Red Baron General Catalog

General
Catalog
Table of Contents
Retrievable Anchor-StockE ...................... 2
Retrievable Econo-StockE ........................ 2
Retrievable Pack-StockE .......................... 3
TrackmasterE .......................................... 4
Multilateral Completions ........................ 5
Multilateral Completion Options
Level 1 ............................................... 6
Level 2 ............................................... 6
Level 3 ............................................... 7
Level 5 or 3 ........................................ 7
Anchoring Options ................................. 8
Open Hole Anchoring Options ................ 9
ReamasterE Underreamer ...................... 10
Drilling-Type Underreamer..................... 11
Rock-Type Underreamer ....................... 12
Drag-Type Underreamer ........................ 13
Master DrillerE Hole Opener ................. 14
Fixed Diameter Hole Opener ................. 15
Hole Enlarger ....................................... 16
K-MillT Section Mill ............................... 17
Packer Milling Tool
Operation ......................................... 18
Operating Sequence ......................... 18
Spare Parts ....................................... 19
Flat-Bottom Mills .................................. 20
Taper Mills ............................................ 21
Piranha Mills ........................................ 22
Barracuda Mills (Flat-Bottom) ............... 22
Mills ..................................................... 23
Pipe Cutter ........................................... 24
2M Standard Spear ............................... 25
2M Rotating Spear ................................ 26
2M Cut and Pull System ........................ 27
Marine Support Swivel ......................... 28
Dyna-Cut System .................................. 29
Fishing Tools
Taper Taps ....................................... 30
Die Collars (Box Taps) ..................... 30
Impression Block ............................. 31
Fishing Magnet ................................ 31
Washover Shoe ................................ 32
Junk Sub (Boot Baskets) .................. 32
Casing Back-Off Tool ............................. 33
Rope Spear ........................................... 34
High-Torque, Slim-Hole Drill Pipe
and Collars ......................................... 34
Miscellaneous Tools .............................. 35
Hotforge
Drill Collar Cutter ............................ 36
Junk Shot ........................................ 36
Platform Removal ............................ 36
Wellhead Severance ......................... 36
Hydro-Abrasive Jet Cutting .............. 36
Additional Services .......................... 37
RETURN
to Table of Contents
The Red Baron Group of Smith Services is a major fishing

and remedial service company. The product line includes
milling tools, well-abandonment equipment, underreamers,
hole openers, fishing tools, stabilizers, whipstocks, multilat-
eral systems, coil tubing and thru-tubing products. For more
information contact your local Smith Services representative.
Check our website for the location of

your nearest Smith Services office —
www.siismithservices.com
ISO 9001 1994
Note: This catalog was developed to provide a brief overview of the company’s products, services
and some technical specifications. Additional information can be obtained on any of these
products by contacting your local Smith representative or the Smith International marketing NATIONAL
department in Houston, Texas. ACCREDITATION
OF CERTIFICATION
All product and brand names are marks of Smith International, Inc. BODIES
Certificate No 2690 1
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Retrievable Anchor-StockE
Anchor-Stock/Sidetrack System is in place. The retrievable Anchor-Stock
Retrievable in One Trip allows the hole to be cleared without
Multiple sidetracks can be drilled from orientation of the retrieving tool and
a cased hole using retrievable Anchor- other windows to be milled if desired.
Stock. The Anchor-Stock can be retrieved ______________________________
in one trip and another Anchor-Stock set FEATURES
at a new depth and a new window cut. • Set and orient in one trip.
The retrievable Anchor-Stock is a • No movement of whip or anchor.
one-piece whipstock and anchor with • Strong shear bolt assures anchor
the same criteria and reliability as the setting before milling.
permanent Anchor-Stock system. The • Retrievable in one trip.
retrievable Anchor-Stock is oriented • Reduces cost of sidetracking.
and hydraulically set in one trip. Its • Saves costly time.
anti-rotational design keeps it firmly
SPECIFICATIONS
Whipstock Bypass Valve
Anchor- Anchor Face Face Angle Weight Weight
Stock Length Body OD Length Length (degrees) (lb) Length OD (lb)
151⁄2 165 143⁄16 591⁄16 74 3 535 25 33⁄8 40
17 197 153⁄8 633⁄4 95 3 895 43 43⁄4 150
175⁄8 210 1515⁄16 633⁄4 107 3 1,380 43 43⁄4 150
185⁄8 229 171⁄8 643⁄4 124 3 1,875 43 43⁄4 150
195⁄8 241 181⁄8 643⁄4 142 3 2,285 46 63⁄4 240
133⁄8 322 117⁄8 711⁄8 212 3 6,200 38 81⁄4 400
Retrievable Econo-StockE
The Econo-Stock is a retrievable, Unlike many competing “economy”
mechanically set whipstock that offers tools, the Econo-Stock provides a full
substantial design improvements over complement of important benefits:
competing products. Activation occurs • Anchor setting requires no hydraulic
when 3,600 lb of weight are set down pressure.
after a trigger rod contacts a plug in the • Retrievable with conventional tools.
casing. Applying additional weight sets • Multiple-tongue-and-groove slip
the anchor and shears the starter mill design provides uniform stress-loading
bolt. The starter mill and shear bolt on casing and enhanced anti-rotation
block are new features. A shear-down capabilities.
“shoulder” prevents the starter mill from • Simultaneously activated, full-contact
jamming and enhances the setting of the slips centralize the anchor assembly
anchor. Multiple slips provide excellent in the casing.
load and torque capacity. The slips are • Retractable slips prevent casing drag
held in position by a ratchet ring that during retrieval.
provides equal loading in all directions. • Ratchet ring and nut for
To release the anchor, the whip is maintaining “set.”
engaged using the same retrieving tool • Bi-directional loading capability.
as the field-proven retrievable Anchor- • Shear-down design prevents starter Retrievable Retrievable
Stock. An upward pull releases the mill from jamming. Anchor-Stock Econo-Stock
anchor, and the slips fully retract as
the tool is pulled from the well.
SPECIFICATIONS
Whipstock
Anchor Face Face Angle Weight
Econo-Stock Length Body OD Length Length (degrees) (lb)
5 – 51⁄2 1423⁄8 45⁄16 351⁄8 74 3 570
7 1721⁄8 57⁄16 381⁄8 95 3 875
85⁄8 1891⁄2 7 431⁄2 124 3 1,175
Notes:
1. All dimensions are given in inches unless otherwise stated.
2. All weights are approximate.
3. Product can also be set permanently.
2 4. 75⁄ 8- and 95⁄ 8-in. Econo-Stock available upon request.
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Retrievable Pack-StockE
This system, developed through years • Clearance provided minimizes
of experience, is a one-trip, combina- hole-swabbing or hang-ups.
tion packer/whipstock sidetracking • The shear bolt ensures setting of the
system. It’s a patented tool that offers packer prior to milling.
significant advantages over the orig- • A large slip area reduces casing
inal, mechanically set whipstocks stress and provides a more positive
prevalent since the 1930s, and it’s an anchor set.
attractive alternative to conventional • The ability to mill through two
sidetracking procedures. The Pack- strings of casing.
Stock system yields significant savings • A proven 3° face angle to provide
in both time and cost. positive kickoff, regardless of
It’s ideal for sidetracking cased holes formation or hole angle.
during re-drill or re-entry in old or mar- • Retrievable in one trip.
ginal wells. The Pack-Stock can be set
at any depth, immediately above a cas- OPERATIONAL RECOMMENDATIONS __
ing collar. The system offers substantial The Pack-Stock system is run in the
advantages over the conventional two- hole to depth on a starter mill. For a
trip whipstock/packer assembly: preferred angle or direction, a muleshoe
• Economical and efficient — one trip sub can be run and surveyed with an
to locate packer depth, orient, set orienting device. If orientation in a spe-
packer and start milling. cific direction is required, or if the hole
• The custom-designed packer angle will exceed 4°, the Pack-Stock
prevents movement or rotation assembly should be set 90° or less to
of the Pack-Stock. the right or left of the hole’s high side.
SPECIFICATIONS
Whipstock Bypass Valve
Pack- Packer Face Face Angle Weight Weight
Stock Length Body OD Length Length (degrees) (lb) Length OD (lb)
151⁄2 182 143⁄16 76 106 3 585 25 33⁄8 40
17 216 153⁄8 84 133 3 980 43 43⁄4 150
175⁄8 229 1515⁄16 84 146 3 1,400 43 43⁄4 150
195⁄8 261 18 84 178 3 2,500 46 63⁄4 240
133⁄8 338 113⁄4 87 251 3 6,595 38 81⁄4 400
Notes:
1. All dimensions are given in inches unless
otherwise stated.
Retrievable
Pack-Stock
3
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TrackmasterE
The only one-trip
window-milling system
The Trackmaster* is the only full-gage
MWD
system that lets you open a sidetrack 61⁄ 2-in. OD
window in just one trip. It’s a self-
contained unit that reduces sidetrack-
ing costs by as much as 50%. In a
single trip in and out of the hole,
you accomplish all seven of the
major steps needed for cutting a Special meritorious Bypass 61⁄ 2-in. OD
sidetrack window: engineering award valve
• Run the assembly. for innovation and
• Orient the whipstock (with MWD). efficiency.
• Set the whipstock hydraulically.
• Shear the mill from the whipstock
assembly.
Drill collar
• Mill and dress the window. or HWDP 61⁄ 2-in. OD
• Drill a full-gage rathole.
• Pull out of the hole.
The result is a full-size window
completed in minimal time, providing
a full-gage rathole for the directional
assembly. The Trackmaster system
Running
is available in a full range of sizes tool 61⁄ 2-in. OD
for 41⁄ 2- through 133⁄ 8-in. casing.
The system includes all necessary
auxiliary equipment.
61⁄ 2-in. OD
Mill
Mill gage
81⁄ 2-in.
diameter
Whipstock
Typical Running Assembly
*U.S. Patent Numbers:

One-Trip Milling System — 5,894,889
Accelerator Ramp — 5,771,972
Accelerator Ramp — 5,816,324
4
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Multilateral Completions
• Within a reservoir, isolated pockets of bore and a lateral or slotted liner hung
hydrocarbons that might otherwise in either bore.
be left in the ground can be tapped. Level 2. Mother bore cased and
• The improvement of reservoir cemented with the lateral open. The
drainage increases the volume of lateral is either barefoot or has a
recoverable reserves and enhances slotted liner hung in open hole.
the economics of marginal pay zones. Level 3. Mother bore cased and
• Multiple targets improve the sweep cemented; the lateral is cased but
efficiency within a single formation. not cemented. The lateral liner is
• Multiple reservoirs can be drained “anchored” to the mother bore with
simultaneously, and thin production a liner hanger, but is not cemented.
intervals that might be uneconom- Level 4. Mother bore and lateral
ical to produce alone become eco- cased and cemented. Both bores are
nomical when produced together. cemented at the junction.
• Development costs decrease through Level 5. Pressure integrity at the
the use of the existing infrastructure junction achieved via completion;
such as surface equipment and the cement is not acceptable.
wellbore. Level 6. Pressure integrity at the
• Multilaterals expand platform capa- junction achieved via casing; cement
bilities where slots are limited, and is not acceptable.
they eliminate spacing problems by Level 6S. Downhole splitter with
allowing more drainholes to be pressure integrity — a large mother
added within a reservoir. bore with two smaller lateral bores.
• By sidetracking damaged formations Patented by Marathon and licensed to
or completions, the life of existing Baker Hughes and National Oilwell.
wells can be extended.
• Laterals may be drilled below the WHAT SMITH SERVICES BRINGS TO
problem area once casing has been MULTILATERAL COMPLETIONS ________
set, reducing the risk of drilling • Versatility in designing the most func-
through troubled zones. tional wellbore, with the Big-Bore
• Multiple completions from one well- Packer, the Retrievable Anchor-Stock
bore facilitate heavy oil drainage. and/or the Retrievable Pack-Stock.
• Multilateral completions accommo- • A range of completions for the lat-
date more wells with fewer footprints, eral sections, including open-hole,
making them ideal for environmen- slotted-liner, perforated-liner, screen-
By definition, a multilateral well is tally sensitive or challenging areas. or cemented-liner methods.
one in which one or more wells are • Selective re-entry into all lateral
drilled, and extend, from a main well- THE SEVEN LEVELS OF sections for the life of the well.
__________
bore which can be vertical, angled or MULTILATERAL COMPLEXITY • Systems compatible with coiled-tubing
horizontal. The main, or “mother,” There are a variety of geometric config- operations, including re-entry.
bore serves as the single point of urations that are possible, determined • A variety of tools and established
juncture for the branching wells. mainly by the wellbore requirements. technology for new and re-entry wells.
The Technology Advancement of • Field-proven systems for
MULTILATERAL APPLICATIONS Multilaterals (TAML) group has defined underbalanced operations.
AND BENEFITS _________________________ seven levels of multilateral completion • Economical ways to develop assets,
One of the advantages of multilateral that are generally recognized and using existing wellbores.
technology is that it can be applied accepted throughout the industry. In • The ability to perform TAML multi-
to both new and existing wells, some writings, these levels will be lateral completions 1 through 5.
whether the established ones are referred to as “TAML Level 1,” “TAML
active or abandoned. This versatility Level 2” and so forth.
gives operators several benefits and Level 1. Open, unsupported junc-
economic advantages: tion with a “barefoot” mother (main)
5
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Multilateral Completion Options

