
FIG. 28 REAR WHEEL FOR SPOKE WHEEL
REF.
5D63
NO.
1 5YP–F5311–00–35 HUB, REAR 1 SL
2 90560–12145 SPACER 1
3 93306–301YH BEARING 1
4 93306–301YJ BEARING 1
5 93210–41041 O-RING 1
6 5YP–F5364–00 DAMPER 4
7 5YP–F5321–00–35 PLATE, BRAKE SHOE 1 SL
8 5YP–F530K–00 BRAKE SHOE SET 1
9 90506–12001 SPRING, TENSION 1
11 5YP–F5355–00 LEVER, CAMSHAFT 1
12 5MY–F533A–00 PLATE, INDICATOR 1
13 4AC–F5351–00 CAMSHAFT 1
14 90101–06278 BOLT 1
15 5YP–F5366–00 CLUTCH, HUB 1
16 93106–26823 OIL SEAL 1
17 90387–127Y0 COLLAR 1
18 93306–004YV BEARING 1
19 4NR–F5439–00 SPROCKET, DRIVEN (39T) 1
20 90116–08813 BOLT, STUD 4
21 5YP–F5412–00 WASHER 2
22 90170–08258 NUT 4
23 5YP–F5304–00 SPOKE SET, REAR 1
24 94108–17826 TIRE (80/90-17M/C 50P NR78Y) 1 INOUE
25 94208–17806 TUBE (2.50-17,70/100-17 TR4) 1 INOUE
26 94308–17801 BAND, RIM (22.0-17) 1 INOUE
27 94416–178C4 RIM (1.60-17) 1
32
FIG. 28 REAR WHEEL FOR SPOKE WHEEL
REF.
5D63
NO.
28 5YP–F5381–00 AXLE, WHEEL 1
31 5TN–F5383–00 COLLAR, WHEEL 1
32 90387–12836 COLLAR 1
33 5YP–F5388–00 PULLER, CHAIN 1 2
34 95307–06600 NUT 2
35 90170–06184 NUT 2
36 9X568–D5111 CHAIN SET (DID 428, 112L) 1
37 5YP–F5371–00 BAR, TENSION 1
38 90109–08822 BOLT 1
39 90202–15800 WASHER, PLATE 1
40 90201–088N6 WASHER, PLATE 1
41 92907–08200 WASHER 1
42 95304–08700 NUT 2
43 91401–20012 PIN, COTTER 2
44 5YP–WF543–00 DRIVE CHAIN KIT (15T - 39T) 1
33
FIG. 29 STEERING HANDLE & CABLE
REF.
5D63
NO.
1 5D6–F6210–00 HANDLE 1
2 97007–08016 BOLT 3
3 90201–08612 WASHER, PLATE 3
4 5YP–F8217–00 DAMPER 1 3
5 5YP–F8227–00 DAMPER 2 3
6 5D6–F6143–00–P3 COVER, HANDLEBAR UPPER 1 1 UR FOR SMX
5D6–F6143–00–P4 COVER, HANDLEBAR UPPER 1 1 UR FOR BMC
5D6–F6143–00–P5 COVER, HANDLEBAR UPPER 1 1 UR FOR DRMK
8 90183–05807 NUT, SPRING 4
10 5D6–F6145–00–P3 COVER, HANDLEBAR UPPER 2 1 UR FOR SMX
5D6–F6145–00–P4 COVER, HANDLEBAR UPPER 2 1 UR FOR BMC
5D6–F6145–00–P5 COVER, HANDLEBAR UPPER 2 1 UR FOR DRMK
11 5D6–F622F–00 DAMPER, LOCATING 1 1
12 5D6–F622G–00 DAMPER, LOCATING 2
13 5D6–2639G–00 SEAL 1
14 90183–05807 NUT, SPRING 3
16 5YP–F622K–00 PROTECTOR 1 1
19 5YP–F6240–00 GRIP ASSY 1
20 5YP–F6241–00 GRIP 1
21 5VK–F6280–00 REAR VIEW MIRROR ASSY (LEFT) 1
22 5VK–F6290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
23 2S5–F6311–00 CABLE, THROTTLE 1 1
34
FIG. 29 STEERING HANDLE & CABLE
REF.
5D63
NO.
24 98507–05016 SCREW, PAN HEAD 1
25 5D6–F6246–00 END, GRIP 2
27 5YP–F622H–00 WEIGHT 2
28 5YP–F622F–00 DAMPER, LOCATING 1 4
29 91317–06030 BOLT 2
30 5VV–F6281–00 CAP, GRIP UPPER 1
31 5YP–F6282–00 CAP, GRIP UNDER 1
32 98507–05025 SCREW, PAN HEAD 2
33 5YP–F317J–00 DAMPER 1 1
34 90464–75800 CLAMP 1
35
FIG. 30 FRONT MASTER CYLINDER
REF.
5D63
NO.
1 5YP–F5872–00 HOSE, BRAKE 1 1
2 90401–10159 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5YP–F583T–10 MASTER CYLINDER ASSY 1
5 5YP–F5867–10 .BRACKET, MASTER CYLINDER 1
6 5HV–F5852–00 .CAP, RESERVOIR 1
7 5YP–H3922–10 .LEVER 2 1
8 90109–06848 .BOLT 1
9 9560M–06100 .NUT, U 1
10 5LW–H3980–00 .FRONT STOP SWITCH ASSY 1
11 9760L–04212 .SCREW,WITH WASHER 1
12 5HV–F585B–10 .PLATE, DIAPHRAGM 1
13 5HV–F5854–10 .GASKET, DIAPHRAGM 1
14 5LW–F6332–00 .BOLT 2
15 9870M–04012 .SCREW, FLAT HEAD 2
16 5YP–W0041–00 .CYLINDER KIT, MASTER 1
36
FIG. 31 STAND & FOOTREST
REF.
5D63
NO.
1 5YP–F7111–01 STAND, MAIN 1
2 5YP–F7114–00 STOPPER, MAIN STAND 1
3 5YP–F7112–00 SHAFT, MAIN STAND 1
4 90201–163H8 WASHER, PLATE 1
5 91401–30030 PIN, COTTER 1
8 90201–158D1 WASHER, PLATE 1
