Doosan Heavy Industries & Construction

DOOSAN WATER PLANTS

Water and Wastewater Treatment
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

TOTAL WATER SOLUTION PROVIDER

Waterford WWTP
 Water and Wastewater Treatment Plants

contents
INTRODUCTION 04
Water and Wastewater Treatment Plants 06
Water Treatment Plants 07
- Drinking water 07
- INDUSTRIAL WATER 08
Wastewater Treatment Plants 10
- MUNICIPAL WASTEWATER TREATMENT AND REUSE 10
- INDUSTRIAL WASTEWATER TREATMENT AND REUSE 12
SLUDGE TREATMENT AND ENERGY RECOVERY Systems 14
Zero Liquid Discharge System 15
RESEARCH & DEVELOPMENT 16
DOOSAN ENPURE 17
CASE STUDY 18
global Network 24

03
DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

INTRODUCTION

1⃞

3⃞

1⃞ RINGSEND WWTP, Republic of Ireland

2⃞ ENNISKILLEN WWTP, United Kingdom
2⃞ 3⃞ CEBU CFB Power Plant, Philippines
 Water and Wastewater Treatment Plants

Growing population, rapid urbanization and industrialization have made natural sources of quality water for potable
and industrial use increasingly scarce globally. Contamination of water resources and more stringent discharge
regulations demand more advanced and cost-effective water treatment technology. One increasingly popular
alternative is to recycle treated wastewater. In many cases, the cost of treating wastewater for reuse or recycling is
less than other methods of production with the added advantage of conserving precious water resources.

Doosan Heavy Industries & Construction along with two subsidiaries, Doosan Enpure in the UK and Doosan Hydro
Technology in the US, can provide solutions in a wide range of water and wastewater treatment & reclamation, both
in the public and private sectors. We offer tailor-made solutions to pinpoint your needs through our engineering
capabilities and experience. In addition to the conventional processes, we can provide state-of-the-art water
treatment processes, such as membrane-based technology and advanced oxidation process, as part of integrated
solutions, ensuring a cost-effective benefit to the client.

We are ready to serve industrial sector clients to handle water supply, treatment and recycle issues combining
our proven desalination technologies and experience with conventional technologies. In addition, a full range of
delivery options, EP, EPC, DBO, and BOT, are available to meet your needs.

Doosan Heavy Industries & Construction

Main Business Portfolio

EPC Power Water Nuclear Power Castings & Forgings

Business Portfolio
Water Treatment Desalination Operation & Maintenance
Advanced Water Treatment Multi-Stage Flash (MSF) Desalination Plants
Municipal Wastewater Treatment & Reclamation Multi-Effect Distillation (MED) Water & Wastewater Treatment Plants
Industrial Water & Wastewater Treatment Reverse Osmosis (RO)

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Water and
Wastewater Treatment Plants
BUSINESS AREAS

▣ water Treatment / 07
• Drinking Water
• Industrial Water

▣ Wastewater Treatment / 10
• Municipal Wastewater
• Industrial Wastewater

▣ SLUDGE TREATMENT & ENERGY RECOVERY / 14

▣ ZERO LIQUID DISCHARGE / 15
 Water and Wastewater Treatment Plants

water Treatment Plants

Drinking Water

General
Conventionally, the main purpose of water treatment is to remove solids, turbidity and pathogenic micro-organisms. Recently,
however, to reduce the risk to public health, more and more countries are introducing new drinking water regulations containing
stricter limits on pathogens and naturally occurring compounds.

Doosan Heavy Industries & Construction provides optimized solutions from conventional systems, which consist of coagulation
& flocculation, sedimentation, media filtration, and disinfection, to state-of-the-art technology such as membrane-based or
advanced oxidation process (AOP). In addition, Doosan provides effective intake systems and distribution networks in order to
provide high quality drinking water every single day.

