PAPER JOGGER PJ-77/PJ-77R

Important Information

- This manual is designed to help you to install, operate and maintain Paper Jogger PJ-77/PJ-
77R. Read, understand and keep this manual in a safe and convenient place.

- Do not operate PJ-77/PJ-77R until you read and understand the instructions in this manual.

- Horizon International Inc. shall not be liable for incidental consequential damages resulting
from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and per-
formance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or translated
to another language without the prior written consent of Horizon International Inc.

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000927/PJ77/PJ77R/02E/DV UM201011-02
 Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used to alert against
unsafe practices.

- The signal word NOTE indicates a potentially hazardous situation which, if not avoided,
may result in damage on products.

- Read and understand all safety instructions with signal word such as WARNING, CAU-
TION and NOTE. If safety instructions are ignored, personal injury will result.

- Observe the provisions of the federal, state, or local regulations, including OSHA.

- Horizon International Inc. cannot anticipate every possible situation that might involve a
potential hazard. The instruction in this manual and warning labels on the machine are
therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inadvert-
ent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged
out.

- Do not operate the machines with any covers being removed.

- Some of the drawings in this manual shows the machine uncovered for explaining the
detail or inside of machine.

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 CONTENTS
Important Information ............................................................................................ I

Safety Precautions .................................................................................................... II

1. Before You Begin

1-1 Specifications ...................................................................................................... 2

1-2 Major Machine Parts Descriptions .................................................................. 3

1-2-1 Machine Descriptions ..................................................................................... 3

1-2-2 Operation Panel .............................................................................................. 3
1-3 Accessories .......................................................................................................... 4

2. Installation and Operation Instructions

2-1 Before Installing PJ-77/PJ-77R ........................................................................ 6

2-2 Installation .......................................................................................................... 7

2-3 Setting Up Stopper Guide ................................................................................. 8

2-3-1 Setting Up End Stopper and Magnet Guide ................................................... 8

2-3-2 Setting Up Delivery Sheet Smoother ............................................................. 8
2-4 Setting Switches ................................................................................................. 9

2-5 Starting to Collate sheets ................................................................................... 10

2-6 Adjustment of Vibration ................................................................................... 10

III
IV
 1. Before You Begin

1. Before You Begin

1-1 Specifications ........................................................................................... 2

1-2 Major Machine Parts Descriptions ........................................................ 3
1-3 Accessories ............................................................................................... 4

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1. Before You Begin

1-1 Specifications

Max. Sheet Size : 318 x 470 mm (12.5” x 18.5”)

Min. Sheet Size : 148 x 210 mm (5.8” x 8.3”)
Pile Height : 90 mm (3.5”)
Separation : 30 mm (0.8”)
Machine Weight : 40 kg (88.2 lb)
Machine Dimensions : 490 x 400 x 460 mm (19.4” x 15.8” x 18.2”)
(W x D x H )

The machine design and specifications are subject to change without any notice.

1-2 Major Machine Parts Descriptions

1-2-1 Machine Descriptions
[PJ-77]

Delivery Unit (On the Collator)

Side Guide (Fix Position)

Magnet Guide
End Stopper
This stopper must be
adjusted according to
size of sheets.
Operation Panel

Cables

Tray Up Pedal

Tray Down Pedal

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 1. Before You Begin

1-2 Major Machine Parts Descriptions

[PJ-77R]
Delivery Unit (On the Collator)

Magnet Guide Side Guide (Fix Position)

End Stopper
Operation Panel This stopper must be
adjusted according to
size of sheets.
Cables

Tray Down Pedal

Tray Up Pedal

1-2-2 Operation Panel

Tray Descend Timing Knob
This knob is used to adjust tray
Full Tray Lamp
descend timing (16 steps).
When full tray ON/OFF switch is
ON, green lamp comes on.
When tray descend to lowest
position, red lamp comes on.

Full Tray ON/OFF Switch Jog Switch

This switch is turned when full Two jogging modes can be
tray detection is required. selected with this button.