9 91401–30030 PIN, COTTER 1
10 5YP–F7211–00 PEDAL, BRAKE 1
11 90508–40801 SPRING, TORSION 1
12 5YP–F7231–00 ROD, BRAKE 1
14 90249–12008 PIN 1
15 90175–06013 NUT, WING 1
16 91401–20012 PIN, COTTER 1
17 92907–06600 WASHER, PLATE 1
18 5D6–F7411–00 FOOTREST 1 1
19 95827–08016 BOLT, FLANGE 4
20 5HV–F7413–00 COVER, FOOTREST 2
21 5YP–F7452–10 BRACKET, FOOTREST 1 1
22 5D6–F7431–00 FOOTREST, REAR 1 1
23 5NM–F7433–00 COVER, REAR FOOTREST 1
24 5NM–F7445–00 PLATE 1 1
25 90240–08145 PIN, CLEVIS 1
26 91401–25015 PIN, COTTER 1
37
FIG. 31 STAND & FOOTREST
REF.
5D63
NO.
28 5D6–F7491–00 PROTECTOR 1
29 90110–08199 BOLT, HEXAGON SOCKET HEAD 2
30 5YP–F7462–10 BRACKET, FOOTREST 2 1
31 5NM–F7441–00 FOOTREST, REAR 2 1
32 5NM–F7444–00 COVER, REAR FOOTREST 1
33 5NM–F7445–00 PLATE 1 1
34 90240–08145 PIN, CLEVIS 1
35 91401–25015 PIN, COTTER 1
37 90110–08199 BOLT, HEXAGON SOCKET HEAD 2
38 5TN–F7424–00 DAMPER, FOOTREST 2 1
39 90387–10805 COLLAR 1
38
FIG. 32 LEG SHIELD
REF.
5D63
NO.
1 5YP–F3391–00–P2 PANEL, FRONT 1 UR FOR SMX
5YP–F3391–00–P4 PANEL, FRONT 1 UR FOR BMC
5YP–F3391–00–P1 PANEL, FRONT 1 UR FOR DRMK
3 90387–09803 COLLAR 2
4 90183–05807 NUT, SPRING 12
5 5YP–F137U–00 GUIDE, AIR 1 1
8 5YP–F137V–00 GUIDE, AIR 2 1
11 5YP–F8311–00–P2 LEG SHIELD 1 1 UR FOR SMX
5YP–F8311–00–P4 LEG SHIELD 1 1 UR FOR BMC
5YP–F8311–00–P1 LEG SHIELD 1 1 UR FOR DRMK
13 90183–05807 NUT, SPRING 2
14 90480–18418 GROMMET 1
15 90387–09801 COLLAR 1
16 95807–06020 BOLT, FLANGE 1
17 90201–06557 WASHER, PLATE 1
18 5YP–F8312–00–P2 LEG SHIELD 2 1 UR FOR SMX
5YP–F8312–00–P4 LEG SHIELD 2 1 UR FOR BMC
5YP–F8312–00–P1 LEG SHIELD 2 1 UR FOR DRMK
19 5YP–F8371–00 DAMPER 1
21 5YP–F8349–00 CAP 1
39
FIG. 32 LEG SHIELD
REF.
5D63
NO.
22 2S5–F8276–00 PLATE 1
23 90183–04005 NUT, SPRING 4
24 90183–05807 NUT, SPRING 3
25 90480–18418 GROMMET 1
26 90387–09801 COLLAR 1
27 95807–06020 BOLT, FLANGE 1
28 90201–06557 WASHER, PLATE 1
29 5YP–F836K–00–P3 PANEL, INNER 1 1 MBL2
30 5YP–F1732–00 SEAL 1 1
31 5YP–F1735–00 SEAL 2 1
33 90480–01868 GROMMET 2
34 90183–05807 NUT, SPRING 6
36 5YP–F842M–00 COVER 1 1
38 5YP–F842N–00 COVER 2 1
39 90150–06021 SCREW, ROUND HEAD 1
41 5YP–F8321–00 STAY 1 1
42 5YP–F8322–00 STAY 2 1
43 95807–06020 BOLT, FLANGE 2
44 5YP–F8336–00 PLATE 1
45 90464–50800 CLAMP 2
46 5YP–F8372–00 DAMPER 4
47 2S5–F8428–00 SEAL 1 1
48 2S5–F8429–00 SEAL 2 1
40
FIG. 32 LEG SHIELD
REF.
5D63
NO.
49 2S5–F844E–00 SEAL 3 1
50 2S5–F846F–00 SEAL 4 1
51 2S5–F847F–00 SEAL 5 1
52 5YW–F175C–00 TUNING FORK MARK 2
53 5HV–F3108–00 EMBLEM 1
54 5YP–F8391–00 GRAPHIC, 1 1 UR FOR SMX
5YP–F8391–40 GRAPHIC, 1 1 UR FOR BMC
5YP–F8391–50 GRAPHIC, 1 1 UR FOR DRMK
55 5YP–F8392–00 GRAPHIC, 2 1 UR FOR SMX
5YP–F8392–40 GRAPHIC, 2 1 UR FOR BMC
5YP–F8392–50 GRAPHIC, 2 1 UR FOR DRMK
41
FIG. 33 GENERATOR
REF.
5D63
NO.
1 2S5–H1450–00 ROTOR ASSY 1
2 2S5–H1410–00 STATOR ASSY 1
3 91317–06030 BOLT 3
4 91317–06016 BOLT 2
5 95707–12500 NUT, FLANGE 1
6 90201–122H1 WASHER, PLATE 1
42
FIG. 34 STARTING MOTOR
REF.
5D63
NO.
1 5YP–H1800–01 STARTING MOTOR ASSY 1
2 3AY–H1801–00 .BRUSH SET 1
3 3AY–H182M–00 .O-RING 1
4 3AY–H1828–00 .BOLT 2 2
5 5YP–H183G–00 .CORD COMP. 1
6 93210–26801 O-RING 1
43
FIG. 35 FLASHER LIGHT
REF.
5D63
NO.
1 5D6–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
2 5D6–H3311–00 .BULB, FLASHER (12V-16W) 1
3 5D6–H5353–00 .BULB (12V-3W) 1
4 5D6–H331E–00 .CORD ASSY 1
5 5D6–H3332–00 .LENS, FLASHER 1
6 5D6–H3320–00 FRONT FLASHER LIGHT ASSY 2 1
