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DC Inverter Duct Type Unit: Indoor Unit Outdoor Unit

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DC Inverter

Duct Type Unit

Indoor Unit Outdoor Unit


VFU-18A309I VFU-18A309O
VFU-24A309I VFU-24A309O
VFU-36A309I VFU-36A309O
VFU-48A309I VFU-48A309O
VFU-60A309I VFU-60A309O

 Thank you for choosing these Air Conditioners, please read this owner’s manual carefully
before operation and retain it for future reference.
Contents

1 Safety Precautions ................................................................1


2 Outline of the Unit and Main Parts ........................................2
3 Preparative for Installation ....................................................3
3.1 Standard Accessory Parts ................................................... 3
3.2 Selection of the Installation Location..................................... 4
3.3 Connection Pipe Requirement ............................................. 6
3.4 Electrical Requirement ........................................................ 6
4 Installation of the Unit............................................................7
4.1 Installation of the Indoor Unit................................................... 7
4.2 Installation of the Outdoor Unit .............................................. 11
4.3 Installation of the Connection Pipe ........................................ 12
4.4 Vacuum and Gas Leakage Inspection ................................... 16
4.5 Installation of the Drain Hose ................................................ 18
4.6 Installation of the Duct........................................................... 22
4.7 Electrical Wiring .................................................................... 24
5 Installation of Controllers..................................................... 29
6 Test Running....................................................................... 29
6.1 Trial Operation and Testing ................................................ 29
6.2 Working Temperature Range .............................................. 31
7 Unit Function ....................................................................... 32
7.1 Setting of Double Indoor Room Sensors .............................. 32
7.2 Checking of Outdoor Ambient Temperature ......................... 32
7.3 Fresh Air Control ............................................................... 33
8 Troubleshooting and Maintenance ...................................... 33
8.1 Troubleshooting................................................................. 33
8.2 Routine Maintenance ......................................................... 34
DC Inverter Duct Type Unit

1 Safety Precautions
This mark indicates procedures which, if improperly performed, might
WARNING!
lead to the death or serious injury of the user.

This mark indicates procedures which, if improperly performed, might


CAUTION!
possibly result in personal harm to the user, or damage to property.

WARNING!

(1). For operating the air conditioner pleasantly, install it as outlined in this installation manual.

(2). Connect the indoor unit and outdoor unit with the room air conditioner piping and cord available
from our standard parts. This installation manual describes the correct connections using the
installation set available from our standard parts.

(3). Installation work must be performed in accordance with national wiring standards by authorized
personnel only.
(4). If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in
contact with a flame, it produces toxic gas.
(5). Do not power on until all installation work is complete.
(6). During installation, make sure that the refrigerant pipe is attached firmly before you run the
compressor.
 Do not operate the compressor under the condition of refrigerant piping not attached
properly with 2-way or 3-way valve open.
 This may cause abnormal pressure in the refrigeration cycle that leads to breakage and
even injury.
(7). During the pump-down operation, make sure that the compressor is turned off before you
remove the refrigerant piping.
 Do not remove the connection pipe while the compressor is in operation with 2-way or
3-way valve open.
 This may cause abnormal pressure in the refrigerant cycle that leads to breakage and even
injury.
(8). When installing and relocating the air conditioner, do not mix gases other than the specified
refrigerant (R410A) to enter the refrigerant cycle.
 If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an
abnormally high value and cause breakage, injury, etc.
(9). This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.

(10). Children should be supervised to ensure that they do not play with the appliance.

(11). If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualified persons in order to avoid a hazard.

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DC Inverter Duct Type Unit

2 Outline of the Unit and Main Parts

Fig. 2.1
NOTE!

①. The connection pipe and duct for this unit should be prepared by the user.

②. The unit is standard equipped with rectangular duct.

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DC Inverter Duct Type Unit

3 Preparative for Installation


3.1 Standard Accessory Parts
The standard accessory parts listed below are furnished and should be used as
required.
Table 3.1
Indoor Unit Accessories

No. Name Appearance Q'ty Usage

1 Wired Controller 1 To control the indoor unit

2 Hanger or 4 To fix the indoor unit

To fix the hook on the


3 Nut with Washer 8
cabinet of the unit.
To fix the hook on the
4 Nut with Washer 4
cabinet of the unit.
To be used together with
5 Nut 4 the hanger bolt for
installing the unit.
To be used together with
6 Washer 4 the hanger bolt for
installing the unit.

7 Insulation 1 To insulate the gas pipe

8 Insulation 1 To insulate the liquid pipe

9 Fastener 4 To fasten the sponge

10 Nut 1 To connect liquid pipe

11 Nut 1 To connect gas pipe

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DC Inverter Duct Type Unit

Table 3.2
Outdoor Unit Accessories
No. Name Appearance Q'ty Usage

To plug the unused drain


1 Drain Plug 2 or3
hole.

To connect with the hard


2 Drainage Connecter or 1
PVC drain pipe

3.2 Selection of the Installation Location


WARNING!
The unit must be installed where strong enough to withstand the weight of the unit and fixed
securely, otherwise the unit would topple or fall off.
CAUTION!