________________________________ ________________________________
LEVEL 1 LEVEL 2
The patented Inflatable Retrievable Smith Services is the established leader
Anchor is a proven method for side- in the construction of Level 2 multi-
tracking in open-hole sections, as lateral wells. All the Smith Services
opposed to time drilling or setting a anchors can be used to construct the
cement plug. It provides a positive Level 2 junction. The type of anchor
kickoff point at depth and orientation will be determined by the drilling,
while isolating the lower wellbore. completion, re-entry or workover
When the lateral is completed, the requirements.
whipstock can be retrieved with or Smith Services can provide a wide
without the anchor. Additional laterals array of products and services for
can then be drilled, if required. multilateral completions: Option 1
• Fishing tools for re-entry prior to
sidetracking or drilling the lateral.
• Equipment that facilitates the com-
pletion process, from running the
liner to the final stages; Smith can
also provide completion fluids.
• Products and services for underbal-
anced completions, including: rotat-
ing heads, directional tools, drilling
fluids, jars, bits, and surface equip-
ment such as degassers, desilters
and desanders. Option 2
Option 1
Option 2
6
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________________________________ __________________________
LEVEL 3 LEVEL 5 OR 3
Using standard liner technology cou- The newest technology incorporates
pled with proven Level 2 multilateral mechanical and/or hydraulic isolation
systems, Smith Services can provide a for Level 3 completions, using the
Level 3 system that is a simple, progres- MX5 Tieback Junction Sleeve. Simple
sive step in the wellbore construction and economical, this system provides
process. an alternative to cementing and wash-
ing over liners in the main wellbore.
By eliminating the washover process,
operations are less time-consuming
and eliminate the risk of losing the
lower production interval.
Option 1
Option 2 MX5E Sleeve
Option 4
7
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Anchoring Options
The Retrievable Anchor-Stock, the The Retrievable Econo-Stock is a
industry’s first, true one-trip sidetrack- mechanically set anchor, requiring a
ing system is deployed to setting depth, plug in the wellbore to initiate setting.
oriented and set hydraulically. This Patented tongue-and-groove slips
saves trips, time and the possibility ensure full, centralized slip contact,
of error when orienting. If retrieval providing superior anti-rotation and
is desired, it is accomplished in one bi-directional-loading capabilities.
trip, and the wellbore is left with no The slip-retaining feature prevents
restrictions. pre-setting while the anchor is
being run in the hole.
The Retrievable Pack-Stock is run The Millennium PackerE is set via

and set in one trip like the Retrievable wireline and provides the oriented
Anchor-Stock, but this system provides platform for sidetracking and future
isolation from the lower wellbore. re-entry. When orientation of the
Communication is re-established by packer has been determined, the
retrieving the anchor — in one trip — whipstock and retrievable latch are
leaving the wellbore unrestricted. oriented at the surface to the selected
kickoff point and run in the hole.
When retrieved, the packer remains
in place for future reference, while
allowing access to the zones below.
The TAME Inflatable Retrievable The MX PackerE is deployed in the

Anchor is run, oriented and set hole with the whipstock, oriented,
hydraulically in a single trip. The set hydraulically, and the window
patented element design enables the is milled. When the whipstock is
packer to set in irregularly shaped retrieved, the retrievable latch disen-
holes and provide the torque resis- gages from the packer, leaving the
tance needed for milling. When packer in place to provide the platform
removing the whipstock, the packer for additional laterals to be drilled.
may be retrieved or left in the hole.
8
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Open Hole Anchoring Options

Overshot Whipstock System Screw-in Type Whipstock System
Whipstock
Mill running
tool
HWDP
MWD
(optional)
MC/BPV
Whipstock
Running
tool
Huge
connector
sub
Screw-in Downhole
sub orienting
swivel
Overshot
Fish
9
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ReamasterE Underreamer
Innovative Design Improves ______________________________
FEATURES
Underreaming Fishing neck diameter
One-Piece Forged Arms
The Reamaster underreamer* is the
• One-piece forged arms with integral
result of years of development and test-
journals to hold cutters.
ing. The objective was to develop an Top pin
• Simple and strong internal components. connection
underreamer that far exceeded the
• Carry four to five times more drilling
inherent limitations of conventional
weight than conventional tools.
underreamers: low weight-carrying
• Withstand high shock loads and
capacity, short bearing life and mar-
torque downhole.
ginal hydraulics. The Reamaster tool
• Increase penetration rates. Fishing
has achieved these improvements and neck
• Positive lock keeps arms in open
excels over conventional underreamers. length
position.
It features:
• Feature large diameter single-hinge
• Sustained drilling weight equivalent
pin.
to bit.
• Larger cones and bearings for Customized Cutters
extended on-bottom time. • Cutters and cutting structures designed
• Enhanced hydraulics for better exclusively for underreaming.
hole cleaning. • Cutters available with milled tooth,
• Capable of simultaneous TCI or PDC* cutting structures.
underreaming-while-drilling • Large sealed bearings.
(UWD).E • Milled tooth and TCI cutters are
designed with compensated sealed
Substantially Reduces Overall
bearings.
Casing and Cementing Costs
• Specially designed large cutters Body
Now you can save money by optimiz-
achieve lower rpm, resulting in diameter
ing casing sizes on multiple string
longer bearing life.
wells. The Reamaster underreamer is
• Optimum journal angle provided dur- Overall
specifically designed to underream long
ing drilling, plus other features, sub- length
intervals and provide the cementing
stantially increases bearing life for
space needed to run minimum clear-
longer on-bottom time and increased
ance casing programs. You can design a
penetration rates.
slimmer top hole for a given diameter
production zone or for a larger-than- Improved Hydraulics
standard production zone for a given • Unique internal design more than
hole size. Reamaster systems are only doubles allowable drilling fluid flow
available on a rental basis in conjunc- through the tool.
tion with Smith Services job supervi- • Features four nozzles, two jetting TCI
sion. Contact your nearest Smith directly on the bench and one on top
representative concerning availability. of each cutter.
• Increases amount of hydraulic energy
for better hole cleaning efficiency and
faster penetration rate.
• Strategic placement of nozzles keeps
cutters clean and cool.
SPECIFICATIONS PDC
Body Dia. Fishing Neck Top Pin/
Tool Opening Pilot Hole (Collapsed Overall Bottom-Box Weight
Series Diameters Size Diameter) Length Dia. Length Conn. API Reg. (lb)
15750 81⁄2, 9 157⁄8 - 161⁄2 153⁄4 18 143⁄4 190 31⁄2 1,500
17200 9 ⁄8, 11, 113⁄4, 121⁄4
7
171⁄2 - 113⁄4 171⁄4 18 153⁄4 199 41⁄2 1,700
18250 9 ⁄8, 105⁄8, 11, 121⁄4, 131⁄2
7
181⁄2 - 197⁄8 181⁄4 18 153⁄4 123 41⁄2 1,900
19500 121⁄4, 131⁄2, 15, 16 197⁄8 - 121⁄4 191⁄2 24 183⁄4 136 65⁄8 1,100
11750 14, 15, 16, 171⁄2 121⁄4 - 141⁄2 113⁄4 20 183⁄4 130 65⁄8 1,700
16000 20, 22, 24, 26 171⁄2 - 223⁄4 163⁄4 20 103⁄4 140 85⁄8 3,200
Notes: Ordering Instructions:

1. All dimensions are given in inches unless When ordering or requesting quotations on the
Opening
otherwise stated. Reamaster underreamer (XTU), please specify: diameter
2. All weights are approximate. 1. Top and bottom connections.
3. Optional opening diameter available upon 2. Fishing neck diameter.
customer request. 3. Expanded diameter.
4. Standard cutters are sealed-bearing milled tooth. 4. Size and weight of casing to be run through, Bottom-box connection
TCI or PDC cutting structures must be specified. if available.
5. The 5750 Series replaces the 5700, the 8250 5. Bullnose ordered separately.
replaces the 8200 and the 11750 replaces the 6. Type of cutting structure (milled tooth, TCI or PDC).
10 11700 Series.
*U.S. Patent Numbers:
Underreamer — 4,660,637
PDC Underreamer — 4,431,065
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Drilling-Type Underreamer
Common applications for the DTU ______________________________
FEATURES
underreamers include wiping out Body
• Bottom-box connection allows the diameter
bridges and key seats, opening direc- choice of running either a bullnose Fishing neck
tional pilot holes, and opening holes or a bit below the underreamer. diameter
for casing strings below BOP restric- • Wide selection of cone types (milled Top pin
tions. The tool is opened hydraulically tooth, TCI or PDC*) allows the best connection
and is held in full open position while choice for the given formation.
hydraulic pressure is maintained. • There is full mud flow through the Fishing
When the pumps are shut down, the underreamer to the bit or the bullnose. neck
arms collapse back into the body. None of the flow is diverted, thus no length
hydraulic horsepower is wasted.
• Rugged construction with a minimum
number of parts ensures trouble-free
operation.
• Cutter arms can be changed quickly
on the rig floor. Nominal
overall
• Jets located strategically to clean length
and cool the cutters.
SPECIFICATIONS
Standard Optional Col- Top Pin/Bot.- Min. Rec.
Fishing Neck
Tool Opening Opening Body lapsed Overall Box Conn. Weight Pilot Hole
Series Dia. Dia. Dia. Dia. Length Dia. Length API Reg. (lb) Dia.
13600 6 151⁄2-163⁄4 135⁄8 135⁄8 18 33⁄8 135 23⁄8 1,170 133⁄4
15700 83⁄4 173⁄4-183⁄4 153⁄4 163⁄4 18 43⁄4 170 31⁄2 1,360 163⁄4
17200 11 193⁄4-113⁄4 171⁄4 171⁄2 18 53⁄4 174 41⁄2 1,770 175⁄8
18200 14 103⁄4-143⁄4 181⁄4 1
18 ⁄4 18 3
5 ⁄4, 8 179 4 ⁄2, 65⁄8
1
1,900 181⁄2 Adjustable
19500 15 123⁄4-153⁄4 191⁄2 101⁄4 18 8 182 65⁄8 1,150 197⁄8 arm
opening*
11700 171⁄2 143⁄4-203⁄4 113⁄4 113⁄4 20 8 196 65⁄8 1,670 121⁄4
15000 171⁄2, 26 171⁄2-263⁄4 143⁄4 143⁄4 20 8, 9 197 6 ⁄8, 75⁄8
5
2,800 143⁄4
17000 32 243⁄4-323⁄4 173⁄4 173⁄4 20 9, 10 127 75⁄8, 85⁄8 3,800 171⁄2
22000 36 283⁄4-363⁄4 223⁄4 223⁄4 20 9, 10 100 75⁄8, 85⁄8 4,400 243⁄4

1. All dimensions are given in inches unless When ordering or requesting quotations on the
otherwise stated. drilling-type underreamer, please specify:
2. All weights are approximate. 1. Tool series. Bottom-
3. Optional opening diameter available upon 2. Top and bottom connections. box
customer request. 3. Fishing neck diameter. connection
4. Standard cutters are open-bearing milled tooth. 4. Expanded diameter.
Special cutters are also available. 5. Size and weight of casing to be run through,
if available.
6. Bullnose ordered separately.
7. Type of cutting structure
(milled tooth, TCI or PDC).
Standard
BULLNOSE SPECIFICATIONS opening
3 1 1 1 5 5 5
Top Pin Conn. API Reg. 2 ⁄8 3 ⁄2 4 ⁄2 4 ⁄2 6 ⁄8 7 ⁄8 8 ⁄8 diameter
Body Diameter 35⁄8 43⁄4 61⁄4 71⁄2 8 9 10
Nominal Length 18 36 36 48 48 48 48
Notes:
1. All dimensions are given in inches unless 3. Reverse jet option must be requested.
otherwise stated. 4. Specify jet size(s).
2. Standard bullnose includes one (1) replaceable
down jet. *U.S. Patent Numbers:
Adjustable Arm Opening — 4,458,761
Jet bullnose
(optional)
11
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Rock-Type Underreamer
The RTU products are the most rugged ______________________________
FEATURES
tri-cone underreamers built. They utilize • A wide selection of cone and cutter
the largest cones available, enabling them Fishing neck
types (milled tooth, TCI or PDC*) diameter
to underream to nearly twice their own allows the best choice for the given
body diameter. The tools are opened formation. Top pin
hydraulically. They lock in full open posi- connection
• The tool does not restrict volume of
tion while hydraulic pressure is main- circulation. Fishing
tained. When the pumps shut down, neck
• Orifices are available in different length
the arms collapse back into the body. sizes to tailor performance to mud
Common applications for these volume and specific conditions.
underreamers include underreaming • Rugged construction with a minimum
for open-hole gravel pack completions, number of parts ensures trouble-free
for special casing programs in heaving operation.
shales or fault zones, and for opening up • Cutter arms can be quickly changed
a section in preparation for sidetracking. on the rig floor.
Nominal
SPECIFICATIONS overall
Standard Optional Col- Top Pin/Bot.- Min. Rec. length
Fishing Neck
Tool Opening Opening Body lapsed Overall Box Conn. Weight Pilot Hole
Series Dia. Dia. Dia. Dia. Length Dia. Length API Reg. (lb) Dia.
13600 6 143⁄4-161⁄2 135⁄8 133⁄4 18 33⁄8 1261⁄2 23⁄8 1,175 133⁄4
14500 61⁄2, 81⁄2 167⁄8-197⁄8 141⁄2 5
14 ⁄8 18 41⁄8 1677⁄8 27⁄8 1,235 143⁄4
15700 11 187⁄8-117⁄8 153⁄4 167⁄8 18 43⁄4 1761⁄2 31⁄2 1,380 167⁄8
16100 12 117⁄8-127⁄8 161⁄8 161⁄8 18 43⁄4 1781⁄2 31⁄2 1,380 161⁄2
17200 14 197⁄8-147⁄8 171⁄4 3
17 ⁄8 18 53⁄4 1867⁄8 41⁄2 1,775 175⁄8
18200 16 107⁄8-167⁄8 181⁄4 3
18 ⁄8 18 3
5 ⁄4, 8 1897⁄8 4 ⁄2, 65⁄8
1
1,920 181⁄2
19500 171⁄2 121⁄4-187⁄8 191⁄2 193⁄4 18 8 1917⁄8 65⁄8 1,160 197⁄8
11700 171⁄2 143⁄4-227⁄8 113⁄4 121⁄4 20 8 1917⁄8 65⁄8 1,670 121⁄4
15000 LP 26 171⁄2-307⁄8 143⁄4 143⁄4 20 8, 9 1977⁄8 6 ⁄8, 75⁄8
5
2,800 171⁄2
22000 32 - 40 327⁄8-407⁄8 227⁄8 227⁄8 20 9, 10 1241⁄4 75⁄8, 85⁄8 5,900 247⁄8