Highlighted Project

Elvington Water Treatment Plant

•⁎Client :Yorkshire Water, UK
•⁎Capacity : 270,000 m3/d
•⁎Contract value : ￡£10 Million
•⁎Process selection :
- Coagulation-flocculation
- Sedimentation
- Sand filter
- AOP (Ozone) system
- GAC
- Disinfection

Major References
Project Client Country Main Process Completion year Capacity (MLD)
Croton* City of New York. Hazen and Sawyer USA DAF 2012 1,101,000
Assynt WTP Scottish Water Solutions Glyn Lloyd UK DAF 2010 20,000
Hornsey WTP Costain – Simon Roberts UK DAF, DMF, GAC 2010 53,000
Badentinan Membrane WTP Scottish Water Solutions UK UF 2009 25,000
Farmoor WTP Combined Scheme Costain for Thames Water Utilities Ltd UK Filtration, GAC 2009 120,000
Venice Gardens WTP Sarasota County Government USA DMF, RO 2009 7,000
City of Hollywood City of Hollywood USA DMF, RO 2009 8,000
Longue Hogue WTP Guernsey Water UK UF 2008 15,000
Barrow WTP Bristol Water PLC UK Ozone, DAF, DMF 2004 120,000
St Saviours Reservoir States of Guernsey Water Board UK UF 2004 13,000
Seedy Mill WTP South Staffordshire Water PLC UK GAC, UF 2003 148,000
Handois WTP Jersey New Waterworks Company Ltd UK UF, RO 1999 20,000
Metropolitan Utilities Corporation for
Ipoh WTP Malaysia DAF 1999 275,000
Lembaga Air Perak
Elvington WTP Yorkshire Water UK Ozone, GAC 1997 270,000
Liuzhou Liuxi WTP * Guanxi Province China Conventional Type 1997 300,000
Graincliffe WTP Yorkshire Water UK DAF, Filtration 1993 60,000
Note : DAF : Dissolved Air Floatation GAC : Granular Activated Carbon
* Engineeing work and main equipment provision only DMF : Dual Media Filtration RO : Reverse Osmosis
UF : Ultra Filtration
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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

water Treatment Plants

INDUSTRIAL WATER

General

Inevitably, most industries need water resources. More technologically intensive industries require larger quantities of higher
quality water.

Quantity and quality of water become a key factor influencing all stages from plant operations to shut-downs in industries.

Doosan Heavy Industries & Construction provides cost-effective and reliable industrial water supply systems for all kinds of
water resources to achieve stable manufacturing and plant operations in industries including power plants, petrochemical &
oil refinery, semiconductors, beverage, and pharmaceuticals.

Highlighted Project

Cebu CFB Demineralization Plant

•⁎Client :
Kepco SPC Power Corporation
•⁎Capacity :2,880 m3/d
•⁎Contract value : $4.9 Million
•⁎Process selection :
- Seawater Intake Facility (Screen)
- Auto Strainer + UF
- SWRO + BWRO
- EDI
 Water and Wastewater Treatment Plants

Major References

Project Client Country Featured Process Completion Year Remark

Jebel Ali 'M' Power Plant DEWA UAE Demineralization Ongoing CCPP
Foundation Power Company Pre-Treatment, RO,
Daharki Power Plant UAE Ongoing CCPP
(Daharki) Ltd. Demineralization
Qatalum Power Plant Hydro Aluminum AS Qatar Demineralization Ongoing CCPP
Cebu CFB Power Plant KSPC (KEPCO+Salcon) Phlippines Demineralization Ongoing TPP (Coal)
Cirebon Power Plant PT. Cirebon Electric Power Indonesia Demineralization Ongoing TPP (Coal)
Rabigh Power Plant #2 SEC KSA Demineralization Ongoing TPP (Oil)
Pre-Treatment, RO,
Mong Doung II Power Plant Mong Power Company Ltd. Vietnam 2012 TPP (Coal)
Demineralization
Ecopetrol Ecopetrol Colombia UF, RO 2012 Petrochemical Plant
Pre-Treatment, RO,
Kawasaki Kawasaki Heavy Industries Co. Turkmenistan 2012 Chemical Plant
Demineralization
Pre-Treatment, RO,
Amman East Power Plant AES Jordan PSC Jordan 2009 CCPP
Demineralization
Barka Power and Desalination
Ministry of National Economy Oman Demineralization 2009 CCPP
Plant Ph.2
Sohar Power and Desalination Plant Sohar Power Company S.A.O.C Oman Demineralization 2007 CCPP
Pepsi Cola
Pepsi-Cola USA UF, RO 2007 Food & Beverage Plant
(Baltimore, Newport, Riviera Beach)
Central Electricity Pre-Treatment, RO,
Rehab Power Plant Jordan 2005 CCPP
Generating Company Demineralization
Pre-Treatment, RO,
LUS - Hargis Herbert Power Plant The Industrial Company USA 2005 NGPP
Demineralization
Busan Power Plant Korea Southern Power Corp. Korea Demineralization 2003 CCPP
Youngdong Power Plant Korea South-East Power Corp. Korea Demineralization 2003 TPP (Coal)
Abu Dhabi Water & Electricity
Umm Al Nar Desalination Station B UAE Demineralization 2002 CCPP
Authority
Lamco Kondapalli Power Privited Pre-Treatment,
Kondapalli Power Plant India 2001 CCPP
Ltd. Demineralization
Yonggwang Nuclear Power Plant
Korea Electric Power Corp. Korea Demineralization, CPP 2001 NPP
#1,2,3,4,5,6
Tangjin Power Plant Units #1,2,3,4 Korea Electric Power Corp. Korea Demineralization, CPP 1999 TPP (Coal)
Kori Nuclear Units #1,2 Korea Electric Power Corp. Korea Demineralization 1998 NPP
Hadong Power Plant Units #5,6 Korea Electric Power Corp. Korea Demineralization, CPP 1998 TPP (Coal)
Pre-Treatment,
Hanlim Power Plant Korea Electric Power Corp. Korea 1997 CCPP
Demineralization