①. Do not install where there is a danger of combustible gas leakage.


②. Do not install the unit near heat source, steam, or flammable gas.
③. Children under 10 years old must be supervised not to operate the unit.

Decide the installation location with the customer as follows:

3.2.1 Indoor Unit


(1). Install the unit at a place where is strong enough to withstand the weight of
the unit.
(2). The air inlet and outlet of the unit should never be clogged so that the
airflow can reach every corner of the room.
(3). Leave service space around the unit as required in Fig. 3.1.

Fig. 3.1

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DC Inverter Duct Type Unit

(4). Install the unit where the drain pipe can be easily installed.
(5). The space from the unit to the ceiling should be kept as much as possible
so as for more convenient service.

3.2.2 Outdoor Unit


WARNING!

①. Install the unit where it will not be tilted by more than 5°.

②. During installation, if the outdoor unit has to be exposed to strong wind, it must be fixed
securely.

(1). If possible, do not install the unit where it will be exposed to direct sunlight.
(If necessary, install a blind that does not interfere with the air flow.)
(2). Install the outdoor unit in a place where it will be free from getting dirty or
getting wet by rain as much as possible.
(3). Install the outdoor unit where it is convenient to connect the indoor unit.
(4). Install the outdoor unit where the condensate water can be drained out
freely during heating operation. Do not place animals and plants in the path
of the warm air.
(5). Take the air conditioner weight into account and select a place where noise
and vibration are small.
(6). Install the outdoor unit where is capable of withstanding the weight of the
unit and generates as less noise and vibration as possible.
(7). Provide the space shown in Fig. 3.2, so that the air flow is not blocked. Also
for efficient operation, leave three of four directions of peripheral
constructions open.

Fig. 3.2

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DC Inverter Duct Type Unit

3.3 Connection Pipe Requirement


CAUTION!
The maximum length of the connection pipe is listed in the Table below. Do not place the units
between which the distance exceeds the maximum length of the connection pipe.

Table 3.3
Size of Fitting Max. Max. Height Drainage
Item Pipe(Inch) Pipe Difference between pipe(Outer
Model Length Indoor Unit and Diameter × wall
Liquid Gas (m) Outdoor Unit (m) thickness)(mm)
VFU-18A309I
VFU-18A309O 1/4 1/2 20 15 Φ30X1.5
VFU-24A309I
VFU- 24A309O 3/8 5/8 30 15 Φ20X1.2
VFU-36A309I
VFU- 36A309O 3/8 5/8 30 15 Φ20X1.2
VFU-48A309I
VFU-48A309O 3/8 5/8 50 30 Φ20X1.2
VFU-60A309I
VFU- 60A309O 3/8 3/4 50 30 Φ20X1.2

Notes:
①. The connection pipe should be insulated with proper water-proof insulating material.
②. The pipe wall thickness shall be 0.5-1.0 mm and the pipe wall shall be able to withstand
the pressure of 6.0MPa. The longer the connecting pipe, the lower the cooling and
heating effect performs.

3.4 Electrical Requirement


Electric Wire Size and Fuse Capacity.
Table 3.4
Breaker Min. Power Supply
Power Supply Fuse Capacity
Capacity Cord
Indoor Units
V/Ph/Hz A A mm2
18K~60K 220-240V~ 60Hz 5 6 1.0
Table 3.5
Power Capability of Air Minimum Sectional Area
Model
Supply Switch(A) Of Earth Wire (mm2)
VFU-18A309O 16 1.5
VFU-24A309O 20 2.5
220-240V
VFU-36A309O 25 2.5
~60Hz
VFU-48A309O 40 6.0
VFU-60A309O 40 6.0