1. All dimensions are given in inches unless When ordering or requesting quotations on rock-type Body
otherwise stated. underreamers, please specify:
diameter
2. All weights are approximate. 1. Tool series.
3. Optional opening diameter available upon 2. Top connection.
customer request. 3. Expanded diameter. Standard opening diameter
4. Standard cutters are open-bearing milled tooth. 4. Size and weight of casing to be run through,
Special cutters are also available. if available.
5. Type of cutting structure (milled tooth, TCI or PDC).
OPENING DIAMETER
TOLERANCES FOR
UNDERREAMERS
Sizes Tolerances
6 to 9 Inclusive +1/16, -0
91⁄2 to 13 Inclusive +3/32, -0 DS, K2 DT
14 to 18 Inclusive +1/8, -0
20 to 30 Inclusive +3/16, -0
32 and Larger +1/4, -0
Notes:
otherwise stated.
2. The above gauge diameters apply to a set of arms
in open position when assembled in a tool.
3. The tolerances cover arm sets used on all RTU, DG, C4 V2
DTU, drag and Reamaster underreamers.
4. The tolerances apply to milled tooth, TCI and
PDC cutting structures.
*U.S. Patent Number: Bearclaw Tungsten carbide

PDC Underreamer — 4,431,065 insert
12
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Drag-Type Underreamer
With SPX Cutters Servcoloy “S” Hardmetal Cutters
The drag-type underreamer,* featuring The drag-type underreamer with
cutter arms dressed with polycrystalline Servcoloy “S” hardmetal cutters is used
diamond compact drill blanks, has com- in poorly consolidated, soft to medium
pletely changed the economics of under- formations where large diameter inter-
reaming in many situations. The SPX vals are required for gravel packing or
drag-type underreamer has significantly cementing. It is also an effective tool
improved both rate of penetration and for bell-hole operations in fault zones,
on-bottom time in soft to medium-hard as well as for water-well drilling. Pilot
formations. Because the cutter arms holes can be enlarged up to three times
work on the drag principle, the tool can the body diameter in a single trip. These
open a larger diameter hole than a con- tools can be operated with water, mud,
ventional three-cone underreamer. This air, aerated mud or any other circula-
tool is ideally suited for open-hole gravel tion fluid. The low-cost cutter arms
pack completions, oversized liner jobs are field-replaceable. Fishing
and other deep or long interval jobs neck
Wall Scrapers diameter
where tool performance is critical. Three-blade wall scrapers are
also available in all common sizes
upon request.
SPECIFICATIONS
Minimum Standard Expanded Diameter Fishing Neck
Recommended Top Pin
Tool Body Pilot Hole Servcoloy Overall Conn. Weight Fishing
Series Dia. Diameter SPX "S" Length Dia(s). Length API (lb) neck
13600 135⁄8 133⁄4 19 18 33⁄8 261⁄2 23⁄8 Reg. 1,185 length
1 3 1 3 1
14500 14 ⁄2 14 ⁄4 6 ⁄2, 6 ⁄4, 8 ⁄2 18 41⁄4 695⁄8 31⁄2 IF 1,230
3 5
14700 14 ⁄4 15 ⁄8 12 18 41⁄8 675⁄8 27⁄8 Reg. 1,250
3 5 1 1
15700 15 ⁄4 16 ⁄8 7 ⁄2, 8, 8 ⁄2, 16 18 43⁄4 705⁄8 31⁄2 Reg. 1,350
12, 13
17200 171⁄4 175⁄8 10, 121⁄4, 13, 14, 22 18 53⁄4 785⁄8 41⁄2 Reg. 1,750 Nominal
15, 16 overall
length
18200 181⁄4 181⁄2 10, 121⁄4, 14, 23 18 53⁄4, 8 785⁄8 41⁄2, 65⁄8 1,900
15, 16, 17 Reg.
19500 191⁄2 197⁄8 121⁄4, 171⁄2 28 18 8 785⁄8 65⁄8 Reg. 1,100
11700 113⁄4 121⁄4 36 18 8, 9 865⁄8 6 5⁄8, 75⁄8 1,400
Reg.

1. All dimensions are given in inches unless When ordering or requesting quotations on drag-type
otherwise stated. underreamers, please specify:
3. Other expanded diameters available upon request. 2. Top connections.
SPX
4. Orifices, other than standard, available 3. Expanded diameter.
upon request. 4. Size and weight of casing to be run through,
cutters
5. Standard API pin connections. Others available if available.
upon request. 5. Type of cutter (SPX or Servcoloy “S”).
6. Opening diameter tolerances are shown below.
Body diameter
Expanded
*U.S. Patent Number: diameter
13
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Master DrillerE Hole Opener

121⁄4" Through 36" ______________________________
FEATURES
The Master Driller hole opener is Body
• One body can open several different diameter
well-suited for soft to medium-hard hole sizes simply by changing arms.
formations where a variety of hole This is an advantage on locations Fishing neck
sizes and formations are encoun- diameter
with limited rig space or where
tered. It is also an excellent tool there are logistics problems.
when there are rotary table size Top
• When rotary table size restrictions pin
restrictions. exist, cutter arms may be installed connection
below the rotary table.
• The Master Driller hole opener util-
izes rock bit cones. This permits a
wide selection of cones so the right
cone can be selected for the right job.
• Three replaceable jet bit nozzles
are featured to ensure effective
Fishing
hole cleaning. neck
length
SPECIFICATIONS
Fishing Neck
Top Pin/
Standard Pilot Bottom-Box
Body Opening Hole Body Overall Connection Weight
Series Diameter Diameter Diameter Length Diameter Length API Reg. (lb)
18200 121⁄4 175⁄8 181⁄4 24 18 60 65⁄8, 41⁄2 1,640
121⁄4 181⁄2 191⁄2 24 18 67 65⁄8 1,915 Overall
19500 length
143⁄4 191⁄2 191⁄2 24 18 67 65⁄8 1,915
171⁄2 191⁄2 115⁄8 24 18 70 65⁄8 1,100
11000
225⁄8 191⁄2 115⁄8 24 18 70 65⁄8 1,100
171⁄2 191⁄2 155⁄8 24 10 74 75⁄8 1,900
15000 265⁄8 121⁄4 155⁄8 24 10 74 75⁄8 1,900
365⁄8 245⁄8 155⁄8 24 10 74 75⁄8 1,900

1. All dimensions are given in inches unless When ordering or requesting quotations on Master
otherwise stated. Driller hole openers, please specify:
2. All weights are approximate. 1. Body series.
3. Sealed bearing cutters are available for most sizes. 2. Hole opening size.
4. OD tolerances are shown below. 3. Pilot hole size.
5. Bullnoses available upon request. 4. Top and bottom connections, if other than standard.
5. Fishing neck diameter, if other than standard.
6. Type of formation (soft or medium).
HOLE OPENER Bottom-

OD TOLERANCES box
Sizes Tolerances connection
77⁄8 to 133⁄4 Inclusive +1/16, -1/32
14 to 171⁄2 Inclusive +3/32, -1/16 Bottom neck diameter
18 to 26 Inclusive +1/8, -1/16 Standard opening diameter
27 to 42 Inclusive +5/32, -1/16
43 and Larger +3/16, -1/16
Notes:
otherwise stated.
2. The above gauge diameter tolerances apply to
SDD, GTA, STA and Master Driller hole openers,
as well as hole enlargers.
3. Unlike rock bits, the gauge area of the cutter is
“as dressed” and not ground.
4. Above gauge tolerances are not applicable to those
orders that require specific gauge diameters. (Some
applications may require tighter gauge control.)
5. The gauge diameters apply to cutters with milled
tooth and TCI cutting structures only.
14
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Fixed Diameter Hole Opener

Type SDD (77⁄8" through 26") • All SDD fixed diameter hole open-
Type GTA (26" through 40") ers feature jets with replaceable Fishing neck
diverging nozzles behind each cut- diameter
The fixed diameter hole opener is
designed for use in soft to hard form- ter to clean cutters, prevent balling
ations — soft clays and shales to and ensure fast penetration.
medium-hard shales and medium • On sizes 171⁄2 inches and larger, Top
there are three additional jets with pin
limestones. The tool is particularly connection
effective in sticky formations where replaceable nozzles to ensure effec-
balling problems are encountered. tive hole cleaning.
• Sealed bearing and TCI cutters are
______________________________
FEATURES available for most hole diameters.
• Demountable cutters are easily • PDC hole openers available upon
replaced on the rig floor. request.
SDD SPECIFICATIONS Fishing