RO : Reverse Osmosis CCPP : Combined Cycle Power Plant

CPP : Condensate Polishing Plant TPP : Thermal Power Plant
UF: Ultra Filtration NGPP : Natural Gas-fired Power Plant
NPP : Nuclear Power Plant

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Wastewater Treatment Plants

MUNICIPAL WASTEWATER TREATMENT AND REUSE

General

National and local governments are spending vast sums to expand and improve their wastewater treatment infrastructure.
They are faced with daily challenges to meet the increased demand caused by growing populations, more stringent regulations,
dwindling traditional water supplies and aging equipment.

Depending upon geography, climate, food style and sewage network systems, each municipal wastewater treatment system
has unique characteristics and diurnal & seasonal patterns. Thus, in order to provide an adequate solution, the supplier or
contractor should have diverse experience. Doosan Heavy Industries & Construction has completed municipal wastewater
treatment projects in East Asia, Europe, the Middle East, North Africa and North America giving us experience in a wide range
of scenarios.

With our high technological capacity, we create optimized solutions, converting conventional treatment methods such as
oxidation ditch into a water reuse system through MBR and RO. In addition, we can provide sewage systems and treated
effluent network systems with pumping stations.

Highlighted Project

Luggage Point Wastewater Treatment Plant

•⁎Client :Brisbane Water, Australia
•⁎Capacity : 216,000 m³/d
•⁎Contract value : $18 Million
•⁎Process selection :
- Screen/Grit removal
- Primary clarifier
- Activated sludge system (BNR)
- Secondary clarifier
- DAF thickening-dewatering
- Odor control
 Water and Wastewater Treatment Plants

Major References

Project Client Country Featured Process Completion Year Capacity (m3/d)

McCarthy Building
GWRS USA RO On Going 19,000
Companies, Inc

Western Corridor, Luggage Point AWT Nandah Alliance Australia UF, RO 2010 87,800

AWI for Waterford

Waterford WWTP Ireland CAS 2009 82,426
County Council

Hakik WWTP Incheon City Korea MBBR 2008 125,000

Jinju WWTP Jinju City Korea BNR 2008 150,000

Daesanmyeon WWTP Haman Gun Korea BNR 2006 13,000

Bangeojin WWTP Ulsan City Korea BNR 2005 100,000

Lowestoft WWTP Anglian Water UK MBBR, MBR, DAF 2002 60,480

Quillota WWTP Esval Chile BNR 2002 63,590

Luggage Point WWTP Brisbane Water Australia BNR 2001 864,000

Bromborough WWTP United Utilities UK BAFF 2000 60,912

Falmouth WWTP South West Water UK CAS 2000 23,587

Great Billing WWTP Anglian Water UK BNR 2000 91,000

Pyewipe WWTP - Phases 1 & 2 Anglian Water UK MBBR 1999 80,784

Corby WWTP Anglian Water UK MBBR 1998 56,256

Moa Point WWTP Wellington City Council New Zealand MBBR 1998 345,600

Harwich & Dovercourt WWTP Anglian Water UK CAS 1997 103,680

BNR : Biological Nutrient Removal MBR : Membrane Bio Reactor

CAS : Conventional Activate Sludge DAF : Dissolved Air Floatation
SBR : Sequencing Batch Reactor BAFF : Biological Aerated Flooded Filter
MBBR : Moving Bed Bio Reactor UF : Ultra Filtration
RO : Reverse Osmosis

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Wastewater Treatment Plants

INDUSTRIAL WASTEWATER TREATMENT AND REUSE

General
Despite recent trends in the developed world to minimize wastewater production or increase recycling, many industries
remain dependent on processes that produce wastewater.