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DC Inverter Duct Type Unit

Notes:
①. The fuse is located on the main board.
②. Install the disconnect device with a contact gap of at least 3 mm in all poles
nearby the units (Both indoor unit and outdoor unit).The appliance must be
positioned so that the plug is accessible.
③. The specifications of the breaker and power cable listed in the Table above
are determined based on the maximum power (maximum amps) of the unit.
④. The specifications of the power cable listed in the Table above are applied
to the conduit-guarded multi-wire copper cable (like, YJV copper cable,
consisting of PE insulated wires and a PVC cable jacket) used at 40°С and
resistible to 90°С(see IEC 60364-5-52). If the working condition changes,
they should be modified according to the related national standard.
⑤. The specifications of the breaker listed in the Table above are applied to
the breaker with the working temperature at 40°С. If the working condition
changes, they should be modified according to the related national
standard.
⑥. Take 2 pieces of power cord of 0.75mm2 as the communication lines
between indoor and outdoor unit, with their longest lengths of 50m. Please
select the appropriate line length as per the actual installation conditions.
The communication lines can not be twisted together. For the unit (≤30K),
it’s recommended to use 8m long communication line.
⑦. Take 2 pieces of power cord of 0.75mm2 as the communication lines
between the wired controller and the indoor unit, with their longest lengths
of 30m. Please select the appropriate line length as per the actual
installation conditions. The communication lines can not be twisted
together. It’s recommended to use 8m long communication line.
⑧. The wire size of the communication line should be no less than 0.75mm 2.
It’s recommended to take 0.75mm2 power cords as the communication line.
4 Installation of the Unit
4.1 Installation of the Indoor Unit

4.1.1 Indoor unit dimension

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DC Inverter Duct Type Unit

WARNING!
①. Install the indoor unit in a location which can withstand a load of at least five times the weight of
the main unit and which will not amplify sound or vibration.
②. If the installation location is not strong enough, the indoor unit may fall and cause injuries.
③. If the job is done with the panel frame only, there is a risk that the unit will come loose. Please
take care.

For the units: 18K

For the units: 24K、36K

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DC Inverter Duct Type Unit

For the units: 48K、60K

Fig. 4.1
Table 4.1
Item
A B C D E F G H I J
Model
VFU-18A309I 945 618 738 892 1037 721 738 125 203 266
VFU-24A309I 1101 517 820 1159 1279 558 1002 160 235 268
VFU-36A309I 1011 748 820 1115 1226 775 979 160 231 290
VFU-48A309I 1177 646 852 1150 1340 750 953 190 316 350
VFU-60A309I 1177 646 852 1150 1340 750 953 190 316 350

4.1.2 Drilling Holes for Bolts and Installing the Bolts


Using the installation template, drill holes for bolts (four holes). (Fig. 4.2)

4.1.3 Installing the Suspension Bolts


(1). Install the bolts to the ceiling at a place strong enough to hang the unit.
Mark the bolt positions from the installation template. With a concrete drill,
drill for 12.7 mm (1/2”) diameter holes. (Fig. 4.3)
(2). Insert the anchor bolts into the drilled holes, and drive the pins completely
into the anchor bolts with a hammer. (Fig. 4.4)
(3). Install the hanger to the unit. (Fig. 4.5)
(4). Pass the unit hangers over the bolts installed to the ceiling and install the
unit with the special nut.( Fig. 4.6)

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DC Inverter Duct Type Unit

Fig. 4.2 Fig. 4.3 Fig. 4.4

Fig. 4.5

Fig. 4.6

4.1.4 Leveling
The water level test must be done after installing the indoor unit to make the unit
is horizontal, as shown below.

Fig. 4.7

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DC Inverter Duct Type Unit

4.2 Installation of the Outdoor Unit


WARNING
①. Install the unit where it will not be tilted by more than 5°.
②. During installation, if the outdoor unit has to be exposed to strong wind, it must be fixed securely.

4.2.1 Outdoor unit dimension

Fig. 4.8
Table 4.2 Unit: mm

Item
A B C D E
Model
VFU-18A309O 955 396 700 560 360
VFU-24A309O 980 427 790 610 395
VFU-36A309O 1107 440 1100 631 400
VFU-48A309O 958 412 1349 572 376
VFU-60A309O 1085 427 1365 620 395

4.2.2 Condensate Drainage of the Outdoor Unit (Only for the


heat pump unit) (Fig. 4.9)
(1). It is required to install a drain pipe for the outdoor unit to drain out the
condensate water during heating operation. (only for the heat pump unit)
(2). When installing the drain pipe, apart from the drain pipe mounting hole, all
other holes should be plugged so as to avoid water leakage.(only for the
heat pump unit)
(3). Installation Method: Insert the pipe joint into the hole φ25 located at the
base plate of the unit and then connect the drain pipe to the pipe joint.

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DC Inverter Duct Type Unit

Fig. 4.9

4.3 Installation of the Connection Pipe

4.3.1 Flare Processing


(1). Cut the connection pipe with the pipe cutter and remove the burrs.
(2). Hold the pipe downward to prevent cuttings from entering the pipe.
(3). Remove the flare nuts at the stop valve of the outdoor unit and inside the
accessory bag of the indoor unit, then insert them to the connection pipe,
after that, flare the connection pipe with a flaring tool.
(4). Check if the flare part is spread evenly and there are no cracks (see Fig.
4.10).

Fig. 4.10

4.3.2 Bending Pipes


(1). The pipes are shaped by your hands. Be careful not to collapse them.

Fig. 4.11

(1). Do not bend the pipes in an angle more than 90°.