Fishing Neck Bottom Neck neck
Weight Weight length
Standard Pilot Top Pin Box with Cutters
Opening Hole Connection Connection Overall Cutters Per Set Std.
Dia(s). Dia. Length Dia(s). API Reg. Length Dia. API Reg. Length (lb) (lb) Bore*
77⁄8 153⁄8 24 53⁄4 41⁄2 30 55⁄8 Bullnose 73 1,460 111 15⁄8
8 ⁄2-83⁄4
1
161⁄8 24 53⁄4 41⁄2 12 51⁄8 31⁄2 55 1,380 117 15⁄8
91⁄2-97⁄8 161⁄4 24 73⁄4 65⁄8 12 51⁄4 31⁄2 59 1,,685 123 15⁄8
121⁄4 181⁄2 24 8 65⁄8 12 53⁄4 41⁄2 61 1,750 148 11⁄2 Overall
length
14 ⁄4-151⁄4
3
197⁄8 24 8 65⁄8 12 85⁄8 65⁄8 68 1,930 168 11⁄2
171⁄2 197⁄8 24 8 65⁄8 12 85⁄8 65⁄8 68 1,000 108 11⁄2
20 121⁄4 30 8 65⁄8 12 85⁄8 65⁄8 68 1,200 108 11⁄2
22 121⁄4 30 8-9 65⁄8 - 75⁄8 12 85⁄8 65⁄8 70 1,800 240 11⁄2
24 143⁄4 30 8-9 65⁄8 - 75⁄8 12 95⁄8 75⁄8 70 1,850 240 11⁄2
26 163⁄4 30 8-9 65⁄8 - 75⁄8 12 95⁄8 75⁄8 70 1,900 240 11⁄2
*Standard bore is in bottom of tool. Top bore is larger.
GTA SPECIFICATIONS
Fishing Neck Pilot Body
Standard Pilot Top Pin Bottom- Min.
Opening Hole Connection Box Conn. Bore
Diameter Diameter Length Diameter API Reg. Length Diameter API Reg. Length Dia.
26 14 60 191⁄2 65⁄8- 75⁄8 12 91⁄2 75⁄8 196 1
28 16 60 187⁄8 65⁄8- 75⁄8 12 91⁄2 75⁄8 196 1
30 18 60 187⁄8 65⁄8- 75⁄8 12 91⁄2 75⁄8 100 2
32 20 60 107⁄8 75⁄8 - 85⁄8 15 91⁄2 85⁄8 100 2
34 22 60 107⁄8 75⁄8 - 85⁄8 15 91⁄2 85⁄8 101 2
Bottom
36 24 60 107⁄8 75⁄8 - 85⁄8 15 91⁄2 85⁄8 103 3 neck Bottom-
38 26 60 107⁄8 85⁄8 15 91⁄2 85⁄8 106 3 length box
connection
40 28 60 107⁄8 85⁄8 15 91⁄2 85⁄8 106 3
Notes:
otherwise stated.
2. All weights are approximate. Bottom
3. Replacement cutter sets include all necessary parts. neck diameter
4. Bullnoses available upon request.
5. Cutter bearing rebuild kits are available on Standard opening diameter
special order.
6. Specifications for intermediate sizes or sizes larger
than 40" are available upon request.
Ordering Instructions:
When ordering or requesting quotations on fixed
diameter hole openers and cutters, please specify:
1. Pilot hole size.
2. Hole opening size.
3. Top and bottom connections, if other than standard.
4. Fishing neck diameter, if other than standard.
5. Hole opener OD tolerances are shown on page 14.
6. Type of formation (soft, medium or hard).
7. Milled tooth or TCI. TCI cutters are available for GTA and
SDD hole openers.
Yoke assembly on GTA hole opener.
15
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Hole Enlarger
Hole enlargers are available in 26
sizes to provide hole enlargements
RANGE OF CUTTERS
from 6 through 36 inches.
___________________________
BODY TYPES
• Standard model furnished box down
for use with a rock bit as the pilot,
but also may be used with a bullnose.
Bullnoses specified either round
or sidehill. SM H
• Directional model has an integral
bullnose or stinger down.
• Cluster model, with four to six cut-
ters, is for holes larger than 26 inches,
opening a 171⁄2-in. hole to 36 or 42
inches in a single pass.
Model 6980,
standard type, with
pin up/box down
Chisel button Conical button
Directional model
with one-piece body Ovoid/Ogive button
SPECIFICATIONS
Dimensions Weight (lb)
Approximate
Minimum Approximate Body Cutter
Pilot Hole Upper Lower Assembly Assembly
Enlarging Range Size Diameter Upper Neck Neck Lower Pilot Pilot Number of Weight Weight
Size Number From To Required Diameter(s) Length Diameter(s) Length Cutters with Cutters Per Set
0625 163⁄8 161⁄4 143⁄8 43⁄4 36 31⁄4 15 3 1,200 - 1,230 8
0675 161⁄2 163⁄4 141⁄2 43⁄4 36 31⁄4 15 5 1,220 - 1,250 10
†0787 177⁄8 157⁄8 53⁄4 36 41⁄4 15 3 1,270 - 1,300 14
0862 183⁄8 185⁄8 151⁄8 53⁄4 36 41⁄4 15 3 1,280 - 1,310 16
0900 183⁄4 193⁄8 151⁄2 53⁄4 36 41⁄4 15 3 1,285 - 1,315 16
1
0950 19 ⁄4 191⁄2 163⁄8 15 ⁄4 - 173⁄4
3
36 41⁄4 15 3 1,295 - 1,325 23
0987 195⁄8 197⁄8 161⁄2 153⁄4 - 173⁄4 36 41⁄4 15 3 1,310 - 1,440 35
†1062 101⁄2 105⁄8 171⁄4 173⁄4 - 181⁄4 36 51⁄2 15 3 1,400 - 1,490 35
7
†1100 10 ⁄8 113⁄8 175⁄8 173⁄4 - 181⁄4 36 51⁄2 15 3 1,405 - 1,600 35
1250 121⁄4 173⁄4 173⁄4 - 181⁄4 36 51⁄2 15 3 1,490 - 1,690 55
†1375 131⁄2 193⁄8 173⁄4 - 181⁄4 36 51⁄2 15 3 1,670 - 1,830 55
†1400 133⁄4 191⁄4 173⁄4 - 181⁄4 36 73⁄4 15 3 1,680 - 1,840 55
3
1550 14 ⁄4 151⁄2 191⁄4 173⁄4 - 181⁄4 36 17 ⁄4 - 103⁄8
3
15 3 1,835 - 1,995 100
3
†1650 15 ⁄4 161⁄2 101⁄4 173⁄4 - 193⁄8 36 173⁄4 - 193⁄8 15 3 1,915 - 1,075 100
1750 171⁄2 101⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,995 - 1,155 155
†1850 181⁄2 111⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,075 - 1,235 155
†2000 203⁄8 123⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,245 - 1,405 155
†2100 213⁄8 133⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,260 - 1,420 155
2200 223⁄8 113⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,445 - 1,605 235
†2300 233⁄8 123⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,645 - 1,805 235
2400 243⁄8 133⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,845 - 2,005 235
†2500 253⁄8 143⁄4 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,895 - 2,055 235
2600 263⁄8 153⁄8 173⁄4 - 103⁄8 36 173⁄4 - 103⁄8 15 3 1,945 - 2,105 425
†*2750 271⁄2 171⁄2 193⁄8 - 103⁄8 36 193⁄8 - 103⁄8 15 4 1,995 - 2,155 205
†*3000 303⁄8 171⁄2 193⁄8 - 103⁄8 36 193⁄8 - 103⁄8 15 4 2,095 - 2,255 205
*3600 363⁄8 171⁄2 19 3⁄8- 103⁄8 36 193⁄8 - 103⁄8 15 6 2,405 - 2,565 310
*Over 2600 — cluster arm-type construction. Note:
†Available on special order only. Other styles available. All dimensions are given in inches unless
16 otherwise stated.
RETURN
K-MillT Section Mill

Fast Cut-Out — All cutter arms are second set of three arms automatically Body diameter
dressed with Servcoloy “S” tungsten expands into milling position. All six Fishing
neck
carbide. This unique material, plus cutting surfaces are then squarely diameter
the K-Mill’s single-blade cutter arm seated on the top of the casing for
Top pin
design, results in economical milling. optimum milling performance. connection
The K-Mill can also be used as a pipe No “Skinning” of Pipe — The K-Mill’s
cutter for single strings. unique Flo-Tel device signals the driller
Multiple Cutter Arms — As pump on the rig floor that the arms have fully Fishing
pressure is applied, three of the arms opened. Pump pressure drops and neck
length
expand and begin the cut-out. When pump strokes pick up.
the cut-out arms are fully open, the
SPECIFICATIONS
Fishing Neck
Tool Casing Body Overall Top Pin Weight
Series Sizes Diameter Length Diameter(s) Length Connection (lb)
13600 41⁄2 135⁄8 18 31⁄8 56 23⁄8 1,135
14100 5 141⁄8 18 31⁄4 66 23⁄8 1,175
14500 51⁄2, 6 141⁄2 18 41⁄8 70 27⁄8 1,220 Nominal
15500 65⁄8, 7 151⁄2 18 43⁄4 74 31⁄2 1,350 overall
length
16100 75⁄8 161⁄8 18 43⁄4 74 31⁄2 1,368
17200 8 ⁄8, 95⁄8
5
171⁄4 18 53⁄4 89 41⁄2 1,554
18200 95⁄8 181⁄4 18 5 ⁄4 - 85⁄8
3
87 4 ⁄2 - 65⁄8
1
1,900
19200 10 ⁄4, 113⁄4
3
191⁄4 18 53⁄4 - 85⁄8 87 41⁄2 - 65⁄8 1,980
11700 133⁄8, 16 111⁄2 18 85⁄8 - 95⁄8 90 65⁄8 - 75⁄8 1,725

1. All dimensions are given in inches unless When ordering or requesting quotations on the K-
otherwise stated. Mill section mill, please specify:
3. Standard API regular pin connections. Others 2. Size and weight of casing to be milled.
available upon request. 3. Top connection.
4. Flo-Tel is standard equipment for 4100 through
11700 Series.
MillmasterT Section Mill

Millmaster* systems utilize custom-
blended carbide inserts. Millmaster car-
bide inserts provide maximum footage
and high rates of penetration. The con-
tinuous chip breaker generates steel
cuttings that can be easily circulated
out of the hole with a minimum of spe-
cialized mud conditioning required.
Millmaster systems are only available
on a rental basis in conjunction with
Smith Services job supervision. Contact
your nearest Smith representative
concerning availability.
Note: Ordering Instructions:

Millmaster systems are available for casing sizes When ordering or requesting quotations on the
indicated in K-Mill specifications above. Millmaster section mill, please specify:
1. Tool series.
2. Size and weight of casing to be milled.
3. Top connection.
*U.S. Patent Number:

Carbide Insert Milling Tool – 4,710,074
17
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Packer Milling Tool

OPERATION __________________ parts that may be rotating on the packer.
The packer milling tool is made up with The millhead assembly can be run for rea-
the correct size of catchers and millhead, sonable periods of time without damage.
and with the correct length of spacers When the packer is milled completely
between the millhead blades and catcher. and drops away, stop rotation and pumps
It is recommended to run up to three junk and pick up the tool slowly to check for
subs and a soft blade stabilizer of appro- additional drag over previous up weight.
priate size above the millhead. This will A flow check may also be performed
catch most of the junk generated during at this time. When the well is stable,
the milling operation. The soft blade sta- slowly pull out of the hole. Should the
bilizer will center the catch assembly packer become tight while tripping,
inside the packer while milling. work pipe and continue to mill the
We recommend the use of the dual- packer if necessary.
catch assembly with the packer milling To release the packer from the milling
tool. Should the upper catcher be dam- tool, an upward straight pull on the drill-
aged, the lower dual-catch assembly string is made. The pins in the shear
will improve the chances of recovering sleeve will shear, and the catcher will be
the packer in one run. allowed to collapse, releasing the packer.
The assembly is run in the hole to just Each batch of shear pins is tested for
above the packer, and the working para- actual shear-out load. All pins supplied
meters are noted. After establishing that to customers are marked with the shear
there is adequate space left on the kelly, rating. The actual tension loadings
the packer milling tool is stabbed into required to release the packer will vary
the packer. It may be necessary to rotate according to the hole and drillstring con-
slowly while stabbing into the packer. figuration, as well as other downhole
The catch assembly is designed to and surface conditions.
accommodate this. The millhead is dressed with high-
To mill the packer, we recommend performance tungsten carbide chips,
the following parameters. and is normally capable of milling sev-
1. Up to 5,000 lb/in. of packer eral packers without re-dressing. The
diameter. bladed design eliminates pump-off
2. 80 to 110 RPM. problems associated with washover
3. 250 to 450 gal/min. shoe-type milling tools. The smooth sta-
bilizer pads on the outside of the blades
Should no progress be made, it may
help prevent damage to the inside of the
be necessary to shut off the pumps com-
casing. The jets in the millhead help to
pletely to fuse mechanically together any
flush debris away from the cutting face.
OPERATING SEQUENCE _________________________________________
Packer Milling Tool
Entering Milled Pulling Patent Number: EPC 0086582

Packer Packer Packer (Patented in other countries)
18
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Packer Milling Tool

SPARE PARTS
Casing Size 133⁄ 8 95⁄ 8 75⁄ 8 7 51⁄ 2 5 41⁄ 2
3 3 3
2 ⁄ 8 Reg. – 2 ⁄ 8 Reg. – 2 ⁄ 8 Reg. –
Connection 65⁄ 8 Reg. 41⁄ 2 Reg. 31⁄ 2 Reg. 31⁄ 2 Reg. 27⁄ 8 PACDS 27⁄ 8 PACDS 27⁄ 8 PACDS
Complete Assembly Part No. 13380 95800 75800 71000 55000 50000 45000
Pilot Millhead (1) 1300 9500 7500 7100 5500 5000 4500 1
(lb) 500 280 230 198 150 145 120
Extension Sub (2) 9501 9501 7501 7101 5501 5001 4501
(lb) 40 40 26 26 26 20 20
Retaining Ring (3) 9502 9502 7502 7102 5502 5002 4502
(lb) 4 4 3 3 2.5 2.5 2
Catch Mandrel (4) 9503 9503 7503 7103 5503 5003 4503
(lb) 66 66 55 55 50 50 40
Retaining Ring Screws (5) 9504 9504 7504 7104 5504 5004 4504
(lb) 1 1 1 1 .5 .5 .5
Spring (6) 9505 9505 7505 7105 5505 4505 4505
(lb) 4 4 2 2 1.5 1.5 1.5
Catch Sleeve (7) 9506 9506 7506 7106 5506 5006 4506
(lb) 15 15 9 9 7 4 4
Shear Pin Retaining (8) 7007 7007 7007 7007 5507 5007 4507
Screws (lb) 1 1 1 1 .5 .5 .5
Shear Pin (9) 9508 9508 7508 7108 5508 5008 4508 2
(lb) 2 2 2 2 1 1 1
Shear Sleeve (10) 9509 9509 7509 7109 5509 5009 4509
(lb) 8 8 6 6 5 5 4
Bottom Mill (11) 9510 9510 7510 7110 5510 5010 4510
(lb) 19 17 13 12 11 10 8 5
Dual-Catch Mandrel (12) 9511 9511 7511 7111 5511 5011 4511
(lb) 56 56 44 44 38 35 30 6
Notes:
1. All dimensions are given in inches unless 4 3
otherwise stated.
2. Recommended spares: 1 retaining ring, 3 sets of
retaining ring screws, 1 spring, 3 sets of shear pins, 8
7
3 sets of shear pin retaining screws, 2 catch sleeves.
Ordering Instructions:
When ordering or requesting quotations on the 9
packer milling tool, please specify:
1. Complete assembly number.
2. Casing size and weight.
3. Maker, type and ID of packer. 10
4. Dual catcher, if required.
11
12
9
7
10
11
Packer Milling Tool
19
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Flat-Bottom Mills
JUNK MILL __________________________________________________
These tools are manufactured and They last longer and cut faster due to
dressed with the best tungsten carbide their superior cutting structure. Junk
available to ensure the best possible per- mills are suitable for all types of general
formance in all applications. We have junk, as well as packers, retainers and
demonstrated the highest performance in squeeze tools.
direct comparisons with our competition.
JUNK MILL SPECIFICATIONS

Dressed Fishing Neck Weight
Diameter Top Connection Diameter (lb)
131⁄ 2 – 141⁄ 2 23⁄ 8 PAC or Reg. 27⁄ 8 or 31⁄ 8 45
141⁄ 2 – 151⁄ 2 27⁄ 8 PAC or Reg. 31⁄ 8 or 33⁄ 4 63
151⁄ 2 – 171⁄ 2 31⁄ 2 Reg. 43⁄ 4 110
175⁄ 8 – 191⁄ 2 41⁄ 2 Reg. 61⁄ 4 265
191⁄ 2 – 121⁄ 4 65⁄ 8 Reg. 81⁄ 4 570
151⁄ 4 – 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,160
Junk Mill
185⁄ 8 – 281⁄ 4 75⁄ 8 or 85⁄ 8 Reg. 91⁄ 2 – 111⁄ 4 2,000 – 3,200
CONEBUSTER MILL ____________________________________________