Unlike municipal wastewater, industrial wastewater may contain a number of toxic materials depending on the industry.
Although some materials can be removed by simple treatment processes, generally, a combination of physical, chemical and
biological treatment processes need to be applied.

Doosan Heavy Industries & Construction has a variety of experiences in developing wastewater systems for SWRO desalination
and power plants. In addition, we are currently constructing a ZLD system for the petrochemical wastewater treatment project,
SEP U&O in Saudi Arabia.

Highlighted Project

Jeddah Ph.3 SWRO Desalination Plant WWTP

•⁎Client: Saline Water Conversion Corporation
(SWCC), KSA
•⁎Capacity : 25,392 m³/d
•⁎Process selection :
- Rectangular sedimentation
- Sludge dewatering (Centrifuge decanter)
- Sludge dryer

Jebel Ali M Power Plant WWTP

•⁎Client: Dubai Electricity & Water Authority
(DEWA), UAE
•⁎Capacity : 400 m³/d
•⁎Process selection :
- Rectangular sedimentation
- Sludge dewatering (Centrifuge decanter)
 Water and Wastewater Treatment Plants

Major References

Project Client Country Completion Year Description

Foundation Power Company
Daharki Power Plant UAE Ongoing CCPP
(Daharki) Ltd.

Qatalum Power Plant Hydro Aluminum AS Qatar Ongoing CCPP

Cebu Power Plant KEPCO SPC Power Corporation Philippines Ongoing TPP (Coal)

Cirebon Power Plant Cirebon Electric Power Indonesia Ongoing TPP (Coal)

SEP U&O Daelim KSA Ongoing Petrochemical Plant

Ras Al Khair RO Plant SWCC KSA 2014 (Expected) SWRO

Jeddah Ph.3 RO Plant SWCC KSA 2013 SWRO

Jebel Ali 'M' Power Plant DEWA UAE 2013 CCPP

Shuwaikh RO Plant MEW Kuwait 2011 SWRO

Amman East Power Plant AES Jordan PSC Jordan 2009 CCPP

Barka Power and Desalination Plant Ph.2 Ministry of National Economy Oman 2009 CCPP

Shuaiba III RO Plant SWCC KSA 2009 SWRO

Yonghung Power Plant Units #1,2,3,4 Korea South-East Power Korea 2008 TPP (Coal)

Sohar Power and Desalination Plant Sohar Power Company S.A.O.C Oman 2007 CCPP

Avlon Effluent Treatment Plant Astra Zeneca UK 2006 Pharmaceutical ETP Plant

Shoaiba Desalination Plant SWCC KSA 2003 SWRO

Fujairah Water and Power Plant UAE Offsets Group UAE 2003 SWRO

Panweol Industrial
Panweol Power Plant Korea 2002 CCPP
Complex Corporation

Yukong CLX Plant Sunkyong Korea 1996 Refinery Complex

SWRO : Seawater Reverse Osmosis

CCPP : Combined Cycle Power Plant
TPP : Thermal Power Plant

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

SLUDGE TREATMENT AND

ENERGY RECOVERY systems

General
Sludge treatment has traditionally focused only on dewatering to minimize the mass of wet solids for disposal. Increasingly,
legislation requires sludge to meet minimum standards for hygiene and toxicity. Additionally, the organic content of the
sludge is seen as a resource, in particular as a feedstock for anaerobic digestion, providing biogas for power generation and
heat to run the process.

Doosan Heavy Industries & Construction can provide a wide range of sludge treatment processes to meet all legislative
requirements as well as maximizing the return of energy and other useful components of the sludge stream. These systems
include thermal and sonic pre-treatment, pasteurization, thermophilic and mesophilic digestion, dewatering and drying.