(2). When pipes are repeatedly bent or stretched, the material will harden,

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DC Inverter Duct Type Unit

making it difficult to bend or stretch them any more. Do not bend or stretch
the pipes more than three times.
(3). When bending the pipe, do not bend it as is.
The pipe will be collapsed. In this case, cut the
heat insulating pipe with a sharp cutter as
shown in Fig. 4.12, and bend it after exposing
the pipe. After bending the pipe as you want,
be sure to put the heat insulating pipe back on Fig. 4.12
the pipe, and secure it with tape.

CAUTION!
①. To prevent breaking of the pipe, avoid sharp bends. Bend the pipe with a radius of curvature of
150 mm or over.
②. If the pipe is bent repeatedly at the same place, it will break.

4.3.3 Connecting the Pipe at the Indoor Unit Side


Detach the caps and plugs from the pipes.
CAUTION!
①. Be sure to apply the pipe against the port on the indoor unit correctly. If the centering is
improper, the flare nut cannot be tightened smoothly. If the flare nut is forced to turn, the threads
will be damaged.
②. Do not remove the flare nut until the connection pipe is to be connected so as to prevent dust
and impurities from coming into the pipe system.
Centering the pipe against port on the indoor unit, turn the flare nut with your hand.

CAUTION!

Hold the torque wrench at its grip, keeping it in the right angle with the pipe as shown in Fig.
4.13, in order to tighten the flare nut correctly.

When the flare nut is tightened properly by your hand, use a torque wrench to
finally tighten it.

Fig. 4.13

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DC Inverter Duct Type Unit

Fig. 4.14
Table 4.3 Flare nut tightening torque
Pipe Diameter Tightening Torque
1/4 Inch) 15-30 (N·m)
3/8 Inch) 35-40 (N·m)
5/8 Inch) 60-65 (N·m)
1/2 Inch) 45-50 (N·m)
3/4 Inch) 70-75 (N·m)
7/8 Inch) 80-85 (N·m)

CAUTION!

Be sure to connect the gas pipe after connecting the liquid pipe completely.

4.3.4 Connecting the Pipe at the Outdoor Side Unit

Tighten the flare nut of the


connection pipe at the outdoor unit valve
connector. The tightening method is the
same as that as at the indoor side.

Fig. 4.15

4.3.5 Checking the Pipe Connections for Gas Leaking


For both indoor and outdoor unit side, check the joints for gas leaking by the use
of a gas leakage detector without fail when the pipes are connected.

4.3.6 Heat Insulation on the Pipe Joints (Indoor Side Only)


Stick coupler heat insulation (large and small) to the place where connecting
pipes.

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DC Inverter Duct Type Unit

Fig. 4.16

4.3.7 Liquid Pipe and Drain Pipe

(1). If the outdoor unit is installed lower than


the indoor unit (See Fig. 4.17)
1). A drain pipe should be above ground and
the end of the pipe does not dip into
water. All pipes must be restrained to the
wall by saddles.
2). Taping pipes must be done from bottom
to top.
3). All pipes are bound together by tape and
restrained to wall by saddles.
Fig. 4.17

(2). If the outdoor unit is installed higher than


the indoor unit (See Fig. 4.18)
1). Taping should be done from lower to the
upper part.
2). All pipes are bound and taped together
and also should be trapped to prevent
water from returning to the room.
3). Restraint all pipes to the wall with
saddles.
Fig. 4.18

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DC Inverter Duct Type Unit

4.4 Vacuum and Gas Leakage Inspection

CAUTION!

Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation! There
is no extra refrigerant in the outdoor unit for air purging!

4.4.1 Vacuum
(1). Remove the caps of the liquid valve, gas valve and also the service port.
(2). Connect the hose at the low pressure side of the manifold valve assembly
to the service port of the unit’s gas valve, and meanwhile the gas and liquid
valves should be kept closed in case of refrigerant leak.
(3). Connect the hose used for evacuation to the vacuum pump.
(4). Open the switch at the lower pressure side of the manifold valve assembly
and start the vacuum pump. Meanwhile, the switch at the high pressure
side of the manifold valve assembly should be kept closed, otherwise
evacuation would fail.
(5). The evacuation duration depends on the unit’s capacity, generally, 20
minutes for the 18K units, 30 minutes for the 24/36K units, 45 minutes for
the 48/60K units. And verify if the pressure gauge at the low pressure side
of the manifold valve assembly reads -1.0Mp (-75cmHg), if not, it indicates
there is leak somewhere. Then, close the switch fully and then stop the
vacuum pump.
(6). Wait for some time to see if the system pressure can remain unchanged, 3
minutes for the units less than 18K, 5 minutes for the 18K/24K units, 10
minutes for the 36~60K units. During this time, the reading of the pressure
gauge at the low pressure side can not be larger than 0.005Mp
(0.38cmHg).
(7). Slightly open the liquid valve and let some refrigerant go to the connection
pipe to balance the pressure inside and outside of the connection pipe, so
that air will not come into the connection pipe when removing the hose.
Note that the gas and liquid valve can be opened fully only after the
manifold valve assembly is removed.
(8). Place back the caps of the liquid valve, gas valve and also the service port.