7 5D6–H3311–00 .BULB, FLASHER (12V-16W) 1
8 5D6–H5353–00 .BULB (12V-3W) 1
9 5D6–H332E–00 .CORD ASSY 1
10 5D6–H3342–00 .LENS, FLASHER 2 1
12 5VV–F835W–00 HOLDER, WIRE 1
13 90461–11800 CLAMP 1
15 5PW–83330–00 REAR FLASHER LIGHT ASSY 1 1
16 1KH–83311–00 .BULB (12V-10W) 1
17 5PW–8334A–00 .LENS COMP 1
18 97706–04012 .SCREW, TAPPING 1
19 5PW–83340–00 REAR FLASHER LIGHT ASSY 2 1
20 1KH–83311–00 .BULB (12V-10W) 1
21 5PW–8333A–00 .LENS COMP 1
22 97706–04012 .SCREW, TAPPING 1
23 2D1–83318–00 STAY, FLASHER 1 2
44
FIG. 36 METER
REF.
5D63
NO.
1 5D6–H3510–00 SPEEDOMETER ASSY 1
2 1Y7–83517–00 .BULB (12V-1.7W T10) 10
3 5D6–H3509–00 .SOCKET CORD ASSY 1
4 90159–03102 .SCREW, WITH WASHER 3
5 5YP–H353L–00 .REFLECTOR 1
6 5YP–H3511–00 .LENS, SPEEDOMETER 1
7 5YP–H353F–00 .CASE, METER LOWER 1
9 5YP–H3550–00 SPEEDOMETER CABLE ASSY 1
45
FIG. 37 HEADLIGHT
REF.
5D63
NO.
1 5D6–H4310–00 HEADLIGHT UNIT ASSY 1
2 5B9–H4314–00 .BULB, HEADLIGHT (12V 35/35W) 1
3 5B9–H4393–00 .SPING SUPPORT 1
4 5B9–H4192–00 .SCREW, SPECIAL 1
5 4NR–H4317–00 .NUT 1
6 5HV–H4374–00 CLIP 2
7 95807–06010 BOLT, FLANGE 1
46
FIG. 38 TAILLIGHT
REF.
5D63
NO.
1 5D6–H4710–00 TAILLIGHT UNIT ASSY 1
2 5YP–H4714–00 .BULB, FLASHER (12V 21/5W) 1
3 5YP–H4723–00 .GASKET, TAIL LENS 1
4 5D6–H4721–00 .LENS, TAILLIGHT 1
5 90183–05807 .NUT, SPRING 2
6 5D6–H4743–00 .LENS, LICENCE LIGHT 1
7 97707–40618 .SCREW, TAPPING 2
8 92907–04600 .WASHER 2
9 90480–13810 GROMMET 2
10 90480–01868 GROMMET 1
11 5D6–84745–00 LICENCE LIGHT UNIT ASSY 1
12 4HC–84744–00 .BULB (12V-5W) 1
13 97707–40612 .SCREW, TAPPING 2
15 90387–05003 COLLAR 2
16 90480–11008 GROMMET 2
17 90201–05725 WASHER, PLATE 2
18 95607–05100 NUT, U 2
19 5VX–13569–01 PLUG, BLIND 2
20 5D6–F1649–00 DAMPER 1
47
FIG. 39 HANDLE SWITCH & LEVER
REF.
5D63
NO.
1 5D6–H3973–00 SWITCH, HANDLE 3 1
2 5TL–H3955–00 BRACKET 1 1
3 97607–05216 SCREW,WITH WASHER 2
5 5VW–H3976–01 SWITCH, HANDLE 1 1
48
FIG. 40 ELECTRICAL 1
REF.
5D63
NO.
1 2S5–H2310–00 IGNITION COIL ASSY 1
2 2S5–H2317–00 DAMPER, IGNITION COIL 2
3 97007–06016 BOLT 2
4 5YP–H2370–00 PLUG CAP ASSY 1
5 2S5–H2100–00 BATTERY ASSY (GS GTZ5S) 1
6 2S5–H2150–00 FUSE HOLDER ASSY 1
7 2S5–H2151–00 .FUSE (15A) BLUE 1
8 2S5–H2116–00 WIRE, MINUS LEAD 1
9 95027–06010 BOLT, FLANGE 1
10 5D6–XH250–00 MAIN SW. STRG. LOCK SUB ASSY. 1
11 5D6–H2501–00 .MAIN SWITCH STEERING LOCK 1
12 5ER–82552–00 ..CAP, SWITCH 1
13 5YP–F4799–00 .ROTOR ASSY 1
14 90149–06309 SCREW 2
15 5YP–H2530–03 STOP SWITCH ASSY 1
16 5D6–H2590–00 WIRE HARNESS ASSY 1
49
FIG. 41 ELECTRICAL 2
REF.
5D63
NO.
1 5D6–H591A–01 ENGINE CONTROL UNIT ASSY 1
2 5D6–H5546–00 BAND 1
3 5YP–H2540–00 NEUTRAL SWITCH ASSY 1
4 93210–21800 O-RING 1
5 98507–05016 SCREW, PAN HEAD 2
6 5YP–85790–00 THERMOSENSOR ASSY 1
7 90430–12801 GASKET 1
8 2S5–H1960–00 RECTIFIER & REGULATOR ASSY 1
9 2S5–H2599–00 COVER, CONNECTER 1
10 90149–06002 SCREW 2
11 2S5–H1965–10 CONDENSER, SMOOTHING 1
12 5TN–H1940–00 STARTER RELAY ASSY 1
13 5YP–H1950–00 RELAY ASSY 1
14 2S5–H2576–00 LEAN ANGLE SENSOR 1
15 91317–04020 BOLT 2
17 90464–75800 CLAMP 8
18 5XV–H3936–00 BAND, SWITCH CORD 1
19 5D6–H3350–00 FLASHER RELAY ASSY 1
20 5D6–H3371–00 HORN 1
21 95807–08012 BOLT, FLANGE 1
22 5YP–H1950–00 RELAY ASSY 1
23 3Y6–85130–02 REAR REFLECTOR ASSY 1
24 95607–05100 NUT, U 1
25 92907–05200 WASHER 1
50
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5YP–12117–00 3 – 6 5YP–E2156–00 3 – 14 5YP–E4737–00 9 – 7 5YP–E6351–00 14 – 25 5D6–F1110–00 18 – 1 5D6–F1781–20 20 – 37