Conebuster mills are suitable for the of dressing ensures long life. The con-
heaviest milling, such as bit cones, roller cave cutting face centers the loose junk
reamer cutters and pieces from down- and grinds it up quickly. This type of
hole tools. The densely-packed tungsten mill is not ideal for cleaning out cement,
carbide chips cut quickly, and the depth as it will tend to ball up quickly.
CONEBUSTER MILL SPECIFICATIONS

131⁄ 2 – 141⁄ 2 23⁄ 8 Reg. 31⁄ 8 52
141⁄ 2 – 151⁄ 2 27⁄ 8 Reg. 33⁄ 4 70
151⁄ 2 – 171⁄ 2 31⁄ 2 Reg. 43⁄ 4 120
175⁄ 8 – 191⁄ 2 41⁄ 2 Reg. 61⁄ 4 285
191⁄ 2 – 121⁄ 4 65⁄ 8 Reg. 81⁄ 4 590
151⁄ 4 – 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,220
CEMENT MILL ________________________________________________ Conebuster Mill

Cement mills are designed for light cement or formation. Cement mills are
milling, such as float collars, plugs, more durable and will cut steel much
bridge plugs and retainers. The open faster than a steel tooth bit. It is recom-
pattern allows for fast cutting on tubu- mended for all operations where the
lar fish and does not easily clog up with alternative might be a steel tooth bit.
CEMENT MILL SPECIFICATIONS

131⁄ 2 – 141⁄ 2 23⁄ 8 PAC or Reg. 27⁄ 8 or 31⁄ 8 42
141⁄ 2 – 151⁄ 2 27⁄ 8 PAC or Reg. 31⁄ 8 or 33⁄ 4 58
151⁄ 2 – 171⁄ 2 31⁄ 2 Reg. 43⁄ 4 105
175⁄ 8 – 191⁄ 2 41⁄ 2 Reg. 61⁄ 4 230
191⁄ 2 – 121⁄ 4 65⁄ 8 Reg. 81⁄ 4 500
151⁄ 4 – 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 950
1. All dimensions are given in inches unless When ordering or requesting quotations on flat-bottom
otherwise stated. mills, please specify:
2. All weights are approximate. 1. Mill dressed diameter.
3. Larger sizes and manufacture to customer 2. Fishing neck length. Cement Mill
specification is available upon request. 3. Size and weight of casing to be run through.
4. Top connection.
20
RETURN
Taper Mills
TAPER MILL _________________________________________________
Taper mills are designed for milling are highly recommended for cleaning out
through tight spots in tubulars. The liners, tubing, and other collapsed and
heavy dressing is very durable, yielding deformed tubulars. They are also recom-
increased on-bottom time. The ground mended for running ahead of other
OD and stabilizer pads eliminate the risk milling tools as they are very effective
of cutting through the casing. Taper mills at cleaning out “bird’s nests.”
TAPER MILL SPECIFICATIONS

131⁄ 2 – 141⁄ 2 23⁄ 8 Reg. 31⁄ 8 45
141⁄ 2 – 151⁄ 2 27⁄ 8 Reg. 33⁄ 4 63
151⁄ 2 – 171⁄ 2 31⁄ 2 Reg. 43⁄ 4 132
175⁄ 8 – 191⁄ 2 41⁄ 2 Reg. 61⁄ 4 405
191⁄ 2 – 121⁄ 4 65⁄ 8 Reg. 81⁄ 4 880
121⁄ 4 – 151⁄ 4 65⁄ 8 Reg. 81⁄ 4 1,300 Taper Mill
151⁄ 4 – 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,760
CONDUCTOR TAPER MILL ________________________________________

Conductor taper mills are used to clean taper mill, a junk mill or other pilot
out restrictions in platform or jackup assembly. Conductor taper mills can
conductor casings. Their design is simi- ream out considerable deformation in
lar to a normal taper mill but with a box one pass. Their heavy tungsten car-
connection down. This connection is bide dressing ensures long life and
useful for installing a smaller diameter fast cutting.
CONDUCTOR TAPER MILL SPECIFICATIONS

151⁄ 4 – 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,760
221⁄ 2 – 281⁄ 4 75⁄ 8 Reg. 91⁄ 2 4,000
STRING TAPER MILL ___________________________________________

String taper mills are excellent for clean- a pin down and box up, allow this mill
ing out damaged casing, liners or tubing. to be run in the middle of a drill collar
They are also recommended for remov- string. The mill may be combined with
ing keyseats in open hole. The design a smaller pilot assembly to avoid the
tapers from the top and the bottom of the risk of sidetracking while removing
mill, allowing reaming operations from obstructions in casing.
both directions. The connections, with
STRING TAPER MILL SPECIFICATIONS

131⁄ 2 – 141⁄ 2 23⁄ 8 Reg. 31⁄ 8 45
141⁄ 2 – 151⁄ 2 27⁄ 8 Reg. 33⁄ 4 63
151⁄ 2 – 171⁄ 2 31⁄ 2 Reg. 43⁄ 4 132
175⁄ 8 – 191⁄ 2 41⁄ 2 Reg. 61⁄ 4 405
191⁄ 2 – 121⁄ 4 65⁄ 8 Reg. 81⁄ 4 880
143⁄ 4 – 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,850
1. All dimensions are given in inches unless When ordering or requesting quotations on taper String Taper Mill
3. Larger sizes and manufacture to customer 2. Fishing neck length.
specification is available upon request. 3. Top and bottom connections.
21
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Piranha Mills
(7" AND SMALLER) ____________________________________________
Piranha mills in this range have a penetration rates of over 60 ft/hour. With
round or triangular body. The outsides an adequate mud system, it is routinely
of the triangle are dressed with a hard- possible to achieve overall penetration
wearing tungsten carbide and stabilize rates of 20 to 30 ft/hour. This is achieved
the mill inside the casing. Our experience by using the superior self-sharpening
with the 7-inch casing mill size yields tungsten carbide formula.
runs up to 600 ft, with instantaneous
PIRANHA MILL SPECIFICATIONS

31⁄ 2 – 41⁄ 2 23⁄ 8 Reg. or 27⁄ 8 PAC 31⁄ 8 190
41⁄ 2 – 51⁄ 2 27⁄ 8 Reg. 33⁄ 4 250
51⁄ 2 – 83⁄ 8 3 ⁄ 2 or 41⁄ 2 IF
1
4 ⁄ 4 or 61⁄ 2
3
375
(95⁄ 8" AND LARGER) ___________________________________________

These larger sizes of Piranha mills system and in normal conditions, the
have round bodies with the blades and 95⁄8- and 133⁄8-inch casing mills are capa-
stabilizer pads welded on. The blades are ble of over 30 ft/hour and instantaneous
dressed using exclusive cutting technol- penetration rates in excess of 40 ft/hour.
ogy that yields the highest possible per- The special design of the stabilized body
formance with runs up to 950 ft. They helps to ensure that these mills track
are best suited to high RPM with moder- straight down the fish.
ate weight-on-bit. With a suitable mud
PIRANHA MILL SPECIFICATIONS

103⁄ 4 65⁄ 8 Reg. 61⁄ 2 440
141⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,170
1. All dimensions are given in inches unless When ordering or requesting quotations on Piranha
3. Please contact us for further information on our 2. Top and bottom connection.
system to hang weight under these mills. 3. Size and weight of casing to be milled.
4. Size and weight of outer casing.
Piranha Mill
Barracuda Mills (Flat-Bottom)

The Barracuda mill combines the best in sophisticated tungsten carbide technology
existing flat mill design with the tremen- of the Piranha. These mills are ideal for
dous advances in tubular milling perform- milling internally or externally plugged
ance of the Piranha mill. The cutting tubular fish and have yielded runs up to
structure combines the toughness and 180 ft of tubing per mill (milling 180 ft
durability of the junk-type mill with the of 41⁄ 2-inch, 12.6-lb/ft tubing).
BARRACUDA MILL SPECIFICATIONS

131⁄ 2 – 141⁄ 2 23⁄ 8 Reg. or 27⁄ 8 PAC 31⁄ 8 45
141⁄ 2 – 151⁄ 2 27⁄ 8 Reg. 33⁄ 4 63
151⁄ 2 – 171⁄ 2 31⁄ 2 Reg. 43⁄ 4 110
175⁄ 8 – 191⁄ 2 41⁄ 2 Reg. 61⁄ 4 265
191⁄ 2 – 121⁄ 4 65⁄ 8 Reg. 81⁄ 4 570
153⁄ 4– 171⁄ 2 75⁄ 8 Reg. 91⁄ 2 1,160
1. All dimensions are given in inches unless When ordering or requesting quotations on
otherwise stated. flat-bottom Barracuda mills, please specify:
2. All weights are approximate. 1. Mill dressed diameter. Barracuda Mill Flat-Bottom
3. Larger sizes and manufacture to customer 2. Size and weight of casing to be milled.
specification is available upon request. 3. Fishing neck length.
22 4. Size and weight of casing to be run through.
5. Top connection.
RETURN
Mills
PILOT MILL __________________________________________________
Pilot mills are suitable for milling shorter liner hangers and other downhole tools
sections of tubular junk and can be used with a through bore. For longer sections of
as dressing mills for installation of a cas- clean pipe, we recommend the Barracuda
ing patch. They are excellent for milling mills for maximum performance.
PILOT MILL SPECIFICATIONS

Dressed Pilot Fishing Neck Weight
Diameter Top Connection Diameter OD (lb)
131⁄ 4 – 141⁄ 4 23⁄ 8 Reg. 13⁄ 4 – 131⁄ 4 31⁄ 8 145
141⁄ 4 – 153⁄ 8 27⁄ 8 Reg. 13⁄ 4 – 133⁄ 4 33⁄ 4 163
151⁄ 2 – 177⁄ 8 21⁄ 2 Reg. 21⁄ 2 – 151⁄ 2 43⁄ 4 110
171⁄ 4 – 103⁄ 4 41⁄ 2 Reg. 43⁄ 4 – 171⁄ 4 61⁄ 4 265
191⁄ 2 – 171⁄ 4 6 ⁄ 8 or 75⁄ 8 Reg.
5
73⁄ 4 – 151⁄ 4 81⁄ 4 570
1. All dimensions are given in inches unless When ordering or requesting quotations on pilot
3. Larger sizes and manufacture to customer 2. Size and weight of casing to be milled.
specification is available upon request. 3. Fishing neck length.
4. Size and weight of casing to be run through.
5. Top connection.
Pilot Mill
SKIRTED JUNK MILL ____________________________________________
The skirted junk mill is ideal for milling internal mills. For milling long tubular
tubular fish, either inside casing or in fish, we recommend the flat Barracuda
open hole. Should the fish be plugged, it mill inside, as this offers high penetration
is far better to use a shoe-type guide with rates coupled with long life. A choice
a flat mill to avoid sidetracking. The of skirts is offered for the skirted mill,
skirted junk mill is manufactured in using two types of washover shoes, as
three or four pieces for easy replacement well as an overshot-type cut lip guide.
of worn parts, and to accept a variety of
SKIRTED JUNK MILL SPECIFICATIONS

Tool Skirt Skirt Top Fishing Inner Weight
Series OD ID Connection Neck OD Mill OD (lb)
155 151⁄ 2 143⁄ 41 31⁄ 2 Reg. 43⁄ 4 145⁄ 8 120
157 153⁄ 4 151⁄ 41 31⁄ 2 Reg. 43⁄ 4 147⁄ 8 140
181 181⁄ 8 163⁄ 41 41⁄ 2 Reg. 61⁄ 4 171⁄ 4 370
196 195⁄ 8 185⁄ 81 41⁄ 2 Reg. 61⁄ 4 181⁄ 2 460
107 103⁄ 4 199⁄ 16 65⁄ 8 Reg. 81⁄ 4 191⁄ 2 500
117 113⁄ 4 101⁄ 21 65⁄ 8 Reg. 81⁄ 4 105⁄ 8 650
1. All dimensions are given in inches unless When ordering or requesting quotations on skirted
otherwise stated. junk mills, please specify:
3. Larger sizes and manufacture to customer 2. Fishing neck length.
specification is available upon request. 3. Size and weight of casing to be run through.
4. ID of skirt.
5. Style of skirt.
6. Type of inner mill (e.g. junk mill, cement mill or
flat-bottom Barracuda mill).
7. Top connection.
Skirted Junk Mill
23
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Pipe Cutter
OPERATION _________________________________________________
The pressure pipe cutter is a simple but strokes to operate while cutting. After
durable tool actuated by pumping fluid the pressure drop occurs, pressure can
down the drillstring, forcing the arms still be maintained with one rig pump
out from the body. should further cutting be required.
The tool has extremely tough cutting The opening of the knives at which
knives that are dressed with cutting the pressure drop occurs can be reset
tungsten carbide. This dressing is suit- in the field in minutes.
able for one-run cuts of a thick marine The normal cutting time for 7-inch
wellhead housing and heavy-wall, casing is about 5 to 10 minutes. With
30-inch conductor. 95⁄8-inch casing the normal cutting time
The tool is fitted with a piston posi- is 3 to 5 minutes, with 5 to15 minutes for
tion indicator that positively indicates 133⁄ 8-inch casing, 15 to 30 minutes for
when the casing is cut and the knives 20-inch casing, and about 30 to 45 min-
are open to a preset diameter. utes for 30-inch casing. These times are
Because the position indicator is jet- representative of current performance but
ted, the tool requires moderate pump can vary due to subsurface conditions.
PIPE CUTTER SPECIFICATIONS