Highlighted Project

Ringsend Sludge Treatment Plant Extension

•⁎Client : CAW for Dublin Council, Republic of Ireland
•⁎Capacity : 120 t dry-solid/d
•⁎Process selection :
- Drum thickener
- Centrifuge thickener
- Anaerobic digester with tube mixer
- Two belt thickener / Press
- Thermal Hydrolysis

Major References
Featured Completion
Plant Client Country Capacity
Process Year
Esholt WWTP Digestion Plant Morgan Est (Yorkshire Water) UK AD 2009 34.1 tDS/d
Jebel Ali Thermal Sludge Dryer (3 No. BT3000/12) Al Ahmadiah Aktor UAE SD 2009 70.8 tDS/d
56 tDS/d extension
Ringsend WWTP Sludge Plant Extension Dublin City Council Ireland THP, AD 2009
120 tDS/d total capacity
Minworth WWTP Sonix Ultrasound Plant Severn Trent Water UK SONIX 2007 1,700,000 PE
Bennyup Water Services on behalf
Beenyup WWTP – Sonix Ultrasound Plant Australia SONIX 2004 600,000 PE
of Water Corporation of Perth
Lowestoft WWTP Anglian Water UK Past, AD, CHP 2002 405,000 PE
Bromborough WWTP North West Water UK AD 2000 180,000 PE
Pyewipe WWTP Anglian Water UK AD, SD 1999 39.7 tDS/d
Millbrook WWTP Southern Water UK AD, SD 1998 40 tDS/d
Cliff Quay WWTP (Ipswich) Anglian Water UK AD 1997 19.5 tDS/d

THP : Thermal Hydrolysis Process Past : Sludge Pasteurisation

AD : Anaerobic Digestion SONIX : Sludge Sonification
SD : Sludge Drying CHP : Combined Heat and Power
 Water and Wastewater Treatment Plants

Zero Liquid Discharge System

General
Zero liquid discharge (ZLD) is the most advanced wastewater treatment technology currently available. It can achieve no
or minimized effluent and highly purified recycled water. The ZLD system is applied for limited wastewater fields which are
small and can be hard to treat using conventional treatment systems and in water-demanding industries, such as refineries,
petrochemical plants, IGCC and FGD power plants. Recently, due to increasing focus on environmental and social issues as well
as cost effectiveness, the ZLD system has been expanding to an increasing number of usages.

Generally, the ZLD system is based on high pressure reverse osmosis (RO) or thermal evaporation technology. Each ZLD system is
designed to meet the site-specific needs and combines a number of wastewater treatment technologies including lime softening,
biological treatment, MF/UF, and evaporation ponds.

Doosan Heavy Industries & Construction is currently leading the high-capacity evaporator market, Multi-Stage Flash (MSF) and
Multi-Effect Distillation (MED), and has significant experience in creating combined systems through SWRO and municipal &
industrial wastewater treatment projects.

Currently, our 120 m3/d capacity pilot plant is fully operational, and we are in the process of scaling up to 1 MIGD (4,546 m3/d)
capacity.

Highlighted Project

ZLD System Pilot Plant

•⁎Location : Changwon, Korea
•⁎Capacity : 120 m³/d
•⁎Process selection :
- Mechanical Vapor Compression
Falling Film Evaporator
- Thermal Vapor Compression
Falling Film Evaporator
- Forced Circulation Crystallizer

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Research & Development

1⃞

2⃞

3⃞

4⃞ 5⃞

1⃞ High-temperature MSF System 4⃞⃞⃞Changwon R&D Center

2⃞ 8 MIGD RO Train 5⃞⃞⃞Dammam R&D Center
3⃞ High-efficiency SWRO System 6⃞⃞⃞Tampa R&D Center
6⃞

Doosan actively conducts its water-related research and development activities at its four dedicated R&D centres in Changwon,
Korea; Dammam, KSA; Tampa, Florida, USA; and Birmingham, UK. The main goal of our R&D centers is to create and launch
needs-driven water systems that will introduce brand-new solutions to the water market. Main R&D topics include:

- High-efficiency RO Pretreatment System - High-temperature & High-efficiency MSF/MED

- Large-capacity RO train (8 MIGD) utilizing 16-inch RO membranes - High-efficiency Membrane Bioreactor (MBR) System
- High-efficiency Dissolved Air Floatation (DAF) System - Energy-efficient Zero Liquid Discharge (ZLD) System
- Bio-fouling & Scale control - Concentrated Solar Power (CSP) Desalination
 Water and Wastewater Treatment Plants

dOOSAN ENPURE

The UK-based subsidiary Doosan Enpure is a process engineering company with proven design, technology and project
delivery credentials in the water and wastewater treatment sectors.

Doosan’s water treatment business provides a full range of services for water and wastewater treatment: engineering,
procurement, construction as well as operation and maintenance. Through our accumulated know-how in membrane
technologies and EPC experiences around the globe, we offer differentiated solutions to satisfy clients’ various needs.