1WG–12118–00 3 – 5 5YP–E2157–00 4 – 7 5TN–E4747–00 9 – 15 5YP–E6356–00 14 – 32 5YP–F1173–00 20 – 22 5D6–F1782–00 20 – 38
5YP–12411–00 6 – 1 5YP–E2159–00 3 – 9 2S5–E4758–00 9 – 3 5YP–E6357–00 14 – 31 2S5–F117G–00 18 – 16 5D6–F1782–10 20 – 38
5VX–13569–01 38 – 19 3 – 12 2S5–E4803–00 8 – 29 5YP–E6371–00 14 – 19 5YP–F117G–00 18 – 15 5D6–F1782–20 20 – 38
2S5–13930–00 8 – 5 5YP–E2161–00 3 – 11 2S5–E4877–00 8 – 36 5YP–E6383–00 14 – 23 5YP–F117K–00 25 – 15 5YP–F1817–00 20 – 25
5JW–14104–00 8 – 10 5YP–E2170–01 4 – 1 2S5–E4882–00 8 – 31 5YP–E6384–00 14 – 24 5YP–F124E–00 20 – 31 5YP–F1871–00 20 – 14
2S5–1410H–00 8 – 12 5MX–E2210–00 4 – 15 2S5–E4883–00 8 – 32 5YP–E6512–00 14 – 11 2S5–F1287–00 18 – 17 5YP–F1875–00 20 – 19
5CA–14147–00 8 – 6 5VV–E2213–00 4 – 16 5YP–E5111–00 10 – 2 5YP–E6539–00 14 – 5 5YP–F1315–00 18 – 10 5YP–F2110–10 21 – 1
1S4–14216–00 8 – 11 5YP–E2231–00 4 – 11 5YP–E5121–00 10 – 3 5YP–E6586–00 14 – 12 5YP–F1316–00 18 – 11 5NM–F2123–00 21 – 2
5D6–2639G–00 29 – 13 5YP–E2241–00 4 – 12 5YP–E5150–00 10 – 1 5YP–E6611–00 14 – 3 5YP–F137U–00 32 – 5 5YP–F2151–00 21 – 3
5ER–82552–00 40 – 12 1B9–E2280–02 4 – 5 5YP–E5351–00 7 – 4 5YP–E6620–00 14 – 9 5YP–F137V–00 32 – 8 5YP–F2210–02 21 – 12
1KH–83311–00 35 – 16 5YP–E2288–00 4 – 6 5YP–E5362–00 11 – 21 5YP–E6628–00 14 – 28 5YP–F139R–00 18 – 12 5YP–F2311–00 21 – 9
35 – 20 5YP–E2405–00 6 – 7 5YP–E5377–00 11 – 15 5YP–E6777–00 14 – 27 5YP–F139X–00 18 – 13 5D6–F3100–20 23 – 1
2D1–83318–00 35 – 23 5YP–E240A–00 6 – 5 2S5–E5411–00 11 – 1 5YP–E7121–00 15 – 6 5YP–F1511–01–P1 19 – 1 5HV–F3108–00 32 – 53
5PW–83330–00 35 – 15 5YP–E2413–00 6 – 2 2S5–E5418–00 11 – 11 5YP–E7131–00 15 – 2 5YP–F1511–01–P2 19 – 1 5YP–F3110–00 23 – 8
5PW–8333A–00 35 – 21 5YP–E2422–00 5 – 1 2S5–E5421–00 11 – 16 5YP–E7141–00 15 – 3 5YP–F1511–01–P4 19 – 1 4VK–F3111–10 23 – 19
5PW–83340–00 35 – 19 5YP–E2428–00 5 – 3 5YP–E5451–00 11 – 2 5YP–E7211–00 15 – 22 5R7–F1518–10 19 – 5 5YP–F3126–20 23 – 5
5PW–8334A–00 35 – 17 2S5–E2443–00 6 – 14 5YP–E5461–00 11 – 17 5YP–E7221–00 15 – 14 5MY–F153E–30 20 – 36 5YP–F3136–20 23 – 2
1Y7–83517–00 36 – 2 5YP–E2450–00 5 – 7 5YP–E5514–00 13 – 1 5YP–E7231–00 15 – 21 2S5–F160E–00 19 – 13 5D6–F3141–00 23 – 15
4HC–84744–00 38 – 12 5YP–E2461–00 6 – 6 5YP–E5521–00 13 – 2 5YP–E7241–00 15 – 20 5D6–F1611–00 19 – 6 4XC–F3144–00 23 – 14
5D6–84745–00 38 – 11 5YP–E2462–00 6 – 10 5YP–E5524–00 13 – 3 5YP–E7411–00 15 – 1 5D6–F1649–00 38 – 20 4XC–F3145–00 23 – 3
3Y6–85130–02 41 – 23 5YP–E2481–00 6 – 16 5YP–E5555–00 12 – 8 5YP–E7421–00 15 – 13 5D6–F1685–00 19 – 11 23 – 6
5YP–85790–00 41 – 6 5YP–E2482–00 6 – 18 5YP–E5580–00 13 – 5 5YP–E7456–00 15 – 29 5YP–F1691–00 20 – 8 2JG–F3147–00 23 – 20
2S5–E1102–00 1 – 1 2S5–E2491–00 6 – 3 5HV–E5583–00 13 – 6 5YP–E7471–00 15 – 11 5YP–F1711–00–P3 20 – 1 5NM–F3152–00 23 – 11
5YP–E111F–00 4 – 8 5YP–E2576–00 6 – 20 5YP–E5598–00 4 – 14 5YP–E8101–00 17 – 1 5YP–F1717–00 20 – 34 1T8–F3156–00 23 – 4