Tool Tool Casing Top Fishing Weight
Series OD Size Connection Neck OD (lb)
31 131⁄ 46 141⁄ 4 – 141⁄ 2 23⁄ 8 PAC 27⁄ 85 45
36 135⁄ 86 141⁄ 2 – 151⁄ 2 23⁄ 8 IF 35⁄ 85 66
37 133⁄ 46 141⁄ 2 – 171⁄ 4 23⁄ 8 IF 33⁄ 45 100
42 141⁄ 46 151⁄ 4 – 175⁄ 8 27⁄ 8 Reg. 41⁄ 45 180
55 159⁄ 16 165⁄ 8 – 195⁄ 8 31⁄ 2 IF 59⁄ 16 205
57 153⁄ 46 165⁄ 8 – 133⁄ 8 31⁄ 2 Reg. 43⁄ 45 260
77 173⁄ 46 195⁄ 8 – 133⁄ 8 41⁄ 2 IF 61⁄ 25 950
82 181⁄ 46 195⁄ 8 – 133⁄ 8 41⁄ 2 IF 61⁄ 25 990
117 113⁄ 46 133⁄ 8 – 361⁄ 4 65⁄ 8 Reg. 81⁄ 45 2,750
160 161⁄ 46 185⁄ 8 – 361⁄ 4 75⁄ 8 Reg. 91⁄ 25 7,000
1. All dimensions are given in inches unless When ordering or requesting quotations on pipe
otherwise stated. cutters, please specify:
2. All weights are approximate. 1. Required tool series.
3. Other connections are available to order, and pipe 2. Size and weight of casing to be cut.
cutters can be built to cut other casing and tubing 3. Number of sets of milling knives required.
sizes. We only show the sizes of casings that we 4. Top connection.
recommend cutting with each size of pipe cutter.
Larger sizes can be cut, but due to the more fragile
nature of the long cutting arms required, great care
must be taken.
Pipe Cutter
24
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2M Standard Spear
OPERATION _________________________________________________
The 2M standard casing spear is designed These spears are capable of picking
to recover casing. The design is excellent up very small pieces of casing, making
for transmitting torque, for example, them ideal for use where casing is being
to release mudline suspension systems cut into pieces and recovered.
on jackups. The grapple design allows consider-
The tool is built in two pieces joined able variation of catch size that increases
with an API connection. The strength of tolerance to casing wear.
the spear is limited only by the strength The Series 18 spear grapple/carrier
of this connection, which is generally combination has the reputation as the
higher than that of the drillstring. easiest to use and most reliable large
The spear is set and released by spear on the market.
bumping down and rotating one-eighth
of a turn. The setting direction is to the
left, and the release is to the right.
2M STANDARD SPEAR SPECIFICATIONS

Tool Body Casing Size Weight
Series OD Connections Catch Range (lb)
17 1511⁄ 16 31⁄ 2 IF 65⁄ 8 – 75⁄ 8 275
19 171⁄ 411 41⁄ 2 IF 85⁄ 8 – 103⁄ 4 525
13 113⁄ 411 65⁄ 8 Reg. Grapple 1,975
133⁄ 8 CSG – 135⁄ 8 ID
13 113⁄ 411 65⁄ 8 Reg. Carrier and Segments 2,085
173⁄ 8 ID – 20 CSG
18 161⁄ 211 65⁄ 8 or 75⁄ 8 Reg. Grapple 2,950
185⁄ 8 CSG – 211⁄ 4 ID
18 161⁄ 211 65⁄ 8 or 75⁄ 8 Reg. Carrier and Segments 3,750
223⁄ 4 ID – 36 CSG
1. All dimensions are given in inches unless When ordering or requesting quotations on
otherwise stated. 2M standard spears, please specify:
2. All weights are approximate. 1. Casing size and weight.
3. Other sizes and catch ranges of grapples or 2. Top and bottom connections.
carriers/segments are available on special order. 3. Number of spear grapples required.
4. Both smaller and larger spear bodies can be 4. Stop ring on grapple, if required.
manufactured, if required.
5. Casing packoff assemblies are available to match
all sizes of spears and casings.
6. Should it be necessary to run a stop ring, the ring
must be part of the grapple assembly. It is not permis-
sible to run a separate stop sub above these spears.
All grapples larger than 121⁄ 4 ID should be run with a
stop, as the weight of the grapple or carrier assembly
will tend to push it down the hole, making it impossi-
ble to release the spear. Please contact us
for advice about specific applications.
2M Standard Spear
25
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2M Rotating Spear
OPERATION _________________________________________________
2M rotating spears are used primarily and where jarring may be necessary. No
for single-trip tubular recovery, usually jarring is necessary for conductors, but
for marine abandonments, conductor severe rotating loads are normal.
recovery or the cutting and recovery of The drillstring is lowered to close the
a piece of casing as part of a “re-drill”. clutch assembly should it be necessary
Their use in marine abandonments to release the spear. Additional lowering
is covered in the next section. moves the upper mandrel through the
Conductors are recovered during grapple assembly, leaving the release
the replacement of damaged conductor dogs clear of the grapple. The drillstring
casings on production platforms. The is then rotated one-eighth turn to the
extreme weight of the casings can some- right. The spear may then be pulled free
times make the mechanical cutting of the casing. To set the spear, the pro-
operation very difficult. In this case, we cedure is reversed, and the drillstring
use a heavy-duty roller bearing capable turned to the left.
of supporting in excess of 600,000 lb. The use of these spears in deep
The weight of the casing is supported cutting operations usually removes
at all times with the rotating spear. The the need for two trips. The casing is
casing cutting tool can operate at a neu- engaged by the spear prior to cutting,
tral weight, or with a slight overpull. then severed mechanically by a normal
The spear itself is engaged in the casing, pipe cutter and recovered to surface all
with the weight taken from the grapple in one operation. These tools are very
through the outer mandrel onto the simple, yet very reliable, and can save
bearing assembly. considerable rig time.
This bearing is a bronze compound for
situations with moderate rotating load
2M ROTATING SPEAR SPECIFICATIONS

Maximum
Static Maximum
Tool Spear Bearing Pull Load Intermittent Weight
Series OD Connections Material Available* Rotating Load (lb)
19 171⁄ 4 41⁄ 2 IF Bronze 650,000 25,000 520
13 113⁄ 4 65⁄ 8 Reg. Bronze 860,000 40,000 1,560
18 161⁄ 2 6 ⁄ 8 or 75⁄ 8 Reg.
5
Bronze 1,100,000 75,000 2,200
18 161⁄ 2 65⁄ 8 or 75⁄ 8 Reg. Roller 1,100,000 800,000 2,200
*When fishing casing, available pull is dependent on Ordering Instructions:
the casing properties. Refer to the Smith operations When ordering or requesting quotations on 2M rotating
team for specific information and advice. spears, please specify:
Notes: 1. Casing size and weight.
1. All dimensions are given in inches unless 2. Top and bottom connections.
otherwise stated. 3. Number of spear grapples required.
3. The catch sizes are the same as for the 2M stan-
dard spear on the previous page.
4. Other sizes and catch ranges of grapples or
carriers/segments are available on special order.
5. Larger spear bodies can be manufactured if required.
6. All grapples should be run with a stop, as the weight of
the grapple or carrier assembly will tend to push it
down the hole, making it impossible to release the
spear. Series 9 rotating spears and all spears fitted with
roller bearings are not suitable for jarring operations.
Please contact us for advice about specific applications.
2M Rotating Spear
Patent Number: GB 2154633

(Patented in other countries)
26
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2M Cut and Pull System

DESCRIPTION _________________ The cutting string can be removed
The 2M single-trip casing cutting system easily from the wellhead at any time by
is designed to speed and simplify the setting down to close the clutch on the
mechanical abandonment operation. It spear, rotating the string one-eighth
removes the need for the old-fashioned turn right, and then pulling the assem-
marine swivel and the heavy, rigid and bly free. No over-pull is required.
hard to handle drill collar string. A major benefit for the 2M single-trip
The 2M single-trip system is ideal for system is the ability to catch wellheads
deep water. There is little bowing effect and casing hangers only in areas that
in the cutting string since no weight has are non-critical for future re-machining,
to be slacked off onto a marine swivel. for example, outwith seal bores.
The risk of a fatigue failure is minimized The collet-type catcher we devel-
because the string stays straighter. oped for subsea wellheads is available
to cover all major brands of equipment,
OPERATION __________________ and we expect our clients to experi-
The 2M system speeds the handling of ence a major saving in refurbishment
the cutting string because only one costs. Under normal operations, well-
stand of 8-inch drill collars need to be heads and associated casing hangers
run above the 2M cutting assembly. will be recovered undamaged by this
The cutting assembly is made up to abandonment process.
the drill collars to run into the well. The We can supply a package that
spear grapple is engaged in the catch includes an explosive back-up system.
position and the complete assembly This covers the situations where the
is run into the wellhead. 30-inch wellhead is cemented com-
A suitable over-pull of between pletely to the seabed, and requires
30,000 and 80,000 lb is taken to con- fracturing of the surrounding cement
firm engagement. This is then reduced sheath before recovery is possible.
to a working over-pull of 10,000 to For further details of our explosives
25,000 lb, depending on the size of capability, provided by Hotforge, refer
the spear. The cutting operation then to pages 36–37.
proceeds in the usual manner until
the casing or casings are severed.
With the cutting string already in
tension, a further over-pull is all that
is required to recover the cut pipe and Ordering Instructions:
wellhead engaged on the cutting string. When ordering or requesting quotations on the 2M cut
and pull system, please specify:
The decision to pull the cutting string 1. Wellhead manufacturer, sizes, model and
separately, or together with the cut pressure rating.
section of casing, will depend on the 2. Casing sizes, weights per foot and any special drift
IDs or ODs.
circumstances and the length of the 3. Water depth.
cut section of casing. 4. Cutting depths below seabed of all casings.
It is our experience that, in general, 5. Details of any deviations from standard in wellhead
or other subsea equipment.
it is worthwhile to pull the cutting 6. Explosive package, if required.
string and casing section together in 7. Casing to be cut and method, if explosive
package required.
cases where the water depth is 350 ft
or greater and the cut section of casing
is less than 500 ft long.
Typical 30-in. Assembly

Patent Number: GB 2154633
(Patented in other countries)
27
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Marine Support Swivel

Vertically positions downhole cutting
tools when operating from floating Bearing housing
vessels. diameter
______________________________ Fishing neck
FEATURES diameter
• A landing device that permits the
Bore
operator to vertically position diameter
downhole cutting tools and main-
tain a fixed vertical position when Top
cutting pipe from floating vessels. box
• Lands in the wellhead and supports connection
tools below it.
• Motion compensators or bumper subs Fishing
above the marine swivel eliminate the neck
effect of floater’s vertical motion. length
• Design allows free and full rotation
of tools while preventing vertical
movement and allows full circulation
downhole.
• Bearing design withstands the most
severe thrust and radial loads encoun-
tered during cutting operations.
Nominal
overall
Marine length
Casing support
head swivel
30" Spacer
casing sub
20"
casing Drill collar
or
133⁄8" drill pipe
Bottom
casing pin
Stabilizer connection
top sub
95⁄8" Pipe
cutter Bottom
casing neck diameter
Seating plate
diameter
MARINE SUPPORT SWIVEL SPECIFICATIONS

Bearing Standard Fishing Neck Bottom Top and
Tool House Seating Plate Neck Bottom Overall Weight
Series Diameter Diameters Diameter(s) Length Diameter Connection Length Bore (lb)
6200-2 121⁄455 135⁄8, 143⁄8 61⁄4 36 61⁄4 41⁄2 IFeg. 78 213⁄16 1,850
7700-2 1315⁄16 143⁄8, 24, 30 3
7 ⁄4, 8 36 73⁄4 65⁄8 Reg. 82 213⁄16 1,300
Notes:
otherwise stated.
Ordering Instruction:
When ordering or requesting quotations on marine
support swivels, please specify:
1. Seating plate diameter or make and model of subsea
casing head.
28
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Dyna-Cut System
Dyna-Cut severing systems offer an
effective and economical method of sev-
ering subsea wellheads. They can be
used in conjunction with the marine
casing cutting tool when small-diameter
strings are cut and pulled mechanically.
• Patented deep water wellhead sev-
ering system operable in water
depths beyond 10,000 ft.
• One-trip sever and retrieve operation.
• Severs multiple strings of casing.
• Used in pipe sizes 7 inches or larger.
• Reduces rig-up and running time
because electrical cable is eliminated.
• Electrical power to fire charge
removed from charge except when
detonation is desired.
• Electrical power conveyed to charge
by dropping unit through drill pipe
or by running unit on slickline or
sandline.
• Removable power source permits
safe recovery of downhole charge
should a malfunction occur.
• Backup method of downhole dis-
connection provides additional pro-
tection should retrieval of power
source be necessary.
• Shallow water system using cable
fired detonation also available.
Note:
Dyna-Cut shallow water system is shipped to rig in an
offshore box with sufficient material for two charges.
Dyna-Cut Deepwater
Wellhead Severing System
29
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Fishing Tools
TAPER TAPS _________________________________________________
Taper taps are available in a wide range these tools. Careful heat-treating ensures
of sizes and styles. Non-standard sizes a hard and durable outer skin, with an
can be manufactured to order for prompt extremely tough inner core. Great care is
delivery. Taper taps are fluted and can taken to manufacture the strongest taper
be built with either left- or right-hand taps on the market.
wickers. Only the finest steel is used in
TAPER TAP SPECIFICATIONS