• Advanced Water Treatment

- Advanced water treatment solutions including membrane technologies and also in-house technologies
such as Dissolved Air Flotation (DAF)

• Municipal Wastewater Treatment and Reclamation

- Advanced treatment & reclamation solutions including media and membrane filtration
- Biological Nutrient Removal (BNR) process
- Membrane Bioreactor (MBR) process
- Pasteurisation (Puriser) process - anaerobic digestion

• Industrial Water & Wastewater Treatment

- Pre-treatment and wastewater treatment systems for RO desalination plants
- Water supply and wastewater treatment systems for power plants
- Produced water treatment solutions for the oil & gas industry
- Zero Liquid Discharge (ZLD) system

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Water and
Wastewater Treatment Plants
Case Studies

Case study contents

Barrow Water Treatment Lowestoft Wastewater Moa Point Wastewater Avlon Wastewater Ringsend Sludge Treatment
Plant Treatment Plant Treatment Plant Treatment Plant Plant Extension
/19 /20 /21 /22 /23
 Water and Wastewater Treatment Plants

Case Study: Barrow Water Treatment Plant

• Client : Bristol Water plc / UK

• Capacity : 120,000 m³/d

• Contract Value : £15.4 Million

• Scope : Low
 lift pumps, ozonation, flotation,
RGF’s sludge thickening

• Contract Completion : October 2004

• General
Barrow is a large potable water treatment works, which is fed with raw water from the three storage reservoirs at Barrow. The reservoirs
designated reservoirs 1, 2 & 3 receive water via Notting Hill gauge tank via Chew & Blagdon surface reservoirs and the Mendip Springs.
The proportions of flow from each of these sources can be selected by the operators and therefore the quality of raw water entering
the three reservoirs at Barrow can be controlled to achieve the best raw water quality within the constraint of the system. The existing
treatment at Barrow consisted of microstrainers, slow sand filters complete with washing plant, chlorine contact tank & high lift pumps.
Doosan Enpure undertook construction of a pre-treatment plant prior to the existing slow sand filters to alleviate problems associated
with poor water quality.

• Process Description
As per Bristol Water’s request a compliant scheme was tendered for, however after reviewing the raw water data available it was
concluded that during periods of very high algal blooms the RGFs proposed as part of the compliant scheme were unprotected and
would ultimately be unable to cope with the load and seal. We also quoted an alternative bid that was eventually taken up by Bristol
Water which included a flotation process before the RGFs to protect the filters from the algae loadings. This system was based on the
DAFrapide integrated design approach developed from the conventional flotation system offered by ENPURE for a number of years. Six
No. streams complete with flocculation followed by ten No. RGFs. The pre-treatment process for Barrow WTW is a low lift pumping station
incorporating duty, standby variable speed pumps, inlet works, ozonation including contact tank, flashmixing prior to the flocculation
and flotation stage, and then RGFs. Dirty backwash water from the RGFs gravitates down to three dirty washwater recovery tanks where
the sludge is settled and transferred to the sludge treatment process and clean supernatant is returned either to the reservoir or the inlet
works. The sludge thickening stage includes WRc thickeners, polymer dosing, holding tanks and belt press.

• Conclusion
Initial flows through the plant took place on May 20th, 2004, and the quality of the treated water has continued to comply with the
contractual requirements. A formal 28 take-over test was carried out during October 2004, and the treated water guarantees were all met.
This was a challenging project, with the client being fully satisfied with the final quality of the DAF/RGF installation and the treated outcomes
being achieved at Barrow.

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Case Study: Lowestoft Wastewater Treatment Plant

• Client : Anglian Water Services Ltd. / UK

• Capacity : 60,000 m³/d

• Contract Value : £75 Million

• Scope : F lagship new build sewage treatment works for

Lowestoft / Scope includes supply, construction,
installation, commissioning and operations, including
new preliminary, primary, secondary and sludge
treatment facilities (with dedicated industrial
waste stream treatment)

• Contract Completion : January 2002

• General
Anglian Water Services Limited awarded Doosan Enpure part of the £75 million main contract for work at Lowestoft Wastewater
Treatment Works in Suffolk. The purpose of the Project was to provide treatment facilities for the major conurbations in the catchment
area including Lowestoft, Pleasurewood, Corton, Blundeston and the industrial arisings from BirdsEye Walls and SFS. The Doosan Enpure
scope comprised new preliminary, primary, secondary and sludge treatment facilities and includes supply, construction, installation,
commissioning and operation of the plant for one year post project completion. There had been extreme public concern in the area
providing many challenges to overcome. The decision was made to provide a fully enclosed works with state of the art odour control
facilities incorporating double and triple containment.