5YP–E1133–10 1 – 2 5YP–E2671–00 6 – 9 5YP–E5614–00 13 – 7 5YP–E8110–00 17 – 22 5YP–F171E–00–P0 20 – 13 23 – 7
5YP–E1166–00 8 – 27 5YP–E2675–00 6 – 8 2A1–E5618–10 12 – 12 2A1–E8113–20 17 – 23 5YP–F1721–00–P3 20 – 2 2JG–F3157–00 23 – 10
5YP–E1181–00 1 – 13 5YP–E3300–00 7 – 1 5YP–E5620–00 12 – 11 5YP–E8120–00 16 – 8 5YP–F172K–00 20 – 16 509–F3158–L0 23 – 12
5YP–E1185–01 5 – 4 5YP–E3327–00 7 – 12 5YP–E5641–00 12 – 2 5YP–E8123–00 16 – 9 5YP–F172L–00 20 – 20 5YP–F3170–00 23 – 9
2S5–E1191–00 1 – 6 5YP–E3329–00 7 – 2 5YP–E5661–00 12 – 1 5YP–E8127–00 17 – 6 5YP–F172M–00 20 – 21 5YP–F317J–00 29 – 33
5YP–E1193–00 1 – 9 5YP–E3411–00 7 – 5 5YP–E5664–00 12 – 4 5YP–E8140–00 17 – 7 5YP–F172W–00 20 – 23 278–F3181–50 23 – 13
5YP–E1196–00 5 – 5 5YP–E3440–00 7 – 8 5YP–E5671–00 12 – 3 5YP–E8172–00 17 – 3 5YP–F1731–00–P0 20 – 7 5D6–F331A–00 22 – 11
5YP–E1311–00 1 – 17 2S5–E3447–00 7 – 9 5YP–E5674–00 12 – 9 5HV–E8173–00 17 – 16 5YP–F1732–00 32 – 30 5YP–F3340–00 23 – 16
5YP–E1351–00 1 – 18 2S5–E3585–00 8 – 1 5YP–E5696–00 12 – 7 5YP–E8175–00 17 – 9 5YP–F1735–00 32 – 31 5YW–F3346–00 23 – 18
5YP–E1422–00 2 – 6 2S5–E3595–00 8 – 2 5YP–E5767–00 12 – 5 5YP–E8179–00 17 – 2 5YP–F1741–00–P0 20 – 9 5YP–F3391–00–P1 32 – 1
5YP–E1603–00 2 – 12 2S5–E3750–00 8 – 9 5YP–E6116–00 14 – 1 5YP–E817A–00 17 – 17 5YP–F1746–00 20 – 33 5YP–F3391–00–P2 32 – 1
5YP–E1630–02 2 – 9 2S5–E3907–01 24 – 10 5YP–E6131–00 14 – 4 5YP–E8181–00 17 – 4 5YP–F1747–00 20 – 35 5YP–F3391–00–P4 32 – 1
5YP–E1633–00 2 – 10 5YP–E4411–01 8 – 14 5YP–E6135–00 14 – 29 5YP–E8185–00 16 – 2 5D6–F174J–00 20 – 39 156–F3411–00 23 – 17
5YP–E1650–01 2 – 3 5YP–E4412–00 8 – 15 5YP–E6143–00 14 – 13 5YP–E8186–00 17 – 18 5D6–F174J–10 20 – 39 22F–F3411–00 22 – 4
1S7–E1681–00 2 – 4 5YP–E4425–00 8 – 23 5YP–E6144–00 14 – 7 5YP–E8337–00 17 – 10 5D6–F174J–20 20 – 39 156–F3412–00 22 – 1
5YP–E1951–00 5 – 8 5YP–E4437–00 8 – 21 5YP–E6150–00 14 – 18 5YP–E8511–00 16 – 13 5D6–F174K–00 20 – 40 22F–F3412–00 22 – 3
5YP–E1952–01 5 – 9 5VV–E443E–00 8 – 19 5YP–E6181–00 14 – 17 5YP–E8512–00 16 – 14 5D6–F174K–10 20 – 40 5VV–F3416–00 22 – 6
5YP–E2111–00 3 – 1 5YP–E4450–00 8 – 16 5YP–E6182–00 14 – 2 5TN–E8531–00 16 – 11 5D6–F174K–20 20 – 40 156–F341E–01 22 – 2
5YP–E2113–00 3 – 4 5YP–E4452–00 8 – 18 5YP–E6321–00 14 – 21 5YP–E8540–00 16 – 1 5YW–F175C–00 32 – 52 22F–F341E–01 22 – 5
5YP–E2119–00 3 – 3 2S5–E4453–00 8 – 17 5YP–E6324–00 14 – 20 4TT–E8542–00 16 – 6 5YP–F177F–00 20 – 10 5YP–F3461–00 22 – 8
5YP–E2121–00 3 – 2 5YP–E4613–00 9 – 8 5YP–E6331–00 14 – 22 5TN–E8545–00 15 – 16 2S5–F177G–00 20 – 28 5D6–F4110–00 24 – 1
5YP–E2126–00 3 – 7 5D6–E4703–20 9 – 1 5YP–E6333–00 14 – 26 5YP–E8549–00 16 – 3 5D6–F1781–00 20 – 37 2S5–F4141–00 24 – 7
5YP–E2151–00 3 – 8 5YP–E4728–00 9 – 2 5HV–E6346–00 17 – 21 5YP–E8561–00 15 – 15 5D6–F1781–10 20 – 37 2S5–F414G–00 24 – 12
51
NUMERICAL INDEX