Top Fishing Maximum OD Minimum OD Overall Weight
Connection Neck OD Wickers Wickers Length (lb)
23⁄ 8 Reg. 31⁄ 8 31⁄ 16 13⁄ 4 30 140
27⁄ 8 Reg. 33⁄ 4 31⁄ 23 15⁄ 8 34 160
31⁄ 2 IF 43⁄ 4 41⁄ 23 11⁄ 2 36 185
41⁄ 2 IF 61⁄ 2 61⁄ 43 25⁄ 8 42 135
65⁄ 8 Reg. 85⁄ 8 73⁄ 43 21⁄ 4 56 245
75⁄ 8 Reg. 91⁄ 2 91⁄ 43 21⁄ 2 60 450
1. All dimensions are given in inches unless When ordering or requesting quotations on taper taps,
otherwise stated. please specify:
2. All weights are approximate. 1. ID of fish to be caught.
2. Top connection.
3. Catch range and OD if other than standard.
DIE COLLARS (BOX TAPS) ________________________________________

Die collars are built in a complete range for smoothing off the top of a ragged Taper Tap
of sizes to suit all requirements. The bot- fish. The high standards of manufac-
tom of the die collar, or guide, is avail- ture and quality control used in the
able in a choice of styles, including plain, construction of the die collars ensure
cut lip guide, oversize or dressed as a long life and maximum strength. Non-
washover shoe. The guide can also be standard sizes can be built to order
extended and dressed as a hollow mill with delivery to meet your needs.
DIE COLLAR SPECIFICATIONS

Top Fishing Maximum ID Minimum ID Overall Weight
Connection Neck OD Wickers Wickers Length (lb)
23⁄ 8 Reg. 31⁄ 8 25⁄ 8 11⁄ 4 15 145
27⁄ 8 Reg. 33⁄ 4 31⁄ 4 11⁄ 2 24 165
31⁄ 2 IF 43⁄ 4 41⁄ 8 21⁄ 2 36 150
41⁄ 2 IF 61⁄ 2 51⁄ 2 31⁄ 4 48 270
65⁄ 8 Reg. 85⁄ 8 7 3⁄ 4 41⁄ 2 60 575
75⁄ 8 Reg. 1
9 ⁄ 2 – 11 8 ⁄ 4 – 93⁄ 4
1 3
5 ⁄4 – 7 60 725 – 1,050
1. All dimensions are given in inches unless When ordering or requesting quotations on die collars,
otherwise stated. please specify:
2. All weights are approximate. 1. OD of fish to be caught.
2. Top connection.
3. Catch range and OD, if other than standard.
Die Collar
30
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Fishing Tools
IMPRESSION BLOCK ___________________________________________
Impression blocks are made from a low- higher temperature conditions, while
alloy steel outer casing, with either a tar is very good for large OD, shallow
lead or tar inner filling, depending on applications. Any size impression block
the circumstances in which the impres- can be built to order.
sion is taken. Lead is ideal for deeper,
IMPRESSION BLOCK SPECIFICATIONS

Top Fishing Tool Material Overall Weight
Connection Neck OD OD Used Length (lb)
23⁄ 8 Reg. 31⁄ 8 145⁄ 8 Lead 24 155
27⁄ 8 Reg. 33⁄ 4 155⁄ 8 Lead 24 175
31⁄ 2 Reg. 43⁄ 4 165⁄ 8 Lead 24 175
41⁄ 2 Reg. 61⁄ 4 181⁄ 2 Lead 30 225
65⁄ 8 Reg. 85⁄ 8 121⁄ 4 Lead 30 375
75⁄ 8 Reg. 91⁄ 2 171⁄ 23 Tar 36 450
75⁄ 8 Reg. 91⁄ 2 22 – 26 Tar 36 650
1. All dimensions are given in inches unless When ordering or requesting quotations on impression
otherwise stated. blocks, please specify:
2. All weights are approximate. 1. Hole size.
2. Top connection.
3. Lead or tar.
4. OD, if other than standard.
FISHING MAGNET _____________________________________________

Fishing magnets are used to retrieve small magnet. These magnets are provided with
Impression Block
pieces of junk that have fallen into the generous circulating ports to wash away
wellbore. The magnets are a new design, any fill from the top of the fish prior to
using high-efficiency rare earth magnets engagement. Due to the modular design,
set into a base plate. The new magnet we can, within a short delivery time,
insert is extremely powerful and gives a manufacture any special sizes to specific
lifting capacity far superior to conven- customer requirements. All magnets are
tional fishing magnets. Should one of the rechargeable using the same charger.
inserts be damaged, it is only necessary to Hollow magnets are also available.
replace that insert, rather than the entire
FISHING MAGNET SPECIFICATIONS

Top Fishing Hole Approximate Overall Weight
Connection Neck OD Size Pull (lb) Length (lb)
23⁄ 8 Reg. 31⁄ 8 145⁄ 8 440 24 50
27⁄ 8 Reg. 33⁄ 4 155⁄ 8 660 24 75
31⁄ 2 Reg. 43⁄ 4 165⁄ 8 660 24 110
41⁄ 2 Reg. 61⁄ 4 181⁄ 2 880 24 340
65⁄ 8 Reg. 85⁄ 8 121⁄ 4 2,800 30 800
75⁄ 8 Reg. 91⁄ 2 171⁄ 2 5,000 36 1,500
75⁄ 8 Reg. 91⁄ 2 22 – 26 6,600 42 1,750
1. All dimensions are given in inches unless When ordering or requesting quotations on fishing
otherwise stated. magnets, please specify:
2. All weights are approximate. 1. Hole size.
2. Top connection.
Fishing Magnet
31
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Fishing Tools
WASHOVER SHOE _____________________________________________
We manufacture many different types of required. We stock all washpipe and
washover equipment. For general pur- accessories such as drive subs with
pose washover of stabilizers, we recom- internal connections and safety joints.
mend the wave-type shoe (Figure 1). For Washpipe and associated equipment
open formation we recommend the tooth- can be specially fabricated for any
type (Figure 2). Please quote the standard job. We carry a selection of aircraft
Bowen-type letter if other variations are and helicopter transportable lengths.
WASHOVER SHOE SPECIFICATIONS

Washpipe Washpipe Maximum Drift Nominal Makeup
Size Maximum OD Fish OD ID ID (ft/lb)
Figure 1
51⁄ 2 51⁄ 2 45⁄ 811 4.767 4.892 2,370
53⁄ 4 53⁄ 4 53⁄ 811 5.001 5.124 2,700
65⁄ 8 65⁄ 8 53⁄ 411 5.796 5.921 4,000
75⁄ 8 81⁄ 8 61⁄ 211 6.640 6.765 4,340
75⁄ 8 81⁄ 8 611⁄ 16 6.750 6.843 4,340
75⁄ 8 75⁄ 8 611⁄ 16 6.750 6.875 6,120
81⁄ 8 81⁄ 8 71⁄ 161 7.125 7.250 8,370
95⁄ 8 95⁄ 8 85⁄ 811 8.679 8.835 10,000
103⁄ 4 103⁄ 4 91⁄ 211 9.604 9.760 16,000
103⁄ 4 103⁄ 4 95⁄ 811 9.694 9.850 14,250
113⁄ 4 113⁄ 4 105⁄ 811 10.724 10.880 16,250
133⁄ 8 133⁄ 8 121⁄ 811 12.259 12.415 15,000
163⁄ 8 163⁄ 8 141⁄ 211 14.683 14.870 47,000
JUNK SUB (BOOT BASKETS) ______________________________________

Figure 2
Junk subs are normally run just above solid billet of drill-collar steel. The only
the bit or milling tool. Our junk subs are weld on the tool is the sleeve to the
manufactured with an extra-long sleeve mandrel. Because the weld is exposed,
to collect a larger volume of junk. The it can easily be inspected. Washover Shoes
inner mandrel is manufactured from a
JUNK SUB SPECIFICATIONS

Tool Skirt Fishing Overall Weight
Series OD Neck OD Connections Length (lb)
35 131⁄ 2 27⁄ 8 or 31⁄ 8 23⁄ 8 Reg. or PAC 36 70
40 141⁄ 4 31⁄ 8 or 33⁄ 4 27⁄ 8 Reg. or PAC 36 95
50 151⁄ 4 43⁄ 8 31⁄ 2 Reg. 48 200
52 5 ⁄ 4 – 51⁄ 2
1
43⁄ 8 31⁄ 2 Reg. 48 220
70 171⁄ 4 61⁄ 4 41⁄ 2 Reg. 54 310
96 195⁄ 8 81⁄ 4 65⁄ 8 Reg. 54 575
133 133⁄ 8 91⁄ 2 75⁄ 8 Reg. 60 1,055
160 161⁄ 4 91⁄ 2 75⁄ 8 Reg. 60 1,350
1. All dimensions are given in inches unless When ordering or requesting quotations on washover
otherwise stated. shoes and equipment, and junk subs, please specify:
2. All weights are approximate. 1. OD of sleeve, if different from standard.
2. Connection size, if different from standard.
3. Other sizes are available on special order.
Junk Sub
32
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Casing Back-Off Tool

The casing back-off tool unscrews ADVANTAGES _________________
uncemented casing at a selected cou- • Selected location of casing back-off
Circulating sub
pling location downhole. The tool below area of worn casing leaves a
string is used after casing has been threaded connection for re-engaging
cut and retrieved. with the new casing string.
The casing back-off tool has nine sub- • Maintains original casing strength
assemblies including two hydraulic and integrity.
Swivel
anchors and a torque generator. The • Eliminates the disadvantage of a
hydraulic anchors allow the back-off reduced casing drift diameter resulting
tool to be used even in horizontal wells from using internal casing patches.
because they do not require drill collars • Left-hand drill pipe is not needed for
Bypass valve
to apply weight to hold the anchors
Lubricated slack joint (cont.)

the back-off operation.
open. The tool is cycled, and using • Eliminates problem of overtorquing the
hydraulic pressure only, the torque gen- connections in a left-hand workstring
erator and anchors work in tandem to on a “blind” back-off from surface.
break out and unscrew the casing • The hydraulic anchors eliminate the
threaded connections with approxi- need for drill collars to achieve the
Torque generator
mately one-half turn with each cycle. back-off and hence can be used in
When the torque left in the connection horizontal wells.
is very low, the back-off tool is pulled
out of the hole, and a casing spear is run
to complete the unscrewing and recov-
Upper anchor
ery of the casing stump. A threaded
connection remains downhole for the
new casing string to be stabbed into
and made up. We can also supply cas-
ing alignment subs for aligning the old
and new casing strings before they are
made up downhole.
Unlubricated slack joint
CASING BACK-OFF TOOL SPECIFICATIONS
Tool Casing Tool Output
OD Connections Sizes Torque/Pressure
55⁄ 8 31⁄ 2 IF 7 – 85⁄ 8 25,000 ft/lb / 5,000 psi
85⁄ 8 65⁄ 8 Reg. 95⁄ 8 – 133⁄ 8 50,000 ft/lb / 5,000 psi
Lower anchor
Note: Ordering Instructions:
All dimensions are given in inches unless When ordering or requesting quotations on casing
otherwise stated. back-off tools, please specify:
1. Connections, if other than standard.
Lubricated slack joint
Clutch
Blanking cap
Casing Back-Off Tool
33
RETURN
Rope Spear
The rope spear is one of the most reli- a through bore for circulation purposes.
able and efficient tools of its type. The These tools are utilized in offshore com-
smaller tools, used for retrieving wire- pletion and workover operations. The
line, are of solid construction. The tool features a simple design with barbs
larger tools for retrieving control line welded onto the shank.
and rubber control line protectors have
ROPE SPEAR SPECIFICATIONS

Tool Connection Fishing Overall Weight
Series OD Size Neck Length (ft) (lb)
50 33⁄ 8 23⁄ 8 IF 33⁄ 8 8 175
70 43⁄ 4 31⁄ 2 IF 43⁄ 4 10 250
96 61⁄ 2 41⁄ 2 IF 61⁄ 2 10 470
1. All dimensions are given in inches unless When ordering or requesting quotations on rope
otherwise stated. spears, please specify:
2. All weights are approximate. 1. Tool size.
3. Stop plates for the rope spears are also available 2. Casing size.
upon request. 3. Connection, other sizes, etc.
4. Stop plate size.
High-Torque, Slim-Hole Drill Pipe and Collars

The high-torque, slim-hole drill pipe and Connection 27⁄8 PACDS
collars have been in service since early Connection torsional yield 9,250 ft-lb
1989. They were specially developed for Connection tensile yield 295,927 lb
work in 41⁄2- to 51⁄4-inch production lin- Connection makeup torque 4,625 lb
ers while retaining standard pipe and (recommended)
collar OD and ID sizes for optimum
Torsional yield comparison between
fishing and wireline capability.
27⁄ 8 PAC and 27⁄ 8 PACDS connections
A full range of handling and run- Rope Spear
illustrated below:
ning equipment and accessories is
available to complement the pipe. 10,000
27⁄ 8 PACDS
TECHNICAL SPECIFICATIONS _______ 8,000
Drill collar 31⁄8 OD 11⁄2 ID slick 6,000

ft-lb
Drill pipe 27⁄ 8 OD 10.4 lb/ft - various 27⁄ 8 PAC

4,000
grades available
Tool joint 31⁄ 8 OD 11⁄ 2 ID 2,000
0
1 3 6 9 13 17 21 26 31 37 43 48 55 61 68 75 81 88
Degrees (turns)
34
RETURN
Miscellaneous Tools
SOFT-BLADE STABILIZER ________________________________________
Soft-blade stabilizers are used to stabilize undesired sidetrack through the casing.
rotating assemblies inside casing, per- The complete tool is machined in one
forming the same job as rubber-sleeve piece with integral blades. We recom-
stabilizers, but with much more strength. mend running two of these stabilizers,
The rubber sleeves can deform, allowing one drill collar apart, above the packer
the tool string to deflect into the casing milling tool. This removes any side
wall. With the soft-blade stabilizer, the loading on the milling tool. For any
blades are completely rigid, preventing milling operation inside casing, the
the tool string from moving sideways, soft-blade stabilizer is far superior
and eliminating the possibility of an to the rubber-sleeve.
SOFT-BLADE STABILIZER SPECIFICATIONS