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DC Inverter Duct Type Unit

Fig. 4.19
Note: For the large-sized unit, it has the service port for both the gas valve and the liquid valve.
During evacuation, it is available to connect two hoses of the manifold valve assembly to two
service ports to quicken the evacuating speed.

4.4.2 Additional Charge


18K~36K: Refrigerant suitable for a piping length of 5m is charged in the
outdoor unit at the factory. When the piping is longer than 7m, additional charging is
necessary.
48/60K: Refrigerant suitable for a piping length of 7.5m is charged in the outdoor
unit at the factory. When the piping is longer than 10 m, additional charging is
necessary.
For the additional amount, see Table 4.4.
Table 4.4
Item Additional Refrigerant
Model Amount for Extra Pipe
18K 30g/m
24~60K 60 g/m

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DC Inverter Duct Type Unit

When the height difference between


the indoor unit and outdoor unit is larger
than 10 meters, an oil bend should be
employed for every 6 meters.

Fig. 4.20
4.5 Installation of the Drain Hose

4.5.1 Installation of Drain Piping


CAUTION!

Install the drain hose in accordance with the instructions in this installation manual and keep
the area warm enough to prevent condensation. Problems with the piping may lead to water
leaks.
(1). Install the drain hose with downward gradient (1/50 to 1/100) and no risers
or traps are used for the hose.(Fig. 4.21)
(2). Be sure there is no crack or leak on the drain hose to avoid the formation of
air pocket.(Fig. 4.21)
(3). When the hose is long, install supporters.(Fig. 4.22)
(4). Always use the drain hose which has been insulated properly.

Fig. 4.21

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DC Inverter Duct Type Unit

Fig. 4.22 Fig. 4.23

Fig. 4.24

(1). Use a suitable drain hose, and see Table


3.3 for its size.
(2). There is a drain port on both the left and
right sides. Select the drain port to match
the local conditions (Fig. 4.23).
(3). When the unit is shipped from the factory,
the drain port is defaulted to be the one on
the left side (electric box side), the port on
right side has been plugged. Fig. 4.25
(4). When using the drain port on the right side
of the unit, reinstall the drain cap to the left
side drain port (Fig. 4.25).

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DC Inverter Duct Type Unit

CAUTION!

Always check that the drain cap is installed to the unused drain port and is fastened with the
nylon fastener. If the drain cap is not installed, or is not sufficiently fastened by the nylon
fastener, water may drip during the cooling operation.
(1). Be sure to insulate where the drain port and the drain hose is
connected.(Fig. 4.26 )
(2). The unused drain port also should be insulated properly.(Fig. 4.27)

Fig. 4.26 Fig. 4.27

(3). There is adhesive on one side of the insulation so that after removing the
protective paper over it the insulation can be directly attached to the drain
hose.
(4). Considerations for the unit with the condensate pump:
1). For the unit with the condensate pump, only one drain port at the side close
to the electric box is prepared and only through it the drain hose can be
connected.
2). See Table 3 for the size of the drain port of the unit with the condensate
pump, which is different from that of the unit without the condensate pump.
3). For the unit with the condensate pump, two drain ports at the bottom are
defaulted to be factory plugged with drain caps. After the installation of the
drain hose, these two drain ports also need to be insulated properly with
the same way aforementioned.
4). The drain hose for the unit with the condensate pump should be arranged
as shown in the Figure below.

Fig. 4.28

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DC Inverter Duct Type Unit

①. The vertical height of the drain hose should be 75mm or less so that it is
unnecessary for the drain port to withstand additional force.

Fig. 4.29

②. When multiple drain hoses are used, their installation should be performed
as shown in the Figure below.

Fig. 4.30

4.5.2 Testing of Drain Piping


After piping work is finished, check if drainage flows smoothly.
As shown in the Figure, add approximately 1liter of water slowly into the drain
pan and check drainage flow during COOL running.

Fig. 4.31

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DC Inverter Duct Type Unit

4.6 Installation of the Duct

4.6.1 Dimensions of the Supply Air Outlet/Return Air Inlet

Fig. 4.32 Supply Air Outlet

Fig. 4.33 Return Air Inlet


Table 4.5

Item Supply Air Outlet Return Air Inlet


Model A B C D
VFU-18A309I 123 736 710 166
VFU-24A309I 158 818 994 195
VFU-36A309I 158 818 1000 206
VFU-48A309I 190 850 940 286
VFU-60A309I 190 850 940 286

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DC Inverter Duct Type Unit

4.6.2 Installation of the Supply Air Duct


(1). Installation of the Rectangular Duct.