5YP–F4339–00 24 – 2 5YP–F5875–00 22 – 15 5YP–F7452–10 31 – 21 2S5–H2116–00 40 – 8 5D6–H5353–00 35 – 8 90160–05009 20 – 11

5YP–F4397–00 24 – 4 5YP–F5876–00 22 – 17 5YP–F7462–10 31 – 30 2S5–H2131–00 20 – 32 5D6–H5546–00 41 – 2 29 – 7
2S5–F4491–00 24 – 11 5YP–F587A–00 22 – 19 5D6–F7491–00 31 – 28 5VV–H2131–00 19 – 17 5D6–H591A–01 41 – 1 29 – 17
4D0–F4610–00 24 – 8 5YP–F5917–00 27 – 6 5YP–F8100–00 18 – 19 2S5–H2150–00 40 – 6 5YP–W0041–00 30 – 16 32 – 7
4M1–F4612–02 24 – 9 5YP–F5919–00 27 – 11 5YP–F8217–00 29 – 4 2S5–H2151–00 40 – 7 4C9–W0045–00 27 – 9 32 – 10
5YP–F4638–00 24 – 3 5YP–F5924–00 27 – 12 5YP–F8227–00 29 – 5 2S5–H2310–00 40 – 1 5YP–W0047–50 27 – 5 32 – 12
5TN–F4723–00 25 – 2 5YP–F5925–01 27 – 10 2S5–F8276–00 32 – 22 2S5–H2317–00 40 – 2 5YP–W0048–50 27 – 8 32 – 20
5YP–F4726–00 25 – 4 5YP–F5937–00 27 – 7 5YP–F8311–00–P1 32 – 11 5YP–H2370–00 40 – 4 5YP–W0057–00 27 – 4 32 – 35
5VV–F4727–00 25 – 8 5YP–F5939–00 27 – 13 5YP–F8311–00–P2 32 – 11 5D6–H2501–00 40 – 11 1S8–WE140–00 2 – 1 32 – 37
5YP–F4728–00 25 – 11 5D6–F6143–00–P3 29 – 6 5YP–F8311–00–P4 32 – 11 5YP–H2530–03 40 – 15 5YP–WE141–00 2 – 2 32 – 40
2S5–F4730–00 25 – 1 5D6–F6143–00–P4 29 – 6 5YP–F8312–00–P1 32 – 18 5YP–H2540–00 41 – 3 5YP–WF543–00 28 – 44 90163–05803 8 – 22
2JK–F4741–00 25 – 3 5D6–F6143–00–P5 29 – 6 5YP–F8312–00–P2 32 – 18 2S5–H2576–00 41 – 14 5D6–XH250–00 40 – 10 90170–05302 3 – 10
5YP–F4742–00 25 – 5 5D6–F6145–00–P3 29 – 10 5YP–F8312–00–P4 32 – 18 5D6–H2590–00 40 – 16 90101–06278 28 – 14 3 – 13
5YP–F4768–00 25 – 21 5D6–F6145–00–P4 29 – 10 5YP–F8321–00 32 – 41 2S5–H2599–00 41 – 9 90105–06848 6 – 4 90170–06184 28 – 35
5YP–F4773–00–P2 25 – 19 5D6–F6145–00–P5 29 – 10 5YP–F8322–00 32 – 42 5D6–H3310–00 35 – 1 90105–08850 1 – 10 90170–08258 28 – 22
5YP–F4780–00 25 – 9 5HV–F6199–00 19 – 15 5YP–F8336–00 32 – 44 5D6–H3311–00 35 – 2 90105–08863 18 – 5 90175–06013 31 – 15
5YP–F478E–00 25 – 18 5D6–F6210–00 29 – 1 5YP–F8349–00 32 – 21 35 – 7 90105–088B9 18 – 4 90179–08674 18 – 8
5YP–F4799–00 25 – 16 5D6–F622F–00 29 – 11 5VV–F835W–00 35 – 12 5D6–H331E–00 35 – 4 90105–10036 22 – 9 90179–10017 12 – 13
40 – 13 5YP–F622F–00 29 – 28 5D6–F8366–00 22 – 12 5D6–H3320–00 35 – 6 90105–10323 21 – 13 90179–10658 18 – 9
5YP–F5104–00 26 – 5 5D6–F622G–00 29 – 12 5YP–F836K–00–P3 32 – 29 5D6–H332E–00 35 – 9 90105–10824 27 – 14 90179–12659 14 – 16
4TT–F5111–10–35 26 – 1 5YP–F622H–00 29 – 27 5YP–F8371–00 32 – 19 5D6–H3332–00 35 – 5 90109–06848 30 – 8 90179–14001 14 – 30
3NA–F5181–01 26 – 11 5YP–F622K–00 29 – 16 5YP–F8372–00 32 – 46 5D6–H3342–00 35 – 10 90109–08822 28 – 38 90179–25033 22 – 7
5XV–F5188–01 26 – 15 5YP–F6240–00 29 – 19 5YP–F8391–00 32 – 54 5D6–H3350–00 41 – 19 90110–08199 31 – 29 90183–04005 20 – 6
5TN–F5190–00 26 – 16 5YP–F6241–00 29 – 20 5YP–F8391–40 32 – 54 5D6–H3371–00 41 – 20 31 – 37 32 – 23
5YP–F5304–00 28 – 23 5D6–F6246–00 29 – 25 5YP–F8391–50 32 – 54 5D6–H3509–00 36 – 3 90111–08807 27 – 2 90183–05807 19 – 8
5YP–F530K–00 28 – 8 5YP–F6257–00 29 – 26 5YP–F8392–00 32 – 55 5D6–H3510–00 36 – 1 90116–08813 28 – 20 20 – 12
5YP–F5311–00–35 28 – 1 5VK–F6280–00 29 – 21 5YP–F8392–40 32 – 55 5YP–H3511–00 36 – 6 90119–06044 19 – 7 20 – 29
5YP–F5321–00–35 28 – 7 5VV–F6281–00 29 – 30 5YP–F8392–50 32 – 55 5YP–H353F–00 36 – 7 20 – 15 29 – 8
5MY–F533A–00 28 – 12 5YP–F6282–00 29 – 31 2S5–F8428–00 32 – 47 5YP–H353L–00 36 – 5 20 – 30 29 – 14
4AC–F5351–00 28 – 13 5VK–F6290–00 29 – 22 2S5–F8429–00 32 – 48 5YP–H3550–00 36 – 9 90119–06051 8 – 26 32 – 4
5YP–F5355–00 28 – 11 2S5–F6311–00 29 – 23 5YP–F842M–00 32 – 36 5YP–H3922–10 30 – 7 90119–06119 19 – 12 32 – 13
5YP–F5364–00 28 – 6 5LW–F6332–00 30 – 14 5YP–F842N–00 32 – 38 5XV–H3936–00 41 – 18 90119–06867 24 – 6 32 – 24
5YP–F5366–00 28 – 15 5YP–F7111–01 31 – 1 2S5–F844E–00 32 – 49 5TL–H3955–00 39 – 2 90149–06002 41 – 10 32 – 34
5YP–F5371–00 28 – 37 5YP–F7112–00 31 – 3 2S5–F846F–00 32 – 50 5D6–H3973–00 39 – 1 90149–06039 8 – 4 38 – 5
4NP–F5381–00 21 – 6 5YP–F7114–00 31 – 2 2S5–F847F–00 32 – 51 5VW–H3976–01 39 – 5 90149–06309 40 – 14 90183–06023 8 – 25
5YP–F5381–00 28 – 28 5YP–F7211–00 31 – 10 2S5–H1410–00 33 – 2 5LW–H3980–00 30 – 10 90149–06829 4 – 13 90185–10091 26 – 12
5TN–F5383–00 28 – 31 5YP–F7231–00 31 – 12 2S5–H1450–00 33 – 1 5B9–H4192–00 37 – 4 90150–06021 32 – 39 90185–10808 22 – 10
5YP–F5388–00 28 – 33 5YP–F7314–00 31 – 27 5YP–H1800–01 34 – 1 5D6–H4310–00 37 – 1 90153–06803 1 – 3 90201–047A2 41 – 16
5YP–F5412–00 28 – 21 31 – 36 3AY–H1801–00 34 – 2 5B9–H4314–00 37 – 2 1 – 19 90201–05725 20 – 5
4NR–F5439–00 28 – 19 5D6–F7411–00 31 – 18 3AY–H1828–00 34 – 4 4NR–H4317–00 37 – 5 90159–03102 36 – 4 38 – 17
4C9–F580U–10 27 – 3 5HV–F7413–00 31 – 20 3AY–H182M–00 34 – 3 5HV–H4374–00 37 – 6 90159–05011 38 – 14 90201–05820 9 – 5
5TN–F582U–00 27 – 1 5TN–F7424–00 31 – 38 5YP–H183G–00 34 – 5 5B9–H4393–00 37 – 3 90159–06033 25 – 17 90201–05821 9 – 6
5YP–F583T–10 30 – 4 5D6–F7431–00 31 – 22 5TN–H1940–00 41 – 12 5D6–H4710–00 38 – 1 90159–06801 32 – 2 90201–06057 8 – 39
5HV–F5852–00 30 – 6 5NM–F7433–00 31 – 23 5YP–H1950–00 41 – 13 5YP–H4714–00 38 – 2 90159–06838 32 – 32 90201–06071 25 – 13
5HV–F5854–10 30 – 13 5NM–F7441–00 31 – 31 41 – 22 5D6–H4721–00 38 – 4 90159–06848 19 – 16 90201–06072 19 – 3
5HV–F585B–10 30 – 12 5NM–F7444–00 31 – 32 2S5–H1960–00 41 – 8 5YP–H4723–00 38 – 3 90160–05009 19 – 9 90201–06557 32 – 17
5YP–F5867–10 30 – 5 5NM–F7445–00 31 – 24 2S5–H1965–10 41 – 11 5D6–H4743–00 38 – 6 19 – 14 32 – 28
5YP–F5872–00 30 – 1 31 – 33 2S5–H2100–00 40 – 5 5D6–H5353–00 35 – 3 20 – 3 90201–06817 6 – 13
52
NUMERICAL INDEX