Tool Blade Body Weight
Series OD OD Connections (lb)
31 45⁄ 8 31⁄ 8 23⁄ 8 Reg. or PAC 95
37 55⁄ 8 33⁄ 4 27⁄ 8 Reg. or PAC 140
47 65⁄ 8 43⁄ 4 31⁄ 2 IF 270
65 81⁄ 2 61⁄ 2 41⁄ 2 IF 510
80 103⁄ 8 85⁄ 8 65⁄ 8 Reg. 1,050
80 121⁄ 4 85⁄ 8 65⁄ 8 Reg. 1,100
95 143⁄ 4 91⁄ 2 75⁄ 8 Reg. 1,750
95 171⁄ 2 91⁄ 2 75⁄ 8 Reg. 2,050
1. All dimensions are given in inches unless When ordering or requesting quotations on soft blade
otherwise stated. stabilizers, please specify:
2. All weights are approximate. 1. Connections, if other than standard.
CIRCULATING SUB _____________________________________________ Soft-Blade Stabilizer

The circulating sub permits circulation shear pin locking the sleeve in place
above a plugged or restricted bit or shears at about 2,500 psi. The sleeve
milling tool. This is useful for down- then travels downward to its lower
hole motors, packer milling tools and stop, and circulation is established out
other milling tools where swarf build of the ports. We recommend the use of
up in the hole is a problem. The tool is the circulating sub when milling pro-
manufactured with a solid body. A slid- duction packers. This allows a high
ing sleeve covers circulation ports. A rate of circulation for circulating out
steel ball is dropped to allow circula- trapped hydrocarbons when the packer
tion out of the ports of the sub. Pump seal is milled through.
pressure is applied when the steel ball The circulating sub comes with a
lands on top of the sliding sleeve. The ball and a redress kit.
CIRCULATING SUB SPECIFICATIONS

Tool Body Ball Sleeve Weight
Series OD Connections OD ID (lb)
31 31⁄ 8 27⁄ 8 PAC 7
⁄8 3
⁄4 60
42 41⁄ 4 27⁄ 8 IF 17⁄ 8 11⁄ 2 80
47 4 3⁄ 4 31⁄ 2 IF 17⁄ 8 11⁄ 2 88
62 61⁄ 4 4 IF 21⁄ 8 25⁄ 8 205
65 61⁄ 2 41⁄ 2 IF 21⁄ 8 25⁄ 8 220
77 7 3⁄ 4 65⁄ 8 Reg. 21⁄ 8 25⁄ 8 340
80 85⁄ 8 65⁄ 8 Reg. 21⁄ 8 25⁄ 8 370 Circulating Sub
1. All dimensions are given in inches unless When ordering or requesting quotations on circulating
otherwise stated. subs, please specify:
2. All weights are approximate. 1. Connections, if other than standard.
3. Number of balls and redress kits required.
35
RETURN
Hotforge
DRILL COLLAR CUTTER ___________ Varying sized charge units, powered
The tool system, designed and devel- by solid explosives for efficiency, reliabil-
oped by Hotforge, is based on a high- ity and safety, are available for different
performance 4.45-cm (1.75-inch) OD sized casing schemes. Wide options on
unit capable of cutting steel collars up the running method are available to suit
to 24.13 cm (9.5 inches) that allows for client requirements. These range from
satisfactory recovery with the minimum sandline location to running under a
of distortion. running tool for quick recovery. The sys-
tem is equally adaptable for deployment
from a diving support vessel by diver or
ROV. An additional feature is the closed
loop safety-firing system that eliminates
the need to adopt radio silence or to
close down on main electrical facilities
while running the system.
A package deal combining both
to minimize and control the effect of explosive and mechanical cutting
through-water shock. equipment can be provided.
Linear charges can also be used to HYDRO-ABRASIVE JET CUTTING ____
advantage during topside decommis- Using the revolutionary Diajet cutting
This wireline-located system utilizes sioning when simultaneous multiple system, a high-pressure jet of water and
centralizer units that pass through inter- cuts are required on large and awk- grit from the Hotforge jet cutter will
nal restrictions, ensuring the tool is cor- ward structures such as flare booms. safely and accurately slice through steel,
rectly positioned in vertical or deviated Complete turnkey operations can cement, reinforced concrete, tubing,
holes. The system has a high tolerance be provided to allow for total platform beams, vessels or structures.
to downhole temperature and pressure. removal, partial removal or collapse in
The system also has the flexibility to situ. Recovery operations include lift
vary the charge to closely match per- and recover or refloatation and tow.
formance to target thickness. The stan- The removal of subsea pipelines can
dard equipment outfit is sufficient for also be carried out using easily positioned
3 shots and is packed to conform to the charges to cut the pipe into manageable
requirements for air transportation. sections. Further preparation to aid effi-
JUNK SHOT ___________________
cient recovery can be achieved with the
use of explosive hole cutters.
This 8.89-cm (3.5-inch) OD steel-bodied
tool is designed to complement the WELLHEAD SEVERANCE __________
Hotforge wireline-run drill collar cutter. This extremely flexible system, developed The jet cutter is the safest cutting
The specially machined body does not by Hotforge, is capable of a single shot method when working in potentially
break up on firing, thus keeping junk in cut through all casings from 17.78 cm explosive atmospheres.
the hole to a minimum. Different size (7 inches) out to a heavy-weight 76.2-cm Using a high-pressure hose up to
junk shots can be made to tackle any (30-inch) conductor. A running time of 1,000 meters in length, movement is
junk problem. approximately 30 minutes to place and controlled by a mechanical/hydraulic
manipulator that is attached to the cut-
PLATFORM REMOVAL ___________
fire the charge makes it a more cost
effective and time saving option over ting target. This ensures a precise cut,
Extensive R&D into cutting technology the standard mechanical method. and at slow speed, results in a quality
provides an extended range of explosive The use of Hotforge passive bridge that is of weld-prep standard.
systems designed to perform accurate plugs in the system significantly reduces The Hotforge jet cutter is task specific.
cuts through various wall thickness the through-water shock effect by con- Prior to the self-contained system being
of steel tubulars, bracing struts piles, fining the cutting energy within the tar- delivered onsite, offshore or onshore, it
membranes and concrete structures. get area. This preserves the integrity is prepared and adapted for its intended
Internal or external charge units are of the wellhead, minimizes through- purpose.
designed for ease of location by diver, water shock transmitted to the operat- The system requires two operators
submersible or remote installation from ing unit and aids the fragmentation of and, if it is to be used on a continuous
the surface. A choice of firing systems any excessive cement surrounding the basis, the support of a small workshop.
allows maximum flexibility for single conductor casing.
or multiple firing sequences in order
36
RETURN
Hotforge
ADDITIONAL SERVICES Bumper subs, lubricated fishing Safety joints
PROVIDED BY HOTFORGE ________ Casing back-off Shock subs
Casing patches, lead seal Short catch overshots, Series 70
Pipeline Concrete Removal Spear grapples, segment-type
Removal of coating without marking Casing patches, packer-type
Casing patches, underwater wellhead Spears, Itco releasing
or distortion, ideal for pipeline repair Surface bumper jar
or removal. Casing rollers
Casing scrapers Tubing cutters
Release Systems Cutters, pressure pipe Tubing rollers
A variety of above and below water Tubing scrapers
applications using explosive bolts, Ditch magnets
pyrotechnic actuators, release Extension subs, overshot Wall hook guides, overshots
shackles, etc. Extension mills, overshot Wellhead internal cutters
Remote Wire Severance External cutter, mechanical We also stock the following
Ideal for guide wire cutting, towed External cutter, hydraulic equipment:
array severance, buoyancy release Fishing bumper subs Left-hand drill pipe
and debris clearance. Fishing jars, Z-type Left-hand drill collars
Fishing jars, super Reversing tools, right-hand rotation in,
Military Weapon Disposal left-hand rotation out
Advice on and disposal of unexploded Fishing magnets
Left-hand safety joints
weapons Guides, mill
Left-hand spears
Underwater Trenching and Guides, oversize
Left-hand overshots
Harbour Deepening Guides, skirt
Left-hand taper taps
Through rock and coral formations Guides, wallhook
Left-hand pin taps
for cable and pipeline installation or Hydraulic jar tester Left-hand die collars (box taps)
channel deepening. Hydraulic break-out unit Large OD hollow taper and pin taps
Guide Post Cutting and Chain Intensifier, jar for recovering casing and washpipe
and Cable Cutting Internal cutters Drilling safety joints
Fast, reliable and safe. Internal cutters, hydraulic Washover safety joints
Itco releasing spears Roller reamers
Salvage and Debris Clearance
A complete range of shaped charge lin- Itcolube Handling equipment for:
ear and hole cutters to deal with shallow Jar lube Large OD casing
or deepwater clearance operations. Jars, hydraulic-type “Z” Washpipe
Jars, hydraulic super fishing Small OD tubing
Test and Training Facilities
Includes flooded quarry, explosive test Jar intensifier Small OD drill pipe:
areas and licensed laboratory. A variety Jar intensifier super fishing Spaghetti and macaroni strings and
of training courses are available. Ask Junk baskets, reverse circulating all handling equipment, for
for details. Magnets, fishing workover inside tubing and
Magnets, ditch small casings
Emergency Subsea System
Umbilical Severance Tool Overshot accessories Hard facing materials:
Will instantly and cleanly sever a sub- Overshots, releasing and circulating Composite rod
sea system umbilical bundle or com- Series 150 Tungsten carbide
posite that is excessively tensioned by Overshots, short catch, Series 70 Itag products:
external interference. Overshots, side door, Series 160 Drill collars
We also stock the following tools: Pack-off, casing Heavy-weight drill pipe
Bumper jars, surface Rollers, casing and tubing Kellys
Bumper subs, drilling Kelly valves
Bumper subs, fishing
37
P.O. Box 60068 · Houston, Texas 77205-0068
U.S. and Canada: 800-US SMITH
Tel: 281-443-3370 · Fax: 281-233-5121
www.siismithservices.com
All product and brand names are marks of Smith International, Inc.
©2000 Smith International, Inc. All rights reserved.
SS-RB-0007 7.5M 2/00 Litho in U.S.A.

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General

The Red Baron Group of Smith Services is a major fishing

Check our website for the location of

ISO 9001 1994

Typical Running Assembly

*U.S. Patent Numbers:

Multilateral Completion Options

Option 2 MX5E Sleeve

The Retrievable Pack-Stock is run The Millennium PackerE is set via

The TAME Inflatable Retrievable The MX PackerE is deployed in the

Open Hole Anchoring Options

Notes: Ordering Instructions:

Notes: Ordering Instructions:

Notes: Ordering Instructions:

*U.S. Patent Number: Bearclaw Tungsten carbide

Notes: Ordering Instructions:

Master DrillerE Hole Opener

Notes: Ordering Instructions:

HOLE OPENER Bottom-

Fixed Diameter Hole Opener

SDD SPECIFICATIONS Fishing

*Standard bore is in bottom of tool. Top bore is larger.

K-MillT Section Mill

Notes: Ordering Instructions:

MillmasterT Section Mill

Note: Ordering Instructions:

*U.S. Patent Number:

Packer Milling Tool

OPERATING SEQUENCE _________________________________________

Packer Milling Tool

Entering Milled Pulling Patent Number: EPC 0086582

Packer Milling Tool

Packer Milling Tool

JUNK MILL SPECIFICATIONS

CONEBUSTER MILL ____________________________________________

CONEBUSTER MILL SPECIFICATIONS

CEMENT MILL ________________________________________________ Conebuster Mill

CEMENT MILL SPECIFICATIONS

TAPER MILL SPECIFICATIONS

CONDUCTOR TAPER MILL ________________________________________

CONDUCTOR TAPER MILL SPECIFICATIONS

STRING TAPER MILL ___________________________________________

STRING TAPER MILL SPECIFICATIONS

PIRANHA MILL SPECIFICATIONS

(95⁄ 8" AND LARGER) ___________________________________________

PIRANHA MILL SPECIFICATIONS

Barracuda Mills (Flat-Bottom)

BARRACUDA MILL SPECIFICATIONS

PILOT MILL SPECIFICATIONS

SKIRTED JUNK MILL SPECIFICATIONS

Skirted Junk Mill

PIPE CUTTER SPECIFICATIONS

2M STANDARD SPEAR SPECIFICATIONS

2M ROTATING SPEAR SPECIFICATIONS

Patent Number: GB 2154633

2M Cut and Pull System

Typical 30-in. Assembly

Marine Support Swivel

MARINE SUPPORT SWIVEL SPECIFICATIONS

TAPER TAP SPECIFICATIONS