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Efroymson Rebecca Oak Ridge National Laboratory The Billion Ton 2016 Algae Resource Analysis. Prices To Procure The Biomass

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The Billion Ton 2016 Algae

Resource Analysis: Prices


to Procure the Biomass
October 24, 2016
Algae Biomass Summit
Phoenix, AZ

Rebecca Efroymson1, André Coleman2,


Mark Wigmosta2, Susan Schoenung3,
Matthew Langholtz1, Ryan Davis4, Shahab
Sokhansanj1, Michael Hilliard1
1Oak Ridge National Laboratory
2Pacific Northwest National Laboratory
3Longitude 122 West, Inc.
4National Renewable Energy Laboratory
Background
• 2016 Billion Ton Report: Advancing Domestic Resources for a Thriving Bioeconomy
(BT16), volume 1, was released in July 2016
http://energy.gov/eere/bioenergy/downloads/2016-billion-ton-report-advancing-domestic-
resources-thriving-bioeconomy
• The report quantified potential county-level and national feedstock production and
cost

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BT16 volume 1
Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6
Current Use of Forest Resources Agricultural Secondary and Delivered
Biomass Resources Waste Resources Resources
Resources

Objectives of microalgae analysis


Chapter 7 • Incorporate algae (for the first time) into a US
Microalgae Billion Ton report, quantifying potential site-
specific to national feedstock production and cost
• Focus on open ponds/raceways
• Focus on strategies to reduce production costs
– Use CO2 from coal-fired and natural gas power plants
and ethanol production plants, rather than purchase
CO2
– Consider a high-productivity scenario 3
– Consider minimally lined ponds
Questions and variables

• Can waste CO2 be transported cost-effectively?


• How much suitable land is available near CO2 sources?
• Under what conditions are the biggest cost reductions
derived from co-location of production with CO2?
• How much does the use of saline water increase cost of
algal biomass?
• What effect does an increased future productivity have
on potential biomass and price estimates?
Production and logistics assumptions
• Facility size. 100 10-acre traditional raceway open ponds, 30-cm
depth (+200 acres infrastructure)
• Land suitability. Slope ≤ 1%, no agricultural land, no forest land
• Strains. Chlorella sorokiniana, freshwater; Nannochloropsis
salina, saline
See related presentation:
• CO2 demand. Based on annual biomass, C fraction in biomass,
Coleman et al. The Billion Ton
CO2 utilization efficiency
2016 Algae Resource
• CO2 recycle. None Analysis: Waste CO2 Co-
• Pond pH. No consideration of potential effects location
• Days of annual operation. 330 (Tuesday 10/25, 11AM, Track
• CO2 delivery and use. Only during daylight hours; no storage 2, Engineering & Analysis)
• Existing competitive uses of CO2. If CO2 had a known existing
use, it was not included in this analysis
• Electricity costs. $0.08 kWh
• Moisture content. Biomass delivered at 20% solids
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• Coproducts. None
Cost-effective distance for CO2 transport
See related poster
#202
Susan Schoenung et al.
Algae co-location
resources of carbon
dioxide and cost-
effective transport
distances

Engineering design
based on CO2 purity
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Assumptions related to price estimates
Assumption in
Starting point‒base case Topic Davis et al. 2015 Change for BT16
base case
Cultivation 500 ten-acre ponds 100 ten-acre ponds per facility. $102 per dry ton added
area per facility based on economy of scale losses

Algae strain Scenedesmus acutus Chlorella sorokiniana (freshwater) and Nannochloropsis


salina (saline water); costs from base case in Davis et al.
(2016 are adjusted upward by $3/ton for Chlorella and
$35/ton for Nannochloropsis)

Algal Cultivation Regional; modeled in BAT, 13.2 g/m2/d annual average


productivity productivity target of (or 25 g/m2/d, future) for highly productive regions. Price
25g/m2/d annual avg adjusted based on productivity-price function

Saline water No saline case. Estimated costs for both minimal liner and full liner cases
Liners cover 2–25% used; added $32 per dry ton for blowdown waste
of total pond area disposal