• Process Description
The focus of the design was on environmental sustainability including water reuse with provision of MBR’s for high quality wash water
and irrigation use, OPEX savings from purchase of high speed turbo blowers, sludge recycling with the production of a Class A product
allowing safe disposal route to land, CHP generation utilising biogas for gas engines, and sludge minimisation with the provision of
helical spiral separators and thermophilic digestion. Many novel processes have been incorporated into the highly innovative Lowestoft
design, which include Primary lamella Plant, Re-Aeration (60% flows), Kaldnes DAF (1/5th flows), MBR (1/5th flows), Industrial
Treatment, Sludge Treatment, Odour Control and CHP. The design was based on 267,000 PE / 16,000 kg BOD, 267,000 PE / 16,000
kg BOD.d Industrial Load, 138,000 PE / 8,327 kg BOD.d Domestic Load, Flows are Min 290 l/s, Avg 382 l/s, Max 700 l/s. The area of
the dome covers 14,200 m2 equivalent to 1 ½ hectares and the area of the site as a whole is 134,000 m2 or 14 hectares. 14,000 m3 of
concrete was used during construction and 120 km of cabling installed.

• Conclusion
Lowestoft WWTP is a perfect example of innovative technology being applied in an environmentally sustainable way. It is anticipated to be
an excellent reference site for key processes currently being developed for future waste water treatment technology. The Works is unique in
that novel technologies developed have been provided under one roof allowing designs to be demonstrated as well as operational ability,
to future clients. The project also allows different processes to be challenged under controlled load and flow variations beyond normal
design, which in turn will improve competitiveness.
 Water and Wastewater Treatment Plants

Case Study: Moa Point Wastewater Treatment Plant

• Client : Wellington City Council / New Zealand

• Capacity : 345,600 m³/d

• Contract Value : NZ$149 Million

• Scope : Design, build and operate

• Contract Completion : October 1998

• General
Wastewater treatment for the 250,000 citizens of Wellington, New Zealand’s capital city, originally consisted of preliminary treatment
using screens, followed by discharge straight into the sea. Through Anglian Water International, Doosan Enpure was involved in the
NZ$149 million contract to design, build and operate state-of-the-art treatment works at Moa Point - close to the airport - and a smaller
plant serving the suburb of Karori for Wellington City Council. Anglian Water is operating the facilities for 21 years.

The project became fully operational in October 1998 and comprises the design, construction, commissioning and operation of:
• a small, self-contained treatment plant at Karori (10,000 pe);
• the main treatment plant at Moa Point (240,000 pe), located alongside Wellington Airport;
• a 1.8 km outfall pipe into Cook Strait;
• a twin sludge pipeline extending some 8.7 km through several suburbs and native bush reserves to a treatment plant located at Careys
Gully

• Process Description
Sewage flows up to 4000 l/sec are pumped to the plant inlet works utilising 10 250kw submersible pumps. Following screening and
grit removal in the inlet works, the flow passes through lamella plate separators, removing around 60% solids. Secondary treatment
uses Kaldnes suspended carriers enabling us to develop a low profile, compact design. This is followed by the solids contact/reaeration
process which ensures a high degree of process flexibility and robustness. The plant is within enclosed buildings with all the foul air
removed via an odour control plant. The odorous gases are chemically scrubbed in three stages. Three secondary clarifiers - 42m in
diameter - precede the final disinfection treatment carried out using ultra-violet light treatment. This reduces the final faecal coliform
count to less than 200 fc/100ml. The plant is highly automated

• Conclusion
The DBO (design, build and operate) structure of the contract - known as Clearwater Wellington - brings significant advantages to the client.
Risks are transferred from the Council to the contractor, and there are performance guarantees in place. The council retains ownership of
the asset, while AWI is responsible for operating the plant to the prescribed standards during a 21-year period. The contractor has a natural
incentive to design and build an efficient, high quality works to deliver optimum lifetime cost. Anglian Water has arranged project financing
for the construction in conjunction with Wellington City Council through bonds sold to institutional investors.