Fig. 4.34
No. Name No. Name
1 Hanger 5 Filter
Main Air Supply
2 Air Intake Pipe 6
Pipe
3 Canvas Air Pipe 7 Air Supply Outlet
4 Air Intake

CAUTION!
①. The maximum length of the duct means the maximum length of the supply air duct plus the
maximum length of the return air duct.
②. The duct is rectangular and connected with the air inlet/outlet of the indoor unit. Among all
supply air outlets, at least one should be kept open.

Bottom Return Air Installation only for Units 18K.


(2). The default installation location of the rectangular flange is at the back and
the return air cover plate is at the bottom, as shown in Fig. 4.35 .

Fig. 4.35

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DC Inverter Duct Type Unit

(3). If the bottom return air is desired, just change the place of the rectangular
flange and the return air cover plate.
(4). Connect one end of the return air duct to the return air outlet of the unit by
rivets and the other to the return air louver. For the sake of the convenience
to freely adjust the height, a cutting of canvas duct will be helpful, which can
be reinforced and folded by 8# iron wire
(5). More noise is likely to be produced in the bottom return air mode than the
backward return air mode, so it is suggested to install a silencer and a static
pressure box to minimize the noise.
(6). The installation method can be chosen with considering the conditions of
the building and maintenance etc., as shown in Fig. 4.36.

Fig. 4.36
Table 4.6 Installation of the return air duct

No. Name No. Name

1 Return Air Inlet (with filter) 4 Indoor unit

2 Canvas Duct 5 Supply Air Duct

3 Return Air Duct 6 Grille

4.7 Electrical Wiring

4.7.1 Wiring Precautions


WARNING !

①. Before obtaining access to terminals, all supply circuits must be disconnected.


②. The rated voltage of the unit is as shown as Table 3.4 and Table 3.5
③. Before turning on, verify that the voltage is within the 198~264V range(for single phrase unit) .
④. Always use a special branch circuit and install a special receptacle to supply power to the air
conditioner.

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DC Inverter Duct Type Unit

⑤. Use a special branch circuit breaker and receptacle matched to the capacity of the air
conditioner.
⑥. The special branch circuit breaker is installed in the permanent wiring. Always use a circuit that
can trip all the poles of the wiring and has an isolation distance of at least 3 mm between the
contacts of each pole.
⑦. Perform wiring work in accordance with standards so that the air conditioner can be operated
safely and positively.
⑧. Install a leakage special branch circuit breaker in accordance with the related laws and
regulations and electric company standards.

CAUTION !
①. The power source capacity must be the sum of the air conditioner current and the current of
other electrical appliances. When the current contracted capacity is insufficient, change the
contracted capacity.
②. When the voltage is low and the air conditioner is difficult to start, contact the power company to
raise the voltage.

4.7.2 Electrical Wiring


(1). For solid core wiring (Fig. 4.37)
1). Cut the wire end with a wire cutter or wire-cutting pliers, then strip the
insulation about 25 mm (15/16") .
2). Using a screwdriver, remove the terminal screw(s) on the terminal board.
3). Using pliers, bend the solid wire to form a loop suitable for the terminal
screw.
4). Shape the loop wire properly, place it on the terminal board and tighten
securely with the terminal screw using a screwdriver.
(2). For strand wiring (Fig. 4.37)
1). Cut the wire end with a wire cutter or wire-cutting pliers, then strip the
insulation about 10 mm (3/8") .
2). Using a screwdriver, remove the terminal screw (s) on the terminal board.
3). Using a round terminal fastener or pliers, securely clamp a round terminal
to each stripped wire end.
4). Position the round terminal wire, and replace and tighten the terminal screw
with a screwdriver.(Fig. 4.38)

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DC Inverter Duct Type Unit

Fig. 4.37

Fig. 4.38 Fig. 4.39

(3). How to fix connection cord and power cord by cord clamp
After passing the connection cord and power cord through the insulation tube,
fasten it with the cord clamp.(Fig. 4.39)
WARNING!

①. Before starting work, check that power is not being supplied to the indoor unit and outdoor unit.

②. Match the terminal block numbers and connection cord colors with those of the indoor unit side.
Erroneous wiring may cause burning of the electric parts.

③. Connect the connection cords firmly to the terminal block. Imperfect installation may cause a
fire.

④. Always fasten the outside covering of the connection cord with cord clamps. (If the insulator is
not clamped, electric leakage may occur.)

⑤. Always connect the ground wire.