CO2 delivery to CO2 purchased at CO2 delivery costs estimated at $0/ton purchase price
facility gate $41/ton plus transport costs to facility gate, depending on
http://www.nrel.gov/docs/fy16osti/64772. transport distance and co-location scenario
7
pdf
Summary results for current productivities
Current productivity
Chlorella sorokiniana Nannochloropsis salina
Ethanol Natural gas Ethanol Coal Natural
Coal EGU
production EGU production EGU gas EGU
Total annual biomass 12 19 15 10 54 21
(million tons/year)
Total cultivation area 905 1,257 790 793 3,349 1,096
(thousand acres)
Total CO2 used (million 29 46 37 25 134 52
tons/year)
Percent of total CO2 in 19.3% 1.7% 8.9% 16.8% 4.91% 12.6%
CONUS used for algae

Average distance from 15.2 6.2 4.8 16.0 8.9 6.7


CO2 source to algae
facility (miles)
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CONUS=contiguous US; EGU=electricity-generating unit
Interactive components of BT16
http://bioenergykdf.net/billionton
Example result:
Potential biomass
supply at future
productivity levels
using Chlorella
sorokiniana in
freshwater media in
minimally lined ponds
using CO2 from ethanol
Marginal minimum selling price vs supply
plants

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Minimum selling prices of algae

Saline Saline
Minimally lined ponds Minimally lined ponds
Current productivities Future productivities

Saline Saline
Fully lined ponds Fully lined ponds
Current productivities Future productivities

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Biomass potential and prices

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CO2 co-location cost savings

13
Productivity
is an
important
determinant
of price

14
How complete is the picture in BT16?
Higher potential if the following are Future productivity costs at >$490/dry
included: ton:
• Photobioreactor systems • Reduced if future technology advances
• Excretion pathways considered
• CO2 storage • Represent more “finished” algae biomass
than terrestrial at ~$5/gallon
• Crop rotation or polyculture
• Reduced if coproduct value considered
• Sloping land
• Agricultural land
• Artificial light
• Additional co-location opportunities
– Additional CO2 sources
– Waste heat sources
– Sources of nitrogen and phosphorus
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Future Research
Advancing Algal Resources
Supply push
• Crop improvement
• Logistics
Market Supply
Market pull
pull Push • Conversion process efficiency
D
D’ S’
S • Co-products
• Aviation & military biofuels
• Incentives
Price

Q Q’ Q’’ Quantity

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Chapter 12. Qualitative Analysis of
Environmental Effects for Microalgae
in
2016 Billion-Ton Report, Volume 2
Environmental Sustainability Effects
of Select Scenarios from Volume 1
PNNL photo

Thanks to ABO members who reviewed a draft of this chapter!


Summary
• Algae can provide substantial
biomass for biofuels and other
uses
• Co-location with CO2 sources can
reduce costs
• Increasing productivities and
minimizing lined pond area would
reduce costs
• Costs of potential biomass are
high, but technical advances
could reduce costs

Collage by Val Smith

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Acknowledgments
This research was supported by the US Department of Energy Bioenergy
Technologies Office. We thank Daniel Fishman, Kristen Johnson, Mark Elless,
Alison Goss Eng, and Devinn Lambert for insights and project sponsorship. Oak
Ridge National Laboratory is managed by UT-Battelle, LLC, for DOE under
contract DE-AC05-00OR22725.

We’d like to thank the following individuals who helped make this chapter better
by supplying information or reviewing the algae chapter in the BT16 report: Matt
Carr, David Hazlebeck, John Benemann, Toby Ahrens, Yan Poon, Becky Ryan,
Jacques Beaudry-Losique, Tomothy Zenk, Martin Sabarsky, Mark Allen, David St.
Angelo, Sissi Liu, Al Darzins, Greg Mitchell, Laurie Purpuro, Colin Beal, Michael
Huesemann, Richard Skaggs, Ron Kent, Alexis Wolfe, Rebecca White, and Hans
Kistenmacher.
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