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1. Before You Begin

1-3 Accessories

Long Wrench (5 mm) (5064-5113) 1 pc Delivery Smoother (S) (M001625-02) 1 pc

Magnetic Guide (M014685-00) 1 pc Delivery Smoother (L) (M014687-00) 1 pc

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 2. Installation and Operation Instructions

2. Installation and Operation Instructions

2-1 Before Installing PJ-77/PJ-77R .............................................................. 6

2-2 Installation ............................................................................................... 7
2-3 Setting Up Stopper Guide ....................................................................... 8
2-4 Setting Switches ....................................................................................... 9
2-5 Starting to Collate sheets ........................................................................ 10
2-6 Adjustment of Vibration ......................................................................... 10

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2. Installation and Operation Instructions

2-1 Before Installing PJ-77/PJ-77R

Tray Unit
Change installing position of tray unit ac-
cording to types of collators. Hook

Installing positions can change by chang-

ing hook installed PJ-77/PJ-77R.
Connector
Lower position : VAC Series
HAC Series
MC Series
AC Series
Upper position : MAC Series

1.Remove connector which connects PJ-77/ Fixing Screws

PJ-77R and tray.
2.Remove fixing screws and tray unit. Upper Position
3.Install hook according to the type of colla- (For MAC series)
tor. Lower Position
4.Install tray unit with reversed procedure of (For VAC,HAC,
removing it. MC,AC Series)
NOTE Hook
Pay attention to the angle of tray unit. It is
installed with rear side lower in normal use.

When connecting PJ-77 to the collator

AC-1200/1600,

install QPP-259 P.C.B. on the collator. CON17

(6 Pins)
CON16
(10 Pins)
Collator Serial Number
QPW-252
Install QPP-259 on the collator whose
serial number is as below.
AC-1200 ... up to 36899
AC-1600 ... up to 36910

How to install QPP-259 P.C.B.

CON17
1. Disconnect CON16 and CON17 from
QPW-252 P.C.B. CON16
2. Install QPP-259 below QPW-252 inside
of the operation panel using the adhesive
tape stuck on the back side of QPP-259. QPW-252
3. Connect CON16 and CON17 from QPP-
14 Pins
259 to QPW-252.
QPP-259 6 Pins

10 Pins

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 2. Installation and Operation Instructions

2-2 Installation
NOTE
Prepare room at the delivery side of collator Delivery Unit
where PJ-77/PJ-77R can be installed.

1.Loosen lock knob and fix delivery direc- DOWN Lock Knob
tion down.

2.Install PJ-77/PJ-77R at the delivery side of 10 mm

collator.
Then divide 10 mm clearance between
delivery roller and tray.

NOTE
PJ-77/PJ-77R has casters. Move PJ-77/PJ-
77R by tilting it as shown in the right draw-
ing.

3.Depress start button and check button of

collator, then feed sheets. Depress stop
button when the edge of sheets reach at
caster
delivery unit.

5 mm
4.Install PJ-77/PJ-77R with 5 mm clearance
between sheets and side guide.

Sheets
Delivery Unit
5.Connect two cables to receptacle of colla-
tor.

Cables

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2. Installation and Operation Instructions

2-3 Setting Up Stopper Guide

2-3-1 Setting Up End Stopper and Magnet Guide

1.Loosen two lock knobs and slide end

stoper to right or left so that the clearance Lock Knobs Side guide 5 mm Clear-
between sheet edge and table edge will be ance
5 mm.

2.Place magnet guide so that it provide a

small space to sheets.

End Stopper Magnetic Guide

2-3-2 Setting Up Delivery Sheet Smoother

The use of delivery sheet smoothers are Weight Roller
preferable to prevent sheets from curling.

1.Loosen weight rollers of collator, slide and

fix them.

2.Align delivery sheet smoothers with slots

of weight rollers.
slots
Delivery Sheet
Smoothers

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 2. Installation and Operation Instructions

2-4 Setting Switches

1.Set full tray detector switch. Full Tray Lamp

Towards You : detector OFF

Towards Other Side : full tray detector ON

NOTE
When full tray detector switch is on, lamp of
full tray lamp turns red after tray lowers at Full Tray Detector Switch
the lowest position, then collating stops
automatically.

2.Set jog mode.

Towards You : Vibration of jogger and
collating start/stop
simultaneously.
Jog mode Select Switch
Towards Other Sidee : Jogger vibrates.

Usable Range

3.Set tray descend time knob.

Clockwise : Intervals shorten.
Counterclockwise : Intervals lengthen.

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2. Installation and Operation Instructions

2-5 Starting to Collate sheets

1.Set tray at the top position depressing

tray up pedal to star callating.

- VAC,MC, HRC/HAC series collators

start collating automatically if belt is
running on ascending tray.

(PJ-77) Tray Up Pedal

Tray Up Pedal (PJ-77R)

2-6 Adjustment of Vibration

WARNING
Balance Weight
Be sure to unplug cables before
vibration is adjusted in balance
weight.

Adjust vibration with balance weight when

sheets are not jogged because of insuffi-
cient or excessive vibration. Screw

1.Loosen screw of balance weight with

long wrench.

2.Adjust vibration turning balance weight. Most Least

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