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DC Inverter Duct Type Unit

(4). Electric wiring between the indoor and outdoor units


Single-phase units (18~60K)

VFU-18A309O +VFU-18A309I

①. Power cord 3×1.5mm2(H07RN-F)

②. Power cord 3×1.0mm2(H05RN-F)

③. Communication Cords 2×0.75mm2(H05RN-F)

VFU-24A309O +VFU-24A309I

VFU-36A309O +VFU-36A309I

①. Power cord 3×2.5mm2(H07RN-F)

②. Power cord 3×1.0mm2 (H05RN-F)

③. Communication Cords 2×0.75mm2 (H05RN-F)

VFU-48A309O +VFU-48A309I

VFU-60A309O +VFU-60A309I

①. Power cord 3×6.0mm2 (H07RN-F)

②. Power cord 3×1.0mm2 (H05RN-F)

③. Communication Cords 2×0.75mm2 (H05RN-F)

Fig. 4.40

(5). Electric wiring of indoor unit side


Remove the electric box cover from the electric box sub-assy and then connect
the wire.

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DC Inverter Duct Type Unit

Fig. 4.41

The F, C, O connect to the COMMOM, CLOSE and OPEN terminal of the fresh
air valve respectively.
CAUTION!
①. The power cord and the wire of the fresh air valve are high-voltage, while the communication
cord and connection wire of the wired controller are low-voltage. They should run separately
against electromagnetic interference.
②. The high-voltage and low-voltage lines should pass through the rubber rings at different electric
box covers.
③. Do not bundle the connection wire of the wired controller and the communication cord together,
or arrange them in parallel, otherwise improper operation would occur.
④. The high-voltage and low-voltage lines should be fixed separately and securely, with internal big
clamps for the former and small clamps for the latter.
⑤. Tighten the indoor/outdoor connection cord and power cord respectively on the terminal boards
with screws. Faulty connection may cause a fire.
⑥. If the indoor unit connection cord (to the outdoor unit) and power supply are wired incorrectly,
the air conditioner may be damaged.
⑦. Connect the indoor unit connection cord properly based on the corresponding marks as shown
in Fig. 4.40.
⑧. Ground both the indoor and outdoor units by attaching a ground wire.

⑨. Unit shall be grounded in compliance with the applicable local and national codes.

(6). Electric wiring of outdoor unit side


Note: When connecting the power supply cord, make sure that the phase of the
power supply matches with the exact terminal board. If not, the compressor will
rotate reversely and run improperly.

Remove the big handle (18/24K) /front board (36~60K) of the outdoor unit and
insert the end of the communication cord and the power cable into the terminal
board.

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DC Inverter Duct Type Unit

Single phase:

Fig. 4.42

Power lines should go along the right side plate and be fixed to the fixation
hook with binding wires to keep no contact with pipelines. Communication lines
between indoor and outdoor units also should go along the right side plate and keep
away from power lines.

5 Installation of Controllers
Refer to the Installation Manual of the controller for more details.

6 Test Running
6.1 Trial Operation and Testing
(1). The meaning of error codes as shown below:
Table 6.1

Number Error code Error Remarks


1 E1 Compressor high pressure protection
2 E2 Indoor anti-freeze protection
Compressor low pressure protection, refrigerant
3 E3 lack protection and refrigerant colleting mode
Compressor high discharge temperature
4 E4 protection
5 E6 Communication error
6 E8 Indoor fan motor error
7 E9 Full water protection
8 F0 Indoor ambient temperature sensor error
9 F1 Evaporator temperature sensor error

29
DC Inverter Duct Type Unit

10 F2 Condenser temperature sensor error


11 F3 Outdoor ambient temperature sensor error
12 F4 Discharge temperature sensor error
13 F5 Temperature sensor error of wired controller
14 EE Outdoor memory chip error
15 PF Electric box sensor error
16 H3 Compressor overload protection
17 H4 Overloading
18 H5 IPM protection
19 H6 DC fan motor error
20 H7 Drive desynchronizing protection
21 Hc Pfc protection
22 Lc Activation failure
23 Ld Compressor phase sequence protection
24 LE Compressor stalling protection
25 LF Power protection
26 Lp Indoor and outdoor mismatch
27 U7 4-way valve direction changing protection
28 P0 Drive reset protection
29 P5 Over-current protection
Communication error between main control and
30 P6 drive
31 P7 Drive module sensor error
32 P8 Drive module over temperature protection
33 P9 Zero passage protection
34 PA AC current protection
35 Pc Drive current error
36 Pd Sensor connecting protection
37 PE Temperature drift protection
38 PL Bus low voltage protection
39 PH Bus high voltage protection
40 PU Charge loop error
41 PP Input voltage abnormality
42 ee Drive memory chip error
43 C4 Outdoor unit capacity code error
44 C5 Indoor unit capacity code error

30
DC Inverter Duct Type Unit

Note: When the unit is connected with the wired controller, the error code will be
simultaneously shown on it.