90201–068N7 25 – 6 90401–10159 30 – 2 90508–29007 16 – 10 93306–001X2 4 – 3 95304–08700 28 – 42 97706–04012 35 – 22

90201–08609 1 – 11 90430–06817 1 – 4 90508–40801 31 – 11 93306–002X5 15 – 25 95307–06600 25 – 7 97707–40612 38 – 13
90201–08612 9 – 14 1 – 8 90560–10292 26 – 2 93306–004XF 15 – 9 25 – 14 97707–40618 38 – 7
29 – 3 1 – 20 90560–12145 28 – 2 93306–004YV 28 – 18 28 – 34 97707–50012 20 – 4
90201–086P8 18 – 6 90430–12801 41 – 7 91317–04020 41 – 15 93306–202XX 15 – 10 95607–05100 38 – 18 29 – 9
90201–088N6 28 – 40 90445–09823 20 – 24 91317–06016 4 – 17 93306–204YF 15 – 26 41 – 24 29 – 18
90201–10118 30 – 3 90450–28801 6 – 17 12 – 10 93306–300X4 26 – 4 95607–10200 21 – 14 39 – 4
90201–10141 9 – 12 6 – 19 13 – 9 93306–301YH 28 – 3 95607–12200 28 – 29 97707–50016 29 – 15
90201–101J1 18 – 7 90450–39001 8 – 24 33 – 4 93306–301YJ 28 – 4 9560M–06100 30 – 9 32 – 6
26 – 13 90460–46206 8 – 13 91317–06020 8 – 40 93306–305X7 2 – 7 95614–12100 21 – 8 32 – 9
90201–10817 26 – 14 90461–11800 35 – 13 91317–06025 16 – 4 93310–528X7 2 – 5 95617–08620 1 – 5 35 – 11
90201–12019 14 – 15 90462–08805 11 – 6 91317–06030 29 – 29 93340–212Y2 17 – 12 95707–06500 17 – 20 35 – 14
90201–12023 21 – 7 90464–50800 32 – 45 33 – 3 93410–20809 15 – 5 95707–08500 9 – 9 36 – 8
90201–122H1 33 – 6 90464–75800 29 – 34 91317–06100 1 – 16 93410–22820 15 – 19 95707–10500 9 – 10 39 – 6
90201–126A7 17 – 15 41 – 17 91317–10100 18 – 2 93450–16115 2 – 11 95707–12500 33 – 5 98507–05016 29 – 24
90201–12817 17 – 11 90467–08003 20 – 26 91401–20012 28 – 43 93503–16807 14 – 33 95807–06010 18 – 18 41 – 5
90201–128A4 28 – 30 90467–09006 20 – 27 31 – 16 93602–08810 14 – 6 37 – 7 98507–05025 29 – 32
90201–15700 15 – 7 90467–10804 6 – 21 91401–25015 31 – 26 93604–10837 17 – 13 95807–06012 8 – 8 98507–06012 25 – 10
15 – 23 90467–12800 8 – 20 31 – 35 93604–12831 16 – 5 22 – 13 98517–06012 15 – 12
90201–158D1 31 – 8 90467–13064 8 – 28 91401–30030 31 – 5 93822–15811 15 – 28 22 – 16 9870M–04012 30 – 15
90201–163H8 31 – 4 90467–13805 8 – 34 31 – 9 94106–17805 26 – 6 22 – 18 98980–06012 9 – 4
90201–167P7 14 – 10 90467–14015 8 – 33 92017–05025 7 – 3 94108–17826 28 – 24 22 – 20 99009–15400 15 – 8
90201–16803 12 – 6 90467–170A2 8 – 35 92017–06012 8 – 30 94208–17806 28 – 25 95807–06020 20 – 17 15 – 24
90201–25021 13 – 4 90480–01803 6 – 15 92907–04600 38 – 8 94222–17806 26 – 7 32 – 16 99009–28400 14 – 8
90201–26802 15 – 17 90480–01807 19 – 10 92907–05200 41 – 25 94308–17801 28 – 26 32 – 27 99480–05010 4 – 4
90202–15800 28 – 39 90480–01868 18 – 14 92907–06600 31 – 17 94322–17858 26 – 8 32 – 43 99530–10114 1 – 14
90209–17285 15 – 4 32 – 33 92907–08200 28 – 41 94412–17802 26 – 9 95807–08012 41 – 21 1 – 15
90209–18208 15 – 18 38 – 10 93101–10841 11 – 23 94416–178C4 28 – 27 95807–08035 9 – 13 10 – 4
90240–08145 31 – 25 90480–11008 38 – 16 93102–12883 17 – 5 94568–A8096 4 – 10 9580M–06012 21 – 4 11 – 3
31 – 34 90480–13018 20 – 18 93102–16800 12 – 14 94700–00874 1 – 12 9580M–06025 11 – 12 11 – 18
90249–12008 31 – 14 90480–13568 11 – 13 93102–20881 15 – 27 95027–06010 4 – 9 95817–10140 18 – 3 9X568–D5111 28 – 36
90280–03017 2 – 8 90480–13810 38 – 9 93103–10800 5 – 2 15 – 30 95827–06014 17 – 8
90340–14816 11 – 7 90480–14869 8 – 37 93106–20808 26 – 3 40 – 9 21 – 10
90340–32819 11 – 9 90480–14872 25 – 12 93106–26823 28 – 16 95027–06012 5 – 12 95827–06016 6 – 12
90387–05003 38 – 15 90480–15363 6 – 11 93210–068E9 17 – 19 95027–06020 1 – 7 19 – 2
90387–0600V 8 – 38 90480–18418 32 – 14 93210–09805 4 – 2 95027–06025 5 – 11 95827–06020 25 – 20
90387–06063 11 – 14 32 – 25 93210–14899 11 – 8 5 – 13 95827–08016 31 – 19
90387–06681 21 – 5 90501–030A0 13 – 8 93210–19809 5 – 15 95027–06050 5 – 14 95827–08030 22 – 14
90387–06804 19 – 4 90501–04801 14 – 14 93210–198F0 11 – 22 9502L–06012 7 – 13 95827–10045 9 – 11
90387–08812 9 – 16 90501–06022 16 – 7 93210–21800 41 – 4 9502L–06045 10 – 7 9582M–06025 8 – 7
90387–09801 32 – 15 90501–06800 16 – 12 93210–26801 34 – 6 9502L–06050 10 – 6 97007–06016 40 – 3
32 – 26 90501–10245 31 – 13 93210–32801 8 – 3 9502L–06060 10 – 5 97007–06030 24 – 5
90387–09803 21 – 11 90501–125E9 17 – 14 93210–32803 11 – 10 9502M–06020 7 – 10 97007–08016 29 – 2
32 – 3 90501–18576 7 – 6 93210–34801 7 – 7 9502M–06040 11 – 4 97027–08020 17 – 24
90387–10277 26 – 10 90506–12001 28 – 9 93210–41041 28 – 5 11 – 19 97507–05516 24 – 13
90387–10805 31 – 39 90506–15001 28 – 10 93210–59800 7 – 11 9502M–06050 11 – 5 97607–05216 39 – 3
90387–127Y0 28 – 17 90506–23805 31 – 6 93210–84800 5 – 6 11 – 20 9760L–04212 30 – 11
90387–12836 28 – 32 90506–35810 31 – 7 93306–000Y2 5 – 10 9502M–06060 11 – 24 97706–04012 35 – 18
53