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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Case Study: Avlon Wastewater Treatment Plant

• Client : AstraZeneca

• Capacity : 2500 m3/day

• Contract Value : £19.4 Million

• Scope : Design,
 supply, erection and commissioning

• Contract Completion : March 2006

• General
This scheme provides full preliminary and secondary treatment for wastewater arising from pharmaceutical production at the Avlon
works, together with sludge treatment facilities.
3
• Flows up to 3000 m /d are treated through the plant and discharged via the existing outfall to the Severn Estuary.
• Final effluent meets a treatment standard of 80% removal of soluble COD or 500 mg/l soluble COD, whichever is the greater, subject to
a 50% reactor fill of Anox media and a minimum influent concentration of 1000mg/l.
• Treated sludge is exported from the site as sludge cake, for final disposal by incineration.
• Doosan Enpure took on the role of CDM Planning Supervisor and Principal Contractor and were also the designer for all process,
mechanical, electrical & systems engineering.
• Civil and building services work was undertaken by Alfred McAlpine Civil Engineering, utilising Pell Frischmann as designers and Stride
Treglown as Architect.

• Process Description
Preliminary treatment: consist of :
• Coarse solids separation
• Blending and balancing
• Nutrient addition and pH balancing

Secondary Treatment consist of :

• Biological treatment utilizing Anox suspended carrier aeration process in two parallel reactor streams each comprising three reactor
tanks.
• Storage of final effluent during periods of low tide

Sludge Treatment consist of :

• Treatment to remove and thicken sludge produced in preliminary and secondary treatment and to convey to skips for removal from site.

• Conclusion
The client successfully took over the Avlon Effluent treatment plant on March 2nd, 2006. This scheme was a complex and high quality plant,
working for a client who quite rightly required the very best standard of work.
 Water and Wastewater Treatment Plants

Case Study: Ringsend Sludge Treatment Plant Extension

• Client : CAW for Dublin City Council

• Capacity : 120t(Dry solid)/d

• Contract Value : €20 Million

• Scope : E
 xtension of existing sludge plant, including a third
stream CAMBI THP process. SAS Drum Thickeners,
sludge thickening centrifuge, 4th Digester tank,
SCADA and MCCs

• Contract Completion : October 2009

• General
As part of Dublin City Council’s program to upgrade the Ringsend wastewater treatment plant, CAW the plant operator and Doosan
Enpure were employed to provide the following services: Design, Procurement, Installation, Commissioning and Operation of an
Extended Sludge Plant incorporated a new third stream CAMBI THP Sludge Plant.

The scope of work for this extension included the provision of:-
• Additional SAS Drum Thickeners with associated plant.
• Additional sludge thickening centrifuge with associated plant.
• Third stream of CAMBI THP Plant including four reactors to handle an additional 56 TDS/day of thickened sludge with associated plant
and additional steam generation capacity.
3
• Additional 4th Digester Tank of 4,500m capacity, 1:1 aspect ratio with internal draft tube mixers in upward flow mode.
• Digester sludge cooling / recirculation systems.
• Associated instrumentation, electrical cabling, SCADA control and MCC’s

• Process Description
The original Cambi 8-reactor THP plant was designed to treat 36,000 tons DS sewage sludge annually, which was after treatment
digested and then dewatered and dried. The wastewater treatment plant was originally operating a two-train drum drying system of the
raw primary sludge to meet the requirements of pasteurization in Ireland. The plant was extended by adding SBR biological secondary
treatment reactors to the existing primary treatment plant, doubling the sludge quantity. However, by adding Cambi THP the digested
cake volume was reduced and the dryer project was only expanded by 50% to cope. Also, the required digestion volume was reduced:
Three 4,500 m3 digesters are fed at about 6 kg VS/m3/day and routinely achieve 60% VS conversion with 45,000 m3 per day of biogas.
The sludge plant has been extended to achieve an approximate 50% increase in capacity. To achieve this a new third CAMBI stream
was added, consisting of a 4-reactor THP plant, designed to handle an additional 56 TDS/day of thickened sewage sludge. Additional
equipment has also being added to the plant to accommodate the additional sludge throughput including:- three new SAS drum
thickeners (making 6 in total), one new pre-THP thickening centrifuge (making 3 in total) one new 4,500m3 sludge digester tank (making
4 in total) and four new digester cooling / recycle systems. To accommodate the new third stream of THP plant and the new centrifuge
installation, obsolete plant had to be removed from the existing building including two belt thickener / press units, conveyors and
support steelwork; redundant odour plant and the compressed air installation had to be relocated.

• Conclusion
The introduction phase of the new plant was completed on time and to budget. The contract was conducted in an open manner with full
cooperation and contributions to team solutions by all stakeholders.

23
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[as of September 2013, 1st Edition]

Doosan Heavy Industries & Construction www.doosanheavy.com

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