(2). Instructions to the Error Indicating Lamps on the Panel of the Duct Type
Unit.

Fig. 6.1

6.2 Working Temperature Range


Table 6.2

Indoor Side Outdoor Side


Test Condition
DB(°C) WB(°C) DB(°C) WB(°C)
Nominal Cooling 27 19 35 24
Nominal Heating 20 − 7 6
Rated Cooling 32 23 48 −
Low Temp. Cooling 21 15 -15 −
Rated Heating 27 − 24 18
Low Temp. Heating 20 − -10 -11

Note:

①. The design of this unit conforms to the requirements of ISO5151 standard.


②. The air volume is measured at the relevant standard external static
pressure.
③. Cooling (heating) capacity stated above is measured under nominal
working conditions corresponding to standard external static pressure. The
parameters are subject to change with the improvement of products, in
which case the values on nameplate shall prevail.

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DC Inverter Duct Type Unit

7 Unit Function
7.1 Setting of Double Indoor Room Sensors
This series of ducted air-conditioning unit has two indoor room sensors. One is
located at the air intake of the indoor unit and the other one is located inside the wire
controller.
User can select one from the two indoor room sensors on the basis of the
engineering requirement.
(Refer to the section of wire controller instructions for detailed operation.)

Fig. 7.1

7.2 Checking of Outdoor Ambient Temperature


The outdoor ambient temperature can be checked on the wire controller for the
convenience of users before going out. (Refer to the section of wire controller
instructions for detailed operation.)

Fig. 7.2

32
DC Inverter Duct Type Unit

7.3 Fresh Air Control


11-levels control can be realized for the amount of fresh air taken in. The
function not only facilitates the health of users, but also controls the electricity
consumption loss because of taking in fresh air. This kind of control can be carried
out through the wire controller. The function can set at any time, goes into effect at
any time, and features very simple operation. (Refer to the section of wire controller
instructions for detailed operation.)

Fig. 7.3

8 Troubleshooting and Maintenance


8.1 Troubleshooting
If your air-conditioning unit suffers from abnormal operation or failure, please
first check the following points before repair:
Failure Possible Reasons
①. The power supply is not connected.
②. Electrical leakage of air-conditioning unit causes tripping of
The unit cannot be started. the leakage switch.
③. The operating keys are locked.
④. The control loop has failure.
①. There is obstacle in front of the condenser.
The unit operates for a while ②. The control loop is abnormal.
and then stops. ③. Cooling operation is selected when the outdoor ambient
temperature is above 48°C.

33
DC Inverter Duct Type Unit

①. The air filter is dirty or blocked.


②. There is heat source or too many people inside the room.
③. The door or window is open.
④. There is obstacle at the air intake or outlet.
Poor cooling effect.
⑤. The set temperature is too high.
⑥. There is refrigerant leakage.
⑦. The performance of room temperature sensor becomes
worse
①. The air filter is dirty or blocked.
②. The door or window is not firmly closed.
③. The set room temperature is too low .
Poor heating effect
④. There is refrigerant leakage.
⑤. The outdoor ambient temperature is lower than -5°C.
⑥. Control loop is abnormal.

After carrying out the check of the above items and taking relevant measures to
solve the problems found but the air-conditioning unit still does not function well,
please stop the operation of the unit immediately and contact the local service
agency designated by VICTA. Only ask professional serviceman to check and repair
the unit.
8.2 Routine Maintenance
Only a qualified service person is allowed to perform maintenance.
Before accessing to terminal devices, all power supply circuits must be
disconnected.
Do not use water or air of 50°C or higher for cleaning air filters and outside
panels.
Note:

①. Do not operate the air conditioner with the filter uninstalled, otherwise dust
would come into the unit.
②. Do not remove the air filter except for cleaning. Unnecessary handling may
damage the filter.
③. Do not clean the unit with gasolene, benzene, thinner, polishing powder or
liquid insecticide, otherwise it would cause discoloration and deformation of
the unit.
④. Do not wet the indoor unit in case of electric shock or fire hazard.
Increase the frequency of cleaning if the unit is installed in a room where the air
is extremely contaminated.(As a yardstick for yourself, consider cleaning the filter

34
DC Inverter Duct Type Unit

once a half year.)


If dirt becomes impossible to clean, change the air filter. (Air filter for exchange
is optional.)
(1). Removing the air filter from the duct.
(2). Cleaning the air filter
Remove dust from the air filter using a vacuum cleaner and gently rinse them in
cool water. Do not use detergent or hot water to avoid filter shrinking or deformation.
After cleaning dry them in the shade.
18k:

24~60k:

Press the return air inlet filter downward against


the guide groove sponge and take it off along
the arrow direction. There are two return air inlet
filters.

(3). Replacing the air filter


Reinstall the filter as before.

35

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