Yamaha RX135i - Parts Catalog

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Yamaha RX135i - Parts Catalog

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SPARK RX135i

T135FI (5D63) EUROPE

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Abbreviation Colour Name Colour Code G364E-054469 5D63 5D63

BMC(*) BLUE METALLIC C 0775

2 5YP–E1133–10 .GUIDE, VALVE 1 4

3 90153–06803 .SCREW, HEXAGON 1

5 95617–08620 .BOLT, STUD 2

6 2S5–E1191–00 COVER, CYLINDER HEAD 1 1

7 95027–06020 BOLT, FLANGE 5

9 5YP–E1193–00 GASKET, HEAD COVER 1 1

10 90105–08850 BOLT, FLANGE 4

11 90201–08609 WASHER, PLATE 4

12 94700–00874 PLUG, SPARK (NGK CPR9EA) 1

13 5YP–E1181–00 GASKET, CYLINDER HEAD 1 1

14 99530–10114 PIN, DOWEL 2

15 99530–10114 PIN, DOWEL 2

18 5YP–E1351–00 GASKET, CYLINDER 1

19 90153–06803 SCREW, HEXAGON 1

2 5YP–WE141–00 .CRANK SUB ASSY 1 1

3 5YP–E1650–01 .CONNECTING ROD ASSY 1

4 1S7–E1681–00 ..PIN, CRANK 1 1

8 90280–03017 KEY, WOODRUFF 1

9 5YP–E1630–02 PISTON ASSY (STD) 1

10 5YP–E1633–00 .PIN, PISTON 1

12 5YP–E1603–00 .PISTON RING SET (STD) 1

2 5YP–E2121–00 VALVE, EXHAUST 2

3 5YP–E2119–00 SEAL, VALVE STEM 4

4 5YP–E2113–00 SPRING, VALVE INNER 4

5 1WG–12118–00 COTTER, VALVE 8

6 5YP–12117–00 RETAINER, VALVE SPRING 4

7 5YP–E2126–00 SEAT, VALVE SPRING 2 4

8 5YP–E2151–00 ARM, VALVE ROCKER 1

9 5YP–E2159–00 SCREW, VALVE ADJUSTING 2

11 5YP–E2161–00 ARM, VALVE ROCKER 2 1

12 5YP–E2159–00 SCREW, VALVE ADJUSTING 2

14 5YP–E2156–00 SHAFT, ROCKER 2 2

5 1B9–E2280–02 DECOMPRESSION ASSY 1

6 5YP–E2288–00 CAM, DECOMPRESSION 1

9 95027–06010 BOLT, FLANGE 2

11 5YP–E2231–00 GUIDE, STOPPER 1 1

12 5YP–E2241–00 GUIDE, STOPPER 2 1

15 5MX–E2210–00 TENSIONER ASSY, CAM CHAIN 1

16 5VV–E2213–00 GASKET, TENSIONER CASE 1

2 93103–10800 OIL SEAL 1

3 5YP–E2428–00 GASKET, HOUSING COVER 2 1

4 5YP–E1185–01 COVER, CYLINDER HEAD SIDE 1 1

5 5YP–E1196–00 GASKET, CYLINDER HEAD SIDE 1

7 5YP–E2450–00 IMPELLER SHAFT ASSY 1

11 95027–06025 BOLT, FLANGE 4

12 95027–06012 BOLT, FLANGE 2

13 95027–06025 BOLT, FLANGE 2

14 95027–06050 BOLT, FLANGE 1

2 5YP–E2413–00 COVER, THERMOSTAT 1

4 90105–06848 BOLT, FLANGE 2